Napoleon BGD42CFP, BGD36CFPTR, BGD42CFN Installation And Operating Instructions Manual

Download

Page 1

INSTALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER.

OPERATING INSTRUCTIONS

CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS.

BGD36CFNTR & BGD42CFN

NATURAL GAS

BGD36CFPTR & BGD42CFP

PROPANE

CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.

INSTALLATION

AND

SAFTEY INFORMATION

WARNING: If the information in these instruc-

tions are not followed exactly, a fire or explosion my result causing property damage, personal injury or loss of life.

- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

- WHAT TO DO IF YOU SMELL GAS:

- Do not try to light any appliance

- Do not touch any electrical switch; do not use any phone in your building.

- Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions.

- If you cannot reach your gas supplier, call the fire department.

- Installation and service must be performed by a qualified installer, service agency or the supplier.

BGD36CF Illustrated

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada / 103 Miller Drive, Crittenden, Kentucky, USA, 41030

(705)721-1212 • fax(705)722-6031 • www.napoleonfireplaces.com • ask@napoleon.on.ca

$10.00

W415-0566 / E / 09.28.07

Page 2

TABLE OF CONTENTS

PG 4-5 INTRODUCTION

Warranty General Instructions General Information Care of Glass & Plated Parts Unit Dimensions

5-21 VENTING

Venting Lengths Minimum Air Terminal Location Clearances Typical Minimum and Maximum Vent Lengths Special Vent Installations Venting Application Flow Chart Venting Speciﬁ cations BGD36CF Pre-Installation Preparation

22-31 INSTALLATION

Wall and Ceiling Protection Horizontal Installation Adjustable Firestop Installation Vertical Installation Using Flexible Vent Components Using Rigid Vent Components Restricting Vertical Vents (BGD42CF ONLY) Gas Installation Mobile Home Installation Installing Standoffs Framing

Minimum Mantle and Enclosure Clearances

Clean Face Surround Kit Installation 32 COMMON FINISHING

Glowng Embers Charcoal Embers

Vermiculite Logo Placement

32-33 BGD36CF FINISHING

Log Placement Door Operation

33-34 BGD42CF FINISHING

Log Placement Grate Installation Door Installation / Removal

34-35

OPTIONAL BLOWER INSTALLATION

BGD36CF Accessing the Blower

BGD42CF Accessing the Blower Installing the Blower

36 OPTIONAL FAN INSTALLATION GD36

THERMOSTATIC SENSOR CONTROL 37-38 OPERATION / MAINTENANCE

Operating Instructions Maintenance

38 ADJUSTMENTS

Pilot Burner Adjustment Venturi Adjustment

39-41 COMMON REPLACEMENTS BGD36CF REPLACEMENTS BGD42CF REPLACEMENTS 42-43 TROUBLE SHOOTING GUIDE 44 SERVICE HISTORY

PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE

WARNING

• Do not burn wood or other materials in this ﬁ replace.

• The product is a vented gas ﬁ replace

• Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition. Keep young children and animals away when the ﬁ replace is hot.

• Due to high temperatures, the ﬁ replace should be located out of trafﬁ c and away from furniture and draperies.

• Clothing or other ﬂ ammable material should not be placed on or near the ﬁ replace.

• Any safety screen or guard removed for servicing must be replaced prior to operating the ﬁ replace.

• It is imperative that the control compartments, burners and circulating blower and its passageway in the ﬁ replace and venting system are kept clean. The ﬁ replace and its venting system should be inspected before use and at least annually by a qualiﬁ ed service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The ﬁ replace area must be kept clear and free from combustible materials, gasoline and other ﬂ ammable vapours and liquids.

• Under no circumstances should this ﬁ replace be modiﬁ ed.

• This ﬁ replace must not be connected to a chimney ﬂ ue pipe serving a separate solid fuel burning appliance.

• Do not use this ﬁ replace if any part has been under water. Immediately call a qualiﬁ ed service technician to inspect the ﬁ replace and to replace any part of the control system and any gas control which has been under water.

• Do not operate the ﬁ replace with the glass door removed, cracked or broken. Replacement of the glass should be done by a licensed or qualiﬁ ed service person.

• Do not strike or slam shut the ﬁ replace glass door.

• This ﬁ replace uses and requires a fast acting thermocouple. Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd.

• Pressure relief doors must be kept closed while the ﬁ replace is operating to prevent exhaust fumes containing

carbon monoxide, from entering into the home. Temperatures of the exhaust escaping through these openings can also cause the surrounding combustible materials to overheat and catch ﬁ re.

W415-0566 / E / 09.28.07

NOTE: CHANGES, OTHER THAN EDITORIAL, ARE DENOTED BY A VERTICAL LINE IN THE MARGIN.

Page 3

®®

W415-0566 / E / 09.28.07

Page 4

GENERAL INSTRUCTIONS

THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local

codes. Installation practices vary from region to region and it is important to know the speciﬁ cs that apply to your area, for example: in Massachusetts State:

• The ﬁ replace damper must be removed or welded in the open position prior to installation of a ﬁ replace insert or gas log.

• A carbon monoxide detector is required in all rooms containing gas ﬁ red appliances

• The appliance off valve must be a “T” handle gas cock.

• The ﬂ exible connector must not be longer than 36 inches.

• The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product.

• WARNING: This product must be installed by a licensed plumber or gas ﬁ tter when installed within the commonwealth of Massachusetts. In absence of local codes, install the BGD36CF and BGD42CF to the current National Fuel Gas Code, ANSI Z223.1, or the current CAN/CGA B149, Installation Codes. Mobile home installation must conform with local codes or in the absence of local codes, install to the current standard for gas equipped mobile housing CAN/CSA ZA240 MH Series in Canada or the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or the Fire Safety Criteria for Manufactured Home Installations, Sites and Communities Standard ANSI/NFPA 501A in the United States. The ﬁ replace and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa). The ﬁ replace must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa). When the ﬁ replace is installed directly on carpeting, vinyl tile or other combustible material other than wood ﬂ ooring, the ﬁ replace shall be installed on a metal or wood panel extending the full width and depth. If the optional fan or blower is installed, the junction box must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or the ANSI/NFPA 70 NATIONAL ELECTRICAL CODE in the United States.

GENERAL INFORMATION

FOR YOUR SATISFACTION, THIS FIREPLACE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY!

BGD36CF

Maximum input for the BGD36CF is 17,000 BTU/h for natural gas and propane. Maximum output for natural gas and propane is 10,900 BTU/hr at an efﬁ ciency of 64% with the fan on. The A.F.U.E. (annual fuel utilization efﬁ ciency) rating is 53% for natural gas and propane.

BGD42CF

Maximum input for the BGD42CF is 24,000 BTU/hr for natural gas and propane. Maximum output for natural gas and propane is 16,000 BTU/hr at an efﬁ ciency of 67% with the fan on. The A.F.U.E. (annual fuel utilization efﬁ ciency) rating is 61.5% for natural gas and propane.

W415-0566 / E / 09.28.07

When the ﬁ replace is installed at elevations above 4,500ft, and in the absence of speciﬁ c recommendations from the local authority having jurisdiction, the certiﬁ ed high altitude input rating shall be reduced at the rate of 4% for each additional 1,000ft.

Minimum inlet gas supply pressure is 4.5 inches water column for natural gas and 11 inches water column for propane.

Maximum inlet gas pressure is 7 inches water column for natural gas and 13 inches water column for propane. Manifold pressure under ﬂ ow conditions is 3.5 inches water column for natural gas and 10 inches water column for propane. This ﬁ replace is approved for bathroom, bedroom and bedsitting room installations and is suitable for mobile home installation.

No external electricity (110 volts or 24 volts) is required for the gas system operation. Expansion / contraction noises during heating up and cooling down cycles are normal and are to be expected.

Use only accessories designed for and listed with your speciﬁ c ﬁ replace. Provide adequate ventilation air. Provide adequate accessibility clearance for servicing and operating the ﬁ replace. Never obstruct the front opening of the ﬁ replace. Objects placed in front of the ﬁ replace must be kept a minimum of 48" away from the front face of the unit.

CARE OF GLASS, AND PLATED PARTS

Do not use abrasive cleaners to clean plated parts. Buff lightly with a clean dry cloth. The BGD36CF and BGD42CF are factory equipped with tempered glass. The glass thickness is 3/16" for both models. Use only replacement glass available from your Napoleon dealer. DO NOT SUBSTITUTE MATERIALS. Clean the glass after the ﬁ rst 10 hours of operation with a recommended gas ﬁ replace glass cleaner. Thereafter clean as required. DO NOT CLEAN GLASS WHEN HOT! If the glass is not kept clean permanent discolouration and / or blemishes may result.

Page 5

FIGURE 1

UNIT DIMENSIONS

BGD36CF BGD42CF

FIGURE 2

FIGURE 4

FIGURE 5

381/2"

34"

4" DIA.

7" DIA.

FIGURE 3

27"

/2"

ELECTRICAL INLET

LEFT SIDE

15"

/4"

17"

33"

GAS

INLET

411/2"

37"

5" DIA.

8" DIA.

FIGURE 6

201/2"

51/2"

ELECTRICAL INLET

LEFT SIDE

23"

25"

10"

40"

46"

VENTING

THE BGD36CF USES: 4" EXHAUST / 7" AIR INTAKE VENT PIPE THE BGD42CF USES: 5" EXHAUST / 8" AIR INTAKE VENT PIPE

MODEL BGD36CF MAY BE VENTED EITHER AS A TOP VENT OR A REAR VENT.

REFER TO THE SECTION APPLICABLE TO YOUR INSTALLATION.

For safe and proper operation of the ﬁ replace follow the venting instruction exactly. Deviation from the minimum vertical vent length can create difﬁ culty in burner start-up and/or carboning. Provide a means for visually checking the vent connection to the ﬁ replace after the ﬁ replace is installed. Vent lengths that pass through unheated spaces (attics, garages, crawl spaces) should be insulated with the insulation wrapped in a protective sleeve to minimize condensation.

VENTING LENGTHS

Use only Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp or American Metal Amerivent venting components. Minimum and maximum vent lengths, for both horizontal and vertical installations, and air terminal locations for either system are set out in this manual and must be adhered to. For Simpson Dura-Vent, Selkirk Direct Temp and American Metal Amerivent, follow the installation procedure provided with the venting components. All outer pipe joints of these venting systems must be sealed using Red RTV High Temperature Sealant.

BGD36CF

When using Wolf Steel venting components, use only approved Wolf Steel rigid / ﬂ exible components with the following termination kits: WALL TERMINAL KIT GD222, or 1/12 to 7/12 PITCH ROOF TERMINAL KIT GD110, 8/12 to 12/12 ROOF TERMINAL KIT GD111, FLAT ROOF TERMINAL KIT GD112 or PERISCOPE KIT GD201 (for wall penetration below grade). With ﬂ exible venting, in conjunction with the various terminations, use either the 5 FOOT VENT KIT GD220 or the 10 FOOT VENT KIT GD330.

35 1/2"

GAS

INLET

A starter adaptor must be used with the following vent systems and may be purchased from the corresponding supplier:

PART 4"/7" 5"/8" SUPPLIER

Duravent W175-0053 W175-0170 Wolf Steel Amerivent 4DSC-N2 5DSC-N American Metal Direct Temp 4DT-AAN 5DT-AA Selkirk

For vent systems that provide seals on the inner exhaust ﬂ ue, only the outer air intake joints must be sealed using a red high temperature silicone (RTV). This same sealant may be used on both the inner exhaust and outer intake vent pipe joints of all other approved vent systems except for the exhaust vent pipe connection to the ﬁ replace ﬂ ue collar which must be sealed using the black high temperature sealant Mill Pac.

BGD42CF

When using Wolf Steel venting components, use only approved Wolf Steel ﬂ exible components with the following termination kits: WALL TERMINAL KIT GD422, or 1/12 to 7/12 PITCH ROOF TERMINAL KIT GD410, 8/12 to 12/12 ROOF TERMINAL KIT GD411, FLAT ROOF TERMINAL KIT GD412 or PERISCOPE KIT GD401 (for wall penetration below grade). With ﬂ exible venting, in conjunction with the various terminations, use either the 5 FOOT VENT KIT GD420 or the 10 FOOT VENT KIT GD430.

Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp or American Metal Amerivent venting systems must not be combined. Wolf Steel rigid and ﬂ exible venting systems must not be combined.

W415-0566 / E / 09.28.07

Page 6

These vent kits allow for either horizontal or vertical venting of the ﬁ replace. The maximum allowable horizontal run is 20 feet. The maximum allowable vertical vent length is 40 feet. The maximum number of vent connections is two horizontally or three vertically (excluding the ﬁ replace and the air terminal connections) when using aluminum ﬂ exible venting.

For optimum ﬂ ame appearance and ﬁ replace performance, keep the vent length and number of elbows to a minimum.

REQUIRED RISE ON

HORIZONTAL VENTING

RIGID

VENTING

BGD36CF

0" / FT

BGD42CF

0" / FT

REAR VENT

TOP

VENT

FLEXIBLE

VENTING

RIGID

VENTING

FLEXIBLE

VENTING

RIGID

VENTING

0" / FT

CORNER

FLEXIBLE

VENTING

BGD42CF

MINIMUM CLEARANCE TO COMBUSTIBLE CONSTRUCTION FROM FIREPLACE AND VENT SURFACES:

Non-combustible framing: Top Use a steel header on the stand-off Combustible framing: Sides, back and bottom of the unit 0 inches to stand-offs Non-combustible ﬁ nishing: Top 6 1/2 inches to ﬁ replace edge Combustible ﬁ replace ﬁ nishing: Sides and bottom 0 inches to ﬁ replace edge Enslosure top 13 1/2 inches to top of ﬁ replace Recessed depth 25 inches Top****, sides and bottom of vent pipe 1 inch Top of vent pipe 2 inches Vent heat shield 1 inch

**** HORIZONTAL TERMINATION - A clearance to com-

bustibles of 1" at the bottom and sides of the vent and 2" at the top must be maintained when penetrating combustible walls. The ﬁ restop spacer (W010-1778) supplied with the unit must be used to maintain this clearance. VERTICAL TERMINATION - Only a clearance to combustibles of 1" all around the vent pipe is required when penetrating combustible ﬂ oors or ceilings.

BGD36CF

MINIMUM CLEARANCE TO COMBUSTIBLE CONSTRUCTION FROM FIREPLACE AND VENT SURFACES:

Combustible framing: Sides, back, bottom and top* of the unit 0 inches to stand-offs

Combustible Fireplace Finishing: Sides, bottom and top** 0 inches to ﬁ replace edge Enclosure top 8 1/4 inches Recessed depth 14 inches Top***, sides and bottom of the vent pipe 1 inch Top of vent pipe 2 inches

* Use a steel header if the optional clean face surround is to be installed. ** A minimum of 6 1/2 inches of cement board or non-combustible equivalent must be installed above the top of the ﬁ replace if the optional clean face surround is to be installed.

*** HORIZONTAL TERMINATION - A clearance to combus-

tibles of 1" at the bottom and sides of the vent and 2" at the top must be maintained when penetrating combustible walls. The ﬁ restop spacer (W010-1774) supplied with the unit must be used to maintain this clearance. VERTICAL TERMINATION - Only a clearance to combusti- bles of 1" all around the vent pipe is required when penetrating combustible ﬂ oors or ceilings.

W415-0566 / E / 09.28.07

Page 7

FIGURE 7

W415-0566 / E / 09.28.07

Page 8

TYPICAL MINIMUM AND MAXIMUM VENT LENGTHS

BGD36CF

REAR EXIT

FIGURE 8

TOP EXIT

FIGURE 9

* See Venting Section

For optimum performance, it is recommended that all horizontal runs have a 1 inch rise per foot.

When terminating vertically, the vertical rise is a minimum 36 inches and a maximum 40 feet from the centre of the ﬁ replace ﬂ ue outlet.

FIGURE 10

FIGURE 11

BGD42CF

NOTE: When terminating vertically, the restrictor plate W500-0205 must be installed. Refer to Restricting Vertical Vents.

FIGURE 12

W415-0566 / E / 09.28.07

FIGURE 13

Page 9

BGD36CF

SPECIAL VENT INSTALLATIONS

PERISCOPE TERMINATION CORNER TERMINATION

For optimum performance, it is recommended that all horizontal runs have a 1 inch rise per foot.

When terminating vertically, the vertical rise is a minimum 36 inches and a maximum 40 feet from the centre of the ﬁ replace ﬂ ue outlet.

Use the GD201 periscope kit to locate the air termination above grade. The periscope must be installed so that when ﬁ nal grading is completed, the bottom air slot is located a minimum of 12 inches above grade. The maximum allowable vent length depends on the model of ﬁ replace, as illustrated.

FIGURE 15

FIGURE 16

The maximum vent length for a corner installation is 20 inches of horizontal run, in addition to the 45° offset. In this case zero rise is acceptable when using rigid. See FIGURE 18. Flexible venting must maintain a 6" rise. See FIGURE 19.

FIGURE 18

FIGURE 19

TOP EXIT INSTALLATION

BGD42CF

REAR EXIT INSTALLATION

PERISCOPE TERMINATION

Use the GD401 periscope kit to locate the air termination above grade. The periscope must be installed so that when ﬁ nal grading is completed, the bottom air slot is located a minimum of 12 inches above grade.

FIGURE 17

W415-0566 / E / 09.28.07

Page 10

VENTING APPLICATION FLOW CHART

BGD36CF

Horizontal

Termination

Vertical

rise is

equal to

or greater

than the

horizontal

run

Horizontal run +

vertical

rise to

maximum

of 40 feet

REAR EXIT

Vertical

rise is

less than

horizontal

run

Horizontal run + vertical rise to maximum of 24.75 feet

Vertical

Termination

Vertical

rise is

equal to

or greater

than the

horizontal

run

Horizontal run +

vertical

rise to

maximum

of 40 feet

FIREPLACE VENT EXIT

Horizontal

Termination

Vertical

rise is

less than

horizontal

run

Horizon-

tal run +

vertical

rise to maximum of 40 feet

3 times

Vertical

rise is

equal to

or greater

than the

horizontal

run

Horizontal run +

vertical

rise to

maximum

of 40 feet

TOP EXIT

Vertical

rise is

less than

horizontal

run

Horizontal run + vertical rise to maximum of 24.75 feet

Vertical

Termination

Vertical

rise is

equal to

or greater

than the

horizontal

run

Horizontal run +

vertical

rise to

maximum

of 40 feet

Vertical

rise is

less than

horizontal

run

Horizontal run +

vertical

rise to maximum of 40 feet

BGD42CF

HORIZONTAL TERMINATION

W415-0566 / E / 09.28.07

3.5 times the verti-

cal rise

equal to

or greater

than the

horizontal

run

Vertical rise is equal to or greater than the horizontal

run

Horizontal run + vertical rise to maximum of 40

feet

The

vertical rise

equal to or

greater than

the horizontal

run

Vertical rise is less than horizontal run

Horizontal run + vertical rise to maximum of 24.75 feet

4.2 times the vertical rise equal to or

greater than the

horizontal run

4.2 times the verti-

cal rise

equal to

or greater

than the

horizontal

run

VERTICAL TERMINATION

Vertical rise is equal

to or greater than the horizontal run

Horizontal run

+ vertical rise to maximum of 40

feet

Vertical rise is less than hori-

zontal run

Horizontal run

+ vertical rise to

maximum of 40

feet

3 times The vertical rise equal to or greater than the horizontal run

3 times The

vertical rise

equal to or

greater than

the horizontal

run

Page 11

DEFINITIONS

for the following symbols used in the venting calculations and examples are:

> - greater than > - equal to or greater than < - less than < - equal to or less than

- total of both horizontal vent lengths (HR) and offsets

(HO) in feet

- combined horizontal vent lengths in feet

- offset factor: .03(total degrees of offset - 90°*) in

feet

- combined vertical vent lengths in feet

ELBOW VENT LENGTH VALUES

feet inches 1° 0.03 0.5 15° 0.45 6.0 30° 0.9 11.0 45° 1.35 16.0 90°* 2.7 32.0

* the ﬁ rst 90° offset has a zero value and is shown in the formula as -90°

BGD36CF TOP EXIT / HORIZONTAL TERMINATION

when (HT) < (VT)

Simple venting conﬁ guration (only one 90° elbow) See graph to determine the required vertical rise V required horizontal run HT.

FIGURE 20

for the

Formula 1: HT < V

Formula 2: HT + VT < 40 feet

Example 1:

V1 = 3 ft

= 8 ft

90°

For vent conﬁ gurations requiring more than one 90° elbow, the following formulas apply:

VERTICAL RISE IN FEET

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable values for HT and V

90°

VT =

V1 +

V2 =

3 + 8 = 11 ft

H1 = 2.5 ft

= 2 ft

= H1 + H2 = 2.5 + 2 = 4.5 ft

= .

03(three 90° elbows - 90°) = .03(270° - 90°) = 5.4

HT = HR + HO = 4.5 + 5.4 = 9.9 ft

+ VT = 9.9 + 11 = 20.9 ft

Formula 1: H

Formula 2: H

< V

9.9 < 11

+ VT < 40 feet

20.9 < 40 Since both formulas are met, this vent conﬁ guration is

acceptable.

FIGURE 21

W415-0566 / E / 09.28.07

Page 12

BGD36CF TOP EXIT / HORIZONTAL TERMINATION

when (HT) > (VT) Simple venting conﬁ guration (only one 90° elbow)

FIGURE 22

See graph to determine the required vertical rise VT for the required horizontal run HT.

REQUIRED VERTICAL RISE IN INCHES

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable values for HT and V

For vent conﬁ gurations requiring more than one 90° elbow the following formulas apply:

Formula 1: HT < 4.2 V

Formula 2: HT + VT < 24.75 feet

Example 2:

Example 3:

VT = V1 + V2 = 4 + 1.5 = 5.5 ft H1 = 2 ft H

HR = H1 + H2 + H3 + H4 = 2 + 1 + 1 + 1. 5 = 5.5 ft H

HT = HR + HO = 5.5 + 8.1 = 13.6 ft H

Formula 1: HT < 4.2 V

4.2 V

= 4 ft = 1.5 ft

= 1 ft = 1 ft = 1.5 ft

= .03(four 90° elbows - 90°) = .03(360° - 90°) = 8.1 ft

+ VT = 13.6 + 5.5 = 19.1 ft

90°

13.6 < 23.1

90°

= 4.2 x 5.5 = 23.1 ft

FIGURE 24

Formula 2: HT + VT < 24.75 feet

19.1 < 24.75

Since both formulas are met, this vent conﬁ guration is acceptable.

90°

V H1 = 3 ft H2 = 5 ft HR = H1 + H2 = 3 + 5 = 8 ft HO = .03(two 90° elbows - 90°) = .03(180° - 90°) = 2.7 ft HT = HR + HO = 8 + 2.7 = 10.7 ft HT + VT =

Formula 1: HT < 4.2 V

4.2 V

Formula 2: HT + VT < 24.75 feet

16.7 < 24.75

Since both formulas are met, this vent conﬁ guration is acceptable.

W415-0566 / E / 09.28.07

= VT = 6 ft

10.7 + 6 =16.7

10.7 < 25.2

= 4.2 x 6 = 25.2 ft

FIGURE 23

Page 13

BGD36CF REAR EXIT / HORIZONTAL TERMINATION

when (HT) < (VT)

Simple venting conﬁ guration (only two 90° elbows) See graph to determine the required vertical rise V

FIGURE 25

required horizontal run H

For vent conﬁ gurations requiring more than two 90° elbows

REQUIRED VERTICAL RISE IN FEET

HORIZONTAL VENT RUN PLUS OFFSETS IN FEET H

The shaded area within the lines represents acceptable values for HT and V

the following formulas apply:

Formula 1: HT < V

Formula 2: HT + VT < 40 feet

for the

Example 4:

90°

FIGURE 26

90°

H1 = 3 ft H

HR = H1 + H2 + H3 = 3 + 2 + 1.5 = 6.5 ft H

= .03(90 + 90 + 90 + 90 - 90) = 8.1 ft

HT = HR + HO = 6.5 + 8.1 = 14.6 ft H

Formula 1: H

Formula 2: H

29.6 < 40 Since both formulas are met, this vent conﬁ guration is

acceptable.

