Napoleon GD19N, GD19P Installation And Operating Instructions Manual

INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.

CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.

NEVER LEAVE CHILDREN OR OTHER AT RISK INDIVIDUALS ALONE WITH THE APPLIANCE

INSTALLATION AND

OPERATING INSTRUCTIONS

CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: ANSI Z21.50 • CSA 2.22 FOR VENTED GAS FIREPLACES.

GD19N

CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.

SAFETY INFORMATION

NATURAL GAS

CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.

If the information in these instructions are not followed exactly, a ﬁ re or explosion may result causing property damage, personal injury or loss of life.

- Do not store or use gasoline or other ﬂ ammable vapors and liquids in the vicinity of this or any other appliance.

- WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the ﬁ re department.

- Installation and service must be performed by a

qualiﬁ ed installer, service agency or the supplier.

This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certiﬁ ed kit is used.

WARNING

GD19P

PROPANE

WARNING

HOT GLASS WILL CAUSE

BURNS.

DO NOT TOUCH GLASS UNTIL

COOLED.

NEVER ALLOW CHILDREN TO

TOUCH GLASS.

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada /

103 Miller Drive, Crittenden, Kentucky, USA, 41030

Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonﬁ replaces.com • ask@napoleonproducts.com

$10.00

1.28C

W415-1004 / B / 08.10.12

TABLE OF CONTENTS

1.0 INSTALLATION OVERVIEW 3

2.0 INTRODUCTION 4

2.1 GENERAL INSTRUCTIONS 6

2.2 GENERAL INFORMATION 7

2.3 RATING PLATE INFORMATION 7

3.0 VENTING 8

3.1 VENTING LENGTHS AND COMPONENTS 8

3.2 TYPICAL VENT INSTALLATION 9

3.3 SPECIAL VENT INSTALLATIONS 11

3.3.1 PERISCOPE TERMINATION 11

3.3.2 CORNER TERMINATION 11

3.4 VENT TERMINAL CLEARANCES 12

3.5 VENTING APPLICATION FLOW CHART 13

3.6 DEFINITIONS 13

3.7 ELBOW VENT LENGTH VALUES 14

3.8 TOP EXIT HORIZONTAL TERMINATION 14

3.9 REAR EXIT HORIZONTAL TERMINATION 16

3.10 TOP OR REAR EXIT VERTICAL TERMINATION 18

3.11 REAR VENT CONVERSION 21

4.0 INSTALLATION 22

4.1 WALL AND CEILING PROTECTION 22

4.1.1 HORIZONTAL INSTALLATION 23

4.1.2 VERTICAL INSTALLATION 23

4.2 USING FLEXIBLE VENT COMPONENTS 24

4.2.1 HORIZONTAL AIR TERMINAL INSTALLATION 24

4.2.2 VERTICAL AIR TERMINAL INSTALLATION 25

4.2.3 APPLIANCE VENT CONNECTION 26

4.3 USING RIGID VENT COMPONENTS 26

4.3.1 HORIZONTAL AIR TERMINAL INSTALLATION 27

4.3.2 EXTENDED HORIZONTAL AND CORNER AIR TERMINAL INSTALLATION 27

4.3.3 VERTICAL AIR TERMINAL INSTALLATION 28

4.4 VERTICAL THROUGH EXISTING CHIMNEY 29

4.5 MOBILE HOME INSTALLATION 30

4.6 GAS INSTALLATION 31

4.7 OPTIONAL WALL SWITCH 31

5.0 FRAMING 32

5.1 MINIMUM CLEARANCE TO COMBUSTIBLES 33

5.1.1 REAR VENT 34

5.1.2 TOP VENT 34

5.2 MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES 35

5.3 MINIMUM MANTEL CLEARANCES 36

6.0 ELECTRICAL CONNECTION 37

7.0 WIRING DIAGRAM 38

8.0 FINISHING 39

8.1 GLASS DOOR 39

8.2 LOGO PLACEMENT 39

8.3 BURNER INSTALLATION 39

8.4 FACING KIT INSTALLATION/REMOVAL 40

8.4.1 FACING KIT 40

8.4.2 CONTEMPORARY FACING KIT 40

9.0 OPTIONAL BLOWER INSTALLATION 41

10.0 OPERATION 42

10.1 CONTROL FUNCTIONS 43

11.0 ADJUSTMENTS 43

11.1 PILOT INJECTOR AND ORIFICE REPLACEMENT 43

11.2 PRESSURE CHECK 44

11.3 RESTRICTING VERTICAL VENTS 44

12.0 MAINTENANCE 45

12.1 DOOR GLASS REPLACEMENT 46

12.2 CARE OF GLASS 46

12.3 NIGHT LIGHTTM REPLACEMENT 47

12.3.1 BULB REPLACEMENT 47

12.3.2 LENS ASSEMBLY INSTALLATION 47

12.3.3 LENS ASSEMBLY REPLACEMENT 47

13.0 REPLACEMENTS 48

14.0 TROUBLESHOOTING 50

15.0 WARRANTY 52

16.0 SERVICE HISTORY 53

NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.

W415-1004 / B / 08.10.12

1.0 INSTALLATION OVERVIEW

Top vent, see “REAR VENT CONVERSION” section.

Door, see “GLASS DOOR INST ALLA TION AND REMOVAL” section.

Rating Plate, see “RATING PLATE INFORMATION” section.

Front face, see “FRONT FACING AND INSET KIT INSTALLATION” section.

Venting, see “VENTING” section.

Burner, see “BURNER INSTALLATION” section.

Blower, see “OPTIONAL BLOWER INSTALLATION” section.

W415-1004 / B / 08.10.12

2.0 INTRODUCTION

• THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED.

• ANY CHANGES OR ALTERATIONS TO THIS APPLIANCE OR ITS CONTROLS CAN BE DANGEROUS AND IS PROHIBITED.

• Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause ﬁ re or injury.

• Risk of ﬁ re or asphyxiation do not operate appliance with ﬁ xed glass removed.

• Do not connect 110 volts to the control valve.

• Risk of burns. The appliance should be turned off and cooled before servicing.

• Do not install damaged, incomplete or substitute components.

• Risk of cuts and abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges may be sharp.

• Do not burn wood or other materials in this appliance.

• Children and adults should be alerted to the hazards of high surface temperature and should stay away to

avoid burns or clothing ignition.

• Young children should be carefully supervised when they are in the same room as the appliance. Toddlers,

young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to an appliance, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

• Clothing or other ﬂ ammable material should not be placed on or near the appliance.

• Due to high temperatures, the appliance should be located out of trafﬁ c and away from furniture and draperies.

• Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.

• Even after the appliance is out, the glass and/or screen will remain hot for an extended period of time.

• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces. These screens and guards must be fastened to the ﬂ oor.

• Any safety screen or guard removed for servicing must be replaced prior to operating the appliance.

• The appliance is a vented gas-ﬁ red appliance. Do not burn wood or other materials in the appliance

• It is imperative that the control compartments, burners and circulating blower and its passageway in the appliance and venting system are kept clean. The appliance and its venting system should be inspected before use and at least annually by a qualiﬁ ed service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The appliance area must be kept clear and free from combustible materials, gasoline and other ﬂ ammable vapors and liquids.

• Under no circumstances should this appliance be modiﬁ ed.

• This appliance must not be connected to a chimney ﬂ ue pipe serving a separate solid fuel burning appliance.

• Do not use this appliance if any part has been under water. Immediately call a qualiﬁ ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

• Do not operate the appliance with the glass door removed, cracked or broken. Replacement of the glass should be done by a licensed or qualiﬁ ed service person.

• Do not strike or slam shut the appliance glass door.

