Napoleon BGD90NT, BGD90PT Operating Instructions Manual

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Page 1

INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.

CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.

INSTALLATION AND

OPERATING INSTRUCTIONS

CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.22, ANSI Z21.50 FOR VENTED GAS FIREPLACES.

CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.

SAFETY INFORMATION

WARNING

If the information in these instructions are not followed exactly, a ﬁ re or explosion may result causing property damage, personal injury or loss of life.

BGD90NT

NATURAL GAS

BGD90PT

PROPANE

- Do not store or use gasoline or other ﬂ ammable vapors and liquids in the vicinity of this or any other appliance.

- WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the ﬁ re department.

- Installation and service must be performed by a

qualiﬁ ed installer, service agency or the supplier.

This appliance may be installed as an OEM installation in manufactured home (USA only) or mobile home and must be installed in accordance with the manufacturer’s instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, in the United States or the Standard for Installation in Mobile Homes, CAN/CSA Z240 MH, in Canada.

This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is supplied with the appliance.

WARNING

HOT GLASS WILL CAUSE

BURNS.

DO NOT TOUCH GLASS UNTIL

COOLED.

NEVER ALLOW CHILDREN TO

TOUCH GLASS.

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada /

103 Miller Drive, Crittenden, Kentucky, USA, 41030

Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonﬁ replaces.com • ask@napoleonproducts.com

$10.00

1.28A

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Page 2

TABLE OF CONTENTS

1.0 INSTALLATION OVERVIEW 3

2.0 INTRODUCTION 4

3.0 VENTING 8

4.0 INSTALLATION 16

5.0 FRAMING 22

6.0 ELECTRICAL CONNECTION 28

7.0 FINISHING 30

8.0 REMOTE AND VALVE ACCESS 36

9.0 OPERATION 38

10.0 OPERATING INSTRUCTIONS 42

11.0 ADJUSTMENTS 43

12.0 MAINTENANCE 45

13.0 REPLACEMENTS 47

14.0 TROUBLE SHOOTING 51

15.0 WARRANTY 54

16.0 SERVICE HISTORY 55

NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.

2.1 DIMENSIONS 5

2.2 GENERAL INSTRUCTIONS 5

2.3 GENERAL INFORMATION 6

2.4 RATING PLATE INFORMATION 7

3.1 VENTING LENGTHS AND COMPONENTS 8

3.2 TYPICAL VENT INSTALLATION 9

3.3 VENT TERMINAL CLEARANCES 10

3.4 VENTING APPLICATION FLOW CHART 11

3.5 DEFINITIONS 11

3.6 ELBOW VENT LENGTH VALUES 11

3.7 TOP EXIT HORIZONTAL TERMINATION 12

3.8 TOP EXIT VERTICAL TERMINATION 14

4.1 WALL AND CEILING PROTECTION 16

4.1.1 HORIZONTAL INSTALLATION 17

4.1.2 VERTICAL INSTALLATION 17

4.2 USING FLEXIBLE VENT COMPONENTS 18

4.2.1 HORIZONTAL AIR TERMINAL INSTALLATION 18

4.2.2 VERTICAL AIR TERMINAL INSTALLATION 19

4.2.3 APPLIANCE VENT CONNECTION 20

4.3 MOBILE HOME INSTALLATION 20

4.4 GAS INSTALLATION 21

5.1 MINIMUM CLEARANCE TO COMBUSTIBLES 24

5.2 MINIMUM ENCLOSURE CLEARANCES 26

5.3 MINIMUM MANTEL CLEARANCES 27

6.1 RECEPTACLE WIRING DIAGRAM 29

6.2 OPTIONAL BLOWER INSTALLATION 29

7.1 DOOR REMOVAL 30

7.2 LOG SHIPPING BRACKET 32

7.3 BRICK PANEL INSTALLATION 32

7.4 ANDIRON PLACEMENT 33

7.5 LOG PLACEMENT 34

7.6 CHARCOAL EMBERS 35

7.7 VERMICULITE 35

7.8 GLOWING EMBERS 35

8.1 INNER ACCESS PANEL 36

8.2 BULKHEAD ACCESS PLATE 36

8.3 REMOTE RECEIVER REMOVAL 36

8.4 CONTROL MODULE REMOVAL 37

8.5 VALVE REMOVAL 37

8.6 “AUTO SPARK” BATTERY REMOVAL 37

9.1 GENERAL TRANSMITTER LAYOUT 38

9.2 APPLIANCE OPERATION 38

9.3 HAND HELD REMOTE OPERATIONS 38

9.4 TEMPERATURE DISPLAY 39

9.5 ROOM THERMOSTAT 39

9.6 SMART THERMOSTAT 39

9.7 FLAME HEIGHT 39

9.8 FAN SPEED 40

9.9 CHILD PROOF FUNCTION 40

9.10 NIGHT LIGHTS

9.11 LOW BATTERY / MANUAL BYPASS 40

9.12 IN THE EVENT OF A POWER FAILURE 41

9.13 CONTROL MODULE 41

9.14 TIMED BLOWER 41

11.1 PILOT BURNER ADJUSTMENT 43

11.2 VENTURI ADJUSTMENT 43

11.3 FLAME CHARACTERISTICS 44

11.4 RESTRICTING VERTICAL VENTS 44

12.1 CARE OF GLASS 45

12.2 GLASS / DOOR REPLACEMENT 46

12.3 NIGHT LIGHTTM REPLACEMENT 46

TM 40

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1.0 INSTALLATION OVERVIEW

See the section “FRAMING” for Non-combustible material

See the section “MINIMUM MANTEL CLEARANCES”

See the section “FRAMING” and “MINIMUM ENCLOSURE CLEARANCES” for Drywall (or other combustible material)

See the section “VENTING” and “INSTALLATION”

See the section

“FRAMING”

See the section “FRAMING”

Side Wall

Rating plate, see “RATING PLATE INFORMATION” section.

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2.0 INTRODUCTION

• THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED.

• ANY CHANGES TO THIS APPLIANCE OR IT’S CONTROLS CAN BE DANGEROUS AND IS PROHIBITED.

• Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause ﬁ re or injury.

• Risk of ﬁ re or asphyxiation do not operate appliance with ﬁ xed glass removed.

• Do not connect 110 volts to the control valve.

• Risk of burns. The appliance should be turned off and cooled before servicing.

• Do not install damaged, incomplete or substitute components.

• Risk of cuts and abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges may be sharp.

• Do not burn wood or other materials in this appliance.

• Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition.

• Young children should be carefully supervised when they are in the same room as the appliance.

young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to an appliance or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

• Clothing or other ﬂ ammable material should not be placed on or near the appliance.

• Due to high temperatures, the appliance should be located out of trafﬁ c and away from furniture and draperies.

• Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.

• Even after the appliance is out, the glass and/or screen will remain hot for an extended period of time.

• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces. These screens and guards must be fastened to the ﬂ oor.

• Any safety screen or guard removed for servicing must be replaced prior to operating the appliance.

• The appliance is a vented gas-ﬁ red appliance. Do not burn wood or other materials in the appliance.

• It is imperative that the control compartments, burners and circulating blower and its passageway in the appliance and venting system are kept clean. The appliance and its venting system should be inspected before use and at least annually by a qualiﬁ ed service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The appliance area must be kept clear and free from combustible materials, gasoline and other ﬂ ammable vapors and liquids.

• Under no circumstances should this appliance be modiﬁ ed.

• This appliance must not be connected to a chimney ﬂ ue pipe serving a separate solid fuel burning appliance.

• Do not use this appliance if any part has been under water. Immediately call a qualiﬁ ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

• Do not operate the appliance with the glass door removed, cracked or broken. Replacement of the glass should be done by a licensed or qualiﬁ ed service person.

• Do not strike or slam shut the appliance glass door.

• When equipped with pressure relief doors, they must be kept closed while the appliance is operating to prevent exhaust fumes containing carbon monoxide, from entering into the home. Temperatures of the exhaust escaping through these openings can also cause the surrounding combustible materials to overheat and catch ﬁ re.Only doors / optional fronts certiﬁ ed with the unit are to be installed on the appliance.

• Only doors / optional fronts certiﬁ ed with the unit are to be installed on the appliance.

• Keep the packaging material out of reach of children and dispose of the material in a safe manner. As with all plastic bags, these are not toys and should be kept away from children and infants.

• As with any combustion appliance, we recommend having your appliance regularly inspected and serviced as well as having a Carbon Monoxide Detector installed in the same area to defend you and your family against Carbon Monoxide.

• Ensure clearances to combustibles are maintained when building a mantel or shelves above the appliance. Elevated

temperatures on the wall or in the air above the appliance can cause melting, discolouration or damage to decorations, a T.V. or other electronic components.

• This appliance uses and requires a fast acting thermocouple. Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd.

WARNING

Toddlers,

3.1C

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Page 5

2.1 DIMENSIONS

2.2 GENERAL INSTRUCTIONS

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT,

WITH THE GLASS DOOR OPENED OR REMOVED.

WARNING

PROVIDE ADEQUATE CLEARANCE FOR SERVICING AND OPERATING THE APPLIANCE.

PROVIDE ADEQUA TE VENTILA TION.

NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.

OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48” FROM THE

FRONT FACE OF THE UNIT.

SURFACES AROUND AND ESPECIALLY ABOVE THE APPLIANCE CAN BECOME HOT. AVOID CONTACT

WHEN THE APPLIANCE IS OPERATING.

FIRE RISK. EXPLOSION HAZARD.

HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE PRESSURE TESTING GAS

LINE AT TEST PRESSURES ABOVE 1/2 PSIG. CLOSE THE MANUAL SHUT-OFF VALVE BEFORE PRESSURE

TESTING GAS LINE AT TEST PRESSURES EQUAL TO OR LESS THAN 1/2 PSIG.

USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE.

USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS COMPONENTS, VENTING

COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE WARRANTY AND CERTIFICATION.

THIS GAS APPLIANCE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to

conform with local codes. Installation practices vary from region to region and it is important to know the speciﬁ cs that apply to your area, for example in Massachusetts State:

• This product must be installed by a licensed plumber or gas ﬁ tter when installed within the commonwealth of Massachusetts.

• The appliance damper must be removed or welded in the open position prior to installation of a appliance insert or gas log.

• The appliance off valve must be a “T” handle gas cock.

• The ﬂ exible connector must not be longer than 36 inches.

• A Carbon Monoxide detector is required in all rooms containing gas ﬁ red appliances.

• The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product.

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The installation must conform with local codes or, in absence of local codes, the National Gas and Propane Installation Code CSA B149.1 in Canada, or the National Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United States. Suitable for mobile home installation if installed in accordance with the current standard CAN/CSA Z240MH Series, for gas equipped mobile homes, in Canada or

NSI Z223.1 and NFPA 54 in the United States.

www.ncertied.org

s long as the required clearance to combustibles is maintained, the most desirable and beneﬁ cial location for an appliance is in the center of a building, thereby allowing the most efﬁ cient use of the heat created. The location of windows, doors and the trafﬁ c ﬂ ow in the room where the appliance is to be located should be considered. If possible, you should choose a location where the vent will pass through the house without cutting a ﬂ oor or roof joist.

If the appliance is installed directly on carpeting, vinyl tile or other combustible material other than wood ﬂ ooring, the appliance shall be installed on a metal or wood panel extending the full width and depth.

Some appliances have optional fans or blowers. If an optional fan or blower is installed, the junction box must be electrically connected and grounded in accordance with local codes, use the current CSA C22.1 Canadian Electrical Code in Canada or the ANSI/NFPA 70 National Electrical code in the United States.

NOTE: Non-combustible ﬁ nishing material (i.e. Cement board, brick, stone, tile) must be used to ﬁ nish the front of the appliance.

We suggest that our gas hearth products be installed and serviced by professionals who are certied in the U.S. by the National Fireplace

Institute

(NFI) as NFI Gas

Specialists

4.1A

2.3 GENERAL INFORMATION

FOR YOUR SATISFACTION, THIS APPLIANCE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY!

NG LP

Altitude (FT) 0-4,500 0-4,500

Max. Input (BTU/HR) 50,000 50,000

Max. Output Steady State (BTU/HR) 33,540 34,000

Efﬁ ciency (w/the fan on) 63% 61%

Min. Inlet Gas Supply Pressure 4.5" Water Column 11" Water Column

Max. Inlet Gas Supply Pressure 7" Water Column 13" Water Column

Manifold Pressure (Under Flow Conditions) 3.5" Water Column 10" Water Column

This appliance is approved for bathroom, bedroom and bed-sitting room installations and is certiﬁ ed for mobile home installation. The natural gas model can only be installed in a mobile home that is permanently positioned on its site and fueled with natural gas.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless kit is used. Not external electricity (110 volts or 24 volts) is required for the gas system operation.

Expansion / contraction noised during heating up and cooling down cycles are normal and are to be expected. Change in ﬂ ame appearance from “HI” to “LO” is more evident in natural gas than in propane.

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2.4 RATING PLATE INFORMATION

/ APPAREIL DE CHAUFFAGE ALIM

ON IF INSTALLED IN ACCORDANCE WITH

IS US STANDARD IS NOT APPLICA

PLATE AND MAY BE INSTAL

ET UN STUDIO. APPROPRIÉ POUR INSTALLATION DAN

UR AU CANADA OU AUX ÉTATS-UNIS DE LA NORME D

APPLIQUÉE, SE RÉFÉRER A LA NORME RELATIVE

501A.

