Napoleon BGD40-P, BGD40-N Installation And Operation Instruction Manual

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TABLE of CONTENTS

Pg 3-5 INTRODUCTION

Warranty

General Instructions General Information Care of Glass & Plated Parts

Dimensions

6-13 VENTING

Vent Lengths

Minimum Air Terminal Location Clearances Venting Application Flow Chart Typical Minimum and Maximum Vent Lengths Special Vent Installation

Venting Options

14-15 PENINSULA INSTALLATION PROCEDURE

Framing

Bar / Counter top Installation Brick Panel Installation

Facing

Framing

Brick Panel Installation Facing

Framing

Brick Panel Installation Facing

18 VENT FRAMING DIMENSIONS

19-21 VENTING SPECIFICS

Wall and Ceiling Protection

Horizontal Venting Installation

OPEN END INSTALLATION PROCEDURE

SEE-THRU INSTALLATION PROCEDURE

Adjustable Firestop Vertical Venting Installation Flexible Vent Components Fireplace Vent Connection Rigid Vent Components

Gas Supply Connection

22-25 FINISHING

Mantel Installation and Enclosures

Heat shield stand-off Log Placement Logo Placement Door Installation Louvre Installation

End Door Installation

26 OPTIONAL BLOWER INSTALLATION 27 OPERATION / MAINTENANCE

Operating Instructions

Maintenance

28 ADJUSTMENTS

Pilot Burner Adjustment

Venturi Adjustments Restricting Vertical Vents

29-30 REPLACEMENTS

Ordering Replacement Parts

Replacement Parts Vent Kits

Terminal Kits

31 ACCESSORIES 32-33 TROUBLE SHOOTING GUIDE

34 SERVICE HISTORY 35-35 NOTES

WARNING

• Do not burn wood or other materials in this fireplace.

• Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition. Supervise young children when they are in the same room as the fireplace.

• Clothing or other flammable material should not be placed on or near the fireplace.

• Due to high temperatures, the fireplace should be located out of traffic and away from furniture and draperies.

• Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.

• Even after the fireplace is out, the glass and/or screen will remain hot for an extended period of time.

• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces. These screens and guards must be fastened to the floor.

• Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace.

• It is imperative that the control compartments, burners and circulating blower and its passageway in the fireplace and venting system are kept clean. The fireplace and its venting system should be inspected before use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The fireplace area must be kept clear and free from combustible materials, gasoline and other flammable vapours and liquids.

• Under no circumstances should this fireplace be modified.

• This fireplace must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance.

• Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect the fireplace and to replace any part of the control system and any gas control which has been under water.

• Do not operate the fireplace with the glass door removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person.

• Do not strike or slam shut the fireplace glass door.

• This fireplace uses and requires a fast acting thermocouple. Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd.

• Pressure relief doors must be kept closed while the fireplace is operating to prevent exhaust fumes containing carbon monoxide, from entering into the home. Temperatures of the exhaust escaping through these openings can also cause the surrounding combustible materials to overheat and catch fire.

• Only doors / optional fronts certified with the unit are to be installed on the appliance.

NOTE: CHANGES, OTHER THAN EDITORIAL, ARE DENOTED BY A VERTICAL LINE IN THE MARGIN.

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NAPOLEON® products are manufactured under the strict Standard of the world recognized

ISO 9001 : 2000 Quality Assurance Certiﬁ cate.

NAPOLEON® products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak and test-ﬁ red at a quality test station. The complete ﬁ replace is thoroughly inspected by a qualiﬁ ed technician before packaging to ensure that you, the customer, receives the quality product that you expect from NAPOLEON®.

NAPOLEON® GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY

The following materials and workmanship in your new NAPOLEON® gas ﬁ replace are warranted against defects for as long as you own the ﬁ replace. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled components and aluminum extrusion trims.

Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves, thermal switch, switches, wiring, remote controls, igniter, gasketing, and pilot assembly are covered and NAPOLEON® will provide replacement parts free of charge during the ﬁ rst year of the limited warranty.

Labour related to warranty repair is covered free of charge during the ﬁ rst year. Repair work, however, requires the prior approval of an authorized company ofﬁ cial. Labour costs to the account of NAPOLEON® are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON® dealer.

CONDITIONS AND LIMITATIONS

NAPOLEON® warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity (registered customer) whose name appears on the warranty registration card ﬁ led with NAPOLEON® -- provided that the purchase was made through an authorized NAPOLEON® dealer and is subject to the following conditions and limitations:

This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives.

The gas ﬁ replace must be installed by a licensed, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the product and all local and national building and ﬁ re codes.

This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify this warranty.

This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel parts, mechanical breakage of PHAZER™ logs and embers, nor any venting components used in the installation of the ﬁ replace.

NAPOLEON® warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the ﬁ rst 10 years NAPOLEON® will replace or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON® will provide replacement burners at 50% of the current retail price.

In the ﬁ rst year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions.

After the ﬁ rst year, with respect to this President's Limited Lifetime Warranty, NAPOLEON® may, at its discretion, fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s).

After the ﬁ rst year, NAPOLEON® will not be responsible for installation, labour or any other costs or expenses related to the reinstallation of a warranted part, and such expenses are not covered by this warranty.

Notwithstanding any provisions contained in this President's Limited Lifetime Warranty, NAPOLEON’S responsibility under this warranty is deﬁ ned as above and it shall not in any event extend to any incidental, consequential or indirect damages.

This warranty deﬁ nes the obligations and liability of NAPOLEON® with respect to the NAPOLEON® gas ﬁ replace and any other warranties expressed or implied with respect to this product, its components or accessories are excluded.

NAPOLEON® neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON® will not be responsible for: over-ﬁ ring, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting conﬁ gurations, insufﬁ cient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.

Any damages to ﬁ replace, combustion chamber, heat exchanger, brass trim or other component due to water, weather damage, long periods of dampness, condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON®.

The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer. The warranty registration card must be returned within fourteen days to register the warranty.

NAPOLEON® reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim.

ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON® IS A REGISTERED TRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 - CAN. 2.073.411, 2.082.915. © WOLF STEEL LTD.

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INTRODUCTION

GENERAL INSTRUCTIONS

THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local codes. Installa-

tion practices vary from region to region and it is important to know the speciﬁ cs that apply to your area, For example: in Massachusetts State:

• The ﬁ replace damper must be removed or welded in the open position prior to installation of a ﬁ replace insert or gas log.

• The appliance off valve must be a “T” handle gas cock.

• The ﬂ exible connector must not be longer than 36".

• The appliance is not approved for installation in a bed room or bathroom unless the unit is a direct vent sealed combustion product.

• WARNING: This product must be installed by a licensed plumber or gas ﬁ tter when installed within the common wealth of Massachusetts. In absence of local codes, install to the current CAN/CGA -B149 Installation Code in Canada or to the National Fuel Gas Code, ANSI Z223.1, and NFPA 54 in the United States. Mobile home installation must conform with local codes. In the absence of local codes, install to the current standard for gas equipped mobile housing CAN/CSA Z240 MH Series in Canada or the manufactured home construction and safety standard, Title 24 CFR, part 3280, or the Fire Safety Criteria for manufactured home installations, Sites and Community Standard ANSI/NFPA 5OIA in the United States

Purge all gas lines with the glass door of the fireplace open. Assure that a continuous gas flow is at the burner before closing the door. Under extreme vent configurations, allow several minutes (5-15) for the flame to stabilize after ignition.

The ﬁ replace and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa). The ﬁ replace must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa). When the ﬁ replace is installed directly on carpeting, vinyl tile or other combustible material other than wood ﬂ ooring, the ﬁ replace shall be installed on a metal or wood panel extending the full width and depth. If the optional heat circulating blower is installed, the blower must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or the ANSI/NFPA 70 NATIONAL ELECTRICAL CODE in the United States.

Minimum clearance to combustible construction from ﬁ replace and vent surfaces:

Sides, back, bottom, and top 0"

Vent pipe side, bottom and top 2" Recessed depth (corner installation) 25¼"

Ceiling 72" Enclosure 38"

Objects placed in front of the fireplace must be kept a minimum of 48" away from the glass front faces of the unit.

the rate of 4% for each additional 1,000ft. Maximum output for natural gas is 20,400 BTU/hr at an efﬁ ciency of 68% with the fan on. Minimum inlet gas supply pressure is 4.5" water column for natural gas and 11" water column for propane. Maximum inlet gas pressure is 7" water column for natural gas and 13" water column for propane. Manifold pressure under ﬂ ow conditions is 3.5" water column for natural gas and 10" water column for propane. This ﬁ replace is approved for bathroom, bedroom and bed-sitting room installations and is suitable for mobile home installation

NO EXTERNAL ELECTRICITY (110 VOLTS OR 24 VOLTS) IS REQUIRED FOR THE GAS SYSTEM OPERATION. Expansion

/ contraction noises during heating up and cooling down cycles are normal and are to be expected. If utilizing one of Wolf Steel's trim or surround kits, follow the framing instructions on page 14 and the ﬁ nishing instructions on page 23, for removal of the top extension.

CARE OF GLASS, AND PLATED PARTS

Do not use abrasive cleaners to clean these parts. Buff lightly with a clean dry cloth. The glass is 3/16" tempered glass available from your Authorized dealer.

Do not substitute materials. If the door glass should crack or break, do not operate the ﬁ replace. Replace only with a door assembly certiﬁ ed with the ﬁ replace. See DOOR, LOUVRE AND TRIM INSTALLATION for removal and replacement details. Clean the glass after the ﬁ rst 10 hours of operation with a recommended gas ﬁ replace glass cleaner. Thereafter clean as required.

Do not clean glass when hot!

If the glass is not kept clean permanent discoloration and / or blemishes may result.

