Napoleon BGNV42N, BGNV42P Installation And Operation Instructions Manual

Download

Page 1

$10.00

W415-0377 / E / 11.26.07

Page 2

TABLE of CONTENTS

PG 2-4 INTRODUCTION

Warranty General Instructions General Information Care of Glass & Plated Parts

5 VENTING

Vent Safety Switch Hi Limit Switch Venting Action Check

6-7 INSTALLATION

Gas Installation Framing Nailing Tab Installation Mantel Clearances

8-9 FINISHING

Louvre Bracket Installation Door Removal & Installation Louvre Installation Logo Placement Log Placement Charcoal & Glowing Embers

PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE

PG 10

OPTIONAL BLOWER INSTALLATION

11 OPTIONAL FAN INSTALLATION

OPTIONAL THERMOSTATIC SENSOR

12-13 OPERATION / MAINTENANCE

Operating Instructions Maintenance

13 ADJUSTMENTS

Pilot Burner Adjustment Venturi Adjustment

14 REPLACEMENTS

Ordering Replacement Parts Replacement Parts Accessories

15-16 TROUBLE SHOOTING GUIDE

WARNING

• Do not burn wood or other materials in this fireplace.

• Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition. Supervise young children when they are in the same room as the fireplace.

• Clothing or other flammable material should not be placed on or near the fireplace.

• Due to high temperatures, the fireplace should be located out of traffic and away from furniture and draperies.

• Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.

• Even after the fireplace is out, the glass and/or screen will remain hot for an extended period of time.

• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces. These screens and guards must be fastened to the floor.

• Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace.

• It is imperative that the control compartments, burners and circulating blower and its passageway in the fireplace and venting system are kept clean. The fireplace and its venting system should be inspected before use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The fireplace area must be kept clear and free from combustible materials, gasoline and other flammable vapours and liquids.

• Under no circumstances should this fireplace be modified.

• This fireplace must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance.

• Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect the fireplace and to replace any part of the control system and any gas control which has been under water.

• Do not operate the fireplace with the glass door removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person.

• Do not strike or slam shut the fireplace glass door.

• This fireplace uses and requires a fast acting thermocouple. Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd.

• Pressure relief doors must be kept closed while the fireplace is operating to prevent exhaust fumes containing carbon monoxide, from entering into the home. Temperatures of the exhaust escaping through these openings can also cause the surrounding combustible materials to overheat and catch fire.

• Only doors / optional fronts certified with the unit are to be installed on the appliance.

W415-0377 / E / 11.26.07

Page 3

NAPOLEON® products are manufactured under the strict Standard of the world recognized

ISO 9001 : 2000 Quality Assurance Certiﬁ cate.

NAPOLEON® products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak and test-ﬁ red at a quality test station. The complete ﬁ replace is thoroughly inspected by a qualiﬁ ed technician before packaging to ensure that you, the customer, receives the quality product that you expect from NAPOLEON®.

NAPOLEON® GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY

The following materials and workmanship in your new NAPOLEON® gas ﬁ replace are warranted against defects for as long as you own the ﬁ replace. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled components and aluminum extrusion trims.

Electrical (110V and millivolt) components and wearable parts such as the blower, gas valve, thermal switch, switches, wiring, remote control, ignitor, gasketing, and pilot assembly are covered and NAPOLEON® will provide replacement parts free of charge during the ﬁ rst year of the limited warranty.

Labour related to warranty repair is covered free of charge during the ﬁ rst year. Repair work, however, requires the prior approval of an authorized company ofﬁ cial. Labour costs to the account of NAPOLEON® are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON® dealer.

CONDITIONS AND LIMITATIONS

NAPOLEON® warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity (registered customer) whose name appears on the warranty registration card ﬁ led with NAPOLEON® -- provided that the purchase was made through an authorized NAPOLEON® dealer and is subject to the following conditions and limitations:

This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives.

The gas ﬁ replace must be installed by a licenced, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the product and all local and national building and ﬁ re codes.

This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify this warranty.

This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel parts, mechanical breakage of PHAZER™ logs and embers, nor any venting components used in the installation of the ﬁ replace.

NAPOLEON® warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the ﬁ rst 10 years NAPOLEON® will replace or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON® will provide replacement burners at 50% of the current retail price.

In the ﬁ rst year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions.

After the ﬁ rst year, with respect to this President's Limited Lifetime Warranty, NAPOLEON® may, at its discretion, fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s).

After the ﬁ rst year, NAPOLEON® will not be responsible for installation, labour or any other costs or expenses related to the reinstallation of a warranted part, and such expenses are not covered by this warranty.

