Napoleon DYNAMIC HEAT CONTROL PLUS, DHCP-BK, DHCP-HK, DHCP-EK Installation And Operation Manual

NATURAL GAS MODELS:
DHCP-BK / DHCP-EK / DHCP-HK
ADD PRODUCT CODE HERE (TRADE GOTHIC LT STD FONT)
ENGLISH
PROPANE GAS MODELS:
SAFETY INFORMATION
!
WARNING
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
- Do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions.
If you cannot reach your gas supplier, call the fi re department.
FRENCH
PG. 37
INSTALLATION AND
ADD MANUAL TITLE
OPERATION MANUAL
Product Name / Code
(MUST use title from Price Book)
ADD ____ ILLUSTRATED
ADD PRODUCT IMAGE
- Installation and service must be
performed by a qualifi ed installer, service agency, or the supplier.
This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas
Leave this manual with the appliance.
indicated on the rating plate. This appliance is not convertible for use with other gases, unless
Retain this manual for future reference.
a certifi ed kit is used.
ENSURE TO ORDER CORRECT KITS.
SEE INSIDE FOR DETAILS.
Leave this manual with the appliance
These installation instructions MUST be used in conjunction with the Vector™, Luxuria™, and
Retain this manual for future reference
Dynamic Heat Control™ installation manuals.
INSTALLER:
CONSUMER:
CONSUMER:
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada / 103 Miller Drive, Crittenden, Kentucky, USA, 41030
Phone 1 (866) 820-8686 • www.napoleon.com • hearth@napoleon.com
CSA 2.22 AND ANSI Z21.50 FOR VENTED DECORATIVE GAS APPLIANCES
CSA /
INTERTEK
LOGO
DHCP-BK &
DHCP-EK Illustrated
FOR INDOOR USE ONLY
CERTIFIED TO THE CANADIAN AND AMERICAN NATIONAL STANDARDS:
FOR USE WITH VECTOR™
(with DHC™ installed)
& LUXURIA™ MODELS ONLY
IF INSTALLATION + OPERATION, ADD SERIAL
LV38N/P-1 / LV38N/P2-1 / LV50N/P-2 / LV50N/P2-2 /
IF SEPARATE MANUALS, ADD “PLACE
LVX38N/P / LVX38N/P2 / LVX50N/P / LVX50N/P2 /
BARCODE LABEL ON THE OWNER’S MANUAL”
NUMBER LABEL HERE
LV62N/P / LV62N/P2 / LV74N / LV74N2
LVX62N/P / LVX62N/P2 / LVX74N / LVX74N2
$10.00
W415-1789 / C / 01.29.19
EN
table of contents
1.0 installation planning 3
1.1 introduction 3
1.2 installation options 3
1.3 DHC™ Plus kit overview 4
1.3.1 DHCP-BK 4
1.5.1 DHCP-EK 5
1.3.2 DHCP-HK 5
1.4 sound considerations 5
1.5 venting & ducting 5
1.6 placement in enclosure 6
1.7 dimensions 7
1.7.1 DHCP-BK & DHCP-EK 7
1.7.2 DHCP-BK & DHCP-HK 7
2.0 minimum ducting requirements 8
2.1 DHC™ Plus duct outlet 8
3.0 exterior & remote exterior pre-installation 9
4.0 exterior installation 10
4.1 exterior installation overview 10
4.2 minimum framing requirements 11
4.3 completed installation checklist 13
5.0 remote exterior installation 14
5.1 remote exterior installation overview 14
5.2 minimum framing requirements 15
5.3 ducting installation 15
5.4 completed installation checklist 16
6.0 mounting options 17
6.1 flush 17
6.2 protruding 18
6.3 surface 19
7.0 remote inline pre-installation 20
8.0 remote inline installation 21
8.1 remote inline installation overview 21
8.2 minimum framing requirements 22
8.3 ducting installation 24
8.4 completed installation checklist 25
9.0 electrical information 26
9.1 wiring to SIT control board & remote control 26
9.1.1 wiring diagram 28
9.2 wiring to wall switch & remote
control (in series) 28
9.2.1 wiring diagram 28
9.3 wiring to wall switch only 29
9.3.1 wiring diagram 29
9.4 blower specifications 29
10.0 operation 30
10.1 on/off switch 30
10.2 using remote control 30
11.0 replacement parts 31
11.1 DHCP-BK overview 32
11.2 DHCP-EK overview 33
11.3 DHCP-HK overview 34
12.0 notes 35
2
note:
The information throughout this manual is believed to be correct at the time of printing. Wolf Steel Ltd. reserves the right to change or modify any information within this manual at any time without notice. Changes, other than editorial, are denoted by a vertical line in the margin.