= 9 ft = 6 ft

V1 +

V2 =

9 + 6 = 15 ft

= 2 ft = 1.5 ft

= .03(four 90° elbows - 90°)

+ VT = 14.6 + 15 = 29.6 ft

< V

14.6 < 15

+ VT < 40 feet

W415-0566 / E / 09.28.07

Page 14

BGD36CF REAR EXIT / HORIZONTAL TERMINATION

when (HT) > (VT)

Simple venting conﬁ guration (only two 90° elbows)

FIGURE 27

Example 5:

90°

45°

FIGURE 28

90°

See graph to determine the required vertical rise VT for the required horizontal run H

REQUIRED VERTICAL RISE IN INCHES

HORIZONTAL VENT RUN PLUS OFFSETS IN FEET

The shaded area within the lines represents acceptable values for HT and V

For vent conﬁ gurations requiring more than two 90° elbows the following formulas apply:

Formula 1: HT < 3.5V

Formula 2: HT + VT < 24.75 feet

= 4 ft = 1.5 ft =

V1 +

V2 =

4 + 1.5 = 5.5 ft

H1 = 2 ft

= 1 ft

= 1.5 ft

HR = H1 + H2 + H3 + H4 = 2 + 1 + 1 + 1.5 = 5.5 ft

= .03(four 90° elbows + one 45° elbow - 90°)

= .03(90 + 90 + 90 + 90 + 45 - 90) = 9.45 ft

HT = HR + HO = 5.5 + 9.45 = 14.95 ft

+ VT = 14.95 + 5.5 = 20.45 ft

Formula 1: H

3.5VT =

Formula 2: H

< 3.5V

3.5 x

14.95 < 19.25

+ VT < 24.75 feet

5.5 = 19.25 ft

20.45 < 24.75 Since both formulas are met, this vent conﬁ guration is

acceptable.

W415-0566 / E / 09.28.07

Page 15

BGD42CF HORIZONTAL TERMINATION

when (HT) < (VT) Simple venting conﬁ guration (only one 45º and 90° elbow)

FIGURE 29

REQUIRED VERTICAL RISE IN FEET (VT)

CALCULATED HORIZONTAL VENT RUN PLUS OFFSETS IN FEET (H

The shaded area within the lines represents acceptable values for H

and VT .

For vent conﬁ gurations requiring more than one 45º and 90° elbow, the following formulas apply:

Formula 1: HT < VT Formula 2: HT + VT < 40 feet

90°

45°

)

Example 1:

FIGURE 30

90°

45°

HR = H1 + H2 = 2.5 + 2 = 4.5 ft H

= .03(225 - 135°) = 2.7 ft

HT = HR + HO = 4.5 + 2.7 = 7.2 ft H

Formula 1: H

Formula 2: H

15.2 < 40 Since both formulas are met, this vent conﬁ guration is ac-

ceptable.

= 8 ft

V1= 8 ft

= 2.5 ft = 2 ft

= .03(one 45° elbows + two 90° elbows - 135°)

+ VT = 7.2 + 8 = 15.2 ft

< V

7.2 < 8

+ VT < 40 feet

W415-0566 / E / 09.28.07

Page 16

BGD42CF HORIZONTAL TERMINATION

when (HT) > (VT) Simple venting conﬁ guration (only one 45º and 90° elbow)

See graph to determine the required vertical rise

for the required hori-

zontal run HT.

FIGURE 31

REQUIRED VERTICAL RISE IN INCHES

Example 2:

90°

45°

H1 = 2 ft H

HR = H1 + H2 + H3 + H4 = 2 + 1 + 1 + 1.5 = 5.5 ft H

= .03(405 - 135) = 8.1 ft

HT = HR + HO = 5.5 + 8.1 = 13.6 ft H

Formula 1: H

4.2VT = 4

Formula 2: H

19.1 < 24.75 Since both formulas are met, this vent conﬁ guration is

acceptable.

= 4 ft = 1.5 ft =

V1 +

V2 =

4 + 1.5 = 5.5 ft

= 1 ft = 1 ft = 1.5 ft

= .03(one 45° elbow + four 90° elbows - 135°)

+ VT = 13.6 + 5.5 = 19.1 ft

< 4.2V

.2 x

13.6 < 16.8

+ VT < 24.75 feet

90°

5.5 = 23.1 ft

FIGURE 32

HORIZONTAL VENT RUN PLUS OFFSETS IN FEET (HT)

The shaded area within the lines represents acceptable values for HT and VT .

For vent conﬁ gurations requiring more than one 45º and one 90° elbow the following formulas apply:

Formula 1: HT < 4.2 VT Formula 2: HT + VT < 24.75 feet

W415-0566 / E / 09.28.07

Page 17

BGD36CF TOP OR REAR EXIT VERTICAL TERMINATION

when (HT) < (VT)

Simple venting conﬁ gurations

FIGURE 33

REQUIRED VERTICAL RISE IN FEET

HORIZONTAL VENT RUN PLUS OFFSET IN FEET

The shaded area within the lines represents acceptable values for HT and V

See graph to determine the required vertical rise V required horizontal run HT.

for the

For vent conﬁ gurations requiring more than zero 90° elbow (top exit) or one 90° elbow (rear exit), the following formulas apply:

Formula 1: HT < V

Formula 2: HT + VT < 40 feet

Example 6:

FIGURE 34

90°

H1 = 3 ft H

HR = H1 + H2 = 3 + 2.5 = 5.5 ft H

= .03(90 + 90 + 90 - 90) = 5.4 ft

HT = HR + HO = 5.5 + 5.4 = 10.9 ft H

Formula 1: H

Formula 2: H

25.9 < 40 Since both formulas are met, this vent conﬁ guration is

acceptable.

= 5 ft = 10 ft

V1 +

V2 =

5 + 10 = 15 ft

= 2.5 ft

= .03(three 90° elbows - 90°)

+ VT = 10.9 + 15 = 25.9 ft

< V

10.9 < 15

+ VT < 40 feet

90°

W415-0566 / E / 09.28.07

Page 18

BGD36CF TOP OR REAR EXIT VERTICAL TERMINATION

when (HT) > (VT) Simple venting conﬁ gurations

FIGURE 35

See graph to determine the required vertical rise VT for the required horizontal run HT.

MAXIMUM VERTICAL RISE IN FEET

HORIZONTAL VENT RUN PLUS OFFSET IN FEET

The shaded area within the lines represents acceptable values for HT and V

For vent conﬁ gurations requiring more than two 90° elbow (top exit) or one 90° elbow (rear exit), the following formulas apply:

Formula 1: HT < 3V

Formula 2: HT + VT < 40 feet

Example 7:

90°

FIGURE 36

H1 = 6 ft H

HR = H1 + H2 = 6 + 2 = 8 ft H

= .03(90 + 90 + 90 + 90 - 90) = 8.1 ft

HT = HR + HO = 8 + 8.1 = 16.1 ft H

Formula 1: H

Since this formula is not met, this vent conﬁ guration is unacceptable.

Formula 2: H

20.6 < 40 Since only formula 2 is met, this vent conﬁ guration

is unacceptable and a new ﬁ replace location or vent conﬁ guration will need to be established to satisfy both formulas.

Example 8:

H1 = 1 ft

= 1 ft

90°

= 10.75 ft

HR = H1 + H2 + H3 = 1 + 1 + 10.75 = 12.75 ft

= .03(three 90° elbows + one 45° elbow - 90°)

= .03(90 + 90 + 90 + 45 - 90) = 6.75 ft

HT = HR + HO = 12.75 + 6.75 = 19.5 ft H

Formula 1: H 3VT =

From inside the ﬁ rebox, insert the 4" ﬂ ue pipe assembly (provided) through the rear of the ﬁ rebox. Secure the assembly to the rear and top of the unit using 4 #8 x ¾ inch Hex Head Wildrill screws supplied.

= 2 ft = 1 ft = 1.5 ft

V1 +

V2 +

V3 =

2 + 1 + 1.5 = 4.5 ft

= 2 ft

= .03(four 90° elbows - 90°)

+ VT = 16.1 + 4.5 = 20.6 ft

< 3V

3VT =

3 x

4.5 = 13.5 ft

16.1 > 13.5

+ VT < 40 feet

90°

45°

90°

= 1.5 ft = 5 ft

V1 +

V2 =

1.5 + 5 = 6.5 ft

+ VT = 19.5 + 6.5 = 26 ft

< 3V

3 x

6.5 = 19.5 ft

FIGURE 37

90°

W415-0566 / E / 09.28.07

Page 19

BGD42CF VERTICAL TERMINATION

when (HT) < (VT)

Example 8:

Simple venting conﬁ gurations

FIGURE 38 FIGURE 39

45°

See graph to determine the required vertical rise VT for the required horizontal run HT.

MAXIMUM VERTICAL RISE IN FEET

H1 = 3 ft

= 2.5 ft

HR = H1 + H2 = 3 + 2.5 = 5.5 ft

= .03 (one 45° elbow + three 90° elbows - 135°)

= .03 (45 + 90 + 90 +90 - 135) = 5.4 ft

HT = HR + HO = 5.5 + 5.4 = 10.9 ft

+ VT = 10.9 + 15 = 25.9 ft

Formula 1: H

Formula 2: H

25.9 < 40 Since both formulas are met, this vent conﬁ guration is

acceptable.

= 5 ft = 10 ft

V1 +

45°

V2 =

5 + 10 = 15 ft

< V

10.9 < 15

+ VT < 40 feet

90°

HORIZONTAL VENT RUN PLUS OFFSET IN FEET

The shaded area within the lines represents acceptable values for HT and V

For vent conﬁ gurations requiring more than one 45º and one 90° elbow the following formulas apply:

Formula 1: HT < VT Formula 2: HT + VT < 40 feet

W415-0566 / E / 09.28.07

Page 20

BGD42CF VERTICAL TERMINATION

when (HT) > (VT) Simple venting conﬁ gurations

FIGURE 40

See graph to determine the required vertical rise VT for the required horizontal run HT.

MAXIMUM VERTICAL RISE IN FEET

HORIZONTAL VENT RUN PLUS OFFSET IN FEET

The shaded area within the lines represents acceptable values for HT and V

= 1 ft = 1.5 ft

V1 +

V2 =

1 + 1.5 = 2.5 ft

H1 = 6 ft H2 = 2 ft HR = H1 + H2 = 6 + 2 = 8 ft

= .03 (one 45° elbow + three 90° elbows - 135°)

= .03 (45 + 90 + 90 +90 - 135) = 5.4 ft

HT = HR + HO = 8 + 5.4 = 13.4 ft

+ VT = 13.4 + 2.5 = 15.9 ft

Formula 1: H

< V

3VT = 3 x 2.5 = 7.5 ft

13.4 < 7.5

Since this formula is not met, this vent conﬁ guration is unacceptable.

Formula 2: H

+ VT < 40 feet

15.9 < 40 Since only formula 2 is met, this vent conﬁ guration

is unacceptable and a new ﬁ replace location or vent conﬁ guration will need to be established to satisfy both formulas.

Example 5:

FIGURE 42

90°

45°

90°

For vent conﬁ gurations requiring more than one 45º and one 90° elbow the following formulas apply:

Formula 1: HT < 3VT Formula 2: HT + VT < 40 feet

Example 4:

FIGURE 41

45°

W415-0566 / E / 09.28.07

90°

= 1.5 ft = 8 ft

V1 +

V2 =

1.5 + 8 = 9.5 ft

H1 = 1 ft

= 1 ft

HR = H1 + H2 + H3 = 1 + 1 + 10.75 = 12.75 ft

= .03 (two 45° elbows + three 90° elbows - 135°)

90°

= .03 (45 + 45 + 90 + 90 +90 - 135) = 6.75 ft

HT = HR + HO = 12.75 + 6.75 = 19.5 ft

+ VT = 19.5 + 4.5 = 24 ft

Formula 1: H

< V

3VT = 3 x 2.5 = 7.5 ft

13.4 < 7.5 Formula 2: HT + VT < 40 feet 24 < 40 Since both formulas are met, this vent conﬁ guration is

acceptable.