ADA

DE / ÉLÉVAT

T / ALIMENTA TION

INPUT / ALIMENTA TION RÉDUIT

EAU

(0-137

NG THE APPROPRIATE

TS. SEE OWNERS INSTALLATION MANUAL

G SPECIFICS. PROPER REINSTALLATION

NECESSARY AFTER SERVICING THE VENT

KE SY

SERIAL NUMBER/NO.

90PT

MANIFOLD PRESSURE /

PRESSION AU COLLECTEUR

MINIMUM SUPPLY PRESSURE /

SSION D'ALIMENTATION MINIMALE

AXIMUM SUPPLY PRESS

PRESSION D'ALIMENTATION MA

PROPANE MOD

INSTALLER: It is your responsibility to check off the appropriate box on the rating plate according to the model, venting and gas type of the appliance.

For rating plate location, see “INSTALLATION OVERVIEW” section.

This illustration is for reference only. Refer to the rating plate on the appliance for accurate information.

CERTIFIED UNDER / HOMOLOGUE SELON LES NORMES: CSA 2.33-2009, ANSI 21.88-2009 VENTED GAS FIREPLACE HEATER / APPAREIL DE CHAUFFAGE ALIMENTÉ AU GAZ ET VENTILÉ

GAS FIRE VENTED DECORATIVE APPLIANCE. APPROVED FOR BEDROOM, BATHROOM AND BED-SITTING ROOM INSTALLATION. CERTIFIED FOR MOBILE HOME INST ALLATION IF INSTALLED IN ACCORDANCE WITH THE CURRENT STANDARD CAN/CSA Z240MH SERIES GAS EQUIPPED MOBILE HOMES, IN CANADA OR IN THE UNITED STATES THE MANUFACTURED HOME CONSTRUCTION AND SAFETY STANDARD, TITLE 24 CFR, PART 3280. WHEN THIS US STANDARD IS NOT APPLICABLE USE THE STANDARD FOR FIRE SAFETY CRITERIA FOR MANUFACTURED HOME INSTALLATIONS, SITES AND COMMUNITIES, ANSI / NFPA 501A. THIS APPLIANCE IS ONLY FOR USE WITH THE TYPE (S) OF GAS INDICATED ON THE RATING PLATE AND MAY BE INSTALLED IN AN AFTER MARKET, PERMANENTLY LOCATED, MANUFACTURED HOME OR MOBILE HOME, WHERE NOT PROHIBITED BY LOCAL CODES. FOYER DE CHAUFFAGE AU GAZ AVEC ÉVACUATION. HOMOLOGUÉ POUR INSTALLATION DANS UNE CHAMBRE À COUCHER, UNE SALLE DE BAIN ET UN STUDIO. APPROPRIÉ POUR INSTALLATION DANS UNE MAISON MOBILE SI

9700539 (WSL) 4001657 (NGZ) 4001658 (NAC) 4001659 (WUSA)

VENTED GAS FIREPLACE NOT FOR USE WITH SOLID FUEL. FOR USE WITH GLASS DOORS CERTIFIED WITH THIS UNIT ONLY. WARNING:

THE APPLIANCE, WHICH WILL COME IN CONTACT WITH THE FLAMES, OTHER THAN THAT SUPPLIED BY THE MANUFACTURER WITH THE APPLIANCE.

MINIMUM CLEARANCE TO COMBUSTIBLE MATERIALS:

TOP 0 RECESSED DEPTH 29 1/2" FLOOR 0 VENT 2" SIDES 0 MANTEL 4" * BACK 0 TOP, SIDES & BACK: PER STAND OFF SPACERS FOR FRAMING MATERIALS. FOR FINISHING MATERIALS SEE OWNERS MANUAL * MAXIMUM HORIZONTAL EXTENSION. SEE INSTRUCTION MANUAL FOR GREATER EXTENSIONS. SEE OWNER'S INSTRUCTION MANUAL FOR MINIMUM AND MAXIMUM VENT LENGTHS. ELECTRICAL RATING: 115V 0.82AMP, 60HZ

WOLF STEEL LTD.

24 NAPOLEON ROAD. BARRIE, ONTARIO L4M 0G8 CANADA

SON INSTALLATION CONFORME AUX EXIGENCES DE LA NORME CAN/CSA Z240MH SÉRIE DE MAISONS MOBILES ÉQUIPÉES AU GAZ, EN VIGUEUR AU CANADA OU AUX ÉT ATS-UNIS DE LA NORME DE SECURITÉ ET DE CONSTRUCTION DE MAISONS MANUFACTURÉES, TITRE 24 CFR, SECTION 3280. DANS LE CAS OU CETTE NORME D'ÉTATS-UNIS NE PEUT ÊTRE APPLIQUÉE, SE RÉFÉRER A LA NORME RELATIVE AU CRITÈRE DE MESURES DE SÉCURITÉ CONTRE L'INCENDIE POUR LES INSTALLATIONS DANS LES MAISONS MANUFACTURÉS, LES SITES ET LES COMMUNAUTÉS, ANSI/NFPA 501A.

NATURAL MODELS PROPANE MODELS

DO NOT ADD ANY MATERIAL TO

GD90NT

3.5" WATER COLUMN/D'UNE COLONNE D'EAU

4.5" WATER COLUMN/D'UNE COLONNE D'EAU

7.0" WATER COLUMN/D'UNE COLONNE D'EAU

THE APPLIANCE MUST BE VENTED USING THE APPROPRIATE

WOLF STEEL VENT KITS. SEE OWNERS INSTALLATION MANUAL

FOR VENTING SPECIFICS. PROPER REINSTALLATION AND

RESEALING IS NECESSARY AFTER SERVICING THE VENT-AIR

BGD90NT

0-4500FT (0-1370M)

50, 000 BTU/H 37, 000 BTU/H

SERIAL NUMBER/NO. DE SÉRIE: GD/BGD90

ALTITUDE / ÉLÉVATION INPUT / ALIMENTA TION

REDUCED INPUT / ALIMENTA TION RÉDUITE

MANIFOLD PRESSURE /

PRESSION AU COLLECTEUR

MINIMUM SUPPLY PRESSURE /

PRESSION D'ALIMENTATION MINIMALE

MAXIMUM SUPPLY PRESSURE /

PRESSION D'ALIMENTATION MAXIMALE

L'APPAREIL DOIT ÉVACUER SES GAZ EN UTILISANT L'ENSEMBLE D'ÉVACUATION PROPRE A WOLF STEEL. RÉFÉRER AU MANUEL D'INSTALLATION DE PROPRIÉTAIRE POUR L'ÉVACUATION PRÉCISE. IL EST IMPORTANT DE BIEN RÉINSTALLER ET

INTAKE SYSTEM.

RESCELLER L'ÉVENT APRÈS AVOIR ASSURÉ LE MAINTIEN DU SYSTÉME DE PRISE D'AIR.

BGD90PT

0-4500FT (0-1370M) 50, 000 BTU/H 37, 000 BTH/H

10" WATER COLUMN/D'UNE COLONNE D'EAU

11" WA TER COLUMN/D'UNE COLONNE D'EAU

13" WATER COLUMN/ D'UNE COLONNE D'EAU

GD90PT

UN COMBUSTIBLE SOLIDE NE DOIT PAS ÊTRÉ UTILISÉ AVEC CET APPAREIL. UTILISER AVEC LES PORTES VITRÉES HOMOLOGUÉES SEULEMENT AVEC CETTE UNITÉ.

AVERTISSEMENT:

APPAREIL AUCUN MATÉRIAU DEVANT ENTRER EN CONTACT AVEC LES FLAMMES AUTRE QUE CELUI QUI EST FOURNI AVEC CET APPAREIL PAR LE FABRICANT.

DÉGAGEMENTS MINIMAUX DES MATÉRIAUX COMBUSTIBLES:

DESSUS 0 PROFONDEUR D'ENCASTRÉ 29 1/2" PLANCHER 0 ÉVENT 2" CÔTES 0 MANTEAU 4" * ARRIÉRE 0 DESSUS, COTÉS & ARRIÈRE: SELON LES ESPACEURS DE DÉGAGEMENT POUR LES MATÉRIAUX D'OSSATURE SELON LE MANUEL DE PROPRIÉTAIRE POUR LES MATÉRIAUX DE FINITION. * L'EXTENSION HORIZONTALE MAXIMALE: 2". RÉFÉRER AU MANUEL D'INSTRUCTION POUR DES EXTENSIONS PLUS GRANDES. RÉFÉRER AU MANUEL D'INSTALLA TION DE PROPRIÉTAIRE. CLASSIFICATION: 115V 0.82AMP, 60HZ

N'AJOUTEZ PAS A CET

W385-0345 / F

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Page 8

3.0 VENTING

RISK OF FIRE, MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE.

IF VENTING IS INCLUDED WITH SPACERS THE VENT SYSTEM MUST BE SUPPORTED EVERY 3 FEET

FOR BOTH VERTICAL AND HORIZONTAL RUNS. USE SUPPORTS OR EQUIVALENT

NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE REQUIRED CLEARANCE FROM

COMBUSTIBLES. USE WOLF STEEL LTD. SUPPORT RING ASSEMBLY W010-0370 OR EQUIVALENT

NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE MINIMUM CLEARANCE TO COMBUSTIBLES

FOR BOTH VERTICAL AND HORIZONTAL RUNS. SPACERS ARE ATTACHED TO THE INNER PIPE AT

PREDETERMINED INTERVALS TO MAINTAIN AN EVEN AIR GAP TO THE OUTER PIPE. THIS GAP IS REQUIRED FOR SAFE OPERATION. A SPACER IS REQUIRED AT THE START, MIDDLE AND END OF

EACH ELBOW TO ENSURE THIS GAP IS MAINTAINED. THESE SPACERS MUST NOT BE REMOVED.

For safe and proper operation of the ﬁ replace follow the venting instruction exactly. Deviation from the minimum vertical vent length can create difﬁ culty in burner start-up and/or carboning. Under extreme vent conﬁ gurations, allow several minutes (5-15) for the ﬂ ame to stabilize after ignition. Provide a means for visually checking the vent connection to the ﬁ replace after the ﬁ replace is installed. Use a ﬁ restop, vent pipe shield or attic insulation shield when penetrating interior walls, ﬂ oor or ceiling.

WARNING

This ﬁ replaces uses 8” exhaust / 10” air intake vent pipe system.

Refer to the section applicable to your installation.

NOTE: If for any reason the vent air intake system is disassembled; reinstall per the instructions provided for the initial installation.

3.1 VENTING LENGTHS AND COMPONENTS

For vent systems that provide seals on the inner exhaust ﬂ ue, only the outer air intake joints must be sealed using a red high temperature silicone (RTV). This same sealant may be used on both the inner exhaust and outer intake vent pipe joints of all other approved vent systems except for the exhaust vent pipe connection to the ﬁ replace ﬂ ue collar which must be sealed using the black high temperature sealant Mill Pac.

When using Wolf Steel venting components, use only approved Wolf Steel ﬂ exible components with the

following termination kits: wall terminal kit GD622R, or 1/12 to 7/12 pitch roof terminal kit GD610, 8/12 to 12/12 roof terminal kit GD611 or ﬂ at roof terminal kit GD612. With ﬂ exible venting, in conjunction with the various terminations, use either the 5 foot vent kit GD620 or the 10 foot vent kit GD630.

For optimum ﬂ ame appearance and ﬁ replace performance, keep the vent length and number of elbows to a minimum. The air terminal must remain unobstructed at all times. Examine the air terminal at least once a year to verify that it is unobstructed and undamaged.

The minimum allowable vertical vent length is 3 feet maximum allowable vertical vent length is 40 feet. The maximum number of allowable 8” vent connections is three horizontally or vertically (excluding the ﬁ replace and the air terminal connections).

When venting, the horizontal run must be kept to a minimum of 36“ or a maximum of 20 feet. If a 20 foot horizontal run is required, the ﬁ replace must have a minimum vertical rise immediately off the ﬁ replace of 57”. When terminating vertically, the vertical rise is a minimum 36“ and a maximum 40 feet above the ﬁ replace.

7.3A

For optimum performance, it is recommended that all horizontal runs have a minimum 1/4” rise per foot. Provide a means for visually checking the vent connection to the ﬁ replace after the ﬁ replace is installed. Do not allow the inside liner to bunch up on horizontal or vertical runs and elbows. Keep it pulled tight. A 3/4” air gap between the inner and outer liner all around is required for safe operation. Use a ﬁ restop when penetrating interior walls, ﬂ oor or ceiling.

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8.4

Page 9

3.2 TYPICAL VENT INSTALLATION

16” MINIMUM

16 1/4”

MINIMUM

70 1/4”

24” MAXIMUM

3 FEET

MINIMUM

40 FEET

MAXIMUM

86 1/2”

MINIMUM

PLUS RISE*

70 1/4”

* See “VENTING” section

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Page 10

3.3 VENT TERMINAL CLEARANCES

COVERED BALCONY APPLICATIONS

MIN

MAX

= 3 feet

= 2 x

  feet

ACTUAL

INSTALLATIONS

CANADA U.S.A. A 12” 12” Clearance above grade, veranda porch, deck or balcony. B 12”

9”

Clearance to windows or doors that open.