Notwithstanding any provisions contained in this President's Limited Lifetime Warranty, NAPOLEON’S responsibility under this warranty is deﬁ ned as above and it shall not in any event extend to any incidental, consequential or indirect damages.

This warranty deﬁ nes the obligations and liability of NAPOLEON® with respect to the NAPOLEON® gas ﬁ replace and any other warranties expressed or implied with respect to this product, its components or accessories are excluded.

NAPOLEON® neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON® will not be responsible for: over-ﬁ ring, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting conﬁ gurations, insufﬁ cient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.

Any damages to ﬁ replace, combustion chamber, heat exchanger, brass trim or other component due to water, weather damage, long periods of dampness, condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON®.

The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer. The warranty registration card must be returned within fourteen days to register the warranty.

NAPOLEON® reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim.

ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON®® IS A REGISTERED TRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 - CAN. 2.073.411, 2.082.915. © WOLF STEEL LTD.

W415-0377 / E / 11.26.07

Page 4

GENERAL INSTRUCTIONS

THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local codes. Installa-

tion practices vary from region to region and it is important to know the speciﬁ cs that apply to your area, for example: in Massachusetts State:

• The ﬁ replace damper must be removed or welded in the open position prior to installation of a ﬁ replace insert or gas log.

• The appliance off valve must be a “T” handle gas cock.

• The ﬂ exible connector must not be longer than 36".

• The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product.

• WARNING: This product must be installed by a licensed plumber or gas ﬁ tter when installed within the commonwealth of Massachusetts.

In absence of local codes, install the ﬁ replace to the current National Fuel Gas Code, ANSI Z223.1, or the current CAN/CGA B149, Installation Codes.

The ﬁ replace and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa). The ﬁ replace must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).

When the ﬁ replace is installed directly on carpeting, vinyl tile or other combustible material other than wood ﬂ ooring, the ﬁ replace shall be installed on a metal or wood panel extending the full width and depth.

If the optional fan or blower is installed, the junction box must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or the ANSI/NFPA 70 NATIONAL ELECTRICAL CODE in the United States.

GENERAL INFORMATION

CARE OF GLASS, AND PLATED PARTS

Do not use abrasive cleaners to clean plated parts. Buff lightly with a clean dry cloth. The ﬁ replace is factory equipped with 3/16" thick tempered glass. Use only replacement glass available from your Napoleon® dealer.

Do not substitute materials.

Clean the glass after the ﬁ rst 10 hours of operation with a recommended gas ﬁ replace glass cleaner. Thereafter clean as required.

Do not clean glass when hot!

If the glass is not kept clean permanent discolouration and / or blemishes may result.

Use only accessories designed for and listed with

your specific fireplace.

Provide adequate ventilation and combustion air. Provide adequate accessibility clearance for servicing and operating the fireplace. Never obstruct the front opening of the fireplace.

Objects placed in front of the fireplace must be kept a minimum of 48" away from the front face of the unit.

For safe and proper operation of the fireplace follow the venting & operating instructions exactly.

Provide a means for visually checking the vent connection to the fireplace after the fireplace is installed.

In order to avoid the possibility of exposed insulation and vapour barrier coming into contact with the fireplace body, it is recommended that the walls of the fireplace enclosure be 'finished' (i.e.: drywall/sheetrock) as you would finish any other wall of the home. This will ensure that clearance to combustibles is maintained within the cavity.

FOR YOUR SATISFACTION, THIS FIREPLACE HAS BEEN TESTFIRED TO ASSURE ITS OPERATION AND QUALITY! Maximum

input for the ﬁ replace is 28,500 BTU/h for natural gas and propane. When the ﬁ replace is installed at elevations above 4,500ft, and in the absence of speciﬁ c recommendations from the local authority having jurisdiction, the certiﬁ ed high altitude input rating shall be reduced at the rate of 4% for each additional 1,000ft.

Minimum inlet gas supply pressure is 4.5" water column for natural gas and 11" water column for propane. Maximum inlet gas pressure is 7" water column for natural gas and 13" water column for propane. Manifold pressure under ﬂ ow conditions is 3.5" water column for natural gas and 10" water column for propane.

This ﬁ replace is approved for bedroom and bed-sitting room installation.

No external electricity (110 volts or 24 volts) is required for the gas system operation. Expansion / contraction noises dur-

ing heating up and cooling down cycles are normal and are to be expected.

FIGURE 1

W415-0377 / E / 11.26.07

Page 5

VENTING

This is a vented appliance and must be connected to a chimney in accordance with the current installation codes. In absence of local codes, install to the current National Fuel Gas Code, ANSI Z223.1, or the current CAN/CGA B149, Installation Codes. This model can be common-vented.

A minimum six inch diameter (6"ø) B-vent or class A vent is required. A minimum 10' vent height is required. Secure the B-vent to the exhaust collar on the stove top with 3 screws. In cold climates, the use of a B-vent and an insulated chase is recommended.

VENT SAFETY SWITCH

This thermally activated switch, located in front of the draft hood, senses an increase in temperature and acts as a safety shut-off (See 'A' below). It shuts down the gas to the main burner in the event of a severe downdraft of air or a blocked or disconnected chimney ﬂ ue. If the ﬂ ue is blocked or has no "draw", the safety switch will automatically shut off the supply of gas to the main burner within 10 minutes.

This switch must be manually reset by depressing the plunger. Refer to Figure 2.

Tampering with the safety switch can result in carbon monoxide poisoning and possible death.

FIGURE 2

VENTING ACTION CHECK

A test for correct venting action must be made before the installed unit can be left with the customer.

Follow the procedure below:

1. Close all doors and windows in the room / start exhaust fans in the home / turn the ﬁ replace blower off (if so equipped).

2. Set controls to "high" and light the unit.

3. Wait 5 minutes. Light a match and hold to the front of the draft hood. FIGURES 4 & 5.

FIGURE 4

Venting action is satisfactory, if smoke and ﬂ ames are drawn into the draft hood.

PLUNGER

HI LIMIT SWITCH

TPTH

1 2

THTP

HIGH LIMIT SWITCH

This thermally activated switch, located in front of the draft hood, senses an increase in temperature and acts as a safety shut-off (See 'A' below). It shuts down the gas to the main burner in the unlikely event of the unit overheating. The HI Limit switch will automatically reset after the unit has cooled down, resuming gas ﬂ ow to the main burner.

VENT SAFETY SWITCH

HIGH LIMIT SWITCH

FIGURE 5

Venting action is unsatisfactory, if the smoke spills back, and the ﬂ ame splays outward. If venting action is unsatisfactory, turn off the unit, wait 10 minutes and try again. If the smoke is still not drawn into the draft hood, turn the unit off and check for vent blockage or restriction. If necessary, consult with a qualiﬁ ed inspector.

The Vent Safety or Hi Limit switches must not be adjusted or disabled.

In the event that either switch or any associated parts are exchanged, only original manufacturer's parts must be used.

THERMOSTAT OR WALL SWITCH

FIGURE 3

VALV E

W415-0377 / E / 11.26.07

Page 6

INSTALLATION

GAS INSTALLATION

Proceed once the vent installation is complete.

NOTE: All gas connections must be contained within the ﬁ replace when complete.

1. Move the ﬁ replace into position and secure to the ﬂ oor through

the 1/4" holes located at either side of the base.

2. The ﬁ replace is designed to accept 3/8" gas supply line. The

ﬁ replace is equipped with a 3/8" manual shut-off valve.

3. Connect the gas supply in accordance to local codes. In the

absence thereof, install according to the National Installation Code.

4. When ﬂ exing any gas line, support the gas valve so that the

lines are not bent or kinked.

5. Check for gas leaks by brushing on a soap and water solu-

tion.

DO NOT USE OPEN FLAME. Purge all gas lines with the glass door of the stove removed. Assure that a continuous gas ﬂ ow is at the burner before reinstalling the door.

OPTIONAL WALL SWITCH

INSTALLATION

For ease of accessibility, an optional remote wall switch may be installed in a convenient location. A 20' length of millivolt wire is connected to the gas valve for the wall switch. However, if a greater length is required route 2-strand (solid core) millivolt wire through the electrical hole located at the bottom left side of the unit. The recommended maximum lead length depends on wire size:

WIRE SIZE MAX. LENGTH 14 gauge 100 feet

16 gauge 60 feet 18 gauge 40 feet Attach the two leads to terminals 1 and 3 located on the gas valve.

FIGURE 6

When roughing in the ﬁ replace, raise the ﬁ replace to accommodate for the thickness of the ﬁ nished ﬂ oor materials, i.e. tile, carpeting, hard wood, which if not planned for will interfere with the opening of the lower access door and the installation of many decorative ﬂ ashing accessories.

Objects placed in front of the ﬁ replace must be kept a minimum of 4 feet away from the front face.

FIGURES 7

FIGURE 8

FIGURE 9

Do not connect either the wall switch, thermostat or gas valve directly to 110 volt electricity.

FRAMING

Minimum clearance to combustible construction from fireplace:

Framing:

Sides, back, bottom and top 0" to stand-offs of the unit Recessed depth 22" Vent 1" (B vent)

Finishing:

Sides, back, bottom and top of unit 0"

Enclosure top 72" from bottom of unit

Ceiling 72" from bottom of unit

It is best to frame your ﬁ replace after it is positioned. Use 2x4's and frame to local building codes. FIGURE 7-9.