Provide adequate ventilation air. Provide adequate accessibility clearance for servicing and operating the fireplace. Never obstruct the front opening of the fireplace. For safe and proper operation of the fireplace follow the venting instruction exactly. Deviation from the minimum vertical vent length can create difficulty in burner start-up and/or carboning. Provide a means for visually checking the vent connection to the fireplace after the fireplace is installed. In order to avoid the possibility of exposed insulation or vapor barrier coming in contact with the fireplace body, it is recommended that the walls of the fireplace enclosure be “finished” (ie: drywall/sheetrock), as you would finish any other outside wall of a home. This will ensure that clearance to combustibles is maintained within the cavity.

GENERAL INFORMATION

FOR YOUR SATISFACTION, ALL BURNER ASSEMBLIES HAVE BEEN TEST-FIRED TO ASSURE THEIR OPERATIONS AND QUALITY!

Maximum input is 30,000 BTU/h for natural gas and propane. When the ﬁ replace is installed at elevations above 4,500ft, and in the absence of speciﬁ c recommendations from the local authority having jurisdiction, the certiﬁ ed high altitude input rating shall be reduced at

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FIGURE 1a

FIGURE 1b

DIMENSIONS

PENINSULA

OPEN-END

FIGURE 1c

SEE-THRU

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VENTING

VENTING LENGTHS

Use only Wolf Steel or Simpson Dura-Vent Model DV-GS, Selkirk Direct Temp or American Metal Amerivent venting components. Minimum and maximum vent lengths, for both horizontal and vertical installations, and air terminal locations for either system are set out in this manual and must be adhered to. For Simpson Dura-Vent, follow the installation procedure provided with the venting components.

For vent systems that provide seals on the inner exhaust ﬂ ue, only the outer air intake joints must be sealed using a red high temperature silicone (RTV). This same sealant maybe used on both the inner exhaust and outer intake vent pipe joints of all other approved vent systems except for the exhaust vent pipe connection to the ﬁ replace ﬂ ue collar which must be sealed using the black high temperature sealant Mill Pac. High temperature sealant must be ordered separately. When using Wolf Steel venting components, use only approved Wolf Steel rigid / ﬂ exible components with the following termination kits: WALL TERMINAL KIT GD422, or 1/12 TO 7/12 PITCH ROOF TERMINAL KIT GD410, 8/12 TO 12/12 ROOF TERMINAL KIT GD411, FLAT ROOF TERMINAL KIT GD412 or PERISCOPE KIT GD401 (for wall penetration below grade). With ﬂ exible venting, in conjunction with the various terminations, use either the 5 foot vent kit GD420 or the 10 foot vent kit GD430.

When using ﬂ exible venting with a horizontal termination directly off of the ﬁ replace, the use of a 45º adaptor is permitted to keep the vent height as low possible.

These vent kits allow for either horizontal or vertical venting of the ﬁ replace. The maximum allowable horizontal run is 20 feet. The maximum allowable vertical vent length is 40 feet. The maximum number of 5" vent connections is two horizontally or three vertically (excluding the ﬁ replace and the air terminal connections) when using ﬂ exible venting.

For Simpson Dura-Vent, Selkirk Direct Temp and American Metal Amerivent, follow the installation procedure provided with the venting components.

Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp and American Metal Amerivent venting systems must not be combined. Wolf Steel rigid and ﬂ exible venting systems must not be combined.

A starter adaptor must be used and may be purchased from the corresponding supplier:

Supplier 5&8 ZC

Dura-Vent W175-0170 Amerivent 5DSC-N Direct Temp 5DT/AA-N

For Simpson Dura-Vent, Selkirk Direct Temp and American Metal Amerivent, follow the installation procedures found on the website for your venting supplier:

VENTING SUPPLIER WEBSITE ADDRESS

Simpson Dura-Vent www.duravent.com Selkirk Direct Temp www.selkirkcorp.com American Metal Amerivent www.americanmetalproducts.com

For optimum ﬂ ame appearance and ﬁ replace performance, keep the vent length and number of elbows to a minimum.

The air terminal must remain unobstructed at all times. Examine the air terminal at least once a year to verify that it is unobstructed and undamaged.

Purge all gas lines with the glass door of the ﬁ replace open. Assure that a continuous gas ﬂ ow is at the burner before closing the door.

Under extreme vent conﬁ gurations, allow several minutes (5-

15) for the ﬂ ame to stabilize after ignition. For optimum performance it is recommended that all hori-

zontal runs have a 1" rise per foot when using ﬂ exible vent components.

A terminal shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings. Local codes or regulations may require different clearances.

Do not allow the inside liner to bunch up on horizontal or vertical runs and elbows. Keep it pulled tight. A 1¼" air gap all around between the inner liner and outer liner is required for safe operation. Use a ﬁ restop when penetrating interior walls, ﬂ oor or ceiling.

Horizontal runs may have a 0" rise per foot in all cases using SIMPSON DURA-VENT or WOLF STEEL LTD. RIGID OR FLEXIBLE venting components when venting.

Vent lengths that pass through unheated spaces (attics, garages, crawl spaces) should be insulated with the insulation wrapped in a protective sleeve to minimize condensation.

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MINIMUM AIR TERMINAL LOCATION CLEARANCES

FIGURE 2

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VENTING APPLICATION FLOWCHART

HORIZONTAL

TERMINATION

Vertical rise is equal to or greater than the horizontal run

Horizontal run + vertical rise to maximum of 40 feet

Vertical rise is less than horizontal run

Horizontal run + vertical rise to maximum of

24.75 feet

4.2 times the vertical rise equal to or greater than the horizontal run

VERTICAL

TERMINATION

Vertical rise is equal to or greater than the horizontal run

Horizontal run + vertical rise to maximum of 40 feet

Vertical rise is less than horizontal run

Horizontal run + vertical rise to maximum of 40 feet

3 times the vertical rise equal to or greater than the horizontal run

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TYPICAL MINIMUM AND MAXIMUM VENT LENGTHS

FIGURE 3a

When venting, the horizontal run must be kept to a maximum of 20 feet. If a 20 foot horizontal run is required, the ﬁ replace must have a minimum vertical rise immediately off the ﬁ replace of 57". FIGURE 3a.

When terminating vertically, the vertical rise is a minimum 34" and a maximum 40 feet above the ﬁ replace.

FIGURE 3b.

FIGURE 3b

When installing with no vertical rise, ensure that the

vent pipe does not slope downward.

SPECIAL VENT INSTALLATION

PERISCOPE TERMINATION

Use the GD401 periscope kit to locate the air termination above grade. The periscope must be installed so that when ﬁ nal grading is completed, the bottom air slot is located a minimum of 12" above grade.

FIGURE 4

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DEFINITIONS

for the following symbols used in the venting calculations and examples are:

> - greater than > - equal to or greater than < - less than < - equal to or less than

- total of both horizontal vent lengths (HR) and offsets

(HO) in feet HR - combined horizontal vent lengths in feet HO - offset factor: .03(total degrees of offset - 135°*) in

feet

VT - combined vertical vent lengths in feet

HORIZONTAL TERMINATION

When (HT) < (VT)

Simple venting conﬁ guration (only one 45º and 90° elbow)

90°

FIGURE 5

ELBOW VENT LENGTH VALUES

Feet inches 1° 0.03 0.5 15° 0.45 6.0 30° 0.9 11.0 45°* 1.35 16.0 90°* 2.7 32.0

* the ﬁ rst 45º and 90° offset has a zero value and is shown in the formula as -45° and -90º respectively or

-135º when combined.

For vent conﬁ gurations requiring more than one 45º and 90° elbow, the following formulas apply:

Formula 1: HT < V

Formula 2: HT + VT < 40 feet

Example 1:

90°

45º

HT - total of both horizontal vent lengths (HR) and offsets (HO) in feet

REQUIRED VERTICAL

RISE IN FEET (V

The shaded area within the lines represents acceptable values for H

)

CALCULATED HORIZONTAL VENT RUN PLUS OFFSETS IN FEET (HT)

and V

FIGURE 6

45º

V1 = 8 ft VT = H1 = 2.5 ft H H H

=0.3(225-135º) = 2.7ft

HT = HR + HO = 4.5 + 2.7 = 7.2 ft

Formula 1: H

Formula 2: H

15.2 < 40

V1 = 8 ft

= 2 ft

= H1 + H2 = 2.5 + 2 = 4.5 ft

= .

03(one 45º elbow + two 90º elbows - 135º)

+ VT = 7.2 +8 =15.2ft

< V

7.2 < 8

+ VT < 40 feet

90°

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Since both formulas are met, this vent conﬁ guration is acceptable.

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HORIZONTAL TERMINATION

When (HT) > (VT) Simple venting conﬁ guration (only one 45º and 90° elbow)

FIGURE 7

See graph to determine the required vertical rise VT for the required horizontal run HT.

REQUIRED VERTICAL RISE IN INCHES (VT)

HORIZONTAL VENT RUN PLUS OFFSETS IN FEET (HT)

Example 2:

90°

FIGURE 8

45°

90°

VT = V H1 = 2 ft H

HR = H1 + H2 + H3 + H4 = 2 + 1 + 1 + 1. 5 = 5.5 ft H

135º) =.03(315-135)=5.4ft

Formula 1: HT < 4.2 V

4.2 V

Formula 2: HT + VT < 24.75 feet

14.9 < 24.75

= 4 ft

= 1 ft = 1 ft = 1.5 ft

= .03(one 45º elbow + three 90º elbows -

= HR + HO = 5.5 +5.4 = 10.9 ft

+ VT = 10.9 + 4 = 14.9 ft

= 4.2 x 4 = 16.8 ft

10.9 < 16.8

90°

The shaded area within the lines represents acceptable values for HT and V

For vent conﬁ gurations requiring more than one 45º and 90° elbow the following formulas apply:

Formula 1: HT < 4.2 V

Formula 2: HT + VT < 24.75 feet

Since both formulas are met, this vent conﬁ guration is acceptable.