Page 21

BGD36CF PRE-INSTALLATION PREPARATION

(THIS PROCEDURE IS NOT REQUIRED FOR THE BGD42CF)

For optimum performance, it is recommended that all horizontal runs have a 1 inch rise per foot.

IN ORDER TO OPEN THE MAIN DOOR YOU MUST FIRST REMOVE THE VALVE ACCESS DOOR.

REMOVING THE VALVE ACCESS DOOR

1. The valve access door rotates on the pins attached to the side frame. Lift the valve access door off the pins to operate the main glass door.

FIGURE 43

REAR EXIT:

Do not overtighten. The gasket needs only to be snug From inside the firebox, insert the 4" flue pipe assembly (provided) through the rear of the firebox. Secure the assembly to the rear and top of the unit using 4 #8 x 3/4 inch Hex Head Wildrill screws supplied.

Do not over tighten. The gasket needs only to be snug against the ﬁ rebox. FIGURE 44.

FIGURE 44

TOP EXIT:

1. Remove the 7 inch diameter cap from the top of the ﬁ replace and re-secure it over the 7" collar located at the rear of the unit. Press ﬁ rmly on the cap while securing to ensure an airtight seal.

Do not damage the gasket.

NOTE: FAILURE TO INSTALL THE CAP WILL CAUSE THE FIREPLACE TO FUNCTION IMPROPERLY AND CAN CAUSE INJURY OR PROPERTY DAMAGE.

2. Remove the plate covering the 4" diameter ﬂ ue opening (seen inside the top of the 7" diameter collar) and discard. Try not to disturb the retaining ring or the gasket beneath. Resecure the ring and gasket using the screws removed from the plate.

3. From inside the ﬁ rebox, insert the 4" ﬂ ue pipe assembly through the heat shield and out through the retaining ring. Secure the assembly to the rear and top of the unit using 4 #8 x ¾ inch Hex Head Wildrill screws supplied. Do not overtighten. The gasket needs only to be snug against the ﬁ rebox. FIGURE 45.

This application occurs when venting through an exterior wall. Having determined the air terminal location, cut and frame a hole in an exterior wall with a minimum opening as required. See Note above. (As an alternative to framing, a vent pipe shield may be installed, ensure proper clearance to combustibles.)

FIGURE 45

Before attaching elbows to the collars on the back of the ﬁ replace, 1½" will need to be trimmed off the 4" collar.

W415-0566 / E / 09.28.07

Page 22

INSTALLATION

WALL AND CEILING PROTECTION

NOTE: HORIZONTAL TERMINATION - A clearance to combustibles of 1" at the bottom and sides of the vent and 2" at the top must be maintained when penetrating combustible walls. The ﬁ restop spacer (W010-1774, model BGD36CF; W010-1778, model BGD42CF) supplied with the unit must be used to maintain these clearances.

VERTICAL TERMINATION - Only a clearance to combustibles of 1" all around the vent pipe is required.

This application occurs when venting through an exterior wall.

HORIZONTAL INSTALLATION

11 3 /8”

BGD36CF

9 7/8”

RECTANGULAR HOLE

BGD42CF

14 7/16”

13”

RECTANGULAR HOLE

BGD42CF ONLY

ADJUSTABLE FIRESTOP INSTALLATION

Apply a bead of caulking all around and place the ﬁ restop top, so that the vent shield covers the top of the vent within the opening. Place the ﬁ restop bottom against the ﬁ restop top and secure the two together. Adjust the assembly to ensure it is tight to the vent. Secure ﬁ restop to wall. This restricts cold air from being drawn into the room or around the ﬁ replace. Ensure that both spacer and shield maintain the required clearance to combustibles. Once the vent pipe / liner is installed in its ﬁ nal position, apply sealant between the pipe / liner and the ﬁ restop spacer. See ﬁ gures 48a-c.

VENT SHIELD

FIGURE 48a

FIGURE 46

BGD36CF ONLY

Having determined the correct height for the air terminal location, cut and frame a hole in the exterior wall 9 7/8 inches wide by 11 3/8 inches high to accommodate the ﬁ restop assembly. Dry ﬁ t the ﬁ restop assembly before proceeding to ensure the brackets on the rear surface ﬁ t within the horizontal framing.

As an alternative to framing, the vent pipe/liner can be enclosed in the wall using Napoleon® vent sleeve VS47KT.

NOTE: THE FIRESTOP ASSEMBLY MUST BE INSTALLED WITH THE VENT SHIELD TO THE TOP.

1. Apply a bead of caulking (not supplied) around the outer edge

of the inside surface of the ﬁ restop assembly, ﬁ t the ﬁ restop assembly to the hole and secure using the 4 screws (W415-

0026) supplied in your manual baggie.

2. Once the vent pipe liner is installed in its ﬁ nal position, apply high temperature sealant (not supplied) between the pipe / liner, and the ﬁ restop.

NOTE: DO NOT FILL THE CAVITY BETWEEN THE PIPE / LINER AND THE FIRESTOP SLEEVE WITH ANY TYPE OF MATERIAL.

FIGURE 47

FIRESTOP TOP

FIRESTOP BOTTOM

FIGURE 48b

W415-0566 / E / 09.28.07

FIGURE 48c

Page 23

VERTICAL INSTALLATION

Napoleon dealer. See Accessories to order the speciﬁ c kit required.

1. Determine the air terminal location, cut and frame 9 ½ inch for the BGD36CF, or 10 ½ inch for the BGD42CF openings in the ceiling and the roof to provide the minimum 1 inch clearance between the ﬁ replace pipe / liner and any combustible material. Try to center the your exhaust pipe location midway between two joist to prevent having to cut them. Use a plumb bob to line up the center of the openings.

DO NOT FILL THIS SPACE WITH ANY TYPE OF MATERIAL. A vent pipe shield will prevent any materials such as insulation, from ﬁ lling up the 1" air space around the pipe. Nail headers between the joist for extra support.

2. Apply a bead of caulking (not supplied) to the framework or to the Wolf Steel vent pipe shield plate or equivalent (in the case of a ﬁ nished ceiling), and secure over the opening in the ceiling. A ﬁ restop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes through. Apply a bead of caulking all around and place a ﬁ restop spacer over the vent shield to restrict cold air from being drawn into the room or around the ﬁ replace. Ensure that both spacer and shield maintain the required clearance to combustibles. Once the vent pipe / liner is installed in its ﬁ nal position, apply sealant between the pipe / liner and the ﬁ restop spacer.

BGD36CF = 9 1/2”

BGD42CF = 10 1/2”

FIGURE 49

FIGURE 50

NOTE: Two methods to ensure the air terminal covers the cut out in the wall are;

BGD36CF ONLY

Where the opening in the outside wall has been cut 11 3/8" tall to provide the 2" clearance from the vent pipe, terminal extension plate W500-0103 must be used to cover the opening.

BGD36CF & BGD42CF

The ﬁ rst 24" of the top vent pipe must have a 2" clearance to combustible material when run horizontal. This applies to any ﬁ nishing material or insulation in the wall that the vent pipe passes through within that 24". The clearance from the top of the vent pipe to the combustive material on the outside surface of the wall only requires a 1" clearance from the vent pipe.

W415-0566 / E / 09.28.07

Page 24

USING FLEXIBLE VENT COMPONENTS

Do not allow the inside liner to bunch up on horizontal or vertical runs and elbows. Keep it pulled tight. A 1 1/4" air gap between the liner and outer liner all around is required for safe operation. A spacer is required at the start, middle and end of each elbow to ensure this gap is maintained. See Figure 51

THE BGD36CF USES: 4" EXHAUST / 7" AIR INTAKE VENT PIPE THE BGD42CF USES: 5" EXHAUST / 8" AIR INTAKE VENT PIPE

HI-TEMP SEALER

#8 X 1/2” SELF DRILLING SCREWS & WASHERS

COUPLER

FIGURE 53

ELBOW

SPACER

FIGURE 51

Use only approved aluminum flexible liner kits marked:

HORIZONTAL AIR TERMINAL INSTALLATION

1. Cut or frame a hole in an exterior wall with a minimum opening of (9.5" x 10.5" BGD36CF) or (10.5" x 11.5" BGD42CF). Secure the ﬁ restop spacer over the opening to the interior wall.

2. Stretch the exhaust to the required length taking into account the additional length needed for the ﬁ nished wall surface. Slip the liner a minimum of 2" over the inner sleeve of the air terminal and secure with 3 #8 screws. Apply a heavy bead of the high temperature sealant (not supplied).

3. Using the air intake vent pipe, slide over the outer combustion air sleeve of the air terminal and secure with 3 #8 screws.

2” OVERLAP

FIGURE 52

EXHAUST

INTAKE VENT PIPE

AIR

HI-TEMP

SEALAN

Seal as before.

The air terminal mounting plate may be recessed into the exterior wall or siding by 1½", the depth of the return ﬂ ange.

W415-0566 / E / 09.28.07

A T

E N

I O

ION -

A U

#10 X 2”

SCREWS

AIR INTAKE

AIR INTAKE VENT PIPE

EXHAUST

VENT PIPE

4. Insert the liners through the ﬁ restop maintaining the required clearance to combustibles. Holding the air terminal (lettering in an upright, readable position), secure to the exterior wall and make weather tight by sealing with caulking (not supplied).

5. Apply a heavy bead of the high temperature sealant to the inside of the exhaust approximately 1" from the end. Slip the liner a minimum of 2" over the ﬁ replace vent collar and secure with 3 #8 screws.

6. Using the air intake vent pipe, apply sealant, slide a minimum of 2" over the ﬁ replace combustion air collar and secure with 3 #8 screws.

7. If more liner needs to be used to reach the ﬁ replace, couple them together as illustrated. The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use noncombustible strapping to maintain the minimum 1" clearance to combustibles.

8. BGD42CF ONLY: The vent heat shield must be

FIGURE 54

installed only when terminating horizontally with no vertical rise. Remove the two screws nearest the vent collars on the top of the ﬁ replace. Align the vent heat

VENT HEAT

SHIELD

ADJUST

TO FIT

shield (supplied) and secure. Adjust the vent heat shield to

SCREWS

touch the ﬁ restop spacer.

VERTICAL AIR TERMINAL INSTALLATION

1. Fasten the roof support

FIGURE 55

to the roof using the screws provided. The roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support.

2. Stretch the exhaust to the required length. Slip the liner a minimum of 2" over the inner sleeve of the air terminal and secure with 3 #8

INNER SLEEVE

screws. Seal using a heavy bead of the high temperature sealant.

3. Repeat using air intake vent pipe.

4. Thread the air terminal pipe assembly

AIR

TERMINAL

CONNECTOR

FIGURE 56

down through the roof. The air terminal must be located vertically and plumb. Attach the air terminal assembly to the roof support, ensuring that a minimum 16" of air terminal will penetrate the roof when fastened.

HIGH TEMPERATURE SEALANT

EXHAUST

AIR INTAKE VENT PIPE

DO NOT CLAMP THE FLEXIBLE ALUMINIUM LINER.

Page 25

5. Remove nails from the shingles, above and to the sides of the chimney. Place the ﬂ ashing over the air terminal and slide it underneath the sides and upper edge of the shingles. Ensure that the air terminal is properly centred within the ﬂ ashing, giving a 3/4" margin all around. Fasten to the roof. Do not nail through the lower portion of the ﬂ ashing. Make weather-tight by sealing with caulking. Where possible, cover the sides and top edges of the ﬂ ashing with rooﬁ ng material.

6. Apply a heavy bead of

FIGURE 57

weatherproof caulking 2 inches above the ﬂ ashing. Slide the storm collar around the air terminal and down to the caulking. Tighten to ensure that a weather-tight seal between the air terminal and the collar is achieved. Attach the other storm collar centred between the air intake vent pipe and the air exhaust slots onto the air terminal. Tighten securely. Attach the vertical rain cap.

FIREPLACE VENT CONNECTION

maintain a clearance to combustibles of 1".

1. Install the exhaust to the ﬁ replace. Secure with 3 screws and ﬂ at washers. Seal the joint and screw holes using W573-0007 10.3oz tube of high temp sealant (not supplied).

2. Install the air intake vent pipe to the ﬁ replace. Attach and seal the joints.

FIGURE 58

USING RIGID VENT COMPONENTS BGD36CF ONLY

HORIZONTAL AIR TERMINAL INSTALLATION

1. Move the ﬁ replace into position. Measure the vent length required between terminal and ﬁ replace taking into account the additional length needed for the ﬁ nished wall surface and any 1¼" overlaps between venting components.

2. Apply high temperature sealant to the outer edge of the exhaust of the ﬁ replace. Attach the ﬁ rst vent component and secure using 3 self tapping screws. Repeat using air intake liner.

3. Holding the air terminal (lettering in an upright, readable position), insert into both vent pipes with a twisting motion to ensure that both the terminal sleeves engage into the vent pipes and sealant. Secure the terminal to the exterior wall and make weather tight by sealing with caulking (not supplied).

The air terminal mounting plate may be recessed into the exterior wall or siding by 1½", the depth of the return ﬂ ange.

CAULKING

XHA

HI-

TEMP

SEALANT

FIGURE 59

BGD36CF

A T

T E

T I

2” OVERLAP

#10 X 2”

SCREWS

EXTENDED HORIZONTAL AND CORNER

AIR TERMINAL INSTALLATION

1. Follow the instructions for "Horizontal Air Terminal Installations", items 1 to 3.

2. Continue adding components alternating inner and outer venting. Ensure that all exhaust venting and elbows have sufﬁ cient vent spacers attached and each component is securely fastened to the one prior. Attach the exhaust adjustable vent to the vent run. Repeat using a air intake vent pipe adjustable vent. Secure and seal as before. To facilitate completion, attach exhaust and air intake vent pipe couplers to the air terminal.

3. Install the air terminal. See item 3 of the Horizontal Air Terminal Installation. Extend

the exhaust adjustable vent; connect to the air terminal assembly. Fasten with self tapping screws and seal. Repeat using the air intake vent pipe adjustable vent.

BGD36CF SHOWN

FIGURE 60

W415-0566 / E / 09.28.07

Page 26

VERTICAL VENTING INSTALLATION

For safe and proper operation of the ﬁ replace, follow the venting instructions exactly.

All inner exhaust and outer intake vent pipe joints may be sealed using either Red RTV high temp silicone sealant or Black high temp Mill Pac with the exception of the ﬁ replace exhaust ﬂ ue collar which must be sealed using Mill Pac (not supplied).

1. Move the ﬁ replace into position.

2. Fasten the roof support to the roof using the screws

provided. FIGURE 60. The roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support.

3. Apply high temperature sealant to the outer edge of the inner sleeve of the air terminal. Slip a 4" diameter coupler a minimum of 2" over the exhaust and secure using 3 screws.

4. Apply high temperature sealant to the outer edge of the of the outside sleeve of the air terminal. Slip a 7" diameter coupler over the air intake vent pipe and secure as before. Trim the air intake liner coupler even with the exhaust coupler end.

5. Thread the air terminal pipe assembly down through the roof support and attach, ensuring that a minimum 16" of air terminal will penetrate the roof when fastened. If the attic space

is tight, we recommend threading the Wolf Steel vent pipe collar or equivalent loosely onto the air terminal assembly as it is

AIR

TERMINAL

CONNECTOR

passed through the attic. The air

terminal must be located vertically and plumb.

6. Remove nails from the shingles, above and to the sides of the chimney. Place the ﬂ ashing over the air terminal and slide it underneath the sides and upper edge of the shingles. Ensure that the air terminal is properly centered within the ﬂ ashing, giving a 3/4" margin all around. Fasten to the roof. Do NOT nail through the lower portion of the ﬂ ashing. Make weather-tight by sealing with caulking. Where possible, cover the sides and top edges of the ﬂ ashing with rooﬁ ng material.

7. Apply a heavy bead of waterproof caulking 2 inches above the ﬂ ashing. Slide the storm collar around the air terminal and down to the caulking. Tighten to ensure that a weather-tight seal between the air terminal and the collar is achieved. Attach the other storm collar centered between the air intake and air exhaust slots onto the air terminal. Tighten securely. Attach the rain cap.

8. Continue adding rigid venting sections, sealing and securing as above. Attach an exhaust adjustable vent to the last section of rigid piping. Secure with screws and seal. Repeat using an air intake vent pipe adjustable vent.

(BGD36CF ONLY: Before attaching elbows to the collars on the back of the ﬁ replace, 1½" will need to be trimmed off the exhaust liner collar.)

W415-0566 / E / 09.28.07

INNER SLEEVE

FIGURE 61

HIGH TEMPERATURE SEALANT

EXHAUST

AIR INTAKE VENT PIPE

9. REAR VENT APPLICATION: Run a bead of high tem-

perature sealant around the outside of the exhaust elbow. Pull the adjustable pipe a minimum 2" onto the elbow. Secure with 3 screws. Repeat with the inner air intake vent pipe adjustable vent.

TOP VENT APPLICATION:

Run a bead of high temperature sealant around the outside of the 4" collar on the ﬁ replace. Pull the adjustable

FIGURE 62

pipe a minimum of 2" onto the collar. Secure with 3 screws. Repeat with the 7" adjustable vent.

10. In the attic, slide the vent pipe collar down to cover up the open end of the shield and tighten. This will prevent any materials, such as insulation, from ﬁ lling up the 1" air space around the pipe.

RESTRICTING VERTICAL VENTS

BGD42CF ONLY: Vertical terminations may display a very active ﬂ ame. As this appearance is not desirable, the vent exit must be restricted using restrictor plate, W500-0205. This reduces the velocity of the exhaust gases, slowing down the ﬂ ame pattern and creating a more traditional appearance. The plate has a series of holes to allow for adjustment. Remove the two screws on either side of the exhaust collar inside the ﬁ rebox. Install the plate as shown. Install the plate on the desired set of holes then replace the screws.

FIGURE 63

TOP OF THE

FIREBOX

FLUE COLLAR

RESTRICTOR PLATE

Proceed once the vent installation is complete.

GAS INSTALLATION

1. Move the ﬁ replace into position and secure using the nailing tabs and/or secure to the ﬂ oor through the ¼"ø holes located at either end of the base.

2. Route a 1/2" N.P.T. black iron gas line, 1/2" type-L copper tubing or equivalent to the ﬁ replace.

3. For ease of accessibility, an optional remote wall switch or millivolt thermostat may be installed in a convenient location. Route 2-strand (solid core) millivolt wire through the electrical hole located at the bottom left side of the unit. The recommended maximum lead length depends on wire size:

WIRE SIZE MAX. LENGTH 14 gauge 100 feet

16 gauge 60 feet 18 gauge 40 feet

Page 27

Attach the two leads to terminals 1 and 3 located on the gas valve.

FIGURE 64

4. Install rigid black pipe, 1/2" type-L copper tubing or

equivelant tot he ﬂ exible connector and shut off (supplied). Ensure shutoff is accessible through the valve access door. *Note: The Flexible Connector should provide sufﬁ cient ﬂ exibility for burner removal once connected to the gas pipe.

The gas line and the shutoff valve (supplied) must not interfere with the opening and closing of the door latch.

Do not kink ﬂ ex connector.

FIGURE 65

5. Check for gas leaks by brushing on

a soap and water solution.

Do not use open ﬂ ame.

Do not connect either the wall switch, thermostat or gas valve to electricity (110 volts).

Purge all gas lines with the glass door of the ﬁ replace open. Assure that a continuous gas ﬂ ow is at the burner before closing the door.

MOBILE HOME INSTALLATION

This appliance may be installed as an OEM (Original Equipment Manufacturer) Installation in a manufactured home or mobile home and must be installed in accordance with the manufacturer's instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, in the United States or the Mobile Home Standard, CAN/ CSA Z240 MH Series, in Canada. This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is supplied with the mobile home appliance.

This Mobile/Manufactured Home listed appliance comes factory equipped with means to secure the unit.

The ﬁ replace is equipped with two 1/4" diameter holes located in the front left and right corners of the base. For mobile home installations, the ﬁ replace must be fastened in place. Use #10 screws, inserted through the holes in the base to secure.

Always turn off the pilot and the fuel supply at the source, prior to moving the mobile home.

After moving the mobile home and prior to lighting the ﬁ replace, permenently ensure that the logs are positioned correctly.

INSTALLING STANDOFFS

Both the BGD36CF and BGD42CF are supplied with two standoffs. For convenience, the standoffs have been shipped ﬂ at and located on the top at the front. Before framing ensure the standoffs are bent and screwed into place ensuring a height of 4.5".

FIGURE 66

BGD36 ILLUSTRATION

FRAMING

NOTE: The information and dimensions in this section represent the minimum clearances to combustible materials.

It is best to frame your ﬁ replace after it is positioned and the vent system is installed. Use 2x4's and frame to local building codes.

It is not necessary to install a hearth extension with this ﬁ replace system. Objects placed in front of the ﬁ replace should be kept a minimum of 48" away from the front face.

When roughing in the ﬁ replace, raise the ﬁ replace to accommodate for the thickness of the ﬁ nished ﬂ oor materials, i.e. tile, carpeting, hard wood, which if not planned for will interfere with the opening of the lower access door and the installation of many decorative ﬂ ashing accessories.

Note: In order to avoid the possibility of exposed insulation or vapour barrier coming in contact with the ﬁ replace body, it is recommended that the walls of the ﬁ replace enclosure be “ﬁ nished” (ie: drywall/sheetrock), as you would ﬁ nish any other outside wall of a home. This will ensure that clearance to combustibles is maintained within the cavity.

Combustible materials may be installed ﬂ ush with the front of the ﬁ replace but must not cover any of the black face-areas of the ﬁ replace. Non-combustible material (brick, stone or ceramic tile) may protrude in these areas but must not restrict glass door removal.

This appliance may be installed in an aftermarket permanetly located, manufactured (mobile) home, where not prohibited by local codes.

This appliance is only to be used with the type of gas indicated on the rating plate. This appliance is not convertable for use with other gasses, unless a certiﬁ ed kit is used.

CONVERSION KITS

The mobile home appliance is ﬁ eld convertible between Natural Gas (NG) and Propane (LP).

To convert from one gas to another consult your Napoleon dealer/distributor.

W415-0566 / E / 09.28.07

Page 28

FIGURE 67

413/8"

BGD36CF

BGD42CF

FIGURE 72

/4"

64"

FIGURE 73

45"

59”

FIGURE 68

171/4"

FIGURE 69

OUTSIDE

CHASE

Non-combustible materials such as brick and tile can be extended over the black face of the unit.

FIGURE 71

IMPORTANT: Encrouching in this area with ﬁ nishing material will interfer with the open-

ing of the door.

W415-0566 / E / 09.28.07

401/2"

INSIDE CHASE

251/4"

FIGURE 74

OUTSIDE

CHASE

401/2"

Warning: Non-combustible Finishing Materials Required

12” TO COMBUSTIBLE MANTLE

THIS AREA MUST REMAIN EXPOSED TO ALLOW FOR PROPER

DOOR OPERATION.

FIGURE 70

FIGURE 76

The finishing material can be installed below the top opening 1-1 1/2”, however enough clearance to the door latches must be maintained to allow for proper door installation / removal.

(Pg #32)

/2"

461/2"

12” TO COMBUSTIBLE MANTLE

THIS AREA MUST

REMAIN EXPOSED TO

ALLOW FOR PROPER

DOOR REMOVAL.

FIGURE 75

INSIDE CHASE

251/4"

1 - 1

Page 29

BGD36CF MINIMUM MANTLE AND ENCLOSURE CLEARANCES

Combustible mantle clearance can vary according to the mantle depth. Use the graph to help evaluate the clearance needed.

These same requirements apply to any combustibles protruding on either side of the ﬁ replace.

