Napoleon BGNV36N, BGNV36P Installation And Operating Instructions Manual

INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.

CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.

INSTALLATION AND

OPERATING INSTRUCTIONS

CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.22, ANSI Z21.50 RESPECTIVELY FOR VENTED GAS FIREPLACES.

BGNV36N

NATURAL GAS MODEL

BGNV36P

PROPANE GAS MODEL

1

CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.

SAFETY INFORMATION

!

WARNING

If the information in these instructions are
not followed exactly, a fi re or explosion
may result causing property damage,
personal injury or loss of life.

- Do not store or use gasoline or other fl ammable
vapors and liquids in the vicinity of this or any
other appliance.

- WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use
any phone in your building.

• Immediately call your gas supplier from a
neighbour’s phone. Follow the gas supplier’s
instructions.

• If you cannot reach your gas supplier, call the
fi re department.

- Installation and service must be performed by a

qualifi ed installer, service agency or the supplier.

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada /

Phone [phone] • Fax [phone] • www.napoleonfi replaces.com • [e-mail]

$10.00

103 Miller Drive, Crittenden, Kentucky, USA, 41030

1.2A

W415-0275 / E / 07.13.10

2

TABLE OF CONTENTS

1.0 INSTALLATION OVERVIEW 3

2.0 INTRODUCTION 4

3.0 VENTING 8

4.0 INSTALLATION 10

5.0 FRAMING 11

6.0 FINISHING 14

7.0 OPTIONAL BLOWER INSTALLATION 17

8.0 OPERATION 19

9.0 ADJUSTMENTS 20

10.0 MAINTENANCE 21

11.0 REPLACEMENTS 23

12.0 TROUBLE SHOOTING 26

13.0 WARRANTY 28

14.0 SERVICE HISTORY 29

2.1 DIMENSIONS 5

2.2 GENERAL INSTRUCTIONS 5

2.3 GENERAL INFORMATION 6

2.4 RATING PLATE INFORMATION 7

3.1 VENTING SAFETY SWITCH 8

3.2 HIGH LIMIT SWITCH 9

3.3 VENTING ACTION CHECK 9

4.1 GAS INSTALLATION 10

4.2 OPTIONAL WALL SWITCH / THERMOSTAT 10

5.1 MINIMUM CLEARANCE TO COMBUSTIBLES 12

5.2 MINIMUM MANTEL CLEARANCES 13

5.3 NAILING TAB INSTALLATION 13

6.1 DOOR INSTALLATION / REMOVAL 14

6.2 LOG PLACEMENT 15

6.3 CHARCOAL EMBERS 16

6.4 GLOWING EMBERS 16

6.5 LOGO PLACEMENT 16

6.6 LOUVRE INSTALLATION 16

9.1 PILOT BURNER ADJUSTMENT 20

9.2 VENTURI ADJUSTMENT 20

9.3 FLAME CHARACTERISTICS 21

10.1 DOOR GLASS REPLACEMENT 22

10.2 CARE OF GLASS 22

10.3 CARE OF PLATED PARTS 22

NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.

W415-0275 / E / 07.13.10

1.0 INSTALLATION OVERVIEW

Vent, see “VENTING”
section.

Glass, see “DOOR
GLASS REPLACEMENT”
section.

3

Logo, see “LOGO
PLACEMENT” section.

Rating plate, see “RATING PLATE
INFORMATION” section.

Logs, see “LOG PLACEMENT”
section.

Louvres, see “LOUVRE
INSTALLATION” section.

Door, see “DOOR INSTALLATION /
REMOVAL” section.

W415-0275 / E / 07.13.10

4

2.0 INTRODUCTION

• THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED.

• ANY CHANGES OR ALTERATIONS TO THIS APPLIANCE OR IT’S CONTROLS CAN BE
DANGEROUS AND IS PROHIBITED.

• Do not operate appliance before reading and understanding operating instructions. Failure to operate

appliance according to operating instructions could cause fi re or injury.

• Risk of fi re or asphyxiation do not operate appliance with fi xed glass removed.

• Do not connect 110 volts to the control valve.

• Risk of burns. The appliance should be turned off and cooled before servicing.

• Do not install damaged, incomplete or substitute components.

• Risk of cuts and abrasions. Wear protective gloves and safety glasses during installation. Sheet metal

edges may be sharp.

• Do not burn wood or other materials in this appliance.

• Young children should be carefully supervised when they are in the same room as the appliance.

Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier
is recommended if there are at risk individuals in the house. To restrict access to an appliance or stove,
install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the
room and away from hot surfaces.

• Clothing or other fl ammable material should not be placed on or near the appliance.

• Due to high temperatures, the appliance should be located out of traffi c and away from furniture and

draperies.

• Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot

surfaces.

• Even after the appliance is out, the glass and/or screen will remain hot for an extended period of time.

• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children

from hot surfaces. These screens and guards must be fastened to the fl oor.

• Any safety screen or guard removed for servicing must be replaced prior to operating the appliance.

• This appliance is a vented gas-fi red appliance. Do not burn wood or other materials in this appliance.

• It is imperative that the control compartments, burners and circulating blower and its passageway in the

appliance and venting system are kept clean. The appliance and its venting system should be inspected
before use and at least annually by a qualifi ed service person. More frequent cleaning may be required
due to excessive lint from carpeting, bedding material, etc. The appliance area must be kept clear and
free from combustible materials, gasoline and other fl ammable vapors and liquids.

• Under no circumstances should this appliance be modifi ed.

• This appliance must not be connected to a chimney fl ue pipe serving a separate solid fuel burning

appliance.

• Do not use this appliance if any part has been under water. Immediately call a qualifi ed service

technician to inspect the appliance and to replace any part of the control system and any gas control
which has been under water.

• Do not operate the appliance with the glass door removed, cracked or broken. Replacement of the glass

should be done by a licensed or qualifi ed service person.

• Do not strike or slam shut the appliance glass door.

• Only doors / optional fronts certifi ed with the unit are to be installed on the appliance.

• Keep the packaging material out of reach of children and dispose of the material in a safe manner. As

with all plastic bags, these are not toys and should be kept away from children and infants.

• As with any combustion appliance, we recommend having your appliance regularly inspected and

serviced as well as having a Carbon Monoxide Detector installed in the same area to defend you and
your family against Carbon Monoxide.

• Ensure clearances to combustibles are maintained when building a mantel or shelves above the
appliance. Elevated temperatures on the wall or in the air above the appliance can cause melting,
discolouration or damage to decorations, a T.V. or other electronic components.

!

WARNING

3.16A

W415-0275 / E / 07.13.10

2.1 DIMENSIONS

36

3/4"

5

27"

3

32

/8"

2.2 GENERAL INSTRUCTIONS

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT,

WITH THE GLASS DOOR OPENED OR REMOVED.

PROVIDE ADEQUATE CLEARANCE FOR SERVICING AND OPERATING THE APPLIANCE.

NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.

OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48” FROM THE

SURFACES AROUND AND ESPECIALLY ABOVE THE APPLIANCE CAN BECOME HOT. AVOID CONTACT

WHEN THE APPLIANCE IS OPERATING.

4" DIA.

5

1/2"

3"

ELECTRICAL INLET

LEFT SIDE

!

WARNING

PROVIDE ADEQUA TE VENTILA TION.

FRONT FACE OF THE UNIT.

GAS

INLET

18"

36"

7 1/4"

12

13

1/4"

1

/4"

FIRE RISK. EXPLOSION HAZARD.

HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE PRESSURE TESTING

GAS LINE AT TEST PRESSURES ABOVE 1/2 PSIG. CLOSE THE MANUAL SHUT-OFF VALVE BEFORE

PRESSURE TESTING GAS LINE AT TEST PRESSURES EQUAL TO OR LESS THAN 1/2 PSIG.

USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE.

USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS COMPONENTS, VENTING

COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE WARRANTY AND CERTIFICATION.

THIS GAS APPLIANCE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to
conform with local codes. Installation practices vary from region to region and it is important to know the
specifi cs that apply to your area, for example in Massachusetts State:

• This product must be installed by a licensed plumber or gas fi tter when installed within the commonwealth
of Massachusetts.

• The appliance damper must be removed or welded in the open position prior to installation of a appliance
insert or gas log.

• The appliance off valve must be a “T” handle gas cock.

• The fl exible connector must not be longer than 36 inches.

• A Carbon Monoxide detector is required in all rooms containing gas fi red appliances.

• The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent
sealed combustion product.

W415-0275 / E / 07.13.10

6

A
A

The installation must conform with local codes or, in
absence of local codes, the National Gas and Propane
Installation Code CSA B149.1 in Canada, or the National
Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United
States. Suitable for mobile home installation if installed in
accordance with the current standard CAN/CSA Z240MH
Series, for gas equipped mobile homes, in Canada or

NSI Z223.1 and NFPA 54 in the United States.

s long as the required clearance to combustibles is
maintained, the most desirable and benefi cial location for an appliance is in the center of a building, thereby
allowing the most effi cient use of the heat created. The location of windows, doors and the traffi c fl ow in the
room where the appliance is to be located should be considered. If possible, you should choose a location
where the vent will pass through the house without cutting a fl oor or roof joist.