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VERTICAL TERMINATION

When (HT) < (VT)

Simple venting conﬁ gurations

FIGURE 9

45°

See graph to determine the required vertical rise VT for the required horizontal run HT.

REQUIRED VERTICAL RISE IN FEET (VT)

HORIZONTAL VENT RUN PLUS OFFSETS IN FEET

)

The shaded area within the lines represents acceptable values for HT and VT.

Example 3:

FIGURE 10

90°

45°

H1 = 3 ft H

HR = H1 + H2 = 3 + 2.5 = 5.5 ft H

= .03(45+90+90+90-135)=5.4

HT = HR + HO = 5.5 + 5.4 = 10.9 ft H

Formula 1: H

Formula 2: H

25.9 < 40 Since both formulas are met, this vent conﬁ guration is

acceptable.

= 5 ft = 10 ft

V1 +

V2 =

5 + 10 = 15 ft

= 2.5 ft

= .03(one 45º elbow + three 90º elbows - 135º)

+ VT = 10.9 + 15 = 25.9 ft

< V

10.9 < 15

+ VT < 40 feet

90°

For vent conﬁ gurations requiring more than one 45º and one 90° elbow , the following formulas apply:

Formula 1: HT < V

Formula 2: HT + VT < 40 feet

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VERTICAL TERMINATION

When (HT) > (VT) Simple venting conﬁ gurations

FIGURE 11

See graph to determine the required vertical rise VT for the required horizontal run HT.

REQUIRED VERTICAL RISE IN FEET (VT)

HORIZONTAL VENT RUN PLUS OFFSET IN FEET (HT)

The shaded area within the lines represents acceptable values for HT and VT.

= 1 ft = 1.5 ft

V1 +

V2 =

1 + 1.5 = 2.5 ft

H1 = 6 ft

= 2 ft

HR = H1 + H2 = 6 + 2 = 8 ft

= .03(one 45º elbow + three 90º elbows - 135º)

= .03(45 + 90 + 90 + 90 - 135) = 5.4 ft

HT = HR + HO = 8 + 5.4 = 13.4 ft

+ VT = 13.4 + 2.5 = 15.9 ft

Formula 1: H

< 3V

3VT =

13.4 > 7.5

3 x

2.5 = 7.5 ft

Since this formula is not met, this vent conﬁ guration is unacceptable.

Formula 2: H

+ VT < 40 feet

15.9 < 40 Since only formula 2 is met, this vent conﬁ guration is

unacceptable and a new ﬁ replace location or vent conﬁ guration will need to be established to satisfy both formulas.

Example 5:

90°

45°

90°

45°

For vent conﬁ gurations requiring more than one 45º and one 90° elbow , the following formulas apply:

Formula 1: HT < 3V

Formula 2: HT + VT < 40 feet

Example 4:

45°

90°

FIGURE 12

90°

= 1.5 ft = 8 ft

V1 +

V2 =

1.5 + 8= 9.5 ft

FIGURE 13

H1 = 1 ft

= 1 ft

= 10.75 ft

HR = H1 + H2 + H3 = 1 + 1 + 10.75 = 12.75 ft

= .03(three 90° elbows + two 45° elbows - 135°)

= .03(90 + 90 + 90 + 45 + 45 - 135) = 6.75 ft

HT = HR + HO = 12.75 + 6.75 = 19.5 ft

+ VT = 19.5 + 9.5= 29 ft

Formula 1: H 3VT =

Formula 2: H

< 3V

3 x

19.5 < 28.5

+ VT < 40 feet

9.5 = 28.5 ft

29 < 40 Since both formulas are met, this vent conﬁ guration is acceptable.

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PENINSULA INSTALLATION PROCEDURE

VENTING

Refer to pages 6-13. All venting must have a minimum clearance of 2" to combustible material on the top and 1" to the

sides and bottom.

FRAMING

See Page 18 for additional framing dimensions. NOTE: In order to avoid the possibility of exposed insula-

tion or vapor barrier coming in contact with the ﬁ replace body, it is recommended that the walls of the ﬁ replace enclosure be “ﬁ nished” (ie: drywall/sheetrock), as you would ﬁ nish any other outside wall of a home. This will ensure that clearance to combustibles is maintained within the cavity. It is best to frame your ﬁ replace after it is positioned and the vent system is installed. Use 2x4's and frame to local building codes.

FIGURE 14

COUNTER TOP / BAR INSTALLATION

When ﬁ nishing the ﬁ replace, combustible material may rest directly on of the top extension.

NOTE: Maximum weight tolerance is 400 lbs, provided that it is evenly distributed across the top extensions of the ﬁ replace.

In order to achieve a counter top or bar type appearance with the minimum height allowed, framing must be non-combustible and may be done with metal studding attached to the top extension sides or the upper frame of the ﬁ replace.

FIGURE 16

A = 22 " minus ﬁ nishing material thickness each side.

To install the ﬁ replace face ﬂ ush with the ﬁ nished wall, position the framework to accommodate the thickness of the ﬁ nished wall.

FIGURE 15

Care should be taken to maintain sufﬁ cient clearance for the vent installation. A horizontal vent installation requires a minimum height of 45" using ﬂ exible vent pipe, to the underside of the enclosure top including the 2" clearance to combustibles.

* The top extension may be removed if non-combustible framing is faced with a non-combustible material placed ﬂ ush with the front face of the unit and extending from the top of the unit. (Example: cement board) (not supplied). Combustible counter / bar tops must maintain a minimum of 38" from the base of the ﬁ replace to the underside of the top.

FIGURE 17

NOTE: Wolf Steel trim and/or surround kits will not totally cover the top extension of the ﬁ replace. In order to obtain a smooth transition from the trim / surround to the wall, it is recommended that the top extension be removed and the unit be installed following the above procedure.

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Page 15

BRICK PANEL INSTALLATION

Install the base panels as illustrated in steps 1-4 . The side panel sits under the bracket tab. Holding the side panel in position, bend down the tab to secure. DETAIL 5.

FIGURES 18a-e

STEP 1

STEP 2

FACIN G

Combustible materials may be installed ﬂ ush with the front of the ﬁ replace but must not cover any of the black face-areas of the ﬁ replace. Non-combustible material (brick, stone or ceramic tile) may protrude in these areas.

It is not necessary to install a hearth extension with this ﬁ replace system.

When roughing in the ﬁ replace, raise the ﬁ replace to accommodate for the thickness of the ﬁ nished ﬂ oor materials, i.e. tile, carpeting, hard wood, which if not planned for will interfere with the opening of the lower access door and the installation of many decorative ﬂ ashing accessories.

Objects placed in front of the ﬁ replace should be kept a minimum of 48" away from the glass front faces.

FIGURE 19

DRYWALL

RETAINER

STEP 3

STEP 4

STEP 5

5" MIN

FINISHING

Refer to pages 22-25 for complete instructions regarding mantel requirements and installations, log placement, glass door and upper and lower louvre attachments.

DETAIL 5

W415-0299 / J / 04.14.08

Page 16

OPEN-END INSTALLATION PROCEDURE

VENTING

Refer to pages 6-13. All venting must have a minimum clearance of 2" to combustible material on the top and 1" on the sides and bottom.

FRAMING

See Page 18 for additional framing dimensions. NOTE: In order to avoid the possibility of exposed insula-

FIGURE 20

FIGURE 22

RETAINER

DETAIL 6

STEP 6

FACIN G

It is not necessary to install a hearth extension with this ﬁ replace system.

Objects placed in front of the ﬁ replace should be kept a minimum of 48" away from the glass front faces.

FINISHING

A = 25¼" minus ﬁ nishing material thickness each side.

NOTE: LEFT CORNER UNIT ILLUSTRATED

To install the ﬁ replace face ﬂ ush with the ﬁ nished wall, position the framework to accommodate the thickness of the ﬁ nished wall.

BRICK PANEL INSTALLATION

Install the base panels as illustrated in steps 1-4 on page 15. The side panel sits under the bracket tab. Holding the side panel in position, bend down the tab to secure. DETAIL 6.

FIGURES 21a-c

Refer to pages 23-26 for complete instructions regarding mantel requirements and installations, log placement, glass door and upper and lower louvre attachments. A minimum of 3" of cement board or non-combustible equivalent must be installed against the side edge of the ﬁ replace.

FIGURE 23

DRYWALL

NON-

COMBUSTIBLE

WARNING

5" MIN

STEP 5

W415-0299 / J / 04.14.08

Finishing must be done using a non-combustible material placed ﬂ ush with the front face of the unit and extending from the top of the unit such as cement board, ceramic tile, marble, etc. when ﬁ nishing to the ﬁ replace. DO NOT

USE WOOD OR DRYWALL. Any ﬁ re rated drywall is not acceptable.

Page 17

SEE-THROUGH INSTALLATION PROCEDURE

VENTING

Refer to pages 6-13. All venting must have a minimum clearance of 2" to combustible material on the top and 1" to the sides and bottom.

FRAMING

See Page 18 for additional framing dimensions. NOTE: In order to avoid the possibility of exposed insula-

See PAGE 14 for bar type / counter top installation.

FIGURE 24

FACIN G

It is not necessary to install a hearth extension with this ﬁ replace system.

Objects placed in front of the ﬁ replace should be kept a minimum of 48" away from the glass front faces.

FINISHING

Refer to pages 23-26 for complete instructions regarding mantel requirements and installations, log placement, glass door and upper and lower louvre attachments.

FIGURE 26

DRYWALL

A = 22" minus ﬁ nishing material thickness, each side.

BRICK PANEL INSTALLATION

Install the base panels as illustrated in steps 1-4 on page 15. Both side panels sit under the bracket tab. Holding the side panel in position, bend down the tab to secure. DETAIL 6.

RETAINER

DETAIL 5 & 6

FIGURES 25a-c

STEP 5

RETAINER

5" MIN

STEP 6

W415-0299 / J / 04.14.08

Page 18

MINIMUM VENT FRAMING DIMENSIONS

There must be a minimum of 2" clearance to combustible material on the top and 2" to the sides and bottom when framing around all venting options. See pages 10-13.

