ALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER.ALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER.
INST
ALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER.
INSTINST
ALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER.ALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER.
CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS,
CSA 2.22, AND ANSI Z21.50 RESPECTIVELY FOR VENTED GAS FIREPLACES.
GAS - DIRECT VENT MILLIVOLGAS - DIRECT VENT MILLIVOL
GAS - DIRECT VENT MILLIVOL
GAS - DIRECT VENT MILLIVOLGAS - DIRECT VENT MILLIVOL
INSTINST
ALLAALLA
INST
INSTINST
WW
ARNING:ARNING:
W
ARNING:
WW
ARNING:ARNING:
explosion may result causing property damage, personal injury or death.
Do not store or use gasoline or other flammable vapours and liquids in the vicinity of
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your building.
Installation and service must be performed by a qualified installer, service
If the information in these instructions is not followed exactly, a fire or
WHAWHA
WHA
WHAWHA
TION AND OPERATION AND OPERA
ALLA
TION AND OPERA
ALLAALLA
TION AND OPERATION AND OPERA
VENTED GAS FIREPLACEVENTED GAS FIREPLACE
VENTED GAS FIREPLACE
VENTED GAS FIREPLACEVENTED GAS FIREPLACE
NATURAL GAS MODEL
PROPANE GAS MODEL
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI / AGA / CGA METHODS
FOR YOUR SAFETYFOR YOUR SAFETY
FOR YOUR SAFETY
FOR YOUR SAFETYFOR YOUR SAFETY
this or any other appliance.
TT
T T
O DO IF YOU SMELLO DO IF YOU SMELL
T
T
O DO IF YOU SMELL
TT
T T
O DO IF YOU SMELLO DO IF YOU SMELL
agency or the gas supplier.
TION INSTRUCTIONS FORTION INSTRUCTIONS FOR
TION INSTRUCTIONS FOR
TION INSTRUCTIONS FORTION INSTRUCTIONS FOR
GD17 - NGD17 - N
GD17 - N
GD17 - NGD17 - N
GD17 - PGD17 - P
GD17 - P
GD17 - PGD17 - P
• Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
T SYSTEMT SYSTEM
T SYSTEM
T SYSTEMT SYSTEM
GAS: GAS:
GAS:
GAS: GAS:
Barrie, On., Canada L4M 4Y8 (705)721-1212
Fax: (705)722-6031 Email: ask@napoleon.on.ca
Web: www.napoleon.on.ca
Wolf Steel Ltd., RR#1, 9 Napoleon Rd.,
R-2000
WS-415-106 / 05.19.99
Page 2
2
TT
ABLE ABLE
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ABLE
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ABLE ABLE
ofof
CONTENTS CONTENTS
of
CONTENTS
ofof
CONTENTS CONTENTS
PG 2-5PG 2-5
PG 2-5
PG 2-5PG 2-5
5-75-7
5-7
5-75-7
8-138-13
8-13
8-138-13
1414
14
1414
INTRODUCTIONINTRODUCTION
INTRODUCTION
INTRODUCTIONINTRODUCTION
Warranty
General Instructions
General Information
Care of Glass & Plated Parts
VENTINGVENTING
VENTING
VENTINGVENTING
Venting Lengths / Air Terminal Locations
Special Installation Example
INSTINST
ALLAALLA
INST
INSTINST
Wall & Ceiling Protection
Using Flexible Vent Components
Fireplace Vent Connection
Using Rigid Vent Components
Gas Installation
Mobile Home Installation
Framing
FINISHINGFINISHING
FINISHING
FINISHINGFINISHING
Door, Louvre & Trim Removal & Installation
Log Placement
TION / FRAMINGTION / FRAMING
ALLA
TION / FRAMING
ALLAALLA
TION / FRAMINGTION / FRAMING
PLEASE RETPLEASE RET
PLEASE RET
PLEASE RETPLEASE RET
AIN THIS MANUAL FOR FUTURE REFERENCEAIN THIS MANUAL FOR FUTURE REFERENCE
AIN THIS MANUAL FOR FUTURE REFERENCE
AIN THIS MANUAL FOR FUTURE REFERENCEAIN THIS MANUAL FOR FUTURE REFERENCE
PGPG
PG
PGPG
1515
15
1515
1616
16
1616
1717
17
1717
1818
18
1818
11
99
--
2020
1
9
-
20
11
99
--
2020
21-2221-22
21-22
21-2221-22
OPTIONAL BLOWER INSTOPTIONAL BLOWER INST
OPTIONAL BLOWER INST
OPTIONAL BLOWER INSTOPTIONAL BLOWER INST
OPTIONAL FOPTIONAL F
OPTIONAL F
OPTIONAL FOPTIONAL F
THERMOSTTHERMOST
THERMOST
THERMOSTTHERMOST
OPERAOPERA
OPERA
OPERAOPERA
Operating Instructions
Maintenance
ADJUSTMENTSADJUSTMENTS
ADJUSTMENTS
ADJUSTMENTSADJUSTMENTS
Pilot Burner Adjustment
Venturi Adjustment
REPLACEMENTSREPLACEMENTS
REPLACEMENTS
REPLACEMENTSREPLACEMENTS
Ordering Replacement Parts
Replacement Parts
Accessories
Vent Kits
Terminal Kits
TROUBLE SHOOTING GUIDETROUBLE SHOOTING GUIDE
TROUBLE SHOOTING GUIDE
TROUBLE SHOOTING GUIDETROUBLE SHOOTING GUIDE
AN INSTAN INST
AN INST
AN INSTAN INST
AA
TIC SENSOR CONTROLTIC SENSOR CONTROL
A
TIC SENSOR CONTROL
AA
TIC SENSOR CONTROLTIC SENSOR CONTROL
TION / MAINTENANCETION / MAINTENANCE
TION / MAINTENANCE
TION / MAINTENANCETION / MAINTENANCE
ALLAALLA
ALLA
ALLAALLA
ALLAALLA
ALLA
ALLAALLA
TION /TION /
TION /
TION /TION /
TIONTION
TION
TIONTION
WS-415-106 /05.19.99
Page 3
NAPOLEON gas fireplaces are manufactured under the strict Standard of the world recognized
ISO9002 Quality Assurance Certificate.
NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen
who take great pride in their work. The burner and valve assembly are leak and test-fired at a quality test
station. The complete fireplace is thoroughly inspected by a qualified technician before packaging to ensure that
you, the customer, receives the quality product that you expect from NAPOLEON.
NAPOLEON GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTYNAPOLEON GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY
NAPOLEON GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY
NAPOLEON GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTYNAPOLEON GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY
3
The following materials and workmanship in your new The following materials and workmanship in your new
The following materials and workmanship in your new
The following materials and workmanship in your new The following materials and workmanship in your new
warranted against defects for as long as you own the fireplace. This covers: combustionwarranted against defects for as long as you own the fireplace. This covers: combustion
warranted against defects for as long as you own the fireplace. This covers: combustion
warranted against defects for as long as you own the fireplace. This covers: combustionwarranted against defects for as long as you own the fireplace. This covers: combustion
chamber, heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glasschamber, heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glass
chamber, heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glasschamber, heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glass
(thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled com-(thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled com-
(thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled com-
(thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled com-(thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled components and aluminum extrusion trims.ponents and aluminum extrusion trims.
ponents and aluminum extrusion trims.
ponents and aluminum extrusion trims.ponents and aluminum extrusion trims.
Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,
Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,
Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,
thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly arethermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are
thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are
thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly arethermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are
covered and covered and
covered and
covered and covered and
of the limited warranty.of the limited warranty.
of the limited warranty.
of the limited warranty.of the limited warranty.
Labour related to warranty repair is covered free of charge during the first year. RepairLabour related to warranty repair is covered free of charge during the first year. Repair
Labour related to warranty repair is covered free of charge during the first year. Repair
Labour related to warranty repair is covered free of charge during the first year. RepairLabour related to warranty repair is covered free of charge during the first year. Repair
work, however, requires the prior approval of an authorized company official. Labour costswork, however, requires the prior approval of an authorized company official. Labour costs
work, however, requires the prior approval of an authorized company official. Labour costs
work, however, requires the prior approval of an authorized company official. Labour costswork, however, requires the prior approval of an authorized company official. Labour costs
to the account of to the account of
to the account of
to the account of to the account of
work must be done through an authorized work must be done through an authorized
work must be done through an authorized
work must be done through an authorized work must be done through an authorized
NAPOLEON warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity (registered customer) whose name appears on the
warranty registration card filed with NAPOLEON -- provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations:
This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives.
The gas fireplace must be installed by a licenced, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the
product and all local and national building and fire codes.
This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify
this warranty.
This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel
parts, mechanical breakage of PHAZER™ logs and embers, nor any venting components used in the installation of the fireplace.
NAPOLEON warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the first 10 years NAPOLEON will replace
or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON will provide replacement burners at 50% of the current retail price.
In the first year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated
in accordance with the operation instructions and under normal conditions.
After the first year, with respect to this President's Limited Lifetime Warranty , NAPOLEON may , at its discretion, fully discharge all obligations with respect to this warranty by refunding
to the original warranted purchaser the wholesale price of any warranted but defective part(s).
After the first year, NAPOLEON will not be responsible for installation, labour or any other costs or expenses related to the reinstallation of a warranted part, and such expenses are not
covered by this warranty.
Notwithstanding any provisions contained in this President's Limited Lifetime Warranty, NAPOLEON’S responsibility under this warranty is defined as above and it shall not in any event
extend to any incidental, consequential or indirect damages.
This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas fireplace and any other warranties expressed or implied with respect to this product,
its components or accessories are excluded.
NAPOLEON neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON will not be responsible
for: over-firing, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting
configurations, insufficient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.
Any damages to fireplace, combustion chamber, heat exchanger, brass trim or other component due to water, weather damage, long periods of dampness, condensation, damaging
chemicals or cleaners will not be the responsibility of NAPOLEON.
The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer. The warranty registration
card must be returned within fourteen days to register the warranty.
NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim.
NAPOLEONNAPOLEON
NAPOLEON
NAPOLEONNAPOLEON
NAPOLEONNAPOLEON
NAPOLEON
NAPOLEONNAPOLEON
will provide replacement parts free of charge during the first yearwill provide replacement parts free of charge during the first year
will provide replacement parts free of charge during the first year
will provide replacement parts free of charge during the first yearwill provide replacement parts free of charge during the first year
are based on a predetermined rate schedule and any repair are based on a predetermined rate schedule and any repair
are based on a predetermined rate schedule and any repair
are based on a predetermined rate schedule and any repair are based on a predetermined rate schedule and any repair
THIS GAS FIREPLACE SHOULD BE INST ALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local
codes. In absence of local codes, install to the current National Fuel Gas Code, ANSI Z223.1, or the current CAN/CGA B149,
Installation Codes. Mobile home installation must conform with local codes or in the absence of local codes, install to
the current standard for gas equipped mobile housing CAN/CSA ZA240 MH Series in Canada or the Manufactured
Home Construction and Safety Standard, Title 24 CFR, Part 3280, or the Fire Safety Criteria for Manufactured Home
Installations, Sites, and Communities Standard ANSI/NFPA 501A in the United States.
PURGE ALL GAS LINES WITH THE GLASS DOOR OF THE FIREPLACE REMOVED. ASSURE THAT A CONTINUOUS GAS FLOW IS A T
THE BURNER BEFORE INSTALLING THE DOOR.
UNDER EXTREME VENT CONFIGURATIONS, ALLOW SEVERAL MINUTES (5-15) FOR THE FLAME TO ST ABILIZE AFTER IGNITION.
SIX (6") INCHES IS THE MINIMUM BEND RADIUS ALLOWED FOR THE 7" DIAMETER FLEXIBLE LINER.
The fireplace and its individual shutoff valve must be disconnected from the gas supply piping system during any
pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa). The fireplace must be isolated from the
gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply
piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).
If the optional blower or fan is installed, the receptacle / junction box must be electrically connected and grounded in
accordance with local codes. In the absence of local codes, use the current CSA C22.1 CANADIAN ELECTRICAL CODE
in Canada or the ANSI/NFPA 70-1990 NATIONAL ELECTRICAL CODE in the United States.
GENERAL INFORMAGENERAL INFORMA
GENERAL INFORMA
GENERAL INFORMAGENERAL INFORMA
FOR YOUR SATISFACTION, THIS FIREPLACE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY!
Maximum input is 17,000 BTU/hr for natural gas and propane. When the fireplace is installed at elevations above 4,500ft,
and in the absense of specific recommendations from the local authority having jurisdiction, the certified high altitude
input rating shall be reduced at the rate of 4% for each additional 1,000ft. Maximum output for natural gas is 12,920 BTU/
hr at an efficiency of 76% with the fan on, and 13,600 BTU/hr for propane at an efficiency of 80% with the fan on.
Minimum inlet gas supply pressure is 4.5 inches water column for natural gas and 11 inches water column for propane.
Maximum inlet gas pressure is 7 inches water column for natural gas and 13 inches water column for propane. Manifold
pressure under flow conditions is 3.5 inches water column for natural gas and 10 inches water column for propane.
This fireplace is approved for bathroom, bedroom and bed-sitting room installations and is suitable for mobile home
installation. The natural gas model can only be installed in a mobile home that is permanently positioned on its site and
fueled with natural gas.
NO EXTERNAL ELECTRICITY (110 VOL TS OR 24 VOL TS) IS REQUIRED FOR THE GAS SYSTEM OPERA TION. Expansion
/ contraction nosies during heating up and cooling down cycles are normal and are to be expected.
CARE OF GLASS, AND PLACARE OF GLASS, AND PLA
CARE OF GLASS, AND PLA
CARE OF GLASS, AND PLACARE OF GLASS, AND PLA
Do not use abrasive cleaners to clean plated parts. Buff lightly with a clean dry cloth. The glass is 3/16" tempered glass
available from your Napoleon / Wolf Steel Ltd. dealer. DO NOT SUBSTITUTE MATERIALS. Clean the glass after the first
10 hours of operation with a recommended gas fireplace glass cleaner. Thereafter clean as required. DO NOT CLEAN
GLASS WHEN HOT! If the glass is not kept clean permanent discolouration and / or blemishes may result.
Provide adequate ventilation air. Provide adequate accessibility clearance for servicing and operating
TIONTION
TION
TIONTION
TED PTED P
TED P
TED PTED P
ARAR
AR
ARAR
TSTS
TS
TSTS
the fireplace. Never obstruct the front opening of the fireplace.
Use only accessories designed for and listed with the GD17 model.
WS-415-106 /05.19.99
FIGURE 1
Page 5
WARNINGWARNING
WARNING
WARNINGWARNING
••
• Do not burn wood or other materials in this fireplace.
••
• Adults and especially children should be alerted to the hazards of high surface temperatures and should stay
away to avoid burns or clothing ignition. Supervise young children when they are in the same room as the
fireplace.
• Due to high temperatures, the fireplace should be located out of traffic and away from furniture and draperies.
• Clothing or other flammable material should not be placed on or near the fireplace.
• Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace.
• It is imperative that the control compartments, burners and circulating blower and its passageway in the
fireplace and venting system are kept clean. The fireplace and its venting system should be inspected before
use and at least annually by a qualified service person. More frequent cleaning may be required due to
excessive lint from carpeting, bedding material, etc. The fireplace area must be kept clear and free from
combustible materials, gasoline and other flammable vapours and liquids.
• Under no circumstances should this fireplace be modified.
• This fireplace must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance.
• Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to
inspect the fireplace and to replace any part of the control system and any gas control which has been under
water.
• Do not operate the fireplace with the glass door removed, cracked or broken. Replacement of the glass
should be done by a licensed or qualified service person. Use only with a glass door certified with the
fireplace.
5
VENTING
VENTING LENGTHS AND AIR TERMINAL LOCAVENTING LENGTHS AND AIR TERMINAL LOCA
VENTING LENGTHS AND AIR TERMINAL LOCA
VENTING LENGTHS AND AIR TERMINAL LOCAVENTING LENGTHS AND AIR TERMINAL LOCA
Use only Napoleon or Simpson Dura-Vent Model DV-GS venting components. Minimum and maximum vent lengths, for
both horizontal and vertical installations, and air terminal locations for either system are set out in this manual and must
be adhered to. For Simpson Dura-Vent, follow the installation procedure provided with the venting components.
NOTE: Both Wolf Steel and Simpson Dura-Vent require the 4 inc h and the 7 inch diameter vent joints to be sealed.
Use the high temperature sealant provided.
When using Napoleon venting components, use only the following vent kits: WALL TERMINAL KIT GD222, or 1/12 TO
7/12 PITCH ROOF TERMINAL KIT GD110, 8/12 TO 12/12 ROOF TERMINAL KIT GD1 1 1, FLA T ROOF TERMINAL KIT GD112
or PERISCOPE KIT GD201 (for wall penetration below grade) in conjunction with the various terminations, use either the
5 foot vent kit GD220 or the 10 foot vent kit GD330.
These vent kits allow for either horizontal or vertical venting of the fireplace. FIGURES 2, 3, 5 & 6. The maximum number
of 4" flexible connections is two horizontally or three vertically (excluding the fireplace and the air terminal connections).
For optimum flame appearance and fireplace performance, keep the vent length and number of elbows to a minimum.
TIONSTIONS
TIONS
TIONSTIONS
FIGURES 2a - d
The air terminal must remain unobstructed at all times. Examine the air terminal at least once a year to verify that it is
unobstructed and undamaged.
When venting, the horizontal run must be kept to a minimum of 11 inches or a maximum of 20 feet. If a 20 foot horizontal
run is required, the fireplace must have a minimum vertical rise immediately off the fireplace of 57 inches. FIGURES 2a-c.
When terminating vertically, the vertical rise is a minimum 3 feet and a maximum 40 feet above the fireplace. FIGURE 3.
WS-415-106 /05.19.99
Page 6
6
FOR SAFE AND PROPER OPERATION OF THE FIREPLACE FOLLOW THE VENTING INSTRUC-
TION EXACTLY.
DEVIATION FROM THE MINIMUM VERTICAL VENT LENGTH CAN CREATE DIFFICULTY IN
BURNER START-UP AND/OR CARBONING.
IF VERTICAL RISES GREA TER THAN 57 INCHES ARE NECESSARY , THE INCREASED RISE MUST BE
DEDUCTED FROM THE HORIZONT AL RUN.
For optimum performance, it is recommended that all horizontal runs have a
minimum ¼ inch rise per foot.
Horizontal runs may have a
SIMPSON DURA-VENT OR NAPOLEON RIGID OR FLEXIBLE VENTING COMPONENTS
when venting as illustrated in Figures 2a and 2c.
Provide a means for visually checking the vent connection to the fireplace
FIGURE 3
after the fireplace is installed.
Do not allow the inside liner to bunch up on horizontal or vertical runs and
elbows. Ke ep it pulled tight. A 1-1/4" air gap between the inner and outer
liner all around is required for safe operation.
Use a firestop when penetrating interior walls, floor or ceiling.
Vent lengths that pass through unheated spaces (attics, garages, crawl spaces) should be insulated
with the insulation wrapped in a protective sleeve to minimize condensation.
Minimum clearance to combustible construction from fireplace to vent surfaces:
sides, back, bottom and top0 inches
vent pipe1 inch
recessed depth13-3/4 inches
0 inch rise per foot in all cases using
Use the chart on this page to calculate horizontal runs for vertical rises
between 10 and 57 inches. FIGURE 4.
When calculating maximum run
lengths, include 10 feet for each 90°
elbow or 5 feet for each 45° elbow.
(DO NOT INCLUDE THE FIRST ELBOW DIRECTLY OFF THE UNIT.)
REQUIRED VERTICAL
RISE FROM FIREPLACE
TO FIRST ELBOW IN
INCHES
FIGURE 4
CALCULATED HORIZONTAL VENT RUN IN FEET
SPECIAL INSTSPECIAL INST
SPECIAL INST
SPECIAL INSTSPECIAL INST
A through the roof installation requires a total 5 foot rise. FIGURE 5. The location of the
fireplace dictates a horizontal run of 5 feet. What is the required vertical rise to the centre
of the initial 90° elbow?
The total run is:
5 ft. (through the roof vertical rise)
10 ft. (90° elbow)
5 ft. (horizontal run)
20 ft. (total run)
Using the chart, will determine that a 57 inch minimum vertical rise immediately off the unit is
required for satisfactory venting conditions.
AL THOUGH THE IMMEDIA TE VERTICAL RUN MAY BE GREATER THAN 57 INCHES, THE MAXIMUM COMBINATION
OF HORIZONT AL AND VERTICAL RUNS, BEYOND THE 57 INCHES,
ALLAALLA
TION EXAMPLETION EXAMPLE
ALLA
TION EXAMPLE
ALLAALLA
TION EXAMPLETION EXAMPLE
A terminal shall not terminate directly above a sidewalk or paved drive-way which
is located betweeen two single family dwellings and serves both dwell-ings. Local
MUST NOT EXCEED 20 FEET.
codes or regulations may require different clearances.
Only the following Napoleon Vent Kits, used in combination with each other may be used:
WS-415-106 /05.19.99
Do not allow the inside liner to bunch up on horizontal or vertical runs and elbows. Keep it pulled tight.
GD201GD201
GD201,
GD201GD201
A 1¼" air gap all around between the inner liner and outer liner is required for safe operation. Use a
firestop when penetrating interior walls, floor or ceiling.
GD222GD222
GD222,
GD222GD222
GD110GD110
GD111GD111
GD110,
GD111 or
GD110GD110
GD111GD111
GD220GD220
GD220 (5ft vent kit) or/and
GD220GD220
GD112GD112
GD112 (Periscope, Wall or Roof Terminals)
GD112GD112
and
GD330GD330
GD330 (10ft vent kits)
GD330GD330
FIGURE 5
Page 7
AIR AIR
AIR
AIR AIR
FIGURE 6
A
TERMINTERMIN
TERMIN
TERMINTERMIN
INSTALLATIONS
AL INSTAL INST
AL INST
AL INSTAL INST
CANADIANU.S.A.
12 INCHES
12 INCHES
ALLAALLA
ALLA
ALLAALLA
TIONS:TIONS:
TIONS:
TIONS:TIONS:
Clearance above grade, veranda porch, deck or balcony .
7
B
C
D
E
12 INCHES
12 INCHES*
18 INCHES**
12 INCHES**
F
0 INCHES***
0 INCHES
9 INCHES
12 INCHES*
18 INCHES**
12 INCHES**
0 INCHES
2 INCHES***
G
0 POUCES***
H
I
J
K
L
M
N
O
**
*Recommended to prevent condensation on windows and thermal breakage
**
****
**It is recommended to use a heat shield and to maximize the distance to vinyl clad soffits.
****
******
***The periscope GD-201 requires a minimum 18 inches clearance from an inside corner.
******
********
**** This is a recommended distance. For additional requirements check local codes.
********
††
†Three feet above if within 10 feet horizontally.
††
‡‡
‡A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family
‡‡
††††
† †Permitted only if the veranda, porch, deck or balcony is fully open on a minimum of two sides beneath the floor.
††††
†*†*
†*Recommenced to prevent recirculation of exhaust products. For additional requirements check local codes.
†*†*
3 FEET
6 FEET
12 INCHES
6 FEET
7 FEET‡
12 INCHES††
16 INCHES
2 FEET†*
dwellings and serves both dwellings.
0 POUCES***
3 FEET****
3 FEET****
9 INCHES
3 FEET†
7 FEET****
12 INCHES****
16 INCHES
2 FEET†*
Clearance to windows or doors that open.
Clearance to permanently closed windows.
Vertical clearance to ventilated sof fit located above the terminal within
a horizontal distance of 2 feet from the centerline of the terminal.
Clearance to unventilated soffit.
Clearance to an outside corner wall.
Clearance to an inside non-combustible corner wall or protruding
non-combustible obstructions (chimney , etc.).
Clearance to an inside combustible corner wall or protruding com-
bustible obstructions ( vent chase, etc.).
Clearance to each side of the centerline extended above the meter
/ regulator assembly .
Clearance to a service regulator vent outlet.
Clearance to a non-mechanical air supply inlet to the building or a
combustion air inlet to any other appliance.
Clearance to a mechanical air supply inlet.
Clearance above a paved sidewalk or paved driveway located on
public property unless fitted with a heat shield kit GD-301.
Clearance under a veranda, porch, deck or balcony .
Clearance above the roof.
Clearance from an adjacent wall including neighbouring buildings.
WS-415-106 /05.19.99
Page 8
8
INST ALLA TION
WALL AND CEILING PROTECTION
FOR SAFE AND PROPER OPERA TION OF THE FIREPLACE, FOLLOW THE VENTING INSTRUCTIONS EXACTLY.
HORIZONTAL INSTALLATION:
exterior wall. FIGURES 2a-d. Having determined the air terminal location, cut and frame
a hole in an exterior wall with a minimum square or round opening of 9½". (As an
alternative to framing, a vent pipe shield may be installed, ensuring a 1" clearance to
combustibles. See Figure 8 .)
OR
FIGURE 8
Once the vent pipe / liner is installed in its final position, apply sealant between the
pipe / liner and the firestop spacer.
VERTICAL INSTALLATION: This application occurs when venting through a roof.
FIGURE 3. Installation kits for various roof pitches are available from your Napoleon
dealer. See Accessories to order the specific kit required.
1. Determine the air terminal location, cut and frame 9½ inch openings in the
ceiling and the roof to provide the minimum 1 inch clearance between the fireplace
pipe / liner and any combustible material. Try to center the exhaust pipe location midway between two joist to prevent
having to cut them. Use a plumb bob to line up the center of the openings.
A vent pipe shield will prevent any materials such as insulation, from filling up the 1" air space around the pipe.
FIGURE 11. Nail headers between the joist for extra support.
2. Apply a bead of caulking (not supplied) to the framework or to the Wolf Steel vent pipe shield plate or equivalent (in
FIGURE 10
3. In the attic, after the pipe / liner has been installed, slide the vent pipe collar down to
cover up the open end of the shield and tighten. This will prevent any materials, such as
insulation, from filling up the 1" air space around the pipe.
This application occurs when venting through an
1. Mark and cut the vent pipe shield to
the determined depth of the combustible
wall. Apply a bead of caulking (not supplied) to the framework or to the shield
plate (in the case of a finished wall) and
secure the shield through the opening to
the interior wall. The final location of the
vent pipe shield should maintain the required clearance to the 7" vent pipe / liner.
Do not fill this cavity with any type of material. Apply a bead of caulking all
around and place a firestop spacer over the vent shield to restrict cold air
from being drawn into the room or
around the fireplace. Ensure that both
spacer and shield maintain the required clearance to combustibles.
DO NOT FILL THIS SP ACE WITH ANY TYPE OF MA TERIAL.
the case of a finished ceiling), and secure over the opening in the ceiling. FIGURE 10.
A firestop must be placed on the bottom of each framed opening in a roof or ceiling
that the venting system passes through. FIGURE 11. Apply a bead of caulking all
around and place a firestop spacer over the vent shield to restrict cold air from being
drawn into the room or around the fireplace. Ensure that both spacer and shield
maintain the required clearance to combustibles. Once the vent pipe / liner is installed in its final position, apply sealant between the pipe / liner and the firestop
spacer.
FIGURE 7
FIGURE 9
VENT
PIPE
COLLAR
WS-415-106 /05.19.99
VENT PIPE
SHIELD
FIGURE 11
Page 9
USING FLEXIBLE VENT COMPONENTS
FOR OPTIMUM PERFORMANCE, IT IS RECOMMENDED THA T ALL HORIZONT AL RUNS HAVE A MINI-
MUM ¼ INCH RISE PER FOOT .
FOR SAFE AND PROPER OPERA TION OF THE FIREPLACE, FOLLOW THE VENTING INSTRUCTIONS EXACTLY .
9
HORIZONTHORIZONT
HORIZONT
HORIZONTHORIZONT
1. Stretch the 4" diameter aluminum flexible liner to the required length taking into account the additional length needed
for the finished wall surface. Apply a heavy bead of the high
temperature sealant, supplied with the unit, to the inside of the
4" liner approximately 1" from the end. Slip the liner a minimum
of 2" over the fireplace vent collar and secure with 3 #8 screws.
2. Using the 7" diameter flexible aluminum liner, apply sealant,
slide a minimum of 2" over the fireplace combustion air collar and
secure with 3 #8 screws.
3. Insert the liners through the firestop. Position and secure the fireplace
using the nailing tabs (2 per side) and/or secure to the floor using screws
inserted through the two ¼" diameter holes in the front left and right corners of the base. The
liners should be flush with the exterior wall. The air teminal plate may be recessed to a maximum
3
of
/4" into the exterior wall or siding.
4. From outside, apply a bead of the high temperature sealant to the inside of both liners, approximately 1" from the end of each liner.
AL AIR TERMINAL INSTAL AIR TERMINAL INST
AL AIR TERMINAL INST
AL AIR TERMINAL INSTAL AIR TERMINAL INST
FIGURE 13
ALLAALLA
ALLA
ALLAALLA
TIONTION
TION
TIONTION
5. Holding the air terminal (lettering in an upright, readable
position), insert into both liners with a twisting motion to ensure
that both the terminal sleeves engage into the liners / sealant.
Secure the terminal to the exterior wall and make weather tight by
sealing with caulking (not supplied).
6. If more liner needs to be used to reach the fireplace, couple
them together as illustrated in FIGURE 13. The vent system must
be supported approximately every 3 feet for both vertical and
horizontal runs. Use Napoleon support ring assembly
GA-GD-010.370 or equivalent noncombustible strapping to maintain the minimum 1" clearance to combustibles.
FIGURE 12
WS-415-106 /05.19.99
Page 10
10
VERVER
TICAL VENTING INSTTICAL VENTING INST
VER
TICAL VENTING INST
VERVER
TICAL VENTING INSTTICAL VENTING INST
ALLAALLA
ALLA
ALLAALLA
TIONTION
TION
TIONTION
FIGURE 14
FIGURE 15
a minimum 16" of air terminal will penetrate the roof when fastened.
DO NOT CLAMP THE FLEXIBLE ALUMINUM LINER.
5. Remove nails from the shingles, above and to the sides of the chimney. Place the flashing over the air terminal and
slide it underneath the sides and upper edge of the shingles. Ensure that the air
terminal is properly centered within the flashing, giving a 3/4" margin all around.
Fasten to the roof. Do not nail through the lower portion of the flashing. Make
weather-tight by sealing with caulking. Where possible, cover the sides and top
edges of the flashing with roofing material.
6. Apply a heavy bead of weatherproof caulking 2 inches above the flashing.
Slide the storm collar around the air terminal and down to the caulking. Tighten to
ensure that a weather-tight seal between the air terminal and the collar is achieved.
Attach the other storm collar centered between the air intake and the air exhaust
slots onto the air terminal. Tighten securely. FIGURE 16. Attach the vertical rain
cap.
Spacers are attached to the 4" inner flex liner at predetermined intervals to maintain a 1-1/4" air gap to the 7" outer
liner. These spacers must not be removed.
7. If more liner needs to be used to reach the fireplace, couple them
together as illustrated in FIGURE 13. The vent system must be supported approximately every 3 feet for both vertical and horizontal runs.
Use Wolf Steel support ring assembly GA-GD-010.370 or equivalent
noncombustible strapping to maintain a clearance to combustibles of
1".
1. Fasten the roof support to the roof using the screws
provided. FIGURE 14. The roof support is optional. In this
case the venting is to be adequately supported using either an alternate method suitable to the authority having
jurisdiction or the optional roof support.
2. Stretch the 4" diameter aluminum flexible liner to the
required length. Slip the liner a minimum of 2" over the
inner sleeve of the air terminal and secure with 3 #8 screws. Seal using a heavy bead of the high
temperature sealant.
3. Repeat using 7" diameter aluminum flexible liner. FIGURE 15.
4. Thread the air terminal pipe assembly down through the roof. The air terminal must be
located vertically and plumb. Attach the air terminal assembly to the roof support, ensuring that
1. Install the 4 inch diameter aluminum flexible liner to the fireplace.
Secure with 3 screws and flat washers. Seal the joint and screw holes
using the high temperature sealant provided. FIGURE17.
2. Install the 7 inch diameter aluminum flexible liner to the fireplace.
Attach and seal the joints.
WS-415-106 /05.19.99
Page 11
INST ALLA TION
USING RIGID VENT COMPONENTS
FOR SAFE AND PROPER OPERATION OF THE FIREPLACE, FOLLOW THE VENTING INSTRUCTIONS EXACTLY .
FOR OPTIMUM PERFORMANCE, IT IS RECOMMENDED THA T ALL HORIZONTAL RUNS HA VE A MINIMUM ¼ INCH RISE
PER FOOT .
The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use Napoleon vent
spacers WS-615-33 or equivalent every 3 feet and either side of each elbow to maintain the minimum 1¼" clearance
between the outer and inner vent pipes. Use Napoleon support ring assembly GA-GD-010.370 or equivalent noncombustible strapping to maintain the minimum 1" clearance to combustibles for both vertical and horizontal runs.
HORIZONTHORIZONT
HORIZONT
HORIZONTHORIZONT
1. Move the fireplace into position. Measure the vent length required between terminal and fireplace taking into account the
additional length needed for the finished wall surface and any
1¼" overlaps between venting components.
2. Apply high temperature sealant to the outer edge of the 4"
inner collar of the fireplace. Attach the first vent component and
secure using 3 self tapping screws. Repeat using 7" piping.
3. Holding the air terminal (lettering in an upright, readable
position), insert into both vent pipes with a twisting motion to
ensure that both the terminal sleeves engage into the vent pipes
and the sealant. Secure the terminal to the exterior wall and make
weather tight by sealing with caulking (not supplied). The air
terminal mounting plate may be recessed to a maximum of 3/4"
into the exterior wall or siding.
AL AIR TERMINAL INSTAL AIR TERMINAL INST
AL AIR TERMINAL INST
AL AIR TERMINAL INSTAL AIR TERMINAL INST
ALLAALLA
ALLA
ALLAALLA
TIONTION
TION
TIONTION
FIGURE 18
11
FIGURE 19
that a minimum 16" of air terminal will penetrate the roof when fastened. FIGURE 16. If the attic space is tight, we
recommend threading the Wolf Steel vent pipe collar or equivalent loosely onto the air terminal assembly as it is
passed through the attic. FIGURE 11. The air terminal must be located vertically and plumb.
6. Remove nails from the shingles, above and to the sides of the chimney. Place the flashing over the air terminal and
slide it underneath the sides and upper edge of the shingles. Ensure that the air terminal is properly centered within the
flashing, giving a 3/4" margin all around. Fasten to the roof. Do NOT nail through the lower portion of the flashing. Make
weather-tight by sealing with caulking. Where possible, cover the sides and top edges of the flashing with roofing
material.
7. Apply a heavy bead of waterproof caulking 2 inches above the flashing. Slide the storm collar around the air terminal
and down to the caulking. Tighten to ensure that a weather-tight seal between the air terminal and the collar is achieved.
Attach the other storm collar centered between the air intake and air exhaust slots onto the air terminal. Tighten
securely. Attach the rain cap.
8. Continue adding rigid venting sections, sealing and securing as above. Attach a 4" collapsed telescopic pipe to the
last section of rigid piping. Secure with screws and seal. Repeat using a 7" telescopic pipe.
9. Run a bead of high temperature sealant around the outside of the 4" elbow. Pull the adjustable pipe a minimum 2"
onto the elbow. Secure with 3 screws. Repeat with the 7" telescopic pipe.
10. In the attic, slide the vent pipe collar down to cover up the open end of the shield and tighten. This will prevent any
materials, such as insulation, from filling up the 1" air space around the pipe.
VERVER
TICAL VENTING INSTTICAL VENTING INST
VER
TICAL VENTING INST
VERVER
TICAL VENTING INSTTICAL VENTING INST
1. Move the fireplace into position.
2. Fasten the roof support to the roof using the screws provided.The roof support is optional.
In this case the flue system is to be adequately supported using either the optional roof
support or an alternate method suitable to the authority having jurisdiction.
3. Apply high temperature sealant to the outer edge of the inner sleeve of the air terminal. Slip
a 4" diameter coupler a minimum of 2" over the sleeve and secure using 3 screws.
4. Apply high temperature sealant to the outer edge of the of the outside sleeve of the air
terminal. Slip a 7" diameter coupler over the sleeve and secure as before. FIGURE 19. Trim the
7" coupler even with the 4" coupler end.
5. Thread the air terminal pipe assembly down through the roof support and attach, ensuring
ALLAALLA
ALLA
ALLAALLA
TIONTION
TION
TIONTION
WS-415-106 /05.19.99
Page 12
12
GAS INSTGAS INST
GAS INST
GAS INSTGAS INST
Proceed once the vent installation is complete.
1. Move the fireplace into position and secure using the nailing tabs (2 per side) and/or secure to the floor using #10
screws (not supplied).
2. Route a 3/8" N.P.T. black iron gas line, 1/2" type-L copper tubing or equivalent to the fireplace.
3. For ease of accessibility, an optional remote wall switch or millivolt thermostat may be installed in a convenient
location. Route 2 strand (solid core) millivolt wire through the electrical hole located at the bottom left side of the unit. The
recommended maximum lead length depends on wire size:
WIRE SIZEMAX. LENGTH
14gauge100 feet
16gauge 60 feet
18gauge 40 feet
ALLAALLA
ALLA
ALLAALLA
TIONTION
TION
TIONTION
DO NOT CONNECT EITHER THE WALLDO NOT CONNECT EITHER THE WALL
DO NOT CONNECT EITHER THE WALL
DO NOT CONNECT EITHER THE WALLDO NOT CONNECT EITHER THE WALL
SWITCH, THERMOSTSWITCH, THERMOST
Attach the two leads to terminals 1 and 3 located on the gas valve. FIGURE 20.
4. Install rigid black pipe, 1/2" type-L copper tubing or, if local codes permit, a 3/8" flex connector and shutoff valve to
the gas line and the fireplace gas valve. Seal and tighten securely. An adapter fitting is required between the gas valve
and the copper tubing or flex connector. DO NOT KINK FLEXIBLE CONNECTOR.
FIGURE 21.
5. Check for gas leaks by brushing on a soap and water solution.
DO NOT USE OPEN FLAME.
PURGE ALL GAS LINES WITH THE GLASS DOOR OF THE FIREPLACE REMOVED. ASSURE THAPURGE ALL GAS LINES WITH THE GLASS DOOR OF THE FIREPLACE REMOVED. ASSURE THA
PURGE ALL GAS LINES WITH THE GLASS DOOR OF THE FIREPLACE REMOVED. ASSURE THA
PURGE ALL GAS LINES WITH THE GLASS DOOR OF THE FIREPLACE REMOVED. ASSURE THAPURGE ALL GAS LINES WITH THE GLASS DOOR OF THE FIREPLACE REMOVED. ASSURE THA
TINUOUS GAS FLOW IS ATINUOUS GAS FLOW IS A
TINUOUS GAS FLOW IS A
TINUOUS GAS FLOW IS ATINUOUS GAS FLOW IS A
MOBILE HOME INSTMOBILE HOME INST
MOBILE HOME INST
MOBILE HOME INSTMOBILE HOME INST
In Canada, mobile home installation may be vented horizontally or vertically . In the United States, it may only be installed
vertically. See "Vertical Venting" or "Horizontal Air Terminal Installation" for installation.
The fireplace is equipped with two 1/4" diameter holes located in the front left and right corners of the base. For mobile
home installations, the fireplace must be fastened in place. Use #10 screws, inserted through the holes in the base to
secure. It is recommended that the fireplace be secured in all installations.
ALAL
WW
AA
YS TURN OFF THE PILOT AND THE FUEL SUPPLYS TURN OFF THE PILOT AND THE FUEL SUPPL
AL
W
A
YS TURN OFF THE PILOT AND THE FUEL SUPPL
ALAL
WW
AA
YS TURN OFF THE PILOT AND THE FUEL SUPPLYS TURN OFF THE PILOT AND THE FUEL SUPPL
AFTER MOVING THE MOBILE HOME AND PRIOR TO LIGHTING THE FIREPLACE, ENSURE THAAFTER MOVING THE MOBILE HOME AND PRIOR TO LIGHTING THE FIREPLACE, ENSURE THA
AFTER MOVING THE MOBILE HOME AND PRIOR TO LIGHTING THE FIREPLACE, ENSURE THA
AFTER MOVING THE MOBILE HOME AND PRIOR TO LIGHTING THE FIREPLACE, ENSURE THAAFTER MOVING THE MOBILE HOME AND PRIOR TO LIGHTING THE FIREPLACE, ENSURE THA
T THE BURNER BEFORE RE-INSTT THE BURNER BEFORE RE-INST
T THE BURNER BEFORE RE-INST
T THE BURNER BEFORE RE-INSTT THE BURNER BEFORE RE-INST
ALLAALLA
TIONTION
ALLA
TION
ALLAALLA
TIONTION
MOBILE HOME.MOBILE HOME.
MOBILE HOME.
MOBILE HOME.MOBILE HOME.
LOGS ARE POSITIONED CORRECTLLOGS ARE POSITIONED CORRECTL
LOGS ARE POSITIONED CORRECTL
LOGS ARE POSITIONED CORRECTLLOGS ARE POSITIONED CORRECTL
ALLING THE DOOR.ALLING THE DOOR.
ALLING THE DOOR.
ALLING THE DOOR.ALLING THE DOOR.
Y AY A
T THE SOURCE, PRIOR TO MOVING THET THE SOURCE, PRIOR TO MOVING THE
Y A
T THE SOURCE, PRIOR TO MOVING THE
Y AY A
T THE SOURCE, PRIOR TO MOVING THET THE SOURCE, PRIOR TO MOVING THE
YY
..
Y
.
YY
..
FIGURE 21
FIGURE 20
T A CON-T A CON-
T A CON-
T A CON-T A CON-
T THET THE
T THE
T THET THE
WS-415-106 /05.19.99
Page 13
FRAMINGFRAMING
FRAMING
FRAMINGFRAMING
It is best to frame your fireplace after it is positioned and the vent system is installed. Use 2x4's and frame to local
building codes. FIGURE 22-24.
FIGURE 24
13
FIGURE 22
To install the fireplace face flush with the finished wall, position the framework to accomodate the thickness of the
finished wall. Pull out the four nailing tabs, attached on either side of the fireplace and secure to the 2x4 framing to facilitate
drywall installation.
Combustible materials may be installed flush with the front of the fireplace but must not cover any of the black face-areas
of the fireplace. Non-combustible material (brick, stone or ceramic tile) may protrude in these areas.
It is not necessary to install a hearth extension with this fireplace system. Objects placed in front of the fireplace should
be kept a minimum of 24" away from the front face. FIGURE 24.
Combustible mantle clearance can vary according to the
mantle depth. FIGURE 25. Use the graph to help evaluate
the clearance needed.
FIGURE 25
FIGURE 23
WS-415-106 /05.19.99
Page 14
14
FINISHING
DOOR, LOUVRE AND TRIM REMOVDOOR, LOUVRE AND TRIM REMOV
DOOR, LOUVRE AND TRIM REMOV
DOOR, LOUVRE AND TRIM REMOVDOOR, LOUVRE AND TRIM REMOV
ENSURE THAT THE DOOR IS PROPERLY CLIPPED ONTO THE STEEL LIP TO
PREVENT OVERHEA TING, GLASS BREAKAGE AND/OR DISCOLOURATION OF
THE UPPER TRIM.
FIGURE 27
AL & INSTAL & INST
AL & INST
AL & INSTAL & INST
Both top and bottom door trim must be removed prior to door
removal. Lift up the top trim and unhook from the door. The
bottom trim, held on with magnets, may be pulled off and lifted
out of the bottom door sill. FIGURE 27.
Remove the five screws securing the sides and bottom of the
door. Lift up and out. To re-install, repeat in reverse order. Retighten screws snugly. DO NOT OVER-TIGHTEN.
The top and bottom door tim may be installed next. Lift up the top
trim and hook over the top of the door. The bottom trim is inserted
into the bottom door sill. Push in to engage the magnets.
ALLAALLA
ALLA
ALLAALLA
TIONTION
TION
TIONTION
FIGURE 26
STEEL LIP
DOOR
FIGURE 28
The louvre assemblies are installed as illustrated in FIGURE 28. Optional plated door trim, door side trim and arched
door facias are available at your local Napoleon / Wolf Steel dealer.
LOG PLACEMENTLOG PLACEMENT
LOG PLACEMENT
LOG PLACEMENTLOG PLACEMENT
PHAZERTM logs exclusive to Napoleon Fireplaces, provide a unique and realistic glowing effect that is different in every
installation.
POSITIONING THE LOGS IMPROPERL Y WILL
CAUSE FLAME IMPINGEMENT AND
CARBONING.
Position the logs as shown.
Place the back logonto the log support bracket, located on the rear
wall of the combustion chamber, pushing it as close to the firebox
wall as possible.
Center the front logbehind
the two locating tabs and
along the inside front edge
of the burner tray.
Set the two smaller logs into the pockets and grooves of the front and back
logs, respectively.
FIGURE 29a
FIGURE 29b
FIGURE 29c
Log colours may vary. During the initial use of the fireplace, the colours will become more uniform as colour pigments
burn in during the heat activated curing process. Blocked burner ports can cause an incorrect flame pattern, carbon
deposits and delayed ignition. PHAZER
available from your Napoleon / Wolf Steel Ltd. dealer.
WS-415-106 /05.19.99
TM
logs glow when exposed to direct flame. Use only certified PHAZERTM logs
Page 15
OPTIONAL BLOWER INSTALLATION
INSTALLATION TO BE DONE BY A QUALIFIED INSTALLER and must be
black
white
FIGURE 30
Slide the vibration reducing pad (A) into the clip (C) and up against the threaded
stud (B) at the other end. The blower must be able to be positioned entirely
onto the pad.
Tilt the blower onto its side. Slide it past the controls
and into the clip (C). Secure to the threaded stud using
the lock washer and wing nut provided. Ensure that the
blower does not touch the fireplace base or the firebox.
Attach the connectors from the black and white wires to
the thermodisc and secure the thermodisc bracket to
the securing stud at the bottom left of the unit using a
lock washer and wing nut. Ensure that the thermodisc
touches the firebox wall.
Attach the connectors from the black and red wires to
the blower.
Attach and secure the variable speed switch using the
red
nut provided. Plug the harness cord into the receptacle.
THERMODISC
electrically connected and grounded in accordance with local codes. In the
absence of local codes, use the current CSA C22.1 CANADIANELECTRICALCODE in
Canada or the ANSI/NFP A 70-1996
If the fireplace was not previously equipped with a blower: route a
grounded 2-wire, 60hz power cable to the receptacle / junction box. At this point, it
must be strain relieved and insulated.
The three slots on the blower mounting
bracket allow ease of adjustment when
attaching the blower. For a quiet running
blower, do not allow the assembly to sit
on the firebox base.
NATIONALELECTRICALCODE in the United States
ELONGATED
SLOTS
FIGURE 31
B
A
FIGURE 32
FIGURE 33
C
C
C
15
RECEPTACLE /
JUNCTION BOX
GROUND
SCREW
FIGURE 34
FIGURE 35
The wire harness provided in this kit is a universal harness. When installed, ensure that any excess
wire is contained, preventing it from making contact with moving or hot objects.
Because the blower is thermally activated, when turned on, it will automatically start approximately 10
minutes after lighting the fireplace and will run for approximately 30-45 minutes after the fireplace has
been turned off. Use of the fan increases the output of heat.
WS-415-106 /05.19.99
Page 16
16
OPTIONAL F AN INSTALLATION
ELECTRICAL INSTALLATION TO BE DONE BY A QUALIFIED INSTALLER and must be connected and grounded in
accordance with local codes. In the absence of local codes, use the current CSA C22.1 CANADIANELECTRICALCODE in
Canada or the ANSI/NFPA 70-1990 NATIONALELECTRICALCODE in the United States.
If the fireplace was not previously equipped with a fan: route a grounded 2-wire, 60hz power cable to the junction box.
At this point, it must be strain relieved and insulated.
The wire harness provided in this kit is a
universal harness. When installed, ensure
that any excess wire is contained, preventing it from making contact with moving or
hot objects.
Position the vibration reducing pad into the
clip and onto the threaded stud at the other
end, piercing a hole into the pad. The fan
assembly must be able to be positioned
entirely onto the pad.
Slide the fan assembly past the controls and and into the clip.
Secure using the lock washer and nut provided.
Attach the connectors from the black and white wires to the
thermodisc and secure the thermodisc bracket to the securing
stud at the bottom left of the unit using a lock washer and wing nut.
Ensure that the thermodisc touches the firebox wall.
FIGURE 36
OPEN ENDED
SLOTS
RECEPTACLE /
JUNCTION BOX
VARIABLE SPEED/
PIEZO IGNITOR
BRACKET
FIGURE 37
GD36 THERMOSTATIC SENSOR CONTROL
THERMODISC
This optional kit is meant to be used only in conjunction with the GD65 Fan
Kit, shown above, which may be ordered from your Wolf Steel / Napoleon
dealer.
With the thermostatic sensor option, the fan, when turned on, becomes
thermally activated, and will automatically run approximately 15-30 minutes
after the fireplace has been lit and for approximately 30-45 minutes after the
fireplace has been turned off.
Use of the fan increases the output of heat.
Unplug the power cord from the receptacle. Connect all wires as shown.
Attach and secure the sensor assembly bracket to the securing stud located
next to the receptacle/junction box at the bottom left of the unit using the lock
washer and wing nut. Ensure that the thermodisc touches the firebox wall.
Plug the power cord back into the receptacle.
When installed, ensure that any excess
wire is contained, preventing it from
making contact with moving or hot objects.