FIGURE 80

FIGURE 77

FIGURE 78

FIGURE 79

* If this unit is installed ﬂ ush to the ﬁ nishing material and optional clean face surround is to be installed then a minimum of 6 3/4" of cement board or noncombustible equivalent must be used on the top only of the front face. See Figure 84

W415-0566 / E / 09.28.07

Page 30

OPTIONAL CLEAN FACE SURROUND INSTALLATION BGD36CF ONLY

CONVEX

WAVE

S36WN (BROWN)

S36WP (PEWTER)

FIGURE 81

S36CVN

(BROWN)

S36CVP (PEW-

TER)

FIGURE 82

CLEAN FACE SURROUND MINIMUM

ENCLOSURE CLEARANCES

WARNING: Use only non-combustible material such as cement board, ceramic tile, marble, etc. when ﬁ nishing to the ﬁ replace. DO NOT USE WOOD.

FIGURE 84

FIGURE 85

NOTE:

** Installation requires a minimum amount of noncombustible facing above the top of your ﬁ replace. Refer to Minimum Enclosure Clearances section to verify if your unit has been installed with the proper requirements for this kit.

CONCAVE

S36CCN

(BROWN)

S36CCP (PEW-

TER)

FIGURE 83

OPTIONAL CLEAN FACE TRIM KIT

INSTALLATION

The “wave” clean face surround kit is shown in all illustrations.

NOTE: THE OPTIONAL CLEAN FACE TRIM KIT MUST BE INSTALLED BEFORE PROCEEDING.

1. From the rear side of the clean face front,

insert the weld studs on the top window

plate assembly upward through the

holes on the underside of the

top section of the clean face

front. (FIGURE 86)

2. Using a socket wrench, secure

using the nuts and washers provided.

Depending on your

surround, space may be tight.

FIGURE 86

3. First secure the clean face surround to the ﬁ replace front by hooking the ledge that runs horizontally on the rear surface of the clean face surround over the bottom edge of the ﬁ replace front opening. (FIGURE 87)

4. With the clean face surround against the ﬁ replace front, hook the surround clips in behind the top lip of the ﬁ replace front opening provided through the slot in the surround clip and into the pre-drilled hole in the clean face surround. the optional clean face trim kit was installed, the surround clip ﬁ ts into the cut out and is secured in the same fashion. (FIGURE 90)

(FIGURE 87) and secure using the screws

FIGURE 87

(FIGURE 86)

(FIGURE 89) If

FIGURE 88

FIGURE 89

W415-0566 / E / 09.28.07

FIGURE 90

Page 31

BGD42CF MANTLE CLEARANCES AND ENCLOSURES

Combustible mantle clearance can vary according to the mantle depth. Figure 89. Use the graph to help evaluate the clearance needed. These same requirements apply to any combustibles protruding on either side of the ﬁ replace.

FIGURE 91

This ﬁ replace requires a minimum of 6 1/2" of cement board or non-combustible equivalent above the top of the ﬁ replace.

FIGURE 92a

FIGURE 93

FIGURE 92b

WARNING: Use only non-combustible material such as cement board, ceramic tile, marble, etc. when ﬁ nishing to the ﬁ replace. DO NOT USE WOOD.

W415-0566 / E / 09.28.07

Page 32

FIGURE 94

FIGURE 96

FIGURE 97

FIGURE 98

COMMON FINISHING

GLOWING EMBERS

Tear the embers into pieces and place along the front row of ports covering all of the burner area in front of the small logs (#2 & #3). Care should be taken to shred the embers into thin, small irregular pieces as only the exposed edges of the ﬁ bre hairs will glow. The ember material will only glow

when exposed to direct ﬂ ame; however, care should be taken to not block the burner ports.

Blocked burner ports can cause an incorrect ﬂ ame pattern, carbon deposits and delayed ignition. PHAZERTM logs glow when exposed to direct ﬂ ame. Use only certiﬁ ed "glowing embers" and PHAZERTM logs available from your Napoleon dealer.

CHARCOAL EMBERS

Randomly place the charcoal embers along the front and sides of the log support tray in a realistic manner. Fine dust

found in the bottom of the bag should not be used.

VERMICULITE

Sprinkle vermiculite around the charcoal embers.

Note: Both charcoal embers and vermiculite are not to be placed on the burner.

LOGO PLACEMENT

½"

LOGO

½"

Remove the backing of the logo supplied and place on the glass viewing door, as indicated.

SIDEVIEW

TAB

FIGURE 95

2. Move the two small logs (#2 & #3) into position, lining

up the studs located on the burner with the holes on the bottom of the logs. Ensure that the small logs sit ﬂ at on the burner.

1. Place the back log (#1) onto the log support tray and in front of the tabs. The tabs maintain an air space between the log and ﬁ rebox back to facilitate combustion air ﬂ ow. Ensure that the back of the log rests against the brackets on the back wall of the ﬁ rebox.

FIGURE 96

FIGURE 97

BGD36CF FINISHING

LOG PLACEMENT

PHAZER

Fireplaces, provide a unique and realistic glowing effect that is different in every installation. Take the time to carefully position the glowing embers for a maximum glowing effect. Log colours may vary. During the initial use of the ﬁ replace, Log colours may vary. During the initial use of the ﬁ replace the colours will become more uniform as colour pigments burn in during the heat activated curing process.

logs and glowing embers exclusive to Napoleon

FIGURE 94

3. Place the bottom of the left crossover log (#4) against the left ﬁ rebox side and pulled forward to the grate. The top of the log should rest in the pocket on the back log.

FIGURE 98

4. Position the base end of the center log (#5) against the

middle grate post with the other end of the log resting in the pocket of the left crossover log.

W415-0566 / E / 09.28.07

Page 33

FIGURE 100

FIGURE 99

FIGURE 101

SLOT

FACING

DOOR

BGD42CF FRONT VIEW

5. Place the bottom of the right crossover log (#6) against the right ﬁ rebox side and pulled forward to the grate. The top of the log should rest in the pocket provided on the center log (#5).

DOOR OPERATION

FIGURE 100

To access the lower door latch, open the Valve Access Door as illustrated on page 22. Release the top and bottom door latches, located at the right side of the door.

BGD42CF FINISHING

DOOR INSTALLATION / REMOVAL

Open the Valve Access Door. While holding the door securely, release the 4 latches along the top of the door. Tilt the door forward and lift off of the two brackets at the bottom of the door. When replacing the door, rest the the door on the brackets ensuring that lip of the brackets rest in the groove in the bottom edge of the door. Tilt the door forward into place and secure with the 4 latches.

DOOR TRIM

The BGD42CF comes complete with top door trim (W715-0729).

1. Guide the arms of the trim into the slots that are slightly hidden under the facing through the opening between the top of the door and the bottom edge of the facing as illustrated in the front view.

2. Slide the arm into the slot far enough to allow the front edge of the trim to go in behind the facing.

3. Let the bracket come forward towards the back of the facing and allow the trim to rest on the inside lip, this position will allow the notch on the arm of the trim to fall into place on the edge of the slot.

NOTCH

INSIDE LIP

BGD42CF SIDE VIEW

FIGURE 102

FIGURE 103

FIGURE 104

DOOR LATCH

DOOR BRACKET

FIGURE 101

BGD42CF WITH TOP DOOR TRIM INSTALLED

GRATE INSTALLATION

The grate for this ﬁ replace has been removed for shipping purposes. The grate must be installed before the logs are installed. Remove the packaging from the grate and install onto the two pins as illustrated.

GRATE

PINS

FIGURE 105

W415-0566 / E / 09.28.07

Page 34

FIGURE 110

FIGURE 111

FIGURE 106

FIGURE 107

FIGURE 108

FIGURE 109

LOG PLACEMENT

PHAZER

Fireplaces, provide a unique and realistic glowing effect that is different in every installation. Take the time to carefully position the glowing embers for a maximum glowing effect. Log colours may vary. During the initial use of the ﬁ replace, the colours will become more uniform as colour pigments burn in during the heat activated curing process.

FIGURE 106

1. Place the cutout in the bottom of log #1 behind the pilot assembly. Rest the log against the back wall of the ﬁ rebox.

FIGURE 107

logs and glowing embers, exclusive to Napoleon

3. Tear the glowing embers into pieces and place along the front row of ports covering all of the burner area in front of the small logs (#2 & #3). Care should be taken to shred the embers into thin, small irregular pieces as only the exposed edges of the ﬁ bre hairs will glow. The ember material will only glow when exposed to direct ﬂ ame; however, care should be taken to not block the burner ports. Blocked burner ports can cause an incorrect ﬂ ame pattern, carbon deposits and delayed ignition. PHAZERtm logs glow when exposed to direct ﬂ ame.

FIGURE 108

4. Place the bottom of the left crossover log (#4) onto the stud on the left side of the log support. The top of the log should rest in the pocket on the back log.

FIGURE 109

2. Move the two small logs (#2 & #3) into position, lining up the studs located on the burner with the holes on the bottom of the logs.

OPTIONAL BLOWER INSTALLATION

BGD36CF ACCESSING THE BLOWER

1. Remove the valve access door using the instructions on Pg #22 of this manual.

2. Open the main door.

3. Carefully remove the logs.

4. Remove the 7 screws illustrated in Fig. 98 and lift out the

log support.

FIGURE 110

5. Place the bottom of the right crossover log (#5) onto the stud on the right side of the log support. The top of the log should rest in the pocket on the left crossover log (#4).

5. Remove the 8 perimeter screws as illusrated in Fig. 99 and lift out the burner base. (The gas line ﬂ ex-connector should provide sufﬁ cent movement to permit shifting the burner assembly to the side)

FIGURE 111

W415-0566 / E / 09.28.07

Page 35

FIGURE 116

FIGURE 117

FIGURE 112

FIGURE 113

BGD42CF ACCESSING THE BLOWER

1. Remove the main door using the instructions on Pg #33.

2. Carefully remove the logs.

3. Remove the grate by lifting it off of the two securing pins.

4. Remove the 6 screws illustrated in Fig. 99 and lift out

the log support. Be careful not to lose the spacers for the screws indicated.

FIGURE 112

SPACERS

5. Remove the 7 perimeter screws as illustrated in Fig. 100 and lift out the burner base. (The gas line ﬂ ex-connector should provide sufﬁ cent movement to permit shifting the burner assembly to the side)

FIGURE 113

INSTALLING THE BLOWER

INSTALLATION TO BE DONE BY A QUALIFIED INSTALLER and

must be electrically connected and grounded in accordance with local codes. In

FIGURE 114

Canada or the ANSI/NFPA 70 NATIONAL ELECTRICAL CODE in the United States

If the ﬁ replace was not previously equipped with a blower: route a

grounded 2-wire, 60hz power cable to the receptacle / junction box. At this point, it must be strain relieved and insulated.

the absence of local codes, use the current CSA C22.1 CANADIAN

ELECTRICAL CODE in

FIGURE 115

The three slots on the blower mounting bracket allow ease of adjustment when attaching the blower. For a quiet running blower, do not allow the assembly to sit on the ﬁ rebox base.

Slide the vibration reducing pad (A) into the clip (C) and up against the threaded stud (B) at the other end. The blower must be able to be positioned entirely onto the pad.

To ease installation of the blower, remove the hinge screen and valve control door (lower louvres) from the base of the ﬁ replace.

Tilt the blower onto its side. Slide it past the controls and into the clip (C). Secure to the threaded stud using the lock washer and wing nut provided. Ensure that the blower does not touch the ﬁ replace base or the ﬁ rebox.

FIGURE 116

Attach the connectors from the black and white wires to the thermodisc and secure the thermodisc bracket to the securing stud at the bottom left of the unit using a lock washer and wing nut. Ensure that the thermodisc touches the ﬁ rebox wall.

Attach the connectors from the black and red wires to the blower.

Attach and secure the variable speed switch using the nut provided. Plug the harness cord into the receptacle. Note: To improve access to the variable speed control, we recommend bending the mounting bracket forward by approximately 10°.