If the appliance is installed directly on carpeting, vinyl tile or other combustible material other than wood
fl ooring, the appliance shall be installed on a metal or wood panel extending the full width and depth.

If the optional fan or blower is installed, the junction box must be electrically connected and grounded in
accordance with local codes, use the current CSA C22.1 Canadian Electrical Code in Canada or the ANSI/
NFPA 70 National Electrical code in the United States.

2.3 GENERAL INFORMATION

FOR YOUR SATISFACTION, THIS APPLIANCE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION
AND QUALITY!

www.ncertied.org

We suggest that our gas
hearth products be installed
and serviced by professionals
who are certied in the U.S.
by the National Fireplace

®

Institute

(NFI) as NFI Gas

Specialists

4.1

BGNV36

NG LP

Altitude (FT) 0-4,500 0-4,500
Max. Input (BTU/HR) 17,000 BTU/hr 17,000 BTU/hr
Min. Inlet Gas Supply Pressure 4.5" Water Column 11" Water Column
Max. Inlet Gas Supply Pressure 7" Water Column 13" Water Column
Manifold Pressure (Under Flow Conditions) 3.5" Water Column 10" Water Column

When the appliance is installed at elevations above 4,500 ft, and in the absence of specifi c recommendations from
the local authority having jurisdiction, the certifi ed high altitude input rating shall be reduced at the rate of 4% for each
additional 1,000 ft.

Expansion / contraction noises during heating up and cooling down cycles are normal and to be expected.
This appliance is approved for bedroom and bed-sitting room installation.
No external electricity (1 10 volts or 24 volts) is required for the gas system operation.

W415-0275 / E / 07.13.10

2.4 RATING PLATE INFORMATION

55

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E'ENCASTRE

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L'EXTENSION

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PSU

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D'ALIMED'A

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ECHAMBRE

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COUCHERUCHER

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TIONTION

REDUITEREDUITE

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(0-1370(0-1370

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//

BCBC

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CERTIFIED UNDER / HOMOLOGUE SELON LES NORMES: CSA 2.22b-2009 & ANSI Z21.50b-2009.

7

VENTED GAS FIREPLACE. APPROVED FOR BEDROOM, AND
BED-SITTING ROOM INSTALLA TION.

MODEL

BGNV36N / BCNV36N

0-4500FT (0-1370m)

17,000 BTU/h
12,000BTU/h

PRESSION AU COLLECTEUR: 3.5" D'UNE COLONNE D'EAU

PRESSION D'ALIMENTATION MINIMALE: 4.5" D'UNE COLONNE D'EAU

PRESSION D'ALIMENTATION MAXIMALE: 7.0" D'UNE COLONNE D'EAU

MANIFOLD PRESSURE: 3.5" WATER COLUMN

MINIMUM SUPPLY PRESSURE: 4.5" W A TER COLUMN

MAXIMUM SUPPLY PRESSURE: 7.0" WATER COLUMN

REFERENCE # W/N 15507

ALTITUDE / ELEV A TION
INPUT / ALIMENTA TION

REDUCED INPUT / ALIMENT A TION REDUITE

D'EA

NOT FOR USE WITH SOLID FUEL. FOR USE WITH GLASS
DOORS CERTIFIED WITH THIS UNIT ONL Y .

WARNING: DO NOT ADD ANY MA TERIAL TO THE APPLIANCE, WHICH WILL COME IN CON-

TACT WITH THE FLAMES, OTHER THAN THAT SUPPLIED BY THE MANUF ACTURER WITH THE
APPLIANCE.

MINIMUM CLEARANCE TO COMBUSTIBLE MA TERIALS /
DEGAGEMENTS MINIMAUX DES MATERIAUX COMBUSTIBLES:

TOP/ DESSUS 0 RECESSED DEPTH / PROFONDEUR D'ENCASTRE 13½"
SIDES / COTES 0 "2UAETNAM / ELTNAM *

BACK / ARRIERE 0

*MAXIMUM HORIZONTAL EXTENSION / L'EXTENSION HORIZONTALE MAXIMALE: 2".

SEE INSTRUCTION MANUAL FOR GREATER EXTENSIONS. REFERER AU MANUEL
D'INSTRUCTION POUR DES EXTENSIONS PLUS GRANDES.

WOLF STEEL LTD.
24 Napoleon Rd. Barrie, Ontario L4M 4Y8 Canada

L'EXTENSION

PPL

B

TIB

D'ENCASTR

A

RIZ

EN

E

"1TNEVE / TNEV0REHCNALP / ROOLF

FOYER A GAZ VENTILE. HOMOLOGUE POUR INST ALLA TION
DANS UNE CHAMBRE A COUCHER, ET UN STUDIO.

MANIFOLD PRESSURE: 10" WATER COLUMN

ANIFOL

RESSURE

PRESSION AU COLLECTEUR: 10" D'UNE COLONNE D'EAU

RESSIO

A

MINIMUM SUPPLY PRESSURE: 11" WA TER COLUMN

INIMU

SUP

PRESSION D'ALIMENTATION MINIMALE: 11" D'UNE COLONNE D'EAU

RESSIO

'ALIME

MAXIMUM SUPPLY PRESSURE: 13" W A TER COLUMN

AXIMU

SUP

PRESSION D'ALIMENTATION MAXIMALE: 13" D'UNE COLONNE D'EAU

RESSIO

UN COMBUSTIBLE SOLIDE NE DOIT PAS ETRE UTILISE
AVEC CET APPAREIL. UTILISER AVEC LES PORTES VITREES
HOMOLOGUEES SEULEMENT A VEC CETTE UNITE.

AVERTISSEMENT: N'AJOUTEZ PAS A CET APP AREIL AUCUN MATERIAU DEV ANT ENTRER

EN CONTACT A VEC LES FLAMMES AUTRE QUE CELUI QUI EST FOURNI A VEC CET APP AREIL
PAR LE FABRICANT.

THE APPLIANCE MUST BE VENTED USING "B" VENT. SEE OWNERS INSTALLA TION MANUAL
FOR VENTING SPECIFICS.

L'APPAREIL DOIT EVACUER SES GAZ EN UTILISANT L'EVENT "B". REFERER AU MANUEL

TALLATION DE PROPRIET AIRE POUR L'EV ACUA TION PRECISE.

D'INS
ELECTRICAL RATING / CLASSIFICA TION: 1 15V 0.82AMP , 60HZ

OPTIONAL FAN KIT / ENSEMBLE DE VENTILA TEUR F ACUL T A TIF: GZ550-KT

SERIAL NUMBER/NO. DE SERIE: BG/BCNV36

VENTILE.

HAMBR

BGNV36P / BCNV36P

BGNV36P

0-4500FT (0-1370m)
17,00

BT

17,000 BTU/h
12,000BTU/h

1

A

MODEL

E

W385-0238 / F

For rating plate location, see “INSTALLATION OVERVIEW” section.
This illustration is for reference only. Refer to the rating plate on the appliance for accurate information.

W415-0275 / E / 07.13.10

8

3.0 VENTING

RISK OF FIRE, MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE.

This is a vented appliance and must be connected to a chimney in accordance with the current installation
codes. In absence of local codes, install to the current CAN/CGA B149 in Canada or to the current National
Fuel Gas Code ANSI Z223.1 in the United States. This model can be common-vented.

A minimum four inch diameter (4" Ø) B-vent or class A vent is required. A minimum 10' vent height is required.
Secure the B-vent to the exhaust collar on the appliance top with 3 screws. In cold climates, the use of a B­vent and an insulated chase is recommended.

Under extreme vent confi gurations, allow several minutes (5-15) for the fl ame to stabilize after ignition. Provide
a means for visually checking the vent connection to the appliance after the appliance is installed.

3.1 VENTING SAFETY SWITCH

TAMPERING WITH THE SAFETY SWITCH CAN RESULT IN CARBON MONOXIDE POISONING AND

!

WARNING

!

WARNING

POSSIBLE DEATH.

This thermally activated switch, located in front of the draft
hood, senses an increase in temperature and acts as a
safety shut-off, see "A". It shuts down the gas to the main
burner in the event of a severe downdraft of air or a blocked
or disconnected chimney fl ue. If the fl ue is blocked or has
no "draw", the safety switch will automatically shut off the
supply of gas to the main burner within 10 minutes.

This switch must be manually reset by depressing the
plunger.