SENSOR ASSEMBLY
RECEPTACLE /
JUNCTION BOX
FIGURE 39
BRACKET
FIGURE 38
WS-415-106 /05.19.99
Page 17
OPERATION / MAINTENANCE
17
OPERAOPERA
OPERA
OPERAOPERA
TING INSTRUCTIONSTING INSTRUCTIONS
TING INSTRUCTIONS
TING INSTRUCTIONSTING INSTRUCTIONS
When lit for the first time, the fireplace will emit a slight odour for a few hours. This is a nor mal
temporary condition caused by the curing of the logs and the "burn-in" of internal paints and lubricants used in the manufacturing process and will not occur again. After extended periods of nonoperation such as following a vacation or a warm weather season, the fireplace may emit a slight
odour for a few hours. This is caused by dust par ticles in the heat exchanger burning of f. In both
cases, open a window to sufficiently ventilate the room.
FOR YOUR SAFETY READ BEFORE LIGHTING:
A. This fireplace is equipped with a pilot which must be lit by hand while following these instructions exactly.
B. Before operating smell all around the fireplace area for gas and next to the floor because some gas is heavier than
air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS:
• Turn off all gas to the fireplace.
• Open windows.
O
I
L
T
P
O
F
O
F
N
• Do not try to light any appliance.
• Do not touch any electric switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbour's phone. Follow the gas supplier's instructions.
GAS KNOB
• If you cannot reach your gas supplier, call the fire department.
C. Use only your hand to turn the gas control knob. Never use tools. If the knob will not turn by hand, do not try to repair
it. Call a qualified service technician. Force or attempted repair may result in a fire or explosion.
D. Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect
the fireplace and replace any part of the control system and any gas control which has been under water.
LIGHTING INSTRUCTIONS
WARNING: The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermocouple has
cooled. Allow approximately 60 seconds for the thermocouple to cool.
When lighting and re-lighting, the gas knob cannot be turned from pilot to off unless the knob is depressed slightly.
1. Stop! Read the above safety information on this label.
2. Turn off all electric power to the fireplace.
3. Turn the gas knob clockwise
to off.
4. Wait five (5) minutes to clear out any gas. If you smell gas including near the floor. Stop! Follow "B" in the above safety information on
this label. If you don't smell gas go the next step.
5. Turn gas knob counter-clockwise to pilot.
7. With pilot lit, depress and turn gas knob
counter-clock-wise
to on.
8. If equipped with remote on-off switch/thermostat, main burner may not come on when
you turn valve to on. Remote switch must be
in the on position to ignite burner.
9. Turn on all electric power to the fireplace.
6. Depress slightly and hold gas knob while lighting the pilot with
the push button ignitor. Keep knob depressed for one minute, then
release. If pilot does not continue to burn, repeat steps 3 through 5.
TO TURN OFF GAS
1. Turn off all electric power to the fireplace if service is to be performed.
2. Push in gas control knob slightly and turn clockwise
MAINTENANCE MAINTENANCE
MAINTENANCE TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE FIREPLACE.
MAINTENANCE MAINTENANCE
to off. Do not force.
FLAME
P
I
L
T
O
ADJUSTMENT
L
O
KNOB
F
O
I
F
H
N
O
P
T
L
I
O
PILOT
ON/OFF
KNOB
CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. This fireplace and its venting system should be inspected before
use and at least annually by a qualified service person. The fireplace area must be kept clear and free of combustible
materials, gasoline or other flammable vapours and liquids. The flow of combustion and ventilation air must not be
obstructed.
1. In order to properly clean the burner and pilot assembly, remove the logs to expose both assemblies.
2. Keep the control compartment, logs, burner, air shutter opening and the area surrounding the logs clean by vacuum-
ing or brushing, at least once a year.
3. Check to see that all burner ports are burning. Clean out any of the ports which may not be burning or are not burning
properly.
4. Check to see that the pilot flame is large enough to engulf the thermocouple and thermopile and reaches toward the
burner with the third jet.
5. Replace the cleaned logs.
6. Check to see that the main burner ignites completely on all openings when the gas knob for the burner is turned on.
A 5 to 10 second total light-up period is satisfactory. If ignition takes longer, consult your Napoleon dealer / distributor.
7. Check that the gasketing on the sides, top and bottom of the door is not broken or missing. Replace if necessary.
WS-415-106 /05.19.99
Page 18
18
FIGURE 41
ADJUSTMENTS
PILOT BURNER ADJUSTMENTPILOT BURNER ADJUSTMENT
PILOT BURNER ADJUSTMENT
PILOT BURNER ADJUSTMENTPILOT BURNER ADJUSTMENT
Adjust the pilot screw to provide properly sized flame. Turn
in a clockwise direction to reduce the gas flow.
FIGURES 40 & 41.
PILOT SCREW
VENTURI ADJUSTMENTVENTURI ADJUSTMENT
VENTURI ADJUSTMENT
VENTURI ADJUSTMENTVENTURI ADJUSTMENT
Natural gas models have air shutters set at 1/16 (.063) inch open. Propane gas
models have air shutters set at 1/8 (.125) inch open. Closing the air shutter will
cause a more yellow flame, but can lead to carboning. Opening the air shutter
will cause a more blue flame, but can cause flame lifting from the burner ports.
The flame may not appear yellow immediately; allow 15 to 30 minutes for the
final flame colour to be established. FIGURE 42.
AIR SHUTTER ADJUSTMENT MUST ONL Y BE DONE BY A QUALIFIED GAS INST ALLER!
P
I
L
T
O
L
O
I
H
FIGURE 40
THERMOPILE
F
O
F
N
O
P
T
L
I
O
FLAME MUST ENVELOP
PILOT
BURNER
ELECTRODE
THERMOCOUPLE
UPPER 3/8" TO 1/2" OF
THERMOCOUPLE &
THERMOPILE
FIGURE 42
NOTES:
WS-415-106 /05.19.99
Page 19
REPLACEMENTS
19
ORDERING REPLACEMENT PORDERING REPLACEMENT P
ORDERING REPLACEMENT P
ORDERING REPLACEMENT PORDERING REPLACEMENT P
ARAR
AR
ARAR
TSTS
TS
TSTS
Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally all parts
can be ordered through your Napoleon dealer or distributor. When ordering replacement parts always give the following
information:
ODEL & SERIAL NUMBEROFFIREPLACE3. PART NUMBER5. FINISH
GD-225.36BLACK DOOR FRAME
GD-010.454GLASS c/w GASKET
GD-321-KBLACK DOOR C/W GLASS
GD-562.09DOOR GASKET (100 INCHES)
GD-020.042PKG OF 5 DOOR SCREWS
WS-455-048#47 NATURAL GAS ORIFICE
WS-455-047#56 PROPANE GAS ORIFICE
WS-357-01PIEZO IGNITER
WS-680-04THERMOPILE
WS-680-05THERMOCOUPLE
WS-100-38NATURAL GAS PILOT ASSEMBLY
WS-100-39PROP ANE GAS PILOT ASSEMBL Y
GD-715.136TOP DOOR TRIM
GD-010.376BOTTOM DOOR TRIM
GD-715.11POLISHED BRASS UPPER LOUVRE
GD-010.391POLISHED BRASS LOWER LOUVRE ASSEMBLY
WS-573-008HIGH TEMPERATURE SEALANT
GD-135.057BACK LOG
GD-135.028FRONT LOG
GD-135.040RIGHT LOG
GD-135.039LEFT LOG
GL-619LOG SET ASSEMBLY
WS-660-5ON/OFF TOGGLE SWITCH
WS-100-053BURNER
WS-455-23#51 NA TURAL GAS PILOT ORIFICE
WS-455-24#30 PROP ANE GAS PILOT ORIFICE
WS-725-25NATURAL GAS V AL VE
WS-725-26PROP ANE GAS V AL VE
WS-750-09IGNITER WIRE
WS-385-33NAPOLEON LOGO
WS-430-001CERAMIC MAGNET
GD660STANDARD WALL SWITCH & 20FT OF WIRE
GD2AB2" TRIM KIT - ANTIQUE BRASS
GD2PB2" TRIM KIT - POLISHED BRASS
GD2C2" TRIM KIT - CHROME
GD3AB3" TRIM KIT - ANTIQUE BRASS
GD3PB3" TRIM KIT - POLISHED BRASS
GD3C3" TRIM KIT - CHROME
GD6AB6" TRIM KIT - ANTIQUE BRASS
GD6PB6" TRIM KIT - POLISHED BRASS
GD6C6" TRIM KIT - CHROME
GD43AB4" - 3D TRIM KIT - ANTIQUE BRASS
GD43PB4" - 3D TRIM KIT - POLISHED BRASS
WS175-14" COUPLER
WS175-137" COUPLER
WS573-008HI-TEMPERATURE SEALANT
GD202-PBDOOR TRIM KIT - POLISHED BRASS
WS-690-1MILLIVOLT THERMOST AT
WS-175-053DURA-VENT ZERO CLEARANCE ADAPTOR
GD203DOOR SIDE TRIM
WS660-2HAND HELD WIRELESS REMOTE SWITCH
WS-660-010REMOTE CONTROL WS-660-011REMOTE CONTROL - ADVANTAGEPLUS
GD-500.96FIRE STOP - FLEXIBLE VENTING
GD-500.136FIRESTOP - RIGID VENTING
GD-101WINDSHIELD KIT
GD-301HEAT GUARD
GD-301HEAT GUARD
GD-303VINYL SIDING SHIELD
GD10.370WALL SUPPORT ASSEMBLY
GD-225-KDOOR FACIA - BLACK
GD-225-PBDOOR FACIA - POLISHED BRASS
GD-225-ABDOOR FACIA - ANTIQUE BRASS
GD-225CDOOR FACIA - CHROME
GDLKBLACK LOUVRE KIT
GDLPBPOLISHED BRASS LOUVRE KIT
GDLABANTIQUE BRASS LOUVRE KIT
GDLCCHROME LOUVRE KIT
KB35VARIABLE SPEED SWITCH
WS-500-33V.S.S. MOUNTING PLATE FOR WALL SWITCH
GZ550-1KTBLOWER KIT
GD65FAN KIT
GD36THERMOSTATIC SENSOR CONTROL FORUSEONLYWITHGD65
GD250KBLACK WEBBED DOOR FACIA
DESCRIPTIONDESCRIPTION
DESCRIPTION
DESCRIPTIONDESCRIPTION
DESCRIPTIONDESCRIPTION
DESCRIPTION
DESCRIPTIONDESCRIPTION
Use only accessories designed for and listed with the GD17 model.
DESCRIPTIONDESCRIPTION
DESCRIPTION
DESCRIPTIONDESCRIPTION
ADVANTAGE
GD36
GD65
WS-415-106 /05.19.99
GZ550-1KT
GD250K
Page 21
TROUBLE SHOOTING GUIDE
B
EFORE ATTEMPTING TO TROUBLESHOOT, PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR REMOVED
21
.
SYMPTOMSYMPTOM
SYMPTOM
SYMPTOMSYMPTOM
Pilot goes out
while standing;
Main burner is in
'OFF' position.
Pilot goes out when
the gas knob is released.
The gas valve has
an interlock device
which will not allow
the pilot burner to
be lit until the thermocouple has
cooled. Allow approximately 60
seconds for the
thermocouple to
cool.
Pilot burning; no
gas to main
burner; gas knob
is on 'HI'; wall
switch / thermostat
is on.
Pilot will not light.- check if pilot can be lit by a match
THERMOPILE
PILOT
BURNER
ELECTRODE
Gas piping is undersized.- turn on all gas appliances and see if pilot flame flutters, dimin-
System is not correctly
purged.
Out of propane gas.- fill the tank.
Pilot flame is not large
enough
Pilot flame is not engulfing
the thermocouple.
Thermocouple shorting /
faulty.
Faulty valve.
Themostat or switch is defective.
Wall switch wiring is defective.
Main burner orifice is plugged.- remove stoppage in orifice.
Faulty valve.
No spark at pilot burner
THERMOCOUPLE
Spark gap is incorrect- spark gap should be 0.150" to 0.175" (5/32" to 1 1/64" approx.) from
No gas at the pilot burner
PROBLEMPROBLEM
PROBLEM
PROBLEMPROBLEM
ishes or extinguishes, especially when main burner ignites. Monitor
appliance supply working pressure.
- check if supply piping size is to code. Correct all undersized piping.
- purge the gas line.
- turn up the pilot flame.
- gently twist the pilot head to improve the flame pattern around the
thermocouple.
- loosen and tighten thermocouple.
- clean thermocouple and valve connection.
- replace thermocouple.
- replace valve.
- replace.
- connect a jumper wire across the wall switch terminals; if main
burner lights, replace switch / thermostat.
- connect a jumper wire across terminals 1 & 3; if the main burner
lights, check the wires for defects and / or replace wires.
- replace.
- check that the wire is connected to the push button ignitor.
- check if the push button ignitor needs tightening.
- replace the wire if the wire insulation is broken or frayed.
- replace the electrode if the ceramic insulator is cracked or broken.
- replace the push button ignitor.
- fill the tank.Out of propane gas
the electrode tip and the pilot burner. To ensure proper electrode
location, tighten securing nut (finger tight plus 1/4 turn).
- check that the manual valve is turned on.
- check the pilot orifice for blockage.
- replace the valve.
- call the gas distributor.
TEST SOLUTIONTEST SOLUTION
TEST SOLUTION
TEST SOLUTIONTEST SOLUTION
Main burner goes
out; pilot stays on.
Pilot flame is not large
enough or not engulfing the
thermopile
Thermopile shorting- clean thermopile connection to the valve. Reconnect.
Remote wall switch wire is
too long; too much resistance in the system.
Faulty thermostat or switch.- replace.
- turn up pilot flame.
- replace pilot assembly.
- replace thermopile / valve.
- shorten wire to correct length or wire gauge.
WS-415-106 /05.19.99
Page 22
22
SYMPTOMSYMPTOM
SYMPTOM
SYMPTOMSYMPTOM
PROBLEMPROBLEM
PROBLEM
PROBLEMPROBLEM
TEST SOLUTIONTEST SOLUTION
TEST SOLUTION
TEST SOLUTIONTEST SOLUTION
Main burner goes
out; pilot goes out.
Flames are consistently too large
or too small.
Carboning occurs.
P
I
L
T
O
Carbon is being
deposited on
glass, logs or combustion chamber
surfaces.
Refer to "MAIN BURNER GOES OUT ; PILOT STAYS ON"
Vent is blocked
Vent is re-circulating
4" flexible vent has become
- check for vent blockage.
- check joint seals and installation.
- re-attach to fireplace.
disconnected from fireplace.
Unit is over-fired or underfired.
- check pressure readings:
Inlet pressure can be checked by turning screw (A) counter-clockwise 2 or 3 turns and then placing pressure gauge tubing over the
AB
test point. Gauge should read 7" (minimum 4.5") water column for
natural gas or 13" (11" minimum) water column for propane. Check
that main burner is operating on "HI".
L
O
F
I
H
O
F
N
O
P
L
T
I
O
Outlet pressure can be checked the same as above using screw (B).
Gauge should read 3.5" water column for natural gas or 10" water
column for propane. Check that main burner is operating on "HI".
AFTER TAKING PRESSURE READINGS, BE SURE TO TURN
SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT
OVERTORQUE.
Leak test with a soap and water solution.
Air shutter has become
- ensure air shutter opening is free of lint or other obstructions.
blocked
Flame is impinging on the
logs or combustion chamber.
- check that the logs are correctly positioned.
- open air shutter to increase the primary air.
- check the input rate: check the manifold pressure and orifice size
as specified by the rating plate values.
- check that the door gasketing is not broken or missing and that the
seal is tight.
- check that both 4" and 7" vent liners are free of holes and well
sealed at all joints.
- check that minimum rise per foor has been adhered to for any
horizontal venting.
White / grey film
forms.
Exhaust fumes
smelled in room,
headaches.
Main burner flame
is a blue, lazy,
transparent flame.
Remote wall
switch is in "OFF"
position; main
burner comes on
when gas knob is
turned to "ON" position.
WS-415-106 /05.19.99
Sulphur from fuel is being
deposited on glass, logs or
combustion chamber surfaces.
Fireplace is spilling.
- clean the glass with a non-abrasive ammonia or vinegar based
glass cleaner. DO NOT CLEAN GLASS WHEN HOT.
If deposits are not cleaned off regularly, the glass may become
permanently marked.
- check door seal and relief flap seal.
- check for chimney blockage
- check that chimney is installed to building code.
- room is in negative pressure; increase fresh air supply.
Blockage in vent.- remove blockage. In really cold conditions, ice buildup may occur
on the terminal and should be removed as required.
Incorrect installation.
Wall switch is mounted up-
- refer to Figure 13 to ensure correct location of storm collars.
- reverse.
side down
- replace.Remote wall switch is
grounding.
- check for ground (short); repair ground or replace wire.Remote wall switch wire is
grounding.
Faulty valve.
- replace.
Page 23
NOTES:
23
WS-415-106 /05.19.99
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