The wire harness provided in this kit is a universal harness. When installed, ensure that any excess wire is contained, preventing it from making contact with moving or hot objects. Because the blower is thermally activated, when turned on, it will automatically start approximately 10 minutes after lighting the ﬁ replace and will run for approximately 30-45 minutes after the ﬁ replace has been turned off. Use of the fan increases the output of heat. Drywall dust will penetrate into the blower bearings, causing irreparable damage. Care must be taken to prevent drywall dust from coming into contact with the blower or its compartment. Any damage resulting from this condition is not covered by the warranty policy.

FIGURE 118

FIGURE 117

FIGURE 119

W415-0566 / E / 09.28.07

Page 36

OPTIONAL FAN INSTALLATION

ELECTRICAL INSTALLATION TO BE DONE BY A QUALIFIED INSTALLER and must be connected and grounded in

accordance with local codes. In the absence of local codes, use the current CSA C22.1 C or the ANSI/NFPA 70 NATIONAL ELECTRICAL CODE in the United States.

FIGURE 120

ANADIAN ELECTRICAL CODE in Canada

To safely install the fan, turn off the electricity ﬁ rst. If the ﬁ replace was not previously equipped with a fan:

route a grounded 2-wire, 60hz power cable to the junction box. At this point, it must be strain relieved and insulated.

The wire harness provided in this kit is a universal harness. When installed, ensure that any excess wire is contained, preventing it from making contact with moving or hot objects.

FIGURE 121

To ease installation of the fan, remove the hinge screen and valve control door (lower louvres) from the base of the ﬁ replace.

Position the vibration reducing pad into the clip and onto the threaded stud at the other end, piercing a hole into the pad. The fan assembly must be able to be positioned entirely onto the pad.

Slide the fan assembly past the controls and into the clip. Secure using the lock washer and nut provided.

Plug the harness cord into the receptacle.

GD36 THERMOSTATIC SENSOR CONTROL

With the thermostatic sensor option, the fan, when turned on, becomes thermally activated, and will automatically run approximately 15-30 minutes after the ﬁ replace has been lit and for approximately 30-45 minutes after the ﬁ replace has been turned off.

Use of the fan increases the output of heat. Unplug the power cord from the receptacle. Connect all wires

as shown.

FIGURE 122

This optional kit is meant to be used only in conjunction with the GD65 Fan Kit, shown above, which may be ordered from your Wolf Steel / Napoleon dealer.

Attach and secure the sensor assembly bracket to the securing stud located next to the receptacle/junction box at the bottom left of the unit using the lock washer and wing nut. Ensure that the thermodisc touches the ﬁ rebox wall.

Plug the power cord back into the receptacle. When installed, ensure that any excess wire is contained, pre-

venting it from making contact with moving or hot objects. Adjust the pilot screw to provide properly sized ﬂ ame. Turn

in a clockwise direction to reduce the gas ﬂ ow.

FIGURE 123

W415-0566 / E / 09.28.07

Page 37

OPERATION / MAINTENANCE

Purge all gas lines with the glass door of the ﬁ replace removed or opened. Assure that a continuous gas ﬂ ow is at the burner before installing the door.

When lit for the ﬁ rst time, the ﬁ replace will emit a slight odour for a few hours. This is a normal temporary condition caused by the "burn-in" of internal paints and lubricants used in the manufacturing process and will not occur again.

FOR YOUR SAFETY READ BEFORE LIGHTING: WHAT TO DO IF YOU SMELL GAS:

A. This ﬁ replace is equipped with a pilot which must be lit

by hand while following these instructions exactly.

B. Before operating smell all around the ﬁ replace area for

gas and next to the ﬂ oor because some gas is heavier than air and will settle on the ﬂ oor.

C. Use only your hand to turn the gas control knob. Never

use tools. If the knob will not turn by hand, do not try to repair it. Call a qualiﬁ ed service technician. Force or attempted repair may result in a ﬁ re or explosion.

D. Do not use this ﬁ replace if any part has been under water.

Immediately call a qualiﬁ ed service technician to inspect the ﬁ replace and replace any part of the control system and any gas control which has been under water.

After extended periods of non-operation such as following a vacation or a warm weather season, the ﬁ replace may emit a slight odour for a few hours. This is caused by dust particles in the heat exchanger burning off. In both cases, open a window to sufﬁ ciently ventilate the room.

• Turn off all gas to the ﬁ replace.

• Open windows.

• Do not try to light any appliance.

• Do not touch any electric switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbour's phone. Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the ﬁ re department.

GAS KNOB

LIGHTING INSTRUCTIONS

WARNING: The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermocouple has cooled. Allow approximately 60 seconds for the thermocouple to cool.

When lighting and re-lighting, the gas knob cannot be turned from pilot to off unless the knob is depressed slightly.

1. Stop! Read the above safety information on this label.

2. Turn off all electric power to the ﬁ replace.

3. Turn the gas knob clockwise to off.

4. Wait ﬁ ve (5) minutes to clear out any gas. If you smell

gas including near the ﬂ oor. Stop! Follow "B" in the above safety information on this label. If you don't smell gas go the next step.

TO TURN OFF GAS

1. Turn off all electric power to the ﬁ replace if service is to be performed.

TURN THE CONTROL VALVE TO THE OFF POSITION WHEN HEATER IS NOT IN USE.

5. Turn gas knob counter-clockwise to pilot.

6. Depress slightly and hold gas knob while lighting the

pilot with the push button ignitor. Keep knob depressed for one minute, then release. If pilot does not continue to burn, repeat steps 3 through 5.

7. With pilot lit, depress and turn gas knob counter-clockwise to on.

8. If equipped with remote on-off switch/thermostat, main burner may not come on when you turn valve to on. Remote switch must be in the on position to ignite burner.

9. Turn on all electric power to the ﬁ replace.

2. Push in gas control knob slightly and turn clockwise to

off. Do not force.

W415-0566 / E / 09.28.07

Page 38

FIGURE 127s

TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE FIREPLACE.

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. This ﬁ replace and its venting system should be inspected before use and at least annually by a qualiﬁ ed service person. The ﬁ replace area must be kept clear and free of combustible materials, gasoline or other ﬂ ammable vapours and liquids. The ﬂ ow of combustion and ventilation air must not be obstructed.

1. In order to properly clean the burner and pilot assembly, remove the logs to expose both assemblies.

2. Keep the control compartment, logs, burner, air shutter opening and the area surrounding the logs clean by vacuuming or brushing, at least once a year.

ADJUSTMENTS

PILOT BURNER ADJUSTMENT

FIGURE 124

MAINTENANCE

3. Check to see that all burner ports are burning. Clean out any of the ports which may not be burning or are not burning properly.

4. Check to see that the pilot ﬂ ame is large enough to engulf the thermocouple and thermopile and reaches toward the burner with the third jet.

5. Replace the cleaned logs.

6. Check to see that the main burner ignites completely on

all openings when the gas knob for the burner is turned on. A 5 to 10 second total light-up period is satisfactory. If ignition takes longer, consult your Napoleon dealer / distributor.

7. Check that the gasketing on the sides, top and bottom of the door is not broken or missing. Replace if necessary.

Adjustment may be required depending on fuel type, vent conﬁ guration and altitude.

Closing the air shutter will cause a more yellow ﬂ ame, but can lead to carboning. Opening the air shutter will cause a more blue ﬂ ame, but can cause ﬂ ame lifting from the burner ports. The ﬂ ame may not appear yellow immediately; allow 15 to 30 minutes for the ﬁ nal ﬂ ame colour to be established.

FIGURE 125

VENTURI ADJUSTMENT

Both ﬁ replace models have air shutters that have been factory set open according to the chart below:

These settings are for (maximum) horizontal termination.

BGD36CF BGD42CF

1/16"

1/4"

7/16"

FIGURE 126

Air shutter adjustment must only be done by a quali-

ﬁ ed installer!

VENTURI

FIGURE 127s

To access the air shutter, remove the two screws that secure the cover to the air housing. The alternate access is to remove

W415-0566 / E / 09.28.07

Page 39

COMMON REPLACEMENTS

the burner from the ﬁ replace and to adjust the air shutter. Contact your dealer for questions concerning prices and availability of replacement parts. Normally all parts can be ordered through your Napoleon dealer or distributor.

* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR FURTHER INFORMATION,

CONTACT YOUR NAPOLEON DEALER.

When ordering replacement parts always give the following information:

1. M

2. INSTALLATION DATE OF FIREPLACE

3. PART NUMBER

4. DESCRIPTION OF PAR T

5. FINISH

6. TOP OR REAR VENT

ODEL & SERIAL NUMBER OF FIREPLACE

COMMON COMPONENTS:

# PART NO. DESCRIPTION 1 W357-0001 PIEZO IGNITER 2 W680-0004 THERMOPILE

3 W680-0005 THERMOCOUPLE**

4 W010-0800 PROPANE GAS PILOT ASSEMBLY 4 W010-0801 NATURAL GAS PILOT ASSEMBLY 5 W455-0069 NATURAL GAS PILOT INJECTOR 5 W455-0067 PROPANE GAS PILOT INJECTOR 6 W725-0025 NATURAL GAS VALVE 6 W725-0026 PROPANE GAS VALVE 7* W385-0334 NAPOLEON LOGO 8* W750-0112 20FT OF WIRE 9* W361-0016 GLOWING EMBERS 10* W550-0001 CHARCOAL EMBERS

** WARNING: THIS IS A FAST ACTING THERMOCOUPLE. IT IS AN INTEGRAL SAFETY COMPONENT. REPLACE ONLY WITH A FAST ACTING THERMOCOUPLE SUPPLIED BY WOLF STEEL LTD.

BGD36CF REPLACEMENTS

BGD36CF COMPONENTS:

29* W225-0058 BLACK DOOR FRAME 30 W455-0048 #47 NATURAL GAS ORIFICE 30 W455-0047 #56 PROPANE GAS ORIFICE 31* W010-0370 WALL SUPPORT ASSEMBLY 32 W010-0539 FLUE PIPE ASSEMBLY c/w GASKET 33* W010-0538 FLUE CAP c/w GASKET 34 W010-0764 PAN BURNER 35 GL-639 LOG SET 36 W135-0183 BACK LOG (#1) 37 W135-0184 LEFT MIDDLE LOG (#2) 38 W135-0185 RIGHT MIDDLE LOG (#3) 39 W135-0186 LEFT CROSSOVER LOG (#4) 40 W135-0187 MIDDLE CROSSOVER LOG (#5) 41 W135-0188 RIGHT CROSSOVER LOG (#6) 42 W010-0454 GLASS c/w GASKET 43 W010-0516 BLACK DOOR C/W GLASS

44 W010-1774 FIRESTOP SPACER

BGD36CF FLEXIBLE VENT KITS:

GD220 (5 FT) 45* W010-0397 4" FLEXIBLE ALUMINIUM LINER - (5 FT) C/W SPACERS 46* W410-0017 7" FLEXIBLE ALUMINIUM LINER - (5 FT) GD330 (10 FT) 47* W410-0018 7" FLEXIBLE ALUMINIUM LINER-(10 FT) 48* W010-0300 4" FLEXIBLE ALUMINIUM LINER-(10 FT) C/W SPACERS 49* W010-0370 WALL SUPPORT ASSEMBLY

BGD36CF TERMINAL KITS:

50 PERISCOPE - GD201 51 WALL TERMINAL KIT - GD222

COMMON ACCESSORIES:

11* W573-0007 10.3OZ TUBE HIGH TEMP SEALANT 12* W690-0001 MILLIVOLT THERMOSTAT 13* W690-0010B REMOTE CONTROL - Advantage 14* W660-0011B REMOTE CONTROL - ADVANTAGE PLUS 15* GD65 FAN KIT 16 GZ550-1KT BLOWER KIT 17* B440-KT BLOWER 18* W500-0033 VARIABLE SPEED SWITCH WALL MOUNTING PLATE 19* W690-0005 THERMOSTAT, 110 VOLT for use with ga-566 20* W660-0026 PROGRAMABLE TIMER 21 GA-566 HOT AIR KIT 22 GA-72 HOT AIR EXHAUST KIT 23 GA-70 EXTENSION KIT 5FT 24* ANI-K ANDIRONS - BLACK 25* ANI-G ANDIRONS - GOLD PLATED 26* 270 PAINT, BLACK - 13OZ 27* W361-0014 VERMICULITE 28* GD36 FOR USE WITH GD65 ONLY