• When equipped with pressure relief doors, they must be kept closed while the appliance is operating to prevent exhaust fumes containing carbon monoxide, from entering into the home. Temperatures of the exhaust escaping through these openings can also cause the surrounding combustible materials to overheat and catch ﬁ re.

• Only doors / optional fronts certiﬁ ed with the appliance are to be installed on the appliance.

• Keep the packaging material out of reach of children and dispose of the material in a safe manner. As with all plastic bags, these are not toys and should be kept away from children and infants.

• As with any combustion appliance, we recommend having your appliance regularly inspected and serviced as well as having a Carbon Monoxide Detector installed in the same area to defend you and your family against Carbon Monoxide.

• Ensure clearances to combustibles are maintained when building a mantel or shelves above the appliance. Elevated temperatures on the wall or in the air above the appliance can cause melting, discolouration or damage of decorations, a T.V. or other electronic components.

WARNING

W415-1004 / B / 08.10.12

3.2B

34 1/8”

7” DIA.

4” DIA.

33 1/8”

21 3/4”

19 3/4”

34 1/8”

GAS LINE

ACCESS

9 1/2”

12”

13”

15 3/8”

26 3/8”

ELECTRICAL

ACCESS

33 7/8”

/2”

9”

10 1/4”

GAS LINE

5”

ACCESS

/2”

7” DIA.

4” DIA.

/4”

ELECTRICAL

ACCESS

W415-1004 / B / 08.10.12

2.1 GENERAL INSTRUCTIONS

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT,

WITH THE GLASS DOOR OPENED OR REMOVED.

PROVIDE ADEQUATE CLEARANCE FOR SERVICING AND OPERATING THE APPLIANCE.

NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.

OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48” FROM THE

SURFACES AROUND AND ESPECIALLY ABOVE THE APPLIANCE CAN BECOME HOT. AVOID CONTACT

WHEN THE APPLIANCE IS OPERATING.

HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE PRESSURE TESTING GAS

LINE AT TEST PRESSURES ABOVE 1/2 PSIG. CLOSE THE MANUAL SHUT-OFF VALVE BEFORE PRESSURE

TESTING GAS LINE AT TEST PRESSURES EQUAL TO OR LESS THAN 1/2 PSIG.

USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE.

USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS COMPONENTS, VENTING

COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE WARRANTY AND CERTIFICATION.

THIS GAS APPLIANCE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local codes. Installation practices vary from region to region and it is important to know the speciﬁ cs that apply to your area, for example in Massachusetts State:

• This product must be installed by a licensed plumber or gas ﬁ tter when installed within the commonwealth of Massachusetts.

• The appliance damper must be removed or welded in the open position prior to installation of an appliance insert or gas log.

• The appliance off valve must be a “T” handle gas cock.

• The ﬂ exible connector must not be longer than 36 inches.

• A Carbon Monoxide detector is required in all rooms containing gas ﬁ red appliances.

• The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product.

WARNING

PROVIDE ADEQUA TE VENTILA TION.

FRONT FACE OF THE APPLIANCE.

FIRE RISK. EXPLOSION HAZARD.

The installation must conform with local codes or, in absence of local codes, the National Gas and Propane Installation Code CSA B149.1 in Canada, or the National Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United States. Suitable for mobile home installation if installed in accordance with the current standard CAN/CSA Z240MH Series, for gas equipped mobile homes, in Canada or

NSI Z223.1 and NFPA 54 in the United States.

s long as the required clearance to combustibles is maintained, the most desirable and beneﬁ cial location for an appliance is in the center of a building, thereby allowing the most efﬁ cient use of the heat created. The location of windows, doors and the trafﬁ c ﬂ ow in the room where the appliance is to be located should be considered. If possible, you should choose a location where the vent will pass through the house without cutting a ﬂ oor or roof joist.

If the appliance is installed directly on carpeting, vinyl tile or other combustible material other than wood ﬂ ooring, the appliance shall be installed on a metal or wood panel extending the full width and depth.

Some appliances have optional fans or blowers. If an optional fan or blower is installed, the junction box must be electrically connected and grounded in accordance with local codes, use the current CSA C22.1 Canadian

Electrical Code in Canada or the ANSI/NFPA 70 National Electrical code in the United States.

www.ncertied.org

We suggest that our gas hearth products be installed and serviced by professionals who are certied in the U.S. by the National Fireplace

Institute

(NFI) as NFI Gas

Specialists

4.1A

W415-1004 / B / 08.10.12

2.2 GENERAL INFORMATION

S À ÉVA

SERIE DE MAISONS M

DE LA NORME DE SECURITE ET

FR, SECTION 3280. DANS LE

, SE REFERER A LA NOR

ENDIE POUR LES I

ALIMENTATION

EDUCED INPUT /

LIMENTATION REDUITE

TER SERVICING

CE TO COMBUSTIBLE MATERIAL

ATTENTION:

VERTIS

AUCU

MANTEL 2"*

RECESSED DEPTH 13

VENT

NUAL FOR GRE

FOR YOUR SATISFACTION, THIS APPLIANCE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY!

Altitude 0 - 4,500* 0 - 4,500* Maximum Input 11,500 11,000 Maximum Output 8,600 8,250 Efﬁ ciency 75% 75% Minimum Inlet Gas Supply Pressure 4.5” Water Column 11” Water Column Maximum Inlet Gas Supply Pressure 7” Water Column 13” Water Column Manifold Pressure Under Flow Conditions 3.5” Water Column 10” Water Column

* When the appliance is installed at elevations above 4,500ft, and in the absence of speciﬁ c recommendations from the local authority having jurisdiction, the certiﬁ ed high altitude input rating shall be reduced at the rate of 4% for each additional 1,000ft.

Expansion / contraction noises during heating up and cooling down cycles are normal and to be expected.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certiﬁ ed kit is used.

RATES AND EFFICIENCIES

NATURAL GAS PROPANE GAS

Provide adequate accessibility clearance for servicing and operating the appliance.

Never obstruct the front opening of the appliance.

2.3 RATING PLATE INFORMATION

DIRECT VENT VENTED GAS FIREPLACE APPROVED FOR BEDROOM, BATHROOM & BEDSITTING ROOM INSTALLATION. SUITABLE FOR MOBILE HOME INSTALLATION IF INSTALLED IN ACCORDANCE WITH THE CURRENT STANDARD CAN/CSA Z240MH SERIES GAS EQUIPPED MOBILE HOMES, IN CANADA OR IN THE UNITED STATES THE MANUFACTURED HOME CONSTRUCTION AND SAFETY STANDARD, TITLE 24 CFR, PART 3280. WHEN THIS US STANDARD IS NOT APPLICABLE USE THE STANDARD FOR FIRE SAFETY CRITERIA FOR MANUFACTURED HOME INSTALLATIONS, SITES AND COMMUNITIES, ANSI / NFPA 501A.

9700539 (WSL) 4001657 (NGZ)

MANIFOLD PRESSURE: 3.5 INCHES W.C. (NG)

4001658 (NAC) 4001659 (WUSA)

PRESSION AU COLLECTEUR: 3.5" D'UNE

MIN SUPPLY PRESSURE: 4.5" W.C.(NG)

PRESSION D'ALIMENTATION MIN: 4.5" D'UNE

MAX. SUPPLY PRESSURE: 7" W.C. (NG)

PRESSION D'ALIMENTATION MAX: 7" D'UNE

CAUTION: FOR USE WITH GLASS DOORS CERTIFIED

WITH THIS UNIT ONLY. WARNING: DO NOT ADD ANY MATERIAL TO THE APPLIANCE, WHICH WILL COME IN CONTACT WITH THE FLAMES, OTHER THAN THAT SUPPLIED BY THE MANUFACTURER WITH THE APPLIANCE. THIS VENTED GAS FIREPLACE IS NOT FOR USE WITH AIR FILTERS. ELECTRICAL RATING: BLOWER KIT GS66, 115V

0.5AMP 60HZ THE APPLIANCE MUST BE VENTED USING THE APPROPRIATE WOLF STEEL VENT KITS. SEE OWNERS INSTALLATION MANUAL FOR VENTING SPECIFICS. MINIMUM AND MAXIMUM VERTICAL VENT LENGTHS ARE 3 FEET AND 35FEET

RESPECTIVELY. TOP, SIDES & BACK: PER STAND OFF SPACERS FOR FRAMING MATERIALS. FOR FINISHING MATERIALS SEE OWNERS MANUAL. * MAXIMUM HORIZONTAL EXTENSION 2”. SEE INSTRUCTION MANUAL FOR GREATER EXTENSIONS.