Note: In order to avoid the possibility of exposed insulation or vapour barrier coming in contact with the ﬁ replace body, it is recommended that the walls of the ﬁ replace enclosure be “ﬁ nished” (ie: drywall/sheetrock), as you would ﬁ nish any other outside wall of a home. This will ensure theat clearance to combustibles is maintained within the cavity.

It is not necessary to install a hearth extension with this ﬁ replace system.

W415-0377 / E / 11.26.07

FIGURE 10

Page 7

NAILING TAB INSTALLATION

1) Attach the nailing tabs to the corner posts using the 2 sheet metal screws supplied. Secure through the centre of the top and bottom slots in the nailing tab and then through the existing holes in the corner posts.

If there are no existing holes, follow these instructions:

Position the nailing tab so that the front face is offset with the front edge of the corner post (approx. ½"). Centre the nailing tab vertically on the corner post.

Figure 12 a.

Drill through the centre of the top and bottom slots in the nailing tab. Secure using the two sheet metal screws supplied. This allows the nailing tab to slide back and forth for desired framing. Figure 12 b.

2) To determine the ﬁ nal location of the nailing tab you must ﬁ rst determine the thickness of your ﬁ nishing material (i.e. drywall). This will determine the dimension from the front edge of the corner post to the nailing tab. Once the nailing tab is in the desired location, drill through the centre hole of the nailing tab. Secure with a sheet metal screw*. Figure 12 c.

* Additional set screws may be installed.

CORNER

POST

NAILING

TAB

TOP

SLOT

FIGURE11

NAILING TAB

FIGURES 12a-c

MINIMUM MANTEL AND

ENCLOSURE CLEARANCES

Combustible materials may be installed ﬂ ush with the front of the ﬁ replace but must not cover any of the black face-areas of the ﬁ replace. Non-combustible material (brick, stone or ceramic tile) may protrude in these areas.

Combustible mantel clearance can vary according to the mantel depth. Use the graph to help evaluate the clearance needed. Fig-

ures 13a-c.

FIGURE 13b

FIGURE 13c

FIGURE 13a

FINISHING MATERIAL

CENTRE

HOLE

The ﬁ replace requires a minimum enclosure height of 72". For temperature requirements, the enclosure space around and above the ﬁ replace must be left unobstructed.

W415-0377 / E / 11.26.07

Page 8

FINISHING

L42 LOUVRE INSTALLATION

FIGURE 17

PHAZERTM logs and glowing embers, exclusive to Napoleon® Fire-

places, provide a unique and realistic glowing effect that is different in every installation. Take the time to carefully position the glowing embers for a maximum glowing effect. Log colours may vary. During the initial use of the ﬁ replace, the colours will become more uniform as colour pigments burn in during the heat activated curing process.

LOG PLACEMENT

FIGURES 19a-e

UPPER LOUVRES

Insert the louvre tabs into the slots

SLOT

TAB

located at the top left and right corners of the unit.

1. Place the cutout in the bottom of log W135-0297 behind the pilot assembly. Rest the log against the back wall of the ﬁ rebox.

2. Move the two small logs (W135-0298 & W135-0299) into position, lining up the studs located on the burner with the holes on the bottom

of the logs.

HINGE

CLIP

SLOT

LOGO PLACEMENT

Remove the backing of the logo supplied and place on the glass viewing door, as indicated.

W415-0377 / E / 11.26.07

LOWER LOUVRES

Insert the hinge clips into the slots located at the bottom left and right corners of the unit.

To remove the louvres, pull the back tabs of the clips forward, while pushing the louvre assembly back. Lift the clip.

½"

LOGO

½"

FIGURE 18

GLOWING EMBERS

3. Tear the glowing embers into pieces and place along the front row of ports covering all of the burner area in front of the small logs (W135-0298 & W135-0299). Care should be taken to shred the embers into thin, small irregular pieces as only the exposed edges of the ﬁ bre hairs will glow. The ember material will only glow when exposed to direct ﬂ ame; however, care should be taken to not block the burner ports. Blocked burner ports can cause an incorrect ﬂ ame pattern, carbon deposits and delayed ignition. PHAZERtm logs glow when exposed to direct ﬂ ame.

4. Place the bottom of the left crossover log (W135-0300) onto the stud on the left side of the log support. The top of the log should rest in the pocket on the back log.

Page 9

5. Place the bottom of the right crossover log (W135-0302) onto the stud on the right side of the log support. The top of the log should rest in the pocket on the left crossover log (W135-0300).

OPTIONAL BLOWER INSTALLATION

INSTALLATION TO BE DONE BY A QUALIFIED INSTALLER

and must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1

CANADIAN ELECTRICAL CODE in

Canada or the ANSI/NFPA 70

NATIONAL ELECTRICAL CODE in the

United States.

The three slots allow ease of adjustment of the blower. For a quiet running blower, do not allow the assembly to sit on the ﬁ rebox base.

Slide the vibration reducing pad (A) into the clip and onto the threaded stud (B) at the other end, piercing a hole into the pad. The blower must be able to be positioned entirely onto the pad.

Tilt the blower onto its side. Slide it past the controls and into the clip (C). Secure to the threaded stud using the lock washer and wing nut provided. Ensure that the blower does not touch the ﬁ replace base or the ﬁ rebox.

FIGURE 22

FIGURE 21

FIGURE 23

FIGURE 20

CHARCOAL EMBERS

Randonly place the charcoal embers along the front and sides of the log support tray in a realistic manner. Fine dust found in the

bottom of the bag should not be used.

VERMICULITE

Sprinkle vermiculite around the charcoal embers. Note: Both charcoal embers and vermiculite are not to be

placed on the burner.

CHARCOAL LUMPS

Place the lumps between the logs in a realistic manner taking care not to block any of the burner ports.

Attach the connectors from the black and white wires to the thermodisc and secure the thermodisc bracket to the securing stud at the bottom left of the unit using a lock washer and wing nut. Ensure that the thermodisc touches the ﬁ rebox wall.

FIGURE 24

Attach the connectors from the black and red wires to the blower.

Attach and secure the variable speed switch using the nut provided. Plug the harness cord into the receptacle.

The wire harness provided in this kit is a universal harness. When installed, ensure that any excess wire is contained, preventing it from making contact with moving or hot objects.

Because the blower is thermally activated, when turned on, it will automatically start approximately 15 minutes after lighting the fireplace and will run for approximately 30-45 minutes after the fireplace has been turned off. Use of the fan increases the output of heat.

Drywall dust will penetrate into the blower bearings causing irreparable damage. Care must be taken to prevent drywall dust from coming into contact with the blower or its compartment. Any damage resulting from this condition is not covered by the warranty policy.

FIGURE 25

W415-0377 / E / 11.26.07

Page 10

OPTIONAL FAN INSTALLATION

ELECTRICAL INSTALLATION TO BE DONE BY A QUALIFIED INSTALLER and must be connected and grounded in accordance with

local codes. In the absence of local codes, use the current CSA C22.1 CA-

NADIAN ELECTRICAL CODE in Canada or the

ANSI/NFPA 70 NATIONAL ELECTRICAL CODE in the United States.

The wire harness provided in this kit is a universal harness. When installed, ensure that any excess wire is contained, preventing it from making contact with moving or hot objects.

FIGURE 26

THERMOSTATIC SENSOR CONTROL

This optional kit is meant to be used only in conjunction with the GD65 Fan Kit, shown above, which may be ordered from your Wolf Steel / Napoleon® dealer.

With the thermostatic sensor option, the fan, when turned on, becomes thermally activated, and will automatically run approximately 10 minutes after the ﬁ replace has been lit and for approximately 30-45 minutes after the ﬁ replace has been turned off.

Use of the fan increases the output of heat.

Unplug the power cord from the receptacle. Connect all wires as shown.

FIGURE 28

Position the vibration reducing pad into the clip and onto the threaded stud at the other end, piercing a hole into the pad. The fan assembly must be able to be positioned entirely onto the pad.

Slide the fan assembly past the controls and and into the clip. Secure using the lock washer and nut provided.

Plug the harness cord connectors onto the connections of the fan as illustrated. Plug the power cord into the receptacle.

Attach and secure the sensor assembly bracket to the securing stud located next to the receptacle/junction box at the bottom left of the unit using the lock washer and wing nut. Ensure that the thermodisc touches the ﬁ rebox wall.

Plug the power cord back into the receptacle.

When installed, ensure that any excess wire is contained, preventing it from making contact with moving or hot objects.

FIGURE 27

FIGURE 29

OPERATION / MAINTENANCE

OPERATING INSTRUCTIONS

When lit for the ﬁ rst time, the ﬁ replace will emit a slight odour for a few hours. This is a normal temporary condition caused by the curing of the logs and the "burn-in" of internal paints and lubricants used in the manufacturing process and will not occur again.

FOR YOUR SAFETY READ BEFORE LIGHTING:

A. This ﬁ replace is equipped with a pilot which must be lit by hand while

following these instructions exactly.

B. Before operating smell all around the ﬁ replace area for gas and

next to the ﬂ oor because some gas is heavier than air and will settle on the ﬂ oor.

C. Use only your hand to turn the gas control knob. Never use tools. If

the knob will not turn by hand, do not try to repair it. Call a qualiﬁ ed service technician. Force or attempted repair may result in a ﬁ re or explosion.