FIGURE 27a FIGURE 27b

Horizontal Vent Off Fireplace Vertical Vent Off Fireplace

A = 43" using ﬂ exible vent components. B = 45" using ﬂ exible vent components.

MINIMUM ENCLOSURE DIMENSIONS

FIGURE 28a

FIGURE 28b

W415-0299 / J / 04.14.08

Page 19

INSTALLATION

WALL AND CEILING PROTECTION

HORIZONTAL VENT SECTIONS: A minimum clearance of 1" at the bottom and sides and 2" at the top of the vent pipe on all horizontal runs to combustibles is required. Use ﬁ restop spacer W010-1778 (supplied).

VERTICAL VENT SECTIONS: A minimum clearance of 1" all around the vent pipe on all vertical runs to combustibles is required except for clearances in ﬁ replace enclosures. Use ﬁ restop spacer W500-0367 (not supplied).

HORIZONTAL INSTALLATION

This application occurs when venting through an exterior wall. Having determined the air terminal location, cut and frame a hole in an exterior wall with a minimum opening as required.

FIGURE 29

ADJUSTABLE FIRESTOP

Apply a bead of caulking all around and place the ﬁ restop top, so that the vent shield covers the top of the vent within the opening. Place the ﬁ restop bottom against the ﬁ restop top and secure the two together. Adjust the assembly to ensure it is tight to the vent. Secure ﬁ restop to wall. This restricts cold air from being drawn into the room or around the ﬁ replace. Ensure that both spacer and shield maintain the required clearance to combustibles. Once the vent pipe / liner is installed in its ﬁ nal position, apply sealant between the pipe / liner and the ﬁ restop spacer. See ﬁ gures 30a-c.

FIGURE 30a

FIRESTOP BOTTOM

VENT SHIELD

FIRESTOP TOP

FIGURE 30b

VERTICAL INSTALLATION

This application occurs when venting through a roof. Installation kits for various roof pitches are available from your Authorized dealer. See Accessories to order the speciﬁ c kit

required.

1. Determine the air terminal

FIGURE 31

midway between two joist to prevent having to cut them. Use a plumb bob to line up the center of the openings.

DO NOT FILL THIS SPACE WITH ANY TYPE OF MATERIAL. A vent pipe shield will prevent any materials such as insula-

tion, from ﬁ lling up the 1" air space around the pipe. Nail headers between the joist for extra support.

2. Apply a bead of caulking (not supplied) to the framework or to the Wolf Steel vent pipe shield plate or equivalent (in the case of a ﬁ nished ceiling), and secure over the opening in the ceiling. A ﬁ restop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes through. Apply a bead of caulking all around and place a ﬁ restop spacer over the vent shield to restrict cold air from being drawn into the room or around the ﬁ replace. Ensure that both spacer and shield maintain the required clearance to combustibles. Once the vent pipe / liner is installed in its ﬁ nal position, apply sealant (not supplied) between the pipe / liner and the ﬁ restop spacer.

3. In the attic, after the pipe / liner has been installed, slide the vent pipe collar down to cover up the open end of the shield and tighten. This will prevent any materials, such as insulation, from ﬁ lling up the 1" air space around the pipe.

FIGURE 32

location, cut and frame

10½" openings in the

ceiling and the roof to provide the minimum clearance between the fireplace pipe / liner and any combustible material. Try to center

the exhaust pipe location

FIGURE 33

FIGURE 30c

W415-0299 / J / 04.14.08

Page 20

USING FLEXIBLE VENT COMPONENTS

WARNING

Do not allow the inside liner to bunch up on horizontal or vertical runs and elbows. Keep it pulled tight. A 1 1/4" air gap between the liner and outer liner all around is required for safe operation. A spacer is required at the start, middle and end of each elbow to ensure this gap is maintained. Spacers are attached to the inner ﬂ ex liner at predetermined intervals to maintain a 1 1/4" air gap to the outer ﬂ ex liner. These spacers must not be removed. See Figure 34.

Use only approved ﬂ exible liner kits marked:

"Wolf Steel Approved Venting" as identiﬁ ed by the stamp only on the 8” outer liner.

FIGURE 35

For safe and proper operation of the ﬁ replace, follow the venting instructions exactly.

Eight (8") inches is the minimum bend radius allowed for the 8" diameter ﬂ exible liner.

HORIZONTAL AIR TERMINAL INSTALLATION

1. Stretch the 5" diameter ﬂ ex pipe to the required length taking into account the additional length needed for the ﬁ nished wall surface. Apply a heavy bead of the high temperature sealant W573-0007 10.3oz tube (not supplied), to the inside of the 5" liner approximately 1" from the end. Slip the liner a minimum of 2" over the ﬁ replace vent collar and secure with 3 #8 screws.

2. Using the 8" diameter ﬂ ex pipe, apply high temperature sealant or Red RTV Silicone in this location, slide a minimum of 2" over the ﬁ replace combustion air collar and secure with 3 #8 screws.

FIGURE 36

The air terminal may be recessed into the exterior wall or siding by 1½", the depth of the return ﬂ ange.

FIGURE 37

W415-0299 / J / 04.14.08

ELBOW

FIGURE 34

SPACERS

For optimum performance, it is recommended that horizontal runs have a minimum ¼" rise per foot . All inner exhaust and outer intake vent pipe joints may be sealed using either Red RTV high temp silicone sealant or Black high temp Mill Pac with the exception of the fireplace exhaust flue collar which must be sealed using Mill Pac (not supplied).

3. Insert the vent pipe through the ﬁ restop. Position and secure the ﬁ replace using the nailing tabs (2 per side) and/or secure to the ﬂ oor using screws inserted through the two ¼" diameter holes in the front left and right corners of the base. The liners should be ﬂ ush with the exterior wall.

4. From outside, apply a bead of the high temperature sealant or Red RTV Silicone may also be used in this location, to the inside of both liners, approximately 1" from the end of each liner.

5. Holding the air terminal (lettering in an upright, readable position), insert into both liners with a twisting motion to ensure that both the terminal sleeves engage into the liners / sealant. Secure the terminal to the exterior wall and make weather tight by sealing with caulking (not supplied).

6. If more vent pipe needs to be used to reach the ﬁ replace, couple them together as illustrated. The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use support ring assembly W010-0380 or equivalent noncombustible strapping to maintain the minimum 1" clearance to combustibles.

VERTICAL AIR TERMINAL INSTALLATION

1. Fasten the roof support to the roof using the screws provided. The roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support.

FIGURE 38

FIGURE 39

DO NOT CLAMP THE

FLEXIBLE LINER

underneath the sides and upper edge of the shingles. Ensure that the air terminal connector is properly centred within the ﬂ ashing, giving a 3/4” margin all around. Fasten to the roof. Do not nail through the lower portion of the ﬂ ashing. Make weathertight by sealing with caulking. Where possible, cover the sides and top edges of the ﬂ ashing with rooﬁ ng material.

2. Stretch the inner aluminum ﬂ ex liner to the required length. Slip the

liner a minimum of 2” over the inner

sleeve of the air terminal connector

and secure with 3 #8 screws.

Seal using a heavy bead

of the high temperature

sealant.

3. Repeat using the outer aluminum flex

liner.

4. Thread the air terminal connector / liner assembly down through the roof. The air terminal must be located vertically and plumb. Attach the air terminal connector to the roof support, ensuring that the top of the air terminal is 16” above the highest point that it penetrates the roof.

5. Remove nails from the shingles, above and to the sides of the chimney. Place the ﬂ ashing over the air terminal connector leaving a min. 3/4” of the

air terminal connector showing above the top of the ﬂ ashing. Slide the ﬂ ashing

Page 21

6. Aligning the seams of the terminal and air terminal connector, place the terminal over the air terminal connector making sure the liner goes into the hole in the terminal. Secure with the three screws provided.

7. Apply a heavy bead of weatherproof caulking 2" above the ﬂ ashing. NOTE: Maintain a minimum 2” space between the air inlet base and the storm collar. Install the storm collar around the air terminal and slide down

FIGURE 40

to the caulking. Tighten to ensure that a weather-tight seal between the air terminal and the collar is achieved.

FIREPLACE VENT CONNECTION

1. Install the 5" diameter ﬂ ex pipe to the ﬁ replace. Secure with 3 screws and ﬂ at washers. Seal the joint and screw holes using high temp sealant (not supplied) or Red RTV Silicone may also be used in this location.

2. Install the 8" diameter ﬂ ex pipe to the ﬁ replace. Attach and seal the joints.

For optimum performance it is recommended that all horizontal runs have a ¼" rise per foot.

FIGURE 41

GAS INSTALLATION

Proceed once the vent installation is complete.

NOTE: All gas connections must be contained within the ﬁ replace when complete.

1. Move the ﬁ replace into position and secure to the ﬂ oor through the 1/4" holes located at either side of the base.

2. The ﬁ replace is designed to accept 3/8" gas supply line.

FIGURE 42

3. Connect the gas supply in accordance to local codes. In the absence thereof, install according to the National Installation Code.

MANUAL SHUT-OFF VALVE

4. When ﬂ exing any gas line, support the gas valve so that the lines are not bent or kinked.

5. Check for gas leaks by brushing on a soap and water solution.

DO NOT USE OPEN FLAME.

Purge all gas lines with the glass door open. Assure that a continuous gas ﬂ ow is at

the burner before closing the door.

CERTIFIED UNDER / HO MOL OGU E SE LON LES NORMES: CSA 2.33-2002, ANSI Z21.88-2002 VENTE D GAS FIR EPLACE HE ATER / FOY ER DE CH AUFFAGE AU GAZ AVEC EVAC UATION DIRECT VENT GAS FIREPLACE. APPROVED FOR BEDROOM, BATHRO OM AND BED-SITTING ROOM INSTALLATION. SUITABLE FOR MOBILE HOME INSTALLATION IF INSTALLED IN ACCORDANCE WITH T HE CURRENT STANDARD CAN/CSA Z240MH SERIES GAS EQUIPPED MOBILE HOMES, IN CANADA OR IN THE UNITED STATES THE MANUFACTURED HOME CONTRUCTI ON AND SAFETY STANDARD, TITLE 24 CFR, PART 3280. WHEN THIS US STANDARD IS NOT APPLICABLE USE TH E STANDARD FOR FIRE SAFETY CRITERIA FOR MANU FACTURED HO ME INSTALLATIONS, SITES AND COMMUN ITIES, ANSI / NFPA 501A. FOYER A GAZ VENTILE DIRECT. HOMOLOGUE POUR INSTALLATION DANS UNE CHAMBRE A COUCHER, UNE SALLE DE BAIN ET UN STUDIO. APPROPRIE POUR INSTALLATION DANS UNE MAISON MOBILE SI SON INSTALLATION CONFORME AUX EXIGENCES DE LA NORME CA N/CSA Z240MH SERIE DE MAISONS MOBILES EQUIPEES AU GAZ, EN VIGUEUR AU CANA DA OU AUX ETATS-UNIS DE LA NO RME DE SECURITE ET DE CONSTRUCTION DE MAISONS MANUFACTUREES, TITRE 24 CFR, SECTION 3280. DANS LE CAS OU CETTE NORME D'ETATS-UNIS NE PEUT ETRE APPLIQUEE, SE REFERER A LA NO RME RELATIVE AU CRITERE DE MESURES DE SECURITE CONTRE L'INCENDIE POUR LES INSTALLATIONS DANS LES MAISONS MANUFACTURES, LES SITES ET LES COMMUNAUTES, ANSI/NFPA 501A.

MODEL BGD40 - N MODEL BCDV400 - N

MANIFOLD PRESSURE: PRESSION AU COLLECTEUR: MINIMUM SUPPLY PRESSURE: PRESSION D'ALIMENTATION MINIMALE: MAXIMUM SUPPLY PRESSURE: PRESSION D'ALIMENTATION MAXIMAL:

NOT FOR USE WITH SOLID FUEL. FOR USE WITH COVERS AND GLASS DOORS CERTIFIED WITH THIS UNIT ONLY.

WARNING:

DO NOT ADD ANY MATERIALT O THE APPLIANCE, WHICH WILL COME IN CON TACT

WITH THE FLAMES, OTHER THA N TH AT SUPPLIED BY TH E MANUFA CTURER WITH TH E APPLIANCE.

MINIMUM CLEARANCE TO COMBUSTIBLE MATERIALS / DEGAGEMENTS MINIMAUX DES MATERIAUX COMBUSTIBLES:

TOP, FLOOR, SIDES & BACK DESSUS, PLANCHER, COTES & ARRIERE

RECESSED DEPTH (CORNER INSTALLATION ONLY) PROFONDEUR D'ENCASTRE (INSTALLATION DU COIN SEULEMENT)

VENT / EVENT 1"

MANTLE HEIGHT / HAUTEUR DU MANTEAU 5"

MAXIMUM HORIZONTAL EXTENSION / L'EXTENSION HORIZONTALE MAXIMALE: 3". SEE INSTRUC-

TION MANUAL FOR GREATER EXTENSIONS. REFERER AU MANUEL D'INSTRUCTION POUR DES EXTENSIONS PLUS GRANDES.

MINIMU M AND MAXIMUM H ORIZONTAL VENT LENGTHS ARE 10 INCHES AND 20 FEET RESPECTIVELY. LES LONGUEURS HORIZONTALES MINIMALE ET MAXIMALE SONT 10 POUCES ET 20 PIEDS RESPECTIVEMENT.

WOLF STEEL LTD, BARRIE, ON, CANADA

ALTITUDE/ELEVATION: 0-4500FT(0-1370m) INPUT/ALIMENTATION: 30,000 BT U/h REDUCED INPUT/ALIMENTATION REDUIT:

ORIFICE: #39

3.5" WAT ER COLUMN

3.5" D'UNE COLONNE D'EAU

4.5" WAT ER CO LUMN

4.5" D'UNE COLONNE D'EAU

7.0" WATER COLUMN

7.0" D'UNE COLONNE D'EAU

20,000 BTU/h

REFERENCE #15510

CERTIFIED FOR

CERTIFIEE POUR

CANADA

25¼"

AND

USA

UN COMBUST IBLE SOLID E NE DOIT PAS ETRE UTILISE AVEC CET APPAREIL. UTILISER AVEC LES COUVERTURES ET LES PORTES

VITREES HOMOLOGUEES SEULEMENT AVEC CETTE UNITE.

AVER TISSEMENT:

CONTACT AVEC LES FLAMMES AUTRE QUE CELUI QUI EST FOURNI AVEC CET APPAREIL PAR LE FABRICANT.

THE APPLIANCE MUST BE VENTED USING THE APPROPRIATE WOLF STEEL VENT KITS . SEE OWNERS INSTALLATI ON MANUAL FOR VENTING SPECIFICS. P ROPER REINSTALLATION AND RESEALING IS NECESSARY AFTER SERVICING THE VE NT-AIR INTAKE SYSTEM. L'APPAREIL DOIT EVACUER SES GAZ EN UTILISANT L'ENSEMBLE D'EVA CUATION PROPRE A WOLF STEEL. REFERER AU MANUEL D'INSTALLATION DE PROPRIETAIRE POUR L'EVACUATION PRECISE. IL EST IMPORTANT DE BIEN REINSTALLER ET RESCELLER L'EVENTAPRES AVOIR ASSURE LE MAINTIEN DU SYSTEME DE PRISE D'AIR.

ELECTRICAL RATING / CLASSIFICATION: 115V, 0.82AMP, 60HZ OPTIONAL FAN KIT / ENSEMBLE DE VENTILATEUR FACU LTATIF: GZ-550KT

MADE IN CANADA / FABRIQUE AU CANADA

SERIAL NUMBER/NO. DE SERIE:

GD22

ALTITUDE / ELEVATION: 0-4500FT (0-1370m) INPUT /ALIMENTATION: 30,000 BTU/h REDUCED INPUT / ALIMENTATION REDUIT:

ORIFICE: #52

PRESSION D'ALIMENTATION MINIMALE:

PRESSION D'ALIMENTATION MAXIMAL:

N'AJOUTEZ PAS A CET APPAREILAUCUN MATERIAU DEVANT ENTRER EN

20,000 BTU/h

MANIFOLD PRESSURE:

PRESSION AU COLLECTEUR:

MINIMUM SUPPLY PRESSURE:

MAXIMUM SUPPLY PRESSURE:

BGD40 / BCDV400

MODEL BGD40 - P MODEL BCDV400 - P

10" WATER COLUMN

10" D'UNE COLONNE D'EAU

11" WATER COLUMN

11" D'UNE COLONNE D'EAU

13" WATER COLUMN

13" D'UNE COLONNE D'EAU

W385-0249

FIGURE 42

W415-0299 / J / 04.14.08

Page 22

OPTIONAL WALL SWITCH INSTALLATION

For ease of accessibility, an optional remote wall switch may be installed in a convenient location. A 20ft length of millivolt wire is connected to the gas valve and wall switch. However, if a greater length is required route 2-strand (solid core) millivolt wire through the electrical hole located at the bottom left side of the unit. The recommended maximum lead length depends on wire size:

WIRE SIZE LENGTH

14 Gauge 100 Feet

16 Gauge 60 Feet

18 Gauge 40 Feet

Attach the two leads to terminals 1 and 3 located on the gas valve.

Do not connect either the wall switch, thermostat or gas valve directly to 110 volt electricity.

FINISHING

MINIMUM MANTEL AND ENCLO-

SURE CLEARANCES

Combustible mantel clearance can vary according to the mantel depth. Use the graph to help evaluate the clearance needed. The three-sided top extension piece may be removed if non-combustible framing is faced with a non-combustible material.

SEE FIGURE 44.

Dashed lines are suitable mantel sizes and clearances when a non-combustible facing is used.

FIGURE 45

When using a non-combustible ﬁ nishing material, the standoffs may be removed, by removing the set screw in the centre and sliding the stand-offs out of the mounting clips.

FIGURE 43

FIGURE 47

HEAT SHIELD STAND-OFF REMOVAL

(SEE THRU INSTALLATION ONLY)

END HEAT SHIELD SHOWN

FIGURE 46

The top extension may be removed if non-combustible fram-

ing is faced with a non-combustible material placed ﬂ ush with the front face of the unit and extending from the top of the unit. Example: Cement board (not supplied). Combustible counter / bar tops must maintain a minimum of 38" from the base of the ﬁ replace to the underside of the top.

FIGURE 48

W415-0299 / J / 04.14.08

Page 23

LOG PLACEMENT

PHAZERTM logs, glowing and charcoal embers, exclusive

to Wolf Steel Ltd. ﬁ replaces, provide a unique and realistic glowing effect that is different in every installation. Take the time to carefully position the embers for a maximum glowing effect. Figures 49 A - H.

LOCATING PINS

1. Looking at the unit from the valve side, place log #1 diagonally across the textured burner cover onto the pins. The texture is designed to cradle the underside of the log.

LOCATING PINS

5. When pieces #3a and #3b are attached to create log #3, the upper end of log #3 should rest in the groove, on top of log # 2.

6. As with log # 1, log #4 is also cradled by the texture of the burner cover and the pin in the base. Position log #4 so that the lower end ﬁ ts onto the pin. The upper end rests against the moulded locater on the top of log # 1.

2. Depending on the type of installation, the view of the log positioning will reverse. Here the lower end of log #2 rests near the back left corner of the ﬁ rebox on the locating pin. The upper end sits on top of log #1, inside the groove on log #2.

#3a

3. Log # 3 is made up of two pieces, a and b. Piece #3a is the base of log #3. The base sits diagonally in the designated area located between logs #1 and ﬁ ts tight up against #2.

4. The slot in the underside of piece #3b ﬁ ts over #3a. Place the end of piece #3b onto the pin.

7. Like log #3, log #5 also comes in two pieces. The base (#5a) slopes outwards between logs #2 and #4. As with pieces #3a & b, piece #5b ﬁ ts over piece #5a. Place the end of piece #5b onto the pin.

8. The upper end of log #5 rests in the groove, on top of log

#4 and creates the ﬁ nal appearance of log set.

W415-0299 / J / 04.14.08

Page 24

GLOWING EMBERS

Tear the embers into small pieces and place on the ported area of the burner. Care should be taken to shred the embers into thin, small irregular pieces as only the exposed edges of the ﬁ bre hairs will glow. The ember material will only glow

when exposed to direct ﬂ ame; however, care should be taken to not block the burner ports. Blocked burner ports can cause

an incorrect ﬂ ame pattern, carbon deposits and delayed ignition. PHAZER

logs glow when exposed to direct ﬂ ame.

CHARCOAL EMBERS

Randomly place the embers around the bottom brick panels in a realistic manner but not in contact with the ﬂ ames. Keep ember dust away from burner ports to avoid plugging them.

Fine dust found in bottom of bag not to be used. PHAZER

logs, and embers glow when exposed to direct ﬂ ame. Use only certiﬁ ed PHAZERTM logs, glowing embers and charcoal embers available from your Authorized dealer.

GLOWING EMBERS

DOOR INSTALLATION

DOOR OPENING AND CLOSING: The upper louvres must be removed to allow the door to be opened or closed. To access the lower door latch, open the valve control door. Release the top and bottom door latches, located at the right side of the door.

L36 LOUVRE INSTALLATION

NOTE: The protective wrap on plated parts is best removed when the assembly is at room temperature but this can be improved if the assembly is warmed, using a hair dryer or similar heat source.

FIGURE 52 a-c

Ensure that glowing embers sufﬁ ciently cover the carry over ports, highlighted below, to achieve maximum glow.

CARRY OVER PORTS

LOGO PLACEMENT

Remove the backing of the logo supplied and place on the glass viewing door, as indicated.

½"

LOGO

½"

FIGURE 51

CENTRE

SLOT

HINGE

CLIP

CLIPS

FLANGE

SLOT

HOOD

Attach the hood by pressing the top ﬂ ange into the clips along the top of the louvre opening. Secure using a screw through the centre slot.

UPPER LOUVRES

Insert the louvre tabs into the slots located at the top left and right corners of the unit.

TAB

LOWER LOUVRES

Insert the hinge clips into the slots located at the bottom left and right corners of the unit.

To remove the louvres, pull the back tabs of the clips forward, while pushing the louvre assembly back. Lift the clip.

W415-0299 / J / 04.14.08

Page 25

END DOOR INSTALLATION

Ensure that the door is properly clipped onto the steel lip to prevent overheating, glass breakage and / or discoloration of the upper

trim.

STEEL LIP

DOOR

FIGURE 53

To install the door(s), hook it over the steel lip located above the door opening.

FIGURE 54

Secure with screws along the bottom of the door. Tighten screws snugly.

Do not over-tighten.

FIGURE 55

W415-0299 / J / 04.14.08

Page 26

OPTIONAL BLOWER INSTALLATION

WARNING

INSTALLATION TO BE DONE BY A QUALIFIED INSTALLER and must be electrically connected and ground-

ed in accordance with local codes. In the absence of local codes, use the current CSA C22.1 CANADIAN ELECTRICAL

CODE in Canada or the ANSI/NFPA 70 NATIONAL ELECTRICAL CODE in the United States.

Remove the blower from its mounting bracket and attach to the bracket supplied with the ﬁ replace. This bracket is found secured on the mounting stud located at the bottom of the vent side wall.

FIGURE 58

FIGURE 56

FIGURE 57

Remove the "Z" shaped mounting bracket secured to the burner, by the pilot. Remove the thermodisc from the bracket supplied in the blower kit and attach to the mounting bracket. Attach the connectors from the black and white wires to the thermodisc.

Do not overtighten thermodisc or distort housing.

Attach the connectors from the black and red wires to the blower. Attach and secure the variable speed switch using the nut provided. Plug the harness cord into the receptacle.

FIGURE 60

FIGURE 61

The wire harness provided in this kit is a universal harness. When installed, ensure that any excess wire is contained, preventing it from making contact with moving or hot objects.

Drywall dust will penetrate into the blower bearings, causing irreparable damage. Care must be taken to prevent drywall dust from coming into contact with the blower or its compartment. Any damage resulting from this condition is not covered by the warranty policy.

Because the blower is thermally activated, when turned on, it will automatically start approximately 10 minutes after lighting the ﬁ replace and will run for approximately 30 - 45 minutes after the ﬁ replace has been turned off.

Use of the fan increases the output of heat.

The blower bracket contains two holes that allow the blower to be positioned away from the intended gas supply hole.

Position the vibration reducing pad, centred, onto the threaded stud, piercing a hole into the pad. The blower must be able to be positioned entirely onto the pad.

Tilt the blower onto its side and slide it past the controls. Position the blower under the clip and onto the stud. Secure with a wing nut.

FIGURE 59

W415-0299 / J / 04.14.08

Page 27

OPERATION / MAINTENANCE

When lit for the ﬁ rst time, the ﬁ replace will emit a slight odour for a few hours. This is a normal temporary condition caused by the curing of the logs and the "burn-in" of internal paints and lubricants used in the manufacturing process and will not occur again. Simply open a window to sufﬁ ciently ventilate the room.

FOR YOUR SAFETY READ BEFORE LIGHTING:

A. This ﬁ replace is equipped with a pilot which must be lit

by hand while following these instructions exactly.

B. Before operating smell all around the ﬁ replace area for

gas and next to the ﬂ oor because some gas is heavier than air and will settle on the ﬂ oor.

C. Use only your hand to turn the gas control knob. Never

use tools. If the knob will not turn by hand, do not try to repair it. Call a qualiﬁ ed service technician. Force or attempted repair may result in a ﬁ re or explosion.

D. Do not use this ﬁ replace if any part has been under water.

Immediately call a qualiﬁ ed service technician to inspect the ﬁ replace and replace any part of the control system and any gas control which has been under water.

After extended periods of non-operation such as following a vacation or a warm weather season, the ﬁ replace may emit a slight odour for a few hours. This is caused by dust particles in the heat exchanger burning off.

Purge the gas line with a glass door open. Assure that a continuous gas flow is at the burner before re-installing the door.

WHAT TO DO IF YOU SMELL GAS:

• Turn off all gas to the ﬁ replace.

• Open windows.

• Do not try to light any appliance.

• Do not touch any electric switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbour's phone. Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the ﬁ re department.

GAS KNOB

LIGHTING INSTRUCTIONS

WARNING: The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermocouple has cooled. Allow approximately 60 seconds for the thermocouple to cool. When lighting and re-lighting, the gas knob cannot be turned from pilot to off unless the knob is depressed slightly.

1. Stop! Read the above safety information on this label.

2. Turn off all electric power to the ﬁ replace.

3. Turn the gas knob clockwise to off.

4. Wait ﬁ ve (5) minutes to clear out any gas. If you smell

gas including near the ﬂ oor. Stop! Follow "B" in the above safety information on this label. If you don't smell gas go the next step.

TO TURN OFF GAS

1. Turn off all electric power to the ﬁ replace if service is to be performed.

2. For a complete shut-down procedure: push in gas control knob slightly and turn clockwise to off. Do not force.

MAINTENANCE

Turn off the gas and electrical power before servicing the

fireplace.

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. This ﬁ replace and its venting system should be inspected before use and at least annually by a qualiﬁ ed service person. The ﬁ replace area must be kept clear and free of combustible materials, gasoline or other ﬂ ammable vapours and liquids. The ﬂ ow of combustion and ventilation air must not be obstructed.

1. In order to properly clean the burner and pilot assembly, remove the logs to expose both assemblies.

2. Keep the control compartment, logs, burner, air shutter opening and the area surrounding the logs clean by vacuuming or brushing, at least once a year.

5. Turn gas knob counter-clockwise to pilot.

6. Depress slightly and hold gas knob while lighting the pilot

with the push button igniter. Keep knob depressed for one minute, then release. If pilot does not continue to burn, repeat steps 3 through 5.

7. With pilot lit, depress and turn gas knob counter-clockwise to on.

8. If equipped with remote on-off switch/thermostat, main burner may not come on when you turn valve to on. Remote switch must be in the on position to ignite burner.

9. Turn on all electric power to the ﬁ replace.

3. For a temporary shut-down procedure: set thermostat to

lowest setting or remote switch to off. Press and turn the gas knob clockwise to pilot.

3. Check to see that all burner ports are burning. Clean out any of the ports which may not be burning or are not burning properly.

4. Check to see that the pilot ﬂ ame is large enough to engulf the thermocouple and thermopile and reaches toward the burner with the third jet.

5. Replace the cleaned logs.

6. Check to see that the main and runner burners ignite

completely on all openings when the gas knob for the burners is turned on. A 5 to 10 second total light-up period is satisfactory. If ignition takes longer, consult your Authorized dealer / distributor.

7. Check that the gasketing on the sides, top and bottom of the door is not broken or missing. Replace if necessary.

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Page 28

ADJUSTMENTS

PILOT BURNER ADJUSTMENT

Adjust the pilot screw to provide properly sized ﬂ ame. Turn in a clockwise direction to reduce the gas ﬂ ow.

FIGURE 62

FIGURE 63

WARNING

This is a fast acting thermocouple. It is an integral safety component. Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd.

VENTURI ADJUSTMENT

Natural gas models have air shutters set at 1/4 (.250") inch open. Propane gas models have air shutters set at 7/16 (.437) inch open. Closing the air shutter will cause a more yellow ﬂ ame, but can lead to carboning. Opening the air shutter will cause a more blue ﬂ ame, but can cause ﬂ ame lifting from the burner ports. The ﬂ ame may not appear yellow immediately; allow 15 to 30 minutes for the ﬁ nal ﬂ ame colour to be established.

RESTRICTING VERTICAL VENTS

Vertical installations may display a very active ﬂ ame. If this appearance is not desirable, the vent exit must be restricted using the optional restrictor vent kit, RP40-KT. This will reduce the velocity of the exhaust gases, slowing down the ﬂ ame pattern and creating a more traditional gentle appearance.

1. Open the glass viewing door.

SCREWS

2. Remove the three screws for mounting the restrictor plate located in the top of the ﬁ rebox.

FIGURE 65a-c

VENT

RESTRICTOR

FIGURE 64

AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BY A QUALIFIED GAS INSTALLER!

FLAME CHARACTERISTICS

It is important to periodically perform a visual check of the pilot and burner ﬂ ames. Compare them to the illustrations provided.

FIGURE 68

3. Line up the holes on vent restrictor plate with the three holes from which the screws were removed.

4. Secure the vent restrictor plate into position using the three screws removed in step 2.

5. Replace the viewing door.

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Page 29

REPLACEMENTS

Contact your dealer for questions concerning prices and availability of replacement parts. Normally all parts can be ordered through your

Authorized dealer or distributor.

FOR WARRANTY REPLACEMENT PART S, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL

BE REQUIRED TO HONOUR THE CLAIM.

When ordering replacement parts always give the following information:

1. M

2. INSTALLATION DATE OF FIREPLACE

3. PART NUMBER

4. DESCRIPTION OF PAR T

5. FINISH

ODEL & SERIAL NUMBER OF FIREPLACE

* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR FURTHER INFORMATION, CONTACT

YOUR AUTHORIZED DEALER.

COMPONENTS COMMON TO ALL UNITS

# PART No. DESCRIPTION

1* W361-0016 GLOWING EMBERS 2* W550-0001 CHARCOAL EMBERS 3* W562-0009 DOOR GASKET (100") 4 W010-0454 GLASS W/ GASKET 5 W010-1778 FIRESTOP 6* W385-0245 NAPOLEON® LOGO

8 GL-657 BGD40 LOGSET 9 W135-0284 LOG#1 10 W135-0285 LOG#2 11 W135-0286 LOG#3 - PIECE A 12 W135-0287 LOG#3 - PIECE B 13 W135-0288 LOG#4 14 W135-0289 LOG#5 - PIECE A 15 W135-0290 LOG#5 - PIECE B

16 W475-0516 END FIBRE BRICK PANEL - FOR WALL 17 W475-0511 BRICK PANEL #1 - SANDSTONE 18 W475-0512 BRICK PANEL #2 - SANDSTONE 19 W475-0515 BRICK PANEL #3 - SANDSTONE 20 W475-0513 BRICK PANEL #4 - SANDSTONE 21 W475-0514 SIDE BRICK PANEL - SANDSTONE 22 W500-0193 BRICK PANEL RETAINER 23* W500-0195 RESTRICTOR PLATE

COMPONENTS UNIQUE TO OPEN END UNIT

24 W200-0114 SIDE DOOR COVER 25 N010-0327 SIDE DOOR HEAT SHIELD 26 W300-0057 END DOOR TEMPERED GLASS ONLY 27 W010-0873 END DOOR TEMPERED GLASS C/W GASKET 28 W475-0517 SIDE BRICK PANEL - FOR WALL 29 W500-0192 END BRICK PANEL RETAINER

COMPONENTS UNIQUE TO SEE-THRU UNIT

3* W562-0009 DOOR GASKET (100") 16* W475-0516 END FIBRE BRICK PANEL - FOR WALL 30 N010-0323 END DOOR HEAT SHIELD 31 W200-0117 END DOOR COVER

COMPONENTS UNIQUE TO PENINSULA UNIT

29 W500-0192 END BRICK PANEL RETAINER 32 W010-0516 BLACK SIDE DOOR c/w GLASS 27 W010-0873 END DOOR TEMPERED GLASS C/W GASKET 31 W010-0516 BLACK SIDE DOOR c/w GLASS

WARNING

FAILURE TO POSITION THE PARTS IN ACCORDANCE WITH THESE DIAGRAMS OR FAILURE TO USE ONLY PARTS SPECIFIED APPROVED WITH THIS APPLIANCE MAY RESULT IN PROPERTY DAMAGE OR PERSONAL INJURY.

BURNER COMPONENTS

33 W010-0871 REPLACEMENT BURNER 34 W010-0801 NATURAL GAS PILOT ASSEMBLY 34 W010-0800 PROPANE GAS PILOT ASSEMBLY 35 W455-0069 NATURAL GAS PILOT INJECTOR 35 W455-0067 PROPANE GAS PILOT INJECTOR 36* W660-0005 BURNER ON/OFF SWITCH 37 W680-0004 THERMOPILE

38 W680-0005 THERMOCOUPLE 39 W240-0006 ELECTRODE W/ WIRE 40 W357-0001 PIEZO IGNITER 41 N455-0003 #52 MAIN BURNER ORIFICE - PROPANE 41 W455-0072 #39 MAIN BURNER ORIFICE - NATURAL GAS 42 W725-0026 PROPANE GAS VALVE 42 W725-0025 NATURAL GAS VALVE

THIS IS A FAST ACTING THERMOCOUPLE. IT IS AN INTEGRAL

SAFETY COMPONENT. REPLACE ONLY WITH A FAST ACTING THERMOCOUPLE SUPPLIED BY WOLF STEEL LTD.

WARNING

VENT KITS

GD420 (5 FOOT)

43* W010-0772 5" FLEXIBLE ALUMINIUM LINER - (5 FT.) C/W SPACERS 44* W730-0012 8" FLEXIBLE ALUMINIUM LINER - (5FT.)

GD430 (10 FOOT)

45* W730-0013 8" FLEXIBLE ALUMINIUM LINER -(10FT.) 46* W010-0773 5" FLEXIBLE ALUMINIUM LINER -(10 FT.) C/W SPACERS 47* W010-0810 WALL SUPPORT ASSEMBLY

ROOF TERMINAL KITS

48* GD410 1/12 TO 7/12 PITCH 49* GD411 8/12 TO 12/12 PITCH 48* GD412 FLAT ROOF 51* W120-0036 VERTICAL CAP 52* W170-0063 STORM COLLAR 53* W010-0453 ROOF SUPPORT 54* W263-0054 / W263-0055 / W263-0056 ROOF FLASHING

TERMINAL KITS

55* GD401 PERISCOPE 56* GD422 WALL TERMINAL KIT

W415-0299 / J / 04.14.08

Page 30

W415-0299 / J / 04.14.08

Page 31

ACCESSORIES

# PART No. DESCRIPTION

1 W690-0001 MILLIVOLT THERMOSTAT 2 GD501 HEAT GUARD 3* W573-0007 HI-TEMP SEALANT 4* W010-0370 WALL SUPPORT ASSEMBLY 5 GZ-550-1KT BLOWER KIT 6* W175-0170 DURA-VENT ZERO CLEARANCE ADAPTOR 7* W500-0033 VARIABLE SPEED SWITCH WALL MOUNTING PLATE 8* W660-0010 REMOTE CONTROL 8* W660-0011 REMOTE CONTROL - ADVANTAGE PLUS 9* W660-0013 MODULATING REMOTE - CONTROLS FLAME & BLOWER 10* W175-0166 5" COUPLER 10* W175-0002 8" COUPLER 11 L36K LOUVRE KIT - UPPER & LOWER - BLACK 11 L36AB LOUVRE KIT - UPPER & LOWER - ANTIQUE BRASS 11 L36PB LOUVRE KIT - UPPER & LOWER - POLISHED BRASS 11 L36SS LOUVRE KIT - UPPER & LOWER - BRUSHED STAINLESS STEEL 12 ELB40K END LOUVRE KIT - BLACK 12 ELB40PB END LOUVRE KIT - POLISHED BRASS 12 ELB40AB END LOUVRE KIT - ANTIQUE BRASS 12 ELB40SS END LOUVRE KIT - STAINLESS STEEL 13 HOIK-3 HERITAGE ORNAMENTAL INSETS - BLACK 13 HOIG-3 HERITAGE ORNAMENTAL INSETS - GOLD PLATED 13 HOIKG-3 HERITAGE ORNAMENTAL INSETS - BLACK GOLD PLATED 13 HOIBC-3 HERITAGE ORNAMENTAL INSETS - BRUSHED COPPER PLATED 13 HOIBG-3 HERITAGE ORNAMENTAL INSETS - BRUSHED GOLD PLATED 13 HOISS-3 HERITAGE ORNAMENTAL INSETS - BRUSHED STAINLESS STEEL 14* EHOK -2 END HERITAGE ORNAMENTAL INSET - PAINTED BLACK 14* EHOIG -2 END HERITAGE ORNAMENTAL INSET- GOLD PLATED 14* EHOIKG-2 END HERITAGE ORNAMENTAL INSET- BLACK GOLD PLATED 14* EHOIBC-2 END HERITAGE ORNAMENTAL INSET - BRUSHED COPPER PLATED 14* EHOIBG -2 END HERITAGE ORNAMENTAL INSET - BRUSHED GOLD PLATED 14 EHOISS-2 END HERITAGE ORNAMENTAL INSETS - BRUSHED STAINLESS STEEL 15 DOIG-1 DIAMOND ORNAMENTAL INSET - GOLD PLATED 15 DOIKG-1 DIAMOND ORNAMENTAL INSET - BLACK GOLD PLATED 15 DOIBC-1 DIAMOND ORNAMENTAL INSET - BRUSHED COPPER PLATED 15 DOIBG-1 DIAMOND ORNAMENTAL INSET - BRUSHED GOLD PLATED

ADVANTAGE

15 DOISS-1 DIAMOND ORNAMENTAL INSET - BRUSHED STAINLESS STEEL 16 EDOIG-1 END DIAMOND ORNAMENTAL INSET - GOLD PLATED 16 EDOIKG-1 END DIAMOND ORNAMENTAL INSET - BLACK GOLD PLATED 16 EDOIBC-1 END DIAMOND ORNAMENTAL INSET - BRUSHED COPPER PLATED 16 EDOIBG-1 END DIAMOND ORNAMENTAL INSET - BRUSHED GOLD PLATED 16 EDOISS-1 END DIAMOND ORNAMENTAL INSET - BRUSHED STAINLESS STEEL 17 GOIG-1 GOTHIC ORNAMENTAL INSET - GOLD PLATED 17 GOIKG-1 GOTHIC ORNAMENTAL INSET - BLACK GOLD PLATED 17 GOIBC-1 GOTHIC ORNAMENTAL INSET - BRUSHED COPPER PLATED 17 GOIBG-1 GOTHIC ORNAMENTAL INSET - BRUSHED GOLD PLATED 18 EGOIG-1 END GOTHIC ORNAMENTAL INSET - GOLD PLATED 18 EGOIKG-1 END GOTHIC ORNAMENTAL INSET - BLACK GOLD PLATED 18 EGOIBC-1 END GOTHIC ORNAMENTAL INSET - BRUSHED COPPER PLATED 18 EGOIBG-1 END GOTHIC ORNAMENTAL INSET - BRUSHED GOLD PLATED 19 SOIG-1 SEASHELL ORNAMENTAL INSET - GOLD PLATED 19 SOIKG-1 SEASHELL ORNAMENTAL INSET - BLACK GOLD PLATED 19 SOIBC-1 SEASHELL ORNAMENTAL INSET - BRUSHED COPPER PLATED 19 SOIBG-1 SEASHELL ORNAMENTAL INSET - BRUSHED GOLD PLATED 20 ESOIG-1 END SEASHELL ORNAMENTAL INSET - GOLD PLATED 20 ESOIKG-1 END SEASHELL ORNAMENTAL INSET - BLACK GOLD PLATED 20 ESOIBC-1 END SEASHEL ORNAMENTAL INSET - BRUSHED COPPER PLATED 20 ESOIBG-1 END SEASHELL ORNAMENTAL INSET - BRUSHED GOLD PLATED 21 EOIG-1 ECLIPSE ORNAMENTAL INSET - GOLD PLATED 21 EOIKG-1 ECLIPSE ORNAMENTAL INSET - BLACK GOLD PLATED 21 EOIBC-1 ECLIPSE ORNAMENTAL INSET - BRUSHED COPPER PLATED 21 EOIBG-1 ECLIPSE ORNAMENTAL INSET - BRUSHED GOLD PLATED 22 EEOIG-1 END ECLIPSE ORNAMENTAL INSET - GOLD PLATED 22 EEOIKG-1 END ECLIPSE ORNAMENTAL INSET - BLACK GOLD PLATED 22 EEOIBC-1 END ECLIPSE ORNAMENTAL INSET - BRUSHED COPPER PLATED 22 EEOIBG-1 END ECLIPSE ORNAMENTAL INSET - BRUSHED GOLD PLATED 32* GD825N VALVE REGULATOR FOR W660-0013 - NATURAL GAS 33* GD825P VALVE REGULATOR FOR W660-0013 - PROPANE 41* RP40-KT RESTRICTOR VENT KIT 42* W175-0205 CONVERSION KIT - NG - LP 42* W175-0206 CONVERSION KIT - LP - NG 43* W573-0007 10.3OZ TUBE HIGH TEMP SEALANT

W415-0299 / J / 04.14.08

Page 32

TROUBLE SHOOTING GUIDE

BEFORE ATTEMPTING TO TROUBLESHOOT, PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR OPEN.

SYMPTOM PROBLEM TEST SOLUTION

Main burner ﬂ ame is a blue, lazy, transparent ﬂ ame.

Flames are consistently too large or too small. Carboning occurs.

Carbon is being deposited on glass, logs or combustion chamber surfaces.

White / grey ﬁ lm forms. Sulphur from fuel is being

Exhaust fumes smelled in room, headaches.

Pilot goes out when the gas knob is released.

The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermocouple has cooled. Allow approximately 60 seconds for the thermocouple to cool.

Pilot burning; no gas to main burner; gas knob is on 'HI'; wall switch / thermostat is on.

Pilot goes out while standing; Main burner is in 'OFF' position.

Blockage in vent. - Remove blockage. In really cold conditions, ice buildup may occur

Unit is over-ﬁ red or underﬁ red.

Air shutter has become blocked

Flame is impinging on the logs or combustion chamber.

deposited on glass, logs or combustion chamber surfaces.

Fireplace is spilling. - Check door seal and relief ﬂ ap seal.

System is not correctly purged.

Out of propane gas. - Fill the tank.

Pilot ﬂ ame is not large enough - Turn up the pilot ﬂ ame.

Pilot ﬂ ame is not engulﬁ ng the thermocouple.

Thermocouple shorting / faulty.

Faulty valve. - Replace.

Thermostat or switch is defective.

Wall switch wiring is defective.

Main burner oriﬁ ce is plugged. - Remove stoppage in oriﬁ ce.

Faulty valve. - Replace.

Gas piping is undersized. - Turn on all gas appliances and see if pilot ﬂ ame ﬂ utters, dimin-

on the terminal and should be removed as required.

- Check pressure readings: Inlet pressure can be checked by turning screw (A) counter-clockwise 2 or 3 turns and then placing pressure gauge tubing over the test point. Gauge should read 8" (minimum 4.5") water column for natural gas or 13" (11" minimum) water column for propane. Check that main burner is operating on "HI". Outlet pressure can be checked the same as above using screw (B). Gauge should read 3.5" water column for natural gas or 10" water column for propane. Check that main burner is operating on "HI". AFTER TAKING PRESSURE READINGS, BE SURE TO TURN SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT OVERTORQUE. Leak test with a soap and water solution.

- Ensure air shutter opening is free of lint or other obstructions.

- Check that the logs are correctly positioned.

- Open air shutter to increase the primary air.

- Check the input rate: check the manifold pressure and oriﬁ ce size as speciﬁ ed by the rating plate values.

- Check that the door gasketing is not broken or missing and that the seal is tight.

- Check that both 5" and 8" vent liners are free of holes and well sealed at all joints.

- Check that minimum rise per foot has been adhered to for any horizontal venting.

- Clean the glass with a recommended gas ﬁ replace glass cleaner. Do not clean glass when hot! If deposits are not cleaned off regularly, the glass may become permanently marked.

- Check for chimney blockage

- Check that chimney is installed to building code.

- Room is in negative pressure; increase fresh air supply.

- Purge the gas line with a glass door open.

- Gently twist the pilot head to improve the ﬂ ame pattern around the thermocouple.

- Loosen and tighten thermocouple.

- Clean thermocouple and valve connection.

- Replace thermocouple.

- Replace valve.

- Connect a jumper wire across the wall switch terminals; if main burner lights, replace switch / thermostat.

- Disconnect the switch wires from the valve & connect a jumper wire across terminals 1 & 3; if the main burner lights, check the wires for defects and / or replace wires.

ishes or extinguishes, especially when main burner ignites. Monitor appliance supply working pressure.

- Check if supply piping size is to code. Correct all undersized piping.

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Page 33

SYMPTOM PROBLEM TEST SOLUTION

Pilot will not light. No spark at pilot burner - Check if pilot can be lit by a match

Out of propane gas - Fill the tank.

Spark gap is incorrect - Spark gap should be 0.150" to 0.175" (5/32" to 11/65" approx.)

No gas at the pilot burner - Check that the manual valve is turned on.

Main burner goes out; pilot stays on.

Main burner goes out; pilot goes out.

Remote wall switch is in "OFF" position; main burner comes on when gas knob is turned to "ON" position.

Flames are very

aggressive.

Pilot ﬂ ame is not large enough or not engulﬁ ng the thermopile

Thermopile shorting - Clean thermopile connection to the valve. Reconnect.

Remote wall switch wire is too long; too much resistance in the system.

Faulty thermostat or switch. - Replace.

Refer to "MAIN BURNER GOES OUT; PILOT STAYS ON"

Vent is blocked - Check for vent blockage.

Vent is re-circulating - Check joint seals and installation.

5" ﬂ exible vent has become disconnected from ﬁ replace.

Wall switch is mounted upside down

Remote wall switch is grounding.

Remote wall switch wire is grounding.

Faulty valve. - Replace.

Door is ajar - Tighten door clamps

Venting action is too great. - Restrict vent exit with restrictor vent kit, RP40-KT.

- Check that the wire is connected to the push button igniter.

- Check if the push button igniter needs tightening.

- Replace the wire if the wire insulation is broken or frayed.

- Replace the electrode if the ceramic insulator is cracked or broken.

- Replace the push button igniter.

from the electrode tip and the pilot burner. To ensure proper electrode location, tighten securing nut (ﬁ nger tight plus 1/4 turn).

- Check the pilot oriﬁ ce for blockage.

- Replace the valve.

- Call the gas distributor.

- Turn up pilot ﬂ ame.

- Replace pilot assembly.

- Replace thermopile / valve.

- Shorten wire to correct length or wire gauge.

- Re-attach to ﬁ replace.

- Reverse.

- Replace.

- Check for ground (short); repair ground or replace wire.

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Page 34

Service Performed Special ConcernsDealer Name

Name

Service Technician

Wolf Steel Fireplace Service History

This fireplace must be serviced annually depending on usage.

Date

W415-0299 / J / 04.14.08

Page 35

NOTES

W415-0299 / J / 04.14.08

Page 36

NOTES

W415-0299 / J / 04.14.08