Napoleon BGD40-N, BGD40-P Installation And Operating Instructions Manual

Download

Page 1

INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.

CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.

INSTALLATION AND

OPERATING INSTRUCTIONS

CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACES HEATERS.

BGD40-N

NATURAL GAS

BGD40-P

PROPANE

CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.

SAFETY INFORMATION

WARNING

If the information in these instructions are not followed exactly, a ﬁ re or explosion may result causing property damage, personal injury or loss of life.

- Do not store or use gasoline or other ﬂ ammable vapors and liquids in the vicinity of this or any other appliance.

- WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the ﬁ re department.

- Installation and service must be performed by a

qualiﬁ ed installer, service agency or the supplier.

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada /

Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonﬁ replaces.com • ask@napoleonproducts.com

$10.00

103 Miller Drive, Crittenden, Kentucky, USA, 41030

1.2A

W415-0811 / A / 04.28.10

Page 2

TABLE OF CONTENTS

1.0 INSTALLATION OVERVIEW 3

2.0 INTRODUCTION 4

2.1 DIMENSIONS 5

2.1.1 PENINSULA 5

2.1.2 OPEN-END 5

2.1.3 SEE-THRU 5

2.2 GENERAL INSTRUCTIONS 6

2.3 GENERAL INFORMATION 7

2.4 RATING PLATE INFORMATION 7

3.0 VENTING 8

3.1 VENTING LENGTHS AND COMPONENTS 8

3.2 TYPICAL VENT INSTALLATIONS 10

3.3 SPECIAL VENT INSTALLATIONS 11

3.3.1 PERISCOPE TERMINATION 11

3.4 VENT TERMINAL CLEARANCES 12

3.5 VENT APPLICATION FLOW CHART 13

3.6 DEFINITIONS 13

3.7 ELBOW VENT LENGTH VALUES 13

3.8 HORIZONTAL TERMINATION 14

3.9 VERTICAL TERMINATION 16

4.0 PENINSULA INSTALLATION 18

4.1 VENTING 18

4.2 FRAMING 18

4.3 COUNTER TOP / BAR INSTALLATION 19

4.4 BRICK PANEL INSTALLATION 20

4.5 FACING 20

4.6 FINISHING 20

5.0 OPEN-END INSTALLATION 21

5.1 VENTING 21

5.2 FRAMING 21

5.3 BRICK PANEL INSTALLATION 22

5.4 FACING 22

5.5 FINISHING 22

6.0 SEE-THRU INSTALLATION 23

6.1 VENTING 23

6.2 FRAMING 23

6.3 BRICK PANEL INSTALLATION 24

6.4 FACING 24

6.5 FINISHING 24

7.0 FRAMING 25

7.1 MINIMUM CLEARANCE TO COMBUSTIBLES 25

7.2 MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES 25

7.3 MINIMUM MANTEL CLEARANCES 26

8.0 INSTALLATION 27

8.1 WALL AND CEILING PROTECTION 27

8.1.1 HORIZONTAL INSTALLATION 28

8.1.2 VERTICAL INSTALLATION 29

8.2 USING FLEXIBLE VENT COMPONENTS 29

8.2.1 HORIZONTAL AIR TERMINAL INSTALLATION 30

8.2.2 VERTICAL AIR TERMINAL INSTALLATION 31

8.2.3 APPLIANCE VENT CONNECTION 32

8.3 GAS INSTALLATION 32

8.4 OPTIONAL WALL SWITCH INSTALLATION 33

9.0 FINISHING 34

9.1 DOOR INSTALLATION 34

9.2 END DOOR INSTALLATION 34

9.3 HEAT SHIELD STAND-OFF REMOVAL (SEE-THRU INSTALLATION ONLY) 35

9.4 LOUVRE INSTALLATION 35

9.5 LOG PLACEMENT 36

9.6 CHARCOAL EMBERS 37

9.7 LOGO PLACEMENT 37

10.0 OPTIONAL BLOWER INSTALLATION 38

11.0 OPERATION 39

12.0 ADJUSTMENTS 40

12.1 PILOT BURNER ADJUSTMENT 40

12.2 VENTURI ADJUSTMENT 40

12.3 FLAME ADJUSTMENT 41

12.4 FLAME CHARACTERISTICS 41

12.5 RESTRICTING VERTICAL VENTS 41

13.0 MAINTENANCE 42

13.1 CARE OF GLASS 42

14.0 REPLACEMENTS 43

15.0 TROUBLE SHOOTING 47

16.0 WARRANTY 49

17.0 SERVICE HISTORY 50

NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.

W415-0811 / A / 04.28.10

Page 3

1.0 INSTALLATION OVERVIEW

Venting, see “VENTING” section.

Top, see “COUNTER TOP / BAR INSTALLATION” section.

Bricks, see “BASE BRICK PANEL INSTALLATION” section.

Louvre, see “LOUVRE INSTALLATION” section.

Rating plate, see “RATING PLATE INFORMATION” section.

Door, see ”DOOR INSTALLATION” section.

Door, see ”END DOOR INSTALLATION” section.

W415-0811 / A / 04.28.10

Page 4

2.0 INTRODUCTION

• THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED.

• Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause ﬁ re or injury.

• Risk of ﬁ re or asphyxiation do not operate appliance with ﬁ xed glass removed.

• Do not connect 110 volts to the control valve.

• Risk of burns. The appliance should be turned off and cooled before servicing.

• Do not install damaged, incomplete or substitute components.

• Risk of cuts and abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges may be sharp.

• Do not burn wood or other materials in this appliance.

• Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to an appliance or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

• Clothing or other ﬂ ammable material should not be placed on or near the appliance.

• Due to high temperatures, the appliance should be located out of trafﬁ c and away from furniture and draperies.

• Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.

• Even after the appliance is out, the glass and/or screen will remain hot for an extended period of time.

• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces. These screens and guards must be fastened to the ﬂ oor.

• Any safety screen or guard removed for servicing must be replaced prior to operating the appliance.

• It is imperative that the control compartments, burners and circulating blower and its passageway in the appliance and venting system are kept clean. The appliance and its venting system should be inspected before use and at least annually by a qualiﬁ ed service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The appliance area must be kept clear and free from combustible materials, gasoline and other ﬂ ammable vapors and liquids.

• Under no circumstances should this appliance be modiﬁ ed.

• This appliance must not be connected to a chimney ﬂ ue pipe serving a separate solid fuel burning appli- ance.

• Do not use this appliance if any part has been under water. Immediately call a qualiﬁ ed service techni- cian to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

• Do not operate the appliance with the glass door removed, cracked or broken. Replacement of the glass should be done by a licensed or qualiﬁ ed service person.

• Do not strike or slam shut the appliance glass door.

• This appliance uses and requires a fast acting thermocouple. Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd.

• Pressure relief doors must be kept closed while the appliance is operating to prevent exhaust fumes containing carbon monoxide, from entering into the home. Temperatures of the exhaust escaping through these openings can also cause the surrounding combustible materials to overheat and catch ﬁ re.

• Only doors / optional fronts certiﬁ ed with the unit are to be installed on the appliance.

• Keep the packaging material out of reach of children and dispose of the material in a safe manner. As with all plastic bags, these are not toys and should be kept away from children and infants.

• As with any combustion appliance, we recommend having your appliance regularly inspected and serviced as well as having a Carbon Monoxide Detector installed in the same area to defend you and your family against Carbon Monoxide.

WARNING

3.1

W415-0811 / A / 04.28.10

Page 5

2.1 DIMENSIONS

2.1.1 PENINSULA

38"

/2"

2.1.2 OPEN-END

38"

/2"

36"

5" DIA.

8" DIA.

22 1/8"

GAS

/2"

/4"

/8"

2 1/2"

/8"

5" DIA.

8" DIA.

INLET

ELECTRICAL

INLET

22 1/8"

GAS

6 1/2"

/4"

INLET

2.1.3 SEE-THRU

38"

/2"

36"

37 5/8"

38 5/8"

36"

2 1/2"

ELECTRICAL

INLET

5" DIA.

8" DIA.

22 1/8"

/8"

GAS

/2"

/4"

/8"

2 1/2"

INLET

22 1/8"

ELECTRICAL

INLET

W415-0811 / A / 04.28.10

Page 6

2.2 GENERAL INSTRUCTIONS

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT,

WITH THE GLASS DOOR OPENED OR REMOVED.

PROVIDE ADEQUATE CLEARANCE FOR SERVICING AND OPERATING THE APPLIANCE.

NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.

OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48” FROM THE

SURFACES AROUND AND ESPECIALLY ABOVE THE APPLIANCE CAN BECOME HOT. AVOID CONTACT

WHEN THE APPLIANCE IS OPERATING.

HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE PRESSURE TESTING

GAS LINE AT TEST PRESSURES ABOVE 1/2 PSIG. CLOSE THE MANUAL SHUT-OFF VALVE BEFORE

PRESSURE TESTING GAS LINE AT TEST PRESSURES EQUAL TO OR LESS THAN 1/2 PSIG.

WARNING

PROVIDE ADEQUA TE VENTILA TION.

FRONT FACE OF THE UNIT.

FIRE RISK. EXPLOSION HAZARD.

USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE.

USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS COMPONENTS, VENTING

COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE WARRANTY AND CERTIFICATION.

THIS GAS APPLIANCE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local codes. Installation practices vary from region to region and it is important to know the speciﬁ cs that apply to your area, for example in Massachusetts State:

• This product must be installed by a licensed plumber or gas ﬁ tter when installed within the commonwealth of Massachusetts.

• The appliance damper must be removed or welded in the open position prior to installation of a appliance insert or gas log.

• The appliance off valve must be a “T” handle gas cock.

• The ﬂ exible connector must not be longer than 36 inches.

• A Carbon Monoxide detector is required in all rooms containing gas ﬁ red appliances.

• The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product.

The installation must conform with local codes or, in absence of local codes, the National Gas and Propane Installation Code CSA B149.1 in Canada, or the National Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United States. Suitable for mobile home installation if installed in accordance with the current standard CAN/CSA Z240MH Series, for gas equipped mobile homes, in Canada or

NSI Z223.1 and NFPA 54 in the United States.

s long as the required clearance to combustibles is maintained, the most desirable and beneﬁ cial location for an appliance is in the center of a building, thereby allowing the most efﬁ cient use of the heat created. The location of windows, doors and the trafﬁ c ﬂ ow in the room where the appliance is to be located should be considered. If possible, you should choose a location where the vent will pass through the house without cutting a ﬂ oor or roof joist.

www.ncertied.org

We suggest that our gas hearth products be installed and serviced by professionals who are certied in the U.S. by the National Fireplace

Institute

(NFI) as NFI Gas

Specialists

W415-0811 / A / 04.28.10

Page 7

If the appliance is installed directly on carpeting, vinyl tile or other combustible material other than wood

ﬂ ooring, the appliance shall be installed on a metal or wood panel extending the full width and depth.

If the optional fan or blower is installed, the junction box must be electrically connected and grounded in accordance with local codes, use the current CSA C22.1 Canadian Electrical Code in Canada or the ANSI/ NFPA 70 National Electrical code in the United States.

2.3 GENERAL INFORMATION

FOR YOUR SATISFACTION, THIS APPLIANCE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY!

Altitude (FT) 0-4,500 0-4500

Max. Input (BTU/HR) 30,000 30,000

Max. Output Steady State (BTU/HR) 20,400 20,400

Min. Inlet Gas Supply Pressure 4.5" Water Column 11" Water Column

Max. Inlet Gas Supply Pressure 7" Water Column 13" Water Column

Manifold Pressure (Under Flow Conditions) 3.5" Water Column 10" Water Column

4.1

APPLIANCE

NG LP

This appliance is approved for bathroom, bedroom and bed-sitting room installations and is suitable for mobile home installation.

No external electricity (110 volts or 24 volts) is required for the gas system operation. Expansion / contraction noises during heating up and cooling down cycles are normal and are to be expected.

If utilizing one of Wolf Steel's trim or surround kits, follow the framing instructions and the ﬁ nishing instructions, for removal of the top extension.

NOTE: The protective wrap on plated parts is best removed when the assembly is at room temperature but this can be improved if the assembly is warmed, using a hair dryer or similar heat source.

2.4 RATING PLATE INFORMATION

For rating plate location, see “INSTALLATION OVERVIEW” section.

CERTIFIED UNDER / HOMOLOGUE SELON LES NORMES: CSA 2.3 3 - 2002, ANSI Z21.88-2002 VENTED GAS FIREPLACE HEATER / FOYER DE CHAUFFAGE AU GAZ AVEC EVAC UATION DIRECT VENT GAS FIREPLACE. APPROVED FOR BEDROOM, BATHROOM AND BED-SITTING ROOM INSTA L L ATION. SUITABLE FOR MOBILE HOME INSTALLA TION IF INSTALLED IN ACCORDANCE WITH THE CURRENT ST A ND ARD C A N/ C S A Z240MH SERIES GAS EQUIPPED MOBILE HOMES, IN CANADA OR IN THE UNITED STATE S THE MANUFACTURED HOME CONTRUCTION AND S A FE T Y STANDARD,TITLE 24 CFR, PAR T 3280. WHEN THIS US ST ANDARD IS NOTAPPLICABLE USE THE STANDARD FOR FIRE SAFETY CRITERIA FOR MANUFACTURED HOME INSTAL LA TIONS, SITES AND COMMUNITIES, ANSI / NFPA 501A. FOYER A GAZ VENTILE DIRECT. HOMOLOGUE POUR INST A L L ATION DANS UNE CHAMBRE A COUCHER, UNE SALLE DE BAIN ET UN STUDIO. APPROPRIE POUR INST A L LATION DANS UNE MAISON MOBILE SI SON INSTALLATION CONFORME AUX EXIGENCES DE LA NORME CAN/ C SA Z240MH SERIE D E MAISON S MOBILES EQUIPEES AU GAZ, EN VIGUEUR AU CANADA OU AUX ETA TS-UNIS DE LA NORME DE SECURITE ET DE CONSTRUCTION DE MAISONS MANUFACTUREES, TITRE 24 CFR, SECTION 3280. DANS LE CAS OU CETTE NORME D'ET ATS-UNIS NE PEUT ETRE APPLIQUEE, SE REFERER A L A NORME RELATIVE AU CRITERE DE MESURES DE SECURITE CONTRE L'INCENDIE POUR LES INST ALLATIONS DANS LES MAISONS MANUFACTURES, LES SITES ET LES COMMUNAUTES, ANSI/NFPA 501A.

MODEL BGD40 - N MODEL BCDV400 - N

MANIFOLD PRESSURE: PRESSION AU COLLECTEUR: MINIMUM SUPPLY PRESSURE: PRESSION D'ALIMENTATION MINIMALE: MAXIMUM SUPPLY PRESSURE: PRESSION D'ALIMENTATION MAXIMAL:

NOT FOR USE WITH SOLID FUEL. FOR USE WITH COVERS AND GLASS DOORS CERTIFIED WITH THIS UNIT ONLY.

WARNING:

DO NOT ADD ANY MATERIAL TO THE APPLIANCE, WHICH WILL COME IN CONTACT

WITH THE FLAMES, OTHER THAN THA T SUP PLIE D BYTHE MANUFACTURER WITH THE APPLIANCE. MINIMUM CLEARANCE TO COMBUSTIBLE MATERIALS /

DEGAGEMENTS MINIMAUX DES MATERIAUX COMBUSTIBLES:

TOP, FLOOR, SIDES & BACK DESSUS, PLANCHER, COTES & ARRIERE

RECESSED DEPTH (CORNER INSTA LLATION ONLY) PROFONDEUR D'ENCASTRE (INSTA LLATION DU COIN SEULEMENT)

VENT / EVENT 1" MANTLE HEIGHT / HAUTEUR DU MANTEAU 5"

MAXIMUM HORIZONT AL EXT ENSION / L'EXT ENSIO N HORIZONT ALE MAXIMALE: 3". SEE INSTRUC-

TION MANUAL FOR GREATER EXTENSIONS. REFERER AU MANUEL D'INSTRUCTION POUR DES EXTENSIONS PLUS GRANDES.

MINIMUM AND MAXIMUM HORIZONTAL VENT LENGTHS ARE 10 INCHES AND 20 FEET RESPECTIVELY. LES LONGUEURS HORIZONTALES MINIMALE ET MAXIMALE SONT 10 POUCES ET 20 PIEDS RESPECTIVEMENT.

ALTITUDE/ELEVATION: 0-4500FT(0-1370m) INPUT/ALIMENTATION: 30,000 BTU/h REDUCED INPUT/ALIMENTATION REDUIT:

ORIFICE:

3.5" WATER COLUMN

3.5" D'UNE COLONNE D'EAU

4.5" WATER C OL UM N

4.5" D'UNE COLONNE D'EAU

7.0" WATER COLUMN

7.0" D'UNE COLONNE D'EAU

WOLF STEEL LTD, BARRIE, ON, CANADA

20,000 BTU/h #39

REFERENCE #15510

CERTIFIED FOR

CERTIFIEE POUR

CANADA

UN COMBUSTIBLE SOLIDE NE DOIT PAS ETRE UTILISE AVEC CET APPAREIL. UTILISER AVEC LES COUVERTURES ET LES PORTES

VITREES HOMOLOGUEES SEULEMENT AVEC CETTE UNITE.

AVERTISSEMENT:

CONTACT AVEC LES FLAMMES AUTRE Q UE CELUI QUI EST FOURNI AVEC CET APPAREIL PAR LE FABRICANT.

THEAPPLIANCE MUST BE VENTED USING THEAPPROPRIATE WOLF STEEL VENT KITS. SEE OWNERS

INSTALLATION MANUAL FOR VENTING SPECIFICS. PROPER REINSTALLATION AND RESEALING IS NECESSARY AFTER SERVICING THE VENT-AIR INTAKE SYSTEM. L'APPAREIL DOIT EVACUER SES GAZ EN UTILISANT L'ENSEMBLE D'EVACUATION PROPRE A WOLF

25¼"

STEEL. REFERER AU MANUEL D'INSTALL ATION DE PROPRIETAIRE POUR L'EV ACUATION PRECISE. IL EST IMPORTANT DE BIEN REINSTALLER ET RESCELLER L'EVENTAPRES AVOIR ASSURE LE MAINTIEN DU SYSTEME DE PRISE D'AIR.

ELECTRICAL RATING / CLASSIFICATION: 115V, 0.82AMP, 60HZ OPTIONAL FAN KIT / ENSEMBLE DE VENTILATEUR FACULTATIF: GZ-550KT

MADE IN CANADA / FABRIQUE AU CANADA

SERIAL NUMBER/NO. DE SERIE:

GD22

ALTITUDE / ELEVATION: INPUT /ALIMENTATION: REDUCED INPUT / ALIMEN TATION REDUIT:

ORIFICE: #52

AND

USA

PRESSION AU COLLECTEUR:

PRESSION D'ALIMENTATION MINIMALE:

PRESSION D'ALIMENTATION MAXIMAL:

N'AJOUTEZ PAS A CET APPAREIL AUCUN MATERIAU DEVANT ENTRER EN

66.8%

BGD40

0-4500FT (0-1370m) 30,000 BTU/h

20,000 BTU/h

MANIFOLD PRESSURE:

MINIMUM SUPPLY PRESSURE:

MAXIMUM SUPPLY PRESSURE:

BGD40 / BCDV400

MODEL BGD40 - P MODEL BCDV400 - P

10" D'UNE COLONNE D'EAU 11" D'UNE COLONNE D'EAU

13" D'UNE COLONNE D'EAU

10" WATER COLUMN

11" WATER COLUMN

13" WATER COLUMN

W385-0249

W415-0811 / A / 04.28.10

Page 8

3.0 VENTING

WARNING

RISK OF FIRE, MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE.

IF VENTING IS INCLUDED WITH SPACERS THE VENT SYSTEM MUST BE SUPPORTED EVERY 3 FEET

FOR BOTH VERTICAL AND HORIZONTAL RUNS. USE SUPPORTS OR EQUIVALENT

NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE REQUIRED CLEARANCE FROM

COMBUSTIBLES. USE WOLF STEEL LTD. SUPPORT RING ASSEMBLY W010-0370 OR EQUIVALENT

NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE MINIMUM CLEARANCE TO COMBUSTIBLES

FOR BOTH VERTICAL AND HORIZONTAL RUNS. SPACERS ARE ATTACHED TO THE INNER PIPE AT

PREDETERMINED INTERVALS TO MAINTAIN AN EVEN AIR GAP TO THE OUTER PIPE. THIS GAP IS REQUIRED FOR SAFE OPERATION. A SPACER IS REQUIRED AT THE START, MIDDLE AND END OF

EACH ELBOW TO ENSURE THIS GAP IS MAINTAINED. THESE SPACERS MUST NOT BE REMOVED.

THIS APPLIANCE USES A 5” EXHAUST / 8” AIR INTAKE VENT PIPE SYSTEM.

Refer to the section applicable to your installation.

For safe and proper operation of the appliance follow the venting instruction exactly. Deviation from the minimum vertical vent length can create difﬁ culty in burner start-up and/or carboning. Under extreme vent conﬁ gurations, allow several minutes (5-15) for the ﬂ ame to stabilize after ignition. Vent lengths that pass through unheated spaces (attics, garages, crawl spaces) should be insulated with the insulation wrapped in a protective sleeve to minimize condensation. Provide a means for visually checking the vent connection to the appliance after the appliance is installed. Use a ﬁ restop, vent pipe shield or attic insulation shield when penetrating interior walls, ﬂ oor or ceiling.

NOTE: If for any reason the vent air intake system is disassembled; reinstall per the instructions provided for the initial installation.

3.1 VENTING LENGTHS AND COMPONENTS

7.2

Use only Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent or Metal-Fab venting components. Minimum and maximum vent lengths, for both horizontal and vertical installations, and air terminal locations for either system are set out in this manual and must be adhered to. For Simpson DuraVent, Selkirk Direct Temp, American Metal Amerivent and Metal-Fab follow the installation procedure provided with the venting components.

A starter adaptor must be used with the following vent systems and may be purchased from the corresponding supplier:

PART 5”/8” SUPPLIER WEBSITE

Duravent W175-0170 Wolf Steel www.duravent.com

Amerivent 5DSC-N2 American Metal www.americanmetalproducts.com

Direct Temp 5DT-AA Selkirk www.selkirkcorp.com

SuperSeal 5DDA Metal-Fab www.mtlfab.com

For Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent and Metal-Fab follow the installation procedure found on the website for your venting supplier.

For vent systems that provide seals on the inner exhaust ﬂ ue, only the outer air intake joints must be sealed using a red high temperature silicone (RTV). This same sealant may be used on both the inner exhaust and outer intake vent pipe joints of all other approved vent systems except for the exhaust vent pipe connection to the appliance ﬂ ue collar which must be sealed using the black high temperature sealant Mill Pac.

W415-0811 / A / 04.28.10

Page 9

When using Wolf Steel venting components, use only approved Wolf Steel rigid / ﬂ exible components with the following termination kits: wall terminal kit GD422-1, GD422R-1, or 1/12 to 7/12 pitch roof terminal kit GD410, 8/12 to 12/12 roof terminal kit GD411, ﬂ at roof terminal kit GD412 or periscope kit GD401 (for wall penetration below grade). With ﬂ exible venting, in conjunction with the various terminations, use either the 5 foot vent kit GD420 or the 10 foot vent kit GD430.

For optimum ﬂ ame appearance and appliance performance, keep the vent length and number of elbows to a minimum. The air terminal must remain unobstructed at all times. Examine the air terminal at least once a year to verify that it is unobstructed and undamaged. Rigid and ﬂ exible venting systems must not be combined. Different venting manufacturer components must not be combined.

These vent kits allow for either horizontal or vertical venting of the appliance. The maximum allowable horizontal run is 20 feet. The maximum allowable vertical vent length is 40 feet. The maximum number of vent connections is two horizontally or three vertically (excluding the appliance and the air terminal connections) when using ﬂ exible venting.

Horizontal runs may have a 0” rise per foot however for optimum performance it is recommended that all horizontal runs have a minimum 1/4” rise per foot using ﬂ exible venting. For safe and proper operation of the appliance, follow the venting instructions exactly.

A terminal shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings. Local codes or regulations may require different clearances. Do not allow the inside liner to bunch up on horizontal or vertical runs and elbows. Keep it pulled tight. A 1¼” air gap all around between the inner liner and outer liner is required for safe operation.

8.3

W415-0811 / A / 04.28.10

Page 10

3.2 TYPICAL VENT INSTALLATIONS

16" MIN

24" MAX

38" MIN

PLUS RISE*

When venting, the horizontal run must be kept to a maximum of 20 feet. If a 20 foot horizontal run is required, the appliance must have a minimum vertical rise immediately off the appliance of 57".

40 FT

MAX

34"

MIN

37 3/4"

When terminating vertically, the vertical rise is a minimum 34" and a maximum 40 feet above the appliance.

When installing with no vertical rise, ensure that the vent pipe does not slope downward.

* See "VENTING" section.

W415-0811 / A / 04.28.10

Page 11

3.3 SPECIAL VENT INSTALLATIONS

3.3.1 PERISCOPE TERMINATION

Use the periscope kit to locate the air termination above grade. The periscope must be installed so that when ﬁ nal grading is completed, the bottom air slot is located a minimum of 12” above grade. The maximum allowable vent length is 10’.

12" MIN

GRADE

24" MIN REGARDLESS

OF HORIZONTAL VENT

LENGTH

37 3/4"

MIN

9.5

W415-0811 / A / 04.28.10

Page 12

3.4 VENT TERMINAL CLEARANCES

COVERED BALCONY APPLICATIONS

MIN

MAX

= 3 feet

= 2 x

  feet

ACTUAL

INSTALLATIONS

CANADA U.S.A. A 12” 12” Clearance above grade, veranda porch, deck or balcony. B 12”

9”

Clearance to windows or doors that open.

C 12” * 12” * Clearance to permanently closed windows.

D 18” ** 18” **

Vertical clearance to ventilated sofﬁ ts located above the terminal within a horizontal distance of 2’ from the centerline of the terminal.

E 12” ** 12” ** Clearance to unventilated sofﬁ t.

F 0” 0” Clearance to an outside corner wall.

H 3’ 3’ ****

0” *** 0” *** Clearance to an inside non-combustible corner wall or protruding non-combustible obstructions (chimney, etc.).

2” *** 2” *** Clearance to an inside combustible corner wall or protruding combustible obstructions (vent chase, etc.).

Clearance to each side of the centerline extended above the meter / regulator assembly to a maximum vertical distance of 15’.

I 3’ 3’ **** Clearance to a service regulator vent outlet.

J 12” 9” Clearance to a non-mechanical air supply inlet to the building or a combustion air inlet to any other appliance.

K 6’ 3’ † Clearance to a mechanical air supply inlet.

L 7’ ‡ 7’ **** Clearance above a paved sidewalk or paved driveway located on public property. M 12” †† 12” **** Clearance under a veranda, porch, deck or balcony. N 16” 16” Clearance above the roof. O 2’ †* 2’ †* Clearance from an adjacent wall including neighbouring buildings.

P 8’ 8’ Roof must be non-combustible without openings. Q 3’ 3’ See chart for wider wall dimensions.

R 6’ 6’

The terminal shall not be located less than 6 feet under a window that opens on a horizontal plane in a structure with three walls and a roof.

* Recommended to prevent condensation on windows and thermal breakage

** it is recommended to use a heat shield and to maximize the distance to vinyl clad sofﬁ ts.

*** The periscope requires a minimum 18 inches clearance from an inside corner.

**** This is a recommended distance. For additional requirements check local codes.

† 3 feet above if within 10 feet horizontally.

‡ A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings.

†† Permitted only if the veranda, porch, or deck is fully open on a minimum of two sides beneath the ﬂ oor.

†* Recommended to prevent recirculation of exhaust products. For additional requirements check local codes.

See chart for deeper wall dimensions. The terminal shall not be installed on any wall that has an opening between the terminal and the open side of the structure.

NOTE: Clearances are in accordance with local installation codes and the requirements of the gas supplier.

12.1A

W415-0811 / A / 04.28.10

Page 13

3.5 VENT APPLICATION FLOW CHART

Horizontal Termination

Vertical rise is equal

to or greater than the horizontal run

Horizontal run +

vertical rise to

maximum of 40 feet

3.6 DEFINITIONS

For the following symbols used in the venting calculations and examples are: > - greater than > - equal to or greater than < - less than < - equal to or less than HT - total of both horizontal vent lengths (Hr) and offsets (Ho) in feet HR - combined horizontal vent lengths in feet HO - offset factor: .03 (total degrees of offset - 135°*) in feet VT - combined vertical vent lengths in feet

Vertical rise is less than horizontal run

Horizontal run +

vertical rise to

maximum of 24.75

feet

4.2 times the

vertical rise equal to

or greater than the

horizontal run

Vertical Termination

Vertical rise is equal

to or greater than

the horizontal run

Horizontal run +

vertical rise to

maximum of 40 feet

Vertical rise is less than horizontal run

Horizontal run +

vertical rise to

maximum of 40 feet

3 times the vertical

rise equal to or

greater than the

horizontal run

13.1

14.2

3.7 ELBOW VENT LENGTH VALUES

FEET INCHES 1° 0.03 0.5 15° 0.45 6.0 30° 0.9 11.0 45° 1.35 16.0 90°* 2.7 32.0

* The ﬁ rst 45° and 90°offset has a zero value and is shown in the formula as -45° and - 90° respectively or

-135° when combined.

15.2

W415-0811 / A / 04.28.10

Page 14

3.8 HORIZONTAL TERMINATION

(HT) < (VT)

Simple venting conﬁ guration (only one 45° and 90° elbow)

See graph to determine the required vertical

rise VT for the required horizontal run H

REQUIRED

VERTICAL

RISE IN

FEET V

2.5 5 7.5 10 12.5 15

HORIZONTAL VENT RUN PLUS OFFSET IN

FEET H

The shaded area within the lines represents

acceptable values for HT and V

For vent conﬁ gurations requiring more than one 45° elbow and 90° elbow, the following formulas apply:

Formula 1: HT < V

Formula 2: HT + VT < 40 feet

Example 1: V

= 8 FT

VT = V H

= 8 FT

= 2.5 FT

H2 = 2 FT HR = H1 + H

= 2.5 + 2 = 4.5 FT

90°

HO = .03 (one 45° elbow + two 90° elbows - 135°) = .03 (225 - 135°) = 2.7 FT HT = HR + H HT + V

= 4.5 + 2.7 = 7.2 FT

= 7.2 + 8 = 15.2 FT

45°

90°

17.5 20

Formula 1: HT < V

7.2 < 8

Formula 2: HT + VT < 40 FT

15.2 < 40 Since both formulas are met, this vent conﬁ guration is acceptable.

W415-0811 / A / 04.28.10

16.5

Page 15

(HT) > (VT)

Simple venting conﬁ guration (only one 45° and 90° elbow)

See graph to determine the required vertical

rise VT for the required horizontal run HT.

150

147”

REQUIRED

VERTICAL

100

RISE IN

INCHES V

57”

515

12.5’

HORIZONTAL VENT RUN PLUS

OFFSET IN FEET H

The shaded area within the lines represents

acceptable values for H

and V

For vent conﬁ gurations requiring more than one 45° elbow and 90° elbow, the following formulas apply:

Formula 1: HT < 4.2 V

Formula 2: HT + VT < 24.75 feet

Example 2: V

= 4 FT

= 1.5 FT

VT = V1 + V H

= 2 FT

= 1 FT

= 1.5 FT

HR = H1 + H2 + H3 + H

= .03 (one 45° elbow + four 90° elbows - 135°) = .03 (405 - 135°) = 8.1 FT

= 4 FT + 1.5 FT = 5.5 FT

= 2 + 1 + 1 + 1.5 = 5.5 FT

HT = HR + HO = 5.5 + 8.1 = 13.6 FT H

+ V

= 13.6 + 5.5 = 19.1 FT

Formula 1: HT < 4.2 V

4.2 V

= 4.2 x 5.5 FT = 23.1 FT

13.6 < 23.1

Formula 2: H

+ VT < 24.75 FT

19.1 < 24.75 Since both formulas are met, this vent conﬁ guration is acceptable.

90°

45°

16.5_2

W415-0811 / A / 04.28.10

Page 16

3.9 VERTICAL TERMINATION

(HT) < (VT)

Simple venting configurations.

See graph to determine the required vertical rise V

required horizontal run HT.

REQUIRED

VERTICAL

RISE IN

FEET V

5101520

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable

values for H

and VT

For vent configurations requiring more than one 45° and one 90° elbow, the following formulas apply:

Formula 1: H Formula 2: HT + V

< V

< 40 feet

for the

Example 3: V

= 5 FT

= 10 FT

= V

+ V

= 3 FT

= 2.5 FT

= H

= .03 (one 45° + three 90° elbows - 135°)

= .03 (45 + 270 - 135°) = 5.4 FT

= H

+ V

Formula 1: H

10.9 < 15 Formula 2: HT + V

25.9 < 40

= 5 + 10 = 15 FT

+ H

= 3 + 2.5 = 5.5 FT

+ H

= 5.5 + 5.4 = 10.9 FT

= 10.9 + 15 = 25.9 FT

< V

< 40 FT

Since both formulas are met, this vent configuration is acceptable.

45°

90°

18.3

90°

W415-0811 / A / 04.28.10

Page 17

(HT) > (VT)

Simple venting configurations.

See graph to determine the required vertical rise V

required horizontal run H

REQUIRED

VERTICAL

RISE IN

FEET V

5101520

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable

values for H

and VT

For vent configurations requiring more than one 45° and one 90° elbow, the following formulas apply:

Formula 1: H Formula 2: HT + V

Example 4: V

= 1 FT

= 1.5 FT

= V

= 6 FT

= 2 FT

= H

= .03 (one 45° + three 90° elbows - 135°)

= .03 (45 + 270 - 135°) = 5.4 FT

= H

+ V

< 3V

< 40 feet

+ V

= 1 + 1.5 = 2.5 FT

+ H

= 6 + 2 = 8 FT

+ H

= 8 + 5.4 = 13.4 FT

= 13.4 + 2.5 = 15.9 FT

45°

90°

for the

25 30

90°

Formula 1: HT < 3V 3VT = 3 x 2.5 = 7.5 FT

13.4 > 7.5 Since this formula is not met, this vent configuration is unacceptable.

Formula 2: HT + V

15.9 < 40

< 40 FT

Since only formula 2 is met, this vent configuration in unacceptable and a new fireplace location or vent configuration will need to be established to satisfy both formulas.

90°

Example 5:

= 1.5 FT

= 8 FT

= V

+ V

= 1 FT

= 10.75 FT

= H

= .03 (three 90° elbows + two 45° elbows - 135°)

= .03 (270 + 90 - 135°) = 6.75 FT

= H

+ V

Formula 1: H 3VT = 3 x 9.5 = 28.5 FT

= 1.5 + 8 = 9.5 FT

+ H2 + H3 = 1 + 1 + 10.75 = 12.75 FT

+ H

= 12.75 + 6.75 = 19.5 FT

= 19.5 + 9.5 = 29 FT

< 3V

45°

90°

45°

19.5 < 28.5

Formula 2: HT + V 29 < 40

< 40 FT

Since both formulas are met, this vent configuration is acceptable.

18.3_2

W415-0811 / A / 04.28.10

90°

Page 18

4.0 PENINSULA INSTALLATION

4.1 VENTING

Refer to "VENTING" section. All venting must have a minimum clearance of 2" to combustible material on the top and 1" to the sides and bottom.

4.2 FRAMING

WARNING

RISK OF FIRE!

IN ORDER TO AVOID THE POSSIBILITY OF EXPOSED INSULATION OR VAPOUR BARRIER COMING

IN CONTACT WITH THE APPLIANCE BODY, IT IS RECOMMENDED THAT THE WALLS OF THE APPLI-

ANCE ENCLOSURE BE “FINISHED” (IE: DRYWALL / SHEETROCK), AS YOU WOULD FINISH ANY

OTHER OUTSIDE WALL OF A HOME. THIS WILL ENSURE THAT CLEARANCE TO COMBUSTIBLES IS

MAINTAINED WITHIN THE CAVITY.

DO NOT NOTCH THE FRAMING AROUND THE APPLIANCE STAND-OFFS. FAILURE TO MAINTAIN AIR

SPACE CLEARANCE MAY CAUSE OVER HEATING AND FIRE. PREVENT CONTACT WITH SAGGING

OR LOOSE INSULATION OR FRAMING AND OTHER COMBUSTIBLE MATERIALS. BLOCK OPENING

INTO THE CHASE TO PREVENT ENTRY OF BLOWN-IN INSULATION. MAKE SURE INSULATION AND

OTHER MATERIALS ARE SECURED.

WHEN CONSTRUCTING THE ENCLOSURE ALLOW FOR FINISHING MATERIAL THICKNESS TO MAIN-

TAIN CLEARANCES. FRAMING OR FINISHING MATERIAL CLOSER THAN THE MINIMUMS LISTED MUST BE CONSTRUCTED ENTIRELY OF NON-COMBUSTIBLE MATERIALS. MATERIALS CONSISTING ENTIRELY OF STEEL, IRON, BRICK, TILE, CONCRETE, SLATE, GLASS OR PLASTERS, OR ANY COM-

BINATION THEREOF ARE SUITABLE. MATERIALS THAT ARE REPORTED AS PASSING ASTM E 136,

STANDARD TEST METHOD FOR BEHAVIOUR OF MATERIALS IN A VERTICAL TUBE FURNACE AT

750°C AND UL763 SHALL BE CONSIDERED NON-COMBUSTIBLE MATERIALS.

MINIMUM CLEARANCE TO COMBUSTIBLES MUST BE MAINTAINED OR A SERIOUS FIRE HAZARD

COULD RESULT.

THE APPLIANCE REQUIRES A MINIMUM ENCLOSURE HEIGHT. MEASURE FROM THE APPLIANCE

BASE.

IF STEEL STUD FRAMING KITS WITH CEMENT BOARD ARE PROVIDED, THEY MUST BE INSTALLED.

71.1

It is best to frame your appliance after it is positioned and the vent system is installed. Use 2x4's and frame to local building codes.

To install the appliance face ﬂ ush with the ﬁ nished wall, position the framework to accommodate the thickness of the ﬁ nished wall.

A = 22 1/8" minus ﬁ nishing material thickness each side.

2 1/2”

6 1/8”

38 5/8”

THE UNIT IS NOT LOAD BEARING

38 1/4”

22 1/8”

W415-0811 / A / 04.28.10

Page 19

Care should be taken to maintain sufﬁ cient clearance for

the vent installation. A horizontal vent installation requires

a minimum height of 45" using ﬂ exible vent pipe, to the

underside of the enclosure top including the 2" clearance

to combustibles

4.3 COUNTER TOP / BAR INSTALLATION

When ﬁ nishing the appliance, combustible material may rest directly on the top extension.

NOTE: Maximum weight tolerance is 400 lbs, provided that it is evenly distributed across the top extensions of the appliance.

2" CLEARANCE TO COMBUSTIBLES

45"

MINIMUM

20" MINIMUM INSIDE DIMENSION

In order to achieve a counter top or bar type appearance with the minimum height allowed, framing must be non-combustible and may be done with metal studding attached to the top extension sides or the upper frame of the appliance.

* The top extension may be removed if noncombustible framing is faced with a non-combustible material placed ﬂ ush with the front face of the appliance and extending from the top of the appliance. (Example: cement board - not supplied). Combustible counter / bar tops must maintain a minimum of 38" from the base of the appliance to the underside of the top.

NOTE: Wolf Steel trim and/or surround kits will not totally cover the top extension of the appliance. In order to obtain a smooth transition from the trim / surround to the wall, it is recommended that the top extension be removed and the appliance be installed following the above procedure.

W415-0811 / A / 04.28.10

Page 20

4.4 BRICK PANEL INSTALLATION

Install the base panels as illustrated. The side panel sits under the bracket tab. Holding the side panel in position, bend down the tab to secure.

STEP 4

STEP 3STEP 2STEP 1

RETAINER

STEP 5

4.5 FACING

Combustible materials may be installed ﬂ ush with the front of the appliance but must not cover any of the black face-areas of the appliance. Non-combustible material (brick, stone or ceramic tile) may protrude in these areas.

It is not necessary to install a hearth extension with this appliance.

When roughing in the appliance, raise the appliance to accommodate for the thickness of the ﬁ nished ﬂ oor materials, (tile, carpeting, hard wood) which if not planned for will interfere with the opening of the lower access door and the installation of many decorative ﬂ ashing accessories.

Objects placed in front of the appliance should be kept a minimum of 48" away from the glass front face.

4.6 FINISHING

Refer to "FINISHING" section for complete instructions regarding mantel requirements and installations, log placement, glass door and upper and lower louvre attachments.

DETAIL 5

DRYWALL

5" MIN

DRYWALL

W415-0811 / A / 04.28.10

Page 21

5.0 OPEN-END INSTALLATION

5.1 VENTING

Refer to "VENTING" section. All venting must have a minimum clearance of 2" to combustible material on the

top and 1" to the sides and bottom.

5.2 FRAMING

WARNING

RISK OF FIRE!

IN ORDER TO AVOID THE POSSIBILITY OF EXPOSED INSULATION OR VAPOUR BARRIER COMING

IN CONTACT WITH THE APPLIANCE BODY, IT IS RECOMMENDED THAT THE WALLS OF THE APPLI-

ANCE ENCLOSURE BE “FINISHED” (IE: DRYWALL / SHEETROCK), AS YOU WOULD FINISH ANY

OTHER OUTSIDE WALL OF A HOME. THIS WILL ENSURE THAT CLEARANCE TO COMBUSTIBLES IS

MAINTAINED WITHIN THE CAVITY.

DO NOT NOTCH THE FRAMING AROUND THE APPLIANCE STAND-OFFS. FAILURE TO MAINTAIN AIR

SPACE CLEARANCE MAY CAUSE OVER HEATING AND FIRE. PREVENT CONTACT WITH SAGGING OR LOOSE INSULATION OR FRAMING AND OTHER COMBUSTIBLE MATERIALS. BLOCK OPENING

INTO THE CHASE TO PREVENT ENTRY OF BLOWN-IN INSULATION. MAKE SURE INSULATION AND

OTHER MATERIALS ARE SECURED.

WHEN CONSTRUCTING THE ENCLOSURE ALLOW FOR FINISHING MATERIAL THICKNESS TO MAIN-

BINATION THEREOF ARE SUITABLE. MATERIALS THAT ARE REPORTED AS PASSING ASTM E 136,

STANDARD TEST METHOD FOR BEHAVIOUR OF MATERIALS IN A VERTICAL TUBE FURNACE AT

750°C AND UL763 SHALL BE CONSIDERED NON-COMBUSTIBLE MATERIALS.

MINIMUM CLEARANCE TO COMBUSTIBLES MUST BE MAINTAINED OR A SERIOUS FIRE HAZARD

COULD RESULT.

THE APPLIANCE REQUIRES A MINIMUM ENCLOSURE HEIGHT. MEASURE FROM THE APPLIANCE

BASE.

IF STEEL STUD FRAMING KITS WITH CEMENT BOARD ARE PROVIDED, THEY MUST BE INSTALLED.

71.1

It is best to frame your appliance after it is positioned and the vent system is installed. Use 2x4's and frame to local building codes.

NOTE: The one side stud must be steel. LEFT CORNER Appliance ILLUSTRATED To install the appliance face ﬂ ush with the ﬁ nished wall, position the framework to accommodate the thickness of the ﬁ nished wall.

STEEL STUD

2 1/2”

6 1/2”

38 5/8”

38 1/4”

THE UNIT IS NOT LOAD BEARING

A = 25 1/8" minus ﬁ nishing material thickness each side.

W415-0811 / A / 04.28.10

Page 22

5.3 BRICK PANEL INSTALLATION

Install the base panels as illustrated in steps 1-4, see "PENINSULA INSTALLATION PROCEDURE" section. The side panel sits under the bracket tab. Holding the side panel in position, bend down the tab to secure. DETAIL 6.

STEP 5

RETAINER

5.4 FACING

It is not necessary to install a hearth extension with this appliance.

When roughing in the appliance, raise the appliance to accommodate for the thickness of the ﬁ nished ﬂ oor materials, i.e. tile, carpeting, hard wood, which if not planned for will interfere with the opening of the lower access door and the installation of many decorative ﬂ ashing accessories.

Objects placed in front of the appliance should be kept a minimum of 48" away from the glass front faces.

5.5 FINISHING

FINISHING MUST BE DONE USING A NON-COMBUSTIBLE MATERIAL PLACED FLUSH WITH THE

FRONT FACE OF THE APPLIANCE AND EXTENDING FROM THE TOP OF THE APPLIANCE SUCH AS

CEMENT BOARD, CERAMIC TILE, MARBLE, ETC. WHEN FINISHING TO THE APPLIANCE. DO NOT

USE WOOD OR DRYWALL. ANY FIRE RATED DRYWALL IS NOT ACCEPTABLE.

Refer to "FINISHING" section for complete instructions regarding mantel requirements and installations, log placement, glass door and upper and lower louvre attachments. A minimum of 3" of cement board or noncombustible equivalent must be installed against the side edge of the appliance.

DETAIL 6

WARNING

STEP 6

DRYWALL

W415-0811 / A / 04.28.10

NONCOMBUSTIBLE

MIN

Page 23

6.0 SEE-THRU INSTALLATION

6.1 VENTING

Refer to "VENTING" section. All venting must have a minimum clearance of 2" to combustible material on the top and 1" to the sides and bottom.

6.2 FRAMING

WARNING

RISK OF FIRE!

IN ORDER TO AVOID THE POSSIBILITY OF EXPOSED INSULATION OR VAPOUR BARRIER COMING

IN CONTACT WITH THE APPLIANCE BODY, IT IS RECOMMENDED THAT THE WALLS OF THE APPLI-

ANCE ENCLOSURE BE “FINISHED” (IE: DRYWALL / SHEETROCK), AS YOU WOULD FINISH ANY

OTHER OUTSIDE WALL OF A HOME. THIS WILL ENSURE THAT CLEARANCE TO COMBUSTIBLES IS

MAINTAINED WITHIN THE CAVITY.

DO NOT NOTCH THE FRAMING AROUND THE APPLIANCE STAND-OFFS. FAILURE TO MAINTAIN AIR

SPACE CLEARANCE MAY CAUSE OVER HEATING AND FIRE. PREVENT CONTACT WITH SAGGING OR LOOSE INSULATION OR FRAMING AND OTHER COMBUSTIBLE MATERIALS. BLOCK OPENING INTO THE CHASE TO PREVENT ENTRY OF BLOWN-IN INSULATION. MAKE SURE INSULATION AND

OTHER MATERIALS ARE SECURED.

WHEN CONSTRUCTING THE ENCLOSURE ALLOW FOR FINISHING MATERIAL THICKNESS TO MAIN-

TAIN CLEARANCES. FRAMING OR FINISHING MATERIAL CLOSER THAN THE MINIMUMS LISTED

MUST BE CONSTRUCTED ENTIRELY OF NON-COMBUSTIBLE MATERIALS. MATERIALS CONSISTING

ENTIRELY OF STEEL, IRON, BRICK, TILE, CONCRETE, SLATE, GLASS OR PLASTERS, OR ANY COM-

BINATION THEREOF ARE SUITABLE. MATERIALS THAT ARE REPORTED AS PASSING ASTM E 136,

STANDARD TEST METHOD FOR BEHAVIOUR OF MATERIALS IN A VERTICAL TUBE FURNACE AT

750°C AND UL763 SHALL BE CONSIDERED NON-COMBUSTIBLE MATERIALS.

MINIMUM CLEARANCE TO COMBUSTIBLES MUST BE MAINTAINED OR A SERIOUS FIRE HAZARD

COULD RESULT.

THE APPLIANCE REQUIRES A MINIMUM ENCLOSURE HEIGHT. MEASURE FROM THE APPLIANCE

BASE.

IF STEEL STUD FRAMING KITS WITH CEMENT BOARD ARE PROVIDED, THEY MUST BE INSTALLED.

71.1

It is best to frame your appliance after it is positioned and the vent system is installed. Use 2x4's and frame to local building codes.

See "BAR TYPE / COUNTER TOP INSTALLATION" section.

38 1/4”

A = 22 1/8" minus ﬁ nishing material thickness, each side.

2 1/2”

6 1/2”

41 1/8”

W415-0811 / A / 04.28.10

Page 24

6.3 BRICK PANEL INSTALLATION

Install the base panels as illustrated in steps 1-4, see "PENINSULA INSTALLATION PROCEDURE" section. Both side panels sit under the bracket tab. Holding the side panel in position, bend down the tab to secure. DETAIL 6.

RETAINER

STEP 5

6.4 FACING

It is not necessary to install a hearth extension with this appliance.

Objects placed in front of the appliance should be kept a minimum of 48" away from the glass front faces.

6.5 FINISHING

Refer to "FINISHING" section for complete instructions regarding mantel requirements and installations, log placement, glass door and upper and lower louvre attachments.

DETAIL 5 & 6

RETAINER

STEP 6

DRYWALL

W415-0811 / A / 04.28.10

5" MIN

Page 25

7.0 FRAMING

7.1 MINIMUM CLEARANCE TO COMBUSTIBLES

Minimum clearance to combustible construction from appliance and vent surfaces: Sides, back, bottom, and top 0" Vent pipe side, bottom and top* 2" Recessed depth (corner installation) 25¼" Ceiling 54" from bottom of appliance. Enclosure 38" from bottom of appliance.

* HORIZONTAL VENT SECTIONS: A minimum clearance of 1" at the bottom and sides and 2" at the top of the vent pipe on all horizontal runs to combustibles is required. Use ﬁ restop spacer W010-2116 (supplied). * VERTICAL VENT SECTIONS: A minimum clearance of 1" all around the vent pipe on all vertical runs to combustibles is required except for clearances in appliance enclosures. Use ﬁ restop spacer W500-0367 (not supplied).

Horizontal Vent Off Appliance Vertical Vent Off Appliance

A = 43" using ﬂ exible vent components.

7.2 MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES

B = 45" using ﬂ exible vent components.

W415-0811 / A / 04.28.10

Page 26

7.3 MINIMUM MANTEL CLEARANCES

RISK OF FIRE, MAINTAIN ALL SPECIFIED AIR SPACE CLEARANCES TO COMBUSTIBLES. FAILURE

TO COMPLY WITH THESE INSTRUCTIONS MAY CAUSE A FIRE OR CAUSE THE APPLIANCE TO

OVERHEAT. ENSURE ALL CLEARANCES (I.E. BACK, SIDE, TOP, VENT, MANTEL, FRONT, ETC.) ARE

CLEARLY MAINTAINED.

WHEN USING PAINT OR LACQUER TO FINISH THE MANTEL, THE PAINT OR LACQUER MUST BE

HEAT RESISTANT TO PREVENT DISCOLOURATION.

Combustible mantel clearance can vary according to the mantel depth. Use the graph to help evaluate the clearance needed. The three-sided top extension piece may be removed if non-combustible framing is faced with a noncombustible material.

WARNING

11”

11” MANTEL

7” MANTEL

7”

TOP OF

APPLIANCE

73.1

Dashed lines are suitable mantel sizes and clearances when a non-combustible facing is used.

32 1/2”

W415-0811 / A / 04.28.10

Page 27

8.0 INSTALLATION

FOLLOW THE VENTING INSTRUCTIONS EXACTLY.

ALL INNER EXHAUST AND OUTER INTAKE VENT PIPE JOINTS MAY BE SEALED USING EITHER RED

RTV HIGH TEMP SILICONE SEALANT W573-0002 (NOT SUPPLIED) OR BLACK HIGH TEMP MILL PAC

W573-0007 (NOT SUPPLIED) WITH THE EXCEPTION OF THE APPLIANCE EXHAUST FLUE COLLAR

WHICH MUST BE SEALED USING MILL PAC.

IF USING PIPE CLAMPS TO CONNECT VENT COMPONENTS, 3 SCREWS MUST ALSO BE USED TO

ENSURE THE CONNECTION CANNOT SLIP OFF.

RISK OF FIRE, EXPLOSION OR ASPHYXIATION. IMPROPER SUPPORT OF THE ENTIRE VENTING

SYSTEM MAY ALLOW VENT TO SAG AND SEPARATE. USE VENT RUN SUPPORTS AND CONNECT

VENT SECTIONS PER INSTALLATION INSTRUCTIONS.

RISK OF FIRE, DO NOT ALLOW LOOSE MATERIALS OR INSULATION TO TOUCH THE VENT PIPE.

REMOVE INSULATION TO ALLOW FOR THE INSTALLATION OF THE ATTIC SHIELD AND TO

MAINTAIN CLEARANCES TO COMBUSTIBLES.

WARNING

DO NOT CLAMP THE FLEXIBLE VENT PIPE.

8.1 WALL AND CEILING PROTECTION

DO NOT FILL THE SPACE BETWEEN THE VENT PIPE AND ENCLOSURE WITH ANY TYPE OF

MATERIAL. DO NOT PACK INSULATION OR COMBUSTIBLES BETWEEN CEILING FIRESTOPS.

ALWAYS MAINTAIN SPECIFIED CLEARANCES AROUND VENTING AND FIRESTOP SYSTEMS.

INSTALL WALL SHIELDS AND FIRESTOPS AS SPECIFIED. FAILURE TO KEEP INSULATION OR

OTHER MATERIALS AWAY FROM VENT PIPE MAY CAUSE FIRE.

For clearance to combustible materials from the vent pipe, see "MINIMUM CLEARANCE TO COMBUSTIBLES" section.

68.2

WARNING

70.1

W415-0811 / A / 04.28.10

Page 28

8.1.1 HORIZONTAL INSTALLATION

THE FIRESTOP ASSEMBLY MUST BE INSTALLED WITH THE VENT SHIELD TO THE TOP.

TERMINALS MUST NOT BE RECESSED INTO A WALL OR SIDING MORE THAN THE DEPTH OF THE

RETURN FLANGE OF THE MOUNTING PLATE.

This application occurs when venting through an exterior wall. Having determined the correct height for the air terminal location, cut and frame a hole in the exterior wall as illustrated to accommodate the ﬁ restop assembly.

The length of the vent shield may be cut shorter for combustible walls that are less than 8 1/2” thick but the vent shield must extend the full depth of the combustible wall.

A. Apply a bead of caulking (not supplied) all around and place the ﬁ restop top, so that the vent shield covers the top of the vent within the opening.

B. Place the ﬁ restop bottom against the ﬁ restop top and secure the two together. Adjust the assembly to ensure it is tight to the vent. Secure ﬁ restop to wall. This restricts cold air from being drawn into the room or around the appliance. Ensure that both spacer and shield maintain the required clearance to combustibles. Once the vent pipe is installed in its ﬁ nal position, apply sealant W573-0002 (not supplied) between the vent pipe and the ﬁ restop spacer as illustrated.

WARNING

FIRESTOP

SPACER

CAULKING

DETERMINE THE CORRECT HEIGHT

FINISHING MATERIAL

VENT

SHIELD

FIRESTOP

BOTTOM

TOP

20.3

W415-0811 / A / 04.28.10

Page 29

8.1.2 VERTICAL INSTALLATION

This application occurs when venting through a roof. Installation kits for various roof pitches are available from your authorized dealer / distributor. See accessories to order speciﬁ c kits required.

. Determine the air terminal location, cut and frame a square opening as

illustrated in the ceiling and the roof to provide the minimum 1“ clearance between the vent pipe and any combustible material. Try to center the vent pipe location midway between two joists to prevent having to cut them. Use a plumb bob to line up the center of the openings. A vent pipe shield will prevent any materials such as insulation, from ﬁ lling up the 1” air space around the pipe. Nail headers between the joist for extra support.

B. Apply a bead of caulking (not supplied) to the framework or to the Wolf

Steel vent pipe shield plate or equivalent (in the case of a ﬁ nished ceiling), and secure over the opening in the ceiling. A ﬁ restop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes through. Apply a bead of caulking all around and place a ﬁ restop spacer over the vent shield to restrict cold air from being drawn into the room or around the ﬁ replace. Ensure that both spacer and shield maintain the required clearance to combustibles. Once the vent pipe is installed in its ﬁ nal position, apply sealant between the pipe and the ﬁ restop assembly.

C. In the attic, slide the vent pipe collar down to cover up the open end of the shield and tighten.

This will prevent any materials, such as insulation, from ﬁ lling up the 1” air space around the pipe.

8.2 USING FLEXIBLE VENT COMPONENTS

10 1/2"

FIRESTOP

UNDERSIDE OF

VENT PIPE

SHIELD

21.1

10 1/2"

JOIST

CAULKING

VENT

PIPE

COLLAR

VENT

PIPE

WARNING

DO NOT ALLOW THE INNER FLEX PIPE TO BUNCH UP ON HORIZONTAL OR VERTICAL RUNS AND ELBOWS.

KEEP IT PULLED TIGHT.

SPACERS ARE ATTACHED TO THE INNER FLEX PIPE AT PREDETERMINED INTERVALS TO MAINTAIN AN EVEN AIR GAP TO THE OUTER FLEX PIPE. THIS GAP IS REQUIRED FOR SAFE OPERATION. A SPACER IS REQUIRED

AT THE START, MIDDLE AND END OF EACH ELBOW TO ENSURE THIS GAP IS MAINTAINED. THESE SPACERS

MUST NOT BE REMOVED.

ELBOW

SPACERS

For safe and proper operation of the appliance, follow the venting instructions exactly. All inner ﬂ ex pipe and outer ﬂ ex pipe joints may be sealed using high temperature sealant W573-0002 (not supplied) or the high temperature sealant W573-0007 Mill Pac (not supplied). However, the high temperature sealant W573-0007 Mill Pac (not supplied) must be used on the joint connecting the inner ﬂ ex pipe and the exhaust ﬂ ue collar.

Use only approved ﬂ exible vent pipe kits marked:

“Wolf Steel Approved Venting” as identiﬁ ed by the stamp only on the outer ﬂ ex pipe.

22.1

W415-0811 / A / 04.28.10

Page 30

8.2.1 HORIZONTAL AIR TERMINAL INSTALLATION

A. Stretch the inner ﬂ ex pipe to the required length taking into

account the additional length needed for the ﬁ nished wall surface. Slip the vent pipe a minimum of 2” over the inner sleeve of the air terminal and secure with 3 #8 screws. Apply a heavy bead of the high temperature sealant W573-0007 Mill Pac (not supplied).

B. Using the outer ﬂ ex pipe, slide over the outer combustion

air sleeve of the air terminal and secure with 3 #8 screws. Seal using high temperature sealant W573-0002 (not supplied).

C. Insert the vent pipes through the ﬁ restop maintaining the

required clearance to combustibles. Holding the air terminal (lettering in an upright, readable position), secure to the exterior wall and make weather tight by sealing with caulking (not supplied).

#10x2"

SCREWS

HI-TEMP

SEALANT

CAULKING

INNER FLEX

PIPE

OUTER FLEX

2" OVERLAP

HIGH TEMPERATURE

#8 X 1/2” SELF DRILLING

SCREWS & WASHERS

INNER COUPLER

PIPE

SEALANT

OUTER COUPLER

D. If more vent pipe needs to be used to reach the ﬁ replace, couple

them together as illustrated. The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use noncombustible strapping to maintain the minimum clearance to combustibles.

The air terminal mounting plate may be recessed into the exterior wall or siding no greater than the depth of its return ﬂ ange.

OUTER

FLEX PIPE

INNER FLEX PIPE

23.1

OUTER

FLEX PIPE

W415-0811 / A / 04.28.10

Page 31

8.2.2 VERTICAL AIR TERMINAL INSTALLATION

WARNING

MAINTAIN A MINIMUM 2” SPACE BETWEEN THE AIR INLET BASE AND THE STORM COLLAR.

A. Fasten the roof support to the roof using the screws provided. The

roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support.

B. Stretch the inner ﬂ ex pipe to the required length. Slip the

inner ﬂ ex pipe a minimum of 2” over the inner pipe of the air terminal connector and secure with 3 #8 screws. Seal using a heavy bead of high temperature sealant W573-0007 (not supplied).

C. Repeat using the outer ﬂ ex pipe, using a heavy bead of

high temperature sealant W573-0002 (not supplied).

D. Thread the air terminal connector / vent pipe assembly down through

the roof. The air terminal must be positioned vertically and plumb. Attach the air terminal connector to the roof support, ensuring that the top of the air terminal is 16” above the highest point that it penetrates the roof.

E. Remove nails from the shingles, above and to the sides of the air

terminal connector. Place the ﬂ ashing over the air terminal connector leaving a min. 3/4” of the air terminal connector showing above the top of the ﬂ ashing. Slide the ﬂ ashing underneath the sides and upper edge of the shingles. Ensure that the air terminal connector is properly centred within the ﬂ ashing, giving a 3/4” margin all around. Fasten to the roof. Do not nail through the lower portion of the ﬂ ashing. Make weather-tight by sealing with caulking. Where possible, cover the sides and top edges of the ﬂ ashing with rooﬁ ng material.

F. Aligning the seams of the terminal and air terminal connector,

place the terminal over the air terminal connector making sure the vent pipe goes into the hole in the terminal. Secure with the three screws provided.

ROOF SUPPORT

INNER PIPE

AIR

TERMINAL

CONNECTOR

HIGH TEMPERATURE SEALANT

INNER FLEX PIPE

OUTER FLEX PIPE

2”

AIR INLET BASE

CAULKING

STORM COLLAR

G. Apply a heavy bead of weatherproof caulking 2” above the

ﬂ ashing. Install the storm collar around the air terminal and slide down to the caulking. Tighten to ensure that a weather-tight seal between the air terminal and the collar is achieved.

H. If more vent pipe needs to be used to reach the appliance see “HORIZONTAL

AIR TERMINAL INSTALLATION” section.

WEA THER SEALANT

FLASHING

24.1

W415-0811 / A / 04.28.10

Page 32

8.2.3 APPLIANCE VENT CONNECTION

A. Install the inner ﬂ ex pipe to the appliance. Secure with 3 screws

and ﬂ at washers. Seal the joint and screw holes using the high temperature sealant W573-0007 (not supplied).

B. Install the outer ﬂ ex pipe to the appliance. Attach and seal

the joints using the high temperature sealant W573-0002 (not supplied).

8.3 GAS INSTALLATION

RISK OF FIRE, EXPLOSION OR ASPHYXIATION. ENSURE THERE ARE NO IGNITION SOURCES SUCH

SUPPORT GAS CONTROL WHEN ATTACHING GAS SUPPLY PIPE TO PREVENT DAMAGING GAS LINE.

WARNING

AS SPARKS OR OPEN FLAMES.

#8 X 1/2”

SELF

DRILLING

SCREWS

2” OVERLAP

HIGH TEMPERATURE SEALANT

28.2

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT

WITH THE GLASS DOOR OPENED OR REMOVED. PURGING OF THE GAS SUPPLY LINE SHOULD BE

PERFORMED BY A QUALIFIED SERVICE TECHNICIAN. ASSURE THAT A CONTINUOUS GAS FLOW IS AT

THE BURNER BEFORE CLOSING THE DOOR. ENSURE ADEQUATE VENTILATION. FOR GAS AND

ELECTRICAL LOCATIONS, SEE “DIMENSION” SECTION.

ALL GAS CONNECTIONS MUST BE CONTAINED WITHIN THE APPLIANCE WHEN COMPLETE.

HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE TESTING GAS

LINE AT TEST PRESSURES ABOVE 1/2 PSIG.

VALVE SETTINGS HAVE BEEN FACTORY SET, DO NOT CHANGE.

Installation and servicing to be done by a qualiﬁ ed installer. Do not use open ﬂ ame.

7.3.1

• Move the appliance into position and secure.

7.3.2

• If equipped with a ﬂ ex connector the appliance is designed to accept a 1/2” gas supply. Without the connector it is designed to accept a 3/8” gas supply. The appliance is equipped with a manual shut off valve to turn off the gas supply to the appliance.

7.3.3

• Connect the gas supply in accordance to local codes. In the absence of local codes, install to the current CAN/CSA-B149.1 Installation Code in Canada or to the current National Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United States.

7.3.4

• When ﬂ exing any gas line, support the gas valve so that the lines are not bent or kinked.

7.3.5

• The gas line ﬂ ex-connector should provide sufﬁ cient movement to permit shifting the burner assembly on it’s side.

7.3.6

• Check for gas leaks by brushing on a soap and water solution.

W415-0811 / A / 04.28.10

30.1A

Page 33

8.4 OPTIONAL WALL SWITCH INSTALLATION

WARNING

DO NOT CONNECT EITHER THE WALL SWITCH, THERMOSTAT OR GAS VALVE DIRECTLY TO 110

VOLT ELECTRICITY.

For ease of accessibility, an optional remote wall switch or millivolt thermostat may be installed in a convenient location. Route a 2 strand, solid core millivolt wire from the valve to the wall switch or millivolt thermostat. The recommended maximum lead length depends on wire size: WIRE SIZE MAX. LENGTH 14 gauge 100 feet 16 gauge 60 feet 18 gauge 40 feet

Disconnect the existing wires from terminals 1 and 3 (from the ON/OFF switch) and replace with the leads from the wall switch / millivolt thermostat.

50.1

W415-0811 / A / 04.28.10

Page 34

9.0 FINISHING

NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.

THE FRONT OF THE APPLIANCE MUST BE FINISHED WITH ANY NON-COMBUSTIBLE MATERIALS

SUCH AS BRICK, MARBLE, GRANITE, ETC., PROVIDED THAT THESE MATERIALS DO NOT GO

BELOW THE SPECIFIED DIMENSION AS ILLUSTRATED.

DO NOT STRIKE, SLAM OR SCRATCH GLASS. DO NOT OPERATE APPLIANCE WITH GLASS

FACING AND/OR FINISHING MATERIAL MUST NEVER OVERHANG INTO THE APPLIANCE OPENING.

9.1 DOOR INSTALLATION

GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED.

WARNING

RISK OF FIRE!

REMOVED, CRACKED, BROKEN OR SCRATCHED.

WARNING

72.1A

THE DOOR LATCHES ARE PART OF A SAFETY SYSTEM AND MUST BE PROPERLY ENGAGED. DO

NOT OPERATE THE APPLIANCE WITH LATCHES DISENGAGED.

FACING AND/OR FINISHING MATERIALS MUST NOT INTERFERE WITH AIR FLOW THROUGH AIR

OPENINGS, LOUVRES OPENINGS, OPERATION OF LOUVRES OR DOORS OR ACCESS FOR

SERVICE. OBSERVE ALL CLEARANCES WHEN APPLYING COMBUSTIBLE MATERIALS.

BEFORE DOOR IS REMOVED TURN THE APPLIANCE OFF AND WAIT UNTIL APPLIANCE IS COOL TO

THE TOUCH. DOORS ARE HEAVY AND FRAGILE SO HANDLE WITH CARE.

DOOR OPENING AND CLOSING: The upper louvres must be removed to allow the door to be opened or closed. To access the lower door latch, open the valve control door. Release the top and bottom door latches, located at the right side of the door.

9.2 END DOOR INSTALLATION

Ensure that the door is properly clipped onto the steel lip to prevent overheating, glass breakage and / or discoloration of the upper trim. To install the door(s), hook it over the steel lip located above the door opening. Secure with screws along the bottom of the door. Tighten screws snugly. Do not over-tighten.

STEEL LIP

DOOR

75.1

W415-0811 / A / 04.28.10

Page 35

9.3 HEAT SHIELD STAND-OFF REMOVAL (SEE-THRU INSTALLATION ONLY)

When using a non-combustible ﬁ nishing material, the stand-offs may be removed, by removing the set screw in the centre and sliding the stand-offs out of the mounting clips.

* The top extension may be removed if non-combustible framing is faced with a noncombustible material placed ﬂ ush with the front face of the appliance and extending from the top of the appliance. Example: Cement board (not supplied). Combustible counter / bar tops must maintain a minimum of 38" from the base of the appliance to the underside of the top.

END HEAT SHIELD SHOWN

9.4 LOUVRE INSTALLATION

CLIPS

HOOD

Attach the hood by pressing the top ﬂ ange into the clips along the top of the louvre opening. Secure using a screw through the centre slot.

CENTRE SLOT

SLOT

TAB

UPPER LOUVRES

Insert the louvre tabs into the slots located at the top left and right corners of the unit.

SLOT

HINGE CLIP

LOWER LOUVRES

Insert the hinge clips into the slots located at the bottom left and right corners of the unit. To remove the louvres, pull the back tabs of the clips forward, while pushing the louvre assembly back. Lift the clip.

57.2

W415-0811 / A / 04.28.10

Page 36

9.5 LOG PLACEMENT

FAILURE TO POSITION THE LOGS IN ACCORDANCE WITH THESE DIAGRAMS OR FAILURE TO USE

ONLY LOGS SPECIFICALLY APPROVED WITH THIS APPLIANCE MAY RESULT IN PROPERTY

LOGS MUST BE PLACED IN THEIR EXACT LOCATION IN THE APPLIANCE. DO NOT MODIFY THE

PROPER LOG POSITIONS, SINCE APPLIANCE MAY NOT FUNCTION PROPERLY AND DELAYED

THE LOGS ARE FRAGILE AND SHOULD BE HANDLED WITH CARE.

PhazerTM logs, glowing and charcoal embers, exclusive to Wolf Steel Ltd. appliances, provide a unique and realistic glowing effect that is different in every installation. Take the time to carefully position the embers for a maximum glowing effect.

WARNING

DAMAGE OR PERSONAL INJURY.

IGNITION MAY OCCUR.

76.1A

LOCATING SCREWS

LOCATING

STUDS

9.5.1 Looking at the unit from the valve side, place the ﬁ bre burner onto the locating screws on the pan burner as illustrated above. It is important not to cover any burner ports with the ﬁ bre burner.

9.5.2 Place log #1 diagonally across the textured

burner onto the pins. The texture is designed to cradle the underside of the log.

9.5.3 Depending on the type of installation, the view of the log positioning will reverse. Here the lower end of log #2 rests near the back left corner of the ﬁ rebox on the locating pin. The upper end sits on top of log #1, inside the groove on log #2.

W415-0811 / A / 04.28.10

9.5.4 Log # 3 is made up of two pieces, a and b.

Piece #3a is the base of log #3. The base sits diagonally in the designated area located between logs #1 and ﬁ ts tight up against #2.

Page 37

9.5.5 When pieces #3a and #3b are attached

to create log #3, the upper end of log #3 should rest in the groove, on top of log # 2.

The slot in the underside of piece #3b ﬁ ts

over #3a. Place the end of piece #3b onto the pin.

9.5.7 Like log #3, log #5 also comes in two

pieces. The base (#5a) slopes outwards between logs #2 and #4.

As with pieces #3a & b, piece #5b ﬁ ts over

piece #5a. Place the end of piece #5b onto the pin.

Log colours may vary. During the initial use of the appliance, the colours will become more uniform as colour pigments burn in during the heat activated curing process. Positioning the logs improperly will cause ﬂ ame impingement and carboning. Blocked burner ports can cause an incorrect ﬂ ame pattern, carbon deposits and delayed ignition. PhazerTM logs glow when exposed to direct ﬂ ame. Use only certiﬁ ed PhazerTM logs available from your authorized dealer / distributor.

9.5.6 As with log # 1, log #4 is also cradled by the

texture of the burner and the pin in the base. Position log #4 so that the lower end ﬁ ts onto the pin. The upper end rests against the moulded locator on the top of log # 1.

9.5.8 The upper end of log #5 rests in the groove,

on top of log #4 and creates the ﬁ nal appearance of the log set.

9.6 CHARCOAL EMBERS

Randomly place the charcoal embers along the front and sides of the log support tray in a realistic manner.

Fine dust found in the bottom of the bag should not be used. NOTE: Charcoal embers are not to be placed on the burner.

9.7 LOGO PLACEMENT

Remove the backing of the logo supplied and place on the glass viewing door, as indicated.

32.1

½"

LOGO

½"

W415-0811 / A / 04.28.10

Page 38

black

white

red

BLOWER

THERMAL SWITCH

VARIABLE SPEED SWITCH

10.0 OPTIONAL BLOWER INSTALLATION

WARNING

RISK OF FIRE AND ELECTRICAL SHOCK.

TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THIS APPLIANCE.

USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH

THIS APPLIANCE. USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS

COMPONENTS, VENTING COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL

VOID THE WARRANTY AND CERTIFICATION.

ENSURE THAT THE FAN’S POWER CORD IS NOT IN CONTACT WITH ANY SURFACE OF THE

APPLIANCE TO PREVENT ELECTRICAL SHOCK OR FIRE DAMAGE. DO NOT RUN THE POWER

CORD BENEATH THE APPLIANCE.

THE WIRE HARNESS PROVIDED IN THE BLOWER KIT IS A UNIVERSAL HARNESS. WHEN

INSTALLED, ENSURE THAT ANY EXCESS WIRE IS CONTAINED, PREVENTING IT FROM MAKING

CONTACT WITH MOVING OR HOT OBJECTS.

INST ALLATION TO BE DONE BY A QUALIFIED INSTALLER and must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or the ANSI/NFPA 70 NATIONAL ELECTRICAL CODE in the United States.

51.5

Remove the blower from its mounting bracket and attach to the bracket supplied with the appliance. This bracket is found secured on the mounting stud located at the bottom of the vent side wall. The blower bracket contains two holes that allow the blower to be positioned away from the intended gas supply hole.

Position the vibration reducing pad, centred, onto the threaded stud, piercing a hole into the pad. The blower must be able to be positioned entirely onto the pad. Tilt the blower onto its side and slide it past the controls. Position the blower under the clip and onto the stud. Secure with a wing nut.

Remove the "Z" shaped mounting bracket secured to the burner, by the pilot. Remove the thermal switch from the bracket supplied in the blower kit and attach to the mounting bracket. Attach the connectors from the black and white wires to the thermal switch. Replace bracket and switch in the location it was removed from.

BGNV / BCNV ONL Y: Remove the bracket from the top right side of the ﬁ rebox. Remove the thermal switch from the bracket supplied in the blower kit and install the thermal switch into the bracket removed from the ﬁ rebox top. Then replace the bracket / switch in the location it was removed. Connect the two ends of the unattached wires by the bracket to the thermal switch. Connect the opposite ends of the wires to the red and black leads of the blower harness.

MOUNTING BRACKET

Do not overtighten thermal switch or distort housing. Attach the connectors from the black and red wires to the blower. Attach and secure the variable speed switch using the nut provided. Plug the harness cord into the receptacle.

W415-0811 / A / 04.28.10

Page 39

The wire harness provided in this kit is a universal harness. When installed, ensure that any excess wire is contained, preventing it from making contact with moving or hot objects. Drywall dust will penetrate into the blower bearings, causing irreparable damage. Care must be taken to prevent drywall dust from coming into contact with the blower or its compartment. Any damage resulting from this condition is not covered by the warranty policy.

Because the blower is thermally activated, when turned on, it will automatically start approximately 10 minutes after lighting the appliance and will run for approximately 30 - 45 minutes after the appliance has been turned off. Use of the fan increases the output of heat.

51.4

11.0 OPERATION

WARNING

IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT

CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH

THE GLASS DOOR OPENED OR REMOVED.

Ensure that a continuous gas flow is at the burner before installing the door. When lit for the first time, the appliance will emit an odor for a few hours. This is a normal temporary condition caused by the "burn-in" of paints and lubricants used in the manufacturing process and will not occur again.

fter extended periods of non-operation such as following a vacation or a warm weather season, the appliance may emit a slight odor for a few hours. This is caused by dust particles in the heat exchanger burning off. In both cases, open a window to sufficiently ventilate the room.

FOR YOUR SAFETY READ BEFORE LIGHTING:

A. This appliance is equipped with a pilot which must be lit by hand while following these instructions exactly. B. Before operating smell all around the appliance area for gas and next to the floor because some gas is heavier than

air and will settle on the floor. C. Use only your hand to turn the gas control knob. Never use tools. If the knob will not turn by hand, do not try to repair it. Call a qualified service technician. Force or attempted repair may result in a fire or explosion. D. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and replace any part of the control system and any gas control which has been under water.

WHAT TO DO IF YOU SMELL GAS:

Turn off all gas to the appliance. Open windows. Do not try to light any appliance. Do not touch any electric switch; do not use any

phone in your building.

Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. If you cannot reach your gas supplier, call the fire department.

GAS KNOB

LIGHTING INSTRUCTIONS:

WARNING: The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermocouple has cooled. Allow approximately 60 seconds for the thermocouple to cool.

When lighting and re-lighting, the gas knob cannot be turned from pilot to off unless the knob is depressed slightly.

1. Stop! Read the above safety information on this label.

2. Turn off all electric power to the appliance.

3. Turn the gas knob clockwise to off.

4. Wait five (5) minutes to clear out any gas. If you smell gas including near the floor. Stop! Follow "B" in the

above safety information on this label. If you don't smell gas go the next step.

5. Turn gas knob counter-clockwise to pilot.

6. Depress slightly and hold gas knob while lighting the pilot with the push button igniter. Keep knob depressed for one

minute, then release. If pilot does not continue to burn, repeat steps 3 through 5.

7. With pilot lit, depress and turn gas knob counter-clockwise to on.

8. If equipped with remote on-off switch / thermostat, main burner may not come on when you turn valve to on. Remote

switch must be in the on position to ignite burner.

9. Turn on all electric power to the appliance.

1. Turn off all electric power to the appliance if service is to be performed.

2. Push in gas control knob slightly and turn clockwise to off. Do not force.

TURN THE CONTROL VALVE TO THE OFF POSITION WHEN HEATER IS NOT IN USE.

TO TURN OFF GAS

47.2

W415-0811 / A / 04.28.10

Page 40

12.0 ADJUSTMENTS

12.1 PILOT BURNER ADJUSTMENT

Adjust the pilot screw to provide properly sized ﬂ ame. Turn in a clockwise direction to reduce the gas ﬂ ow.

Inlet pressure can be checked by turning screw (A) counter-

THERMOCOUPLE

clockwise until loosened and then placing pressure gauge tubing over the test point. Gauge should read 7” (minimum 4.5”) water column for natural gas or 13” (11” minimum) water column for propane. Check that main burner is operating on “HI”.

Outlet pressure can be checked the same as above using screw (B). Gauge should read 3.5” water column for natural gas or 10” water column for propane. Check that main burner is operating on “HI”.

AFTER TAKING PRESSURE READINGS, TIGHTEN SCREWS FIRMLY TO SEAL. DO NOT OVER TORQUE. LEAK TEST.

PILOT SCREW

PILOT

BURNER

39.3

THERMOPILE

12.2 VENTURI ADJUSTMENT

This appliance has an air shutter that has been factory set open according to the chart below:

Regardless of venturi orientation, closing the air shutter will cause a more yellow flame, but can lead to carboning. Opening the air shutter will cause a more blue flame, but can cause flame lifting from the burner ports. The flame may not appear yellow immediately; allow 15 to 30 minutes for the final flame color to be established.

AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BY A QUALIFIED INSTALLER!

BGD40

1/4"

7/16"

VENTURI BURNER

AIR SHUTTER OPENING

ORIFICE

49.1

W415-0811 / A / 04.28.10

Page 41

12.3 FLAME ADJUSTMENT

Turn clockwise to

increase ﬂ ame height

12.4 FLAME CHARACTERISTICS

It’s important to periodically perform a visual check of the pilot and burner ﬂ ames. Compare them to the illustra- tions provided. If any ﬂ ames appear abnormal call a service person.

FLAME

ADJUSTMENT

KNOB

ELECTRODE

FLAME

SENSOR

PILOT

BURNER

FLAME MUST ENVELOP UPPER 3/8” TO 1/2” OF FLAME SENSOR

3/8” - 1/2”

12.5 RESTRICTING VERTICAL VENTS

Vertical installations may display a very active ﬂ ame. If this appearance is not desirable, the vent exit must be restricted using the optional restrictor vent kit, RP40-KT.

This will reduce the velocity of the exhaust gases, slowing down the ﬂ ame pattern and creating a more traditional gentle appearance.

12.5.1 Open the glass viewing door.

12.5.2 Remove the three screws for mounting the

restrictor plate located in the top of the ﬁ rebox.

12.5.3 Line up the holes on vent restrictor plate with

the three holes from which the screws were removed.

12.5.4 Secure the vent restrictor plate into position

using the three screws removed in step 2.

12.5.5 Replace the viewing door.

54.1

SCREWS

W415-0811 / A / 04.28.10

Page 42

13.0 MAINTENANCE

TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE.

APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED.

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. This appliance and its venting system should be inspected before use and at least annually by a qualiﬁ ed service person. The appliance area must be kept clear and free of combustible materials, gasoline or other ﬂ ammable vapors and liquids. The ﬂ ow of combustion and ventilation air must not be obstructed.

1. In order to properly clean the burner and pilot assembly, remove the logs, rocks and/or glass to

expose both assemblies.

2. Keep the control compartment, media, burner, air shutter opening and the area surrounding the logs

clean by vacuuming or brushing, at least once a year.

3. Check to see that all burner ports are burning. Clean out any of the ports which may not be burning or

are not burning properly.

4. Check to see that the pilot ﬂ ame is large enough to engulf the ﬂ ame sensor and/or thermocouple /

thermopile as well as reaches the burner.

5. Replace the cleaned logs, rocks or glass. Failure to properly position the media may cause carboning

which can be distributed in the surrounding living area.

6. Check to see that the main burner ignites completely on all openings when turned on. A 5 to 10

second total light-up period is satisfactory. If ignition takes longer, consult your local authorized dealer / distributor.

7. Check that the gasketing on the sides, top and bottom of the door is not broken or missing. Replace if

necessary.

8. If for any reason the vent air intake system is disassembled, re-install and re-seal per the instructions

provided for the initial installation.

13.1 CARE OF GLASS

MAINTENANCE

DO NOT USE ABRASIVE CLEANERS.

WARNING

40.1

DO NOT CLEAN GLASS WHEN HOT! DO NOT USE ABRASIVE CLEANERS TO CLEAN GLASS.

Buff lightly with a clean dry soft cloth. Clean both sides of the glass after the ﬁ rst 10 hours of operation with a recommended ﬁ replace glass cleaner. Thereafter clean as required. If the glass is not kept clean permanent discoloration and / or blemishes may result.

W415-0811 / A / 04.28.10

WARNING

HOT GLASS WILL

CAUSE BURNS.

DO NOT TOUCH GLASS

UNTIL COOLED.

NEVER ALLOW CHILDREN

TO TOUCH GLASS.

5.1

Page 43

14.0 REPLACEMENTS

FAILURE TO POSITION THE PARTS IN ACCORDANCE WITH THIS MANUAL OR FAILURE TO USE

ONLY PARTS SPECIFICALLY APPROVED WITH THIS APPLIANCE MAY RESULT IN PROPERTY

DAMAGE OR PERSONAL INJURY.

** THIS IS A FAST ACTING THERMOCOUPLE. IT IS AN INTEGRAL SAFETY COMPONENT. REPLACE ONLY WITH

A FAST ACTING THERMOCOUPLE SUPPLIED BY WOLF STEEL LTD.

Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally all parts can be ordered through your Authorized dealer / distributor.

FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM.

When ordering replacement parts always give the following information:

• Model & Serial Number of appliance

• Installation date of appliance

• Part number

• Description of part

• Finish

* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR FURTHER INFORMATION, CONTACT YOUR AUTHORIZED DEALER.

WARNING

41.2

COMMON COMPONENTS

REF NO. BGD40 DESCRIPTION

1* W550-0001 CHARCOAL EMBERS

2* W562-0009 DOOR GASKET (100")

3 W010-0454 GLASS W/ GASKET

5* W385-0334 NAPOLEON® LOGO

6 GL-657 BGD40 LOGSET

7 W135-0284 LOG#1

8 W135-0285 LOG#2

9 W135-0286 LOG#3 - PIECE A

10 W135-0287 LOG#3 - PIECE B

11 W135-0288 LOG#4

12 W135-0289 LOG#5 - PIECE A

13 W135-0290 LOG#5 - PIECE B

14 W475-0516 END FIBRE BRICK PANEL - FOR WALL

15 W475-0511 BRICK PANEL #2 - SANDSTONE

16 W475-0512 BRICK PANEL #1 - SANDSTONE

17 W475-0515 BRICK PANEL #4 - SANDSTONE

18 W475-0513 BRICK PANEL #3 - SANDSTONE

19* W475-0514 SIDE BRICK PANEL - SANDSTONE

20 W500-0192 BRICK PANEL RETAINER

21* W500-0195 RESTRICTOR PLATE

W010-2116 ADJUSTABLE FIRESTOP

REF NO. BGD40 DESCRIPTION

23 W200-0114 SIDE DOOR COVER

24 N010-0327 SIDE DOOR HEAT SHIELD

25 W300-0057 END DOOR TEMPERED GLASS ONLY

26 W010-0873 END DOOR TEMPERED GLASS C/W GASKET

27 W475-0517 SIDE BRICK PANEL - FOR WALL

28 W500-0192 END BRICK PANEL RETAINER

OPEN-END COMPONENTS

W415-0811 / A / 04.28.10

Page 44

SEE-THRU COMPONENTS

REF NO. BGD40 DESCRIPTION

3* W562-0009 DOOR GASKET (100")

14 W475-0516 END FIBRE BRICK PANEL - FOR WALL

29 N010-0323 END DOOR HEAT SHIELD

30 W200-0117 END DOOR COVER

PENINSULA COMPONENTS

REF NO. BGD40 DESCRIPTION

28 W500-0192 END BRICK PANEL RETAINER

31 W010-0516 BLACK SIDE DOOR C/W GLASS

26 W010-0873 END DOOR TEMPERED GLASS C/W GASKET

BURNER COMPONENTS

REF NO. BGD40 DESCRIPTION

32 W010-2146 PAN BURNER

33 W475-0624 FIBRE BURNER

34 W010-0801 NATURAL GAS PILOT ASSEMBLY

34 W010-0800 PROPANE GAS PILOT ASSEMBLY

35 W455-0069 NATURAL GAS PILOT INJECTOR

35 W455-0067 PROPANE GAS PILOT INJECTOR

36* W660-0005 BURNER ON/OFF SWITCH

37 W680-0004 THERMOPILE

38 W680-0005 THERMOCOUPLE

39 W240-0006 ELECTRODE W/ WIRE

40 W357-0001 PIEZO IGNITER

41 N455-0003 #52 MAIN BURNER ORIFICE - PROPANE

41 W455-0072 #39 MAIN BURNER ORIFICE - NATURAL GAS

42 W725-0026 PROPANE GAS VALVE

42 W725-0025 NATURAL GAS VALVE

VENT KITS

REF NO. BGD40 DESCRIPTION

GD420 (5 FOOT)

43* W010-0772 5" FLEXIBLE ALUMINIUM LINER - (5 FT.) C/W SPACERS

44* W730-0012 8" FLEXIBLE ALUMINIUM LINER - (5FT.)

GD430 (10 FOOT)

45* W730-0013 8" FLEXIBLE ALUMINIUM LINER -(10FT.)

46* W010-0773 5" FLEXIBLE ALUMINIUM LINER -(10 FT.) C/W SPACERS

47* W010-0810 WALL SUPPORT ASSEMBLY

REF NO. BGD40 DESCRIPTION

48* GD410 1/12 TO 7/12 PITCH

49* GD411 8/12 TO 12/12 PITCH

50* GD412 FLAT ROOF

51* W120-0036 VERTICAL CAP

52* W170-0063 STORM COLLAR

53* W010-0453 ROOF SUPPORT

54* W263-0054 ROOF FLASHING

W263-0055

W263-0056

REF NO. BGD40 DESCRIPTION

55* GD401 PERISCOPE

56*

W415-0811 / A / 04.28.10

GD422-1 WALL TERMINAL KIT

ROOF TERMINAL KITS

TERMINAL KITS

Page 45

38**

W415-0811 / A / 04.28.10

Page 46

ACCESSORIES

REF NO. BGD40 DESCRIPTION

1 W660-0081 SWITCH, THERMOSTAT

2 GD-501 HEAT GUARD

3* W573-0007 HI-TEMP SEALANT

4* W010-0370 WALL SUPPORT ASSEMBLY

5 GZ550-1KT BLOWER KIT

6* W175-0170 DURA-VENT ZERO CLEARANCE ADAPTOR

7* W500-0033 VARIABLE SPEED SWITCH WALL MOUNTING PLATE

8* F40 ON/OFF REMOTE

8* F50 THERMOSTATIC REMOTE

9* W660-0013 MODULATING REMOTE - CONTROLS FLAME & BLOWER

10* W175-0166 5" COUPLER

10* W175-0002 8" COUPLER

11 L36K LOUVRE KIT - UPPER & LOWER - BLACK

11 L36AB LOUVRE KIT - UPPER & LOWER - ANTIQUE BRASS

11 L36PB LOUVRE KIT - UPPER & LOWER - POLISHED BRASS

11 L36SS LOUVRE KIT - UPPER & LOWER - BRUSHED STAINLESS STEEL

12 ELB40K END LOUVRE KIT - BLACK

12 ELB40PB END LOUVRE KIT - POLISHED BRASS

12 ELB40AB END LOUVRE KIT - ANTIQUE BRASS

12 ELB40SS END LOUVRE KIT - STAINLESS STEEL

13 HOIK-3 HERITAGE ORNAMENTAL INSETS - BLACK

13 HOIG-3 HERITAGE ORNAMENTAL INSETS - GOLD PLATED

13 HOISS-3 HERITAGE ORNAMENTAL INSETS - BRUSHED STAINLESS STEEL

14 EHOK -2 END HERITAGE ORNAMENTAL INSET - PAINTED BLACK

14 EHOIG -2 END HERITAGE ORNAMENTAL INSET- GOLD PLATED

14 EHOISS-2 END HERITAGE ORNAMENTAL INSETS - BRUSHED STAINLESS STEEL

15* GD825N VALVE REGULATOR FOR W660-0013 - NATURAL GAS

15* GD825P VALVE REGULATOR FOR W660-0013 - PROPANE

16* RP40-KT RESTRICTOR VENT KIT

17* W175-0205 CONVERSION KIT - NG - LP

17* W175-0206 CONVERSION KIT - LP - NG

18* W573-0007 10.3OZ TUBE HIGH TEMP SEALANT

W415-0811 / A / 04.28.10

Page 47

15.0 TROUBLE SHOOTING

WARNING

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT,

WITH THE GLASS DOOR OPEN OR REMOVED.

TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE.

APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED.

DO NOT USE ABRASIVE CLEANERS.

SYMPTOM PROBLEM TEST SOLUTION

Main burner goes out; pilot stays on.

Main burner goes out; pilot goes out.

Pilot goes out when the gas knob is released.

The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermocouple has cooled. Allow approximately 60 seconds for the thermocouple to cool.

Pilot burning; no gas to main burner; gas knob is on ‘HI’; wall switch / thermostat is on.

Pilot goes out while standing; Main burner is in ‘OFF’ position.

Main burner ﬂ ame is a blue, lazy, transparent ﬂ ame.

Pilot ﬂ ame is not large enough or not engulﬁ ng the thermopile.

Thermopile shorting. - Clean thermopile connection to the valve. Reconnect.

Remote wall switch wire is too long; too much resistance in the system.

Faulty thermostat or switch. - Replace.

Refer to “MAIN BURNER GOES OUT; PILOT STAYS ON”

Vent is blocked - Check for vent blockage.

Vent is re-circulating - Check joint seals and installation

Flexible vent has become disconnected from appliance.

System is not correctly purged.

Out of propane gas. - Fill the tank.

Pilot ﬂ ame is not large enough.

Pilot ﬂ ame is not engulﬁ ng the thermocouple

Thermocouple shorting / faulty. - Loosen and tighten thermocouple.

Faulty valve. - Replace.

Thermostat or switch is defective

Wall switch wiring is defective. - Disconnect the switch wires & connect a jumper wire

Main burner oriﬁ ce is plugged. - Remove stoppage in oriﬁ ce.

Faulty valve. - Replace.

Gas piping is undersized. - Turn on all gas appliances and see if pilot ﬂ ame ﬂ utters,

Blockage in vent. - Remove blockage. In really cold conditions, ice buildup

Incorrect installation. - Ensure correct location of storm collars.

- Turn up the pilot ﬂ ame.

- Replace pilot assembly.

- Replace thermopile / valve.

- Shorten wire to correct length or wire gauge.

- Re-attach to appliance.

- Cap was not replaced.

- Purge the gas line.

- Turn up the pilot ﬂ ame.

- Gently twist the pilot head to improve the ﬂ ame pattern around the thermocouple.

- Clean thermocouple and valve connection.

- Replace thermocouple.

- Replace valve.

- Connect a jumper wire across the wall switch terminals; if main burner lights, replace switch / thermostat.

across terminals 1 & 3; if the main burner lights, check the wires for defects and/or replace wires.

diminishes or extinguishes, especially when main burner ignites. Monitor appliance supply working pressure.

- Check if supply piping size is to code. Correct all undersized piping.

may occur on the terminal and should be removed as required.

42.3

W415-0811 / A / 04.28.10

Page 48

SYMPTOM PROBLEM TEST SOLUTION

Pilot will not light. No spark at pilot burner. - Check if pilot can be lit by a match.

- Check that the wire is connected to the push button igniter.

PILOT

BURNER

THERMOPILE

THERMOCOUPLE

Out of propane gas. - Fill the tank.

Spark gap is incorrect. - Spark gap should be 0.150” to 0.175” (5/32” to 11/64”

No gas at the pilot burner. - Check that the manual valve is turned on.

Flames are consistently

Unit is over-ﬁ red or underﬁ red. - Check pressure readings: too large or too small. Carboning occurs.

Flames are very aggressive. Door is ajar. - Tighten screws holding door in place.

Carbon is being deposited on glass, logs or combustion chamber surfaces.

Air shutter has become

blocked.

Flame is impinging on the logs

or combustion chamber.

White / grey ﬁ lm forms. Sulphur from fuel is being

deposited on glass, logs or

combustion chamber surfaces.

Exhaust fumes smelled in

Appliance is spilling. - Ensure exhaust bracket gasket seal. room, headaches.

Remote wall switch is in ’OFF’ position; main burner comes on when gas knob is turned to ‘ON’ position.

Wall switch is mounted upside

down.

Remote wall switch is

grounding.

Remote wall switch wire is

grounding.

Faulty valve. - Replace.

W415-0811 / A / 04.28.10

- Check if the push button igniter needs tightening.

- Replace the wire if the wire insulation is broken or frayed.

- Replace the electrode if the ceramic insulator is cracked or broken.

- Replace the push button ignitor

approx.) from the electrode tip and the pilot burner. To ensure proper electrode location, tighten securing nut (ﬁ nger tight plus 1/4 turn).

- Check the pilot oriﬁ ce for blockage.

- Replace the valve.

- Call the gas distributor.

- Inlet pressure can be checked by turning screw (A) counter-clockwise 2 or 3 turns and then placing pressure gauge tubing over the test point. Gauge should read

7” (minimum 4.5”) water column for natural gas or 13” (minimum 11”) water column for propane. Check with main burner is operating on ‘HI’.

- Outlet pressure can be checked the same as above using screw (B). Gauge should read 3.5” water column for natural gas or 10” water column for propane. Check that main burner is operating on ‘HI’.

- AFTER TAKING PRESSURE READINGS, BE SURE TO TURN SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT OVER TORQUE.

- Leak test with a soap and water solution.

- Ensure air shutter opening is free of lint or other obstructions.

- Check that the logs are correctly positioned.

- Open air shutter to increase the primary air.

- Check the input rate: check the manifold pressure and oriﬁ ce size as speciﬁ ed by the rating plate values.

- Check that the door gasketing is not broken or missing and that the seal is tight.

- Check that both vent liners are free of holes and well sealed at all joints.

- Check that minimum rise per foot has been adhered to for any horizontal venting.

- Clean the glass with a recommended gas appliance glass cleaner.

- DO NOT CLEAN GLASS WHEN HOT.

- If deposits are not cleaned off regularly, the glass may become permanently marked.

- Check door seal and relief ﬂ ap seal.

- Check for chimney blockage.

- Check that chimney is installed to building code.

- Room is in negative pressure; increase fresh air supply.

- Check cap gasket on the ﬂ ue pipe assembly.

- Reverse.

- Replace.

- Check for ground (short); repair ground or replace wire.

42.3_2A

Page 49

16.0 WARRANTY

NAPOLEON® products are manufactured under the strict Standard of the world recognized ISO 9001 : 2008

NAPOLEON® products are designed with superior components and materials assembled by trained

craftsmen who take great pride in their work. The burner and valve assembly are leak and test-ﬁ red at a

quality test station. The complete heater is again thoroughly inspected by a qualiﬁ ed technician before

packaging to ensure that you, the customer, receives the quality product that you expect from NAPOLEON®.

NAPOLEON® GAS FIREPLACE PRESIDENT’S LIFETIME LIMITED WARRANTY

The following materials and workmanship in your new NAPOLEON® gas heater are warranted against defects for as long as you own the heater. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™ logs and embers, rocks, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enameled components and aluminum extrusion trims.* Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves, thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and NAPOLEON® will provide replacement parts free of charge during the ﬁ rst year of the limited warranty.* Labour related to warranty repair is covered free of charge during the ﬁ rst year. Repair work, however, requires the prior approval of an authorized company ofﬁ cial. Labour costs to the account of NAPOLEON® are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON® dealer. * Construction of models vary. Warranty applies only to components included with your speciﬁ c heater.

Quality Assurance Certiﬁ cate.

CONDITIONS AND LIMITATIONS

NAPOLEON® warrants its products against manufacturing defects to the original purchaser only. Registering your warranty is not necessary. Simply provide your proof of purchase along with the model and serial number to make a warranty claim. NAPOLEON® reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim. Provided that the purchase was made through an authorized NAPOLEON® dealer your heater is subject to the following conditions and limitations: This factory warranty is non-transferable and may not be extended whatsoever by any of our representatives. The gas heater must be installed by a licensed, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the product and all local and national building and ﬁ re codes. This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify this warranty. This limited warranty further does not cover any scratches, dents, corrosion or discoloring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel parts, mechanical breakage of PHAZER™ logs and embers. NAPOLEON® warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the ﬁ rst 10 years NAPOLEON® will replace or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON® will provide replacement burners at 50% of the current retail price. In the ﬁ rst year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions. After the ﬁ rst year, with respect to this President’s Lifetime Limited Warranty, NAPOLEON® may, at its discretion, fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s). NAPOLEON® will not be responsible for installation, labour or any other expenses related to the reinstallation of a warranted part and such expenses are not covered by this warranty. Notwithstanding any provisions contained in the President’s Lifetime Limited Warranty, NAPOLEON’S responsibility under this warranty is deﬁ ned as above and it shall not in any event extend to any incidental, consequential or indirect damages. This warranty deﬁ nes the obligations and liability of NAPOLEON® with respect to the NAPOLEON® gas heater and any other warranties expressed or implied with respect to this product, its components or accessories are excluded. NAPOLEON® neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON® will not be responsible for: over-ﬁ ring, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting conﬁ gurations, insufﬁ cient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc. Any damages to heater, combustion chamber, heat exchanger, brass trim or other components due to water, weather damage, long periods of dampness, condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON®.

ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT

IMPROVEMENTS. NAPOLEON® IS A REGISTERED TRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 - CAN.

2.1

W415-0811 / A / 04.28.10

Page 50

17.0 SERVICE HISTORY

W415-0811 / A / 04.28.10

43.1