!
WARNING:
known to the State of California to cause cancer, and chemicals including toluene, which are known to the State of California to cause birth defects or other reproductive harm. For more information, go to www.P65Warnings.ca.gov.
W415-1789 / C / 01.29.19
This product can expose you to chemicals including chromium, which are
1.0 installation planning
!
WARNING
Dynamic Heat Control™ Plus (DHC™ Plus) CANNOT be installed without Dynamic Heat Control™. DHC™ Plus is ONLY compatible with Dynamic Heat Control™ Installation Option #2 (front opening) or
Installation Option #3 (rear opening).
DHC™ Plus MUST be installed with an air outlet opening or it will become a potential fire hazard.
• Installation must conform to local codes or, in the absence of local codes, the National Gas and Propane Installation Code CSA B149.1 in Canada, or the National Fuel Gas Code ANSI Z223.1 / NFPA 54 in the United States.
• An appliance may use only one DHC™ Plus blower kit.
• We recommend installing DHC™ Plus during installation of the appliance BEFORE appliance venting and gas are installed.
• Installation MUST be performed by a qualified installer who has completed the Dynamic Heat Control™ System Certification course via Napoleon’s online education portal NEducation.
• Ensure the appliance is completely cool before starting installation.
• To avoid danger of suffocation, keep the packaging bag away from babies and children. Do not use in cribs, beds, carriages, or play pens. This bag is not a toy. Knot before throwing away.
1.1 introduction
Dynamic Heat Control™ Plus (DHC™ Plus) is a system for managing the heat produced by the appliance at
and around the appliance. The purpose of DHC™ Plus is to move heat away from the appliance and to primarily distribute some or all of it to the exterior. Where duct lengths are greater than 5 feet or when passing through uninsulated spaces such as an attic, it is recommended that the duct be insulated.
EN
Whilst it is practically possible to use DHC™ Plus to move heat to another location within the home, please consider the following points carefully during the planning phase:
The sound of the DHC™ Plus blower is similar to a bathroom fan (see “sound considerations” section).
The DHC™ Plus system should not be used in small enclosed rooms with low ceilings, such as a small
bathroom, as the room will be quickly pressurized and the heat transfer from the fireplace will be reduced / eliminated.
The DHC™ Plus moves almost all the useable
heat. If the room is small in volume, it can quickly become very warm. You may move unwanted heat from one room to another, which may not satisfy the customer. Therefore, carefully consider the amount of heat and the size of the room where it is being transferred to before beginning installation.
Where the DHC™ Plus system is used to transfer heat to another room, it is recommended to install a local on/off switch so that the heat transfer can be disabled from the remote location if desired. The DHC™ Plus system does not include a remote room thermostat.
1.2 installation options
There are three installation options available for DHC™ Plus, each with its own advantages:
Exterior Installation DHC™ Plus is installed on the exterior wall of the appliance enclosure. It does not require venting, ducting, or a
bulkhead, and is therefore the simplest installation option. However, careful consideration should be made for the sound of the DHC™ Plus blower. See “sound considerations” and “exterior installation” sections for details.
Remote Exterior Installation DHC™ Plus is installed remotely from the appliance enclosure. Though it requires venting and a bulkhead, the
increased distance from the blower ensures sounds from air flow will be significantly less apparent. See “sound considerations” and “remote exterior installation” sections for details.
Remote Inline Installation DHC™ Plus is installed inline anywhere between the appliance enclosure and the hot air exhaust assembly.
Similarly to remote exterior installations, this installation requires venting and a bulkhead, with the addition of ducting. This installation offers the most opportunity for unique configurations, including through multiples rooms or floor levels. See “remote inline installation” section for details.
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3
EN
Hex
Hex
Hex
29/64”
1/8”
1-1/2”
Quadrex Drive
0.141”
Hex
installation planning
The table below lists kit requirements for each installation option. Please read it carefully.
Installation Type DHCP-BK DHCP-EK DHCP-HK
Exterior
Remote Exterior
Remote Inline
N/A
N/A N/A
1.3 DHC™ Plus kit overview
Included in each kit:
DHCP-BK DHCP-EK DHCP-HK
1 x blower housing assembly 1x inline cover assembly 1 x air damper assembly 1 x on/off switch / housing 1 x collar connector assembly 1 x collar plate assembly 2 x mounting bracket 1 x bushing
13 x #9x1/2” screws
7 x #8x1/2” screws
note:
These complete kits always comprise of up to 2 boxes. Please read carefully and ensure to order correct ap­plication kits for your unique installation.
1 x exterior housing assembly 1 x wall flashing 1 x decorative cover
12 x #9x1/2” screws
1 x hot air exhaust assembly 1 x wall flashing
4 x #9x1/2” screws
2 x #10x1-1/2” screws
#10 Thread, RH
Though not supplied, armoured cable is required for the wiring of the DHC™ Plus (see “electrical information” section for more information). Therefore, please ensure you have enough armoured cable on-hand to complete your unique installation.
1.3.1 DHCP-BK
1
#9-14 Thread, RH
2
Ref. Description Ref. Description
1 Hardware kit 5 Collar plate assembly
2 On/off switch (with housing and nut) 6 Collar connector assembly
3 Air damper assembly 7 Inline cover assembly
4 Mounting brackets (x2) 8 Blower housing assembly
3
4 5
6
7
8
9
9 Bushing
4
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Hex
1.5.1 DHCP-EK
1.3.2 DHCP-HK
installation planning
1 3 4
Ref. Description Ref. Description
1 Hardware kit 3 Exterior housing assembly
2 Decorative cover 4 Wall flashing
1
#9-14 Thread, RH
29/64”
1/8”
1-1/2”
#10 Thread, RH
Quadrex Drive
2
2
3
EN
Ref. Description Ref. Description
1 Hardware kit 3 Hot air exhaust assembly
2 Wall flashing
1.4 sound considerations
The DHC™ Plus system uses a high performance fan to move unwanted heat outside. Similar to a bathroom fan or stove range hood, the use of a fan to move air results in sound.
note:
Consider blower kit location carefully as the air flow sound from the blower is more apparent the closer it is to the appliance and customer. This is particularly important if using the fan to transfer heat inside a home.
1.5 venting & ducting
Depending on the installation type, DHC™ Plus requires the use of ducting that is not supplied:
Exterior Installation
N/A
Remote Exterior Installation
6” steel rigid venting between appliance enclosure and DHC™ Plus blower kit
Remote Inline Installation
6” steel ducting between appliance enclosure and DHC™ Plus blower kit
6” steel rigid venting between DHC™ Plus blower kit and hot air exhaust assembly
note:
Always check local codes before installing the DHC™ Plus system.
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5
EN
installation planning
1.6 placement in enclosure
WARNING
!
• Do NOT cover or place any items in the Dynamic Heat Control™ air outlet. Failure to comply with these
instructions could create a fire hazard.
• Ensure a
vent system or the DHC™ Plus system.
The DHC™ Plus system draws air from the appliance enclosure and should be mounted in the
enclosure above the appliance. NEVER make a direct connection to the appliance itself.
ir flow within the air passage is not restricted in any way with the exception of an approved appliance
Recommended DHC™ Plus collar plate assembly installation zone - within the top 12” (30.5cm) of the
appliance enclosure.
No materials of any type permitted in this area with the exception of an approved appliance vent system or the DHC™ Plus system.
enclosure top and/or ceiling
*
Stud
Stand-Off
Upper Frame
Deflector
Dynamic Heat Control™ air
outlet opening
* *
3”
Minimum
33” (83cm)
above
appliance
**
Single-Sided
Single-Sided
(Recessed)***
See-thru
*
Minimum
33” (83cm)
above
appliance
*
**
Single-Sided
(Exterior Recess)
important:
** DHC™ Plus collar plate assembly must be installed above the appliance vent shield (not illustrated) (minimum
33” (83cm) from the top of the appliance).
*** Restrictions also apply to see-thru when one or more recess is used. See your appliance manual for details.
Air flow in the hatched areas must not be restricted in any way with the exception of an approved appliance vent system or the DHC™ Plus system. No other items are allowed in this area.
See your appliance manual for more information about clearance to combusible materials. No combustible materi­als allowed in the hatched areas or the space between studs (i.e. no wiring, conduits, electrical bores, combus­tible framing members, etc.).
6
W415-1789 / C / 01.29.19
1.7 dimensions
REV.
025435
C
B
D
8
REV.
DHCP-BK
C
B
D
8
REV.
DHCP-HK
C
B
D
8
1.7.1 DHCP-BK & DHCP-EK
FOR EXTERIOR & REMOTE EXTERIOR INSTALLATIONS ONLY
installation planning
EN
front view right side view
15/16" 25mm
16 3/4"
425mm
18 1/2"
469mm
14 1/16" 357mm
16"
406mm
1.7.2 DHCP-BK & DHCP-HK
FOR REMOTE INLINE INSTALLATIONS ONLY
DHCP-BK
front view right side view
3 3/16"
81mm
6"
152mm
1/2"
13mm
13 3/16"
335mm
14 3/16"
360mm
22mm
7/8"
19 15/16"
507mm
1 1/2"
38mm
ADJUSTABLE FROM FLUSH TO SURFACE MOUNT IN 1 1/2" INCREMENTS. (SHOWN 1 1/2" PROUD OF FINISHING IN THIS DIAGRAM)
3 1/2"
90mm
11 11/16"
297mm
1 1/2"
[40mm]
168mm
6 3/16"
157mm
6 5/8"
top view
8 1/4"
209mm
6"
152mm
9 7/8"
251mm
1 13/16"
45mm
top view
8"
199mm
6"
152mm
9 5/16"
236mm
1 13/16"
46mm
14 1/4"
362mm
4"
102mm
6"
152mm
3 7/8" 98mm
DHCP-HK
front view right side view
14 1/2"
368mm
3/4"
19mm
12 11/16"
322mm
16"
406mm
279mm
11"
13/16" 21mm
5 13/16"
148mm
1 1/2"
38mm
5 9/16"
142mm
7 3/16"
183mm
top view
6"
152mm
W415-1789 / C / 01.29.19
1 13/16"
46mm
102mm
4"
7
EN
2.0 minimum ducting requirements
2.1 DHC™ Plus duct outlet
note:
Wall terminals are for illustration purposes only. Size and shapes may vary.
B
G
C
D
M
C
D
L
E
G
A
H
INSTALLATIONS
CANADA U.S.A.
12” (30.5cm) 12” (30.5cm) Clearance above grade, veranda porch, deck or balcony.
A
12” (30.5cm)* 12” (30.5cm)* Clearance to windows.
B
C
D
E
F
G
H
I
J
K
12”
(30.5cm)**
12” (30.5cm)** 12” (30.5cm)** Clearance to unventilated soffit.
0” (0mm) 0” (0mm) Clearance to an outside corner wall.
0” (0mm) 0” (0mm)
2” (51mm) 2” (51mm) Clearance to an inside combustible corner wall or protruding combustible obstructions (vent chase, etc.).
3’(0.9m) 3’(0.9m)****
3’ (0.9m) 3’ (0.9m)**** Clearance to a service regulator vent outlet.
12” (30.5cm) 9” (229mm) Clearance to a non-mechanical air supply inlet to the building or a combustion air inlet to any other appliance.
6’ (1.8m) 3’ (0.9m) † Clearance to a mechanical air supply inlet.
7’ (2.1m) ‡ 7’ (2.1m) **** Clearance above a paved sidewalk or paved driveway located on public property.
12”
(30.5cm)**
Vertical clearance to ventilated soffits located above the terminal within a horizontal distance of 2’ (0.6m) from the center line of the terminal.
Clearance to an inside non-combustible corner wall or protruding non-combustible obstructions (chimney, etc.).
Clearance to each side of the center line extended above the meter / regulator assembly to a maximum vertical distance of 15’ (4.6m).
F
I
J
K
12” (30.5cm)**** 12” (30.5cm)**** Clearance under a veranda, porch or deck.
L
1’ (0.3m)†* 1’ (0.3m) †* Clearance from an adjacent wall including neighbouring buildings.
M
* Recommended to prevent condensation on windows and thermal breakage
** It is recommended to maximize the distance to vinyl clad soffits.
**** This is a recommended distance. For additional requirements, check local codes.
3 feet above if within 10 feet horizontally.
A vent shall not terminate where it may cause hazardous frost or ice accumulations on adjacent property surfaces.
†† Permitted only if the veranda, porch, or deck is fully open on a minimum of two sides beneath the floor.
†* Recommended for service. For additional requirements, check local codes.
note:
Clearances are to be in accordance with local installation codes and the requirements of the gas supplier. In their absence, clearances are to be as listed above and are based on national codes.
8
W415-1789 / C / 01.29.19
3.0 exterior & remote exterior pre-installation
Hex
FOR EXTERIOR AND REMOTE EXTERIOR INSTALLATIONS ONLY
For exterior and remote exterior installations, you must follow the instructions below before beginning installation. For inline installations, see “remote inline pre-installation” section.
1. Insert the blower housing assembly into the exterior housing assembly. Ensure correct orientation (Fig. 1).
note:
We recommend installing the inline cover assembly and decorative cover last, after all electrical wiring is complete. See “electrical information” section for installation instructions.
2. Secure the blower housing assembly to the exterior housing assembly using 4 screws (supplied) (Fig. 2).
x 4
EN
Fig. 1
3. Install the air damper assembly onto the collar and secure using self-drilling screws (supplied) (Fig. 3). Rotate so that the damper closes shut when the blower is not running.
note:
The air damper assembly must be closed when the blower is not running for the system to function correctly.
The plate of the air damper
x 3
Fig. 3
assembly must open from the bottom. Take care to install in the correct orientation so it
IMPORTANT
will open when the blower oper­ates. Always test before finishing.
Fig. 2
Plate
Profile View
W415-1789 / C / 01.29.19
9
EN
4.0 exterior installation
4.1 exterior installation overview
!
WARNING
Minimum clearance to combustibles must be maintained or a serious fire hazard could result.
DO NOT cover or place any items in the Dynamic Heat Control™ air outlet opening. Failure to comply with
these instructions will create a fire hazard.
DHC™ Plus CANNOT be mounted directly above or below the appliance vent terminal as this will
cause the system to fail. It MUST be mounted to the left or right of the appliance vent terminal.
For optimal performance, we recommend installing DHC™ Plus within the top 12” (30.5cm) of the enclosure. However, it MUST be installed above the appliance.
The minimum height requirement above the appliance will vary depending on the appliance size. See “minimum venting requirements” section of your appliance manual for details.
DHC™ Plus exterior installation is the simplest installation option. It is installed on the exterior wall of the appli­ance enclosure.
Required:
DHCP-BK
DHCP-EK
Blower
Housing
Assembly
Air
Damper
Assembly
note:
MUST have air outlet opening.
Wall
Flashing
Decorative
Cover
Appliance
Vent Terminal
(if applicable)
View of Opposite
Exterior Wall
Exterior
Exterior
Housing
Assembly
10
Enclosure
Appliance
note:
Diagram is for illustrative purposes only. Installation must comply with all local codes.
W415-1789 / C / 01.29.19
GLASS GUARD
LVX38 illustrated
Interior
Maintain
distance to
combustibles.
Insulation
exterior installation
4.2 minimum framing requirements
APPLICABLE FOR EXTERIOR AND REMOTE EXTERIOR INSTALLATIONS
note:
For optimal performance, we recommend installing DHC™ Plus within the top 12” (30.5cm) of the enclosure. The DHC™ Plus must be mounted above the appliance.
Minimum Clearance to Combustibles Clearance
DHCP-EK 0” Vent pipe, collars, firestops, etc. 1” (25mm)
1. Determine the desired location of the exterior housing assembly on the exterior wall, and then frame a 14 1/2”
(36.8cm) wide by 17 1/4” (44cm) high opening (Fig. 1).
Interior
Interior
EN
14 1/2” (36.8cm)
17 1/4” (44cm)
note:
It may be necessary to shim the blower housing in the rough opening to provide a secure fit. If the blower
Exterior
Exterior
Exterior Installation Illustrated
2. Determine the desired amount of protrusion from the finished exterior wall, and then fasten the wall flashing
using 4 screws (supplied) (Fig. 2). See “mounting options” section for details.
note:
The exterior housing assembly MUST be pre-drilled with a 1/8” drill bit before installing the wall flashing.
To avoid scratches, we recommend sliding the wall flashing on from the back.
is not secured properly, excessive noise and vibration may result.
Fig. 1
x 4
If surface-mounting your DHC™ Plus, this step is not required (see “mounting options” section).
Fig. 2
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11
EN
exterior installation
3. Attach the exterior housing assembly to the exterior wall by securing the wall flashing using the appropriate fasteners (not supplied) (Fig. 3).
4. Apply silicone to the joint after installation, and caulk or seal the wall flashing appropriately for the finish mate­rial (Fig. 4).
SILICONE
Interior
CAULK
Fig. 4
Exterior
Exterior Installation Illustrated
5. We recommend installing the inline cover assembly and decorative cover last, after all electrical wiring is com­plete. See “electrical information” section for installation instructions.
Fig. 3
12
W415-1789 / C / 01.29.19
exterior installation
4.3 completed installation checklist
!
WARNING
• Ensure all items are checked for your respective installation or a serious fire hazard could result.
• Completed installations must conform to local codes or, in the absence of local codes, the National Gas and
Propane Installation Code CSA B149.1 in Canada, or the National Fuel Gas Code ANSI Z223.1 / NFPA 54 in the United States.
Installer, please tick all boxes for this installation or it IS NOT considered complete.
EN
1. DHCP-BK installed into DHCP-EK.
2. Air damper assembly installed and checked.
3. Rough opening framed into exterior wall.
4. Wall flashing installed and sealed appropriately for finish material.
5. DHCP-EK attached to exterior wall.
6. Inline cover assembly installed (see “electrical informa­tion” section).
7. Decorative cover installed and system operation checked with appliance (see “electrical information” section).
8. Wiring completed (see “electrical information” section).
9. On/off switch adjusted to fully “on” position.
DHCP-BK
DHCP-EK
Air Damper Assembly
Decorative Cover
Wall Flashing
Interior
Exterior
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13
EN
5.0 remote exterior installation
5.1 remote exterior installation overview
!
WARNING
Minimum clearance to combustibles must be maintained or a serious fire hazard could result.
DO NOT cover or place any items in the Dynamic Heat Control™ air outlet opening. Failure to comply with
these instructions will create a fire hazard.
DHC™ Plus CANNOT be mounted directly above or below the appliance vent terminal as this will
cause the system to fail. It MUST be mounted to the left or right of the appliance vent terminal.
For optimal performance, we recommend installing DHC™ Plus within the top 12” (30.5cm) of the enclosure. However, it MUST be installed above the appliance.
The minimum height requirement above the appliance will vary depending on the appliance size. See “minimum venting requirements” section of your appliance manual for details.
DHC™ Plus remote exterior installation can be installed remotely from the appliance enclosure up to 60’ (18.2m) away.
Required:
DHCP-BK
DHCP-EK
Venting, 6” rigid steel (not supplied)
View of Opposite
Exterior Wall
Exterior Housing
Assembly
note:
MUST have air outlet opening.
Appliance Vent
Terminal (if
applicable)
Enclosure
GLASS GUARD
Blower
Housing
Assembly
Air
Damper
Assembly
Collar Plate
Assembly
6” Rigid Steel
Venting (not
supplied)
Inside View
of Bulkhead
(Some Framing and
Finishing Hidden
for Clarity)
Wall
Flashing
Decorative
Cover
Exterior
14
Appliance
note:
Diagram is for illustrative purposes only. Installation must comply with all local codes.
W415-1789 / C / 01.29.19
LVX 38 illustrated
Maintain
distance to
combustibles.
Interior
Insulation
remote exterior installation
12”
5.2 minimum framing requirements
See “minimum framing requirements” in exterior installation section for details.
5.3 ducting installation
1. Determine the location for the 6” (152mm) collar plate assembly on the appliance enclosure, and then cut a
hole 6” (152mm) in diameter (Fig. 1).
EN
Top of Enclosure
(152mm)
Exterior
Ø 6”
(30.5cm)
Air Outlet
Opening
Interior
Fig. 1
note:
Ensure to create the Ø 6” (152mm) hole within the top 12” (30.5cm) of the enclosure (Fig. 1).
No materials of any type permitted in this area with the exception of an approved appliance vent system or the DHC™ Plus system.
Recommended DHC™ Plus collar plate assembly installation zone (12” [30.5cm]).
Left Side Profile View
2. Using appropriate fasteners (not supplied), secure the 6” (152mm) collar plate assembly over the hole inside
the bulkhead (Fig. 2).
3. Install 6” rigid steel venting (not supplied) from the appliance enclosure to the blower housing assembly (Fig.
3).
Interior
Exterior
GLASS GUARD
LVX 38 illustrated
Fig. 2
Inside View
of Bulkhead
(Some Framing
and Finishing
Hidden for Clarity)
Fig. 3
W415-1789 / C / 01.29.19
15
EN
remote exterior installation
5.4 completed installation checklist
!
WARNING
• Ensure all items are checked for your respective installation or a serious fire hazard could result.
• Completed installations must conform to local codes or, in the absence of local codes, the National Gas and Propane Installation Code CSA B149.1 in Canada, or the National Fuel Gas Code ANSI Z223.1 / NFPA 54 in the United States.
Installer, please tick all boxes for this installation or it IS NOT considered complete.
1. DHCP-BK installed into DHCP-EK.
2. Air damper assembly installed and checked.
3. Rough opening framed into exterior wall.
4. Wall flashing installed and sealed appropriately for finish material.
5. DHCP-EK attached to exterior wall.
6. Inline cover assembly installed (see “electrical informa­tion” section).
7. Decorative cover installed and system operation checked with appliance (see “electrical information” section).
8. Ø 6” (152mm) hole cut into appliance enclosure.
9. Collar plate assembly secured.
10. 6” rigid steel venting (not supplied) installed.
11. Wiring completed (see “electrical information” section).
12. On/off switch adjusted to fully “on” position.
DHCP-BK DHCP-EK
Air Damper Assembly
Decorative Cover
Wall Flashing
Interior
Exterior
6” Collar Plate
Assembly
6” Rigid Steel
Venting
(Not Supplied)
16
W415-1789 / C / 01.29.19
6.0 mounting options
FOR EXTERIOR AND REMOTE EXTERIOR INSTALLATIONS ONLY
!
WARNING
Minimum clearance to combustibles must be maintained or a serious fire hazard could result.
DO NOT cover or place any items in the Dynamic Heat Control™ air outlet opening. Failure to comply with
these instructions will create a fire hazard.
DHC™ Plus CANNOT be mounted directly above or below the appliance vent terminal as this will
cause the system to fail. It MUST be mounted to the left or right of the appliance vent terminal.