WOLF STEEL LTD.

24 NAPOLEON ROAD, BARRIE, ON, L4M 0G8 CANADA

CERTIFIED UNDER / HOMOLOGUE SELON LES NORMES: ANSI Z21.50b-2009 CSA 2.22b-2009 VENTED GAS FIREPLACE / FOYER AU GAZ AVEC EVACUATION.

COLONNE D'EAU(GN)

COLONNE D'EAU (GN)

NOT FOR USE WITH SOLID FUEL

NATURAL GAS MODEL

GD19N

MINIMUM AND MAXIMUM HORIZONTAL VENT LENGTHS ARE 8 INCHES AND 20 FEET RESPECTIVELY. PROPER REINSTALLATION AND RESEALING IS NECESSARY AFTER SERVICING THE VENT-AIR INTAKE SYSTEM.

MINIMUM CLEARANCE TO COMBUSTIBLE MATERIAL:

TOP 0" MANTEL 2"* FLOOR 0" RECESSED DEPTH 13" SIDES 0" VENT 1” BACK 0”

CDV19N

0-4500ft

11,500 BTU/h

8,000 BTU/h

FOYER À GAZ VENTILÉS À ÉVACUATION DIRECTE. HOMOLOGUE POUR INSTALLATION DANS UNE

CHAMBRE A COUCHER, UNE SALLE DE BAIN ET UN STUDIO. APPROPRIE POUR INSTALLATION DANS

UNE MAISON MOBILE SI SON INSTALLATION CONFORME AUX EXIGENCES DE LA NORME CAN/CSA

Z240MH SERIE DE MAISONS MOBILES EQUIPEES AU GAZ, EN VIGUEUR AU CANADA OU AUX

ETATS-UNIS DE LA NORME DE SECURITE ET DE CONSTRUCTION DE MAISONS MANUFACTUREES,

TITRE 24 CFR, SECTION 3280. DANS LE CAS OU CETTE NORME D'ETATS-UNIS NE PEUT ETRE

APPLIQUEE, SE REFERER A LA NORME RELATIVE AU CRITERE DE MESURES DE SECURITE

CONTRE L'INCENDIE POUR LES INSTALLATIONS DANS LES MAISONS MANUFACTURES, LES

PROPANE MODEL

ALTITUDE / ELEVATION INPUT / ALIMENTATION

REDUCED INPUT /

ALIMENTATION REDUITE

UN COMBUSTIBLE SOLIDE NE DOIT PAS ETRE UTILSE AVEC CET APPAREIL

ATTENTION: UTILISER AVEC LES PORTES VITREES

HOMOLOGUEES SEULEMENT AVEC CETTE UNITE. AVERTISSEMENT: N'AJOUTEZ PAS A CET APPAREIL AUCUN MATERIAU DEVANT ENTRER EN CONTACT AVEC LES FLAMMES AUTRE QUE CELUI QUI EST FOURNI AVEC CET APPAREIL PAR LE FABRICANT. CE FOYER À GAZ VENTILÉS NE DOIT PAS ÊTRE UTILISÉ CONJOINTEMENT AVEC DES FILTRES À AIR.

SOUFFLERIE GS66, 115V 0.5AMP 60HZ

CLASS:

L'APPAREIL DOIT EVACUER SES GAZ EN UTILISANT L'ENSEMBLE D'EVACUATION PROPRE A WOLF STEEL. REFERER AU MANUEL D'INSTALLATION DE PROPRIETAIRE POUR L'EVACUATION PRECISE. LES LONGUEURS VERTICALES MINIMALES ET MAXIMALES SONT3 PIEDS ET 35 PIEDS RESPECTIVEMENT. DESSUS, COTES & ARRIERE: SELON LES ESPACEURS DE DEGAGEMENT POUR LES MATERIAUX D’OSSATURE SELON LE MANUEL DE PROPRIETAIRE POUR LES MATERIAUX DE FINITION. * L’EXTENSION HORIZONTAL MAXIMALE 2”. REFERER AU MANUEL D’INSTRUCTION POUR DES EXTENSIONS PLUS GRANDES.

SERIAL NUMBER / NO. DESERIE

GD19P

0-4500ft 11,000 BTU/h

GD19

SITES ET LES COMMUNAUTES, ANSI/NFPA 501A.

MANIFOLD PRESSURE: 10 INCHES W.C.(LP) PRESSION AU COLLECTEUR: 10" D'UNE

COLONNE D'EAU (P)

MIN SUPPLY PRESSURE: 11" W.C. (LP)

CDV19P

PRESSION D'ALIMENTATION MIN: 11" D'UNE

COLONNE D'EAU (P)

MAX. SUPPLY PRESSURE: 13" W.C. (LP) PRESSION D'ALIMENTATION MAX: 13" D'UNE

COLONNE D'EAU (P)

LES LONGUEURS HORIZONTALES MINIMALES ET MAXIMALES SONT 8 POUCES ET 20 PIEDS RESPECTIVEMENT. IL EST IMPORTANT DE BIEN REINSTALLER ET RESCELLER L'EVENT APRES AVOIR ASSURE LE MAINTIEN DU SYSTEME DE PRISE D'AIR.

DEGAGEMENTS MINIMAUX DES MATERIAUX COMBUSTIBLES:

DESSUS 0" MANTEAU 2"* PLANCHER 0" PROFONDEUR DE L’ENCLAVE 13" COTES 0" ÉVENT 1” ARRIÉRE 0”

W385-0374 / E

RATING PLATE LOCATION: The rating label is located behind the control panel and is chained to the appliance. DO NOT REMOVE.

This illustration is for reference only. Refer to the rating plate on the appliance for accurate information. NOTE: The rating plate must remain with the appliance at all times. It must not be removed.

W415-1004 / B / 08.10.12

3.0 VENTING

RISK OF FIRE, MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE.

IF VENTING IS INCLUDED WITH SPACERS THE VENT SYSTEM MUST BE SUPPORTED EVERY 3 FEET

FOR BOTH VERTICAL AND HORIZONTAL RUNS. USE SUPPORTS OR EQUIVALENT

NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE REQUIRED CLEARANCE FROM

COMBUSTIBLES. USE WOLF STEEL LTD. SUPPORT RING ASSEMBLY W010-0370 OR EQUIVALENT

NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE MINIMUM CLEARANCE TO COMBUSTIBLES

FOR BOTH VERTICAL AND HORIZONTAL RUNS. SPACERS ARE ATTACHED TO THE INNER PIPE AT

PREDETERMINED INTERVALS TO MAINTAIN AN EVEN AIR GAP TO THE OUTER PIPE. THIS GAP IS REQUIRED FOR SAFE OPERATION. A SPACER IS REQUIRED AT THE START, MIDDLE AND END OF

EACH ELBOW TO ENSURE THIS GAP IS MAINTAINED. THESE SPACERS MUST NOT BE REMOVED.

THIS APPLIANCE USES A 4” EXHAUST / 7” AIR INTAKE VENT PIPE SYSTEM.

For safe and proper operation of the appliance follow the venting instruction exactly. Deviation from the minimum vertical vent length can create difﬁ culty in burner start-up and/or carboning. Under extreme vent conﬁ gurations, allow several minutes (5-15) for the ﬂ ame to stabilize after ignition. Provide a means for visually checking the vent connection to the appliance after the appliance is installed. Use a ﬁ restop, vent pipe shield or attic insulation shield when penetrating interior walls, ﬂ oor or ceiling.

NOTE: If for any reason the vent air intake system is disassembled; reinstall per the instructions provided for the initial installation.

WARNING

Refer to the section applicable to your installation.

7.1A

3.1 VENTING LENGTHS AND COMPONENTS

Use only Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent or Metal-Fab venting components. Minimum and maximum vent lengths, for both horizontal and vertical installations, and air terminal locations for either system are set out in this manual and must be adhered to. For Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent and Metal-Fab follow the installation procedure provided with the venting components.

A starter adaptor must be used with the following vent systems and may be purchased from the corresponding supplier:

PART 4”/7” SUPPLIER WEBSITE

Duravent W175-0053 Wolf Steel www.duravent.com

Amerivent 4DSC-N2 American Metal www.americanmetalproducts.com

Direct Temp 4DT-AAN Selkirk www.selkirkcorp.com

SuperSeal 4DNA Metal-Fab www.mtlfab.com

For Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent and Metal-Fab follow the installation procedure found on the website for your venting supplier.

For vent systems that provide seals on the inner exhaust ﬂ ue, only the outer air intake joints must be sealed using a red high temperature silicone (RTV). This same sealant may be used on both the inner exhaust and outer intake vent pipe joints of all other approved vent systems except for the exhaust vent pipe connection to the appliance ﬂ ue collar which must be sealed using the black high temperature sealant Mill Pac. High temperature sealant must be ordered separately.

When using Wolf Steel venting components, use only approved Wolf Steel rigid / ﬂ exible components with the following termination kits: wall terminal kit GD222, GD222R, or 1/12 to 7/12 pitch roof terminal kit GD110, 8/12 to 12/12 roof terminal kit GD111, ﬂ at roof terminal kit GD112 or periscope kit GD201 (for wall penetration below grade). With ﬂ exible venting, in conjunction with the various terminations, use either the 5 foot vent kit GD220 or the 10 foot vent kit GD330.

W415-1004 / B / 08.10.12

For optimum flame appearance and appliance performance, keep the vent length and number of elbows to a minimum. The air terminal must remain unobstructed at all times. Examine the air terminal at least once a year to verify that it is unobstructed and undamaged. Rigid and ﬂ exible venting systems must not be combined. Different venting manufacturer components must not be combined.

These vent kits allow for either horizontal or vertical venting of the appliance. The maximum allowable horizontal run is 20 feet. The maximum allowable vertical vent length is 40 feet. The maximum number of vent connections is two horizontally or three vertically (excluding the appliance and the air terminal connections) when using ﬂ exible venting.

3.2 TYPICAL VENT INSTALLATION

8.1

16" MINIMUM

24" MAXIMUM

10" MINIMUM

33 1/8"

* See "VENTING" section

43 1/8"

MINIMUM

PLUS RISE*

35 FT

MAXIMUM

3 FT

MINIMUM

33 1/8"

W415-1004 / B / 08.10.12

16" MINIMUM

20" MAXIMUM

* See "VENTING" section

26 3/8"

MINIMUM

PLUS RISE*

35 FT

MAXIMUM

3 FT

MINIMUM

26 3/8"

W415-1004 / B / 08.10.12

3.3 SPECIAL VENT INSTALLATIONS

3.3.1 PERISCOPE TERMINATION

Use the periscope kit to locate the air termination above grade. The periscope must be installed so that when ﬁ nal grading is completed, the bottom air slot is located a minimum 12” above grade. The maximum allowable vent length is 10’ for a ﬁ replace and 8’ for a stove.

24" MINIMUM

3.3.2 CORNER TERMINATION

The maximum vent length for a corner installation is 20" of horizontal run, in addition to the 45° offset. In this case zero rise is acceptable. See illustrations below. It is recommended to maintain a 6" rise.

12"

MINIMUM

TO GRADE

12"

MINIMUM

TO GRADE

24" MINIMUM

33 1/8"

9.4A

6” RISE MINIMUM

20” MAXIMUM

W415-1004 / B / 08.10.12

3.4 VENT TERMINAL CLEARANCES

COVERED BALCONY APPLICATIONS

INSTALLATIONS

MIN

MAX

= 3 feet

= 2 x

  feet

ACTUAL

CANADA U.S.A. A 12” 12” Clearance above grade, veranda porch, deck or balcony. B 12”

9”

Clearance to windows or doors that open.

C 12” * 12” * Clearance to permanently closed windows.

D 18” ** 18” **

Vertical clearance to ventilated sofﬁ ts located above the terminal within a horizontal distance of 2’ from the centerline of the terminal.

E 18” ** 18” ** Clearance to unventilated sofﬁ t. F 0” 0” Clearance to an outside corner wall.

H 3’ 3’ ****

0” *** 0” *** Clearance to an inside non-combustible corner wall or protruding non-combustible obstructions (chimney, etc.). 2” *** 2” *** Clearance to an inside combustible corner wall or protruding combustible obstructions (vent chase, etc.).

Clearance to each side of the centerline extended above the meter / regulator assembly to a maximum vertical distance of 15’.

I 3’ 3’ **** Clearance to a service regulator vent outlet.

J 12” 9” Clearance to a non-mechanical air supply inlet to the building or a combustion air inlet to any other appliance.

K 6’ 3’ † Clearance to a mechanical air supply inlet.

L 7’ ‡ 7’ **** Clearance above a paved sidewalk or paved driveway located on public property.

M 12” †† 12” **** Clearance under a veranda, porch, deck or balcony.

N 16” 16” Clearance above the roof. O 2’ †* 2’ †* Clearance from an adjacent wall including neighbouring buildings. P 8’ 8’ Roof must be non-combustible without openings. Q 3’ 3’ See chart for wider wall dimensions.

R 6’ 6’

In a structure with three walls and a roof, the terminal shall not be located less than 6 feet under a window that opens on a horizontal plane.

* Recommended to prevent condensation on windows and thermal breakage

** It is recommended to use a heat shield and to maximize the distance to vinyl clad sofﬁ ts.

*** The periscope requires a minimum 18” clearance from an inside corner.

**** This is a recommended distance. For additional requirements check local codes.

† 3 feet above if within 10 feet horizontally.

‡ A vent shall not terminate where it may cause hazardous frost or ice accumulations on adjacent property surfaces.

†† Permitted only if the veranda, porch, or deck is fully open on a minimum of two sides beneath the ﬂ oor.

†* Recommended to prevent recirculation of exhaust products. For additional requirements check local codes.

NOTE: Clearances are in accordance with local installation codes and the requirements of the gas supplier.

See chart for deeper wall dimensions. The terminal shall not be installed on any wall that has an opening between the terminal and the open side of the structure.