C 12” * 12” * Clearance to permanently closed windows.

D 18” ** 18” **

Vertical clearance to ventilated sofﬁ ts located above the terminal within a horizontal distance of 2’ from the centerline of the terminal.

E 12” ** 12” ** Clearance to unventilated sofﬁ t.

F 0” 0” Clearance to an outside corner wall.

H 3’ 3’ ****

0” *** 0” *** Clearance to an inside non-combustible corner wall or protruding non-combustible obstructions (chimney, etc.).

2” *** 2” *** Clearance to an inside combustible corner wall or protruding combustible obstructions (vent chase, etc.).

Clearance to each side of the centerline extended above the meter / regulator assembly to a maximum vertical distance of 15’.

I 3’ 3’ **** Clearance to a service regulator vent outlet.

J 12” 9” Clearance to a non-mechanical air supply inlet to the building or a combustion air inlet to any other appliance.

K 6’ 3’ Clearance to a mechanical air supply inlet.

L 7’ ‡ 7’ **** Clearance above a paved sidewalk or paved driveway located on public property. M 12” †† 12” **** Clearance under a veranda, porch, deck or balcony. N 16” 16” Clearance above the roof. O 2’ †* 2’ †* Clearance from an adjacent wall including neighbouring buildings.

P 8’ 8’ Roof must be non-combustible without openings. Q 3’ 3’ See chart for wider wall dimensions.

R 6’ 6’

The terminal shall not be located less than 6 feet under a window that opens on a horizontal plane in a structure with three walls and a roof.

* Recommended to prevent condensation on windows and thermal breakage

** It is recommended to maximize the distance to vinyl clad sofﬁ ts.

*** The periscope requires a minimum 18” clearance from an inside corner.

**** This is a recommended distance. For additional requirements check local codes.

† 3 feet above if within 10 feet horizontally.

‡ A vent shall not terminate where it may cause hazardous frost or ice accumulations on adjacent property surfaces.

†† Permitted only if the veranda, porch, or deck is fully open on a minimum of two sides beneath the ﬂ oor.

†* Recommended to prevent recirculation of exhaust products. For additional requirements check local codes.

See chart for deeper wall dimensions. The terminal shall not be installed on any wall that has an opening between the terminal and the open side of the structure.

12.3B

W415-0826 / B / 07.11.11

Page 11

3.4 VENTING APPLICATION FLOW CHART

Horizontal Termination

Vertical rise is equal

to or greater than

the horizontal run

Horizontal run +

vertical rise to

maximum of 40 feet

3.5 DEFINITIONS

For the following symbols used in the venting calculations and examples are: > - greater than > - equal to or greater than < - less than < - equal to or less than HT - total of both horizontal vent lengths (Hr) and offsets (Ho) in feet HR - combined horizontal vent lengths in feet HO - offset factor: .03 (total degrees of offset - 90°*) in feet VT - combined vertical vent lengths in feet

Vertical rise is less than horizontal run

Horizontal run +

vertical rise to

maximum of 24.75

feet

4.2 times the

vertical rise equal to

or greater than the

horizontal run

Vertical Termination

Vertical rise is equal

to or greater than

the horizontal run

Horizontal run +

vertical rise to

maximum of 40 feet

Vertical rise is less than horizontal run

Horizontal run +

vertical rise to

maximum of 40 feet

3 times the vertical

rise equal to or

greater than the

horizontal run

13.1

14.1

3.6 ELBOW VENT LENGTH VALUES

FEET INCHES

1° 0.03 0.5 15° 0.45 6.0 30° 0.9 11.0 45° 1.35 16.0 90°* 2.7 32.0

* The ﬁ rst 90° offset has a zero value and is shown in the formula as - 90°

15.1

W415-0826 / C / 07.11.11

Page 12

3.7 TOP EXIT HORIZONTAL TERMINATION

(HT) < (VT)

Simple venting conﬁ guration (only one 90° elbow)

See graph to determine the required vertical

rise VT for the required horizontal run HT.

REQUIRED

VERTICAL

RISE IN

FEET VT

2.5 5 7.5 10 12.5 15

HORIZONTAL VENT RUN PLUS OFFSET IN

FEET H

The shaded area within the lines represents

acceptable values for HT and V

For vent conﬁ gurations requiring more than one 90° elbow, the following formulas apply: Formula 1: HT < V

Formula 2: HT + VT < 40 feet

Example: V

= 3 FT

= 8 FT

VT = V1 + V H

= 2.5 FT

= 2 FT

HR = H1 + H H

= .03 (three 90° elbows - 90°) = .03 (270° - 90°) = 5.4 FT

= 3 FT + 8 FT = 11 FT

= 2.5 + 2 = 4.5 FT

HT = HR + HO = 4.5 + 5.4 = 9.9 FT HT + V

= 9.9 + 11 = 20.9 FT

90°

17.5 20

Formula 1: HT < V

9.9 < 11 Formula 2: HT + VT < 40 FT

20.9 < 40

Since both formulas are met, this vent conﬁ guration is acceptable.

W415-0826 / B / 07.11.11

16.1A

Page 13

V V V

(HT) > (VT)

Simple venting configuration (only one 90° elbow)

REQUIRED

See graph to determine the required vertical rise VT for the

required horizontal run H

150

147”

100

VERTICAL

RISE IN

INCHES V

57”

19 1/2”

515

2’

12.5’

19.5’

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable

values for HT and VT

For vent configurations requiring more than one 90° elbow, the following formulas apply:

< 4.2 V

Formula 1: Formula 2: HT + V

< 24.75 feet

90°

Example:

= VT = 6 FT

= 3 FT

= 5 FT

= H

+ H

= .03 (two 90° elbows - 90°) = .03 (180° - 90°) = 2.7 FT

= H

+ V

= 3 + 5 = 8 FT

+ H

= 8 + 2.7 = 10.7 FT

= 10.7 + 6 = 16.7 FT

90°

Formula 1: HT < 4.2 V

4.2 VT = 4.2 x 6 = 25.2 FT

10.7 < 25.2

Formula 2: HT + V

16.7 < 24.75

Since both formulas are met, this vent configuration is acceptable.

Example:

= 4 FT

= 1.5 FT

= V

+ V

= 2 FT

= 1 FT

= 1.5 FT

= H

= .03 (four 90° elbows - 90°) = .03 (360° - 90°) = 8.1 FT

= H

+ V

= 4 + 1.5 = 5.5 FT

+ H2 + H

+ H

= 13.6 + 5.5 = 19.1 FT

+ H4 = 2 + 1 + 1 + 1.5 = 5.5 FT

= 5.5 + 8.1 = 13.6 FT

Formula 1: HT < 4.2 V

4.2 VT = 4.2 x 5.5 = 23.1 FT

< 24.75 FT

90°

13.6 < 23.1 Formula 2: HT + V

19.1 < 24.75

< 24.75 FT

Since both formulas are met, this vent configuration is acceptable.

16.1_2

W415-0826 / C / 07.11.11

Page 14

3.8 TOP EXIT VERTICAL TERMINATION

(HT) < (VT)

Simple venting configurations.

See graph to determine the required vertical rise V

required horizontal run HT.

REQUIRED

VERTICAL

RISE IN FEET V

5101520

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable

values for HT and VT

For vent configurations requiring one or more 90° elbows the following formulas apply: Formula 1: H

Formula 2: HT + V

< V

< 40 feet

for the

Example: V

= 5 FT

= 6 FT

= 10 FT

= V

+ V2 + V3 = 5 + 6 + 10 = 21 FT

= 8 FT

= 2.5 FT

= H

+ H

= .03 (four 90° elbows - 90°)

= .03 (360° - 90°) = 8.1 FT

= H

+ V

Formula 1: HT < V

18.6 < 21 Formula 2: HT + V

39.6 < 40

= 8 + 2.5 = 10.5 FT

+ H

= 10.5 + 8.1 = 18.6 FT

= 18.6 + 21 = 39.6 FT

< 40 FT

Since both formulas are met, this vent configuration is acceptable.

90°

W415-0826 / B / 07.11.11

Page 15

(HT) > (VT)

Simple venting configurations.

See graph to determine the required vertical rise V

required horizontal run H

REQUIRED

VERTICAL

RISE IN

FEET V

5101520

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable

values for HT and VT

For vent configurations requiring more than two 90° elbows the following formulas apply: Formula 1: H

Formula 2: HT + V

< 3V

< 40 feet

Example: V

= 2 FT

= 1 FT

= 1.5 FT

= V

+ V2 + V3 = 2 + 1 + 1.5 = 4.5 FT

= 6 FT

= 2 FT

= H

+ H

= .03 (four 90° elbows - 90°)

= .03 (360° - 90°) = 8.1 FT

= H

+ V

= 6 + 2 = 8 FT

+ H

= 8 + 8.1 = 16.1 FT

= 16.1 + 4.5 = 20.6 FT

90°

for the

25 30

90°

Formula 1: HT < 3V 3VT = 3 x 4.5 = 13.5 FT

16.1 > 13.5 Since this formula is not met, this vent configuration is unacceptable. Formula 2: HT + VT < 40 feet

20.6 < 40

Since only formula 2 is met, this vent configuration is unacceptable and a new appliance location or vent configuration will need to be established to satisfy both formulas.

18.1_2A

W415-0826 / C / 07.11.11

Page 16

4.0 INSTALLATION

FOR SAFE AND PROPER OPERATION OF THE APPLIANCE, FOLLOW THE VENTING INSTRUCTIONS

ALL INNER EXHAUST AND OUTER INTAKE VENT PIPE JOINTS MAY BE SEALED USING EITHER RED

RTV HIGH TEMP SILICONE SEALANT W573-0002 (NOT SUPPLIED) OR BLACK HIGH TEMP MILL PAC

W573-0007 (NOT SUPPLIED) WITH THE EXCEPTION OF THE APPLIANCE EXHAUST FLUE COLLAR

IF USING PIPE CLAMPS TO CONNECT VENT COMPONENTS, 3 SCREWS MUST ALSO BE USED TO

ENSURE THE CONNECTION CANNOT SLIP OFF.

RISK OF FIRE, EXPLOSION OR ASPHYXIATION. IMPROPER SUPPORT OF THE ENTIRE VENTING

SYSTEM MAY ALLOW VENT TO SAG AND SEPARATE. USE VENT RUN SUPPORTS AND CONNECT

VENT SECTIONS PER INSTALLATION INSTRUCTIONS.

RISK OF FIRE, DO NOT ALLOW LOOSE MATERIALS OR INSULATION TO TOUCH THE VENT PIPE.

REMOVE INSULATION TO ALLOW FOR THE INSTALLATION OF THE ATTIC SHIELD AND TO

MAINTAIN CLEARANCES TO COMBUSTIBLES.

WARNING

EXACTLY.

WHICH MUST BE SEALED USING MILL PAC.

DO NOT CLAMP THE FLEXIBLE VENT PIPE.

4.1 WALL AND CEILING PROTECTION

DO NOT FILL THE SPACE BETWEEN THE VENT PIPE AND ENCLOSURE WITH ANY TYPE OF

MATERIAL. DO NOT PACK INSULATION OR COMBUSTIBLES BETWEEN CEILING FIRESTOPS.

ALWAYS MAINTAIN SPECIFIED CLEARANCES AROUND VENTING AND FIRESTOP SYSTEMS.

INSTALL WALL SHIELDS AND FIRESTOPS AS SPECIFIED. FAILURE TO KEEP INSULATION OR

OTHER MATERIALS AWAY FROM VENT PIPE MAY CAUSE FIRE.

For clearances to combustible materials from the vent pipe, see “FRAMING” section.

68.2A

WARNING

70.1

W415-0826 / B / 07.11.11

Page 17

4.1.1 HORIZONTAL INSTALLATION

THE FIRESTOP ASSEMBLY MUST BE INSTALLED WITH THE VENT SHIELD TO THE TOP.

TERMINALS MUST NOT BE RECESSED INTO A WALL OR SIDING MORE THAN THE DEPTH OF THE

RETURN FLANGE OF THE MOUNTING PLATE.

This application occurs when venting through an exterior wall. Having determined the correct height for the air terminal location, cut and frame a hole in the exterior wall as illustrated to accommodate the ﬁ restop assembly. Dry ﬁ t the ﬁ restop assembly before proceeding to ensure the brackets on the rear surface ﬁ t to the inside surface of the horizontal framing.

The length of the vent shield may be cut shorter for combustible walls that are less than 8 1/2” thick but the vent shield must extend the full depth of the combustible wall.

. Apply a bead of caulking (not supplied) around the corner edge of the inside surface of the ﬁ restop assembly, ﬁ t the ﬁ restop assembly to the hole and secure using the 4 screws (supplied in your manual baggie).

WARNING

CAULKING

FIRESTOP

SPACER

VENT

SHIELD

DETERMINE THE CORRECT HEIGHT

FINISHING MATERIAL

B. Once the vent pipe is installed in its ﬁ nal position, apply high temperature sealant W573-0007 (not supplied) between the pipe and the ﬁ restop.

20.2

4.1.2 VERTICAL INSTALLATION

This application occurs when venting through a roof. Installation kits for various roof pitches are available from your authorized dealer / distributor. See accessories to order speciﬁ c kits required.

A. Determine the air terminal location, cut and frame a square opening as

illustrated in the ceiling and the roof to provide the minimum 1“ clearance between the vent pipe and any combustible material. Try to center the vent pipe location midway between two joists to prevent having to cut them. Use a plumb bob to line up the center of the openings. A vent pipe shield will prevent any materials such as insulation, from ﬁ lling up the 1” air space around the pipe. Nail headers between the joist for extra support.

B. Apply a bead of caulking (not supplied) to the framework or to the Wolf

Steel vent pipe shield plate or equivalent (in the case of a ﬁ nished ceiling), and secure over the opening in the ceiling. A ﬁ restop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes through. Apply a bead of caulking all around and place a ﬁ restop spacer over the vent shield to restrict cold air from being drawn into the room or around the ﬁ replace. Ensure that both spacer and shield maintain the required clearance to combustibles. Once the vent pipe is installed in its ﬁ nal position, apply sealant between the pipe and the ﬁ restop assembly.

C. In the attic, slide the vent pipe collar down to cover up the open end of the shield and

tighten. This will prevent any materials, such as insulation, from ﬁ lling up the 1” air space around the pipe.

14 1/2" 14 1/2"

FIRESTOP

UNDERSIDE OF

JOIST

VENT PIPE

SHIELD

21.1

CAULKING

VENT

PIPE

SHIELD

VENT

PIPE

COLLAR

W415-0826 / C / 07.11.11

Page 18

4.2 USING FLEXIBLE VENT COMPONENTS

WARNING

DO NOT ALLOW THE INNER FLEX PIPE TO BUNCH UP ON HORIZONTAL OR VERTICAL RUNS AND ELBOWS.

KEEP IT PULLED TIGHT.

SPACERS ARE ATTACHED TO THE INNER FLEX PIPE AT PREDETERMINED INTERVALS TO MAINTAIN AN EVEN AIR GAP TO THE OUTER FLEX PIPE. THIS GAP IS REQUIRED FOR SAFE OPERATION. A SPACER IS REQUIRED

AT THE START, MIDDLE AND END OF EACH ELBOW TO ENSURE THIS GAP IS MAINTAINED. THESE SPACERS

MUST NOT BE REMOVED.

For safe and proper operation of the appliance, follow the venting instructions exactly. All inner ﬂ ex pipe and outer ﬂ ex pipe joints may be sealed using high

ELBOW

SPACERS

temperature sealant W573-0002 (not supplied) or the high temperature sealant W573-0007 Mill Pac (not supplied). However, the high temperature sealant W573-0007 Mill Pac (not supplied) must be used on the joint connecting the inner ﬂ ex pipe and the exhaust ﬂ ue collar.

Use only approved ﬂ exible vent pipe kits marked:

“Wolf Steel Approved Venting” as identiﬁ ed by the stamp only on the outer ﬂ ex pipe.

4.2.1 HORIZONTAL AIR TERMINAL INSTALLATION

A. Stretch the inner ﬂ ex pipe to the required length

taking into account the additional length needed for the ﬁ nished wall surface. Apply a heavy bead of the high temperature sealant W573-0007 Mill Pac (not supplied) to the inner sleeve of the air terminal. Slip the vent pipe a minimum of 2” over the inner sleeve of the air terminal and secure with 6 #8 screws.

B. Using the outer ﬂ ex pipe, slide over the outer

combustion air sleeve of the air terminal and secure with 6 #8 screws. Seal using high temperature sealant W573-0002 (not supplied).

C. Insert the vent pipes through the ﬁ restop

maintaining the required clearance to combustibles. Holding the air terminal (lettering in an upright, readable position), secure to the exterior wall and make weather tight by sealing with caulking (not supplied).

D. If more vent pipe needs to be used to reach

the ﬁ replace, couple them together as illustrated. The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use noncombustible strapping to maintain the minimum 1” clearance to combustibles.

#10x2"

SCREWS

HI-TEMP

SEALANT

OUTER

FLEX PIPE

22.1

OUTER FLEX

PIPE

CAULKING

INNER FLEX

PIPE

2" OVERLAP

HI-TEMP

SEALANT

#8 X 1/2” SELF DRILLING

SCREWS & WASHERS

INNER COUPLER

OUTER COUPLER

OUTER

FLEX PIPE INNER FLEX PIPE

The air terminal mounting plate may be recessed into the exterior wall or siding no greater than the depth of its return ﬂ ange.

W415-0826 / B / 07.11.11

23.4A

Page 19

4.2.2 VERTICAL AIR TERMINAL INSTALLATION

WARNING

MAINTAIN A MINIMUM 2” SPACE BETWEEN THE AIR INLET BASE AND THE STORM COLLAR.

A. Fasten the roof support to the roof using the screws provided. The

roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support.

B. Stretch the inner ﬂ ex pipe to the required length. Slip the

inner ﬂ ex pipe a minimum of 2” over the inner pipe of the air terminal connector and secure with 6 #8 screws. Seal using a heavy bead of high temperature sealant W5730007 (not supplied).

C. Repeat using the outer ﬂ ex pipe, using a heavy bead of

high temperature sealant W573-0002 (not supplied).

D. Thread the air terminal connector / vent pipe assembly down

through the roof. The air terminal must be positioned vertically and plumb. Attach the air terminal connector to the roof support, ensuring that the top of the air terminal is 16” above the highest point that it penetrates the roof.

E. Remove nails from the shingles, above and to the sides of the

air terminal connector. Place the ﬂ ashing over the air terminal connector leaving a min. 3/4” of the air terminal connector showing above the top of the ﬂ ashing. Slide the ﬂ ashing underneath the sides and upper edge of the shingles. Ensure that the air terminal connector is properly centred within the ﬂ ashing, giving a 3/4” margin all around. Fasten to the roof. Do not nail through the lower portion of the ﬂ ashing. Make weather-tight by sealing with caulking. Where possible, cover the sides and top edges of the ﬂ ashing with rooﬁ ng material.

F. Aligning the seams of the terminal and air terminal connector,

place the terminal over the air terminal connector making sure the vent pipe goes into the hole in the terminal. Secure with the three screws provided.

ROOF SUPPORT

AIR

TERMINAL

CONNECTOR

2”

INNER PIPE

HIGH TEMPERATURE SEALANT

INNER FLEX PIPE

OUTER FLEX PIPE

AIR INLE T BASE

CAULKING

STORM COLLAR

G. Apply a heavy bead of weatherproof caulking 2” above the

ﬂ ashing. Install the storm collar around the air terminal and slide down to the caulking. Tighten to ensure that a weathertight seal between the air terminal and the collar is achieved.

H. If more vent pipe needs to be used to reach the ﬁ replace see “HORIZONTAL

AIR TERMINAL INSTALLATION” section.

WEA THER SEALANT

FLASHING

24.2

W415-0826 / C / 07.11.11

Page 20

4.2.3 APPLIANCE VENT CONNECTION

A. Install the inner ﬂ ex pipe to the appliance. Secure with 3 screws

and ﬂ at washers. Seal the joint and screw holes using the high temperature sealant W573-0007 (not supplied).

B. Install the outer ﬂ ex pipe to the appliance. Attach and seal

the joints using the high temperature sealant W573-0002 (not supplied).

4.3 MOBILE HOME INSTALLATION

This appliance is certiﬁ ed to be installed as an OEM (Original Equipment Manufacturer) installation in a manufactured home or mobile home and must be installed in accordance with the manufacturer’s instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, in the United States or the Mobile Home Standard, CAN/CSA Z240 MH Series, in Canada. This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is supplied with the mobile home appliance.

This Mobile/Manufactured Home Listed appliance comes factory equipped with a means to secure the unit. Built in appliances are equipped with 1/4” diameter holes located in the front left and right corners of the base. Use #10 hex head screws, inserted through the holes in the base to secure. For free standing products contact your local authorized dealer / distributor for the appropriate securing kit. For mobile home installations, the appliance must be fastened in place. It is recommended that the appliance be secured in all installations. Always turn off the pilot and the fuel supply at the source, prior to moving the mobile home. After moving the mobile home and prior to lighting the appliance, ensure that the logs are positioned correctly.

#8 X 1/2”

SELF

DRILLING

SCREWS

2” OVERLAP

HIGH TEMP SEALANT

28.1

This appliance is certiﬁ ed to be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certiﬁ ed kit is used.

Conversion Kits This appliance is ﬁ eld convertible between Natural Gas (NG) and Propane (LP). To convert from one gas to another consult your Authorized dealer/distributor.

29.1

W415-0826 / B / 07.11.11

Page 21

4.4 GAS INSTALLATION

RISK OF FIRE, EXPLOSION OR ASPHYXIATION. ENSURE THERE ARE NO IGNITION SOURCES SUCH AS

SUPPORT GAS CONTROL WHEN ATTACHING GAS SUPPLY PIPE TO PREVENT DAMAGING GAS LINE.

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT

WITH THE GLASS DOOR OPENED OR REMOVED. PURGING OF THE GAS SUPPLY LINE SHOULD BE

PERFORMED BY A QUALIFIED SERVICE TECHNICIAN. ASSURE THAT A CONTINUOUS GAS FLOW IS AT

THE BURNER BEFORE CLOSING THE DOOR. ENSURE ADEQUATE VENTILATION. FOR GAS AND

ELECTRICAL LOCATIONS, SEE “DIMENSION” SECTION.

ALL GAS CONNECTIONS MUST BE CONTAINED WITHIN THE APPLIANCE WHEN COMPLETE.

HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE TESTING GAS

VALVE SETTINGS HAVE BEEN FACTORY SET, DO NOT CHANGE.

Installation and servicing to be done by a qualiﬁ ed installer.

A. Move the appliance into position and secure. B. If equipped with a ﬂ ex connector the appliance is designed to accept a 1/2” gas supply. Without the

connector it is designed to accept a 3/8” gas supply. The appliance is equipped with a manual shut off valve to turn off the gas supply to the appliance.

C. Connect the gas supply in accordance to local codes. In the absence of local codes, install to the

current CAN/CSA-B149.1 Installation Code in Canada or to the current National Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United States.

D. When ﬂ exing any gas line, support the gas valve so that the lines are not bent or kinked. E. The gas line ﬂ ex-connector should be installed to provide sufﬁ cient movement for shifting the burner

assembly on it’s side to aid with servicing components.

F. Check for gas leaks by brushing on a soap and water solution. Do not use open ﬂ ame.

WARNING

SPARKS OR OPEN FLAMES.

LINE AT TEST PRESSURES ABOVE 1/2 PSIG.

30.1A

W415-0826 / C / 07.11.11

Page 22

5.0 FRAMING

IN ORDER TO AVOID THE POSSIBILITY OF EXPOSED INSULATION OR VAPOUR BARRIER COMING

IN CONTACT WITH THE APPLIANCE BODY, IT IS RECOMMENDED THAT THE WALLS OF THE

APPLIANCE ENCLOSURE BE “FINISHED” (IE: DRYWALL / SHEETROCK), AS YOU WOULD FINISH

ANY OTHER OUTSIDE WALL OF A HOME. THIS WILL ENSURE THAT CLEARANCE TO

DO NOT NOTCH THE FRAMING AROUND THE APPLIANCE STAND-OFFS. FAILURE TO MAINTAIN

AIR SPACE CLEARANCE MAY CAUSE OVER HEATING AND FIRE. PREVENT CONTACT WITH

SAGGING OR LOOSE INSULATION OR FRAMING AND OTHER COMBUSTIBLE MATERIALS. BLOCK

OPENING INTO THE CHASE TO PREVENT ENTRY OF BLOWN-IN INSULATION. MAKE SURE

WHEN CONSTRUCTING THE ENCLOSURE ALLOW FOR FINISHING MATERIAL THICKNESS TO MAINTAIN CLEARANCES. FRAMING OR FINISHING MATERIAL CLOSER THAN THE MINIMUMS

LISTED MUST BE CONSTRUCTED ENTIRELY OF NON-COMBUSTIBLE MATERIALS. MATERIALS

CONSISTING ENTIRELY OF STEEL, IRON, BRICK, TILE, CONCRETE, SLATE, GLASS OR PLASTERS,

OR ANY COMBINATION THEREOF ARE SUITABLE. MATERIALS THAT ARE REPORTED AS PASSING

ASTM E 136, STANDARD TEST METHOD FOR BEHAVIOUR OF MATERIALS IN A VERTICAL TUBE

FURNACE AT 750°C AND UL763 SHALL BE CONSIDERED NON-COMBUSTIBLE MATERIALS.

WARNING

RISK OF FIRE!

COMBUSTIBLES IS MAINTAINED WITHIN THE CAVITY.

INSULATION AND OTHER MATERIALS ARE SECURED.

MINIMUM CLEARANCE TO COMBUSTIBLES MUST BE MAINTAINED OR A SERIOUS FIRE HAZARD

COULD RESULT.

THE APPLIANCE REQUIRES A MINIMUM ENCLOSURE HEIGHT. MEASURE FROM THE APPLIANCE

BASE.

IF STEEL STUD FRAMING KITS WITH CEMENT BOARD ARE PROVIDED, THEY MUST BE

INSTALLED.

71.1

WARNING

THE STANDOFFS HAVE

BEEN SHIPPED FLAT.

BEFORE FRAMING

ENSURE THE STANDOFFS

ARE BENT UP AND

SCREWED INTO PLACE.