For optimal performance, we recommend installing DHC™ Plus within the top 12” (30.5cm) of the enclosure. However, it MUST be installed above the appliance.
The minimum height requirement above the appliance will vary depending on the appliance size. See “minimum venting requirements” section of your appliance manual for details.
note:
Consider blower location carefully as the air flow sound from the blower is more apparent the closer it is to the appliance. See “sound considerations” section for details.
6.1 flush
In this mounting option, the wall flashing and exterior housing assembly are flush with the finished exterior wall. A
14 1/2” (36.8cm) by 17 1/4” (44cm) rectangular opening must be framed into the exterior wall (see “minimum
framing requirements” section for details).
EN
Top of
Enclosure
Exterior
Exterior Housing
Asssembly
Wall Flashing
Ø 6” (152mm)
Hole & Installed Collar
Plate Assembly
12”
(30.5cm)
Air Outlet
Opening
Interior
Left Side Profile View
(Remote Exterior Installation illustrated. Some components may not apply
to your unique installation.)
Exterior
Appliance
(LVX38 Illustrated)
No materials of any type permitted in this area with the exception of an approved appliance vent system or the DHC™ Plus system.
Recommended DHC™ Plus collar plate assembly installation zone (12” [30.5cm]).
Exterior Housing
Assembly
Air Damper
Assembly
6’ Rigid Steel Venting (not supplied)
Interior
Installed 6” Collar
Plate Assembly
Top Side View
(Remote Exterior Installation illustrated. Some components may not apply to your unique installation.)
W415-1789 / C / 01.29.19
17
EN
mounting options
6.2 protruding
In this mounting option, the wall flashing is flush with finished exterior wall but the exterior housing assembly is protruding from the finished exterior wall. A 14 1/2” (36.8cm) by 17 1/4” (44cm) rectangular opening must be
framed into the exterior wall (see “minimum framing requirements” section for details).
Exterior
Top of
Enclosure
Exterior
Exterior Housing
Asssembly
Wall Flashing
12”
(30.5cm)
Air Outlet
Opening
Interior
Ø 6” (152mm)
Hole &
Installed
Collar Plate
Assembly
Left Side Profile View
(Remote Exterior Installation illustrated. Some components may not apply
to your unique installation.)
Appliance
(LVX38 Illustrated)
Air Damper
Assembly
Exterior Housing
Assembly
6’ Rigid
Steel Venting
Interior
Installed 6” Collar
Plate Assembly
Top Side View
(Remote Exterior Installation illustrated. Some components may not apply to your unique installation.)
No materials of any type permitted in this area with the exception of an approved appliance vent system or the DHC™ Plus system.
Recommended DHC™ Plus collar plate assembly installation zone (12” [30.5cm]).
18
W415-1789 / C / 01.29.19
6.3 surface
12”
Top of
Air Outlet
Plate Assembly
In this mounting option, the exterior housing assembly is surface-mounted to the finished exterior wall without the use of a wall flashing. S
requires the framing of a minimum Ø 6” (152mm)
clearance hole in the exterior wall for the air damper assembly (see illustrations).
note:
When surface-mounting DHC™ Plus, ensure to fix the appliance to studs.
Due to a variety of potential finish materials, brackets to mount DHC™ Plus need to be fabricated on-site from suitable materials and attached using self­drilling fasteners at the dimples provided on the side of the housing. Suitable flashing, drip edges, and sealing must be completed in accordance with good construction practices to weather-proof the installation.
Care must be taken to fasten the DHC™ Plus securely, and the weight of the system must not be supported by the ducting or air damper assembly.
urface-mounting
Exterior
mounting options
Minimum Ø 6”
(152mm)
Clearance Hole
Remote Exterior Installation
illustrated with inline and
decorative covers installed
Ø 6”
(152mm)
hole
Appliance
Appliance
Vent Terminal
Vent Terminal (if applicable)
(if applicable)
Exterior
Interior
EN
Interior
Enclosure
Exterior
Exterior Housing
Assembly
(30.5cm)
Opening
Interior
Ø 6” (152mm)
Hole &
Installed
Collar Plate
Assembly or
Enclosure
Left Side Profile View
(Remote Exterior Installation illustrated. Some components may not apply to
your unique installation.)
Exterior
Appliance
(LVX38 Illustrated)
Air Damper
Assembly
Exterior Housing
Assembly
No materials of any type permitted in this area with the exception of an approved appliance vent system or the DHC™ Plus system.
Recommended DHC™ Plus collar plate assembly installation zone (12” [30.5cm]).
6’ Rigid
Steel Venting
Interior
Installed 6” Collar
Top Side View
(Remote Exterior Installation illustrated. Some components may not apply to your unique installation.)
