Napoleon BGD40GN, BGD40GP Installation And Operating Instructions Manual

INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.

CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.

NEVER LEAVE CHILDREN OR OTHER AT RISK INDIVIDUALS ALONE WITH THE APPLIANCE

INSTALLATION AND

OPERATING INSTRUCTIONS

CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: ANSI Z21.50 • CSA 2.22 FOR VENTED GAS FIREPLACES.

CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.

SAFETY INFORMATION

CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.

If the information in these instructions are not followed exactly, a ﬁ re or explosion may result causing property damage, personal injury or loss of life.

- Do not store or use gasoline or other ﬂ ammable vapors and liquids in the vicinity of this or any

f i r e - p a r t s . c o m

other appliance.

- WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the ﬁ re department.

- Installation and service must be performed by a

qualiﬁ ed installer, service agency or the supplier.

This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certiﬁ ed kit is used.

WARNING

BGD40GN

NATURAL GAS

BGD40GP

PROPANE

WARNING

HOT GLASS WILL CAUSE

BURNS.

DO NOT TOUCH GLASS UNTIL

COOLED.

NEVER ALLOW CHILDREN TO

TOUCH GLASS.

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada /

103 Miller Drive, Crittenden, Kentucky, USA, 41030

Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonﬁ replaces.com • ask@napoleonproducts.com

$10.00

1.28C

W415-1028 / A / 08.13.12

TABLE OF CONTENTS

1.0 INSTALLATION OVERVIEW 3

2.0 INTRODUCTION 4

3.0 VENTING 8

4.0 INSTALLATION 18

5.0 FRAMING 24

f i r e - p a r t s . c o m

6.0 FINISHING 29

7.0 OPTIONAL BLOWER INSTALLATION 31

8.0 ELECTRICAL CONNECTION 32

9.0 OPERATION 35

10.0 ADJUSTMENTS 36

11.0 MAINTENANCE 38

12.0 REPLACEMENTS 40

13.0 TROUBLESHOOTING 44

14.0 WARRANTY 47

2.1 DIMENSIONS 5

2.1.1 PENINSULA 5

2.1.2 SEE-THRU 5

2.2 GENERAL INSTRUCTIONS 6

2.3 GENERAL INFORMATION 7

2.4 RATING PLATE INFORMATION 7

3.1 VENTING LENGTHS AND COMPONENTS 9

3.2 TYPICAL VENT INSTALLATIONS 10

3.3 SPECIAL VENT INSTALLATIONS 11

3.3.1 PERISCOPE TERMINATION 11

3.4 VENT TERMINAL CLEARANCES 12

3.5 VENT APPLICATION FLOW CHART 13

3.6 DEFINITIONS 13

3.7 ELBOW VENT LENGTH VALUES 13

3.8 HORIZONTAL TERMINATION 14

3.9 VERTICAL TERMINATION 16

4.1 WALL AND CEILING PROTECTION 18

4.1.1 HORIZONTAL INSTALLATION 19

4.1.2 VERTICAL INSTALLATION 20

4.2 USING FLEXIBLE VENT COMPONENTS 20

4.2.1 HORIZONTAL AIR TERMINAL INSTALLATION 21

4.2.2 VERTICAL AIR TERMINAL INSTALLATION 22

4.2.3 APPLIANCE VENT CONNECTION 23

4.3 GAS INSTALLATION 23

5.1 MINIMUM CLEARANCE TO COMBUSTIBLES 25

5.2 MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES 25

5.3 MINIMUM MANTEL CLEARANCES 26

5.4 PENINSULA INSTALLATION 26

5.4.1 PENINSULA VENTING 26

5.4.2 PENINSULA FRAMING 26

5.4.3 COUNTER TOP / BAR INSTALLATION 27

5.4.4 FACING 28

5.4.5 FINISHING 28

5.5 SEE-THRU INSTALLATION 28

5.5.1 SEE-THRU VENTING 28

5.5.2 SEE-THRU FRAMING 28

5.5.3 FACING 28

5.5.4 FINISHING 29

6.1 DOOR INSTALLATION 29

6.2 END DOOR INSTALLATION (PENINSULA INSTALLATION ONLY) 29

6.3 HEAT SHIELD STAND-OFF REMOVAL (SEE-THRU INSTALLATION ONLY) 30

6.4 LOUVRE INSTALLATION 30

6.5 GLASS MEDIA INSTALLATION 31

6.6 LOGO PLACEMENT 31

8.1 HARD WIRING CONNECTION 33

8.2 RECEPTACLE WIRING DIAGRAM 33

8.3 WIRING DIAGRAM 34

9.1 ANTI-CONDENSATION SWITCH 36

10.1 PILOT BURNER ADJUSTMENT 36

10.1.1 VENTURI ADJUSTMENT 37

10.2 FLAME CHARACTERISTICS 37

10.3 RESTRICTING VERTICAL VENTS 37

11.1 CARE OF GLASS 38

11.2 BURNER REMOVAL 39

NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.

W415-1028 / A / 08.13.12

1.0 INSTALLATION OVERVIEW

Mantel see “MINIMUM MANTEL CLEARANCES” section.

If installed as Peninsula, see ”END DOOR INSTALLATION” section.

Media, see “GLASS BURNER INSTALLATION” section.

Rating plate, see “RATING PLATE INFORMATION” section.

Louvre, see “LOUVRE

f i r e - p a r t s . c o m

INSTALLATION” section.

Sidewall, See “FACING” section.

Gas control only accessible from other side.

If installed as Peninsula, see “COUNTER TOP / BAR INSTALLATION” section.

Venting, see “VENTING” section.

Door, see ”DOOR INSTALLATION” section.

See “MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES” section.

W415-1028 / A / 08.13.12

2.0 INTRODUCTION

WARNING

• THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED.

• ANY CHANGES OR ALTERATIONS TO THIS APPLIANCE OR ITS CONTROLS CAN BE DANGEROUS

AND IS PROHIBITED.

• Do not operate appliance before reading and understanding operating instructions. Failure to operate

appliance according to operating instructions could cause ﬁ re or injury.

• Risk of ﬁ re or asphyxiation do not operate appliance with ﬁ xed glass removed.

• Do not connect 110 volts to the control valve.

• Risk of burns. The appliance should be turned off and cooled before servicing.

• Do not install damaged, incomplete or substitute components.

• Risk of cuts and abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges

may be sharp.

• Do not burn wood or other materials in this appliance.

• Children and adults should be alerted to the hazards of high surface temperature and should stay away to

avoid burns or clothing ignition.

• Young children should be carefully supervised when they are in the same room as the appliance. Toddlers,

young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to an appliance, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

• Clothing or other ﬂ ammable material should not be placed on or near the appliance.

• Due to high temperatures, the appliance should be located out of trafﬁ c and away from furniture and draperies.

• Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.

• Even after the appliance is out, the glass and/or screen will remain hot for an extended period of time.

• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot

f i r e - p a r t s . c o m

surfaces. These screens and guards must be fastened to the ﬂ oor.

• Any safety screen or guard removed for servicing must be replaced prior to operating the appliance.

• The appliance is a vented gas-ﬁ red appliance. Do not burn wood or other materials in the appliance

• It is imperative that the control compartments, burners and circulating blower and its passageway in the

appliance and venting system are kept clean. The appliance and its venting system should be inspected before use and at least annually by a qualiﬁ ed service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The appliance area must be kept clear and free from combustible materials, gasoline and other ﬂ ammable vapors and liquids.

• Under no circumstances should this appliance be modiﬁ ed.

• This appliance must not be connected to a chimney ﬂ ue pipe serving a separate solid fuel burning appliance.

• Do not use this appliance if any part has been under water. Immediately call a qualiﬁ ed service technician to

inspect the appliance and to replace any part of the control system and any gas control which has been under water.

• Do not operate the appliance with the glass door removed, cracked or broken. Replacement of the glass

should be done by a licensed or qualiﬁ ed service person.

• Do not strike or slam shut the appliance glass door.