12.6B

W415-1004 / B / 08.10.12

3.5 VENTING APPLICATION FLOW CHART

TOP EXIT

Horizontal Termination

Vertical rise is equal

to or greater than

the horizontal run

Horizontal run +

vertical rise to

maximum of 35 feet

Horizontal Termination

Vertical rise is less than horizontal run

Horizontal run +

vertical rise to

maximum of 24.75

feet

4.2 times the

vertical rise equal to

or greater than the

horizontal run

REAR EXIT

Vertical Termination

Vertical rise is equal

to or greater than

the horizontal run

Horizontal run +

vertical rise to

maximum of 35 feet

Vertical Termination

Vertical rise is less than horizontal run

Horizontal run +

vertical rise to

maximum of 35 feet

3 times the vertical

rise equal to or

greater than the

horizontal run

13.3

Vertical rise is equal

to or greater than

the horizontal run

Horizontal run +

vertical rise to

maximum of 35 feet

3.6 DEFINITIONS

For the following symbols used in the venting calculations and examples are: > - greater than > - equal to or greater than < - less than < - equal to or less than HT - total of both horizontal vent lengths (Hr) and offsets (Ho) in feet HR - combined horizontal vent lengths in feet HO - offset factor: .03 (total degrees of offset - 90°*) in feet VT - combined vertical vent lengths in feet

Vertical rise is less

than horizontal run

Horizontal run +

vertical rise to

maximum of 24.75

feet

3.5 times the

vertical rise equal to

or greater than the

horizontal run

Vertical rise is equal

to or greater than

the horizontal run

Horizontal run +

vertical rise to

maximum of 35 feet

Vertical rise is less than horizontal run

Horizontal run +

vertical rise to

maximum of 35 feet

3 times the vertical

rise equal to or

greater than the

horizontal run

13.4

14.1

W415-1004 / B / 08.10.12

3.7 ELBOW VENT LENGTH VALUES

FEET INCHES 1° 0.03 0.5 15° 0.45 6.0 30° 0.9 11.0 45° 1.35 16.0 90°* 2.7 32.0

* The ﬁ rst 90° offset has a zero value and is shown in the formula as - 90°

3.8 TOP EXIT HORIZONTAL TERMINATION

15.1

(HT) < (VT)

Simple venting configuration (only one 90° elbow)

See graph to determine the required vertical rise VT for the

required horizontal run HT.

REQUIRED

VERTICAL

RISE IN FEET V

2.5 5 7.5 10 12.5 15

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable

values for H

For vent configurations requiring more than one 90° elbow, the following formulas apply: Formula 1: H Formula 2: HT + V

< V

< 35 feet

Example: V

= 3 FT

= 8 FT

= V

+ V

= 2.5 FT

= 2 FT

= H

= .03 (three 90° elbows - 90°) = .03 (270° - 90°) = 5.4 FT

= H

+ V

= 3 + 8 = 11 FT

+ H

= 2.5 + 2 = 4.5 FT

+ H

= 4.5 + 5.4 = 9.9 FT

= 9.9 + 11 = 20.9 FT

90°

and VT

90°

17.5 20

Formula 1: HT < V

9.9 < 11 Formula 2: HT + V

20.9 < 35

< 35 FT

Since both formulas are met, this vent configuration is acceptable.

W415-1004 / B / 08.10.12

16.6A

V V V

(HT) > (VT)

Simple venting configuration (only one 90° elbow)

REQUIRED

See graph to determine the required vertical rise VT for the

required horizontal run H

150

147”

100

VERTICAL

RISE IN

INCHES V

57”

19 1/2”

515

2’

12.5’

19.5’

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable

values for HT and VT

For vent configurations requiring more than one 90° elbow, the following formulas apply:

< 4.2 V

Formula 1: Formula 2: HT + V

< 24.75 feet

90°

Example:

= VT = 6 FT

= 3 FT

= 5 FT

= H

+ H

= .03 (two 90° elbows - 90°) = .03 (180° - 90°) = 2.7 FT

= H

+ V

= 3 + 5 = 8 FT

+ H

= 8 + 2.7 = 10.7 FT

= 10.7 + 6 = 16.7 FT

90°

Formula 1: HT < 4.2 V

4.2 VT = 4.2 x 6 = 25.2 FT

10.7 < 25.2

Formula 2: HT + V

16.7 < 24.75

Since both formulas are met, this vent configuration is acceptable.

Example:

= 4 FT

= 1.5 FT

= V

+ V

= 2 FT

= 1 FT

= 1.5 FT

= H

= .03 (four 90° elbows - 90°) = .03 (360° - 90°) = 8.1 FT

= H

+ V

Formula 1: H

4.2 VT = 4.2 x 5.5 = 23.1 FT

= 4 + 1.5 = 5.5 FT

+ H2 + H

+ H

= 13.6 + 5.5 = 19.1 FT

+ H4 = 2 + 1 + 1 + 1.5 = 5.5 FT

= 5.5 + 8.1 = 13.6 FT

< 4.2 V

< 24.75 FT

90°

13.6 < 23.1 Formula 2: HT + V

19.1 < 24.75

< 24.75 FT

Since both formulas are met, this vent configuration is acceptable.

16.1_2

W415-1004 / B / 08.10.12

3.9 REAR EXIT HORIZONTAL TERMINATION

Simple venting configuration

(only two 90° elbows)

(HT) < (VT)

See graph to determine the required vertical rise V

32.3

horizontal run HT.

REQUIRED

VERTICAL

RISE IN

FEET V

1.6

2.5 5 7.5 10 12.5 15

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable values for H

and VT

For vent configurations requiring more than two 90° elbows, the following formulas apply: Formula 1: HT < V Formula 2: HT + V

Example: V

= 9 FT

= 6 FT

= V

+ V

= 3 FT

= 2 FT

= 1.5 FT

= H

+ H2 + H

= .03 (four 90° elbows - 90°) = .03 (360° - 90°) = 8.1 FT

= H

+ H

+ V

= 14.6 + 15 = 29.6 FT

< 35 feet

= 9 + 6 = 15 FT

= 3 + 2 + 1.5 = 6.5 FT

= 6.5 + 8.1 = 14.6 FT

90°

for the required

90°

17.5 20

Formula 1: HT < V

14.6 < 15 Formula 2: HT + V

29.6 < 35

< 35 FT

Since both formulas are met, this vent configuration is acceptable.

W415-1004 / B / 08.10.12

16.6_2A

(HT) > (VT)

Simple venting configuration

(only two 90° elbows)

See graph to determine the required vertical rise V

required horizontal run H

150

147

REQUIRED

VERTICAL

100

RISE IN

INCHES V

2.5 5 7.5 10 12.5 15 17.5 20

3.4

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable

values for HT and VT

For vent configurations requiring more than two 90° elbows, the following formulas apply: Formula 1: H Formula 2: HT + V

Example: V

= 4 FT

= 1.5 FT

= V

= 2 FT

= 1 FT

= 1.5 FT

= H

= .03 (four 90° elbows + one 45° elbow - 90°)

= .03 (90 + 90 + 90 + 90 + 45 - 90) = 9.45 FT

= H

+ V

< 3.5V

+ V

= 4 + 1.5 = 5.5 FT

+ H2 + H3 + H

+ H

= 5.5 + 9.45 = 14.95 FT

= 14.95 + 5.5 = 20.45 FT

< 24.75 feet

= 2 + 1 + 1 + 1.5 = 5.5 FT

Û

Û

for the

19.25

Û

Formula 1: HT < 3.5V

3.5VT = 3.5 x 5.5 = 19.25 FT

14.95 < 19.25

Formula 2: HT + V

20.45 < 24.75

< 24.75 FT

Since both formulas are met, this vent configuration is acceptable.

16.6_3A

W415-1004 / B / 08.10.12

3.10 TOP OR REAR EXIT VERTICAL TERMINATION

(HT) < (VT)

Simple venting configurations.

See graph to determine the required vertical rise V

required horizontal run HT.

REQUIRED

VERTICAL

RISE IN

FEET V

17.5

5101520

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable

values for HT and HT

For vent configurations requiring one or more 90° elbows (top exit) or one 90° elbow (rear exit), the following formulas apply: Formula 1: HT < V Formula 2: HT + V

< 35 feet

17.5

for the

Example: V

= 3 FT

= 6 FT

= 8 FT

= V

+ V2 + V3 = 3 + 6 + 8 = 17 FT

= 2 FT

= 2.5 FT

= H

+ H

= .03 (four 90° elbows - 90°)

= .03 (360° - 90°) = 8.1 FT

= H

+ V

Formula 1: HT < 3.5 V

12.6 < 17 Formula 2: HT + V

29.6 < 35

= 2 + 2.5 = 4.5 FT

+ H

= 4.5 + 8.1 = 12.6 FT

= 12.6 + 17 = 29.6 FT

< 35 FT

Since both formulas are met, this vent configuration is acceptable.