W415-1789 / C / 01.29.19
19
EN
Hex
7.0 remote inline pre-installation
FOR REMOTE INLINE INSTALLATIONS ONLY
For remote inline installations, you must follow the instructions below before beginning installation. For exterior and remote exterior installations, see “exterior & remote exterior pre-installation” section.
1. Install the air damper assembly onto the collar of the hot air exhaust assembly and secure with self-drilling screws
(supplied) (Fig. 1). Rotate so that the air damper assembly closes shut when the blower is not running.
note:
The air damper assembly must be closed when the blower is not running for the system to function correctly.
The plate of
x 3
Fig. 1
2. Attach the 6” (152mm) collar connector assembly to the blower housing assembly using self-drilling screws (sup-
plied) (Fig. 2).
3. Attach the mounting brackets to the blower housing assembly using screws (supplied) (Fig. 3).
x 5
the air damper assembly must open from the bottom. Take care to install in the correct orientation so it
IMPORTANT
will open when the blower op­erates. Always test before finishing.
x 4
Plate
Profile View
20
Blower housing assembly
illustrated on its side.
note:
If desired, grills other than those supplied with the DHC™ Plus may be used for remote inline installations. In those instances, ensure to maintain a free area of 73.9 sq. in. (47680 sq. mm) minimum and always install the damper.
4. Attach the inline cover assembly using screws (supplied). See “electrical information” section for more details.
W415-1789 / C / 01.29.19
Fig. 2 Fig. 3
Blower housing assembly
illustrated on its side.
8.0 remote inline installation
8.1 remote inline installation overview
!
WARNING
Minimum clearance to combustibles must be maintained or a serious fire hazard could result.
DO NOT cover or place any items in the Dynamic Heat Control™ air outlet opening. Failure to comply with
these instructions will create a fire hazard.
DHC™ Plus CANNOT be mounted directly above or below the appliance vent terminal as this will
cause the system to fail. It MUST be mounted to the left or right of the appliance vent terminal.
For optimal performance, we recommend installing DHC™ Plus within the top 12” (30.5cm) of the enclosure. However, it MUST be installed above the appliance.
The minimum height requirement above the appliance will vary depending on the appliance size. See “minimum venting requirements” section of your appliance manual for details.
DHC™ Plus remote inline installation can be installed inline anywhere between the appliance enclosure and the hot air exhaust assembly with a total vent length up to 60’ (18.2m).
EN
Required:
DHCP-BK
DHCP-HK
note:
MUST have air outlet opening.
Collar Plate
Assembly
Venting, 6” rigid steel (not supplied)
Duct, steel 6” (not supplied)
Appliance Vent
Terminal (if
applicable)
6” Collar
Connector
Assembly
6” Rigid Steel
Venting (Not
note:
Diagram is for illustrative purposes only. Installation must comply with all electrical and local codes.
View of Opposite
Exterior Wall
Supplied)
Wall
Flashing
GLASS GUARD
Appliance
LVX38 Illustrated
Enclosure
6” Steel
Duct
(Not
Supplied)
Inside View of
Bulkhead (Some
Framing and
Finishing Hidden
for Clarity)
note:
MUST have access panel for service or maintenance of blower.
Interior
Maintain
distance to
combustibles.
Air Damper
Assembly
Hot Air Exhaust
Assembly
Exterior
Insulation
W415-1789 / C / 01.29.19
21
EN
remote inline installation
8.2 minimum framing requirements
note:
For optimal performance, we recommend installing DHC™ Plus within the top 12” (30.5cm) of the enclosure. The DHC™ Plus must be mounted above the appliance.
A bulkhead may need to be constructed to house the venting and blower housing assembly with appropriate blower access panel. Always maintain clearance to combustibles.
Minimum Clearance to Combustibles Clearance
DHCP-BK 0” DHCP-HK 0” Vent pipe, collars, firestops, etc. 1” (25mm)
1. Determine the desired location for the hot air exhaust assembly on the exterior wall and frame a 14 1/2”
(36.8cm) wide by 11 3/8” (28.9cm) high opening (Fig. 1).
note:
It may be necessary to shim the blower housing in the rough opening to provide a secure fit. If the blower is not secured properly, excessive noise and vibration may result.
Fig. 1
14 1/2” (36.8cm) min.
11 3/8” (28.9cm)
2. Fasten the wall flashing onto the hot air exhaust assembly using
4 screws (supplied) (Fig. 2).
note:
Ensure to NOT install the wall flashing too far forward or the grill could be damaged.
Exterior
Interior
Interior
x 4
22
Fig. 2
W415-1789 / C / 01.29.19
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