ATTENTION ATENCIÓN

LES ESPACEURS SONT

EMBALLÉS À PLAT. AVANT DE

CONSTRUIRE L'OSSATURE,

ASSUREZ-VOUS QUE LES ESPACEURS SONT PLIÉS

ET FIXÉS EN PLACE À

L'AIDE DE VIS.

LAS TRABAS PERMANECEN

PLANAS DURANTE EL ENVÍO.

ANTES DE LA INSTALACIÓN, VERIFIQUE QUE LAS TRABAS SE PLIEGUEN HACIA ARRIBA

Y SE ATORNILLEN

CORRECTAMENTE.

The can be installed with a rectangular opening.

It is best to frame your appliance after it is positioned and the vent system is installed. Use 2x4’s and frame to local building codes.

For convenience, the stand-offs have been shipped ﬂ at. Be- fore framing, ensure the stand-offs are opened and screwed in place.

It is not necessary to install a hearth extension, but the appliance should be raised to be ﬂ ush with either the hearth or the ﬁ nished ﬂ oor.

When roughing in the appliance, raise the appliance to accommodate for the thickness of the ﬁ nished ﬂ oor ma- terials, i.e. tile, carpeting, hard wood, which if not planned for will interfere with the removal of the hearth strip, which must be removed to access the ﬁ rebox.

W415-0826 / B / 07.11.11

Page 23

WARNING

DO NOT BUILD INTO THIS AREA - IT MUST BE LEFT CLEAR

TO PROVIDE ADEQUATE CLEARANCE FOR THE VENT IN THIS 14” WIDE AREA CENTERED ALONG THE FRONT OF

THE FIREPLACE. NO COMBUSTIBLES ARE ALLOWED.

3 1/2”

MAXIMUM

96” *

MINIMUM

ENCLOSURE

HEIGHT

14” MINIMUM

3” MAXIMUM

29 1/2” **

76 1/2” *

59 1/4” **

* Allow for ﬁ nished ﬂ oor and hearth thickness when setting these dimensions ** When constructing the enclosure allow for ﬁ nishing material thickness to maintain clearances.

W415-0826 / C / 07.11.11

Page 24

MIN

116"

82"

59 1/4"

29 1/2"

10"

MIN

59 1/4"

5.1 MINIMUM CLEARANCE TO COMBUSTIBLES

COMBUSTIBLE FRAMING:

Sides, back, bottom and top of the appliance

COMBUSTIBLE FINISHING:

Rear 0”

Recessed depth 29 1/2”

Enclosure top 96” from base of appliance

Sides, bottom and top of vent pipe*

Ceiling 96” from base of appliance

* HORIZONT AL VENT SECTIONS: A minimum clearance of 2” all around the vent pipe on all horizontal runs to combus-

tibles is required except for clearances in appliance enclosures**. Use ﬁ restop spacer assembly W010-1797 (supplied).

* VERTICAL VENT SECTIONS: A minimum of 1” all around the vent pipe on all vertical runs to combustibles is

required except for clearances in appliance enclosures**. Use ﬁ restop spacer W615-0075 (not supplied).

** Horizontal and vertical sections require 5” and 9” clearance from combustibles, respectively. See “MINIMUM

ENCLOSURE CLEARANCES” section.

0” to stand-offs

2”

W415-0826 / B / 07.11.11

Page 25

WARNING

FACING AND/OR FINISHING MATERIAL MUST NEVER OVERHANG INTO THE APPLIANCE OPENING.

USE ONLY NON-COMBUSTIBLE MATERIAL SUCH AS CEMENT BOARD, CERAMIC TILE, MARBLE,

ETC. WHEN FINISHING TO THE APPLIANCE. DO NOT USE WOOD OR DRYWALL.

/4"

79 1/4"

/2"

60 3/4"

It is recommended that the walls of the appliance enclosure be ﬁ nished. This would ensure that clearance to combustibles is maintained within the cavity.

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Page 26

5.2 MINIMUM ENCLOSURE CLEARANCES

WARNING

RISK OF FIRE!

THE FRONT OF THE APPLIANCE MUST BE FINISHED WITH ANY NON-COMBUSTIBLE MATERIALS SUCH AS BRICK, MARBLE, GRANITE, ETC., PROVIDED THAT THESE MATERIALS DO NOT COVER

THE APPLIANCE OPENING.

TOP OF

FIREPLACE

96”

FIREPLACE

COMBUSTIBLE

46 1/2”

TOP OF

OPENING

COMBUSTIBLE

5”**

9”**

NON-

COMBUSTIBLE

NON-COMBUSTIBLE

BRICK

0” IF NONCOMBUSTIBLE FINISH-

2”

ING IS USED SUCH AS BRICK AND STONE

86 1/2”

MINIMUM

PLUS RISE*

The requires a minimum inside enclosure height of 96” measured from the bottom of the appliance. For temperature requirements, this area must be left unobstructed.

It is recommended that the enclosure be ventilated at the top and bottom to circulate the hot air with 2, 40” square openings.

* See Venting Section

** Within the appliance enclosure a 9” clearance between the vertical vent run and the combustible materials on the front facing of the enclosure is required. Similarly, a 5” clearance to combustible materials from the top of the horizontal vent run is required. All other clearances within the enclosure, including where the vent pipe exits the enclosure are subject to 2” for horizontal and 1” for vertical.

W415-0826 / B / 07.11.11

1”

IMPORTANT:

Page 27

34 7

12 56

H E

I G H

A N

MANTEL DEPTH

6 4

5.3 MINIMUM MANTEL CLEARANCES

RISK OF FIRE, MAINTAIN ALL SPECIFIED AIR SPACE CLEARANCES TO COMBUSTIBLES. FAILURE

TO COMPLY WITH THESE INSTRUCTIONS MAY CAUSE A FIRE OR CAUSE THE APPLIANCE TO

OVERHEAT. ENSURE ALL CLEARANCES (I.E. BACK, SIDE, TOP, VENT, MANTEL, FRONT, ETC.) ARE

CLEARLY MAINTAINED.

WHEN USING PAINT OR LACQUER TO FINISH THE MANTEL, THE PAINT OR LACQUER MUST BE

HEAT RESISTANT TO PREVENT DISCOLOURATION.

Combustible mantel clearance can vary according to the mantel depth. Use the graph to help evaluate the clearance needed.

WARNING

73.1

8” MANTEL

6”

10”

8”

TOP OF

FIREPLACE

OPENING

49 1/2”

6”

TOP OF

FIREPLACE

4”

2”

4”

W415-0826 / C / 07.11.11

Page 28

6.0 ELECTRICAL CONNECTION

WARNING

DO NOT USE THIS APPLIANCE IF ANY PART HAS BEEN UNDER WATER. CALL A QUALIFIED

SERVICE TECHNICIAN IMMEDIATELY TO HAVE THE APPLIANCE INSPECTED FOR DAMAGE TO THE

ELECTRICAL CIRCUIT.

RISK OF ELECTRICAL SHOCK OR EXPLOSION. DO NOT WIRE 110V TO THE VALVE OR TO THE

APPLIANCE WALL SWITCH. INCORRECT WIRING WILL DAMAGE CONTROLS.

ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN AND SHALL BE IN COMPLIANCE

WITH LOCAL CODES. IN THE ABSENCE OF LOCAL CODES, USE THE CURRENT CSA22.1 CANADIAN

ELECTRIC CODE IN CANADA OR THE CURRENT NATIONAL ELECTRIC CODE ANSI/NFPA NO. 70 IN

THE UNITED STATES.

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT,

WITH THE GLASS DOOR OPENED OR REMOVED.

If access to the control area is necessary before installation, remove the access panel. Located along the right side of ﬁ rebox.

69.2

The access panel must be re-installed before operating the appliance.

It is necessary to hard wire this appliance.

Permanently framing the appliance with an enclosure, requires the appliance junction box to be hard wired.

BLOWER

REMOTE

OFF

Receiver Wall Mount

Receiver 12 Pin Connector

REMOTE

Receiver Hearth Mount

OFF

110V OUT

Fan Control Module (FCM)

FAN AUX OUT

FCM-COM

Night Lights

RECEIVER

W415-0826 / B / 07.11.11

OUT

Modulating 820

MOTOR

Red

Black

TPTH

White

Green

Page 29

6.1 RECEPTACLE WIRING DIAGRAM

ELECTRICAL BOX

(BLACK)

3 PRONG

WIRE

NUTS

RECEPTACLE

(WHITE)

GROUND (GREEN)

6.2 OPTIONAL BLOWER INSTALLATION

See separate instructions accompanying the blower assembly.

L1 (BLACK)

GROUND (GREEN)

L2 (WHITE)

CABLE

CONNECTOR

SCREW

ELECTRICAL

BOX COVER

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Page 30

7.0 FINISHING

NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.

THE FRONT OF THE APPLIANCE MUST BE FINISHED WITH ANY NON-COMBUSTIBLE MATERIALS

SUCH AS BRICK, MARBLE, GRANITE, ETC., PROVIDED THAT THESE MATERIALS DO NOT GO

DO NOT STRIKE, SLAM OR SCRATCH GLASS. DO NOT OPERATE APPLIANCE WITH GLASS

FACING AND/OR FINISHING MATERIAL MUST NEVER OVERHANG INTO THE APPLIANCE OPENING.

7.1 DOOR REMOVAL

GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED.

WARNING

RISK OF FIRE!

BELOW THE SPECIFIED DIMENSION AS ILLUSTRATED.

REMOVED, CRACKED, BROKEN OR SCRATCHED.

WARNING

72.1A

THE DOOR LATCHES ARE PART OF A SAFETY SYSTEM AND MUST BE PROPERLY ENGAGED. DO

NOT OPERATE THE APPLIANCE WITH LATCHES DISENGAGED.

FACING AND/OR FINISHING MATERIALS MUST NOT INTERFERE WITH AIR FLOW THROUGH AIR

OPENINGS, LOUVRES OPENINGS, OPERATION OF LOUVRES OR DOORS OR ACCESS FOR

SERVICE. OBSERVE ALL CLEARANCES WHEN APPLYING COMBUSTIBLE MATERIALS.

BEFORE DOOR IS REMOVED TURN THE APPLIANCE OFF AND WAIT UNTIL APPLIANCE IS COOL TO

THE TOUCH. DOORS ARE HEAVY AND FRAGILE SO HANDLE WITH CARE.

75.1

Before the glass door can be removed, the control doors must be opened and the hearth strip and screen assembly must be removed.

CONTROL DOORS

LOG SHIPPING

BRACKET

W415-0826 / B / 07.11.11

HEARTH STRIP

RETAINER

Page 31

With the control doors pulled open, you can now lift the hearth strip up and away from the front of the appliance. The curtain assembly can be removed by lifting the rod out from the three hooks at the top inside edge of the door opening.

The glass door is secured to the ﬁ rebox with 10 latches. 3 on each side, and 4 across the top.

A. Pull the handle of the latch forward, then lift the hooks out from the

slot in the door frame to release the top and sides of the door.

B. Lift the door out from the retainer along the bottom of the door.

NOTE: We recommend 2 people remove door due to size and weight.

C. Pull the bottom edge of the door out from the appliance until the top

will pivot forward. Handle carefully as the door is extremely heavy.

HOOKS

ROD

SCREWS

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Page 32

7.2 LOG SHIPPING BRACKET

Before installing the logs, you must ﬁ rst remove the log shipping bracket. Remove the two screws holding the shipping bracket in place. Lift up to remove. Discard once removed. Replace the screws to seal the ﬁ rebox.

7.3 BRICK PANEL INSTALLATION

Brick panels are shipped separate from appliance due to the brittle material of the bricks, care must be taken not to bend or force them into place.

When shipped, the brick panels range in varying shades of Sandstone. During initial use, the panels will darken temporarily. The appearance of the panels will permanently lighten in color with use.

LOG SHIPPING BRACKET

REMOVE SCREWS

INSTALL PANELS IN THE FOLLOWING ORDER:

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Page 33

RETAINER

Secure the Left Panel and Right Panel using

the retainers located in the top left and right corners of the ﬁ rebox.

To install the Front Left , Centre , and Right

Hearth Panels you must ﬁ rst remove one of the Right or Left End Hearth Retainers.

END HEARTH RETAINERS

7.4 ANDIRON PLACEMENT

Andirons are packaged separately inside the appliance and must be installed prior to the log installation. Place the Andiron on the Andiron brackets located at the front of the appliance lining up the holes. Secure using the screws provided. Repeat on other side.

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Page 34

7.5 LOG PLACEMENT

FAILURE TO POSITION THE LOGS IN ACCORDANCE WITH THESE DIAGRAMS OR FAILURE TO USE

ONLY LOGS SPECIFICALLY APPROVED WITH THIS APPLIANCE MAY RESULT IN PROPERTY

LOGS MUST BE PLACED IN THEIR EXACT LOCATION IN THE APPLIANCE. DO NOT MODIFY THE

PROPER LOG POSITIONS, SINCE APPLIANCE MAY NOT FUNCTION PROPERLY AND DELAYED

THE LOGS ARE FRAGILE AND SHOULD BE HANDLED WITH CARE.

PHAZER™ logs and glowing embers, exclusive to Wolf Steel Ltd. ﬁ replaces, provide a unique and realistic glowing effect that is different in every installation. Take the time to carefully position the glowing embers for a maximum glowing effect. Log colors may vary. During the initial use of the appliance, the colors will become more uniform as color pigments burn in during the heat activated curing process.

WARNING

DAMAGE OR PERSONAL INJURY.

IGNITION MAY OCCUR.

76.1A

A. Center the rear

log (#1) behind the rear burner and onto the log support.

E. Place the small

end of log#6 into the front notch of log#4. Place the locating hole in the large end of log#6 onto the locating pin on top of log#2.

B. Place log#2 and

log#3 onto the locating pins. The logs should sit ﬂ at on the burner.

F. Place the pin in

log #7 in the hole in log #6. The log should sit in the notch on log #2 and the bottom should rest along the right side of the Andiron.

C. Place the locating

hole on the underside of log#4 onto the locating pin on top of log#3. The notch at the opposite end of log#4 sits on the third grate post in from the right side.

G. Place the large

end of log#8 into the rear notch of log#4.

The small branch

of log#8 sits in the notch located on top of log#1.

D. Place the small

branch of log#5 into the notch on log#3. The notches on the bottom edge of log #5 should sit on the ﬁ rst and second grate posts from the left.

H. Place log#9 onto the

grate as though it had burnt off log#5. Place log#10 onto the locating pin on log#1. Again, log#10 should be aligned as though it has burnt off of log#7.

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Page 35

7.6 CHARCOAL EMBERS

Randomly place the charcoal embers along the front and sides of the log support tray in a realistic manner.

Fine dust found in the bottom of the bag should not be used. NOTE: Charcoal embers are not to be placed on the burner.

7.7 VERMICULITE

prinkle vermiculite around the charcoal embers.

NOTE: Vermiculite is not to be placed on the burner.

7.8 GLOWING EMBERS

Tear the embers into pieces and place along the front row of ports covering all of the burner area in front of the small logs. Care should be taken to shred the embers into thin, small irregular pieces as only the exposed

edges of the ﬁ bre hairs will glow. The ember material will only glow when exposed to direct ﬂ ame; how-

ever, care should be taken to not block the burner ports.

Blocked burner ports can cause an incorrect ﬂ ame pattern, carbon deposits and delayed ignition. PHAZER logs glow when exposed to direct ﬂ ame. Use only certiﬁ ed "glowing embers" and PHAZER

from your authorized dealer / distributor.

32.1

33.1

logs available

W415-0826 / C / 07.11.11

Page 36

8.0 REMOTE AND VALVE ACCESS

The control area can be accessed either through the control door or through the access panel inside the ﬁ re- box. The bulkhead ﬁ ttings that are part of the gas supply to the burners can be accessed through the bulkhead access plate.

8.1 INNER ACCESS PANEL

Follow the door removal instructions. Remove the right side brick panel. Remove the four screws from the inner access panel.

NOTE: A new gasket will be required, when re-installing the access panel, see “REPLACEMENTS” section.

8.2 BULKHEAD ACCESS PLATE

Follow the door removal instructions. Remove the right side brick panel and hearth pad. Remove the four screws from the bulkhead access panel.

NOTE: A new gasket will be required, when reinstalling the bulkhead access panel, see “REPLACEMENTS” section.

8.3 REMOTE RECEIVER REMOVAL

A. Open the right control door by pulling bottom portion away from

magnet catch.

B. Remove the hearth strip by lifting up and away from appliance. C. Remove the receiver by pulling the left side of the plate away from the

bracket.

D. Once disengaged pull the wiring harness out from the back of receiver.

BULKHEAD ACCESS PANEL

GASKET

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Page 37

8.4 CONTROL MODULE REMOVAL

A. Remove access panel from inside the

ﬁ rebox.

B. Unplug the control module from the junction

box.

C. Pull up on the control module being held

down with Velcro and disconnect the plugs (fan, aux). Remove wiring harness from the front of the casing.

D. Install the new control module, see

“ELECTRICAL CONNECTION” section.

MAINS VOLTAGE

SUPPLY CORD

MODULE ON/OFF SWITCH

COMMUNICATION BUS (3 PIN)

CONSTANTLY POWERED 120V OUTLET

FAN OUTLET

120V AUX OUTLET

INNER ACCESS PANEL

WING NUT

VALVE

SLOT

RECEIVER

SPARK MODULE

8.5 VALVE REMOVAL

The valve on The is piped with two ﬂ ex connectors (one inlet, one outlet). It can be removed or pulled forward for service.

A. Turn gas off. B. Open right control door. C. Remove the wing nut and pivot the valve out from the slot at the bottom of the valve. D. Slowly pull the valve through the control door being careful not to kink the gas lines or wires. E. Disconnect inlet/outlet ﬂ ex connectors, wires and thermocouple. F. Remove screws securing gas valve to the mounting bracket.

8.6 “AUTO SPARK” BATTERY REMOVAL

A. Open the right control door by pulling

bottom portion away from magnet catch.

B. Remove the hearth strip by lifting up

and away from appliance.

C. The spark module is located in the front

right corner of the appliance (see photo below).

D. Disengage the battery compartment

door from the top of module.

E. Replace battery and re-install compartment door.

WING NUT

VALVE

SLOT

RECEIVER

SPARK MODULE

W415-0826 / C / 07.11.11

Page 38

9.0 OPERATION

IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT

CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH

THE GLASS DOOR OPENED OR REMOVED.

9.1 GENERAL TRANSMITTER LAYOUT

TRANSMISSION

THERMOSTAT

OFF/ON/SMART

CHILD SAFETY

LOCK OUT

LOW BATTERY

ALARM

ROOM

TEMPERATURE

TEMPERATURE SET POINT/ LEVEL/ STATUS

WARNING

AUX. OUTPUT

FANFLAME

35.1

9.2 APPLIANCE OPERATION

. Install 4 AA batteries into the receiver battery bay as indicated on the battery cover (+/-). (Only required

as back up to household electricity). While there is a provision to connect a 6V battery pack (do not use a 9 volt battery), it must not be used when using the remote control receiver.

B. Place the 3 position slider switch in the “Remote” position.

C. Using the end of a paper clip, or other similar object, insert the end of the paper clip into the hole

marked “PRG” on the receiver front cover. The receiver will “beep” three (3) times to indicate that it is ready to synchronize with the transmitter.

D. Install the 3 AAA batteries in the transmitter battery bay, located on the base of the transmitter.

With the batteries already installed in the transmitter, push the “ON” button. The receiver will “beep” four times to indicate the transmitter’s command is accepted and set to the particular code of that transmitter. The system is now initialized.

35.2

9.3 HAND HELD REMOTE OPERATIONS

. Press the ON/OFF key on the transmitter. The transmitter

display will show all active icons on the screen. A single “beep” from the receiver will conﬁ rm reception of the command.

BLUE LCD DISPLAY

W415-0826 / B / 07.11.11

ON/OFF KEY THERMOSTAT KEY UP/DOWN

ARROW KEY MODE KEY

35.4

Page 39

9.4 TEMPERATURE DISPLAY

. With the system in the “OFF” position, press the

Thermostat Key and the Mode Key at the same time to change from degrees F to C.

B. Look at the LCD screen on the Transmitter to

verify that a C or F is visible to the right of the Room Temperature display.

9.5 ROOM THERMOSTAT

The remote transmitter can operate as a room thermostat. The thermostat can be set to a desired temperature to control the comfort level in the room.

. Press the Thermostat Key. The LCD display on the

Transmitter will show that the room is “ON” and the set temperature is now displayed.

°F

35.5

ROOM TEMPERATURE

°C

°F

B. To adjust the set temperature, press the Up/Down Arrow

Keys until the desired set temperature is displayed on the LCD screen of the Transmitter.

9.6 SMART THERMOSTAT

The Smart Thermostat function adjusts the ﬂ ame height according to the difference between the set temperature and the actual room temperatures. As the room temperature gets closer to the set point the Smart Function will automatically adjust the ﬂ ame down.

. Press the thermostat key unit the word “SMART” appears to the right of the

temperature bulb graphic.

B. To adjust the set temperature, press the Up/Down arrow keys until the

desired set temperature is displayed on the LCD screen at the Transmitter.

9.7 FLAME HEIGHT

The remote control has six (6) ﬂ ame levels. With the system on and the ﬂ ame level at the maximum, press the Down Arrow Key once and it will reduce the ﬂ ame height by one step until the ﬂ ame is turned off. The Up Arrow Key will increase the ﬂ ame height each time it is pressed. If the Up Arrow Key is pressed while the system is on but the ﬂ ame is off, the ﬂ ame will come on the high position. A single “beep” will conﬁ rm reception of the command.

SET TEMPERATURE

OFF

FLAME OFF

°F

35.6

SMART

MAX

35.7

FLAME AT LEVEL 1

°F

FLAME AT LEVEL 5

FLAME AT “HI” LEVEL 6

35.8

W415-0826 / C / 07.11.11

°F

Page 40

9.8 FAN SPEED

If the appliance is equipped with a hot air circulating fan, the speed of the fan can be controlled by the remote system. The fan speed can be adjusted through six (6) speeds.

A. Use the Mode key to guide you to the fan control

icon.

B. Use the Up/Down Arrow keys to turn ON/OFF or

adjust the fan speed. A single “beep” will conﬁ rm reception of the command.

9.9 CHILD PROOF FUNCTION

This function will lock the keys to avoid unsupervised operation.

A. Press the MODE and UP keys at the same time.

B. To de-activate this function, press the MODE and UP keys at the same time.

9.10 NIGHT LIGHTS

°F

35.9

35.10

°F

The auxiliary function controls the AUX power outlet on the Control Module which controls the NIGHT LIGHT™.

A. Use the Mode Key to guide you to the AUX icon.

B. Pressing the Up Arrow Key will activate the

NIGHT LIGHT™.

C. Pressing the Down Arrow Key will turn the

NIGHT LIGHT™ off. A single “beep” will conﬁ rm the reception of the command.

9.11 LOW BATTERY / MANUAL BYPASS

The life span of the remote batteries depends on various factors: quality of the batteries, the number of ignitions, the number of charges to the room thermostat set point, etc.

When the transmitter batteries are low, a Battery Icon will appear on the LCD display before all battery power is lost. When the batteries are replaced this icon will disappear.

Not applicable when plugged into 110V. When the receiver batteries are low, no “beep” will be emitted from the receiver when it receives an ON/OFF command. This in an alert for the receiver that there’s low battery. When the batteries are replaced the “beep” will be emitted from the receiver when the ON/OFF key is pressed.

SMART

°F

OFF

SMART

35.12

°F

If the batteries of the receiver or transmitter are low, the appliance can be turned on manually by sliding the three position slider switch on the receiver to the “ON” position. This will bypass the remote control feature and the appliance main burner will come on if the gas valve is in the “ON” position.

W415-0826 / B / 07.11.11

35.13

Page 41

9.12 IN THE EVENT OF A POWER FAILURE

If the receiver is equipped with batteries they will enable ﬂ ame height control, ON/OFF or thermostat function to control the ﬁ replace during a power failure. Refer to “APPLIANCE OPERATION” section when communications between receiver and transmitter have been lost. The will receiver emit a “beep” sound to conﬁ rm programming has been successful once power is restored. During a power failure, if the ﬁ replace was on, the ﬂ ame height will stay at the setting prior to the failure. If off when the failure occurs and then turned on, the ﬂ ame height will come on at “HI”. The ﬂ ame height can then be controlled by the remote.

9.13 CONTROL MODULE

Control module offers the added ability to control the fan speed through six (6) speeds, a remotely actuated 120V AUX outlet for the NIGHT LIGHT™ and a constantly powered 120V outlet.

NOTE: Control module ON/OFF switch should always be in the “ON” position. If for any reason the module is turned “OFF”, the components plugged into the module won’t have power.

CONSTANTLY POWERED 120V OUTLET

FAN OUTLET

35.14

120V AUX OUTLET

35.15

MAINS VOLTAGE

SUPPLY CORD

MODULE ON/OFF

SWITCH (SHOWN IN

THE ON POSITION)

COMMUNICATION

BUS (3 PIN)

9.14 TIMED BLOWER

Your remote system may have a built in timer (in thermostat mode) that enables the blower to cycle on and off automatically when the burner turns on and off. With the remote control fan speed preset at the preferred speed, the blower will come on approximately 5 minutes after the main burner comes on and will shut off approximately 12 minutes after the burner shuts off. This time delay is designed to maximize the blower distribution of heated air. If at any time the burner re-ignites before the twelve minutes are over, the fan will continue to run.

NOTE: At any time in the sequence, the blower can be manually turned on/off using the remote control.

35.19A

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Page 42

10.0 OPERATING INSTRUCTIONS

WARNING

IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT

CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH

THE GLASS DOOR OPENED OR REMOVED.

Ensure that a continuous gas flow is at the burner before installing the door. odor for a few hours. This is a normal temporary condition caused by the "burn-in" of paints and lubricants used in the manufacturing process and will not occur again. After extended periods of non-operation such as following a vacation or a warm weather season, the fireplace may emit a slight odor for a few hours. This is caused by dust particles in the heat exchanger burning off. In both cases, open a window to sufficiently ventilate the room.

When lit for the first time, the fireplace will emit an

FOR YOUR SAFETY READ BEFORE LIGHTING:

A. Do not turn on if children or other at risk individuals are near the fireplace. B. This fireplace is equipped with a pilot which must be lit by hand while following these instructions exactly. C. Before operating smell all around the fireplace area for gas and next to the floor because some gas is heavier than air

and will settle on the floor. D. Use only your hand to turn the gas control knob. Never use tools. If the knob will not turn by hand, do not try to repair it. Call a qualified service technician. Force or attempted repair may result in a fire or explosion. E. Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect the fireplace and replace any part of the control system and any gas control which has been under water.

WHAT TO DO IF YOU SMELL GAS:

Turn off all gas to the fireplace. Open windows. Do not try to light any appliance. Do not touch any electric switch; do not use any phone in your building. Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. If you cannot reach your gas supplier, call the fire department.

GAS KNOB

LIGHTING INSTRUCTIONS

Do not connect valve or wall switch to electricity. See installation instructions. When lighting and re-lighting, the gas knob cannot be turned from pilot to off unless the knob is depressed slightly.

1. STOP! Read the safety information on the operating label.

2. Turn off all electric power to the fireplace.

3. Turn the gas knob clockwise to off.

4. Wait 5 minutes to clear out any gas. If you smell gas, including near the floor, STOP! Follow “B” on the operating label. If

you don’t smell gas, go to the next step.

5. If the fireplace is equipped with a flame adjustment valve, turn clockwise to off.

6. Find pilot located in front of the back log on the right.

7. Turn gas knob clockwise to pilot.

This unit is equipped with an auto-spark. Depress and hold gas knob. Keep knob fully depressed for one minute, then release. If pilot does not continue to burn repeat steps 3 through 7.

9. With pilot lit, push and turn gas knob counter-clockwise to on.

10. If equipped with flame adjustment valve, turn knob to high.

11. If equipped with remote on-off switch, main burner may not come on when you turn the valve

to on or high. Remote switch must be in the on position to ignite burner.

12. Turn on all electric power to the fireplace.

SOLENOID

PILOT ON/OFF KNOB

TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE FIREPLACE.

1. Turn off all electric power to the fireplace if service is to be performed.

2. For a complete shut-down procedure: push in gas control knob slightly and turn clockwise to off. Do not force.

3. For a temporary shut-down procedure: set the switch to off. Press and turn the gas knob clockwise to pilot.

W415-0826 / B / 07.11.11

TO TURN OFF GAS

47.5A

Page 43

11.0 ADJUSTMENTS

11.1 PILOT BURNER ADJUSTMENT

Adjust the pilot screw to provide properly sized ﬂ ame. Turn in a clockwise direction to reduce the gas ﬂ ow.

Inlet pressure can be checked by turning screw (A) counterclockwise until loosened and then placing pressure gauge tubing over the test point. Gauge should read 7” (minimum 4.5”) water column for natural gas or 13” (11” minimum) water column for propane. Check that main burner is operating on “HI”.

Outlet pressure can be checked the same as above using screw (B). Gauge should read 3.5” water column for natural gas or 10” water column for propane. Check that main burner is operating on “HI”.

AFTER TAKING PRESSURE READINGS, TIGHTEN SCREWS FIRMLY TO SEAL. DO NOT OVER TORQUE. LEAK TEST.

THERMOCOUPLE

PILOT

BURNER

39.2

THERMOPILE

11.2 VENTURI ADJUSTMENT

This appliance has an air shutter that has been factory set open according to the chart below:

Regardless of venturi orientation, closing the air shutter will cause a more yellow flame, but can lead to carboning. Opening the air shutter will cause a more blue flame, but can cause flame lifting from the burner ports. The flame may not appear yellow immediately; allow 15 to 30 minutes for the final flame colour to be established.

AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BY A QUALIFIED INSTALLER!

VENTURI BURNER

AIR SHUTTER OPENING

ORIFICE

49.1

Air Shutter Openings

Front Rear

LP 3/8” 7/16”

NG 5/32” 3/16”

W415-0826 / C / 07.11.11

Page 44

11.3 FLAME CHARACTERISTICS

It’s important to periodically perform a visual check of the pilot and burner ﬂ ames. Compare them to the illustrations provided. If any ﬂ ames appear abnormal call a service person.

11.4 RESTRICTING VERTICAL VENTS

Vertical terminations may display a very active ﬂ ame. If this appearance is not desirable, the vent exit must be restricted using restrictor plate, W500-

0321. This reduces the velocity of the exhaust gases, slowing down the ﬂ ame pattern and creating a more traditional appearance.

3/8” - 1/2”

FLAME MUST

ENVELOPE UPPER

3/8" TO 1/2" OF

THERMOCOUPLE &

THERMOPILE

54.2

FLUE COLLAR

The plate has a series of holes to allow for adjustment.

Remove the two screws on either side of the exhaust collar inside the ﬁ rebox. Install the plate in the desired set of holes, then replace the screws. It is recommended to secure in the third set of holes which causes the greatest amount of restriction for vent lengths between 15 and 30 feet.

RESTRICTOR

PLATE

W415-0826 / B / 07.11.11

Page 45

12.0 MAINTENANCE

MAINTENANCE

TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE.

APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED.

DO NOT USE ABRASIVE CLEANERS.

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper

and dangerous operation. Verify proper operation after servicing. This appliance and its venting system should be inspected before use and at least annually by a qualiﬁ ed service person. The appliance area must be kept clear and free of combustible materials, gasoline or other ﬂ ammable vapors and liquids. The ﬂ ow of combustion and ventilation air must not be obstructed.

1. In order to properly clean the burner and pilot assembly, remove the logs, rocks and/or glass to

expose both assemblies.

2. Keep the control compartment, media, burner, air shutter opening and the area surrounding the logs

clean by vacuuming or brushing, at least once a year.

3. Check to see that all burner ports are burning. Clean out any of the ports which may not be burning or

are not burning properly.

4. Check to see that the pilot ﬂ ame is large enough to engulf the ﬂ ame sensor and/or thermocouple /

thermopile as well as reaches the burner.

5. Replace the cleaned logs, rocks or glass. Failure to properly position the media may cause carboning

which can be distributed in the surrounding living area.

6. Check to see that the main burner ignites completely on all openings when turned on. A 5 to 10

second total light-up period is satisfactory. If ignition takes longer, consult your local authorized dealer / distributor.

7. Check that the gasketing on the sides, top and bottom of the door is not broken or missing. Replace if

necessary.

8. If for any reason the vent air intake system is disassembled, re-install and re-seal per the instructions

provided for the initial installation.

WARNING

40.1

12.1 CARE OF GLASS

DO NOT CLEAN GLASS WHEN HOT! DO NOT USE ABRASIVE CLEANERS TO CLEAN GLASS.

Buff lightly with a clean dry soft cloth. Clean both sides of the glass after the ﬁ rst 10 hours of operation with a recommended ﬁ replace glass cleaner. Thereafter clean as required. If the glass is not kept clean permanent discoloration and / or blemishes may result.

WARNING

HOT GLASS WILL

CAUSE BURNS.

DO NOT TOUCH GLASS

UNTIL COOLED.

NEVER ALLOW CHILDREN

TO TOUCH GLASS.

5.1

W415-0826 / C / 07.11.11

Page 46

12.2 GLASS / DOOR REPLACEMENT

DO NOT USE SUBSTITUTE MATERIALS.

GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED.

CARE MUST BE TAKEN WHEN REMOVING AND DISPOSING OF ANY BROKEN DOOR GLASS OR

DAMAGED COMPONENTS. BE SURE TO VACUUM UP ANY BROKEN GLASS FROM INSIDE THE

APPLIANCE BEFORE OPERATION.

DO NOT STRIKE, SLAM OR SCRATCH GLASS. DO NOT OPERATE APPLIANCE WITH GLASS

REMOVED, CRACKED, BROKEN OR SCRATCHED.

A. Place the door frame face down careful not to scratch the

paint.

B. Center the gasketed glass inside the door frame with the thick

side of the gasket facing up.

WARNING

GASKET

GLASS

C. Bend the glass retainers located along the edge of the door

frame over the gasket holding the glass in place. Careful not to break the glass.

12.3 NIGHT LIGHTTM REPLACEMENT

Your comes equipped with 2 “Night Lights™”. The lights have been pre-wired and is controlled from the remote control. If in the event the lamps or lens need replacing, follow these instructions.

Shut off breaker at main power supply.

Remove the four screws that secure the lens frame to the Firebox top. This frame retains the glass lens. The lamp can now be accessed.

NOTE: Do not handle the lamp (bulb) with bare ﬁ ngers, protect with a clean dry cloth.

The lamp will pull straight out of the socket. Replace with Wolf Steel parts only, as lamp and lens are special “high temperature” products.

GLASS RETAINER

DOOR FRAME

56.1

NIGHT

LIGHTS

FIREBOX TOP

When re-installing, ensure integrity of gasket seal.

THE FIREBOX MUST BE SEALED.

Over tightening the screws could break the lens. “Light Leakage” from the holes in the housing lamp may be observed. The holes in the lamp housing are necessary for ventilation and must not be covered.

W415-0826 / B / 07.11.11

COLOURED SIDE UP

GASKET

LENS

FRAME

Page 47

13.0 REPLACEMENTS

FAILURE TO POSITION THE PARTS IN ACCORDANCE WITH THIS MANUAL OR FAILURE TO USE

ONLY PARTS SPECIFICALLY APPROVED WITH THIS APPLIANCE MAY RESULT IN PROPERTY

DAMAGE OR PERSONAL INJURY.

** THIS IS A FAST ACTING THERMOCOUPLE. IT IS AN INTEGRAL SAFETY COMPONENT. REPLACE ONLY WITH

A FAST ACTING THERMOCOUPLE SUPPLIED BY WOLF STEEL LTD.

Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally all parts can be ordered through your Authorized dealer / distributor.

FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM.

When ordering replacement parts always give the following information:

• Model & Serial Number of appliance

• Installation date of appliance

• Part number

• Description of part

• Finish

* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR FURTHER INFORMATION, CONTACT YOUR AUTHORIZED DEALER.

WARNING

41.2

COMPONENTS

REF NO. PART NO. DESCRIPTION

1* W390-0002 DOOR LATCH (EA)

2 W725-0047 NATURAL GAS VALVE - MODULATING

2 W725-0048 PROPANE GAS VALVE - MODULATING

3 W456-0042 #42 NATURAL GAS ORIFICE

3 W456-0037 #37 NATURAL GAS ORIFICE

3 W456-0053 #53 PROPANE GAS ORIFICE

3 W456-0054 #54 PROPANE GAS ORIFICE

4 W680-0014 THERMOCOUPLE

5 W240-0008 ELECTRODE C/W LEAD

6 W680-0015 THERMOPILE

7 W010-1478 NATURAL GAS PILOT ASSEMBLY

7 W010-1479 PROPANE GAS PILOT ASSEMBLY

8 W455-0070 NG PILOT INJECTOR

8 W455-0068 LP PILOT INJECTOR

9* W385-0334 NAPOLEON® LOGO

10* W290-0116 DOOR GASKET

11 W010-1797 FIRESTOP ASSEMBLY

12 W660-0041 SPARK SWITCH

13 W660-0086 SWITCH, FAN CONTROL

14 W660-0071 REMOTE TRANSMITTER

15 W660-0075 SWITCH, PROFLAME S-RECEIVER

16 W190-0017 DC SPARK UNIT CONTROL

17 W010-2163 DOOR FRAME

18* W010-1516 GLASS C/W GASKET

19 W565-0089 SCREEN

20* W120-0054 CURTAIN ROD CAP

21 W010-0978 PAN BURNER

22 W100-0078 TUBE BURNER

NOTE: Care must be taken when removing and disposing of any broken glass or damaged components.

Be sure to vacuum up any broken glass from inside the appliance before operation.

W415-0826 / C / 07.11.11

Page 48

COMPONENTS

REF NO. PART NO. DESCRIPTION

23* W010-2164 CONTROL DOOR ASSEMBLY

24* W290-0154 BULKHEAD ACCESS GASKET

25* W290-0153 BURNER GASKET

26 GL-659 LOG SET

27* W361-0016 GLOWING EMBERS

28* W550-0001 CHARCOAL EMBERS

29 W135-0316 REAR LOG #1

30 W135-0307 RIGHT MIDDLE LOG #2

31 W135-0308 LEFT MIDDLE LOG #3

32 W135-0311 FRONT CROSSOVER LOG #4

33 W135-0318 LEFT FRONT LOG #5

34 W135-0312 MIDDLE CROSSOVER LOG #6

35 W135-0317 RIGHT FRONT LOG #7

36 W135-0313 REAR CROSSOVER LOG #8

37 W135-0314 FRONT CHUNK #9

38 W135-0315 REAR CHUNK #10

39* W720-0098 PILOT TUBE

40* W361-0014 VERMICULITE

41* W300-0067 ACCENT LIGHT GLASS

42* W387-0006 ACCENT LIGHT

43* W707-0006 TRANSFORMER, 12 VAC 2.0 AMP

44 W290-0080 ACCENT LENS GASKET

45* W475-0499 PANEL REAR FIBRE

46* W475-0493 PANEL, RIGHT FIBRE

47* W475-0494 PANEL, LEFT FIBRE

48* W475-0492 PANEL, BAFFLE

49* W475-0496 HEARTH, LEFT FIBRE

50* W475-0495 HEARTH, RIGHT FIBRE

51* W475-0497 HEARTH, RIGHT MIDDLE

52* W475-0498 HEARTH, LEFT MIDDLE

53* W333-0011 HEARTH, FRONT CENTRE CONCRETE

54* W333-0010 HEARTH, FRONT LEFT CONCRETE

55* W333-0012 HEARTH, FRONT RIGHT CONCRETE

56* W750-0221 WIRE HARNESS, GTMF

57 W135-0305 ANDIRON

REF NO. PART NO. DESCRIPTION

GD620 (5 FT)

58* W010-0772 8” FLEXIBLE ALUMINUM LINER - 5 FT C/W SPACERS

59* W730-0026 10” FLEXIBLE ALUMINUM LINER - 5 FT

GD630 (10 FT)

60* W730-0027 10” FLEXIBLE ALUMINUM LINER - 10 FT

61* W010-0773 8” FLEXIBLE ALUMINUM LINER - 10 FT C/W SPACERS

62* W010-0810 WALL SUPPORT ASSEMBLY

REF NO. PART NO. DESCRIPTION

63 GD622R WALL TERMINAL KIT

W415-0826 / B / 07.11.11

FLEXIBLE VENT KITS

HORIZONTAL TERMINAL KIT

Page 49

4**

ROOF TERMINAL KITS

REF NO. PART NO. DESCRIPTION

64 GD610 1/12 TO 7/12 PITCH

65 GD611 8/12 TO 12/12 PITCH

66 GD612 FLAT ROOF

67 W490-0075 8/10 INNER OUTER SLEEVE

68 W670-0008 8/10 TERMINAL

69 W170-0016 STORM COLLAR

70 W010-1798 ROOF SUPPORT

71 W263-0083 ROOF FLASHING 1/12-7/12 PITCH

W263-0084 ROOF FLASHING 8/12-12/12 PITCH

W415-0826 / C / 07.11.11

Page 50

ACCESSORIES

REF NO. PART NO. DESCRIPTION

1* W573-0007 HI-TEMP SEALANT

2 GD501 HEAT GUARD

3 GA-566 HOT AIR DISTRIBUTION KIT

4 GA-72 HOT AIR EXHAUST KIT

5 GA-70 EXTENSION KIT, 5FT FLEX VENT

6* W010-0370 WALL SUPPORT ASSEMBLY

7* W175-0249 10” COUPLER

8* W175-0002 8” COUPLER

9* W175-0260 CONVERSION KIT - NG TO LP

9* W175-0261 CONVERSION KIT - LP TO NG

10 CP90 CRANE AND POT

11* F90SA DECORATIVE FRAME-SQUARE “ARTSAN”

12* DK90RA RECTANGULAR DOUBLE DOORS “ARTISAN”

13 W585-0222 VENT PIPE SHIELD

14 W170-0116 10” STORM COLLAR

15* NZ64 BLOWER KIT

16* GA65 10’ FLEX WITH 6” COLLAR (FOR USE WITH NZ64)

W415-0826 / B / 07.11.11

Page 51

14.0 TROUBLE SHOOTING

WARNING

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT,

WITH THE GLASS DOOR OPEN OR REMOVED.

TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE.

APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED.

DO NOT USE ABRASIVE CLEANERS.

SYMPTOM PROBLEM TEST SOLUTION

Main burner ﬂ ame is a blue, lazy, transparent ﬂ ame.

Flames are consistently too large or too small. Carboning occurs.

Blockage in vent. - Remove blockage. In really cold conditions, ice buildup

may occur on the terminal and should be removed as required. To minimize this from happening again, it is recommended that the vent lengths that pass through unheated spaces (attics, garages, crawl spaces) be wrapped with an insulated mylar sleeve. Prevent sleeve from sagging. Contact your local authorized dealer for more information.

Incorrect installation. - Refer to “VENTING” section to ensure correct location of

storm collars.

Unit is over-ﬁ red or underﬁ red.

- Check pressure readings:

Inlet pressure can be checked by turning screw (A)

counter-clockwise 2 or 3 turns and then placing pressure gauge tubing over the test point. Gauge should read 7” (minimum 4.5”) water column for natural gas or 13” (minimum 11”) water column for propane. Check that main burner is operating on ‘HI’.

Outlet pressure can be checked the same as above

using screw (B). Gauge should read 3.5” water column for natural gas or 10” water column for propane. Check that main burner is operating on ‘HI’.

AFTER TAKING PRESSURE READINGS, BE SURE TO TURN SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT OVER TORQUE.

Leak test with a soap and water solution.

Carbon is being deposited on glass, burner media or combustion chamber surfaces.

White / grey ﬁ lm forms.

Exhaust fumes smelled in room, headaches.

Air shutter has become blocked.

Flame is impinging on the burner media or combustion chamber.

Sulphur from fuel is being deposited on glass, burner media or combustion chamber surfaces.

Fireplace is spilling. - Ensure exhaust bracket gasket seal.

- Ensure air shutter opening is free of lint or other obstructions.

- Check that the burner media is correctly positioned.

- Open air shutter to increase the primary air.

- Check the input rate: check the manifold pressure and oriﬁ ce size as speciﬁ ed by the rating plate values.

- Check that the door gasketing is not broken or missing and that the seal is tight.

- Check that both vent liners are free of holes and well sealed at all joints.

- Check that minimum rise per foot has been adhered to for any horizontal venting.

- Clean the glass with a recommended gas ﬁ replace glass cleaner. DO NOT CLEAN GLASS WHEN HOT.

- If deposits are not cleaned off regularly, the glass may become permanently marked.

- Check door seal.

- Check for exhaust blockage.

- Check that venting is installed correctly.

- Room is in negative pressure; increase fresh air supply.

42.2B

W415-0826 / C / 07.11.11

Page 52

SYMPTOM PROBLEM TEST SOLUTION

Main burner goes out; pilot stays on.

Main burner goes out; pilot goes out.

Pilot goes out when the gas knob is released.

The gas valve

has an interlock device which will not allow the pilot burner to be lit until the thermocouple has cooled. Allow approximately 60 seconds for the thermocouple to cool.

Pilot burning; no gas to main burner; gas knob is on ‘HI’; wall switch / thermostat is on.

Pilot will not light. No spark at pilot burner.

PILOT

BURNER

THERMOCOUPLE

Pilot ﬂ ame is not large enough or not engulﬁ ng

- Turn up the pilot ﬂ ame.

- Replace pilot assembly.

the thermopile.

Thermopile shorting. - Clean thermopile connection to the valve. Reconnect.

- Replace thermopile / valve.

Remote wall switch wire

- Shorten wire to connect length or wire gauge. is too long; too much resistance in the system.

Faulty thermostat or

- Replace. switch.

Refer to “MAIN BURNER GOES OUT; PILOT STAYS ON”

Vent is blocked - Check for vent blockage.

Vent is re-circulating - Check joint seals and installation

Flexible vent has become disconnected from ﬁ replace.

System is not correctly

- Re-attach to ﬁ replace.

- Cap was not replaced.

- Purge the gas line. purged.

Out of propane gas. - Fill the tank.

Pilot ﬂ ame is not large

- Turn up the pilot ﬂ ame. enough.

Pilot ﬂ ame is not engulﬁ ng the thermocouple

Thermocouple shorting / faulty.

- Gently twist the pilot head to improve the ﬂ ame

pattern around the thermocouple.

- Loosen and tighten thermocouple.

- Clean thermocouple and valve connection.

- Replace thermocouple.

- Replace valve.

Faulty valve. - Replace.

Thermostat or switch is defective

Wall switch wiring is defective.

- Connect a jumper wire across the wall switch terminals;

if main burner lights, replace switch / thermostat.

- Disconnect the switch wires & connect a jumper

wire across terminals 1 & 3; if the main burner lights, check the wires for defects and / or replace wires.

Main burner oriﬁ ce is plugged.

- Remove stoppage in oriﬁ ce.

Faulty valve. - Replace.

- Check if pilot can be lit by a match.

- Check that the wire is connected to the push button igniter.

- Check if the push button igniter needs tightening.

THERMOPILE

- Replace the wire if the wire insulation is broken or frayed.

- Replace the electrode if the ceramic insulator is cracked or broken.

- Replace the push button ignitor

Out of propane gas. - Fill the tank.

Spark gap is incorrect.

- Spark gap should be 0.150” to 0.175” (5/32” to 11/64” approx.)

from the electrode tip and the pilot burner. To ensure proper electrode location, tighten securing nut (ﬁ nger tight plus 1/4 turn).

No gas at the pilot burner. - Check that the manual valve is turned on.

- Check the pilot oriﬁ ce for blockage.

- Replace the valve.

- Call the gas distributor.

42.2_2

W415-0826 / B / 07.11.11

Page 53

SYMPTOM PROBLEM TEST SOLUTION

Pilot goes out while standing: Main burner is in “OFF” position.

Remote wall switch is in “OFF” position; main burner comes on when gas knob is turned to “ON” position.

Gas piping is undersized. - Turn on all gas appliances and see if pilot ﬂ ame

ﬂ utters, diminishes or extinguishes, especially when main burner ignites. Monitor appliance supply working pressure.

- Check if supply piping size is to code. Correct all undersized piping.

Wall switch is mounted upside down.

Remote wall switch is grounding.

Remote wall switch wire is grounding.

Faulty valve. - Replace.

- Reverse.

- Replace.

- Check for ground (short); repair ground or replace wire.

42.2_3

W415-0826 / C / 07.11.11

Page 54

15.0 WARRANTY

NAPOLEON® products are manufactured under the strict Standard of the world recognized ISO 9001 : 2008 Quality Assurance

NAPOLEON® products are designed with superior components and materials assembled by trained craftsmen who take great

pride in their work. The burner and valve assembly are leak and test-ﬁ red at a quality test station. The complete appliance is again thoroughly inspected by a qualiﬁ ed technician before packaging to ensure that you, the customer, receives the quality

NAPOLEON® GAS APPLIANCE PRESIDENT’S LIFETIME LIMITED WARRANTY

The following materials and workmanship in your new NAPOLEON® gas appliance are warranted against defects for as long as you own the appliance. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™ logs and embers, rocks, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enameled components and aluminum extrusion trims.* Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves, thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and NAPOLEON® will provide replacement parts free of charge during the ﬁ rst year of the limited warranty.* Labour related to warranty repair is covered free of charge during the ﬁ rst year. Repair work, however, requires the prior approval of an authorized company ofﬁ cial. Labour costs to the account of NAPOLEON® are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON® dealer. * Construction of models vary. Warranty applies only to components included with your speciﬁ c appliance.

NAPOLEON® warrants its products against manufacturing defects to the original purchaser only. Registering your warranty is not necessary. Simply provide your proof of purchase along with the model and serial number to make a warranty claim. NAPOLEON® reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim. Provided that the purchase was made through an authorized NAPOLEON® dealer your appliance is subject to the following conditions and limitations: Warranty coverage begins on the date of original installation. This factory warranty is non-transferable and may not be extended whatsoever by any of our representatives. The gas appliance must be installed by a licensed, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the product and all local and national building and ﬁ re codes. This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify this warranty. This limited warranty further does not cover any scratches, dents, corrosion or discoloring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel parts, mechanical breakage of PHAZER™ logs and embers. This warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions. After the ﬁ rst year, with respect to this President’s Lifetime Limited Warranty, NAPOLEON® may, at its discretion, fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s). NAPOLEON® will not be responsible for installation, labour or any other expenses related to the reinstallation of a warranted part and such expenses are not covered by this warranty. Notwithstanding any provisions contained in the President’s Lifetime Limited Warranty, NAPOLEON’S responsibility under this warranty is deﬁ ned as above and it shall not in any event extend to any incidental, consequential or indirect damages. This warranty deﬁ nes the obligations and liability of NAPOLEON® with respect to the NAPOLEON® gas appliance and any other warranties expressed or implied with respect to this product, its components or accessories are excluded. NAPOLEON® neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON® will not be responsible for: over-ﬁ ring, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting conﬁ gurations, insufﬁ cient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc. Any damages to the appliance, combustion chamber, heat exchanger, plated trim or other components due to water, weather damage, long periods of dampness, condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON®. All parts replaced under the President’s Limited Lifetime Warranty Policy are subject to a single claim. During the ﬁ rst 10 years NAPOLEON® will replace or repair the defective parts covered by the lifetime warranty at our discretion free of charge. From 10 years to life, NAPOLEON® will provide replacement parts at 50% of the current retail price. All parts replaced under the warranty will be covered for a period of 90 days from the date of their installation. The manufacturer may require that defective parts or products be returned or that digital pictures be provided to support the claim. Returned products are to be shipped prepaid to the manufacturer for investigation. If a product is found to be defective, the manufacturer will repair or replace such defect. Before shipping your appliance or defective components, your dealer must obtain an authorization number. Any merchandise shipped without authorization will be refused and returned to sender. Shipping costs are not covered under this warranty. Additional service fees may apply if you are seeking warranty service from a dealer. Warranty labour allowance is only for the replacement of the warranted part. Travel, diagnostic tests, shipping and other related charges are not covered by this warranty.

Certiﬁ cate.

product that you expect from NAPOLEON®.

CONDITIONS AND LIMITATIONS

ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT

IMPROVEMENTS. NAPOLEON® IS A REGISTERED TRADEMARK OF WOLF STEEL LTD.

W415-0826 / B / 07.11.11

2.1B

Page 55

16.0 SERVICE HISTORY

43.1

W415-0826 / C / 07.11.11

Page 56

17.0 NOTES

W415-0826 / B / 07.11.11

44.1