90°

18.4

W415-1004 / B / 08.10.12

(HT) > (VT)

Simple venting configurations.

See graph to determine the required vertical rise V

required horizontal run H

REQUIRED

VERTICAL

RISE IN

FEET V

5101520

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable

values for HT and HT

For vent configurations requiring more than one 90° elbows (top exit) or one 90° elbow (rear exit), the following formulas apply: Formula 1: H Formula 2: HT + V

< 3 V

< 35 feet

Example: V

= 2 FT

= 1 FT

= 1.5 FT

= V

+ V2 + V3 = 2 + 1 + 1.5 = 4.5 FT

= 6 FT

= 2 FT

= H

+ H

= .03 (four 90° elbows - 90°)

= .03 (360° - 90°) = 8.1 FT

= H

+ V

= 6 + 2 = 8 FT

+ H

= 8 + 8.1 = 16.1 FT

= 16.1 + 4.5 = 20.6 FT

90°

for the

25 30

90°

Formula 1: HT < 3.5 V

3.5 V

16.1 < 13.5

= 3 x 4.5 = 13.5 FT

Since this formula is not met, this vent configuration is unacceptable.

Formula 2: HT + V

20.6 < 35

< 35 FT

Since only formula 2 is met, this vent configuration is unacceptable and a new fireplace location or vent configuration will need to be established to satisfy both formulas.

18.4_2A

W415-1004 / B / 08.10.12

Example:

= 1.5 FT

= 5 FT

= V

V H H H H H

= .03 (360° + 45° - 90°) = 6.75 FT

H H

Formula 1: HT < 3 V 3 V

19.5 = 19.5

+ V2 = 1.5 + 1 + 5 = 6.5 FT

= 1 FT

= 10.75 FT

= H

+ H2 + H3 = 1 + 1 + 10.75 = 12.75 FT

= .03 (four 90° elbows + one 45° elbow - 90°)

= H

+ H

+ V

= 12.75 + 6.75 = 19.5 FT

= 19.5 + 6.5 = 26 FT

= 3 x 6.5 = 19.5 FT

90°

Formula 2: H

+ V

< 35 FT

26 < 35 Since both formulas are met, this vent configuration is acceptable.

45°

90°

18.4_3

W415-1004 / B / 08.10.12

3.11 REAR VENT CONVERSION

In order to convert the venting conﬁ guration from a top exit to a rear exit, remove components as illustrated:

When reinstalling in the alternate position: Check gaskets for tears, replace if necessary to ensure a proper seal.

Outer Top

7” Top Access Plate

7” Cover Plate

7” Gasket

4” Cover Plate

4” Gasket

7” Collar

7” Gasket

4” Collar

4” Gasket

W415-1004 / B / 08.10.12

4.0 INSTALLATION

FOR SAFE AND PROPER OPERATION OF THE APPLIANCE, FOLLOW THE VENTING INSTRUCTIONS

ALL INNER EXHAUST AND OUTER INTAKE VENT PIPE JOINTS MAY BE SEALED USING EITHER RED

RTV HIGH TEMP SILICONE SEALANT W573-0002 (NOT SUPPLIED) OR BLACK HIGH TEMP MILL PAC

W573-0007 (NOT SUPPLIED) WITH THE EXCEPTION OF THE APPLIANCE EXHAUST FLUE COLLAR

IF USING PIPE CLAMPS TO CONNECT VENT COMPONENTS, 3 SCREWS MUST ALSO BE USED TO

ENSURE THE CONNECTION CANNOT SLIP OFF.

RISK OF FIRE, EXPLOSION OR ASPHYXIATION. IMPROPER SUPPORT OF THE ENTIRE VENTING

SYSTEM MAY ALLOW VENT TO SAG AND SEPARATE. USE VENT RUN SUPPORTS AND CONNECT

VENT SECTIONS PER INSTALLATION INSTRUCTIONS.

RISK OF FIRE, DO NOT ALLOW LOOSE MATERIALS OR INSULATION TO TOUCH THE VENT PIPE.

REMOVE INSULATION TO ALLOW FOR THE INSTALLATION OF THE ATTIC SHIELD AND TO

MAINTAIN CLEARANCES TO COMBUSTIBLES.

WARNING

EXACTLY.

WHICH MUST BE SEALED USING MILL PAC.

DO NOT CLAMP THE FLEXIBLE VENT PIPE.

68.2A

4.1 WALL AND CEILING PROTECTION

DO NOT FILL THE SPACE BETWEEN THE VENT PIPE AND ENCLOSURE WITH ANY TYPE OF

MATERIAL. DO NOT PACK INSULATION OR COMBUSTIBLES BETWEEN CEILING FIRESTOPS.

ALWAYS MAINTAIN SPECIFIED CLEARANCES AROUND VENTING AND FIRESTOP SYSTEMS.

INSTALL WALL SHIELDS AND FIRESTOPS AS SPECIFIED. FAILURE TO KEEP INSULATION OR

OTHER MATERIALS AWAY FROM VENT PIPE MAY CAUSE FIRE.

For clearances to combustible materials from the vent pipe, see “FRAMING” section.

For optimum performance it is recommended that horizontal runs have a minimum 1" per rise per foot when using Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent, or Wolf Steel rigid or ﬂ exible vent components.

WARNING

70.1

W415-1004 / B / 08.10.12

4.1.1 HORIZONTAL INSTALLATION

THE FIRESTOP ASSEMBLY MUST BE INSTALLED WITH THE VENT SHIELD TO THE TOP.

TERMINALS MUST NOT BE RECESSED INTO A WALL OR SIDING MORE THAN THE DEPTH OF THE

RETURN FLANGE OF THE MOUNTING PLATE.

This application occurs when venting through an exterior wall. Having determined the correct height for the air terminal location, cut and frame a hole in the exterior wall as illustrated to accommodate the ﬁ restop assembly. Dry ﬁ t the ﬁ restop assembly before proceeding to ensure the brackets on the rear surface ﬁ t to the inside surface of the horizontal framing.

The length of the vent shield may be cut shorter for combustible walls that are less than 8 1/2” thick but the vent shield must extend the full depth of the combustible wall.

. Apply a bead of caulking (not supplied) around the corner edge of the inside surface of the ﬁ restop assembly, ﬁ t the ﬁ restop assembly to the hole and secure using the 4 screws (supplied in your manual baggie).

WARNING

CAULKING

FIRESTOP

SPACER

VENT

SHIELD

DETERMINE THE CORRECT HEIGHT

FINISHING MATERIAL

B. Once the vent pipe is installed in its ﬁ nal position, apply high temperature sealant W573-0007 (not supplied) between the pipe and the ﬁ restop.

20.2

4.1.2 VERTICAL INSTALLATION

This application occurs when venting through a roof. Installation kits for various roof pitches are available from your authorized dealer / distributor. See accessories to order speciﬁ c kits required.

A. Determine the air terminal location, cut and frame a square opening as

illustrated in the ceiling and the roof to provide the minimum 1“ clearance between the vent pipe and any combustible material. Try to center the vent pipe location midway between two joists to prevent having to cut them. Use a plumb bob to line up the center of the openings. A vent pipe shield will prevent any materials such as insulation, from ﬁ lling up the 1” air space around the pipe. Nail headers between the joist for extra support.

B. Apply a bead of caulking (not supplied) to the framework or to the Wolf

Steel vent pipe shield plate or equivalent (in the case of a ﬁ nished ceiling), and secure over the opening in the ceiling. A ﬁ restop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes through. Apply a bead of caulking all around and place a ﬁ restop spacer over the vent shield to restrict cold air from being drawn into the room or around the ﬁ replace. Ensure that both spacer and shield maintain the required clearance to combustibles. Once the vent pipe is installed in its ﬁ nal position, apply sealant between the pipe and the ﬁ restop assembly.

C. In the attic, slide the vent pipe collar down to cover up the open end of the shield and

tighten. This will prevent any materials, such as insulation, from ﬁ lling up the 1” air space around the pipe.

9 3/4"

FIRESTOP

UNDERSIDE OF

JOIST

VENT PIPE

SHIELD

VENT

SHIELD

21.1

9 3/4"

CAULKING

VENT

PIPE

COLLAR

PIPE

W415-1004 / B / 08.10.12

4.2 USING FLEXIBLE VENT COMPONENTS

WARNING

DO NOT ALLOW THE INNER FLEX PIPE TO BUNCH UP ON HORIZONTAL OR VERTICAL RUNS AND ELBOWS.

KEEP IT PULLED TIGHT.

SPACERS ARE ATTACHED TO THE INNER FLEX PIPE AT PREDETERMINED INTERVALS TO MAINTAIN AN EVEN AIR GAP TO THE OUTER FLEX PIPE. THIS GAP IS REQUIRED FOR SAFE OPERATION. A SPACER IS REQUIRED

AT THE START, MIDDLE AND END OF EACH ELBOW TO ENSURE THIS GAP IS MAINTAINED. THESE SPACERS

MUST NOT BE REMOVED.

For safe and proper operation of the appliance, follow the venting instructions exactly. All inner ﬂ ex pipe and outer ﬂ ex pipe joints may be sealed using high

ELBOW

SPACERS

temperature sealant W573-0002 (not supplied) or the high temperature sealant W573-0007 Mill Pac (not supplied). However, the high temperature sealant W573-0007 Mill Pac (not supplied) must be used on the joint connecting the inner ﬂ ex pipe and the exhaust ﬂ ue collar.

Use only approved ﬂ exible vent pipe kits marked:

“Wolf Steel Approved Venting” as identiﬁ ed by the stamp only on the outer ﬂ ex pipe.

4.2.1 HORIZONTAL AIR TERMINAL INSTALLATION

A. Stretch the inner ﬂ ex pipe to the required length taking into

account the additional length needed for the ﬁ nished wall surface. Apply a heavy bead of the high temperature sealant W573-0007 Mill Pac (not supplied) to the inner sleeve of the air terminal. Slip the vent pipe a minimum of 2” over the inner sleeve of the air terminal and secure with 3 #8 screws.

B. Using the outer ﬂ ex pipe, slide over the outer combustion

air sleeve of the air terminal and secure with 3 #8 screws. Seal using high temperature sealant W573-0002 (not supplied).

C. Insert the vent pipes through the ﬁ restop maintaining the required

clearance to combustibles. Holding the air terminal (lettering in an upright, readable position), secure to the exterior wall and make weather tight by sealing with caulking (not supplied).

D. If more vent pipe needs to be used to reach the ﬁ replace, couple

them together as illustrated. The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use noncombustible strapping to maintain the minimum clearance to combustibles.

#10x2"

SCREWS

HI-TEMP

SEALANT

OUTER

FLEX PIPE

22.1

CAULKING

INNER FLEX

PIPE

OUTER FLEX

2" OVERLAP

HIGH TEMPERATURE

#8 X 1/2” SELF DRILLING

SCREWS & WASHERS

INNER COUPLER

INNER FLEX PIPE

PIPE

SEALANT

OUTER COUPLER

FLEX PIPE

OUTER

The air terminal mounting plate may be recessed into the exterior wall or siding no greater than the depth of its return ﬂ ange.

W415-1004 / B / 08.10.12

23.1A

4.2.2 VERTICAL AIR TERMINAL INSTALLATION

WARNING

MAINTAIN A MINIMUM 2” SPACE BETWEEN THE AIR INLET BASE AND THE STORM COLLAR.

A. Fasten the roof support to the roof using the screws provided. The

roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support.

B. Stretch the inner ﬂ ex pipe to the required length. Slip the inner

ﬂ ex pipe a minimum of 2” over the inner pipe of the air terminal

connector and secure with 3 #8 screws. Seal using a heavy bead of high temperature sealant W573-0007 (not supplied).

C. Repeat using the outer ﬂ ex pipe, using a heavy bead of high

temperature sealant W573-0002 (not supplied).

D. Thread the air terminal connector / vent pipe assembly down

through the roof. The air terminal must be positioned vertically and plumb. Attach the air terminal connector to the roof support, ensuring that the top of the air terminal is 16” above the highest point that it penetrates the roof.

E. Remove nails from the shingles, above and to the sides of the air

terminal connector. Place the ﬂ ashing over the air terminal connector leaving a min. 3/4” of the air terminal connector showing above the top of the ﬂ ashing. Slide the ﬂ ashing underneath the sides and upper edge of the shingles. Ensure that the air terminal connector is properly centred within the ﬂ ashing, giving a 3/4” margin all around. Fasten to the roof. Do not nail through the lower portion of the ﬂ ashing. Make weather-tight by sealing with caulking. Where possible, cover the sides and top edges of the ﬂ ashing with rooﬁ ng material.

F. Aligning the seams of the terminal and air terminal connector, place

the terminal over the air terminal connector making sure the vent pipe goes into the hole in the terminal. Secure with the three screws provided.

G. Apply a heavy bead of weatherproof caulking 2” above the ﬂ ashing.

Install the storm collar around the air terminal and slide down to the caulking. Tighten to ensure that a weather-tight seal between the air terminal and the collar is achieved.

H. If more vent pipe needs to be used to reach the appliance see

“HORIZONTAL AIR TERMINAL INSTALLATION” section.

ROOF SUPPORT

INNER PIPE

AIR

TERMINAL

CONNECTOR

HIGH TEMPERATURE SEALANT

INNER FLEX PIPE

OUTER FLEX PIPE

2”

AIR I NL ET BASE

CAULKING

STORM COLLAR

WEA THER SEALANT

FLASHING

24.1

W415-1004 / B / 08.10.12

4.2.3 APPLIANCE VENT CONNECTION

A. Install the inner ﬂ ex pipe to the appliance. Secure with 3 screws

and ﬂ at washers. Seal the joint and screw holes using the high temperature sealant W573-0007 (not supplied).

B. Install the outer ﬂ ex pipe to the appliance. Attach and seal

the joints using the high temperature sealant W573-0002 (not supplied).

4.3 USING RIGID VENT COMPONENTS

The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use Wolf Steel Ltd. support ring assembly or equivalent noncombustible strapping to maintain the minimum clearance to combustibles for both vertical and horizontal runs.

ll inner exhaust and outer intake vent pipe joints may be sealed using either red high temperature silicone sealant W573-0002 (not supplied) or black high temperature sealant W573-0007 Mill Pac (not supplied) with the exception of the appliance exhaust ﬂ ue collar which must be sealed using Mill Pac.

#8 X 1/2”

SELF

DRILLING

SCREWS

2” OVERLAP

HIGH TEMP SEALANT

28.1

25.1

W415-1004 / B / 08.10.12

4.3.1 HORIZONTAL AIR TERMINAL INSTALLATION

A. Move the appliance into position.

Measure the vent length required between terminal and appliance taking into account the additional length needed for the ﬁ nished wall surface and any 1¼” overlaps between venting components.

#10x2"

SCREWS

CAULKING

OUTER RIGID

INNER RIGID

PIPE

B. Apply high temperature sealant W573-

0007 (not supplied) to the outer edge of the inner collar of the appliance. Attach the ﬁ rst inner rigid pipe component and secure using 3 self tapping screws. Repeat using the outer rigid pipe.

C. Insert the vent pipes through the ﬁ restop maintaining the required

clearance to combustibles. Holding the air terminal (lettering in an upright, readable position), secure to the exterior wall and make weather tight by sealing with caulking (not supplied).

The air terminal mounting plate may be recessed into the exterior wall or siding no greater than the depth of the return ﬂ ange.

2” OVERLAP

HI-TEMP SEALANT

26.3

4.3.2 EXTENDED HORIZONTAL AND CORNER AIR TERMINAL INSTALLATION

A. Follow the instructions for "HORIZONTAL AIR TERMINAL INSTALLATIONS" section.

Continue adding components alternating inner rigid pipe and outer rigid pipe. Ensure that all inner rigid pipe and elbows have sufficient vent spacers attached and each component is sealed and securely fastened to the one prior. Attach the inner telescopic sleeve to the vent run. Repeat using the outer telescopic sleeve. Seal and secure as before. To facilitate completion, attach inner and outer couplers to the air terminal.

C. Install the air terminal. See “HORIZONTAL AIR TERMINAL INSTALLATION” section.

AIR TERMINAL

20"

COUPLER

48.1

TELESCOPIC SLEEVE

VENTING

W415-1004 / B / 08.10.12

4.3.3 VERTICAL AIR TERMINAL INSTALLATION

NOTE: Before attaching elbows to the collars on the back of the appliance, 1 1/2” will need to be trimmed off the 4” collar. REAR VENT APPLICATION: Attach 4” and 7” elbows to the appliance. Secure with 3 screws and seal the

oints and screw heads using high temperature sealant. Proceed to step A

below.

TOP VENT APPLICATION: A. Move the appliance into position. B. Fasten the roof support to the roof using the screws provided. The

roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support.

C. Apply high temperature sealant W573-0007 (not supplied) to the

D. Apply high temperature sealant W573-0002 (not supplied) to the

E. Thread the air terminal connector / vent pipe assembly down through

F. Remove nails from the shingles, above and to the sides of the air terminal

G. Apply a heavy bead of waterproof caulking 2” above the ﬂ ashing. Install the storm collar around the

H. Continue adding rigid venting sections, sealing and securing as above. Attach the inner collapsed

REAR VENT APPLICATION: I. Run a bead of high temperature sealant W573-0007 (not supplied) around the outside of the inner

TOP VENT APPLICATION: J. Run a bead of high temperature sealant W573-0007 (not supplied) around the outside of the inner

K. In the attic, slide the vent pipe collar down to cover up the open end of the shield and tighten. This will

outer edge of the inner sleeve of the air terminal. Slip the inner coupler a minimum of 2” over the sleeve and secure using 3 screws.

outer edge of the of the outside sleeve of the air terminal connector. Slip the outer coupler over the sleeve and secure as before. Trim the outer coupler even with the inner coupler end.

the roof support and attach, ensuring that a minimum 16” of air terminal connector will penetrate the roof when fastened. If the attic space is tight, we recommend threading the Wolf Steel vent pipe collar or equivalent loosely onto the air terminal connector / vent pipe assembly as it is passed through the attic. The air terminal connector must be positioned vertically and plumb.

connector. Place the ﬂ ashing over the air terminal connector and slide it underneath the sides and upper edge of the shingles. Ensure that the air terminal connector is properly centered within the ﬂ ashing, giving a 3/4” margin all around. Fasten to the roof. Do NOT nail through the lower portion of the ﬂ ashing. Make weather-tight by sealing with caulking. Where possible, cover the sides and top edges of the ﬂ ashing with rooﬁ ng material.

air terminal and slide down to the caulking. Tighten to ensure that a weather-tight seal between the air terminal connector and the collar is achieved.

telescopic sleeve to the last section of rigid piping. Secure with screws and seal. Repeat using the outer telescopic sleeve.

elbow. Pull the telescopic sleeve a minimum of 2” onto the elbow. Secure with 3 screws. Repeat with the outer telescopic sleeve.

collar on the appliance. Pull the telescopic sleeve a minimum of 2” onto the collar. Secure with 3 screws. Repeat with the outer telescopic sleeve.

prevent any materials, such as insulation, from ﬁ lling up the 1” air space around the pipe

AIR

TERMINAL

CONNECTOR

27.1

INNER PIPE

HIGH TEMPERATURE SEALANT

INNER RIGID

PIPE

OUTER

RIGID PIPE

VENT

PIPE

COLLAR

VENT

PIPE

SHIELD

W415-1004 / B / 08.10.12

AIR

INTAKE

EXHAUST

FLUE

FLEX

LINER

* 40 FT

MAX. 10 FT

MIN

COAXIAL TO

CO-LINEAR

ADAPATER

APPLIANCE

VENT ADAPTOR

TERMINATION

4.4 VERTICAL THROUGH EXISTING CHIMNEY

WARNING

RISK OF FIRE!

CO-AXIAL TO CO-LINEAR VENTING CONFIGURATIONS MUST ONLY BE USED IN A NON-

COMBUSTIBLE CHIMNEY OR ENCLOSURE. INSTALLATION IN A COMBUSTIBLE ENCLOSURE COULD

RESULT IN A FIRE.

This appliance is designed to be attached to a 3” co-linear aluminum ﬂ ex vent system running the full length of a masonry chimney.

The ﬂ ex liners accommodate any contours of a masonry chimney, however, it is necessary to keep the ﬂ exible liners as straight as possible. The inlet air collar of the termination cap must be connected to the air intake ﬂ ex liner and the exhaust collar must be connected to the exhaust ﬂ exible liner.

Both Simpson Duravent and Selkirk co-linear to co-axial adaptors have been approved on this appliance (NOTE: A vent adaptor will be required directly off the appliance). Follow vent manufacturer’s installation instructions.

Different manufacturer’s venting components must not be combined. Once the preferred manufacturer’s appliance adaptor has been attached, the remainder of the system must be that of the same manufacturer.

The only exception to this rule is to use Wolf Steel’s approved 3” ﬂ ex liner and co-linear termination.

* Measured from appliance ﬂ ue collar to termination ﬂ ue collar

7.6

W415-1004 / B / 08.10.12

4.5 MOBILE HOME INSTALLATION

This appliance is also certiﬁ ed to be installed as an OEM (Original Equipment Manufacturer) installation in a manufactured home (U.S. only) or mobile home and must be installed in accordance with the manufacturer’s instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, in the United States or the Mobile Home Standard, CAN/CSA Z240 MH Series, in Canada. This appliance is only for use with the type(s) of gas indicated on the rating plate.

This Mobile/Manufactured Home Listed appliance comes factory equipped with a means to secure the unit. Built in appliances are equipped with 1/4” diameter holes located in the front left and right corners of the base. Use #10 hex head screws, inserted through the holes in the base to secure. For free standing products contact your local authorized dealer / distributor for the appropriate securing kit. For mobile home installations, the appliance must be fastened in place. It is recommended that the appliance be secured in all installations. Always turn off the pilot and the fuel supply at the source, prior to moving the mobile home. After moving the mobile home and prior to lighting the appliance, ensure that the logs are positioned correctly.

This appliance is certiﬁ ed to be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certiﬁ ed kit is used.

conversion kit is supplied with the mobile home appliance.

Conversion Kits This appliance is ﬁ eld convertible between Natural Gas (NG) and Propane (LP). To convert from one gas to another consult your Authorized dealer/distributor.

29.1

W415-1004 / B / 08.10.12

+ 82 hidden pages

Napoleon GD19N, GD19P Installation And Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual