Napoleon Installation And Operation Instructions Manual
Specifications and Main Features
Frequently Asked Questions
User Manual
CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.22, ANSI Z21.50 FOR VENTED GAS FIREPLACES.
BGD90NT
NATURAL GAS
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE
1
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE
INSTALLATION AND
OPERATION INSTRUCTIONS
BGD90PT
PROPANE
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.
SAFETY INFORMATION
!
WARNING
If the information in these instructions are
not followed exactly, a fire or explosion
may result causing property damage,
personal injury or loss of life.
- Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other
appliance.
- WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do not use
any phone in your building.
Immediately call your gas supplier from a
neighbour’s phone. Follow the gas supplier’s
instructions.
If you cannot reach your gas supplier, call the fire
department.
- Installation and service must be performed by a
qualified installer, service agency or the supplier.
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON L4M 4Y8 Canada • (705)721-1212 • fax(705)722-6031
www.napoleonfireplaces.com • ask@napoleon.on.ca
$10.00
W415-0580 / B / 03.12.08
W415-0580 / B / 03.12.08
2
TABLE of CONTENTS
PG2-5 INTRODUCTION
Warning
Warranty
Fireplace Dimensions
Installation Overview
General Instructions
General Information
Care of Glass
Horizontal Installation
Vertical Installation
Using Flexible Vent Components
Horizontal Air Terminal Locations
Vertical Air Terminal Locations
Fireplace Vent Connection
Gas Installation
Mobile Home
Restricting Vertical Vents
Framing
Minimum Clearance to Combustibles
Fireplace Operation
Hand Held Remote Operation
Temperature Display
Room Thermostat
SMART Thermostat
Flame Height
Fan Speed
Child Proof Function
Remote Auxiliary Outlet
Low Battery / Manual Bypass
Power Failure
Fan Control Module
Operating Instructions
Lighting Instructions
Turn off Gas
26 ADJUSTMENTS
Pilot Burner Adjustment
Flame Characteristics
Venturi Adjustment
Maintenance
27-28 REPLACEMENTS
Ordering Replacement Parts
Replacement Parts
Terminal Kits
Vent Kits
Accessories
29-30 TROUBLE SHOOTING GUIDE
31 SERVICE HISTORY
32 NOTES
INTRODUCTION
!
WARNING
• Do not burn wood or other materials in this fireplace.
• Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid
burns or clothing ignition. Supervise young children when they are in the same room as the fireplace.
• Clothing or other flammable material should not be placed on or near the fireplace.
• Due to high temperatures, the fireplace should be located out of traffic and away from furniture and draperies.
• Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.
• Even after the fireplace is out, the glass and/or screen will remain hot for an extended period of time.
• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces. These
screens and guards must be fastened to the floor.
• Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace.
• It is imperative that the control compartments, burners and circulating blower and its passageway in the fireplace and venting
system are kept clean. The fireplace and its venting system should be inspected before use and at least annually by a qualified
service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The fireplace
area must be kept clear and free from combustible materials, gasoline and other flammable vapours and liquids.
• Under no circumstances should this fireplace be modified.
• This fireplace must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance.
• Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect the fireplace
and to replace any part of the control system and any gas control which has been under water.
• Do not operate the fireplace with the glass door removed, cracked or broken. Replacement of the glass should be done by a
licensed or qualified service person.
• Do not strike or slam shut the fireplace glass door.
• This fireplace uses and requires a fast acting thermocouple. Replace only with a fast acting thermocouple supplied by Wolf
Steel Ltd.
• Pressure relief doors must be kept closed while the fireplace is operating to prevent exhaust fumes containing carbon monoxide, from entering into the home. Temperatures of the exhaust escaping through these openings can also cause the surrounding
combustible materials to overheat and catch fire.
• Only doors / optional fronts certified with the unit are to be installed on the appliance.
W415-0580 / B / 03.12.08
NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.
NAPOLEON® products are manufactured under the strict Standard of the world recognized
ISO 9001 : 2000 Quality Assurance Certifi cate.
NAPOLEON® products are designed with superior components and materials, assembled by trained craftsmen
who take great pride in their work. The burner and valve assembly are leak and test-fi red at a quality test station.
The complete fi replace is thoroughly inspected by a qualifi ed technician before packaging to ensure that you, the
customer, receives the quality product that you expect from NAPOLEON®.
NAPOLEON® GAS FIREPLACE PRESIDENT’S LIFETIME LIMITED
WARRANTY
The following materials and workmanship in your new NAPOLEON® gas fi replace are warranted against defects for as
long as you own the fi replace. This covers: combustion chamber, heat exchanger, stainless steel burner, PHAZER™ logs
and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled components
and aluminum extrusion trims.
Electrical (110V and millivolt) components and wearable parts such as the blower, gas valve, thermal switch, switches,
wiring, remote control, ignitor, gasket, and pilot assembly are covered and NAPOLEON® will provide replacement parts
free of charge during the fi rst year of the limited warranty. Light bulbs are not covered by this warranty.
Labour related to warranty repair is covered free of charge during the fi rst year. Repair work, however, requires the prior
approval of an authorized company offi cial. Labour costs to the account of NAPOLEON® are based on a predetermined
rate schedule and any repair work must be done through an authorized NAPOLEON® dealer.
3
CONDITIONS AND LIMITATIONS
NAPOLEON® warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity (registered customer)
whose name appears on the warranty registration card fi led with NAPOLEON® -- provided that the purchase was made through an authorized NAPOLEON®
dealer and is subject to the following conditions and limitations:
This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives.
The gas fi replace must be installed by a licensed, authorized service technician or contractor. Installation must be done in accordance with the installation
instructions included with the product and all local and national building and fi re codes.
This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other
manufacturers will nullify this warranty.
This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel parts, mechanical breakage of PHAZER™ logs and embers, nor any venting components used in the installation of the fi replace.
NAPOLEON® warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the fi rst
10 years NAPOLEON® will replace or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON® will provide replacement
burners at 50% of the current retail price.
In the fi rst year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the
product has been operated in accordance with the operation instructions and under normal conditions.
After the fi rst year, with respect to this President’s Limited Lifetime Warranty, NAPOLEON® may, at its discretion, fully discharge all obligations with respect
to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s).
After the fi rst year, NAPOLEON® will not be responsible for installation, labour or any other costs or expenses related to the reinstallation of a warranted
part, and such expenses are not covered by this warranty.
Notwithstanding any provisions contained in this President’s Limited Lifetime Warranty, NAPOLEON®’S responsibility under this warranty is defi ned as
above and it shall not in any event extend to any incidental, consequential or indirect damages.
This warranty defi nes the obligations and liability of NAPOLEON® with respect to the NAPOLEON® gas fi replace and any other warranties expressed or
implied with respect to this product, its components or accessories are excluded.
NAPOLEON® neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON® will not be responsible for: over-fi ring, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills,
mountains, inadequate vents or ventilation, excessive venting confi gurations, insuffi cient makeup air, or negative air pressures which may or may not be
caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.
Any damages to fi replace, combustion chamber, heat exchanger, brass trim or other component due to water, weather damage, long periods of dampness,
condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON®.
The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer.
The warranty registration card must be returned within fourteen days to register the warranty.
NAPOLEON® reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim.
See the section
“MINIMUM MANTEL
AND ENCLOSURE
CLEARANCES”
See the section
“FRAMING” and
“MINIMUM
MANTEL AND
ENCLOSURE
CLEARANCES”
for Drywall (or
other combustible material)
See the section
“FRAMING”
See the section “FRAMING”
for Non-combustible material
See the section
“VENTING” and “INSTALLATION”
See the section
“FRAMING”
Side
Wall
W415-0580 / B / 03.12.08
5
A
GENERAL INSTRUCTIONS
This gas fireplace should be installed and serviced by a qualified installer to conform with local codes. Installation practices vary from
region to region and it is important to know the specifics that apply to your area,
for example: in Massachusetts State:
• The fireplace damper must be removed or welded in the open position prior to installation of a fireplace insert or gas log.
• The appliance off valve must be a “T” handle gas cock.
• The flexible connector must not be longer than 36 inches.
• A Carbon Monoxide detector is required in all rooms containing gas fired appliances.
• The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product.
• WARNING: This product must be installed by a licensed plumber or gas fitter when installed within the commonwealth of Massachusetts.
In absence of local codes, install to the current CAN/CGA -B149 Installation Code in Canada or to the National Fuel Gas Code, ANSI
Z223.1, and NFPA 54 in the United States. Suitable for mobile home installation if installed in accordance with the current standard
CAN/CSA Z240MH Series, for gas equipped mobile homes, in Canada or ANSI Z223.1 and NFPA 54 in the United States.
The fireplace and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that
system at test pressures in excess of 1/2 psig (3.5 kPa). The fireplace must be isolated from the gas supply piping system by closing its
individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2
psig (3.5 kPa).
When the fireplace is installed directly on carpeting, vinyl tile or other combustible material other than wood flooring, the fireplace shall be
installed on a metal or wood panel extending the full width and depth.
The optional heat circulating blower is supplied with a cord. If installed, the junction box must be electrically connected and grounded in
accordance with local codes. In the absence of local codes, use the current CSA C22.1 Canadian electrical code in Canada or the
NSI/NFPA 70 national electrical code in the United States.
Purge all gas lines with the glass door of the fireplace open. Assure that a continuous gas flow is at the burner before closing the door.
Under extreme vent configurations, allow several minutes (5-15) for the flame to stabilize after ignition.
Provide adequate ventilation and combustion air. Provide adequate accessibility clearance for servicing and operating the fireplace.
Never obstruct the front opening of the fireplace.
Objects placed in front of the fireplace must be kept a minimum of 48” from the front face of the unit.
It is recommended that the walls of the fireplace enclosure be finished. This would ensure that clearance to combustibles is maintained
with the cavity.
Non-combustible finishing material (i.e.. cement board, brick, stone, tile) must be used to finish the front of the unit.
GENERAL INFORMATION
FOR YOUR SATISFACTION, THIS FIREPLACE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY! Maximum input is
50,000 BTU/hr for both natural gas and propane. When the fi replace is installed at elevations above 4,500ft, and in the absence of specifi c
recommendations from the local authority having jurisdiction, the certifi ed high altitude input rating shall be reduced at the rate of 4% for
each additional 1,000ft. Maximum output for natural gas is 33,540 BTU/hr at an effi ciency of 63%; and 34,000 BTU/hr for propane at an
effi ciency of 61%. Minimum inlet gas supply pressure is 4.5“ water column for natural gas and 11“ water column for propane. Maximum inlet
gas pressure is 7“ water column for natural gas and 13“ water column for propane. Manifold pressure under fl ow conditions is 3.5 inches
water column for natural gas and 10 inches water column for propane.
This fi replace is approved for bathroom, bedroom and bed-sitting room installations and is certifi ed for mobile home installation. The natural
gas model can only be installed in a mobile home that is permanently positioned on its site and fueled with natural gas.
This fireplace is only for use with the type of gas indicated on the rating plate. This
fireplace is not convertible for use with other gases, unless a certified kit is used.
No external electricity (110 volts or 24 volts) is required for the gas system operation.
Expansion / contraction noises during heating up and cooling down cycles are normal
and are to be expected. Change in flame appearance from “HI” to “LO” is more evident
in natural gas than in propane.
We Suggest that our gas
hearth products be installed
and serviced by professionals who are certified in the
U.S. by the National
Fireplace Institute (NFI) as
NFI Gas Specialists.
CARE OF GLASS
Do not use abrasive cleaners to clean plated parts. Buff lightly with a
clean dry cloth. Refer to “REPLACEMENT PARTS” to find out what
this product is equipped with and the thickness of the glass.
Use only replacement glass available from your Napoleon dealer. DONOT SUBSTITUTE MATERIALS. Clean the glass after the first 10
hours of operation with a recommended gas fireplace glass cleaner.
Thereafter clean as required.
DO NOT CLEAN GLASS WHEN HOT! If the glass is not kept clean
permanent discoloration and / or blemishes may result.
W415-0580 / B / 03.12.08
6
VENTING
VENTING LENGTHS AND AIR TERMINAL
LOCATIONS
For safe and proper operation of the fi replace follow the venting
instuction exactly.
Deviation from the minimum vertical vent length can create diffi culty
in burner start-up and/or carboning.
Provide a means for visually checking the vent connection to the
fi replace after the fi replace is installed.
Vent lengths that pass through unheated spaces (attics, garages,
crawl spaces) should be insulated with the insulation wrapped in a
protective sleeve to minimize condensation.
When using NAPOLEON® venting components, use only approved
Wolf Steel Ltd. fl exible vent components with the following termination kits: WALL TERMINAL KIT GD622, or 1/12 TO 7/12 PITCH
ROOF TERMINAL KIT GD610, 8/12 TO 12/12 ROOF TERMINAL KIT GD611, FLAT ROOF TERMINAL KIT GD612. With fl exible venting, in
conjunction with the various terminations, use either the 5 foot vent
kit GD620 or the 10 foot vent kit GD630. These vent kits allow for
either horizontal or vertical venting of the fi replace.
Themaximum allowable vertical vent length is 40 feet. The
maximum number of allowable 8” vent connections is three hori-zontally or vertically (excluding the fi replace and the air terminal
connections).
For optimum fl ame appearance and fi replace performance, keep the
vent length and number of elbows to a minimum. The air terminal must
remain unobstructed at all times. Examine the air terminal at least
once a year to verify that it is unobstructed and undamaged.
When venting, the horizontal run must be kept to a maximum
of 20 feet. If a 20 foot horizontal run is required, the fireplace
must have a minimum vertical rise immediately off the fireplace of 57“. When terminating vertically, the vertical rise is
a minimum 3 feet and a maximum 40 feet above the fireplace.
FIGURES 3a-b.
FIGURE 3a
24” MAXIMUM
1
13
/2”
MINIMUM
713/4”
MINIMUM
PLUS RISE*
16”
MINIMUM
3 FEET
MINIMUM
FIGURE 3b
40 FEET
MAXIMUM
* For optimum performance, it is recommended that all hori-
zontal runs have a minimum ¼“ rise per foot.
Provide a means for visually checking the vent connection to
the fireplace after the fireplace is installed.
Do not allow the inside liner to bunch up on horizontal or vertical
runs and elbows. Keep it pulled tight. A 3/4” air gap between the
inner and outer liner all around is required for safe operation.
Use a firestop when penetrating interior walls, floor or ceiling.
For safe and proper operation of the fireplace follow the venting
instruction exactly.
If vertical rises greater than 57“ are necessary, the increased
rise must be deducted from the horizontal run.
HORIZONTAL VENT SECTIONS: A minimum clearance of 2” all
around the vent pipe on all horizontal runs to combustibles is required
except for clearances in fi replace enclosures**. Use fi restop spacer
assembly W010-1797 (supplied).
VERTICAL VENT SECTIONS: A minimum of 1” all around the vent
pipe on all vertical runs to combustibles is required except for clearances in fi replace enclosures**. Use fi restop spacerW615-0075
(not supplied).
W415-0580 / B / 03.12.08
** Horizontal and vertical sections require 5” and 9” clearance from
combustibles, respectively. See minimum enclosure clearances
section.
7
DEFINITIONS
for the following symbols used in the venting calculations
and examples are:
> - greater than
> - equal to or greater than
< - less than
< - equal to or less than
- total of both horizontal vent lengths (HR) and offsets
H
T
(H
H
H
feet
V
) in feet
O
- combined horizontal vent lengths in feet
R
- offset factor: .03(total degrees of offset - 90°*) in
O
- combined vertical vent lengths in feet
T
HORIZONTAL TERMINATION
When (HT) < (VT )
Simple venting confi guration (only one 90° elbow)
Since both formulas are met, this vent confi guration is acceptable.
W415-0580 / B / 03.12.08
FIGURE 7
when (HT) < (VT)
FIGURE 9
VERTICAL TERMINATION
REQUIRED VERTICAL RISE IN FEET
V
T
9
Simple venting confi gurations
See graph to determine the required vertical rise VT for the
required horizontal run H
.
T
VERTICAL TERMINATION
when (HT) > (VT)
Simple venting confi gurations
FIGURE 10
HORIZONTAL VENT RUN PLUS OFFSET IN FEET
H
The shaded area within the lines represents acceptable
values for H
and V
T
.
T
For vent confi gurations requiring more than zero 90° elbow
(top exit) or one 90° elbow (rear exit), the following formulas
apply:
Formula 1: HT < V
T
Formula 2: HT + VT < 40 feet
Formula 1: HT < 3V
T
Formula 2: HT + VT < 40 feet
Example 7:
V
1
V
2
V
3
= 2 ft
= 1 ft
= 1.5 ft
FIGURE 11
T
See graph to determine the required vertical rise VT for the
required horizontal run H
For vent confi gurations requiring more than two 90° elbow
.
T
(top exit) or one 90° elbow (rear exit), the following formulas
apply:
MAXIMUM
VERTICAL
RISE IN
FEET
V
T
HORIZONTAL VENT RUN PLUS OFFSET IN FEET
The shaded area within the lines represents acceptable
values for H
and V
T
.
T
V
T
H1 = 6 ft
H
2
HR = H1 + H2 = 6 + 2 = 8 ft
H
O
= .03(90 + 90 + 90 + 90 - 90) = 8.1 ft
=
V1 +
V2 +
V3 =
2 + 1 + 1.5 = 4.5 ft
= 2 ft
= .03(four 90° elbows - 90°)
HT = HR + HO = 8 + 8.1 = 16.1 ft
+ VT = 16.1 + 4.5 = 20.6 ft
H
T
Formula 1: H
Since this formula is not met, this vent confi guration is
< 3V
T
3VT =
16.1 > 13.5
T
3 x
4.5 = 13.5 ft
unacceptable.
Formula 2: H
H
T
20.6 < 40
+ VT < 40 feet
T
Since only formula 2 is met, this vent confi guration
is unacceptable and a new fi replace location or vent
confi guration will need to be established to satisfy both
formulas.
W415-0580 / B / 03.12.08
10
MINIMUM AIR TERMINAL LOCATION CLEARANCES
FIGURE 12
W415-0580 / B / 03.12.08
.
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