Napoleon fireplaces, GVF40N, GVF40P Installation And Operation Instructions Manual

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W415-0319 / E / 01.17.07

TABLE of CONTENTS

PG 3-4 INTRODUCTION

Warranty General Instructions General Information Care of Glass Doors, Catalytic Tiles & Plated Parts

5-12 INSTALLATION

Combustion and Ventilation Air Provisions Determining Confined or Unconfined Space Gas Installation Framing Dimensions Peninsula Installation Procedure Open End Installation Procedure See-Thru Installation Procedure Island Installation Procedure

13-15 FINISHING

Log Placement Glowing Embers Charcoal Embers Mantle Installation Curtain Mesh

16-17 OPTIONS

18-19 OPERATION / MAINTENANCE

20-21 REPLACEMENTS

22-23 TROUBLE SHOOTING GUIDE

Hood Louvre Bracket Hinge Screen Louvre Installation & Removal Heat Shield Stand Off Removal Logo Placement

Patented Catalytic Glass Door Blower Installation

Operating Instructions Maintenance Catalytic Tile Maintenance Oxygen Depletion Sensor Pilot Cleaning Pilot Flame Appearance Venturi Adjustment

Ordering Replacement Parts Replacement Parts

PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE

WARNING

• Under no circumstances should this heater be modified.

• Provide adequate ventilation and combustion air. Provide adequate accessibility clearance for servicing and operating the heater. Never obstruct the front opening of the heater.

• If heater shuts off, do not re-light until you provide fresh air. If heater keeps shutting off, have it serviced. Keep burner and control compartment clean.

• Do not burn wood or other materials in this heater.

• Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition. Keep young children and animals away when the fireplace is hot.

• Due to high temperatures, the heater should be located out of traffic and away from furniture and draperies.

• Clothing or other flammable material should not be placed on or near the heater.

• Any safety screen or guard removed for servicing must be replaced prior to operating the heater.

• It is imperative that the control compartments, burners and circulating air passageways in the heater are kept clean. The heater should be inspected before use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The heater area must be kept clear and free from combustible materials, gasoline and other flammable vapours and liquids.

• Furniture or other objects must be kept a minimum of 4 feet away from the front of the fireplace.

• Do not use this heater if any part has been under water. Immediately call a qualified service technician to inspect the heater and to replace any part of the control system and any gas control which has been under water.

• Do not allow fans to blow directly into the fireplace. Avoid any drafts that alter burner flame patterns.

• Do not use a blower insert, heat exchanger insert or other accessory not approved for use with this heater.

ANY CHANGE TO THIS HEATER OR ITS CONTROLS CAN BE DANGEROUS AND IS PROHIBITED.

NOTE: CHANGES, OTHER THAN EDITORIAL, ARE DENOTED BY A VERTICAL LINE IN THE MARGIN

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WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result

causing property damage, personal injury or death.

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other

appliance.

WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch.

• Do not use any phone in your build ing.

• Immediately call your gas supplier from a neighbour's phone. Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the fire department.

Installation and service must be performed by a qualified installer, service agency or the gas supplier.

This is an unvented gas-fired heater that uses air (oxygen) from the room in which it is installed. Provisions for adequate

combustion and ventilation air must be provided.

NAPOLEON gas fireplaces are manufactured under the strict Standard of the world recognized ISO 9001 : 2000 Quality Assurance Certificate.

NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak and test-fired at a quality test station. The complete fireplace is test-fired and thoroughly inspected by a qualified technician before packaging to ensure that you, the customer, receives the quality product that you expect from NAPOLEON.

NAPOLEON GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY

The following materials and workmanship in your new The following materials and workmanship in your new

The following materials and workmanship in your new

The following materials and workmanship in your new The following materials and workmanship in your new

as long as you own the fireplace. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™

as long as you own the fireplace. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™as long as you own the fireplace. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelledlogs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled

logs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled

logs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelledlogs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled components and aluminum extrusion trims.components and aluminum extrusion trims.

components and aluminum extrusion trims.

components and aluminum extrusion trims.components and aluminum extrusion trims.

Electrical (110V and millivolt) components and wearable parts such as catalytic tiles, blowers, gas valves, thermalElectrical (110V and millivolt) components and wearable parts such as catalytic tiles, blowers, gas valves, thermal

Electrical (110V and millivolt) components and wearable parts such as catalytic tiles, blowers, gas valves, thermal

switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and

switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and

switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and provide replacement parts free of charge during the first year of the limited warranty.provide replacement parts free of charge during the first year of the limited warranty.

provide replacement parts free of charge during the first year of the limited warranty.

provide replacement parts free of charge during the first year of the limited warranty.provide replacement parts free of charge during the first year of the limited warranty.

Labour related to warranty repair is covered free of charge during the first year. Repair work, however, requiresLabour related to warranty repair is covered free of charge during the first year. Repair work, however, requires

Labour related to warranty repair is covered free of charge during the first year. Repair work, however, requires

the prior approval of an authorized company official. Labour costs to the account of the prior approval of an authorized company official. Labour costs to the account of

the prior approval of an authorized company official. Labour costs to the account of

the prior approval of an authorized company official. Labour costs to the account of the prior approval of an authorized company official. Labour costs to the account of predetermined rate schedule and any repair work must be done through an authorized predetermined rate schedule and any repair work must be done through an authorized

predetermined rate schedule and any repair work must be done through an authorized

predetermined rate schedule and any repair work must be done through an authorized predetermined rate schedule and any repair work must be done through an authorized

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CONDITIONS AND LIMITATIONS

NAPOLEON warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity (registered customer) whose name appears on the warranty

registration card filed with NAPOLEON -- provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations:

This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives.

The gas fireplace must be installed by a licenced, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the

product and all local and national building and fire codes.

This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify this

warranty.

This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel

parts, mechanical breakage of PHAZER™ logs and embers, nor any venting components used in the installation of the fireplace.

NAPOLEON warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the first 10 years NAPOLEON will replace

or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON will provide replacement burners at 50% of the current retail price.

In the first year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated

in accordance with the operation instructions and under normal conditions.

After the first year, with respect to this President's Limited Lifetime Warranty, NAPOLEON may, at its discretion, fully discharge all obligations with respect to this warranty by refunding

to the original warranted purchaser the wholesale price of any warranted but defective part(s).

After the first year, NAPOLEON will not be responsible for installation, labour or any other costs or expenses related to the reinstallation of a warranted part, and such expenses are not

covered by this warranty.

Notwithstanding any provisions contained in this President's Limited Lifetime Warranty, NAPOLEON’S responsibility under this warranty is defined as above and it shall not in any event

extend to any incidental, consequential or indirect damages.