• When equipped with pressure relief doors, they must be kept closed while the appliance is operating to

prevent exhaust fumes containing carbon monoxide, from entering into the home. Temperatures of the exhaust escaping through these openings can also cause the surrounding combustible materials to overheat and catch ﬁ re.

• Only doors / optional fronts certiﬁ ed with the appliance are to be installed on the appliance.

• Keep the packaging material out of reach of children and dispose of the material in a safe manner. As with all

plastic bags, these are not toys and should be kept away from children and infants.

• As with any combustion appliance, we recommend having your appliance regularly inspected and serviced as

well as having a Carbon Monoxide Detector installed in the same area to defend you and your family against Carbon Monoxide.

• Ensure clearances to combustibles are maintained when building a mantel or shelves above the appliance.

Elevated temperatures on the wall or in the air above the appliance can cause melting, discolouration or damage of decorations, a T.V. or other electronic components.

W415-1028 / A / 08.13.12

3.2B

2.1 DIMENSIONS

2.1.1 PENINSULA

5" DIA.

8" DIA.

38"

/2"

/4"

36"

/8"

2 1/2"

GAS

INLET

ELECTRICAL

INLET

2.1.2 SEE-THRU

5" DIA.

8" DIA.

38"

/2"

f i r e - p a r t s . c o m

36"

/8"

/2"

/4"

2 1/2"

GAS

INLET

ELECTRICAL

INLET

22 1/8"

W415-1028 / A / 08.13.12

2.2 GENERAL INSTRUCTIONS

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT,

WITH THE GLASS DOOR OPENED OR REMOVED.

PROVIDE ADEQUATE CLEARANCE FOR SERVICING AND OPERATING THE APPLIANCE.

NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.

OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48” FROM THE

SURFACES AROUND AND ESPECIALLY ABOVE THE APPLIANCE CAN BECOME HOT. AVOID CONTACT

WHEN THE APPLIANCE IS OPERATING.

HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE PRESSURE TESTING GAS

LINE AT TEST PRESSURES ABOVE 1/2 PSIG. CLOSE THE MANUAL SHUT-OFF VALVE BEFORE PRESSURE

TESTING GAS LINE AT TEST PRESSURES EQUAL TO OR LESS THAN 1/2 PSIG.

USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE.

USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS COMPONENTS, VENTING

COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE WARRANTY AND CERTIFICATION.

WARNING

PROVIDE ADEQUA TE VENTILA TION.

FRONT FACE OF THE APPLIANCE.

FIRE RISK. EXPLOSION HAZARD.

THIS GAS APPLIANCE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local codes. Installation practices vary from region to region and it is important to know the speciﬁ cs that apply to your area, for example in Massachusetts State:

• This product must be installed by a licensed plumber or gas ﬁ tter when installed within the commonwealth

f i r e - p a r t s . c o m

of Massachusetts.

• The appliance damper must be removed or welded in the open position prior to installation of an appliance insert or gas log.

• The appliance off valve must be a “T” handle gas cock.

• The ﬂ exible connector must not be longer than 36 inches.

• A Carbon Monoxide detector is required in all rooms containing gas ﬁ red appliances.

• The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product.

The installation must conform with local codes or, in absence of local codes, the National Gas and Propane Installation Code CSA B149.1 in Canada, or the National Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United States. Suitable for mobile home installation if installed in accordance with the current standard CAN/CSA Z240MH Series, for gas equipped mobile homes, in Canada or

NSI Z223.1 and NFPA 54 in the United States.

s long as the required clearance to combustibles is maintained, the most desirable and beneﬁ cial location for an appliance is in the center of a building, thereby allowing the most efﬁ cient use of the heat created. The location of windows, doors and the trafﬁ c ﬂ ow in the room where the appliance is to be located should be considered. If possible, you should choose a location where the vent will pass through the house without cutting a ﬂ oor or roof joist.

www.ncertied.org

We suggest that our gas hearth products be installed and serviced by professionals who are certied in the U.S. by the National Fireplace

Institute

(NFI) as NFI Gas

Specialists

If the appliance is installed directly on carpeting, vinyl tile or other combustible material other than wood ﬂ ooring, the appliance shall be installed on a metal or wood panel extending the full width and depth.

Some appliances have optional fans or blowers. If an optional fan or blower is installed, the junction box must be electrically connected and grounded in accordance with local codes, use the current CSA C22.1 Canadian

Electrical Code in Canada or the ANSI/NFPA 70 National Electrical code in the United States.

W415-1028 / A / 08.13.12

4.1A

2.3 GENERAL INFORMATION

SE WITHSE WITH

ION DU COIN SEULEMENT

ON HORIZOON HORIZO

)GZ)

)4001659 (WUSA)

LE CAS OU CETTE NORE CAS OU CETTE NOR

R A LA NORME RELATIVE

NCENDIE POUR LES INSTALLPOUR LES INSTALL

0-450-45

MANIFOLD PRESSMANIFOLD PRES

PRESSION AU CPRE

MINIMUM SUMIN

PRESSIONPRES

WATER COLUMN TER COLUMN

MAXIMUMAXIM

PRESPRES

FOR YOUR SATISFACTION, THIS APPLIANCE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY!

NG LP

Altitude (FT) 0-4,500 0-4500

Max. Input (BTU/HR) 30,000 30,000

Max. Output Steady State (BTU/HR) 20,400 20,400

Min. Inlet Gas Supply Pressure 4.5" Water Column 11" Water Column

Max. Inlet Gas Supply Pressure 7" Water Column 13" Water Column

Manifold Pressure (Under Flow Conditions) 3.5" Water Column 10" Water Column

When the appliance is installed at elevations above 4,500 ft, and in the absence of speciﬁ c recommendations from the local authority having jurisdiction, the certiﬁ ed high altitude input rating shall be reduced at the rate of 4% for each additional 1,000 ft.

This appliance is approved for bathroom, bedroom and bed-sitting room installations and is suitable for mobile home installation.

Expansion / contraction noises during heating up and cooling down cycles are normal and are to be expected. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not

convertible for use with other gases, unless a certiﬁ ed kit is used.

f i r e - p a r t s . c o m

If utilizing one of Wolf Steel's trim or surround kits, follow the framing instructions and the ﬁ nishing instructions, for removal of the top extension.

NOTE: The protective wrap on plated parts is best removed when the assembly is at room temperature but this can be improved if the

67.8%

assembly is warmed, using a hair dryer or similar heat source.

BGD40G

2.4 RATING PLATE INFORMATION

DIRECT VENT GAS FIREPLACE. APPROVED FOR BEDROOM, BATHROOM AND BED-SITTING ROOM INSTALLATION. SUITABLE FOR MOBILE HOME INSTALLATION IF INSTALLED IN ACCORDANCE WITH THE CURRENT STANDARD CAN/CSA Z240MH SERIES GAS EQUIPPED MOBILE HOMES, IN CANADA OR IN THE UNITED STATES THE MANUFACTURED HOME CONSTRUCTION AND SAFETY STANDARD, TITLE 24 CFR, PART 3280. WHEN THIS US STANDARD IS NOT APPLICABLE USE THE STANDARD FOR FIRE SAFETY CRITERIA FOR MANUFACTURED HOME INSTALLATIONS, SITES AND COMMUNITIES, ANSI / NFPA501A.

9700539 (WSL) 4001657 (NGZ) 4001658 (NAC) 4001659 (WUSA)

BGD40GN BGD40N BCDV400N MODEL BGD40P BCDV400P BGD40GP

30,000 BTU/h INPUT / ALIMENTATION 30,000 BTU/h 20,000 BTU/h REDUCED INPUT / ALIMENTATION REDUITE 20,000 BTU/h

PRESSION AU COLLECTEUR: 3.5" D'UNE COLONNE D'EAU PRESSION AU COLLECTEUR: 10" D'UNE COLONNE D'EAU MINIMUM SUPPLY PRESSURE: 4.5" WATER COLUMN MINIMUM SUPPLY PRESSURE: 11" WATER COLUMN PRESSION D'ALIMENTATION MINIMALE: 4.5" D'UNE COLONNE D'EAU PRESSION D'ALIMENTATION MINIMALE: 11" D'UNE COLONNE D'EAU MAXIMUM SUPPLY PRESSURE: 7.0" WATER COLUMN MAXIMUM SUPPLY PRESSURE: 13" WATER COLUMN PRESSION D'ALIMENTATION MAXIMALE: 7.0" D'UNE COLONNE D'EAU PRESSION D'ALIMENTATION MAXIMALE: 13" D'UNE COLONNE D'EAU

NOT FOR USE WITH SOLID FUEL. FOR USE WITH COVERS AND GLASS DOOR CERTIFIED WITH THIS UNIT ONLY.