PLUNGER

A

HI LIMIT
SWITCH

1
2
3

W415-0275 / E / 07.13.10

B

3.2 HIGH LIMIT SWITCH

This thermally activated switch, located in front of
the draft hood, senses an increase in temperature
and acts as a safety shut-off (See 'A'). It shuts
down the gas to the main burner in the unlikely
event of the appliance overheating. The HI Limit
switch will automatically reset after the appliance
has cooled down, resuming gas fl ow to the main
burner.

3.3 VENTING ACTION CHECK

A test for correct venting action must be made before the installed appliance can be left with the cus­tomer.

Follow the procedure below:

3.3.1 Close all doors and windows in the room / start exhaust fans in the home /
turn the appliance blower off (if so equipped).

3.3.2 Set controls to "high" and light the appliance.

3.3.3 Wait 5 minutes. Light a match and hold to the front of the draft hood.

Venting action is satisfactory, if smoke and fl ames are drawn into the draft hood.

VENT SAFETY
SWITCH

THERMOSTAT OR
WALL SWITCH

9

HIGH LIMIT
SWITCH

VALVE

Venting action is unsatisfactory, if the smoke spills back, and the fl ame splays

outward. If venting action is unsatisfactory, turn off the appliance, wait 10 minutes
and try again. If the smoke is still not drawn into the draft hood, turn the appliance
off and check for vent blockage or restriction. If necessary, consult with a qualifi ed
inspector.

The Vent Safety or Hi Limit switches must not be adjusted or disabled.
In the event that either switch or any associated parts are exchanged, only
original manufacturer's parts may be used.

W415-0275 / E / 07.13.10

10

4.0 INSTALLATION

4.1 GAS INSTALLATION

RISK OF FIRE, EXPLOSION OR ASPHYXIATION. ENSURE THERE ARE NO IGNITION SOURCES SUCH AS

SUPPORT GAS CONTROL WHEN ATTACHING GAS SUPPLY PIPE TO PREVENT DAMAGING GAS LINE.

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT
WITH THE GLASS DOOR OPENED OR REMOVED. PURGING OF THE GAS SUPPLY LINE SHOULD BE

PERFORMED BY A QUALIFIED SERVICE TECHNICIAN. ASSURE THAT A CONTINUOUS GAS FLOW IS AT

THE BURNER BEFORE CLOSING THE DOOR. ENSURE ADEQUATE VENTILATION. FOR GAS AND

ELECTRICAL LOCATIONS, SEE “DIMENSION” SECTION.

ALL GAS CONNECTIONS MUST BE CONTAINED WITHIN THE APPLIANCE WHEN COMPLETE.

HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE TESTING GAS

VALVE SETTINGS HAVE BEEN FACTORY SET, DO NOT CHANGE.

Installation and servicing to be done by a qualifi ed installer. Do not use open fl ame.

4.1.1

• Move the appliance into position and secure.

!

WARNING

SPARKS OR OPEN FLAMES.

LINE AT TEST PRESSURES ABOVE 1/2 PSIG.

4.1.2

• If equipped with a fl ex connector the appliance is designed to accept a 1/2” gas supply. Without the
connector it is designed to accept a 3/8” gas supply. The appliance is equipped with a manual shut off
valve to turn off the gas supply to the appliance.

4.1.3

• Connect the gas supply in accordance to local codes. In the absence of local codes, install to the
current CAN/CSA-B149.1 Installation Code in Canada or to the current National Fuel Gas Code, ANSI
Z223.1 / NFPA 54 in the United States.

4.1.4

• When fl exing any gas line, support the gas valve so that the lines are not bent or kinked.

4.1.5

• The gas line fl ex-connector should be installed to provide suffi cient movement for shifting the burner
assembly on it’s side to aid with servicing components.

4.1.6

• Check for gas leaks by brushing on a soap and water solution.

4.2 OPTIONAL WALL SWITCH / THERMOSTAT

!

WARNING

DO NOT CONNECT EITHER THE WALL SWITCH, THERMOSTAT OR GAS VALVE DIRECTLY TO 110

VOLT ELECTRICITY.

For ease of accessibility, an optional remote wall switch or millivolt thermostat may be installed in a convenient
location. Route a 2 strand, solid core millivolt wire from the valve to the wall switch or millivolt thermostat. The
recommended maximum lead length depends on wire size:
WIRE SIZE MAX. LENGTH
14 gauge 100 feet
16 gauge 60 feet
18 gauge 40 feet

Disconnect the existing wires from terminals 1 and 3 (from the
ON/OFF switch) and replace with the leads from the wall switch / millivolt thermostat.

30.1A

3

2

1

50.1

W415-0275 / E / 07.13.10