THERMOSTATIC SENSOR CONTROL KIT

BGD36CF ROOF TERMINAL KITS:

52* 1/12 TO 7/12 PITCH - GD110 53* 8/12 TO 12/12 PITCH - GD111 54* FLAT ROOF - GD112 55* W490-0073 4/7 INNER/OUTER SLEEVE 56 W670-0006 4/7 TERMINAL 57 W170-0063 STORM COLLAR 58 W010-0453 ROOF SUPPORT 59 W263-0054 / ROOF FLASHING W263-0055 / W263-0056

BGD36CF ACCESSORIES:

60* W175-0001 4" COUPLER 61* W175-0013 7" COUPLER 62* W615-0044 FIRESTOP SPACER - FLEXIBLE VENTING 63* W500-0103 TERMINAL EXTENSION PLATE 64 GD-301 HEAT GUARD 65* W010-0370 WALL SUPPORT ASSEMBLY 66* W175-0053 DURA-VENT ZERO CLEARANCE ADAPTOR 67 W170-0063 VENT PIPE COLLAR 68 W585-0072 VENT PIPE SHIELD 69* W175-0159 CONVERSION KIT - NG TO LP 70* W175-0164 CONVERSION KIT - LP TO NG 71* GD831KT DECORATIVE BRICK PANELS - SANDSTONE 72* CDV202-PB DOOR TRIM KIT 73* GD-565-1KT SAFETY SCREEN 74* S36WN WAVE SURROUND - BROWN 74* S36WP WAVE SURROUND - PEWTER 74* S36CCN CONCAVE SURROUND - BROWN 74* S36CCP CONCAVE SURROUND - PEWTER 74* S36CVN CONVEX SURROUND - BROWN 74* S36CVP CONVEX SURROUND - PEWTER 75* CFT36W UPPER TRIM FOR WAVE SURROUND 75* CFT36CC UPPER TRIM FOR CONCAVE SURROUND 75* CFT36CV UPPER TRIM FOR CONVEX SURROUND

W415-0566 / E / 09.28.07

Page 40

BGD42CF REPLACEMENTS

BGD42CF COMPONENTS:

76 W455-0019 #43 NATURAL GAS ORIFICE 76 W455-0003 #54 PROPANE GAS ORIFICE 77 W010-0864 PAN BURNER 78 GL-641 LOG SET 79 W135-0198 BACK LOG (#1) 80 W135-0201 LEFT CROSSOVER LOG (#4) 81 W135-0202 CENTER LOG (#5) 82 W135-0203 RIGHT CROSSOVER LOG (#6) 83 W135-0199 SMALL LEFT LOG (#2) 84 W135-0200 SMALL RIGHT LOG (#3) 85 W010-0770 BLACK DOOR C/W GLASS

86 W010-1778 FIRESTOP SPACER

87* W500-0205 RESTRICTOR PLATE

88 W585-0138 VENT HEAT SHIELD, TOP PIECE 88 W655-0222 VENT HEAT SHIELD, BOTTOM PIECE

89 W185-0020 GRATE 90* W550-0002 CHARCOAL LUMPS

BGD42CF FLEXIBLE VENT KITS:

GD4 20 (5 FT) 91* W730-0010 5" FLEXIBLE ALUMINIUM LINER - (5.5 FT) C/W SPACERS 92* W730-0012 8" FLEXIBLE ALUMINIUM LINER - (5.5 FT)

GD430 (10 FT)

93* W730-0011 5" FLEXIBLE ALUMINIUM LINER -(11.5 FT) 94* W730-0013 8" FLEXIBLE ALUMINIUM LINER -(11.5 FT) C/W SPACERS 95* W010-0810 WALL SUPPORT ASSEMBLY

BGD42CF TERMINAL KITS:

96 PERISCOPE - GD401 97 WALL TERMINAL KIT - GD422

BGD42CF ROOF TERMINAL KITS:

98* 1/12 TO 7/12 PITCH - GD410 99* 8/12 TO 12/12 PITCH - GD411

100* FLAT ROOF - GD412 101 W490-0074 5/8 INNER/OUTER SLEEVE 102 W670-0007 5/8 TERMINAL 103 W170-0086 STORM COLLAR 104 W010-0453 ROOF SUPPORT 105 W263-0065 / ROOF FLASHING W263-0066 / W263-0055

BGD42CF ACCESSORIES:

106* W175-0166 5" COUPLER 107* W175-0002 8" COUPLER 108* W500-0206 TERMINAL EXTENSION PLATE 109 GD-501 HEAT GUARD 110* W585-0096 SOFFIT HEAT SHIELD 111* W010-0810 WALL SUPPORT ASSEMBLY 112* W175-0170 DURA-VENT ZERO CLEARANCE ADAPTOR 113 W170-0086 VENT PIPE COLLAR 114 W585-0092 VENT PIPE SHIELD 115* W175-0211 CONVERSION KIT - NG TO LP 116* W175-0248 CONVERSION KIT - LP TO NG

117* S42WN WAVE SURROUND - BROWN 117* S42WP WAVE SURROUND - PEWTER 117* S42CCN CONCAVE SURROUND - BROWN 117* S42CCP CONCAVE SURROUND - PEWTER 117* S42CVN CONVEX SURROUND - BROWN 117* S42CVP CONVEX SURROUND - PEWTER 118* CFT42W UPPER TRIM FOR WAVE SURROUND 118* CFT42CC UPPER TRIM FOR CONCAVE SURROUND 118* CFT42CV UPPER TRIM FOR CONVEX SURROUND

W415-0566 / E / 09.28.07

Page 41

W415-0566 / E / 09.28.07

Page 42

TROUBLE SHOOTING GUIDE

BEFORE ATTEMPTING TO TROUBLESHOOT, PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR OPEN.

SYMPTOM PROBLEM TEST SOLUTION

Main burner goes out; pilot stays on.

Main burner goes out; pilot goes out.

Pilot goes out when the gas knob is released.

The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermocouple has cooled. Allow approximately 60 seconds for the thermocouple to cool.

Pilot ﬂ ame is not large enough or not engulﬁ ng the thermopile

Thermopile shorting - clean thermopile connection to the valve. Reconnect.

Remote wall switch wire is too long; too much resistance in the system.

Faulty thermostat or switch.

Refer to "MAIN BURNER GOES OUT; PILOT STAYS ON"

Vent is blocked

Vent is re-circulating

4" ﬂ exible vent has become disconnected from ﬁ replace.

System is not correctly purged.

Out of propane gas. - ﬁ ll the tank.

Pilot flame is not large enough

Pilot ﬂ ame is not engulﬁ ng the thermocouple.

Thermocouple shorting / faulty.

Faulty valve.

- turn up pilot ﬂ ame.

- replace pilot assembly.

- replace thermopile / valve.

- shorten wire to correct length or wire gauge.

- replace.

- check for vent blockage.

- check joint seals and installation.

- re-attach to ﬁ replace.

- 7"ø cap was not replaced

- purge the gas line.

- turn up the pilot ﬂ ame.

- gently twist the pilot head to improve the ﬂ ame pattern around the thermocouple.

- loosen and tighten thermocouple.

- clean thermocouple and valve connection.

- replace thermocouple.

- replace valve.

- replace.

Pilot burning; no gas to main burner; gas knob is on 'HI'; wall switch / thermostat is on.

Pilot will not light. - check if pilot can be lit by a match

W415-0566 / E / 09.28.07

Themostat or switch is defective.

Wall switch wiring is defective.

Main burner orifice is plugged.

Faulty valve.

No spark at pilot burner

Out of propane gas Spark gap is incorrect - spark gap should be 0.150" to 0.175" (5/32" to 11/64" approx.) from

No gas at the pilot burner

- connect a jumper wire across the wall switch terminals; if main burner lights, replace switch / thermostat.

- disconnect the switch wires & connect a jumper wire across terminals 1 & 3; if the main burner lights, check the wires for defects and / or replace wires.

- remove stoppage in oriﬁ ce.

- replace.

- check that the wire is connected to the push button ignitor.

- check if the push button ignitor needs tightening.

- replace the wire if the wire insulation is broken or frayed.

- replace the electrode if the ceramic insulator is cracked or broken.

- replace the push button ignitor.

- ﬁ ll the tank.

the electrode tip and the pilot burner. To ensure proper electrode location, tighten securing nut (ﬁ nger tight plus 1/4 turn).

- check that the manual valve is turned on.

- check the pilot oriﬁ ce for blockage.

- replace the valve.

- call the gas distributor.

Page 43

SYMPTOM PROBLEM TEST SOLUTION

Pilot goes out while standing; Main burner is in 'OFF' position.

Flames are consistently too large or too small. Carboning occurs.

Flames are very aggressive.

Main burner ﬂ ame is a blue, lazy, transparent ﬂ ame.

Gas piping is undersized. - turn on all gas appliances and see if pilot ﬂ ame ﬂ utters, diminishes or

extinguishes, especially when main burner ignites. Monitor appliance supply working pressure.

- check if supply piping size is to code. Correct all undersized piping.

Unit is over-ﬁ red or underﬁ red.

Door is ajar

MODEL BGD42CF ONLY:

Aggressive venting action due to vent height.

Blockage in vent. - remove blockage. In really cold conditions, ice buildup may occur on

Incorrect installation.

- check pressure readings: Inlet pressure can be checked by turning screw (A) counter-clockwise 2 or 3 turns and then placing pressure gauge tubing over the test point. Gauge should read 7" (minimum 4.5") water column for natural gas or 13" (11" minimum) water column for propane. Check that main burner is operating on "HI". Outlet pressure can be checked the same as above using screw (B). Gauge should read 3.5" water column for natural gas or 10" water column for propane. Check that main burner is operating on "HI". AFTER TAKING PRESSURE READINGS, BE SURE TO TURN SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT OVERTORQUE. Leak test with a soap and water solution.

- tighten screws holding door in place

- Restrict vent exit. See "RESTICTING VERTICAL VENTS".

- VENT HEIGHT MORE THAN 15 FEET: restrict vent exit using restrictor plate kit W500-0205

the terminal and should be removed as required.

- refer to Figure ## to ensure correct location of storm collars.

Carbon is being deposited on glass, logs or combustion chamber surfaces.

White / grey film forms.

Exhaust fumes smelled in room, headaches.

Remote wall switch is in "OFF" position; main burner comes on when gas knob is turned to "ON" position.

Air shutter has become blocked

Flame is impinging on the logs or combustion chamber.

MODEL BGD36CF ONLY:

Sulphur from fuel is being deposited on glass, logs or combustion chamber surfaces.

Fireplace is spilling. - ensure exhaust bracket gasket seal

Wall switch is mounted upside down

ing.

grounding. Faulty valve.

- ensure air shutter opening is free of lint or other obstructions.

- check that the logs are correctly positioned.

- open air shutter to increase the primary air.

- check the input rate: check the manifold pressure and oriﬁ ce size as speciﬁ ed by the rating plate values.

- check that the door gasketing is not broken or missing and that the seal is tight.

- check that both 4"/5" and 7" vent liners are free of holes and well sealed at all joints.

- check that minimum rise per foor has been adhered to for any horizontal venting.

- clean the glass with a recommended gas ﬁ replace glass cleaner. DO NOT CLEAN GLASS WHEN HOT.

If deposits are not cleaned off regularly, the glass may become permanently marked.

- check door seal and relief ﬂ ap seal.

- check for chimney blockage

- check that chimney is installed to building code.

- room is in negative pressure; increase fresh air supply.

- check 7"ø cap gasket on the ﬂ ue pipe assembly.

- reverse.

- replace.Remote wall switch is ground-

- check for ground (short); repair ground or replace wire.Remote wall switch wire is

- replace.

W415-0566 / E / 09.28.07

Page 44

Service Performed Special ConcernsDealer Name

Name

Service Technician

Wolf Steel Fireplace Service History

This fireplace must be serviced annually depending on usage.

Date

W415-0566 / E / 09.28.07