WARNING: DO NOT ADD ANY MATERIAL TO THE APPLIANCE, WHICH WILL COME IN

CONTACT WITH THE FLAMES, OTHER THAN THAT SUPPLIED BY THE MANUFACTURER WITH THE APPLIANCE.

MINIMUM CLEARANCE TO COMBUSTIBLE MATERIALS / DEGAGEMENTS MINIMAUX DES MATERIAUX COMBUSTIBLES: TOP, FLOOR, SIDES & BACK 0” DESSUS, PLANCHER, COTES ET ARRIERE RECESSED DEPTH (CORNER INSTALLATION ONLY) 25 1/4” PROFONDEUR D’ENCASTRE (INSTALLATION DU COIN SEULEMENT) VENT / EVENT 1” MANTEL HEIGHT / HAUTEUR DU MANTEAU 5”* *MAXIMUM HORIZONTAL EXTENSION/L’EXTENSION HORIZONTALE MAXIMALE: 3”. SEE INSTRUCTION MANUAL FOR GREATER EXTENSIONS. REFERER AU MANUEL D’INSTRUCTION POUR DES EXTENSIONS PLUS GRANDES. MINIMUM AND MAXIMUM HORIZONTAL VENT LENGTHS ARE 10 INCHES AND 20 FEET RESPECTIVELY. LES LONGUEURS HORIZONTALES MINIMALE ET MAXIMALE SONT 10 POUCES ET 20 PIEDS RESPECTIVEMENT.

WOLF STEEL LTD.

24 NAPOLEON ROAD, BARRIE, ON, L4M 0G8 CANADA

For rating plate location, see “INSTALLATION OVERVIEW” section. This illustration is for reference only. Refer to the rating plate on the appliance for accurate information.

NOTE: The rating plate must remain with the appliance at all time. It must not be removed.

CERTIFIED UNDER / HOMOLOGUE SELON LES NORMES: ANSI Z21.50b-2009 CSA 2.22b-2009 VENTED GAS FIREPLACE / FOYER AU GAZ AVEC EVACUATION

0-4500FT (0-1370m) ALTITUDE / ELEVATION 0-4500FT (0-1370m)

MANIFOLD PRESSURE: 3.5" WATER COLUMN MANIFOLD PRESSURE: 10" WATER COLUMN

FOYER A GAZ VENTILE DIRECT. HOMOLOGUE POUR INSTALLATION DANS UNE CHAMBRE A

COUCHER, USE SALLE DE BAIN ET UN STUDIO. APPROPRIE POUR INSTALLATION DANS UNE MAISON MOBILE SI SON INSTALLATION CONFROME AUX EXIGENCES DE LA NORME CAN/CSA Z240MH SERIE DE MAISONS MOBILES EQUIPEES AU GAZ, EN VIGUEUR AU CANADA OU AUX ETATS-UNIS DE LA NORME DE SECURITE ET DE CONSTRUCTION DE MAISONS MANUFACTUREES, TITRE 24 CFR, SECTION 3280. DANS LE CAS OU CETTE NORME D’ETATS-UNIS NE PEUT ETRE APPLIQUEE, SE REFERER A LA NORME RELATIVE AU CRITERE DE MESURES DE SECURITE CONTRE L’INCENDIE POUR LES INSTALLATION DANS LES MAISONS MANUFACTURES, LES

001657 (NGZ 001659 (WUSA

UN COMBUSTIBLE SOLIDE NE DOIT PAS ETRE UTILISE AVEC CET APPAREIL. UTILISER AVEC LES COUVERTURES ET LES PORTES VITREES HOMOLOGUEES SEULEMENT AVEC CETTE UNITE.

AVERTISSEMENT: N’AJOUTEZ PAS A CET APPAREIL AUCUN MATERIAU DEVANT

ENTRER EN CONTACT AVEC LES FLAMMES AUTRE QUE CELUI QUI EST FOURNI AVEC CET APPAREIL PAR LE FABRICANT.

THE APPLIANCE MUST BE VENTED USING THE APPROPRIATE WOLF STEEL VENT KITS. SEE OWNERS INSTALLATION MANUAL FOR VENTING SPECIFICS. PROPER REINSTALLATION AND RESEALING IS NECESSARY AFTER SERVICING THE VENT-AIR INTAKE SYSTEM.

L’APPAREIL DOIT EVACUER SES GAZ EN UTILISANT L’ENSEMBLE D’EVACUATION PROPRE A WOLF STEEL. REFERER AU MANUEL D’INSTALLATION DE PROPRIETAIRE POUR L’EVACUATION PRECISE. IL EST IMPORTANT DE BIEN REINSTALLER L’EVENT APRES AVOIR ASSURE LE MAINTIEN DU SYSTME DE PRISE D’AIR.

ELECTRICAL RATING / CLASSIFICATION: 115V, 0.82 AMP, 60HZ OPTIONAL FAN KIT / ENSEMBLE DE VENTILATEUR FACULTATIF: GZ-550KT

SERIAL NUMBER/ NO. DE SERIE:

SITES ET LES COMMUNAUTES, ANSI/NFPA 501A.

BGD40

W385-0656

W415-1028 / A / 08.13.12

3.0 VENTING

WARNING

RISK OF FIRE, MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE.

IF VENTING IS INCLUDED WITH SPACERS THE VENT SYSTEM MUST BE SUPPORTED EVERY 3 FEET

FOR BOTH VERTICAL AND HORIZONTAL RUNS. USE SUPPORTS OR EQUIVALENT

NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE REQUIRED CLEARANCE FROM

COMBUSTIBLES. USE WOLF STEEL LTD. SUPPORT RING ASSEMBLY W010-0370 OR EQUIVALENT

NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE MINIMUM CLEARANCE TO COMBUSTIBLES

FOR BOTH VERTICAL AND HORIZONTAL RUNS. SPACERS ARE ATTACHED TO THE INNER PIPE AT

PREDETERMINED INTERVALS TO MAINTAIN AN EVEN AIR GAP TO THE OUTER PIPE. THIS GAP IS REQUIRED FOR SAFE OPERATION. A SPACER IS REQUIRED AT THE START, MIDDLE AND END OF

EACH ELBOW TO ENSURE THIS GAP IS MAINTAINED. THESE SPACERS MUST NOT BE REMOVED.

THIS APPLIANCE USES A 5” EXHAUST / 8” AIR INTAKE VENT PIPE SYSTEM.

Refer to the section applicable to your installation.

For safe and proper operation of the appliance follow the venting instruction exactly. Deviation from the minimum vertical vent length can create difﬁ culty in burner start-up and/or carboning. Under extreme vent conﬁ gurations, allow several minutes (5-15) for the ﬂ ame to stabilize after ignition. Provide a means for visually checking the vent connection to the appliance after the appliance is installed. Use a ﬁ restop, vent pipe shield or attic insulation shield when penetrating interior walls, ﬂ oor or ceiling.

NOTE: If for any reason the vent air intake system is disassembled; reinstall per the instructions provided for the initial installation.

NOTE: This appliance must be installed with a continuous connection of exhaust and air intake vent

f i r e - p a r t s . c o m

pipes. Utilizing alternate constructions such as a chimney as part of the vent system is not permitted.

7.2B

W415-1028 / A / 08.13.12

3.1 VENTING LENGTHS AND COMPONENTS

Use only Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent or Metal-Fab venting components. Minimum and maximum vent lengths, for both horizontal and vertical installations, and air terminal locations for either system are set out in this manual and must be adhered to. For Simpson DuraVent, Selkirk Direct Temp, American Metal Amerivent and Metal-Fab follow the installation procedure provided with the venting components.

A starter adaptor must be used with the following vent systems and may be purchased from the corresponding supplier:

PART 5”/8” SUPPLIER WEBSITE

Duravent W175-0170 Wolf Steel www.duravent.com

Amerivent 5DSC-N2 American Metal www.americanmetalproducts.com

Direct Temp 5DT-AA Selkirk www.selkirkcorp.com

SuperSeal 5DDA Metal-Fab www.mtlfab.com

For Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent and Metal-Fab follow the installation procedure found on the website for your venting supplier.

For vent systems that provide seals on the inner exhaust ﬂ ue, only the outer air intake joints must be sealed using a red high temperature silicone (RTV). This same sealant may be used on both the inner exhaust and outer intake vent pipe joints of all other approved vent systems except for the exhaust vent pipe connection to the appliance ﬂ ue collar which must be sealed using the black high temperature sealant Mill Pac.

f i r e - p a r t s . c o m

When using Wolf Steel venting components, use only approved Wolf Steel rigid / ﬂ exible components with the following termination kits: wall terminal kit GD422R-1, or 1/12 to 7/12 pitch roof terminal kit GD410, 8/12 to 12/12 roof terminal kit GD411, ﬂ at roof terminal kit GD412 or periscope kit GD401 (for wall penetration below grade). With ﬂ exible venting, in conjunction with the various terminations, use either the 5 foot vent kit GD420 or the 10 foot vent kit GD430.

For optimum ﬂ ame appearance and appliance performance, keep the vent length and number of elbows to a minimum. The air terminal must remain unobstructed at all times. Examine the air terminal at least once a year to verify that it is unobstructed and undamaged. Rigid and ﬂ exible venting systems must not be combined. Different venting manufacturer components must not be combined.

These vent kits allow for either horizontal or vertical venting of the appliance. The maximum allowable horizontal run is 20 feet. The maximum allowable vertical vent length is 40 feet. The maximum number of vent connections is two horizontally or three vertically (excluding the appliance and the air terminal connections) when using ﬂ exible venting.

Horizontal runs may have a 0” rise per foot however for optimum performance it is recommended that all horizontal runs have a minimum 1/4” rise per foot using ﬂ exible venting. For safe and proper operation of the appliance, follow the venting instructions exactly.

A terminal shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings. Local codes or regulations may require different clearances. Do not allow the inside liner to bunch up on horizontal or vertical runs and elbows. Keep it pulled tight. A 1¼” air gap all around between the inner liner and outer liner is required for safe operation.

8.8

W415-1028 / A / 08.13.12

3.2 TYPICAL VENT INSTALLATIONS

16" MIN

f i r e - p a r t s . c o m

24" MAX

38" MIN

PLUS RISE*

When venting, the horizontal run must be kept to a maximum of 20 feet. If a 20 foot horizontal run is required, the appliance must have a minimum vertical rise immediately off the appliance of 57".

When terminating vertically, the vertical rise is a minimum 34" and a maximum 40 feet above the appliance.

40 FT

MAX

34"

MIN

37 3/4"

When installing with no vertical rise, ensure that the vent pipe does not slope downward.

* See "VENTING" section.

W415-1028 / A / 08.13.12

3.3 SPECIAL VENT INSTALLATIONS

3.3.1 PERISCOPE TERMINATION

Use the periscope kit to locate the air termination above grade. The periscope must be installed so that when ﬁ nal grading is completed, the bottom air slot is located a minimum of 12” above grade. The maximum allowable vent length is 10’ for a ﬁ replace and 8’ for a stove.

12" MIN

GRADE

24" MIN REGARDLESS

OF HORIZONTAL VENT

LENGTH

37 3/4"

MIN

9.5A

f i r e - p a r t s . c o m

W415-1028 / A / 08.13.12

3.4 VENT TERMINAL CLEARANCES

COVERED BALCONY APPLICATIONS

INSTALLATIONS

CANADA U.S.A. A 12” 12” Clearance above grade, veranda porch, deck or balcony. B 12” C 12” * 12” * Clearance to permanently closed windows.

D 18” ** 18” **

f i r e - p a r t s . c o m

E 12” ** 12” ** Clearance to unventilated sofﬁ t. F 0” 0” Clearance to an outside corner wall.

H 3’ 3’ ****

I 3’ 3’ **** Clearance to a service regulator vent outlet.

J 12” 9” Clearance to a non-mechanical air supply inlet to the building or a combustion air inlet to any other appliance.

K 6’ 3’ Clearance to a mechanical air supply inlet.

L 7’ ‡ 7’ **** Clearance above a paved sidewalk or paved driveway located on public property. M 12” †† 12” **** Clearance under a veranda, porch, deck or balcony. N 16” 16” Clearance above the roof. O 2’ †* 2’ †* Clearance from an adjacent wall including neighbouring buildings.

P 8’ 8’ Roof must be non-combustible without openings. Q 3’ 3’ See chart for wider wall dimensions.

R 6’ 6’

* Recommended to prevent condensation on windows and thermal breakage

** It is recommended to maximize the distance to vinyl clad sofﬁ ts.

*** The periscope requires a minimum 18” clearance from an inside corner.

**** This is a recommended distance. For additional requirements check local codes.

† 3 feet above if within 10 feet horizontally.

‡ A vent shall not terminate where it may cause hazardous frost or ice accumulations on adjacent property surfaces.

†† Permitted only if the veranda, porch, or deck is fully open on a minimum of two sides beneath the ﬂ oor.

†* Recommended to prevent recirculation of exhaust products. For additional requirements check local codes.

0” *** 0” *** Clearance to an inside non-combustible corner wall or protruding non-combustible obstructions (chimney, etc.). 2” *** 2” *** Clearance to an inside combustible corner wall or protruding combustible obstructions (vent chase, etc.).

The terminal shall not be located less than 6 feet under a window that opens on a horizontal plane in a structure with three walls and a roof.

9”

Clearance to windows or doors that open.

Vertical clearance to ventilated sofﬁ ts located above the terminal within a horizontal distance of 2’ from the centerline of the terminal.

Clearance to each side of the centerline extended above the meter / regulator assembly to a maximum vertical distance of 15’.

See chart for deeper wall dimensions. The terminal shall not be installed on any wall that has an opening between the terminal and the open side of the structure.

MIN

MAX

= 3 feet

= 2 x

  feet

12.3B

ACTUAL

W415-1028 / A / 08.13.12

3.5 VENT APPLICATION FLOW CHART

TOP EXIT

Horizontal Termination

Vertical rise is equal

to or greater than

the horizontal run

Horizontal run +

vertical rise to

maximum of 40 feet

Vertical rise is less than horizontal run

Horizontal run +

vertical rise to

maximum of 24.75

feet

4.2 times the

vertical rise equal to

or greater than the

horizontal run

Vertical rise is equal

to or greater than

the horizontal run

Horizontal run +

vertical rise to

maximum of 40 feet

Vertical Termination

Vertical rise is less than horizontal run

Horizontal run +

vertical rise to

maximum of 40 feet

3 times the vertical

rise equal to or

greater than the

horizontal run

13.1

3.6 DEFINITIONS

f i r e - p a r t s . c o m

For the following symbols used in the venting calculations and examples are: > - greater than > - equal to or greater than < - less than < - equal to or less than HT - total of both horizontal vent lengths (Hr) and offsets (Ho) in feet HR - combined horizontal vent lengths in feet HO - offset factor: .03 (total degrees of offset - 135°*) in feet VT - combined vertical vent lengths in feet

14.2

3.7 ELBOW VENT LENGTH VALUES

FEET INCHES 1° 0.03 0.5 15° 0.45 6.0 30° 0.9 11.0 45°* 1.35 16.0 90°* 2.7 32.0

* The ﬁ rst 45° and 90°offset has a zero value and is shown in the formula as -45° and - 90° respectively or

-135° when combined.

15.2

W415-1028 / A / 08.13.12

3.8 HORIZONTAL TERMINATION

(HT) < (VT)

Simple venting conﬁ guration (only one 45° and 90° elbow)

REQUIRED

VERTICAL

RISE IN

FEET VT

See graph to determine the required vertical

rise VT for the required horizontal run HT.

2.5 5 7.5 10 12.5 15

17.5 20

HORIZONTAL VENT RUN PLUS OFFSET IN

FEET H

The shaded area within the lines represents

acceptable values for HT and V

For vent conﬁ gurations requiring more than one 45° elbow and 90° elbow, the following formulas apply:

Formula 1: HT < V

Formula 2: HT + VT < 40 feet

f i r e - p a r t s . c o m

Example: V1 = 8 FT VT = V1 = 8 FT H1 = 2.5 FT H2 = 2 FT HR = H1 + H2 = 2.5 + 2 = 4.5 FT HO = .03 (one 45° elbow + two 90° elbows - 135°) = .03 (225 - 135°) = 2.7 FT HT = HR + HO = 4.5 + 2.7 = 7.2 FT

45°

HT + VT = 7.2 + 8 = 15.2 FT

90°

Formula 1: HT < V

7.2 < 8

Formula 2: HT + VT < 40 FT

15.2 < 40 Since both formulas are met, this vent conﬁ guration is acceptable.

W415-1028 / A / 08.13.12

16.5

(HT) > (VT)

Simple venting conﬁ guration (only one 45° and 90° elbow)

See graph to determine the required vertical

rise VT for the required horizontal run HT.

150

147”

REQUIRED

VERTICAL

100

RISE IN

INCHES VT

57”

515

12.5’

HORIZONTAL VENT RUN PLUS

OFFSET IN FEET H

The shaded area within the lines represents

acceptable values for H

and V

For vent conﬁ gurations requiring more than one 45° elbow and 90° elbow, the following formulas apply:

Formula 1: HT < 4.2 V

f i r e - p a r t s . c o m

Formula 2: HT + VT < 24.75 feet

Example: V1 = 4 FT

V2 = 1.5 FT VT = V1 + V2= 4 FT + 1.5 FT = 5.5 FT H1 = 2 FT H2 = 1 FT H3 = 1 FT H4 = 1.5 FT HR = H1 + H2 + H3 + H4 = 2 + 1 + 1 + 1.5 = 5.5 FT

HO = .03 (one 45° elbow + four 90° elbows - 135°) = .03 (405 - 135°) = 8.1 FT

HT = HR + HO = 5.5 + 8.1 = 13.6 FT HT + VT = 13.6 + 5.5 = 19.1 FT

Formula 1: HT < 4.2 V

4.2 VT = 4.2 x 5.5 FT = 23.1 FT

13.6 < 23.1

Formula 2: HT + VT < 24.75 FT

19.1 < 24.75 Since both formulas are met, this vent conﬁ guration is acceptable.

90°

45°

16.5_2

W415-1028 / A / 08.13.12

3.9 VERTICAL TERMINATION

Simple venting configurations.

(HT) < (VT)

See graph to determine the required vertical rise V

REQUIRED

VERTICAL

RISE IN FEET V

The shaded area within the lines represents acceptable

for the

required horizontal run HT.

5101520

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

values for H

and VT

f i r e - p a r t s . c o m

For vent configurations requiring more than one 45° and one 90° elbow, the following formulas apply: Formula 1: H Formula 2: HT + V

< V

< 40 feet

Example: V

= 5 FT

= 10 FT

= V

+ V

= 3 FT

= 2.5 FT

= H

= .03 (one 45° + three 90° elbows - 135°)

= .03 (45 + 270 - 135°) = 5.4 FT

= H

+ V

Formula 1: HT < V

10.9 < 15 Formula 2: HT + V

25.9 < 40

= 5 + 10 = 15 FT

+ H

= 3 + 2.5 = 5.5 FT

+ H

= 5.5 + 5.4 = 10.9 FT

= 10.9 + 15 = 25.9 FT

< 40 FT

45°

90°

Since both formulas are met, this vent configuration is acceptable.

18.3

90°

W415-1028 / A / 08.13.12

V V V

(HT) > (VT)

Simple venting configurations.

See graph to determine the required vertical rise V

required horizontal run H

for the

REQUIRED

VERTICAL

RISE IN

FEET V

5101520

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

25 30

The shaded area within the lines represents acceptable

values for H

and VT

For vent configurations requiring more than one 45° and one 90° elbow, the following formulas apply: Formula 1:

Formula 2: HT + V Example:

= 1 FT

= 1.5 FT

= V

= 6 FT

= 2 FT

f i r e - p a r t s . c o m

= H

= .03 (one 45° + three 90° elbows - 135°)

= .03 (45 + 270 - 135°) = 5.4 FT

= H

+ V

HT < 3V

+ V

+ H

= 13.4 + 2.5 = 15.9 FT

< 40 feet

= 1 + 1.5 = 2.5 FT

= 6 + 2 = 8 FT

= 8 + 5.4 = 13.4 FT

45°

90°

Formula 1: H 3VT = 3 x 2.5 = 7.5 FT

< 3V

13.4 > 7.5 Since this formula is not met, this vent configuration is

Formula 2: HT + V

15.9 < 40

< 40 FT

unacceptable.

Since only formula 2 is met, this vent configuration in unacceptable and a new fireplace location or vent configuration will need to be established to satisfy both formulas.

Example:

= 1.5 FT

= 8 FT

= V

+ V

= 1 FT

= 10.75 FT

= H

= .03 (three 90° elbows + two 45° elbows - 135°)

= .03 (270 + 90 - 135°) = 6.75 FT

= H

+ V

Formula 1: H 3VT = 3 x 9.5 = 28.5 FT

= 1.5 + 8 = 9.5 FT

+ H2 + H3 = 1 + 1 + 10.75 = 12.75 FT

+ H

= 12.75 + 6.75 = 19.5 FT

= 19.5 + 9.5 = 29 FT

< 3V

45°

90°

45°

90°

19.5 < 28.5

Formula 2: HT + V 29 < 40

< 40 FT

Since both formulas are met, this vent configuration is acceptable.

18.3_2A

W415-1028 / A / 08.13.12

4.0 INSTALLATION

FOR SAFE AND PROPER OPERATION OF THE APPLIANCE, FOLLOW THE VENTING INSTRUCTIONS

ALL INNER EXHAUST AND OUTER INTAKE VENT PIPE JOINTS MAY BE SEALED USING EITHER RED

RTV HIGH TEMP SILICONE SEALANT W573-0002 (NOT SUPPLIED) OR BLACK HIGH TEMP MILL PAC

W573-0007 (NOT SUPPLIED) WITH THE EXCEPTION OF THE APPLIANCE EXHAUST FLUE COLLAR

IF USING PIPE CLAMPS TO CONNECT VENT COMPONENTS, 3 SCREWS MUST ALSO BE USED TO

RISK OF FIRE, EXPLOSION OR ASPHYXIATION. IMPROPER SUPPORT OF THE ENTIRE VENTING

SYSTEM MAY ALLOW VENT TO SAG AND SEPARATE. USE VENT RUN SUPPORTS AND CONNECT

VENT SECTIONS PER INSTALLATION INSTRUCTIONS.

RISK OF FIRE, DO NOT ALLOW LOOSE MATERIALS OR INSULATION TO TOUCH THE VENT PIPE.

REMOVE INSULATION TO ALLOW FOR THE INSTALLATION OF THE ATTIC SHIELD AND TO

WARNING

EXACTLY.

WHICH MUST BE SEALED USING MILL PAC.

ENSURE THE CONNECTION CANNOT SLIP OFF.

DO NOT CLAMP THE FLEXIBLE VENT PIPE.

MAINTAIN CLEARANCES TO COMBUSTIBLES.

68.2A

4.1 WALL AND CEILING PROTECTION

f i r e - p a r t s . c o m

DO NOT FILL THE SPACE BETWEEN THE VENT PIPE AND ENCLOSURE WITH ANY TYPE OF

MATERIAL. DO NOT PACK INSULATION OR COMBUSTIBLES BETWEEN CEILING FIRESTOPS.

ALWAYS MAINTAIN SPECIFIED CLEARANCES AROUND VENTING AND FIRESTOP SYSTEMS.

INSTALL WALL SHIELDS AND FIRESTOPS AS SPECIFIED. FAILURE TO KEEP INSULATION OR

OTHER MATERIALS AWAY FROM VENT PIPE MAY CAUSE FIRE.

For clearance to combustible materials from the vent pipe, see "MINIMUM CLEARANCE TO COMBUSTIBLES" section.

WARNING

70.1

W415-1028 / A / 08.13.12

4.1.1 HORIZONTAL INSTALLATION

WARNING

THE FIRESTOP ASSEMBLY MUST BE INSTALLED WITH THE VENT SHIELD TO THE TOP.

TERMINALS MUST NOT BE RECESSED INTO A WALL OR SIDING MORE THAN THE DEPTH OF THE

RETURN FLANGE OF THE MOUNTING PLATE.

This application occurs when venting through an exterior wall. Having determined the correct height for the air terminal location, cut and frame a hole in the exterior wall as illustrated to accommodate the ﬁ restop assembly.

The length of the vent shield may be cut shorter for combustible walls that are less than 8 1/2” thick but the vent shield must extend the full depth of the combustible wall.

A. Apply a bead of caulking (not supplied) all around and place the ﬁ restop top, so that the vent shield covers the top of the vent within the opening.

B. Place the ﬁ restop bottom against the ﬁ restop top and secure the two together. Adjust the assembly to ensure it is tight to the vent. Secure ﬁ restop to wall. This restricts cold air from being drawn into the room or around the appliance. Ensure that both spacer

f i r e - p a r t s . c o m

and shield maintain the required clearance to combustibles. Once the vent pipe is installed in its ﬁ nal position, apply sealant W573-0002 (not supplied) between the vent pipe and the ﬁ restop spacer as illustrated.

FIRESTOP

SPACER

CAULKING

FINISHING MATERIAL

VENT

SHIELD

CAULKING

DETERMINE THE CORRECT HEIGHT

FIRESTOP

BOTTOM

TOP

20.3

W415-1028 / A / 08.13.12

4.1.2 VERTICAL INSTALLATION

This application occurs when venting through a roof. Installation kits for various roof pitches are available from your authorized dealer / distributor. See accessories to order speciﬁ c kits required.

. Determine the air terminal location, cut and frame a square opening as

illustrated in the ceiling and the roof to provide the minimum 1“ clearance between the vent pipe and any combustible material. Try to center the vent pipe location midway between two joists to prevent having to cut them. Use a plumb bob to line up the center of the openings. A vent pipe shield will prevent any materials such as insulation, from ﬁ lling up the 1” air space around the pipe. Nail headers between the joist for extra support.

B. Apply a bead of caulking (not supplied) to the framework or to the Wolf

Steel vent pipe shield plate or equivalent (in the case of a ﬁ nished ceiling), and secure over the opening in the ceiling. A ﬁ restop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes through. Apply a bead of caulking all around and place a ﬁ restop spacer over the vent shield to restrict cold air from being drawn into the room or around the ﬁ replace. Ensure that both spacer and shield maintain the required clearance to combustibles. Once the vent pipe is installed in its ﬁ nal position, apply sealant between the pipe and the ﬁ restop assembly.

C. In the attic, slide the vent pipe collar down to cover up the open end of the shield and

tighten. This will prevent any materials, such as insulation, from ﬁ lling up the 1” air space around the pipe.

f i r e - p a r t s . c o m

10 1/2"

FIRESTOP

UNDERSIDE OF

VENT PIPE

SHIELD

21.1

4.2 USING FLEXIBLE VENT COMPONENTS

10 1/2"

JOIST

CAULKING

VENT

PIPE

COLLAR

VENT

PIPE

SHIELD

WARNING

DO NOT ALLOW THE INNER FLEX PIPE TO BUNCH UP ON HORIZONTAL OR VERTICAL RUNS AND ELBOWS.

KEEP IT PULLED TIGHT.

SPACERS ARE ATTACHED TO THE INNER FLEX PIPE AT PREDETERMINED INTERVALS TO MAINTAIN AN EVEN AIR GAP TO THE OUTER FLEX PIPE. THIS GAP IS REQUIRED FOR SAFE OPERATION. A SPACER IS REQUIRED

AT THE START, MIDDLE AND END OF EACH ELBOW TO ENSURE THIS GAP IS MAINTAINED. THESE SPACERS

MUST NOT BE REMOVED.

ELBOW

SPACERS

For safe and proper operation of the appliance, follow the venting instructions exactly. All inner ﬂ ex pipe and outer ﬂ ex pipe joints may be sealed using high temperature sealant W573-0002 (not supplied) or the high temperature sealant W573-0007 Mill Pac (not supplied). However, the high temperature sealant W573-0007 Mill Pac (not supplied) must be used on the joint connecting the inner ﬂ ex pipe and the exhaust ﬂ ue collar.

Use only approved ﬂ exible vent pipe kits marked:

“Wolf Steel Approved Venting” as identiﬁ ed by the stamp only on the outer ﬂ ex pipe.

22.1

W415-1028 / A / 08.13.12

4.2.1 HORIZONTAL AIR TERMINAL INSTALLATION

A. Stretch the inner ﬂ ex pipe to the required

length needed for the ﬁ nished wall surface. Apply a heavy bead of high temperature sealant W573-0007 Mill Pac (not supplied) to the inner sleeve of the air terminal. Slip the vent pipe a minimum of 2” over the inner sleeve of the air terminal and secure with 3 #8 screws.

B. Using the outer ﬂ ex pipe, slide over the outer

combustion air sleeve of the air terminal and secure with 3 #8 screws. Seal using high temperature sealant W573-0002 (not supplied).

C. Insert the vent pipes through the ﬁ restop

maintaining the required clearance to combustibles. Holding the air terminal (lettering in an upright, readable position), secure to the exterior wall and make weather tight by sealing with caulking (not supplied).

D. If more vent pipe needs to be used to reach

the ﬁ replace, couple them together as illustrated. The vent system must be supported approximately every 3 feet for both vertical and

f i r e - p a r t s . c o m

The air terminal mounting plate may be recessed into the exterior wall or siding no greater than the depth of its return ﬂ ange.

horizontal runs. Use noncombustible strapping to maintain the minimum 1” clearance to combustibles.

#10x2"

SCREWS

HI-TEMP

SEALANT

OUTER

FLEX PIPE

OUTER FLEX

PIPE

CAULKING

INNER FLEX

PIPE

2" OVERLAP

HI-TEMP

SEALANT

#8 X 1/2” SELF DRILLING

SCREWS & WASHERS

INNER COUPLER

OUTER COUPLER

FLEX PIPE INNER FLEX PIPE

23.3A

OUTER

W415-1028 / A / 08.13.12

4.2.2 VERTICAL AIR TERMINAL INSTALLATION

WARNING

MAINTAIN A MINIMUM 2” SPACE BETWEEN THE AIR INLET BASE AND THE STORM COLLAR.

A. Fasten the roof support to the roof using the screws provided. The

roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support.

B. Stretch the inner ﬂ ex pipe to the required length. Slip the inner

ﬂ ex pipe a minimum of 2” over the inner pipe of the air terminal

connector and secure with 3 #8 screws. Seal using a heavy bead of high temperature sealant W573-0007 (not supplied).

C. Repeat using the outer ﬂ ex pipe, using a heavy bead of high

temperature sealant W573-0002 (not supplied).

D. Thread the air terminal connector / vent pipe assembly down

through the roof. The air terminal must be positioned vertically and plumb. Attach the air terminal connector to the roof support, ensuring that the top of the air terminal is 16” above the highest point that it penetrates the roof.

E. Remove nails from the shingles, above and to the sides of the air

terminal connector. Place the ﬂ ashing over the air terminal connector leaving a min. 3/4” of the air terminal connector showing above the top of the ﬂ ashing. Slide the ﬂ ashing underneath the sides and upper edge of the shingles. Ensure that the air terminal connector is properly

f i r e - p a r t s . c o m

F. Aligning the seams of the terminal and air terminal connector, place

G. Apply a heavy bead of weatherproof caulking 2” above the ﬂ ashing.

H. If more vent pipe needs to be used to reach the appliance see

centred within the ﬂ ashing, giving a 3/4” margin all around. Fasten to the roof. Do not nail through the lower portion of the ﬂ ashing. Make weather-tight by sealing with caulking. Where possible, cover the sides and top edges of the ﬂ ashing with rooﬁ ng material.

the terminal over the air terminal connector making sure the vent pipe goes into the hole in the terminal. Secure with the three screws provided.

Install the storm collar around the air terminal and slide down to the caulking. Tighten to ensure that a weather-tight seal between the air terminal and the collar is achieved.

“HORIZONTAL AIR TERMINAL INSTALLATION” section.

ROOF SUPPORT

AIR

TERMINAL

CONNECTOR

INNER FLEX PIPE

2”

INNER PIPE

HIGH TEMPERATURE SEALANT

OUTER FLEX PIPE

AIR I NL ET BASE

CAULKING

STORM COLLAR

WEA THER SEALANT

W415-1028 / A / 08.13.12

FLASHING

24.1

4.2.3 APPLIANCE VENT CONNECTION

A. Install the inner ﬂ ex pipe to the appliance. Secure with 3 screws

and ﬂ at washers. Seal the joint and screw holes using the high temperature sealant W573-0007 (not supplied).

B. Install the outer ﬂ ex pipe to the appliance. Attach and seal the joints

using the high temperature sealant W573-0002 (not supplied).

#8 X 1/2”

SELF

DRILLING

SCREWS

HIGH TEMPERATURE SEALANT

28.2

4.3 GAS INSTALLATION

WARNING

RISK OF FIRE, EXPLOSION OR ASPHYXIATION. ENSURE THERE ARE NO IGNITION SOURCES SUCH AS

SPARKS OR OPEN FLAMES.

SUPPORT GAS CONTROL WHEN ATTACHING GAS SUPPLY PIPE TO PREVENT DAMAGING GAS LINE.

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT

f i r e - p a r t s . c o m

WITH THE GLASS DOOR OPENED OR REMOVED. PURGING OF THE GAS SUPPLY LINE SHOULD BE

PERFORMED BY A QUALIFIED SERVICE TECHNICIAN. ASSURE THAT A CONTINUOUS GAS FLOW IS AT

THE BURNER BEFORE CLOSING THE DOOR. ENSURE ADEQUATE VENTILATION. FOR GAS AND

ELECTRICAL LOCATIONS, SEE “DIMENSION” SECTION.

2” OVERLAP

ALL GAS CONNECTIONS MUST BE CONTAINED WITHIN THE APPLIANCE WHEN COMPLETE.

HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE TESTING GAS

LINE AT TEST PRESSURES ABOVE 1/2 PSIG.

VALVE SETTINGS HAVE BEEN FACTORY SET, DO NOT CHANGE.

Installation and servicing to be done by a qualiﬁ ed installer.

A. Move the appliance into position and secure. B. If equipped with a ﬂ ex connector the appliance is designed to accept a 1/2” gas supply. Without the

connector it is designed to accept a 3/8” gas supply. The appliance is equipped with a manual shut off valve to turn off the gas supply to the appliance.

C. Connect the gas supply in accordance to local codes. In the absence of local codes, install to the

current CAN/CSA-B149.1 Installation Code in Canada or to the current National Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United States.

D. When ﬂ exing any gas line, support the gas valve so that the lines are not bent or kinked. E. The gas line ﬂ ex-connector should be installed to provide sufﬁ cient movement for shifting the burner

assembly on it’s side to aid with servicing components.

F. Check for gas leaks by brushing on a soap and water solution. Do not use open ﬂ ame.

30.1A

W415-1028 / A / 08.13.12

5.0 FRAMING

WARNING

RISK OF FIRE!

IN ORDER TO AVOID THE POSSIBILITY OF EXPOSED INSULATION OR VAPOUR BARRIER COMING

IN CONTACT WITH THE APPLIANCE BODY, IT IS RECOMMENDED THAT THE WALLS OF THE

APPLIANCE ENCLOSURE BE “FINISHED” (IE: DRYWALL / SHEETROCK), AS YOU WOULD FINISH

ANY OTHER OUTSIDE WALL OF A HOME. THIS WILL ENSURE THAT CLEARANCE TO

COMBUSTIBLES IS MAINTAINED WITHIN THE CAVITY.

DO NOT NOTCH THE FRAMING AROUND THE APPLIANCE STAND-OFFS. FAILURE TO MAINTAIN

AIR SPACE CLEARANCE MAY CAUSE OVER HEATING AND FIRE. PREVENT CONTACT WITH

SAGGING OR LOOSE INSULATION OR FRAMING AND OTHER COMBUSTIBLE MATERIALS. BLOCK

OPENING INTO THE CHASE TO PREVENT ENTRY OF BLOWN-IN INSULATION. MAKE SURE

INSULATION AND OTHER MATERIALS ARE SECURED.

WHEN CONSTRUCTING THE ENCLOSURE ALLOW FOR FINISHING MATERIAL THICKNESS TO MAINTAIN CLEARANCES. FRAMING OR FINISHING MATERIAL CLOSER THAN THE MINIMUMS

LISTED MUST BE CONSTRUCTED ENTIRELY OF NON-COMBUSTIBLE MATERIALS. MATERIALS

CONSISTING ENTIRELY OF STEEL, IRON, BRICK, TILE, CONCRETE, SLATE, GLASS OR PLASTERS,

OR ANY COMBINATION THEREOF ARE SUITABLE. MATERIALS THAT ARE REPORTED AS PASSING

ASTM E 136, STANDARD TEST METHOD FOR BEHAVIOUR OF MATERIALS IN A VERTICAL TUBE

FURNACE AT 750°C AND UL763 SHALL BE CONSIDERED NON-COMBUSTIBLE MATERIALS.

MINIMUM CLEARANCE TO COMBUSTIBLES MUST BE MAINTAINED OR A SERIOUS FIRE HAZARD

COULD RESULT.

THE APPLIANCE REQUIRES A MINIMUM ENCLOSURE HEIGHT. MEASURE FROM THE APPLIANCE

BASE.

f i r e - p a r t s . c o m

IF STEEL STUD FRAMING KITS WITH CEMENT BOARD ARE PROVIDED, THEY MUST BE

INSTALLED.

71.1

W415-1028 / A / 08.13.12

5.1 MINIMUM CLEARANCE TO COMBUSTIBLES

Minimum clearance to combustible construction from appliance and vent surfaces: Sides, back, bottom, and top 0" Vent pipe side, bottom and top* 2" Recessed depth (corner installation) 25¼" Ceiling 54" from bottom of appliance. Enclosure 38" from bottom of appliance.

* HORIZONTAL VENT SECTIONS: A minimum clearance of 1" at the bottom and sides and 2" at the top of the vent pipe on all horizontal runs to combustibles is required. Use ﬁ restop spacer W010-2116 (supplied). * VERTICAL VENT SECTIONS: A minimum clearance of 1" all around the vent pipe on all vertical runs to combustibles is required except for clearances in appliance enclosures. Use ﬁ restop spacer W500-0367 (not supplied).

Horizontal Vent Off Appliance Vertical Vent Off Appliance

f i r e - p a r t s . c o m

A = 43" using ﬂ exible vent components.

B = 45" using ﬂ exible vent components.

5.2 MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES

W415-1028 / A / 08.13.12

5.3 MINIMUM MANTEL CLEARANCES

RISK OF FIRE, MAINTAIN ALL SPECIFIED AIR SPACE CLEARANCES TO COMBUSTIBLES. FAILURE

TO COMPLY WITH THESE INSTRUCTIONS MAY CAUSE A FIRE OR CAUSE THE APPLIANCE TO

OVERHEAT. ENSURE ALL CLEARANCES (I.E. BACK, SIDE, TOP, VENT, MANTEL, FRONT, ETC.) ARE

CLEARLY MAINTAINED.

WHEN USING PAINT OR LACQUER TO FINISH THE MANTEL, THE PAINT OR LACQUER MUST BE

HEAT RESISTANT TO PREVENT DISCOLOURATION.

Combustible mantel clearance can vary according to the mantel depth. Use the graph to help evaluate the clearance needed. The three-sided top extension piece may be removed if non-combustible framing is faced with a non-combustible material.

WARNING

11”

11” MANTEL

7” MANTEL

7”

TOP OF

APPLIANCE

73.1

Dashed lines are suitable mantel sizes and clearances when a non-combustible facing is used.

32 1/2”

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5.4 PENINSULA INSTALLATION

5.4.1 PENINSULA VENTING

Refer to "VENTING" section. All venting must have a minimum clearance of 2" to combustible material on the top and 1" to the sides and bottom.

5.4.2 PENINSULA FRAMING

It is best to frame your appliance after it is positioned and the vent system is installed. Use 2x4's and frame to local building codes.

To install the appliance face ﬂ ush with the ﬁ nished wall, position the framework to accommodate the thickness of the ﬁ nished wall.

A = 22 1/8" minus ﬁ nishing material thickness each side.

W415-1028 / A / 08.13.12

6 1/8”

38 5/8”

2 1/2”

THE UNIT IS NOT LOAD BEARING

22 1/8”

38 1/4”

Care should be taken to maintain sufﬁ cient clearance for the vent installation. A horizontal vent installation requires a minimum height of 45" using ﬂ exible vent pipe, to the underside of the enclosure top including the 2" clearance to combustibles

5.4.3 COUNTER TOP / BAR INSTALLATION

When ﬁ nishing the appliance, combustible material may rest directly on the top extension.

NOTE: Maximum weight tolerance is 400 lbs, provided that it is evenly distributed across the top extensions of the appliance.

2" CLEARANCE TO COMBUSTIBLES

45"

MINIMUM

20" MINIMUM INSIDE DIMENSION

In order to achieve a counter top or bar type appearance with the minimum height allowed, framing must be non-combustible and may be done with metal

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studding attached to the top extension sides or the upper frame of the appliance.

* The top extension may be removed if non-combustible framing is faced with a non-combustible material placed ﬂ ush with the front face of the appliance and extending from the top of the appliance. (Example: cement board - not supplied). Combustible counter / bar tops must maintain a minimum of 38" from the base of the appliance to the underside of the top.

NOTE: Wolf Steel trim and/or surround kits will not totally cover the top extension of the appliance. In order to obtain a smooth transition from the trim / surround to the wall, it is recommended that the top extension be removed and the appliance be installed following the above procedure.

W415-1028 / A / 08.13.12

5.4.4 FACING

Combustible materials may be installed ﬂ ush with the front of the appliance but must not cover any of the black face-areas of the appliance. Non-combustible material (brick, stone or ceramic tile) may protrude in these areas.

It is not necessary to install a hearth extension with this appliance.

When roughing in the appliance, raise the appliance to accommodate for the thickness of the ﬁ nished ﬂ oor materials, (tile, carpeting, hard wood) which if not planned for will interfere with the opening of the lower access door and the installation of many decorative ﬂ ashing acces- sories.

Objects placed in front of the appliance should be kept a minimum of 48" away from the glass front face.

5.4.5 FINISHING

Refer to "FINISHING" section for complete instructions regarding mantel requirements and installations, glass media placement, glass door and upper and lower louvre attachments.

DRYWALL

5" MIN

DRYWALL

5.5 SEE-THRU INSTALLATION

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5.5.1 SEE-THRU VENTING

Refer to "VENTING" section. All venting must have a minimum clearance of 2" to combustible material on the top and 1" to the sides and bottom.

5.5.2 SEE-THRU FRAMING

It is best to frame your appliance after it is positioned and the vent system is installed. Use 2x4's and frame to local building codes.

See "BAR TYPE / COUNTER TOP INSTALLATION" section.

A = 22 1/8" minus ﬁ nishing material thickness, each side.

2 1/2”

5.5.3 FACING

It is not necessary to install a hearth extension with this appliance.

38 1/4”

6 1/2”

41 1/8”

When roughing in the appliance, raise the appliance to accommodate for the thickness of the ﬁ nished ﬂ oor materials, i.e. tile, carpeting, hard wood, which if not planned for will interfere with the opening of the lower access door and the installation of many decorative ﬂ ashing accessories.

Objects placed in front of the appliance should be kept a minimum of 48" away from the glass front faces.

W415-1028 / A / 08.13.12

5.5.4 FINISHING

Refer to "FINISHING" section for complete instructions regarding mantel requirements and installations, glass media placement, glass door and upper and lower louvre attachments.

DRYWALL

6.0 FINISHING

WARNING

RISK OF FIRE!

NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.

THE FRONT OF THE APPLIANCE MUST BE FINISHED WITH ANY NON-COMBUSTIBLE MATERIALS

SUCH AS BRICK, MARBLE, GRANITE, ETC., PROVIDED THAT THESE MATERIALS DO NOT GO

BELOW THE SPECIFIED DIMENSION AS ILLUSTRATED.

DO NOT STRIKE, SLAM OR SCRATCH GLASS. DO NOT OPERATE APPLIANCE WITH GLASS

REMOVED, CRACKED, BROKEN OR SCRATCHED.

FACING AND/OR FINISHING MATERIAL MUST NEVER OVERHANG INTO THE APPLIANCE OPENING.

72.1A

6.1 DOOR INSTALLATION

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WARNING

GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED.

5" MIN

THE DOOR LATCHES ARE PART OF A SAFETY SYSTEM AND MUST BE PROPERLY ENGAGED. DO

NOT OPERATE THE APPLIANCE WITH LATCHES DISENGAGED.

FACING AND/OR FINISHING MATERIALS MUST NOT INTERFERE WITH AIR FLOW THROUGH AIR

OPENINGS, LOUVRES OPENINGS, OPERATION OF LOUVRES OR DOORS OR ACCESS FOR

SERVICE. OBSERVE ALL CLEARANCES WHEN APPLYING COMBUSTIBLE MATERIALS.

BEFORE DOOR IS REMOVED TURN THE APPLIANCE OFF AND WAIT UNTIL APPLIANCE IS COOL TO

THE TOUCH. DOORS ARE HEAVY AND FRAGILE SO HANDLE WITH CARE.

75.1

6.2 END DOOR INSTALLATION (PENINSULA INSTALLATION ONLY)

DOOR OPENING AND CLOSING: The upper louvres must be removed to allow the door to be opened or closed. To access the lower door latch, open the valve control door. Release the top and bottom door latches, located at the right side of the door.

Ensure that the door is properly clipped onto the steel lip to prevent overheating, glass breakage and / or discoloration of the upper trim. To install the door(s), hook it over the steel lip located above the door opening. Secure with screws along the bottom of the door. Tighten screws snugly. Do not over-tighten.

STEEL LIP

DOOR

W415-1028 / A / 08.13.12

6.3 HEAT SHIELD STAND-OFF REMOVAL (SEE-THRU INSTALLATION ONLY)

When using a non-combustible ﬁ nishing material, the stand-offs may be removed, by removing the set screw in the centre and sliding the stand-offs out of the mounting clips.

* The top extension may be removed if non-combustible framing is faced with a noncombustible material placed ﬂ ush with the front face of the appliance and extending from the top of the appliance. Example: Cement board (not supplied). Combustible counter / bar tops must maintain a minimum of 38" from the base of the appliance to the underside of the top.

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END HEAT SHIELD SHOWN

6.4 LOUVRE INSTALLATION

CLIPS

HOOD

Attach the hood by pressing the top ﬂ ange into the clips along the top of the louvre opening. Secure using a screw through the centre slot.

CENTRE SLOT

SLOT

TAB

UPPER LOUVRES

Insert the louvre tabs into the slots located at the top left and right corners of the unit.

SLOT

HINGE CLIP

LOWER LOUVRES

Insert the hinge clips into the slots located at the bottom left and right corners of the unit. To remove the louvres, pull the back tabs of the clips forward, while pushing the louvre assembly back. Lift the clip.

57.2

W415-1028 / A / 08.13.12

+ 70 hidden pages

Napoleon BGD40GN, BGD40GP Installation And Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual