ALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNERALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER
INST
ALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER
INSTINST
ALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNERALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER
CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL ST ANDARDS, CSA 2.22, AND ANSI Z21.50 RESPECTIVELY FOR VENTED GAS FIREPLACES.
1
GAS - DIRECT VENT MILLIVOLGAS - DIRECT VENT MILLIVOL
GAS - DIRECT VENT MILLIVOL
GAS - DIRECT VENT MILLIVOLGAS - DIRECT VENT MILLIVOL
INSTINST
ALLAALLA
INST
INSTINST
WW
ARNING:ARNING:
W
ARNING:
WW
ARNING:ARNING:
explosion may result causing property damage, personal injury or death.
Do not store or use gasoline or other flammable vapours and liquids in the vicinity of
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your building.
If the information in these instructions is not followed exactly, a fire or
WHAWHA
WHA
WHAWHA
TION AND OPERATION AND OPERA
ALLA
TION AND OPERA
ALLAALLA
TION AND OPERATION AND OPERA
VENTED GAS FIREPLACEVENTED GAS FIREPLACE
VENTED GAS FIREPLACE
VENTED GAS FIREPLACEVENTED GAS FIREPLACE
NATURAL GAS MODEL
PROPANE GAS MODEL
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI / AGA / CGA METHODS
FOR YOUR SAFETYFOR YOUR SAFETY
FOR YOUR SAFETY
FOR YOUR SAFETYFOR YOUR SAFETY
this or any other appliance.
TT
T T
O DO IF YOU SMELLO DO IF YOU SMELL
T
T
O DO IF YOU SMELL
TT
T T
O DO IF YOU SMELLO DO IF YOU SMELL
TION INSTRUCTIONS FORTION INSTRUCTIONS FOR
TION INSTRUCTIONS FOR
TION INSTRUCTIONS FORTION INSTRUCTIONS FOR
GD16 - NGD16 - N
GD16 - N
GD16 - NGD16 - N
GD16 - PGD16 - P
GD16 - P
GD16 - PGD16 - P
• Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
T SYSTEMT SYSTEM
T SYSTEM
T SYSTEMT SYSTEM
GAS: GAS:
GAS:
GAS: GAS:
Installation and service must be performed by a qualified installer, service
Barrie, ON., Canada L4M 4Y8 (705)721-1212
Fax: (705)722-6031 Email: ask@napoleon.on.ca
Web: www.napoleon.on.ca
agency or the gas supplier.
Wolf Steel Ltd., RR#1, 9 Napoleon Rd.,
R-2000
WS-415-112 / 06.18.99
Page 2
2
PG 2-5PG 2-5
PG 2-5
PG 2-5PG 2-5
6-86-8
6-8
6-86-8
99
-1-1
9
-1
99
-1-1
1616
16
1616
TT
ABLE ABLE
T
ABLE
TT
ABLE ABLE
INTRODUCTIONINTRODUCTION
INTRODUCTION
INTRODUCTIONINTRODUCTION
Warranty
General Instructions
General Information
Care of Glass & Plated Parts
VENTINGVENTING
VENTING
VENTINGVENTING
Venting Lengths
Air Terminal Locations
55
INSTINST
ALLAALLA
5
INST
55
INSTINST
Wall & Ceiling Protection
Using Flexible Vent Components
Using Rigid Vent Components
Mobile Home Installation
Gas Installation
Framing
FINISHINGFINISHING
FINISHING
FINISHINGFINISHING
Door, Louvre & Trim Removal & Installation
Log Placement
ALLA
ALLAALLA
TIONTION
TION
TIONTION
ofof
CONTENTS CONTENTS
of
CONTENTS
ofof
CONTENTS CONTENTS
PGPG
PG
PGPG
1717
17
1717
1818
18
1818
11
99
1
9
11
99
2020
20
2020
21-2221-22
21-22
21-2221-22
23-2423-24
23-24
23-2423-24
OPTIONAL BLOWER INSTOPTIONAL BLOWER INST
OPTIONAL BLOWER INST
OPTIONAL BLOWER INSTOPTIONAL BLOWER INST
OPTIONAL FOPTIONAL F
OPTIONAL F
OPTIONAL FOPTIONAL F
THERMOSTTHERMOST
THERMOST
THERMOSTTHERMOST
--
2020
OPERAOPERA
-
20
OPERA
--
2020
OPERAOPERA
ADJUSTMENTSADJUSTMENTS
ADJUSTMENTS
ADJUSTMENTSADJUSTMENTS
REPLACEMENTSREPLACEMENTS
REPLACEMENTS
REPLACEMENTSREPLACEMENTS
TROUBLE SHOOTING GUIDETROUBLE SHOOTING GUIDE
TROUBLE SHOOTING GUIDE
TROUBLE SHOOTING GUIDETROUBLE SHOOTING GUIDE
ALLAALLA
ALLA
ALLAALLA
AN INSTAN INST
AN INST
AN INSTAN INST
AA
TIC SENSOR CONTROLTIC SENSOR CONTROL
A
TIC SENSOR CONTROL
AA
TIC SENSOR CONTROLTIC SENSOR CONTROL
TION / MAINTENANCETION / MAINTENANCE
TION / MAINTENANCE
TION / MAINTENANCETION / MAINTENANCE
Operating Instructions
Maintenance
Pilot Burner Adjustment
Venturi Adjustment
Ordering Replacement Parts
Replacement Parts
Vent Kits
Terminal Kits
Accessories
ALLAALLA
ALLA
ALLAALLA
TIONTION
TION
TIONTION
TION /TION /
TION /
TION /TION /
PLEASE RETPLEASE RET
PLEASE RET
PLEASE RETPLEASE RET
WS-415-112 / 06.18.99
AIN THIS MANUAL FOR FUTURE REFERENCEAIN THIS MANUAL FOR FUTURE REFERENCE
AIN THIS MANUAL FOR FUTURE REFERENCE
AIN THIS MANUAL FOR FUTURE REFERENCEAIN THIS MANUAL FOR FUTURE REFERENCE
Page 3
NAPOLEON gas fireplaces are manufactured under the strict Standard of the world recognized
ISO9002 Quality Assurance Certificate.
NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen who
take great pride in their work. The burner and valve assembly are leak and test-fired at a quality test station. The
complete fireplace is thoroughly inspected by a qualified technician before packaging to ensure that you, the
customer, receives the quality product that you expect from NAPOLEON.
NAPOLEON GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTYNAPOLEON GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY
NAPOLEON GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY
NAPOLEON GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTYNAPOLEON GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY
3
The following materials and workmanship in your new The following materials and workmanship in your new
The following materials and workmanship in your new
The following materials and workmanship in your new The following materials and workmanship in your new
ranted against defects for as long as you own the fireplace. This covers: combustion chamber,ranted against defects for as long as you own the fireplace. This covers: combustion chamber,
ranted against defects for as long as you own the fireplace. This covers: combustion chamber,
ranted against defects for as long as you own the fireplace. This covers: combustion chamber,ranted against defects for as long as you own the fireplace. This covers: combustion chamber,
heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glass (thermal break-heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glass (thermal break-
heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glass (thermal break-heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled components and alumi-age only), gold plated parts against tarnishing, porcelainized enamelled components and alumi-
age only), gold plated parts against tarnishing, porcelainized enamelled components and alumi-
age only), gold plated parts against tarnishing, porcelainized enamelled components and alumi-age only), gold plated parts against tarnishing, porcelainized enamelled components and aluminum extrusion trims.num extrusion trims.
num extrusion trims.
num extrusion trims.num extrusion trims.
Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,
Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,
Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,
thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly arethermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are
thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are
thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly arethermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are
covered and covered and
covered and
covered and covered and
of the limited warranty.of the limited warranty.
of the limited warranty.
of the limited warranty.of the limited warranty.
Labour related to warranty repair is covered free of charge during the first year. RepairLabour related to warranty repair is covered free of charge during the first year. Repair
Labour related to warranty repair is covered free of charge during the first year. Repair
Labour related to warranty repair is covered free of charge during the first year. RepairLabour related to warranty repair is covered free of charge during the first year. Repair
work, however, requires the prior approval of an authorized company official. Labour costs towork, however, requires the prior approval of an authorized company official. Labour costs to
work, however, requires the prior approval of an authorized company official. Labour costs to
work, however, requires the prior approval of an authorized company official. Labour costs towork, however, requires the prior approval of an authorized company official. Labour costs to
the account of the account of
the account of
the account of the account of
must be done through an authorized must be done through an authorized
must be done through an authorized
must be done through an authorized must be done through an authorized
NAPOLEON warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity (registered customer) whose name appears on the
warranty registration card filed with NAPOLEON -- provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations:
This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives.
The gas fireplace must be installed by a licenced, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the
product and all local and national building and fire codes.
This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify this
warranty.
This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel
parts, mechanical breakage of PHAZER™ logs and embers, nor any venting components used in the installation of the fireplace.
NAPOLEON warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the first 10 years NAPOLEON will replace
or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON will provide replacement burners at 50% of the current retail price.
In the first year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in
accordance with the operation instructions and under normal conditions.
After the first year, with respect to this President's Limited Lifetime Warranty , NAPOLEON m ay , at its discretion, fully discharge all obligations with respect to this warranty by refunding
to the original warranted purchaser the wholesale price of any warranted but defective part(s).
After the first year, NAPOLEON will not be responsible for installation, labour or any other costs or expenses related to the reinstallation of a warranted part, and such expenses are not
covered by this warranty.
Notwithstanding any provisions contained in this President's Limited Lifetime Warranty, NAPOLEON’S responsibility under this warranty is defined as above and it shall not in any event
extend to any incidental, consequential or indirect damages.
This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas fireplace and any other warranties expressed or implied with respect to this product,
its components or accessories are excluded.
NAPOLEON neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON will not be responsible for:
over-firing, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting configurations, insufficient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.
Any damages to fireplace, combustion chamber, heat exchanger, brass trim or other component due to water, weather damage, long periods of dampness, condensation, damaging
chemicals or cleaners will not be the responsibility of NAPOLEON.
The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer. The warranty registration card
must be returned within fourteen days to register the warranty.
NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim.
NAPOLEONNAPOLEON
NAPOLEON
NAPOLEONNAPOLEON
NAPOLEONNAPOLEON
NAPOLEON
NAPOLEONNAPOLEON
will provide replacement parts free of charge during the first yearwill provide replacement parts free of charge during the first year
will provide replacement parts free of charge during the first year
will provide replacement parts free of charge during the first yearwill provide replacement parts free of charge during the first year
are based on a predetermined rate schedule and any repair work are based on a predetermined rate schedule and any repair work
are based on a predetermined rate schedule and any repair work
are based on a predetermined rate schedule and any repair work are based on a predetermined rate schedule and any repair work
THIS GAS FIREPLACE SHOULD BE INST ALLED AND SERVICED BY A QUALIFIED INST ALLER to conform with local
codes. In absence of local codes, install to the current National Fuel Gas Code, ANSI Z223.1, or the current CAN/CGA B149,
Installation Codes. Mobile home installation must conform with local codes or in the absence of local codes, install to
the current standard for gas equipped mobile housing CAN/CSA ZA240 MH Series in Canada or the Manufactured
Home Construction and Safety Standard, Title 24 CFR, Part 3280, or the Fire Safety Criteria for Manufactured Home
Installations, Sites, and Communities Standard ANSI/NFPA 501A in the United States.
PURGE ALL GAS LINES WITH THE GLASS DOOR OF THE FIREPLACE REMOVED. ASSURE THAT A CONTINUOUS GAS FLOW
IS AT THE BURNER BEFORE INSTALLING THE DOOR.
UNDER EXTREME VENT CONFIGURATIONS, ALLOW SEVERAL MINUTES (5-15) FOR THE FLAME TO STABILIZE AFTER IGNITION.
SIX (6") INCHES IS THE MINIMUM BEND RADIUS ALLOWED FOR THE 7" DIAMETER FLEXIBLE LINER.
The fireplace and its individual shutoff valve must be disconnected from the gas supply piping system during any
pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa). The fireplace must be isolated from the
gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply
piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).
If the optional blower/ fan is installed, the receptacle / junction box must be electrically connected and grounded in
accordance with local codes. In the absence of local codes, use the current CSA C22.1 CANADIAN ELECTRICAL CODE
in Canada or the ANSI/NFPA 70-1990 NATIONAL ELECTRICAL CODE in the United States.
GENERAL INFORMAGENERAL INFORMA
GENERAL INFORMA
GENERAL INFORMAGENERAL INFORMA
FOR YOUR SA TISF ACTION, THIS FIREPLACE HAS BEEN TEST-FIRED TO ASSURE ITS OPERA TION AND QUALITY!
Maximum input is 17,000 BTU/hr for natural gas and propane. When the fireplace is installed at elevations above 4,500ft,
and in the absense of specific recommendations from the local authority having jurisdiction, the certified high altitude
input rating shall be reduced at the rate of 4% for each additional 1,000ft. Maximum output for natural gas is 12,500 BTU/
hr at an efficiency of 73.5% with the fan on, and 12,750 BTU/hr for propane at an efficiency of 75% with the fan on.
Minimum inlet gas supply pressure is 4.5 inches water column for natural gas and 11 inches water column for propane.
Maximum inlet gas pressure is 7 inches water column for natural gas and 13 inches water column for propane. Manifold
pressure under flow conditions is 3.5 inches water column for natural gas and 10 inches water column for propane.
This fireplace is approved for bathroom, bedroom and bed-sitting room installations and is suitable for mobile home
installation. The natural gas model can only be installed in a mobile home that is permanently positioned on its site and
fueled with natural gas.
CARE OF GLASS, AND PLACARE OF GLASS, AND PLA
CARE OF GLASS, AND PLA
CARE OF GLASS, AND PLACARE OF GLASS, AND PLA
Do not use abrasive cleaners to clean plated parts. Buff lightly with a clean dry cloth. The glass is 3/16" tempered glass
available from your Napoleon / Wolf Steel Ltd. dealer . DO NOT SUBSTITUTE MATERIALS. Clean the glass after the first
10 hours of operation with a recommended gas fireplace glass cleaner. Thereafter clean as required. DO NOT CLEAN
GLASS WHEN HOT! If the glass is not kept clean permanent discolouration and / or blemishes may result.
NO EXTERNAL ELECTRICITY (110 VOLNO EXTERNAL ELECTRICITY (110 VOL
NO EXTERNAL ELECTRICITY (110 VOL
NO EXTERNAL ELECTRICITY (110 VOLNO EXTERNAL ELECTRICITY (110 VOL
ERAERA
TIONTION
ERA
TION. Expansion / contraction nosies during heating up and cooling down cycles are normal and
ERAERA
TIONTION
TIONTION
TION
TIONTION
TED PTED P
TED P
TED PTED P
ARAR
TSTS
AR
TS
ARAR
TSTS
TS OR 24 VOLTS OR 24 VOL
TS OR 24 VOL
TS OR 24 VOLTS OR 24 VOL
TS) IS REQUIRED FOR THE GAS SYSTEM OP-TS) IS REQUIRED FOR THE GAS SYSTEM OP-
TS) IS REQUIRED FOR THE GAS SYSTEM OP-
TS) IS REQUIRED FOR THE GAS SYSTEM OP-TS) IS REQUIRED FOR THE GAS SYSTEM OP-
are to be expected.
Provide adequate ventilation air. Provide adequate accessibility clearance for servicing and operating the
fireplace. Never obstruct the front opening of the fireplace.
Use only accessories designed for and listed with the GD16 model.
WS-415-112 / 06.18.99
Page 5
WW
ARNINGARNING
W
ARNING
WW
ARNINGARNING
••
• Do not burn wood or other materials in this fireplace.
••
• Adults and especially children should be alerted to the hazards of high surface temperatures and should stay
away to avoid burns or clothing ignition. Supervise young children when they are in the same room as the
fireplace.
• Due to high temperatures, the fireplace should be located out of traffic and away from furniture and draperies.
• Clothing or other flammable material should not be placed on or near the fireplace.
• Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace.
• It is imperative that the control compartments, burners and circulating blower and its passageway in the fireplace and venting system are kept clean. The fireplace and its venting system should be inspected before use
and at least annually by a qualified service person. More frequent cleaning may be required due to excessive
lint from carpeting, bedding material, etc. The fireplace area must be kept clear and free from combustible
materials, gasoline and other flammable vapours and liquids.
• Under no circumstances should this fireplace be modified.
• This fireplace must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance.
• Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to
inspect the fireplace and to replace any part of the control system and any gas control which has been under
water.
• Do not operate the fireplace with the glass door removed, cracked or broken. Replacement of the glass should
be done by a licensed or qualified service person. Use only with a glass door certified with the fireplace.
• Do not strike or slam shut the fireplace glass door.
5
FIGURE 1
For safe and pr oper oper ation of the fireplace follow the venting instruction exactly.
Deviation from the minimum vertical vent length can create difficulty in burner start-up and/or carboning.
Vent lengths that pass through unheated spaces (attics, garages, crawl spaces) should be insulated with the
insulation wrapped in a protective sleeve to minimize condensation.
Provide a means for visually checking the vent connection to the fireplace after the fireplace is installed.
Do not allow the inside liner to bunch up on horizontal or ve rtical runs and elbows . Keep it pulled tight. A 1-1/4" air
gap between the inner and outer liner all around is required for safe operation.
Use a firestop when penetrating interior walls, floor or ceiling.
The fireplace must be installed against finished w alls. Do not install against a v a pour barrier or e xposed insula-
tion.
On all horizontal runs , when determining air terminal locations, c heck f or appr opriate rise per foot r equirements .
A terminal shall not terminate directly above a sidewalk or paved driveway which is located betweeen two single
family dwellings and serves both dwellings. Local codes or regulations may require different clearances.
Do not allow the inside liner to bunch up on horizontal or vertical r uns and elbows. Keep it pulled tight. A 1¼" air
gap all around between the inner liner and outer liner is required for safe operation. Use a firestop when penetrating interior walls, floor or ceiling.
WS-415-112 / 06.18.99
Page 6
6
VENTING
VENTING LENGTHS AND AIR TERMINAL LOCAVENTING LENGTHS AND AIR TERMINAL LOCA
VENTING LENGTHS AND AIR TERMINAL LOCA
VENTING LENGTHS AND AIR TERMINAL LOCAVENTING LENGTHS AND AIR TERMINAL LOCA
Use only Napoleon or Simpson Dura-Vent Model DV-GS venting components. Minimum and maximum vent lengths, for
both horizontal and vertical installations, and air terminal locations for these installations, are set out in this manual and
must be adhered to. For Simpson Dura-Vent, follow the installation procedure provided with the venting components.
NOTE: Both Wolf Steel and Simpson Dura-Vent require the 4 inc h and the 7 inch diameter vent joints to be sealed.
Use the high temperature sealant provided.
When using Napoleon venting components, use only approved Napoleon rigid / flexible vent components with the
following termination kits: WALL TERMINAL KIT GD222, or 1/12 TO 7/12 PITCH ROOF TERMINAL KIT GD1 10, 8/12 TO 12/
12 ROOF TERMINAL KIT GD111, FLAT ROOF TERMINAL KIT GD112 or PERISCOPE KIT GD201 (for wall penetration
below grade). With flexible venting, in conjunction with the various terminations, use either the 5 foot vent kit GD220 or the
10 foot vent kit GD330.
These vent kits allow for either horizontal or vertical venting of the fireplace. FIGURES 2, 3, & 4. The maximum number of
4" flexible connections is two horizontally or three vertically (excluding the fireplace and the air terminal connections).
TIONSTIONS
TIONS
TIONSTIONS
FIGURES 2a - d
For optimum flame appearance and fireplace performance, keep the vent length and number of elbows to a minimum.
The air terminal must remain unobstructed at all times. Examine the air terminal at least once a year to verify that it is
unobstructed and undamaged.
Horizontal runs may have a 0 inch rise per foot using Simpson Dura-Vent, Napoleon rigid or flexible venting
components when venting as illustrated in Figure 2a-c.
Except for rigid venting directly off the back of the fireplace as illustrated in FIGURES 2a, 2d & 3, all other venting
configurations may have the combustion air deflector removed to improve the flame pattern. See Trouble Shooting for
removal details.
When venting, the horizontal run must be kept to a minimum of 8 inches
24 inches.If a greater horizontal run is required, the fireplace must have a minimum vertical
rise immediately off the fireplace of 24 inches. With this configuration, the horizontal run can
be between a minimum of 13 inches and a maximum of 96 inches.
terminating vertically, the vertical rise is a minimum 36 inches and a maximum 40 feet from
the centre of the fireplace flue outlet.
Minimum clearance to combustible construction from fireplace to vent surfaces:
FIGURE 3.FIGURE 3.
FIGURE 3.
FIGURE 3.FIGURE 3.
sides, back, bottom and top0 inches
vent pipe1 inch
recessed depth13-3/4 inches
or a maximum of
FIGURE 2FIGURE 2
FIGURE 2
FIGURE 2FIGURE 2
a-ca-c
a-c
a-ca-c
..
. When
..
FIGURE 3
WS-415-112 / 06.18.99
Page 7
7
AIR AIR
AIR
AIR AIR
FIGURE 4
A
B
C
D
E
F
G
TERMINTERMIN
TERMIN
TERMINTERMIN
INSTALLATIONS
AL INSTAL INST
AL INST
AL INSTAL INST
CANADIANU.S.A.
12 INCHES
12 INCHES
12 INCHES*
18 INCHES**
12 INCHES**
0 INCHES
0 INCHES***
0 POUCES***
12 INCHES
9 INCHES
12 INCHES*
18 INCHES**
12 INCHES**
0 INCHES
2 INCHES***
0 POUCES***
ALLAALLA
ALLA
ALLAALLA
TIONS:TIONS:
TIONS:
TIONS:TIONS:
Clearance above grade, veranda porch, deck or balcony .
Clearance to windows or doors that open.
Clearance to permanently closed windows.
Vertical clearance to ventilated soffit located above the terminal within
a horizontal distance of 2 feet from the centerline of the terminal.
Clearance to unventilated soffit.
Clearance to an outside corner wall.
Clearance to an inside non-combustible corner wall or protruding
non-combustible obstructions (chimney , etc.).
Clearance to an inside combustible corner wall or protruding com-
bustible obstructions ( vent chase, etc.).
H
I
J
K
L
M
N
O
**
*Recommended to prevent condensation on windows and thermal breakage
**
****
**It is recommended to use a heat shield and to maximize the distance to vinyl clad soffits.
****
******
***The periscope GD-201 requires a minimum 18 inches clearance from an inside corner.
******
********
**** This is a recommended distance. For additional requirements check local codes.
********
††
†Three feet above if within 10 feet horizontally.
††
‡‡
‡A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family
‡‡
††††
† †Permitted only if the veranda, porch, deck or balcony is fully open on a minimum of two sides beneath the floor.
††††
†*†*
†*Recommenced to prevent recirculation of exhaust products. For additional requirements check local codes.
†*†*
3 FEET
6 FEET
12 INCHES
6 FEET
7 FEET‡
12 INCHES††
16 INCHES
2 FEET†*
dwellings and serves both dwellings.
3 FEET****
3 FEET****
9 INCHES
3 FEET†
7 FEET****
12 INCHES****
16 INCHES
2 FEET†*
Clearance to each side of the centerline extended above the meter
/ regulator assembly .
Clearance to a service regulator vent outlet.
Clearance to a non-mechanical air supply inlet to the building or a
combustion air inlet to any other appliance.
Clearance to a mechanical air supply inlet.
Clearance above a paved sidewalk or paved driveway located on
public property unless fitted with a heat shield kit GD-301.
Clearance under a veranda, porch, deck or balcony .
Clearance above the roof.
Clearance from an adjacent wall including neighbouring buildings.
WS-415-112 / 06.18.99
Page 8
8
INST ALLA TION
WALL AND CEILING PROTECTION
FOR SAFE AND PROPER OPERA TION OF THE FIREPLACE, FOLLOW THE VENTING INSTRUCTIONS EXACTLY .
HORIZONTAL INSTALLATION:
exterior wall. FIGURES 3a-c. Having determined the air terminal location, cut and frame
a hole in an exterior wall with a minimum square or round opening of 9½". (As an
alternative to framing, a vent pipe shield may be installed, ensuring a 1" clearance to
combustibles. See Figure 6.)
1. Mark and cut the vent pipe shield to the determined depth of the combustible wall.
Apply a bead of caulking (not supplied) to the framework or to the shield plate (in the
OR
FIGURE 6
VERTICAL INSTALLATION: This application occurs when venting through a roof.
FIGURE 2. Installation kits for various roof pitches are available from your Napoleon
dealer. See Accessories to order the specific kit required.
1. Determine the air terminal location, cut and frame 9½ inch openings in the
ceiling and the roof to provide the minimum 1 inch clearance between the fireplace
pipe / liner and any combustible material. Try to center the exhaust pipe location
midway between two joist to prevent having to cut them. Use a plumb bob to line up
the center of the openings.
FIGURE 8
through. FIGURE 9. Apply a bead of caulking all around and place a firestop spacer over the vent shield to restrict cold air
from being drawn into the room or around the fireplace. Ensure that both spacer and shield maintain the required
clearance to combustibles. Once the vent pipe / liner is installed in its final position, apply sealant between the pipe /
liner and the firestop spacer.
3. In the attic, after the pipe / liner has been installed, slide the vent pipe collar down to
cover up the open end of the shield and tighten. This will prevent any materials, such as
insulation, from filling up the 1" air space around the pipe.
This application occurs when venting through an
case of a finished wall) and secure the
shield through the opening to the interior wall. The final location of the vent
pipe shield should maintain the required
clearance to the 7" vent pipe / liner. Do
not fill this cavity with any type of material. Apply a bead of caulking all around
and place a firestop spacer over the
vent shield to restrict cold air from being drawn into the room or around the fireplace. Ensure that both spacer
and shield maintain the required clearance to combustibles. Once the
vent pipe / liner is installed in its final
position, apply sealant between the
pipe / liner and the firestop spacer.
DO NOT FILL THIS SP ACE WITH ANY TYPE OF MA TERIAL.
A vent pipe shield will prevent any materials such as insulation, from filling up the
1" air space around the pipe. FIGURE 9. Nail headers between the joist for extra
support.
2. Apply a bead of caulking (not supplied) to the framework or to the Wolf Steel
vent pipe shield plate or equivalent (in the case of a finished ceiling), and secure
over the opening in the ceiling. FIGURE 8. A firestop must be placed on the bottom
of each framed opening in a roof or ceiling that the venting system passes
FIGURE 5
FIGURE 7
VENT
PIPE
COLLAR
WS-415-112 / 06.18.99
VENT PIPE
SHIELD
FIGURE 9
Page 9
USING FLEXIBLE VENT COMPONENTS
FOR OPTIMUM PERFORMANCE IT IS RECOMMENDED THAT ALL HORIZONTAL RUNS HAVE A MINIMUM ¼ INCH RISE PER FOOT.
FOR SAFE AND PROPER OPERATION OF THE FIREPLACE, FOLLOW THE VENTING INSTRUCTIONS EXACTLY.
9
HORIZONTHORIZONT
HORIZONT
HORIZONTHORIZONT
1. Stretch the 4" diameter aluminum flexible liner
to the required length taking into account the additional length needed for the finished wall surface. Apply a heavy bead of the high temperature
sealant, supplied with the unit, to the inside of the
4" liner approximately 1" from the end. Slip the
liner a minimum of 2" over the fireplace vent collar
and secure with 3 #8 screws.
2. Using the 7" diameter flexible aluminum liner,
apply sealant, slide a minimum of 2 " over the fireplace
combustion air collar and secure with 3 #8 screws.
3. Insert the liners through the firestop. Position and secure
the fireplace using the nailing tabs (2 per side) and/or secure to the
floor using screws inserted through the two ¼" diameter holes in the front left and right corners of the base. The liners
should be flush with the exterior wall. The air terminal mounting plate may be recessed to a maximum of
exterior wall or siding.
4. From outside, apply a bead of the high temperature sealant to the inside of both liners, approximately 1" from the
end of each liner.
5. Holding the air terminal (lettering in an upright, readable position), insert into both liners with a twisting motion to
ensure that both the terminal sleeves engage into the liners / sealant. Secure the terminal to the exterior wall and make
weather tight by sealing with caulking (not supplied).
A 45° corner installation must have 6 inch minimum rise between
the fireplace combustion air collar and the air terminal. FIGURE 2d.
In this case, vent lengths must be kept to a maximum of 36". For
longer vent lengths, a minimum vertical rise of 24" is required. FIGURE 2c. Use the GD220 vent kit and couplers for this
application.
1. Follow the instructions for "Horizontal Air Terminal Installa-
tions"., items 1 through 5.
Spacers are attached to the 4" inner flex liner at predetermined intervals to maintain a 1-1/4" air gap to the 7" outer liner.
These spacers must not be removed.
2. The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use Napoleon
support ring assemblies, GA-GD-010.370 or equivalent noncombustible strapping to maintain the minimum 1" clearance to combustibles
AL AIR TERMINAL INSTAL AIR TERMINAL INST
AL AIR TERMINAL INST
AL AIR TERMINAL INSTAL AIR TERMINAL INST
AL AND CORNER AIRAL AND CORNER AIR
AL AND CORNER AIR
AL AND CORNER AIRAL AND CORNER AIR
ALLAALLA
TIONTION
ALLA
TION
ALLAALLA
TIONTION
ALLAALLA
ALLA
ALLAALLA
TIONTION
TION
TIONTION
FIGURE 10
3
/4" into the
FIGURE 11
WS-415-112 / 06.18.99
Page 10
10
VERVER
TICAL VENTING INSTTICAL VENTING INST
VER
TICAL VENTING INST
VERVER
TICAL VENTING INSTTICAL VENTING INST
FIGURE 12
a minimum 16" of air terminal will penetrate the roof when fastened.
DO NOT CLAMP THE FLEXIBLE ALUMINUM LINER.
5. Remove nails from the shingles, above and to the sides of the chimney. Place the flashing over the air terminal and
slide it underneath the sides and upper edge of the shingles. Ensure that the air terminal is properly centered within the
flashing, giving a 3/4" margin all around. Fasten to the roof. Do not nail through
the lower portion of the flashing. Make weather-tight by sealing with caulking.
Where possible, cover the sides and top edges of the flashing with roofing material.
6. Apply a heavy bead of weatherproof caulking 2 inches above the flashing.
Slide the storm collar around the air terminal and down to the caulking. Tighten to
ensure that a weather-tight seal between the air terminal and the collar is achieved.
Attach the other storm collar centered between the air intake and the air exhaust
slots onto the air terminal. Tighten securely. FIGURE 14. Attach the vertical rain
cap.
Spacers are attached to the 4" inner flex liner at predetermined intervals to
maintain a 1-1/4" air gap to the 7" outer liner. These spacers must not be removed.
7. If more liner needs to be used to reach the fireplace, follow the same procedure as found in EXTENDED HORIZON-
TAL AND CORNER AIR TERMINAL INSTALLATION. The vent system must be supported approximately every 3 feet for
both vertical and horizontal runs. Use Wolf Steel support ring assembly GA-GD-010.370 or equivalent noncombustible
strapping to maintain a clearance to combustibles of 1".
1. Fasten the roof support to the roof using the screws
provided. FIGURE 13. The roof support is optional. In this
case the venting is to be adequately supported using either an alternate method suitable to the authority having
jurisdiction or the optional roof support.
2. Stretch the 4" diameter aluminum flexible liner to the
required length. Slip the liner a minimum of 2" over the inner sleeve of the air terminal and
secure with 3 #8 screws. Seal using a heavy bead of the high temperature sealant.
3. Repeat using 7" diameter aluminum flexible liner. FIGURE 12.
4. Thread the air terminal pipe assembly down through the roof. The air terminal must be
located vertically and plumb. Attach the air terminal assembly to the roof support, ensuring that
ALLAALLA
ALLA
ALLAALLA
TIONTION
TION
TIONTION
FIGURE 14
FIGURE 13
WS-415-112 / 06.18.99
Page 11
INST ALLA TION
USING RIGID VENT COMPONENTS
FOR SAFE AND PROPER OPERA TION OF THE FIREPLACE, FOLLOW THE VENTING
INSTRUCTIONS EXACTL Y .
FOR OPTIMUM PERFORMANCE, IT IS RECOMMENDED THA T ALL HORIZONT AL RUNS
HA VE A MINIMUM ¼ INCH RISE PER FOOT .
The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use Napoleon vent
spacers WS-615-33 or equivalent every 3 feet and either side of each elbow to maintain the minimum 1¼" clearance
between the outer and inner vent pipes. Use Napoleon support ring assembly GA-GD-010.370 or equivalent noncombustible strapping to maintain the minimum 1" clearance to combustibles for both vertical and horizontal runs.
11
HORIZONTHORIZONT
HORIZONT
HORIZONTHORIZONT
1. Move the fireplace into position. Measure the vent
length required between terminal and fireplace taking
into account the additional length needed for the finished wall surface and any 1¼" overlaps between venting components.
2. Apply high temperature sealant to the outer edge
of the 4" inner collar of the fireplace. Attach the first vent
component and secure using 3 self tapping screws. Repeat using 7" piping.
3. Holding the air terminal (lettering in an upright, readable position), insert into both vent pipes with a twisting motion to ensure
that both the terminal sleeves engage into the vent pipes and the sealant. Secure the terminal to the exterior wall and
make weather tight by sealing with caulking (not supplied). The air terminal mounting plate may be recessed to a
maximum of
EXTENDED HORIZONTEXTENDED HORIZONT
EXTENDED HORIZONT
EXTENDED HORIZONTEXTENDED HORIZONT
A 45° corner installation can have 0 inch rise between the fireplace combustion air
collar and the air terminal. In this case, vent lengths must be kept to a maximum of
36". For longer vent lengths, a minimum vertical rise of 24" is required. FIGURE 2c.
1. Follow the instructions for "Horizontal Air Terminal Installations", items 1 to 2.
2. Continue adding components alternating inner and outer venting. Ensure that
all 4" venting and elbows have sufficient vent spacers attached and each component is securely fastened to the one prior. Attach the 4" telescopic sleeve to the vent
run. Repeat using a 7" telescopic sleeve. Secure and seal as before. To facilitate
completion, attach 4" and 7" couplers to the air terminal.
3.Install the air terminal. See item 3 above. Extend the 4" telescopic sleeve;
connect to the air terminal assembly. Fasten with self tapping screws and seal.
Repeat using the 7" telescopic sleeve.
AL AIR TERMINAL INSTAL AIR TERMINAL INST
AL AIR TERMINAL INST
AL AIR TERMINAL INSTAL AIR TERMINAL INST
3
/4" into the exterior wall or siding.
AL AND CORNER AIR TERMINAL INSTAL AND CORNER AIR TERMINAL INST
AL AND CORNER AIR TERMINAL INST
AL AND CORNER AIR TERMINAL INSTAL AND CORNER AIR TERMINAL INST
ALLAALLA
ALLA
ALLAALLA
TIONTION
TION
TIONTION
ALLAALLA
TIONTION
ALLA
TION
ALLAALLA
TIONTION
AIR TERMINAL
20"
COUPLER
FIGURE 16
FIGURE 15
TELESCOPIC SLEEVE
VENTING
WS-415-112 / 06.18.99
Page 12
12
Elbows and rigid 36" lengths are manufactured with the 4" components per-
FIGURE 17
manently fixed within the 7" components. Apply high temperature sealant to
both collars and install the assembly as a single unit securing the outer 7"
piece with three screws.
VERVER
TICAL VENTING INSTTICAL VENTING INST
VER
TICAL VENTING INST
VERVER
TICAL VENTING INSTTICAL VENTING INST
1. Move the fireplace into position.
2. Fasten the roof support to the roof using the screws provided. The roof support is optional. In this case the venting
is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the
optional roof support.
3. Apply high temperature sealant to the outer edge of the inner sleeve of the air terminal. Slip a 4" diameter coupler
a minimum of 2" over the sleeve and secure using 3 screws.
4. Apply high temperature sealant to the outer edge of the of the outside sleeve of the air terminal. Slip a 7" diameter
coupler over the sleeve and secure as before. Trim the 7" coupler even with the 4" coupler end.
FIGURE 18
7. Apply a heavy bead of waterproof caulking 2 inches above the flashing. Slide the storm collar around the air terminal
and down to the caulking. Tighten to ensure that a weather-tight seal between
the air terminal and the collar is achieved. Attach the other storm collar centered
between the air intake and air exhaust slots onto the air terminal. Tighten securely . Attach the rain cap.
8. Continue adding rigid venting sections, sealing and securing as above.
Attach a 4" collapsed telescopic pipe to the last section of rigid piping. Secure
with screws and seal. Repeat using a 7" telescopic pipe.
9. Run a bead of high temperature sealant around the outside of the 4" elbow.
Pull the adjustable pipe a minimum 2" onto the elbow. Secure with 3 screws.
Repeat with the 7" telescopic pipe.
10. In the attic, slide the vent pipe collar down to cover up the open end of the shield and tighten. This will prevent any
materials, such as insulation, from filling up the 1" air space around the pipe.
5. Thread the air terminal pipe assembly down through the roof support and attach, ensuring
that a minimum 16" of air terminal will penetrate the roof when fastened. If the attic space is
tight, we recommend threading the Wolf Steel vent pipe collar or equivalent
air terminal assembly as it is passed through the attic. FIGURE 19. The air terminal must be
located vertically and plumb.
6. Remove nails from the shingles, above and to the sides of the chimney. Place the flashing
over the air terminal and slide it underneath the sides and upper edge of the shingles. Ensure
that the air terminal is properly centered within the flashing, giving a 3/4" margin all around.
Fasten to the roof. Do NOT nail through the lower portion of the flashing. Make weather-tight by
sealing with caulking. Where possible, cover the sides and top edges of the flashing with
roofing material.
ALLAALLA
ALLA
ALLAALLA
TIONTION
TION
TIONTION
loosely onto the
FIGURE 19
WS-415-112 / 06.18.99
Page 13
13
MOBILE HOME INSTMOBILE HOME INST
MOBILE HOME INST
MOBILE HOME INSTMOBILE HOME INST
ALLAALLA
ALLA
ALLAALLA
TIONTION
TION
TIONTION
In Canada, mobile home installation may be vented horizontally or vertically . In the United States, it may only be installed
vertically. See "Vertical Venting" or "Horizontal Air Terminal Installation" for installation.
The fireplace is equipped with two 1/4" diameter holes located in the front left and right corners of the base. For mobile
home installations, the fireplace must be fastened in place. Use #10 hex head screws, inserted through the holes in the
base to secure. It is recommended that the fireplace be secured in all installations.
ALW A YS TURN OFF THE PILOT AND THE FUEL SUPPLY AT THE SOURCE, PRIOR T O MOVING THE
MOBILE HOME.
AFTER MOVING THE MOBILE HOME AND PRIOR TO LIGHTING THE FIREPLACE, ENSURE THA T
THE LOGS ARE POSITIONED CORRECTL Y .
GAS INSTGAS INST
GAS INST
GAS INSTGAS INST
Proceed once the vent installation is complete.
1. Route a 3/8" N.P.T. black iron gas line, 1/2" type-L copper tubing or equivalent to the fireplace.
2. For ease of accessibility, an optional remote wall switch or millivolt thermostat may be installed in a convenient
location. Route 2-strand (solid core) millivolt wire through the electrical hole located at the bottom left side of the unit.
The recommended maximum lead length depends on wire size: WIRE SIZEMAX. LENGTH
Attach the two leads to terminals 1 and 3 located on the gas valve. FIGURE 20.
DO NOT CONNECT EITHER THE WALL SWITCH, THERMOSTA T OR GAS V AL VE TO ELECTRICITY (1 10 VOL TS).
ALLAALLA
ALLA
ALLAALLA
TIONTION
TION
TIONTION
14gauge100 feet
16gauge 60 feet
18gauge 40 feet
1
2
3
T
O
FIGURE 20
L
O
F
I
H
P
I
L
O
F
N
O
P
T
L
I
O
3. Install rigid black pipe, 1/2" type-L copper tubing or, if local codes permit, a 3/8" flex connector and shutoff valve to
the gas line and the fireplace gas valve. Seal and tighten securely. An adapter fitting is required between the gas valve
and the copper tubing or flex connector.
DO NOT KINK FLEX CONNECTOR. FIGURE 21.
4. Check for gas leaks by brushing on a soap and water solution.
DO NOT USE OPEN FLAME.
FIGURE 21
PURGE ALL GAS LINES WITH THE GLASS DOOR OF THE FIREPLACE REMOVED. ASSURE THA T A CONTINUOUS GAS
FLOW IS A T THE BURNER BEFORE RE-INSTALLING THE DOOR.
WS-415-112 / 06.18.99
Page 14
14
FRAMINGFRAMING
FRAMING
FRAMINGFRAMING
It is best to frame your fireplace after it is positioned and the vent system is installed. Use 2x4's and frame to local
building codes. FIGURE 22-24.
OUTSIDE
CHASE
FIGURES 24
INSIDE
CHASE
FIGURE 22
To install the fireplace face flush with the finished wall, position the framework to accomodate the thickness of the
finished wall. For corner installation, allow a minimum rise of 6 inches between the fireplace and the air terminal using
Napoleon flexible venting components / 0 inch rise when using Napoleon rigid venting or Simpson Dura-vent components. FIGURE 2d. Pull out the four nailing tabs, attached on either side of the fireplace and secure to the 2x4 framing to
facilitate drywall installation and/or secure the fireplace to the floor using #10 screws (not supplied) using the two ¼" diameter
holes in the front left and right corners of the base.
Combustible materials must be installed flush with the front of the fireplace but must not cover any of the black face-area
of the fireplace. Non-combustible material (brick, stone or ceramic tile) may protrude.
It is not necessary to install a hearth extension with this fireplace system. Objects placed in front of the fireplace should
be kept a minimum of 24" away from the front face.
Mantle clearance can vary according to the mantle depth. FIGURES 25. Use the graph to help evaluate the clearance
needed.
FIGURE 23
WS-415-112 / 06.18.99
FIGURES 25
Page 15
15
FINISHING
DOOR, LOUVRE AND TRIM REMOVDOOR, LOUVRE AND TRIM REMOV
DOOR, LOUVRE AND TRIM REMOV
DOOR, LOUVRE AND TRIM REMOVDOOR, LOUVRE AND TRIM REMOV
AL & INSTAL & INST
AL & INST
AL & INSTAL & INST
ALLAALLA
ALLA
ALLAALLA
TIONTION
TION
TIONTION
DOOR
STEEL LIP
ENSURE THAT THE DOOR IS PROPERLY CLIPPED ONTO THE STEEL LIP TO PREVENT
OVERHEATING, GLASS BREAKAGE AND/OR DISCOLOURA TION OF THE UPPER TRIM.
FIGURE 26
Both top and bottom door trim must be removed prior to
door removal. Lift up the top trim and unhook from the door.
The bottom trim, held on with magnets, may be pulled off
and lifted out of the bottom door sill. FIGURE 29.
FIGURES 28
FIGURE 27
Remove the five screws securing the sides and bottom of the door. Lift up and out. To re-install, repeat in reverse order.
Retighten screws snugly. DO NOT OVER-TIGHTEN.
The top and bottom door trim may be installed next. Lift up the top trim and hook over the top of the door. The bottom trim
is inserted into the bottom door sill. Push in to engage the magnets. The louvre assemblies are installed as illustrated
in FIGURE 29. Optional plated door trim, door side trim and arched door facias are available at your local Napoleon / Wolf
Steel dealer.
LOG PLACEMENTLOG PLACEMENT
LOG PLACEMENT
LOG PLACEMENTLOG PLACEMENT
PHAZERTM logs exclusive to Napo-
leon Fireplaces, provide a unique and
realistic glowing effect that is different
in every installation.
POSITIONING THE LOGS IMPROP-
ERL Y WILL CAUSE FLAME IMPINGE-
MENT AND CARBONING.
Position the logs as shown.
Place the back logonto the log support bracket, located on the rear wall
of the combustion chamber, pushing
it as close to the firebox wall as possible.
Center the front log behind the two locating tabs and along the inside front
edge of the burner tray.
Set the two smaller logs into the pockets and grooves of the front and back logs, respectively.
FIGURE 29a
FIGURE 29b
FIGURE29c
Log colours may vary. During the initial use of the fireplace, the colours will become more uniform as colour pigments
burn in during the heat activated curing process. Blocked burner ports can cause an incorrect flame pattern, carbon
deposits and delayed ignition. PHAZER
available from your Napoleon / Wolf Steel Ltd. dealer.
TM
logs glow when exposed to direct flame. Use only certified PHAZERTM logs
WS-415-112 / 06.18.99
Page 16
16
OPTIONAL BLOWER INSTALLATION
INSTALLATION TO BE DONE BY A QUALIFIED INSTALLER and must be
black
white
FIGURE 30
Slide the vibration reducing pad (A) into the clip (C) and up against the threaded
stud (B) at the other end. The blower must be able to be positioned entirely
onto the pad.
Tilt the blower onto its side. Slide it past the controls
and into the clip (C). Secure to the threaded stud using
the lock washer and wing nut provided. Ensure that the
blower does not touch the fireplace base or the firebox.
Attach the connectors from the black and white wires to
the thermodisc and secure the thermodisc bracket to
the securing stud at the bottom left of the unit using a
lock washer and wing nut. Ensure that the thermodisc
touches the firebox wall.
Attach the connectors from the black and red wires to
the blower.
red
electrically connected and grounded in accordance with local codes. In the
absence of local codes, use the current CSA C22.1 CANADIANELECTRICALCODE in
Canada or the ANSI/NFP A 70-1996
If the fireplace was not previously equipped with a blower: route a
grounded 2-wire, 60hz power cable to the receptacle / junction box. At this point, it
must be strain relieved and insulated.
The three slots on the blower mounting
bracket allow ease of adjustment when
attaching the blower. For a quiet running
blower, do not allow the assembly to sit
on the firebox base.
NATIONALELECTRICALCODE in the United States
ELONGATED
SLOTS
B
A
FIGURE 32
FIGURE 31
FIGURE 33
C
C
C
THERMODISC
RECEPTACLE /
JUNCTION BOX
GROUND
SCREW
Attach and secure the variable speed switch using the nut provided. Plug the harness
cord into the receptacle.
FIGURE 34
FIGURE 35
The wire harness provided in this kit is a universal harness. When installed, ensure that any excess
wire is contained, preventing it from making contact with moving or hot objects.
Because the blower is thermally activated, when turned on, it will automatically start approximately 10
minutes after lighting the fireplace and will run for approximately 30-45 minutes after the fireplace has
been turned off. Use of the fan increases the output of heat.
WS-415-112 / 06.18.99
Page 17
OPTIONAL FAN INSTALLATION
ELECTRICAL INSTALLATION TO BE DONE BY A QUALIFIED INSTALLER and must be connected and grounded in
accordance with local codes. In the absence of local codes, use the current CSA C22.1 CANADIANELECTRICALCODE in
Canada or the ANSI/NFPA 70-1990
If the fireplace was not previously equipped with a fan: route a grounded 2-wire, 60hz power cable to the junction box.
At this point, it must be strain relieved and insulated.
RECEPTACLE /
JUNCTION BOX
OPEN ENDED
SLOTS
NATIONALELECTRICALCODE in the United States.
The wire harness provided in this kit is a
universal harness. When installed, ensure
that any excess wire is contained, preventing it from making contact with moving or
VARIABLE SPEED/
PIEZO IGNITOR
BRACKET
hot objects.
Position the vibration reducing pad into the
clip and onto the threaded stud at the other
end, piercing a hole into the pad. The fan
assembly must be able to be positioned entirely onto the pad.
Slide the fan assembly past the controls and and into the clip.
Secure using the lock washer and nut provided.
Attach the connectors from the black and white wires to the
thermodisc and secure the thermodisc bracket to the securing
stud at the bottom left of the unit using a lock washer and wing nut.
Ensure that the thermodisc touches the firebox wall.
FIGURE 37
17
FIGURE 36
GD36 THERMOSTATIC SENSOR CONTROL
THERMODISC
This optional kit is meant to be used only in conjunction with the GD65 Fan
Kit, shown above, which may be ordered from your Wolf Steel / Napoleon
dealer.
With the thermostatic sensor option, the fan, when turned on, becomes
thermally activated, and will automatically run approximately 15-30 minutes
after the fireplace has been lit and for approximately 30-45 minutes after the
fireplace has been turned off.
Use of the fan increases the output of heat.
Unplug the power cord from the receptacle. Connect all wires as shown.
Attach and secure the sensor assembly bracket to the securing stud located
next to the receptacle/junction box at the bottom left of the unit using the lock
washer and wing nut. Ensure that the
thermodisc touches the firebox wall.
Plug the power cord back into the receptacle.
When installed, ensure that any excess
wire is contained, preventing it from
making contact with moving or hot objects.
SENSOR ASSEMBLY
RECEPTACLE /
JUNCTION BOX
BRACKET
FIGURE 38
FIGURE 39
WS-415-112 / 06.18.99
Page 18
18
OPERATION / MAINTENANCE
OPERAOPERA
OPERA
OPERAOPERA
TING INSTRUCTIONSTING INSTRUCTIONS
TING INSTRUCTIONS
TING INSTRUCTIONSTING INSTRUCTIONS
When lit for the first time, the fireplace will emit a slight odour for a few hours. This is a normal temporary condition
caused by the curing of the logs and the "burn-in" of internal paints and lubricants used in the manufacturing
process and will not occur again. After extended periods of non-operation such as following a vacation or a warm
weather season, the fireplace may emit a slight odour for a few hours. This is caused by dust particles in the heat
exchanger burning off. In both cases, open a window to sufficiently ventilate the room.
PURGE ALL GAS LINES WITH THE GLASS DOOR OF THE FIREPLACE REMOVED. ASSURE THAT A
CONTINUOUS GAS FLOW IS AT THE BURNER BEFORE INSTALLING THE DOOR.
FOR YOUR SAFETY READ BEFORE LIGHTING:
A. This fireplace is equipped with a pilot which must be lit by hand while following these instructions exactly.
B. Before operating smell all around the fireplace area for gas and next to the floor because some gas is heavier than
air and will settle on the floor.
WHA T TO DO IF YOU SMELL GAS:
• Turn off all gas to the fireplace.
• Open windows.
• Do not try to light any appliance.
• Do not touch any electric switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbour's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
C. Use only your hand to turn the gas control knob. Never use tools. If the knob will not turn by hand, do not try to repair
it. Call a qualified service technician. Force or attempted repair may result in a fire or explosion.
D. Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect
the fireplace and replace any part of the control system and any gas control which has been under water.
O
I
L
T
P
F
O
F
GAS KNOB
O
N
LIGHTING INSTRUCTIONS
WARNING: The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermocouple has
cooled. Allow approximately 60 seconds for the thermocouple to cool.
When lighting and re-lighting, the gas knob cannot be turned from pilot to off unless the knob is depressed slightly.
1. Stop! Read the above safety information on this label.
2. Turn off all electric power to the fireplace.
3. Turn the gas knob clockwise to off.
4. Wait five (5) minutes to clear out any gas. If you smell gas includ-
ing near the floor. Stop! Follow "B" in the above safety information on
this label. If you don't smell gas go the next step.
5. Turn gas knob counter-clockwise to pilot.
6. Depress slightly and hold gas knob while lighting the pilot with
the push button ignitor. Keep knob depressed for one minute, then
release. If pilot does not continue to burn, repeat steps 3 through 5.
TO TURN OFF GAS
7. With pilot lit, depress and turn gas knob
counter-clock-wise
to on.
8. If equipped with remote on-off switch/thermostat, main burner may not come on when
you turn valve to on. Remote switch must be
in the on position to ignite burner.
9. Turn on all electric power to the fireplace.
L
O
O
F
I
F
H
N
O
P
L
T
I
O
FLAME
P
I
L
T
O
ADJUSTMENT
KNOB
PILOT
ON/OFF
KNOB
1. Turn off all electric power to the fireplace if service is to be performed.
2. Push in gas control knob slightly and turn clockwise
to off. Do not force.
WS-415-112 / 06.18.99
Page 19
MAINTENANCE MAINTENANCE
MAINTENANCE
MAINTENANCE MAINTENANCE
TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE FIREPLACE.
CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. This fireplace and its venting system should be inspected before
use and at least annually by a qualified service person. The fireplace area must be kept clear and free of combustible
materials, gasoline or other flammable vapours and liquids. The flow of combustion and ventilation air must not be
obstructed.
1. In order to properly clean the burner and pilot assembly, remove the logs to expose both assemblies.
2. Keep the control compartment, logs, burner, air shutter opening and the area surrounding the logs clean by vacuum-
ing or brushing, at least once a year.
3. Check to see that all burner ports are burning. Clean out any of the ports which may not be burning or are not burning
properly.
4. Check to see that the pilot flame is large enough to engulf the thermocouple and thermopile and reaches toward the
burner with the third jet.
5. Replace the cleaned logs.
6. Check to see that the main burner ignites completely on all openings when the gas knob for the burner is turned on.
A 5 to 10 second total light-up period is satisfactory. If ignition takes longer, consult your Napoleon dealer / distributor.
7. Check that the gasketing on the sides, top and bottom of the door is not broken or missing. Replace if necessary.
19
ADJUSTMENTS
L
PILOT BURNER ADJUSTMENTPILOT BURNER ADJUSTMENT
PILOT BURNER ADJUSTMENT
PILOT BURNER ADJUSTMENTPILOT BURNER ADJUSTMENT
Adjust the pilot screw to provide properly sized flame.
Turn in a clockwise direction to reduce the gas flow.
FIGURES 40 & 41.
PILOT SCREW
FIGURE 40
VENTURI ADJUSTMENTVENTURI ADJUSTMENT
VENTURI ADJUSTMENT
VENTURI ADJUSTMENTVENTURI ADJUSTMENT
Natural gas models have air shutters set at 1/8 (.125) inch open. Propane gas
models have air shutters set at 1/4 (.250) inch open. Closing the air shutter will
cause a more yellow flame, but can lead to carboning. Opening the air shutter
will cause a more blue flame, but can cause flame lifting from the burner ports.
The flame may not appear yellow immediately; allow 15 to 30 minutes for the
final flame colour to be established. FIGURE 42.
AIR SHUTTER ADJUSTMENT MUST ONL Y BE DONE BY A QUALIFIED GAS INSTALLER!
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FIGURE 41
THERMOPILE
O
PILOT
BURNER
ELECTRODE
THERMOCOUPLE
FLAME MUST ENVELOP
UPPER 3/8" TO 1/2" OF
THERMOCOUPLE &
THERMOPILE
FIGURE 42
WS-415-112 / 06.18.99
Page 20
20
REPLACEMENTS
ORDERING REPLACEMENT PORDERING REPLACEMENT P
ORDERING REPLACEMENT P
ORDERING REPLACEMENT PORDERING REPLACEMENT P
Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally all parts
can be ordered through your Napoleon dealer or distributor. When ordering replacement parts always give the following
information:
1. MODEL & SERIAL NUMBEROFFIREPLACE3. PART NUMBER5. FINISH
WS-300-20GLASS ONLY
GD-010.402GLASS c/w GASKET
GD-321-KBLACK DOOR C/W GLASS
GD-562.09DOOR GASKET (100 INCHES)
GD-020.042PKG OF 5 DOOR SCREWS
WS-455-048#47 NATURAL GAS ORIFICE
WS-455-047#56 PROPANE GAS ORIFICE
WS-357-01PIEZO IGNITER
WS-680-04THERMOPILE
WS-680-05THERMOCOUPLE
WS-100-38NATURAL GAS PILOT ASSEMBL Y
WS-100-39PROPANE GAS PILOT ASSEMBL Y
GD-715.136TOP DOOR TRIM
GD-010.376BOTTOM DOOR TRIM
GD-715.11POLISHED BRASS UPPER LOUVRE
GD-010.391POLISHED BRASS LOWER LOUVRE ASSEMBLY
WS-573-008HIGH TEMPERA TURE SEALANT
GD-135.028FRONT LOG
GD-135.057REAR LOG
GD-135.040RIGHT LOG
GD-135.039LEFT LOG
GL-619LOG SET ASSEMBLY
GD-215.032COMBUSTION AIR DEFLECTOR
WS-660-5ON/OFF TOGGLE SWITCH
WS-100-053BURNER
WS-455-23#51 NATURAL GAS PILOT ORIFICE
WS-455-24#30 PROPANE GAS PILOT ORIFICE
WS-725-25NATURAL GAS V AL VE
WS-725-26PROPANE GAS V ALVE
WS-750-09IGNITER WIRE
WS385-33NAPOLEON LOGO
WS-430-001CERAMIC MAGNET
GD660STANDARD WALL SWITCH & 20FT OF WIRE
GD-101WINDSHIELD KIT
GD-301HEAT GUARD
GD-303VINYL SIDING SHIELD
GD10.370WALL SUPPORT ASSEMBLY
GD-225-KDOOR FACIA - BLACK
GD-225-PBDOOR FACIA - POLISHED BRASS
GD6PB6" TRIM KIT - POLISHED BRASS
GD-225-ABDOOR FACIA - ANTIQUE BRASS
GD-225CDOOR FACIA - CHROME
GDLKBLACK LOUVRE KIT
GDLPBPOLISHED BRASS LOUVRE KIT
GDLABANTIQUE BRASS LOUVRE KIT
GDLCCHROME LOUVRE KIT
WS-175-053DURA-VENT ZERO CLEARANCE ADAPTOR
WS573-008HI-TEMPERA TURE SEALANT
WS-660-2HAND HELD WIRELESS REMOTE SWITCH
WS-585-071VENT PIPE COLLAR
WS-660-010REMOTE CONTROL WS-660-011REMOTE CONTROL - ADVANTAGEPLUS
WS-690-1MILLIVOLT THERMOST A T
GZ550-KTBLOWER KIT
GD65FAN KIT
GD36THERMOSTATIC SENSOR CONTROL FORUSEONLYWITHGD65
GD250KBLACK WEBBED DOOR FACIA
Use only accessories designed for and listed with the GD16 model.
DESCRIPTIONDESCRIPTION
DESCRIPTION
DESCRIPTIONDESCRIPTION
ADVANTAGE
GD250K
GD36
GZ550-KT
GD65
WS-415-112 / 06.18.99
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22
TROUBLE SHOOTING GUIDE
B
EFORE ATTEMPTING TO TROUBLESHOOT, PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR REMOVED
.
SYMPTOMSYMPTOM
SYMPTOM
SYMPTOMSYMPTOM
Pilot goes out
while standing;
Main burner is in
'OFF' position.
Pilot goes out when
the gas knob is released.
The gas valve has
an interlock device
which will not allow
the pilot burner to
be lit until the thermocouple has
cooled. Allow approximately 60
seconds for the
thermocouple to
cool.
Pilot burning; no
gas to main
burner; gas knob
is on 'HI'; wall
switch / thermostat
is on.
Pilot will not light.- check if pilot can be lit by a match
THERMOPILE
PILOT
BURNER
ELECTRODE
Gas piping is undersized.- turn on all gas appliances and see if pilot flame flutters, dimin-
System is not correctly
purged.
Out of propane gas.- fill the tank.
Pilot flame is not large
enough
Pilot flame is not engulfing
the thermocouple.
Thermocouple shorting /
faulty.
Faulty valve.
Themostat or switch is defective.
Wall switch wiring is defective.
Main burner orifice is plugged. - remove stoppage in orifice.
Faulty valve.
No spark at pilot burner
THERMOCOUPLE
Spark gap is incorrect- spark gap should be 0.150" to 0.175" (5/32" to 1 1/64" approx.) from
No gas at the pilot burner
PROBLEMPROBLEM
PROBLEM
PROBLEMPROBLEM
ishes or extinguishes, especially when main burner ignites. Monitor
appliance supply working pressure.
- check if supply piping size is to code. Correct all undersized piping.
- purge the gas line.
- turn up the pilot flame.
- gently twist the pilot head to improve the flame pattern around the
thermocouple.
- loosen and tighten thermocouple.
- clean thermocouple and valve connection.
- replace thermocouple.
- replace valve.
- replace.
- connect a jumper wire across the wall switch terminals; if main
burner lights, replace switch / thermostat.
- connect a jumper wire across terminals 1 & 3; if the main burner
lights, check the wires for defects and / or replace wires.
- replace.
- check that the wire is connected to the push button ignitor.
- check if the push button ignitor needs tightening.
- replace the wire if the wire insulation is broken or frayed.
- replace the electrode if the ceramic insulator is cracked or broken.
- replace the push button ignitor.
- fill the tank.Out of propane gas
the electrode tip and the pilot burner. To ensure proper electrode
location, tighten securing nut (finger tight plus 1/4 turn).
- check that the manual valve is turned on.
- check the pilot orifice for blockage.
- replace the valve.
- call the gas distributor.
TEST SOLUTIONTEST SOLUTION
TEST SOLUTION
TEST SOLUTIONTEST SOLUTION
Main burner goes
out; pilot stays on.
WS-415-112 / 06.18.99
Pilot flame is not large
enough or not engulfing the
thermopile
Thermopile shorting- clean thermopile connection to the valve. Reconnect.
Remote wall switch wire is
too long; too much resistance in the system.
Faulty thermostat or switch.- replace.
- turn up pilot flame.
- replace pilot assembly.
- replace thermopile / valve.
- shorten wire to correct length or wire gauge.
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23
SYMPTOMSYMPTOM
SYMPTOM
SYMPTOMSYMPTOM
Main burner goes
out; pilot goes out.
Flames are consistently too large
or too small.
Carboning occurs.
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Carbon is being
deposited on
glass, logs or combustion chamber
surfaces.
PROBLEMPROBLEM
PROBLEM
PROBLEMPROBLEM
Refer to "MAIN BURNER GOES OUT ; PILOT STAYS ON"
Vent is blocked
Vent is re-circulating
4" flexible vent has become
- check for vent blockage.
- check joint seals and installation.
- re-attach to fireplace.
disconnected from fireplace.
Unit is over-fired or underfired.
- check pressure readings:
Inlet pressure can be checked by turning screw (A) counter-clockwise 2 or 3 turns and then placing pressure gauge tubing over the
AB
test point. Gauge should read 7" (minimum 4.5") water column for
natural gas or 13" (11" minimum) water column for propane. Check
that main burner is operating on "HI".
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Outlet pressure can be checked the same as above using screw (B).
Gauge should read 3.5" water column for natural gas or 10" water
column for propane. Check that main burner is operating on "HI".
AFTER TAKING PRESSURE READINGS, BE SURE TO TURN
SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT
OVERTORQUE.
Leak test with a soap and water solution.
Air shutter has become
- ensure air shutter opening is free of lint or other obstructions.
blocked
Flame is impinging on the
logs or combustion chamber.
- check that the logs are correctly positioned.
- open air shutter to increase the primary air.
- check the input rate: check the manifold pressure and orifice size
as specified by the rating plate values.
- check that the door gasketing is not broken or missing and that the
seal is tight.
- check that both 4" and 7" vent liners are free of holes and well
sealed at all joints.
- check that minimum rise per foor has been adhered to for any
horizontal venting.
TEST SOLUTIONTEST SOLUTION
TEST SOLUTION
TEST SOLUTIONTEST SOLUTION
White / grey film
forms.
Exhaust fumes
smelled in room,
headaches.
Flames are very
aggressive.
Main burner flame
is a blue, lazy,
transparent flame.
Remote wall
switch is in "OFF"
position; main
burner comes on
when gas knob is
turned to "ON" position.
Sulphur from fuel is being
deposited on glass, logs or
combustion chamber surfaces.
- clean the glass with a non-abrasive ammonia or vinegar based
glass cleaner. DO NOT CLEAN GLASS WHEN HOT.
If deposits are not cleaned off regularly, the glass may become
permanently marked.
Fireplace is spilling.- check door seal and relief flap seal.
- check for chimney blockage
- check that chimney is installed to building code.
- room is in negative pressure; increase fresh air supply.
Door is ajar
Venting action is too great.
- tighten screws holding door in place
- remove combustion air deflector
from the burner
Blockage in vent.- remove blockage. In really cold conditions, ice buildup may occur
on the terminal and should be removed as required.
Incorrect installation.
Wall switch is mounted up-
- refer to Figure 13 to ensure correct location of storm collars.
- reverse.
side down
- replace.Remote wall switch is
grounding.
- check for ground (short); repair ground or replace wire.Remote wall switch wire is
grounding.
Faulty valve.
- replace.
WS-415-112 / 06.18.99
Page 24
24
NOTES:
WS-415-112 / 06.18.99
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