D. Do not use this ﬁ replace if any part has been under water. Immedi-

ately call a qualiﬁ ed service technician to inspect the ﬁ replace and replace any part of the control system and any gas control which has been under water.

LIGHTING INSTRUCTIONS

WARNING: The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermocouple has cooled. Allow approximately 60 seconds for the thermocouple to cool.

When lighting and re-lighting, the gas knob cannot be turned from pilot to off unless the knob is depressed slightly.

1. Stop! Read the above safety information on this label.

2. Turn off all electric power to the ﬁ replace.

3. Turn the gas knob clockwise to off.

4. Wait ﬁ ve (5) minutes to clear out any gas. If you smell gas including

near the ﬂ oor. Stop! Follow "B" in the above safety information on this label. If you don't smell gas go the next step.

TO TURN OFF GAS

1. Turn off all electric power to the ﬁ replace if service is to be performed.

W415-0377 / E / 11.26.07

After extended periods of non-operation such as following a vacation or a warm weather season, the ﬁ replace may emit a slight odour for a few hours. This is caused by dust particles in the heat exchanger burning off. In both cases, open a window to sufﬁ ciently ventilate the room.

Purge all gas lines with the glass door of the fireplace removed. Assure that a continuous gas flow is at the burner before installing the door.

WHAT TO DO IF YOU SMELL GAS

• Turn off all gas to the ﬁ replace.

• Open windows.

• Do not try to light any appliance.

• Do not touch any electric switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbour's phone. Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the ﬁ re department.

5. Turn gas knob counter-clockwise to pilot.

6. Depress slightly and hold gas knob while lighting the pilot with the push

button ignitor. Keep knob depressed for one minute, then release. If pilot does not continue to burn, repeat steps 3 through 5.

7. With pilot lit, depress and turn gas knob counter-clock-wise to on.

8. If equipped with remote on-off switch/thermostat, main burner may

not come on when you turn valve to on. Remote switch must be in the on position to ignite burner.

9. Turn on all electric power to the ﬁ replace.

2. Push in gas control knob slightly and turn clockwise t o

off. Do not force.

GAS KNOB

Page 11

MAINTENANCE

Turn off the gas and electrical power before servicing the fireplace.

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. This ﬁ replace and its venting system should be inspected before use and at least annually by a qualiﬁ ed service person. The ﬁ replace area must be kept clear and free of combustible materials, gasoline or other ﬂ ammable vapours and liquids. The ﬂ ow of combustion and ventilation air must not be obstructed.

1. In order to properly clean the burner and pilot assembly, remove the logs to expose both assemblies.

2. Keep the control compartment, logs, burner, air shutter opening and the area surrounding the logs clean by vacuuming or brushing, at least once a year.

ADJUSTMENTS

PILOT BURNER ADJUSTMENT

Adjust the pilot screw to provide properly sized ﬂ ame. Turn in a clockwise direction to reduce the gas ﬂ ow.

FIGURE 31

3. Check to see that all burner ports are burning. Clean out any of

the ports which may not be burning or are not burning properly.

4. Check to see that the pilot ﬂ ame is large enough to engulf the thermocouple and thermopile and reaches toward the burner with the third jet.

5. Replace the cleaned logs.

6. Check to see that the main burner ignites completely on all open-

ings when the gas knob for the burner is turned on. A 5 to 10 second total light-up period is satisfactory. If ignition takes longer, consult your Napoleon® dealer / distributor.

7. Check that the gasketing on the sides, top and bottom of the door is not broken or missing. Replace if necessary.

AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BY A

QUALIFIED GAS INSTALLER!

FIGURE 30

VENTURI ADJUSTMENT

MODEL BGNV42

Closing the air shutter will cause a more yellow ﬂ ame, but can lead to carboning. Opening the air shutter will cause a more blue ﬂ ame, but can cause ﬂ ame lifting from the burner ports. The ﬂ ame may not appear yellow immediately; allow 15 to 30 minutes for the ﬁ nal ﬂ ame colour to be established.

1/8"

5/16"

FIGURE 32

Air shutter is accessed beside gas valve

FIGURE 33

VENTURI

FIGURE 33 (not exactly as shown)

W415-0377 / E / 11.26.07

Page 12

REPLACEMENTS

Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally all parts can be ordered through your Napoleon® dealer or distributor.

When ordering replacement parts always give the following information:

FOR WARRANTY REPLACEMENT PART S, A PHOTOCOPY OF THE ORIGI-

NAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM.

ODEL & SERIAL NUMBER OF FIREPLACE

1. M

2. INSTALLATION DATE OF FIREPLACE

3. P

ART NUMBER ESCRIPTION OF PAR T

4. D

5. F

INISH

* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR FURTHER

INFORMATION, CONTACT YOUR NAPOLEON® DEALER.

REPLACEMENT PARTS

# PART NO. DESCRIPTION

1 W357-0001 PIEZO IGNITER 2 W680-0004 THERMOPILE 3 W680-0005 THERMOCOUPLE** 4 W010-0800 NATURAL GAS PILOT ASSEMBLY - sit 4 W010-0801 PROPANE GAS PILOT ASSEMBLY - sit 5* W660-0005 ON/OFF TOGGLE SWITCH 6 W455-0069 NATURAL GAS PILOT INJECTOR 6 W455-0068 PROPANE GAS PILOT INJECTOR 7 W725-0035 NATURAL GAS VALVE 7 W725-0034 PROPANE VALVE 8* W385-0245 NAPOLEON® LOGO 9* W660-0005 STANDARD WALL SWITCH 10* W750-0051 20FT OF WIRE 11 W010-0877 PAN BURNER 12 GL-658 LOG SET 13* W361-0016 GLOWING EMBERS 14* W550-0001 CHARCOAL EMBERS 15* W550-0002 CHARCOAL LUMPS 16 W135-0297 BACK LOG (#1) 17 W135-0300 LEFT CROSSOVER LOG (#4) 18 W135-0302 RIGHT CROSSOVER LOG (#6) 19 W135-0298 SMALL LEFT LOG (#2) 20 W135-0299 SMALL RIGHT LOG (#3) 21 W010-0770 BLACK DOOR c/w GLASS 22 W455-0072 #39 NATURAL GAS ORIFICE 22 W455-0059 #53 PROPANE GAS ORIFICE 23* W361-0014 VERMICULITE ** WARNING: THIS IS A FAST ACTING THERMOCOUPLE. IT IS AN INTEGRAL SAFETY COMPONENT. REPLACE ONLY WITH A FAST ACTING THERMOCOUPLE SUPPLIED BY WOLF STEEL LTD.

ACCESSORIES

# PART No. DESCRIPTION

24 GDL42K LOUVRE KIT - upper & l ower - bl ack 24 GDL42PB LOUVRE KIT - upper & l ower - pol ished br ass 24 GDL42SS LOUVRE KIT - upper & l ower - br ushed stainl ess steel 25 L42K LOUVRE KIT - upper & lower - bl ack 25 L42PB LOUVRE KIT - upper & l ower - pol ished br ass 25 L42SS LOUVRE KIT - upper & l ower - br ushed stainl ess steel 26 GDOI42BG ORNAMENTAL INSET - brushed gol d 26 GDOI42K ORNAMENTAL INSET - black 26 GDOI42G ORNAMENTAL INSET - gol d 26 GDOI42SS ORNAMENTAL INSET - stainless st eel 27* W690-0001 MILLIVOLT THERMOSTAT 28* W660-0010B REMOTE CONTROL - advant age 28* W660-0011B REMOTE CONTROL - advantage pl us 29* W660-0013 MODULATING THERMOSTATIC HAND HELD REMOTE 30* GD825N MODULATING VALVE REGULATOR for W660-0013 - ng 30* GD825P MODULATING VALVE REGULATOR f or W660-0013 - p 31 GZ550-1KT BLOWER KIT 32* GD65 FAN KIT 33* GD36 34* W500-0033 VARIABLE SPEED SWITCH WALL MOUNTING PLATE 35 GA-566 HOT AIR DISTRIBUTION KIT 36* W690-0005 THERMOSTAT - 110V f or use with GA-566 only 37* GA-70 EXTENSION KIT - 5 f t 38 GA-72 HOT AIR EXHAUST KIT

THERMOSTATIC SENSOR CONTROL KIT f or use wit h gd65 onl y

W415-0377 / E / 11.26.07

Page 13

TROUBLE SHOOTING GUIDE

BEFORE ATTEMPTING TO TROUBLESHOOT, PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR REMOVED.

SYMPTOM PROBLEM TEST SOLUTION

Main burner goes out; pilot stays on.

Main burner goes out; pilot goes out.

Pilot goes out when the gas knob is released.

The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermocouple has cooled. Allow approximately 60 seconds for the thermocouple to cool.

Pilot burning; no gas to main burner; gas knob is on 'HI'; wall switch / thermostat is on.

Pilot will not light. - check if pilot can be lit by a match

Pilot goes out while standing; Main burner is in 'OFF' position.

Pilot ﬂ ame is not large enough or not engulﬁ ng the thermopile

Thermopile shorting - clean thermopile connection to the valve. Reconnect.

Remote wall switch wire is too long; too much resistance in the system.

Faulty thermostat or switch. - replace.

Vent safety switch has opened. (Tripped)

Hi Limit switch has opened. (Tripped)

Refer to "MAIN BURNER GOES OUT; PILOT STAYS ON"

Faulty thermocouple. - replace.

System is not correctly purged. Out of propane gas. - ﬁ ll the tank.

Pilot ﬂ ame is not large enough

Pilot ﬂ ame is not engulﬁ ng the thermocouple.

Thermocouple shorting / faulty. - loosen and tighten thermocouple.

Faulty valve.

Themostat or switch is defective.

Wall switch wiring is defective.

Main burner oriﬁ ce is plugged. - remove stoppage in oriﬁ ce.

Faulty valve.

Vent safety switch has opened. (Tripped) Hi Limit switch has opened. (Tripped)

No spark at pilot burner

Spark gap is incorrect

No gas at the pilot burner

Gas piping is undersized. - turn on all gas appliances and see if pilot ﬂ ame ﬂ utters, diminishes or extin-

- turn up pilot ﬂ ame.

- replace pilot assembly.

- replace thermopile / valve.

- shorten wire to correct length or wire gauge.

- Vent has become blocked or disconnected. Correct. See Figure 2.

- Unit has overheated. See Figure 2

- purge the gas line with the glass door open.

- turn up the pilot ﬂ ame.

- gently twist the pilot head to improve the ﬂ ame pattern around the thermocouple.

- clean thermocouple and valve connection.

- replace thermocouple.

- replace.

- connect a jumper wire across the wall switch terminals; if main burner lights, replace switch / thermostat.

- disconnect switch wires & connect a jumper wire across terminals 1 & 3; if the main burner lights, check the wires for defects and / or replace wires.

- replace.

- Vent has become blocked or disconnected. Correct. See Figure 2.

- Unit has overheated. See Figure 2

- check that the wire is connected to the push button ignitor.

- check if the push button ignitor needs tightening.

- replace the wire if the wire insulation is broken or frayed.

- replace the electrode if the ceramic insulator is cracked or broken.

- replace the push button ignitor.

- ﬁ ll the tank.Out of propane gas

- spark gap should be 0.150" to 0.175" (5/32" to 11/64" approx.) from the electrode tip and the pilot burner. To ensure proper electrode location, tighten securing nut (ﬁ nger tight plus 1/4 turn).

- check that the manual valve is turned on.

- check the pilot oriﬁ ce for blockage.

- replace the valve.

- call the gas distributor.

guishes, especially when main burner ignites. Monitor appliance supply working pressure.

- check if supply piping size is to code. Correct all undersized piping.

W415-0377 / E / 11.26.07

Page 14

SYMPTOM PROBLEM TEST SOLUTION

Flames are consistently too large or too small. Carboning occurs.

Carbon is being deposited on glass, logs or combustion chamber surfaces.

White / grey film forms.

Exhaust fumes smelled in room, headaches.

Main burner ﬂ ame is a blue, lazy, transparent ﬂ ame.

Remote wall switch is in "OFF" position; main burner comes on when gas knob is turned to "ON" position.

Unit is over-ﬁ red or under-ﬁ red.

Air shutter has become blocked

Flame is impinging on the logs or combustion chamber.

Sulphur from fuel is being deposited on glass, logs or combustion chamber surfaces.

Fireplace is spilling. - check for chimney blockage

Not enough combustion air - room is in negative pressure; increase fresh air supply

Wall switch is mounted upside down

ing. Remote wall switch wire is

grounding.

Faulty valve.

- check pressure readings: Inlet pressure can be checked by turning screw (A) counter-clockwise 2 or 3 turns and then placing pressure gauge tubing over the test point. Gauge should read 7" (minimum 4.5") water column for natural gas or 13" (11" minimum) water column for propane. Check that main burner is operating on "HI". Outlet pressure can be checked the same as above using screw (B). Gauge should read 3.5" water column for natural gas or 10" water column for propane. Check that main burner is operating on "HI". AFTER TAKING PRESSURE READINGS, BE SURE TO TURN SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT OVERTORQUE. Leak test with a soap and water solution.

- ensure air shutter opening is free of lint or other obstructions.

- check that the logs are correctly positioned.

- open air shutter to increase the primary air.

- check the input rate: check the manifold pressure and oriﬁ ce size as speciﬁ ed by the rating plate values.

- check to ensure proper venting action

- clean the glass with a recommended gas ﬁ replace glass cleaner. DO NOT CLEAN GLASS WHEN HOT.

If deposits are not cleaned off regularly, the glass may become permanently marked.

- check that chimney is installed to building code.

- room is in negative pressure; increase fresh air supply.

- reverse.

- replace.Remote wall switch is ground-

- check for ground (short); repair ground or replace wire.

- replace.

W415-0377 / E / 11.26.07