This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas fireplace and any other warranties expressed or implied with respect to this product,

its components or accessories are excluded.

NAPOLEON neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON will not be responsible for: over-firing, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting configurations, insufficient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.

Any damages to fireplace, combustion chamber, heat exchanger, brass trim or other component due to water, weather damage, long periods of dampness, condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON.

The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer. The warranty registration card must be returned within fourteen days to register the warranty.

NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim.

ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON® IS A REGISTERED TRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 - CAN. 2.073.411, 2.082.915. © WOLF STEEL LTD.

W415-0319 / E / 01.17.07

GENERAL INSTRUCTIONS

THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with

local codes. Installation practices vary from region to region and it is important to know the specifics that apply to your area, for example: in Massachusetts State:

• The appliance off valve must be a “T” handle gas cock.

• The flexible connector must not be longer than 36 inches.

• The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product.

• A carbon monoxide detector is required in all rooms containing gas fired appliances.

• WARNING: This product must be installed by a licensed plumber or gas fitter when installed within the commonwealth of Massachusetts.

• Un-vented room heater shall be installed in accordance with 527 CMR 30.00 and 248 CMR 3.00 through 7.00.

• Sellers of un-vented propane or natural gas-fired space/room heaters shall provide to each purchaser a copy

of 527 CMR 30.00 upon the sale of the unit from

http://www.napoleonfireplaces.com/Webshare/

installation_manuals/mass_requirements.pdf

In absence of local codes, install the GVF40 to the current National Fuel Gas Code, ANSI Z223.1 Installation Code which can be obtained from:

American Nation Standards Institute Inc.

1430 Broadway

New York, NY 10018

National Fire Protection Association Inc.

Batterymarch Park

Quincy, MA 02269 The fireplace and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa). The fireplace must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa). When the fireplace is installed directly on carpeting, vinyl tile or other combustible material other than wood flooring, the fireplace shall be installed on a metal or wood panel extending the full width and depth. If the optional fan or blower is installed, the junction box must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current ANSI/NFPA 70 NATIONAL ELECTRICAL CODE in the United States.

GENERAL INFORMATION

FOR YOUR SATISFACTION, THIS FIREPLACE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY! Maximum input is 30,000 BTU/hr for natural gas and

28,500 BTU/hr for propane. When the fireplace is installed at elevations above 2,000ft, and in the absence of specific recommendations from the local authority having jurisdiction, the certified high altitude input rating shall be reduced at the rate of 4% for each additional 1,000ft.

This heater must not be installed in a bedroom or bathroom.

This fireplace may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes. This fireplace is only for use with the type of gas indicated on the rating plate. This fireplace is not convertible for use with other gases, unless a certified kit is

used.

Minimum inlet gas supply pressure is 4.5 inches water column for natural gas and 11 inches water column for propane. Maximum inlet gas pressure is 7 inches water column for natural gas and 13 inches water column for propane. Manifold pressure under flow conditions is 3.5 inches water column for natural gas and 10 inches water column for propane.

No external electricity (110 volts or 24 volts) is required for the gas system operation.

Expansion / contraction noises during heating up and cooling down cycles are normal and are to be expected.

CARE OF OPTIONAL GLASS DOORS, CATALYTIC TILES AND PLATED PARTS

Do not use abrasive cleaners to clean plated parts. Buff lightly with a clean dry cloth. This fireplace may have optional glass doors which are equipped with either 3/16" thick tempered or ceramic glass. Use only replacement glass available from your Napoleon dealer. DO NOT SUBSTITUTE MATERIALS. Clean the glass after the first 10 hours of operation with a recommended gas fireplace glass cleaner. Thereafter clean as required. DO NOT CLEAN GLASS WHEN HOT! If the glass is not kept clean permanent discolouration and / or blemishes may result.

Catalytic tiles normally do not require cleaning. Physical contact should be avoided. See Maintenance.

This heater is equipped with a pilot light safety system referred to as an OXYGEN DEPLETION

SENSOR and is designed to turn off the heater if

not enough fresh air is available.

Use only accessories designed for and

listed with your specific fireplace.

CARBON MONOXIDE POISONING

MAY LEAD TO DEATH

Early signs of carbon monoxide poisoning resemble the flu, with headache, dizziness and/ or nausea. If you have these signs, the heater may not be working properly. Get fresh air

at once! Have heater serviced.

Some people---pregnant women, persons with heart or lung disease, anaemia, those under the influence of alcohol, those at high altitudes--- are more affected by carbon monoxide than others.

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INSTALLATION

COMBUSTION AND VENTILATION

AIR PROVISIONS

This heater shall not be installed in a confined space or unusually tight construction unless provisions are provided for adequate combustion and ventilation air.

In order to avoid the possibility of exposed insulation or vapour barrier coming in contact with the fireplace body, it is recommended that the walls of the fireplace enclosure be 'finished', (i.e. drywall/sheetrock) as would any other outside wall of the home. This will ensure that clearance to combustibles is maintained within the cavity.

The National Fuel Gas Code, ANSI Z223.1 defines a confined space as a space whose volume is less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kW) of the aggregate input rating of all appliances installed in that space and an unconfined space as a space whose volume is not less than 50 cubic feet per 1,000 BTU per hour (4.8 m3 per kW) of the aggregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are installed, through openings not furnished with doors are considered a part of the unconfined space.

The GVF40 is rated at 30,000BTUs per hour for natural gas and 28,500 BTUs for propane and therefore requires a minimum unconfined space of 1,500 and 1,425 cubic feet respectively.

DETERMINING CONFINED OR

UNCONFINED SPACE

To determine the volume of the room where the heater is

to be installed, multiply the width x the length x the ceiling height of that room measured in feet. If any adjoining rooms are connected by grills or openings such as kitchen passthroughs, etc., the volume of those rooms may be added to the total.

Multiply the room volume by 1000 and divide this amount by 50 to determine the maximum Btu/hr that the space can support with adequate combustion and ventilation air.

Add the BTU/hr of all fuel burning appliances located within the space such as gas furnace, gas water heater, etc. Do not include direct vent gas appliances which draw their input and output air from and to the outdoors.

WARNING: If the area in which the heater may be oper- ated is smaller than that defined as an unconfined space or if the building is of unusually tight construction, provide adequate combustion and ventilation air by one of the methods described in the National Fuel Gas Code ANSI Z223.1, Section 5.3 or the applicable local code.

Unusually tight construction is defined as construction where:

a) Walls and ceilings exposed to the outside atmosphere have a continuous water vapour retarder with a rating of 1 perm (6 x 10 openings gasketed or sealed, and

b) Weather stripping has been added on openable windows and doors, and

c) Caulking or sealants are applied to areas such as joints around window and door frames, between sole plates and floors, between wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical, and gas lines, and at other openings.

An unvented room heater is recommended for use as a secondary heat source rather than as a primary source. Gas combustion produces water vapour which could occur at the rate of approximately one ounce of water for every 1,000 BTU/hr of gas input. During the cold weather season, indoor humidity levels tend to be low. Consequently, this water vapour can enhance the living space. However if a problem should occur:

a) ensure sufficient combustion and circulation air

b) use a dehumidifier

c) do not use the unvented room heater as a primary

heat source

Without sufficient fresh air for proper operation, poor fuel combustion can result. Carbon Monoxide is a result of poor combustion.

If additional fresh air

ods described in the National Fuel Gas Code, ANSI Z223.1, Section 5.3 or the applicable local code.

-11

kg per pa-sec-m2) or less with

is required, use one of the meth-

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ROOM 1

HEIGHTHEIGHT

HEIGHT

HEIGHTHEIGHT

WIDTHWIDTH

WIDTH

LENGTHLENGTH

LENGTH

LENGTHLENGTH

Room Volume = Length x Width x Height Max BTU/hr = Room Volume x 1000 ÷ 50

EXAMPLE 1 EXAMPLE 2

In this example, because there is no door to the adjoining room, the volume of the adjoining room may be added to the volume of the room with the heater to get a total unconfined space.

The total unconfined space: 800 + 1200 = 2000 cubic feet.

Maximum BTU/h:

If there are no more fuel burning appliances within this space then the 30,000 BTU/h input of the fireplace is suitable to be installed. This also assumes that the construction of this space is not unusually tight.

2000 x 1000

= 40,000 BTU/h

WIDTHWIDTH

ROOM 2

If for example,

FIGURE 1

the length of the rooms is 10 feet, the width of Room 1 is 10 feet, the width of Room 2 is 15 feet the height of the

rooms is 8 feet.

The volume of Room 1: 10 x 10 x 8 =

800 cubic feet.

The volume of Room 2: 10 x 15 x 8 = 1200

cubic feet.

If in this example a solid door separates Room 1 from Room 2, the volume of Room 2 could not be used. In this case the maximum BTU/h would be:

Maximum BTU/h:

800 x 1000

= 16,000 BTU/h

This would be considered a confined space since it can not support the 30,000BTU/h input of the heater and it would be necessary to provide adequate combustion and ventilation air to Room 1.

GAS INSTALLATION

1. Move the fireplace into position and secure to the floor through the ¼"ø holes located at the four outside corners of the base.

2. Install rigid black pipe, 1/2" type-L copper tubing or, if local codes permit, a 3/8" flex connector and shutoff valve to the gas line and the fireplace gas valve. Seal and tighten securely. An adapter fitting is required between the gas valve and the copper tubing or flex connector.

FIGURE 2

3. Check for gas leaks by brushing on a soap and water solution.

4. For ease of accessibility, an optional remote wall switch or millivolt thermostat may be installed in a convenient location. Route a 2 strand, solid core millivolt wire through the electrical hole located at the bottom left side of the unit. The recommended maximum lead length depends on wire size:

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DO NOT KINK FLEX CONNECTOR.

DO NOT USE OPEN FLAME.

WIRE SIZE MAX. LENGTH

14gauge 100 feet 16gauge 60 feet 18gauge 40 feet

5. Attach the two leads to terminals 1 and 3 located on

the gas valve.

FIGURE 3

Do not connect either the wall switch, thermostat or gas valve to electricity (110 volts).

6. Mark the appropriate boxes on the rating plate label to

indicate the model type.

USING DOOR OPTION:

Purge all gas lines with the glass door of the fireplace opened. Assure that a continuous gas flow is at the burner before closing the door.

FIGURES 4 a-d

4-SIDED

SEE-THRU

OPEN-END

PENINSULA

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PENINSULA INSTALLATION PROCEDURE

FRAMING

Note: In order to avoid the possibility of exposed insulation or vapour barrier coming in contact with the fireplace body, it is recommended that the walls of the fireplace enclosure be “finished” (ie: drywall/sheetrock), as you would finish any other outside wall of a home. This will ensure that clearance to combustibles is maintained within the cavity.

It is best to frame your fireplace after it is positioned. Use 2x4's and frame to local building codes. FIGURE 5.

FIGURE 5

COUNTERTOP / BAR INSTALLATION

When finishing the fireplace, combustible material may rest directly on of the top extension.

Note:Note:

Note:

Maximum weight tolerance is 400 lbs, provided

Note:Note: that it is evenly distributed across the top extensions of the fireplace.

In order to achieve a countertop or bar type appearance with the minimum height allowed, framing must be noncombustible and may be done with metal studding attached to the heat shield sides or the upper frame of the fireplace. FIGURE 7.

FIGURE 7

A = 22 " minus finishing material thickness each side.

To install the fireplace face flush with the finished wall, position the framework to accommodate the thickness of the finished wall.

FIGURE 6

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* The top extension may be removed if non-combustible

framing is faced with a non-combustible material placed flush with the front face of the unit and extending from the top of the unit. (Example: cement board) (not supplied). Combustible counter / bar tops must maintain a minimum of 38 inches from the base of the fireplace to the underside of the top. Figure 8.

FIGURE 8

TOP EXTENTION

TOP OF THE UNIT

NOTE: Wolf Steel trim and/or surround kits will not totally cover the top extension of the fireplace. In order to obtain a smooth transition from the trim / surround to the wall, it is recommended that the top extension be removed and the unit be installed following the above procedure.

BRICK PANEL INSTALLATION FACING

Install the base panels as illustrated in steps 1-4 . The side panel sits panel in position, bend down the tab to secure. [DETAIL 5.]

under the bracket tab. Holding the side

FIGURES 9a-e

STEP 1

Combustible materials may be installed flush with the front of the fireplace but must not cover any of the black faceareas of the fireplace. Non-combustible material (brick, stone or ceramic tile) may protrude in these areas.

It is not necessary to install a hearth extension with this fireplace system.

When roughing in the fireplace, raise the fireplace to accommodate for the thickness of the finished floor materials, i.e. tile, carpeting, hard wood, which if not planned for will interfere with the opening of the lower access door and

the installation of many decorative flashing accessories.

Objects placed in front of the fireplace should be kept a minimum of 48" away from the glass front faces of the fireplace.

FIGURE 10

RETAINER

STEP 2

STEP 3

STEP 4

DRYWALL

4" MIN

FINISHING

Refer to pages 13-15 for complete instructions regarding mantle requirements and installations, log placement, glass door and upper and lower louvre attachments.

DETAIL 5

STEP 5

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OPEN-END INSTALLATION PROCEDURE

FRAMING

maintained within the cavity.

It is best to frame your fireplace after it is positioned and the vent system is installed. Use 2x4's and frame to local building codes. FIGURE 11.

See PAGE 8 for bar type / countertop installation.

FIGURE 11

FIGURE 12

FIGURES 13 a-c

STEP 5

RETAINER

DETAIL 6

STEP 6

FACING

It is not necessary to install a hearth extension with this fireplace system.

Objects placed in front of the fireplace should be kept a minimum of 48" away from the glass front faces of the fireplace.

A = 25¼" minus finishing material thickness each side.

NOTE: LEFT CORNER UNIT ILLUSTRATED

To install the fireplace face flush with the finished wall, position the framework to accommodate the thickness of the finished wall.

BRICK PANEL INSTALLATION

Install the base panels as illustrated in steps 1-4 on page

9. The side panel sits under the bracket tab. Holding the side panel in position, bend down the tab to secure. [DE- TAIL 6].

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FINISHING

Refer to pages 13-15 for complete instructions regarding mantle requirements and installations, log placement, glass door and upper and lower louvre attachments.

FIGURE 14

DRYWALL

4" MIN

SEE-THROUGH INSTALLATION PROCEDURE

FRAMING

It is best to frame your fireplace after it is positioned and the vent system is installed. Use 2x4's and frame to local building codes. FIGURE 15.

See PAGE 8 for bar type / countertop installation.

FIGURE 15

FACING

It is not necessary to install a hearth extension with this fireplace system.

ries.

Objects placed in front of the fireplace should be kept a minimum of 48" away from the glass front faces of the fireplace.

FINISHING

Refer to pages 13-15 for complete instructions regarding mantle requirements and installations, log placement, glass door and upper and lower louvre attachments.

FIGURE 17

DRYWALL

A = 22" minus finishing material thickness, each side.

BRICK PANEL INSTALLATION

Install the base panels as illustrated in steps 1-4 on page

9. Both side panels sit under the bracket tab. Holding the side panel in position, bend down the tab to secure. [DE-

TAIL 6].

FIGURES 16 a-c

RETAINER

STEP 5

RETAINER

DETAIL 5 & 6

DRYWALL

4" MIN

STEP 6

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ISLAND INSTALLATION PROCEDURE

FRAMING BRICK PANEL INSTALLATION

It is best to frame your fireplace after it is positioned. Use 2x4's and frame to local building codes. FIGURE 18.

FIGURE 18

Install the base panels as illustrated in steps 1-4 on page

FACING

It is not necessary to install a hearth extension with this fireplace system.

ries.

Objects placed in front of the fireplace should be kept a minimum of 48" away from the glass front faces of the fireplace.

A = 22 " minus finishing material thickness each side.

To install the fireplace face flush with the finished wall, position the framework to accommodate the thickness of the finished wall.

FIGURE 19

FIGURE 20

DRYWALL

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FINISHING

Refer to pages 13-15 for complete instructions regarding mantle requirements and installations, log placement, glass door and upper and lower louvre attachments.

FINISHING

LOG PLACEMENT

PHAZERTM logs, glowing and charcoal embers, exclusive

to Napoleon fireplaces, provide a unique and realistic glowing effect that is different in every installation. Take the time to carefully position the embers for a maximum glowing effect. Figures 21 A - H.

LOCATING PINS

1. Place log #1 diagonally across the textured burner cover onto the pins. The texture is designed to cradle the underside of the log.

LOCATING PINS

5. When pieces #3a and #3b are attached to create log #3, the upper end of log #3 should rest in the groove, on top of log # 2.

6. As with log # 1, log #4 is also cradled by the texture of the burner cover and the pin in the base. Position log #4 so that the lower end fits onto the pin. The upper end rests against the moulded locater on the top of log # 1.

2. Depending on the type of installation, the view of the log positioning will reverse. Here the lower end of log #2 rests near the back left corner of the firebox on the locating pin. The upper end sits on top of log #1, inside the groove on log #2.

#3a

3. Log # 3 is made up of two pieces, a and b. Piece #3a is the base of log #3. The base sits diagonally in

the designated area located between logs #1 and fits tight up against #2.

4. The slot in the underside of piece #3b fits over #3a. Place the end of piece #3b onto the pin.

7. Like log #3, log #5

also comes in two pieces. The base (#5a) slopes outwards between logs #2 and #4. As with pieces #3a & b, piece #5b fits over piece #5a. Place the end of piece #5b onto the pin.

8. The upper end of log #5 rests in the groove, on top of

log #4 and creates the final appearance of the log set.

W415-0319 / E / 01.17.07

GLOWING EMBERS

Tear the embers into small pieces and place on the ported area of the burner. Care should be taken to shred the embers into posed edges of the fibre hairs will glow. The ember mate-

rial will only glow when exposed to direct flame; however, care should be taken to not block the burner ports. Blocked

burner ports can cause an incorrect flame pattern, carbon deposits and delayed ignition. PHAZERTM logs glow when exposed to direct flame.

thin, small irregular pieces as only the ex-

CHARCOAL EMBERS

Randomly place the embers around the bottom brick panels in a realistic manner but not in contact with the flames. Keep ember dust away from burner ports to avoid plugging them.

Fine dust found in bottom of bag not to be used. PHAZER

logs, and embers glow when exposed to direct flame. Use only certified PHAZERTM logs, glowing embers and charcoal embers available from your Napoleon / Wolf Steel Ltd. dealer.

GLOWING EMBERS

Ensure that glowing embers sufficiently cover the carry over ports, highlighted below, to achieve maximum glow.

CARRY OVER PORTS

Dashed lines are suitable mantle sizes and clearances when a non-combustible facing is used.

FIGURE 25

HOOD

FIGURE 26

CURTAIN MESH

The curtain mesh must be kept fully closed during operation to help prevent accidental burns from occurring.

CURTAIN SUPPORT

PLATE

The heater must not be used when the hood is re-

HOOD

FIGURE 27

moved.

hood over the lip of the curtain support plate.

Hook the

UPPER LOUVRE BRACKETS & HOOD

FIGURE 28

FIGURE 23

MANTLE INSTALLATION

Combustible mantle clearance can vary according to the mantle depth. Use the graph to help evaluate the clearance needed. The four-sided top extension piece may be removed if non-combustible framing is faced with a noncombustible material.

FIGURE 24

W415-0319 / E / 01.17.07

Attach the hood with louvre brackets by pressing the top flange of the bracket into the clips along the top of the louvre opening with louvre securing tabs facing out.

NOTE: The protective wrap is best removed when the assembly is at room temperature but this can be improved if the assembly is warmed, using a hair dryer or similar heat source.

L36 LOUVRE INSTALLATION

FIGURE 32 a-c

CLIPS

FLANGE

HOOD

Attach the hood by pressing the top flange into the clips along the top of the louvre opening. Secure using a screw through the centre slot.

HEAT SHIELD STAND-OFF

REMOVAL

HEAT SHIELD

STAND-OFFS

FIGURE 33

END HEAT SHIELD SHOWN

When using a non-combustible finishing material, the stand-offs may be removed, by removing the set screw in the centre and sliding the stand-offs out of the mounting clips.

LOGO PLACEMENT

SLOT

CENTRE

Remove the backing of the logo supplied and place on the screen

UPPER LOUVRES

cover, as indicated.

Insert the louvre tabs into the slots located at the top left and right corners of the unit.

SLOT

TAB

FIGURE 34

HINGE

CLIP

SLOT

LOWER LOUVRES

Insert the hinge clips into the slots located at the bottom left and right corners of the unit.

To remove the louvres, pull the back tabs of the clips forward, while pushing the louvre assembly back. Lift the clip.

W415-0319 / E / 01.17.07

OPTIONS

GVF103-KT - PATENTED CATALYTIC

DOOR INSTALLATION

Notes: Ornamental insets can not be used in conjunction

with the catalytic door When using a catalytic door, glassed doors must

be used on all other side or end openings.

This unique patented catalytic system was designed to provide unparalleled safety and peace of mind. The top of the door contains four catalytic tiles which are designed to filter out combustion gases and limit the carbon monoxide output. It is likely that with the fireplace in operation, the catalytic tiles will actually scrub the carbon monoxide normally found in the room and reduce it to a lower level. The tiles must not be altered or removed. They are not field serviceable and must be tested annually. The hood supplied with the unit must be disgarded and replaced with the hood designed for use with the catalytic door.

The heater with an optional catalytic door in place must not be operated when using any products such as paint, paint thinner, adhesives, etc. These products will permanently affect the catalytic tiles’ ability to scrub the air.

FIGURES 35

CURTAIN ROD BRACKET

3. Screw the door hinge

onto the heater by first starting each of the five machine screws and then tightening all screws.

DOOR HINGE

TOP DOOR LATCH

1. The mesh must be removed if the catalytic door is used.

Remove the centre bracket and bend the curtain rod slightly to disengage the rod from either side.

LATCH SCREW LOCATION

CURTAIN SUPPORT PLATE

2. Remove the curtain support plate. Remove the two latch

securing screws, already installed, position latch as shown in and re-secure with the screws. A ¼” socket ratchet is

recommended for this. Repeat at the bottom. For location, see .

BOTTOM DOOR LATCH

4. & 5. Secure the door using the two latches.

Install the appropriate hood by hooking it over the top lip of the door assembly.

The heater must not be used when the hood is removed.

DOOR OPENING AND CLOSING

The upper louvres must be removed to allow the catalytic door to be opened or closed. To access the lower door latch, open the valve control door. Release the top and bottom door latches, located at the right side of the door.

Care must be taken when closing and opening the catalytic door to avoid damaging the catalytic tiles.

W415-0319 / E / 01.17.07

OPTIONAL BLOWER INSTALLATION

THIS BLOWER IS NOT RECOMMENDED FOR THE 4 SIDED INSTALLATION.

INSTALLATION TO BE DONE BY A QUALIFIED INSTALLER and must be electrically connected and

grounded in accordance with local codes. In the absence of local codes, use the current ANSI/NFPA 70

TRICAL CODE in the United States.

Remove the blower from its mounting bracket and attach to the bracket supplied with the fireplace. This bracket is found secured on the mounting stud located at the bottom of the vent side wall.

FIGURE 39

The blower bracket contains two holes that allow the blower to be positioned away from the intended gas supply hole.

Position the vibration reducing pad, centred, onto the threaded stud, piercing a hole into the pad. The blower must be able to be positioned entirely onto the pad.

Tilt the blower onto its side and slide it past the controls. Position the blower under the clip and onto the stud. Secure with a wing nut.

FIGURE 37

NATIONAL ELEC-

FIGURE 38

THERMODISC WIRES TO BLOWER

THERMODISC BRACKET

FIGURE 41

Remove the thermodisc bracket from the top of the firebox.

Remove the thermodisc from the bracket supplied in the blower kit and install the thermodisc into the fireplace bracket. Then replace the bracket in the location it was removed.

Connect the two ends of the unattached wires by the bracket to the thermodisc.

Connect the opposite ends of the wires to the red and black leads of the blower harness.

The wire harness provided in this kit is a universal harness. When installed, ensure that any excess wire is contained, preventing it from making contact with moving or hot objects.

Drywall dust will penetrate into the blower bearings, causing irreparable damage. Care must be taken to prevent drywall dust from coming into contact with the blower or its compartment. Any damage resulting from this condition is not covered by the warranty policy.

Because the blower is thermally activated, when turned on, it will automatically start approximately 10 minutes after lighting the fireplace and will run for approximately 30 - 45 minutes after the fireplace has been turned off. Use of the fan increases the output of heat.

FIGURE 40

W415-0319 / E / 01.17.07

OPERATION / MAINTENANCE

If heater shuts off, do not relight until you provide fresh air. If heater keeps shutting off, have it serviced. Keep burner and control compartment clean.

When lit for the first time, the fireplace will emit a slight odour for a few hours. This is a normal temporary condition caused by the curing of the logs and the "burn-in" of internal paints and lubricants used in the manufacturing process and will not occur again.

After extended periods of non-operation such as following a vacation or a warm weather season, the fireplace may emit a slight odour for a few hours. This is caused by dust particles burning off. In both cases, open a window to sufficiently ventilate the room.

Purge the gas line with the glass door open. Assure that a continuous gas flow is at the burner before closing the door.

FOR YOUR SAFETY READ BEFORE LIGHTING:

WARNING:

IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLO-

SION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

A. This fireplace is equipped with a pilot which must be

WHAT TO DO IF YOU SMELL GAS:

lit by hand while following these instructions exactly.

B. Before operating smell all around the fireplace area

for gas and next to the floor because some gas is heavier than air and will settle on the floor.

C. Use only your hand to push in and turn the gas control

knob. Never use tools. If the knob will not push in and turn by hand, do not try to repair it. Call a qualified service technician. Force or attempted repair may re-

• Do not try to light any appliance.

• Do not touch any electric switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbour's phone. Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the fire department.

sult in a fire or explosion.

D. Do not use this fireplace if any part has been under

water. Immediately call a qualified service technician to inspect the fireplace and replace any part of the control system and any gas control which has been under water.

OXYGEN DEPLETION SENSOR

GAS KNOB

LIGHTING INSTRUCTIONS

When lighting and re-lighting, the gas knob cannot be turned from pilot to off unless the knob is depressed.

1. STOP! Read the above safety information on this label.

2. Set the thermostat to lowest setting.

3. Turn off all electric power to the fireplace.

4. Open the control door. Turn the gas knob clockwise

to off.

5. Wait five (5) minutes to clear out any gas. If you smell gas including near the floor, STOP! Follow "B" in the above safety information on this label. If you don't smell gas go to the next step.

6. Find pilot located in front of the back log.

7. Turn gas knob counter-clockwise to pilot.

TO TURN OFF GAS

1. Turn off all electric power to the fireplace if service is to be performed.

8. Depress and hold gas knob while lighting the pilot with the push button igniter. Keep knob fully depressed for one minute, then release. If pilot does not continue to burn repeat steps 3 through 7.

9. With pilot lit, turn gas knob counter-clockwise to on. When the pilot has been turned off, ignition of the main burner may be delayed from 1-2 minutes. When the pilot has been left burning, ignition of the main burner should occur almost immediatley.

10. If equipped with remote on-off switch, main burner may not come on when you turn the valve to on. Remote switch must be in the on position to ignite burner.

11. Turn on all electric power to the fireplace.

GAS KNOB AT OFF

2. Push in gas control knob slightly and turn clockwise

to off. Do not force.

W415-0319 / E / 01.17.07

MAINTENANCE

TURN OFF THE GAS AND ELECTRICAL POWER

BEFORE SERVICING THE FIREPLACE.

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. This heater should be inspected and serviced before use and at least annually by a qualified service person. The fireplace area must be kept clear and free of combustible materials, gasoline or other flammable vapours and liquids. The flow of combustion and ventilation air must not be obstructed.

1. In order to properly clean the burner and oxygen depletion sensor system, remove the logs to expose both assemblies.

2. Keep the control compartment, logs, burner, air shutter opening and the area surrounding the logs clean by vacuuming or brushing, at least once a year.

3. Check to see that all burner ports are burning. Clean out any of the ports which may not be burning or are not burning properly.

4. Check to see that the pilot flame is large enough to engulf the thermocouple and thermopile and promptly ignites the main burner.

5. Replace the cleaned logs.

6. Check to see that the main burner ignites completely

on all openings when the gas knob for the burner is turned on. A 5 to 10 second total light-up period is satisfactory. If ignition takes longer, consult your Napoleon dealer / distributor.

7. If using an optional catalytic door, check that the gasketing on the sides, and top of the door is not broken or missing. Replace if necessary.

CATALYTIC TILE MAINTENANCE

The catalytic tile is not field serviceable. It may only be handled or replaced by a qualified service person familiar with the specific characteristics of the appliance. Both room values and output from the catalytic tiles must be checked.

Check the room value with the heater off. Check the fireplace value after 10 minutes of heater operation to allow the tiles to come up to temperature.

In both cases the value of CO should not exceed 9ppm.

Catalytic output must be checked annually at the

beginning of the heating season.

CATALYTIC TILE

OXYGEN DEPLETION SENSOR PILOT

CLEANING

THIS PROCEDURE MUST BE PERFORMED BY A

QUALIFIED SERVICE PERSON!

Inspect the pilot for any visible contamination or debris (usually lint, pet hair, spider webs, carpet fibre, etc.) and remove.

Disconnect the pilot from the pilot tubing line. Using a wrench, remove the injector from the pilot housing. Blow out the housing in the same direction as the gas flow.

Re-install the injector and the pilot tube, turn on the gas and check for leaks.

If this does not improve the performance, replace the pilot with

an exact replacement. The device is tamper resist-

ant with no field serviceable parts.

CORRECT PILOT

FLAME

FIGURES 43

INCORRECT PILOT

FLAME

VENTURI ADJUSTMENT

AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE

BY A QUALIFIED GAS INSTALLER!

Closing the air shutter will cause a more yellow flame, but can lead to carboning. WARNING: Carbon can be distributed in surrounding living area if the air shutter is improperly adjusted.

Opening the air shutter will cause a more blue flame, but can cause flame lifting from the burner ports. The flame may not appear yellow immediately; allow 15 to 30 minutes for the final flame colour to be established.

Opening the air shutter will also reduce exhaust odours smelled within the room. See Trouble Shooting Guide.

AIR SHUTTER OPENINGS

/4"

/16"

”

FIGURE 42

FIGURES 44

VENTURI

W415-0319 / E / 01.17.07

REPLACEMENTS

Contact your dealer for questions concerning prices and availability of replacement parts. Normally all parts can be ordered through your Napoleon dealer or distributor.

FORFOR

WARRANTYWARRANTY

FOR

WARRANTY

FORFOR

WARRANTYWARRANTY

ORIGINALORIGINAL

ORIGINAL

ORIGINALORIGINAL

IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR FURTHER INFORMATION, CONTACT YOUR NAPOLEON DEALER.

INVOICEINVOICE

INVOICE

INVOICEINVOICE

REPLREPL

REPL

REPLREPL

WILLWILL

WILL

WILLWILL

CEMENTCEMENT

CEMENT

CEMENTCEMENT

BEBE

REQUIREDREQUIRED

REQUIRED

BEBE

REQUIREDREQUIRED

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ARAR

TSTS

PHOPHO

PHO

PHOPHO

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TOTO

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When ordering replacement parts always give the following information:

1. MODEL & SERIAL NUMBER OF FIREPLACE

2. INSTALLATION DATE OF FIREPLACE

3. PART NUMBER

4. DESCRIPTION OF PA RT

5. FINISH

6. TOP OR REAR VENT

COMPONENTS COMMON TO ALL UNITS

# PART No. DESCRIPTION

1* W361-0016 GLOWING EMBERS 2* W550-0001 CHARCOAL EMBERS 3* GD660 STANDARD WALL SWITCH & 20FT OF WIRE 4* W385-0245 NAPOLEON LOGO 5 GL-634 BGD40 LOGSET 6 W135-0153 LOG#1 7 W135-0154 LOG#2 8 W135-0155 LOG#3 - PIECE A 9 W135-0156 LOG#3 - PIECE B 10 W135-0157 LOG#4 11 W135-0158 LOG#5 - PIECE A 12 W135-0159 LOG#5 - PIECE B 13 W475-0511 END FIBRE BRICK PANEL - FOR BURNER 14 W475-0512 END FIBRE BRICK PANEL - FOR BURNER 15 W475-0514 SIDE FIBRE BRICK PANEL - FOR BURNER 16 W475-0513 SIDE FIBRE BRICK PANEL - FOR BURNER 17 W080-0519 BOTTOM LOUVRE BRACKET 18 W335-0024 HOOD 19 W565-0058 CURTAIN MESH 20 W555-0033 CURTAIN ROD 21 W080-0357 CURTAIN ROD BRACKET 22 W630-0010 BLACK TASSELS 23 W500-0194 CURTAIN SUPPORT PLATE 24 W200-0114 SIDE DOOR COVER

COMPONENTS UNIQUE TO OPEN END UNIT

25 N010-0327 SIDE DOOR HEAT SHIELD 26 W475-0517 SIDE BRICK PANEL - FOR WALL 27 W500-0192 SIDE BRICK PANEL RETAINER 28 W335-0027 SHORT HOOD 29 W565-0060 SHORT CURTAIN MESH 30 W555-0039 SHORT CURTAIN ROD 31 N010-0310 END LOUVRE HOOD W/ LOUVRE BRACKETS 32 W585-0126 END DOOR HEAT SHIELD 33 N010-0323 END DOOR COVER 34 W500-0192 END BRICK PANEL RETAINER 35 W475-0516 END BRICK PANEL 32 W585-0126 END DOOR HEAT SHIELD

COMPONENTS UNIQUE TO SEE-THRU UNIT

33 N010-0323 END DOOR COVER 34 W500-0192 END BRICK PANEL RETAINER 35 W475-0516 END BRICK PANEL 28 W335-0027 SHORT HOOD

COMPONENTS UNIQUE TO PENINSULA UNIT

29 W565-0060 SHORT CURTAIN MESH 30 W555-0039 SHORT CURTAIN ROD 31 N010-0310 END LOUVRE HOOD W/ LOUVRE BRACKETS 32 W585-0126 END DOOR HEAT SHIELD 33 N010-0323 END DOOR COVER 34 W500-0192 END BRICK PANEL RETAINER 35 W475-0516 END BRICK PANEL 28 W335-0027 SHORT HOOD

COMPONENTS UNIQUE TO ISLAND UNIT

29 W565-0060 SHORT CURTAIN MESH 30 W555-0039 SHORT CURTAIN ROD 31 N010-0310 END LOUVRE HOOD W/ LOUVRE BRACKETS

BURNER COMPONENTS

36 W010-0997 REPLACEMENT BURNER 37 W662-0001 NATURAL GAS OXYGEN DEPLETION SENSOR SYSTEM 37 W662-0002 PROPANE GAS OXYGEN DEPLETION SENSOR SYSTEM 38* W660-0005 BURNER ON/OFF SWITCH 39* W680-0004 THERMOPILE 40* W357-0001 PIEZO IGNITER 41 W455-0026 #38 NATURAL GAS BURNER ORIFICE 41 W455-0059 #53 PROPANE GAS BURNER ORIFICE 42 W725-0030 NATURAL GAS VALVE 42 W725-0031 PROPANE GAS VALVE

ACCESSORIES

43* BGDELK END LOUVRE KIT - BLACK 43* BGDELPB END LOUVRE KIT - POLISHED BRASS 43* BGDELAB END LOUVRE KIT - ANTIQUE BRASS 43* BGDELSS END LOUVRE KIT - STAINLESS STEEL 44 L36K LOUVRE KIT - UPPER & LOWER - BLACK 45* ELB40K END LOUVRE KIT - BLACK 46 HOIG-1 HERITAGE ORNAMENTAL INSET-GOLD PLATED 46 HOIKG-1 HERITAGE ORNAMENTAL INSET-BLACK GOLD PLATED 46 HOIBC-1 HERITAGE ORNAMENTAL INSET-BRUSHED COPPER PLATED 46 HOIBG -1 HERITAGE ORNAMENTAL INSET-BRUSHED GOLD PLATED 47* EHOIG -1 END HERITAGE ORNAMENTAL INSET-GOLD PLATED 47* EHOIKG-1 END HERITAGE ORNAMENTAL INSET-BLACK GOLD PLATED 47* EHOIBC-1 END HERITAGE ORNAMENTAL INSET-BRUSHED COPPER PLATED 47 EHOIBG -1 END HERITAGE ORNAMENTAL INSET - BRUSHED GOLD PLATED 48 DOIG-1 DIAMOND ORNAMENTAL INSET - GOLD PLATED 48 DOIKG-1 DIAMOND ORNAMENTAL INSET - BLACK GOLD PLATED 48 DOIBC-1 DIAMOND ORNAMENTAL INSET - BRUSHED COPPER PLATED 48 DOIBG-1 DIAMOND ORNAMENTAL INSET - BRUSHED GOLD PLATED 49* EDOIG-1 END DIAMOND ORNAMENTAL INSET - GOLD PLATED 49* EDOIKG-1 END DIAMOND ORNAMENTAL INSET - BLACK GOLD PLATED 49* EDOIBC-1 END DIAMOND ORNAMENTAL INSET - BRUSHED COPPER PLATED 49* EDOIBG-1 END DIAMOND ORNAMENTAL INSET - BRUSHED GOLD PLATED 50 GOIG-1 GOTHIC ORNAMENTAL INSET - GOLD PLATED 50 GOIKG-1 GOTHIC ORNAMENTAL INSET - BLACK GOLD PLATED 50 GOIBC-1 GOTHIC ORNAMENTAL INSET - BRUSHED COPPER PLATED 50 GOIBG-1 GOTHIC ORNAMENTAL INSET - BRUSHED GOLD PLATED 51* EGOIG-1 END GOTHIC ORNAMENTAL INSET - GOLD PLATED 51* EGOIKG-1 END GOTHIC ORNAMENTAL INSET - BLACK GOLD PLATED 51* EGOIBC-1 END GOTHIC ORNAMENTAL INSET - BRUSHED COPPER PLATED 51* EGOIBG-1 END GOTHIC ORNAMENTAL INSET - BRUSHED GOLD PLATED 52 SOIG-1 SEASHELL ORNAMENTAL INSET - GOLD PLATED 52 SOIKG-1 SEASHELL ORNAMENTAL INSET - BLACK GOLD PLATED 52 SOIBC-1 SEASHEL ORNAMENTAL INSET - BRUSHED COPPER PLATED 52 SOIBG-1 SEASHELL ORNAMENTAL INSET - BRUSHED GOLD PLATED 53* ESOIG-1 END SEASHELL ORNAMENTAL INSET - GOLD PLATED 53* ESOIKG-1 END SEASHELL ORNAMENTAL INSET - BLACK GOLD PLATED 53* ESOIBC-1 END SEASHEL ORNAMENTAL INSET - BRUSHED COPPER PLATED 53* ESOIBG-1 END SEASHELL ORNAMENTAL INSET - BRUSHED GOLD PLATED 54 EOIG-1 ECLIPSE ORNAMENTAL INSET - GOLD PLATED 54 EOIKG-1 ECLIPSE ORNAMENTAL INSET - BLACK GOLD PLATED 54 EOIBC-1 ECLIPSE ORNAMENTAL INSET - BRUSHED COPPER PLATED 54 EOIBG-1 ECLIPSE ORNAMENTAL INSET - BRUSHED GOLD PLATED 55* EEOIG-1 END ECLIPSE ORNAMENTAL INSET - GOLD PLATED 55* EEOIKG-1 END ECLIPSE ORNAMENTAL INSET - BLACK GOLD PLATED 55* EEOIBC-1 END ECLIPSE ORNAMENTAL INSET - BRUSHED COPPER PLATED 55* EEOIBG-1 END ECLIPSE ORNAMENTAL INSET - BRUSHED GOLD PLATED 56* W323-K STANDARD DOOR ASSEMBLY - FOR FACE C/W HOOD 57* W324-K STANDARD DOOR ASSEMBLY - FOR END C/W HOOD

W415-0319 / E / 01.17.07

TROUBLE SHOOTING GUIDE

SYMPTOM PROBLEM TEST SOLUTION

Main burner goes out; pilot stays on.

Main burner goes out; pilot goes out.

Pilot goes out when the gas knob is released.

The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermocouple has cooled. Allow approximately 60 seconds for the thermocouple to cool.

Pilot flame is not large enough or not engulfing the thermopile

Thermopile shorting - clean thermopile connection to the valve. Reconnect.

Remote wall switch wire is too long; too much resistance in the system.

Faulty thermostat or switch. - replace.

Insufficient air supply

Out of propane gas. - fill the tank.

Pilot flame is not large enough. (Supply pressure too low.)

System is not correctly purged.

Out of propane gas. - fill the tank.

Pilot flame is not large enough. (Supply pressure too low.)

Thermocouple shorting / faulty.

Faulty valve.

- service or replace Oxygen Depletion Sensor System

- correct piping and/or regulator to provide correct pressure

- replace Oxygen Depletion Sensor System / valve.

- shorten wire to correct length or wire gauge.

- open window or door. (Use one of the methods described in ANSI Z223.1 Section 5.3 or the applicable local code.)

- service or replace Oxygen Depletion Sensor System

- correct piping and / or regulator to provide correct pressure.

- purge the gas line. If a glass door has been installed, ensure that the door is open or removed prior to purging.

- service or replace Oxygen Depletion Sensor System

- loosen and tighten thermocouple.

- clean thermocouple and valve connection.

- replace Oxygen Depletion Sensor System

- test and replace valve.

- replace.

Pilot burning; no gas to main burner; gas knob is on 'HI'; wall switch / thermostat is on.

Pilot will not light.

THERMOCOUPLE

ELECTRODE

W415-0319 / E / 01.17.07

Themostat or switch is defective.

Wall switch wiring is defective.

Main burner orifice is plugged. - remove stoppage in orifice.

Faulty valve.

No spark at pilot burner

THERMOPILE

PILOT BURNER

No gas at the pilot burner

- connect a jumper wire across the wall switch terminals; if main burner lights, replace switch / thermostat.

- disconnect wires from valve. Connect a jumper wire across terminals 1 & 3; if the main burner lights, check the wires for defects and / or replace wires.

- replace.

- fill the tank.Out of propane gas

- check if pilot can be lit by a match

- check that the wire is connected to the push button ignitor.

- check if the push button ignitor needs tightening.

- replace the wire if the wire insulation is broken or frayed.

- replace the electrode if the ceramic insulator is cracked or broken.

- replace the push button ignitor.

- check that the manual valve is turned on.

- check the pilot orifice for blockage.

- replace the valve / Oxygen Depletion Sensor System.

- call the gas distributor.

SYMPTOM PROBLEM TEST SOLUTION

Pilot goes out while standing; Main burner is in 'OFF' position.

Flames are consistently too large or too small. Carboning occurs.

Carbon is being deposited on logs or combustion chamber surfaces.

White / grey film forms on the glass of the optional catalytic door.

Exhaust fumes smelled in room, headaches.

Gas piping is undersized. - turn on all gas appliances and see if pilot flame flutters, dimin-

ishes or extinguishes, especially when main burner ignites. Monitor appliance supply working pressure.

- check if supply piping size is to code. Correct all undersized piping.

Unit is over-fired or underfired.

- check pressure readings: Inlet pressure can be checked by turning screw (A) counter-clock-

wise 2 or 3 turns and then placing pressure gauge tubing over the test point. Check with burner operating on "HI". Gauge should read 7" (minimum 4.5") water column for natural gas or 13" (11" mini-

mum) water column for propane. Outlet pressure can be checked the same as above using screw

(B). Check with burner operating on "HI". Gauge should read 3.5" water column for natural gas or 10" water column for propane.

AFTER TAKING PRESSURE READINGS, BE SURE TO TURN SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT OVERTORQUE.

Leak test with a soap and water solution.

Air shutter has become

- ensure air shutter opening is free of lint or other obstructions.

blocked

Flame is impinging on the logs or combustion chamber.

- check that the logs are correctly positioned.

- open air shutter to increase the primary air. See air shutter openings, page 13.

- check the input rate: check the manifold pressure and orifice size as specified by the rating plate values.

Sulphur from fuel is being deposited on glass, logs or combustion chamber surfaces.

Not enough combustion air.

- clean the glass with a recommended gas fireplace glass cleaner. DO NOT CLEAN GLASS WHEN HOT. If deposits are not cleaned off regularly, the glass may become

permanently marked.

- increase fresh air supply. (Use one of the methods described in ANSI Z223.1 Section 5.3 or the applicable local code.)

Not enough ventilation air.

- increase fresh air supply. (Use one of the methods described in ANSI Z223.1 Section 5.3 or the applicable local code.)

Catalytic tile is masked (contaminated by dust, paint fumes).

Flame is impinging on the logs or combustion chamber.

Remote wall switch is in "OFF"

Wall switch is mounted up-

side down position; main burner comes on

grounding. when gas knob is

turned to "ON" position.

grounding.

Faulty valve.

- check CO output from catalytic tiles. See Maintenance Section. Replace if necessary.

- check that the logs are correctly positioned.

- open air shutter to increase the primary air. See air shutter openings, page 13.

- check the input rate: check the manifold pressure and orifice size as specified by the rating plate values.

- reverse.

- replace.Remote wall switch is

- check for ground (short); repair ground or replace wire.Remote wall switch wire is

- replace.

W415-0319 / E / 01.17.07

Service Performed Special ConcernsDealer Name

Name

Service Technician

Wolf Steel Fireplace Service History

This fireplace must be serviced annually depending on usage.

Date

W415-0319 / E / 01.17.07

Napoleon fireplaces, GVF40N, GVF40P Installation And Operation Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual