Napoleon BGD36CFNTR, BGD36CFGN, BGD42CFN, BGD36CFGP, BGD36CFPTR Installation And Operating Instructions Manual

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INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE

CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE

OPERATING INSTRUCTIONS

CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS.

BGD36CFGN,

BGD36CFNTR & BGD42CFN

NATURAL GAS

BGD36CFGP,

BGD36CFPTR & BGD42CFP

PROPANE

CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.

SAFETY INFORMATION

WARNING

If the information in these instructions are not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

INSTALLATION

AND

- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

- WHAT TO DO IF YOU SMELL GAS:

- Do not try to light any appliance

- Do not touch any electrical switch; do not use any phone in your building.

- Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier’s instructions.

- If you cannot reach your gas supplier, call the fire department.

- Installation and service must be performed by a qualified installer, service agency or the supplier.

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada / 103 Miller Drive, Crittenden, Kentucky, USA, 41030

(705)721-1212 • fax(705)722-6031 • www.napoleonfireplaces.com • ask@napoleon.on.ca

$10.00

BGD36CF Illustrated

W415-0661 / C / 02.20.08

TABLE OF CONTENTS

PG 4-5 INTRODUCTION

Warranty General Instructions General Information Care of Glass & Plated Parts Unit Dimensions

Installation Overview

6-19 VENTING

Typical Minimum and Maximum Vent Lengths Special Vent Installations Venting Application Flow Chart Venting Speciﬁ cations BGD36CF(G) Pre-Installation Preparation Removing the Valve Access Door Door Operation Rear Exit Top Exit

19-29 INSTALLATION

Horizontal Installation Adjustable Firestop Installation Vertical Installation Using Flexible Vent Components Using Rigid Vent Components Restricting Vertical Vents (BGD42CF ONLY) Gas Installation Optional wall switch installation excluding BGD36CFG Mobile Home Installation Framing Installing Standoffs

Clean Face Surround Minimum Enclosure Clearances Optional Clean Face Surround Installation BGD36CF(G) only Finished Floor Installation Hearth Installation Optional Clean Face Trim Kit Installation

30 BGD36CF FINISHING

Glass/Door Replacement

Venting Lengths Minimum Air Terminal Location Clearances

Wall and Ceiling Protection

BGD36CF(G) Minimum Mantel and Enclosure Clearances

BGD42CF Minimum Mantel and Enclosure Clearances

Log Placement

PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE

30-31 BGD42CF FINISHING

Removing Valve Access Door Glass/Door Replacement Door Trim Grate Installation Log Placement

Door Installation / Removal

32 COMMON FINISHING

Charcoal Embers Vermiculite Charcoal Lumps (BGD42CF Only) Logo Placement

Glowing Embers

32 BGD36CFG FINISHING

BGD36CFG bulb replacement BGD36CFG lens assembly replacement

BGD42CF Accessing the Blower Installing the Blower

Glass Burner Installation

OPTIONAL BLOWER INSTALLATION

BGD36CF Accessing the Blower

34 OPTIONAL FAN INSTALLATION GD36

THERMOSTATIC SENSOR CONTROL 35 BGD36CFG BURNER SWITCH/WIRING DIAGRAM 36 BGD36CFG LIGHT SWITCH/WIRING DIAGRAM 37 RECEPTACLE WIRING DIAGRAM 38 OPERATION BGD36CF AND BGD42CF

Maintenance

Operating Instructions

39 OPERATION / MAINTENANCE BGD36CFG 40-41 ADJUSTMENTS

Venturi Adjustment BGD36CFG Venturi Adjustment

Flame Adjustment

Pilot Burner Adjustment

42-44 COMMON REPLACEMENTS BGD36CF(G) REPLACEMENTS BGD42CF REPLACEMENTS 45-48 TROUBLE SHOOTING GUIDE 47 SERVICE HISTORY 48 NOTES

WARNING

• Do not burn wood or other materials in this fireplace.

• Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition. Supervise young children when they are in the same room as the fireplace.

• Clothing or other flammable material should not be placed on or near the fireplace.

• Due to high temperatures, the fireplace should be located out of traffic and away from furniture and draperies.

• Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.

• Even after the fireplace is out, the glass and/or screen will remain hot for an extended period of time.

• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces. These screens and guards must be fastened to the floor.

• Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace.

• It is imperative that the control compartments, burners and circulating blower and its passageway in the fireplace and venting system are kept clean. The fireplace and its venting system should be inspected before use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The fireplace area must be kept clear and free from combustible materials, gasoline and other flammable vapours and liquids.

• Under no circumstances should this fireplace be modified.

• This fireplace must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance.

• Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect the fireplace and to replace any part of the control system and any gas control which has been under water.

• Do not operate the fireplace with the glass door removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person.

• Do not strike or slam shut the fireplace glass door.

• This fireplace uses and requires a fast acting thermocouple. Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd.

• Pressure relief doors must be kept closed while the fireplace is operating to prevent exhaust fumes containing carbon monoxide, from entering into the home. Temperatures of the exhaust escaping through these openings can also cause the surrounding combustible materials to overheat and catch fire.

• Only doors / optional fronts certified with the unit are to be installed on the appliance.

W415-0661 / C / 02.20.08

NOTE: CHANGES, OTHER THAN EDITORIAL, ARE DENOTED BY A VERTICAL LINE IN THE MARGIN.

The following materials and workmanship in your new NAPOLEON® gas fireplace are warranted against defects for as long as you own the fireplace. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™ logs and embers, gold plated parts against tarnishing, porcelainized enameled components and aluminum extrusion trims. Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves, thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and NAPOLEON® will provide replacement parts free of charge during the first year of the limited warranty. Labour related to warranty repair is covered free of charge during the first year. Repair work, however, requires the prior approval of an authorized company official. Labour costs to the account of NAPOLEON® are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON® dealer.

®®

W415-0661 / C / 02.20.08

GENERAL INSTRUCTIONS

THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local codes. Installation

practices vary from region to region and it is important to know the speciﬁ cs that apply to your area, for example: in Massachusetts State:

• The ﬁ replace damper must be removed or welded in the open position prior to installation of a ﬁ replace insert or gas log.

• A carbon monoxide detector is required in all rooms containing gas ﬁ red appliances

• The appliance off valve must be a “T” handle gas cock.

• The ﬂ exible connector must not be longer than 36".

• The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product.

• WARNING: This product must be installed by a licensed plumber or gas ﬁ tter when installed within the commonwealth of Massachusetts. In absence of local codes, install the BGD36CF(G) and BGD42CF to the current National Fuel Gas Code, ANSI Z223.1, or the current CAN/CGA B149, Installation Codes. Mobile home installation must conform with local codes or in the absence of local codes, install to the current standard for gas equipped mobile housing CAN/CSA ZA240 MH Series in Canada or the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or the Fire Safety Criteria for Manufactured Home Installations, Sites and Communities Standard ANSI/NFPA 501A in the United States. The ﬁ replace and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa). The ﬁ replace must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa). When the ﬁ replace is installed directly on carpeting, vinyl tile or other combustible material other than wood ﬂ ooring, the ﬁ replace shall be installed on a metal or wood panel extending the full width and depth. If the optional fan or blower is installed, the junction box must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or the ANSI/NFPA 70 NATIONAL ELECTRICAL CODE in the United States.

Maximum inlet gas pressure is 7" water column for natural gas and 13" water column for propane. Manifold pressure under ﬂ ow conditions is 3.5" water column for natural gas and 10" water column for propane.

This ﬁ replace is approved for bathroom, bedroom and bed-sitting room installations and is suitable for mobile home installation.

No external electricity (110 volts or 24 volts) is required for the gas system operation. Expansion / contraction noises during heating up and cooling down cycles are normal and are to be expected.

Use only accessories designed for and listed with your speciﬁ c ﬁ replace. Provide adequate ventilation air. Provide adequate accessibility clearance for servicing and operating the ﬁ replace. Never obstruct the front opening of the ﬁ replace. Objects placed in front of the ﬁ replace must be kept a minimum of 48" away from the front face of the unit.

CARE OF GLASS AND PLATED PARTS

Do not use abrasive cleaners to clean plated parts. Buff lightly with a clean dry cloth. The BGD36CF(G) and BGD42CF are factory equipped with tempered glass. The glass thickness is 3/16" for both models. Use only replacement glass available from your Napoleon® dealer. DO NOT SUBSTITUTE MATERIALS. Clean the glass after the ﬁ rst 10 hours of operation with a recommended gas ﬁ replace glass cleaner. Thereafter clean as required. DO NOT CLEAN GLASS WHEN HOT! If the glass is not kept clean permanent discoloration and / or blemishes may result.

All sections with BGD36CF(G) are common to both the BGD36CF and the BGD36CFG.

GENERAL INFORMATION

FOR YOUR SATISFACTION, THIS FIREPLACE HAS BEEN TESTFIRED TO ASSURE ITS OPERATION AND QUALITY!

BGD36CF(G)

Maximum input for the BGD36CF(G) is 17,000 BTU/h for natural gas and propane. Maximum output for natural gas and propane is 10,900 BTU/hr at an efﬁ ciency of 64% with the fan on. The A.F.U.E. (annual fuel utilization efﬁ ciency) rating is 53% for natural gas and propane.

BGD42CF

Maximum input for the BGD42CF is 24,000 BTU/hr for natural gas and propane. Maximum output for natural gas and propane is 16,000 BTU/hr at an efﬁ ciency of 67% with the fan on. The A.F.U.E. (annual fuel utilization efﬁ ciency) rating is 61.5% for natural gas and propane. When the ﬁ replace is installed at elevations above 4,500ft, and in the absence of speciﬁ c recommendations from the local authority having jurisdiction, the certiﬁ ed high altitude input rating shall be reduced at the rate of 4% for each additional 1,000ft.

Minimum inlet gas supply pressure is 4.5" water column for natural gas and 11" water column for propane.

W415-0661 / C / 02.20.08

FIGURE 1

UNIT DIMENSIONS

BGD36CF(G) BGD42CF

FIGURE 2

FIGURE 4

FIGURE 5

381/2"

34"

4" DIA.

7" DIA.

See the section “MINIMUM MANTEL AND ENCLOSURE CLEARANCES”

See the sections “MINIMUM ENCLOSURE CLEARANCES” for drywall (or other combustible material)

411/2"

33"

/4"

GAS

INLET

37"

FIGURE 3

/2"

ELECTRICAL INLET

LEFT SIDE

27"

17"

15"

10"

40"

INSTALLATION OVERVIEW

See the sections “MINIMUM ENCLOSURE CLEARANCES” for noncombustible material

5" DIA.

8" DIA.

FIGURE 6

201/2"

46"

FIGURE 7

51/2"

ELECTRICAL INLET

LEFT SIDE

23"

25"

See the section “VENTING” and “INSTALLATION”

35 1/2"

GAS

INLET

See the section “FRAMING”

Side Wall

See the section “INSTALLATION-FRAMING”

BGD42CF Illustrated

W415-0661 / C / 02.20.08

VENTING

THE BGD36CF(G) USES: 4" EXHAUST / 7" AIR INTAKE VENT PIPE

THE BGD42CF USES: 5" EXHAUST / 8" AIR INTAKE VENT PIPE

MODEL BGD36CF MAY BE VENTED EITHER AS A TOP VENT OR A REAR VENT.

For safe and proper operation of the ﬁ replace follow the venting instruction exactly. Deviation from the minimum vertical vent length can create difﬁ culty in burner start-up and/or carboning. Provide a means for visually checking the vent connection to the ﬁ replace after the ﬁ replace is installed. Vent lengths that pass through unheated spaces (attics, garages, crawl spaces) should be insulated with the insulation wrapped in a protective sleeve to minimize condensation.

VENTING LENGTHS

Use only Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp or American Metal Amerivent venting components. Minimum and maximum vent lengths, for both horizontal and vertical installations, and air terminal locations for either system are set out in this manual and must be adhered to. For Simpson Dura-Vent, Selkirk Direct Temp and American Metal Amerivent, follow the installation procedure provided with the venting components.

A starter adaptor must be used with the following vent systems and may be purchased from the corresponding supplier:

PART 4"/7" 5"/8" SUPPLIER

Duravent W175-0053 W175-0170 Wolf Steel Amerivent 4DSC-N2 5DSC-N American Metal Direct Temp 4DT-AAN 5DT-AA Selkirk For Simpson Dura-Vent, Selkirk Direct Temp and American Metal

Amerivent, follow the installation procedure found on the website for your venting supplier.

VENTING SUPPLIER WEBSITE

Simpson Dura-Vent www.duravent.com Selkirk Direct Temp www.selkirkcorp.com American Metal Amerivent www.americanmetalproducts.com

For vent systems that provide seals on the inner exhaust ﬂ ue, only the outer air intake joints must be sealed using a red high temperature silicone (RTV). This same sealant may be used on both the inner exhaust and outer intake vent pipe joints of all other approved vent systems except for the exhaust vent pipe connection to the ﬁ replace ﬂ ue collar which must be sealed using the black high temperature sealant Mill Pac.

BGD36CF(G)

When using Wolf Steel venting components, use only approved Wolf Steel rigid / ﬂ exible components with the following termination kits: WALL TERMINAL KIT GD222, or 1/12 to 7/12 PITCH ROOF TERMI- NAL KIT GD110, 8/12 to 12/12 ROOF TERMINAL KIT GD111, FLAT ROOF TERMINAL KIT GD112 or PERISCOPE KIT GD201 (for wall penetration below grade). With ﬂ exible venting, in conjunction with the various terminations, use either the 5 FOOT VENT KIT GD220 or the 10 FOOT VENT KIT GD330.

BGD42CF

When using Wolf Steel venting components, use only approved Wolf Steel ﬂ exible components with the following termination kits: WALL TERMINAL KIT GD422, or 1/12 to 7/12 PITCH ROOF TERMINAL KIT GD410, 8/12 to 12/12 ROOF TERMINAL KIT GD411, FLAT ROOF TERMINAL KIT GD412 or PERISCOPE KIT GD401 (for wall penetration below grade). With ﬂ exible venting, in conjunction with the various terminations, use either the 5 FOOT VENT KIT GD420 or the 10 FOOT VENT KIT GD430.

Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp or American Metal Amerivent venting systems must not be combined. Wolf Steel rigid and flexible venting systems must not be combined.

These vent kits allow for either horizontal or vertical venting of the ﬁ replace. The maximum allowable horizontal run is 20 feet. The maximum allowable vertical vent length is 40 feet. The maximum number of vent connections is two horizontally or three vertically (excluding the ﬁ replace and the air terminal connections) when using ﬂ exible venting.

For optimum ﬂ ame appearance and ﬁ replace performance, keep the vent length and number of elbows to a minimum.

REFER TO THE SECTION APPLICABLE TO YOUR INSTALLATION.

REQUIRED RISE ON HORIZONTAL VENTING

RIGID VENTING

REAR VENT

TOP VENT

CORNER

For optimum performance, it is recommended that all horizontal runs have a 1" rise per foot.

FLEXIBLE

VENTING

RIGID VENTING

FLEXIBLE

VENTING

RIGID VENTING

FLEXIBLE

VENTING

BGD36CF(G)

HORIZONTAL VENT SECTIONS: - A minimum clearance

of 1" at the bottom and sides of the vent and 2" at the top on all horizontal runs to combustibles is required. The ﬁ restop spacer (W010-1774) supplied with the unit must be used to maintain this clearance. VERTICAL VENT SECTIONS: - A minimum of 1" all around the vent pipe on all vertical runs to combustibles is required except for clearances in ﬁ replace enclosures. See "MINIMUM ENCLOSURE CLEARANCES" section. Use ﬁ restop spacer W500-0096 (not supplied).

BGD42CF

HORIZONTAL VENT SECTIONS: A minimum clearance of 2"

all around the vent pipe on all horizontal runs to combustibles is required. Use ﬁ restop spacer W010-1778 (supplied).

VERTICAL VENT SECTIONS: A minimum of 1" all around the vent pipe on all vertical runs to combustibles is required. Use ﬁ restop spacer W500-0028 (not supplied).

BGD36CF(G)

0" / FT

BGD42CF

0" / FT

W415-0661 / C / 02.20.08

FIGURE 8

W415-0661 / C / 02.20.08

TYPICAL MINIMUM AND MAXIMUM VENT LENGTHS

BGD36CF(G)

REAR EXIT

FIGURE 9

TOP EXIT

FIGURE 10

For optimum performance, it is recommended that all horizontal runs have a 1" rise per foot.

When terminating vertically, the vertical rise is a minimum 3 feet and a maximum 40 feet from the centre of the ﬁ replace ﬂ ue outlet.

FIGURE 11

FIGURE 12

BGD42CF

NOTE: When terminating vertically, the restrictor plate W500-0205 must be installed. Refer to Restricting Vertical Vents.

FIGURE 13

* See Venting Section

FIGURE 14

W415-0661 / C / 02.20.08

SPECIAL VENT INSTALLATIONS

BGD36CF(G)

PERISCOPE TERMINATION CORNER TERMINATION

Use the GD201 periscope kit to locate the air termination above grade. The periscope must be installed so that when ﬁ nal grading is completed, the bottom air slot is located a minimum of 12" above

grade. The maximum allowable vent length is 10'.

The maximum vent length for a corner installation is 20" of horizontal run, in addition to the 45° offset. In this case zero rise is acceptable when using rigid. See FIGURE 18. Flexible venting must maintain a

6" rise. See FIGURE 19.

FIGURE 18

FIGURE 15

TOP EXIT INSTALLATION

BGD42CF

FIGURE 16

REAR EXIT INSTALLATION

PERISCOPE TERMINATION

Use the GD401 periscope kit to locate the air termination above grade. The periscope must be installed so that when ﬁ nal grading is completed, the bottom air slot is located a minimum of 12" above grade. The maximum allowable vent length is 10'.

FIGURE 19

FIGURE 17

W415-0661 / C / 02.20.08

VENTING APPLICATION FLOW CHART

BGD36CF(G)

Horizontal

Termination

Vertical

rise is

equal to

or greater

than the

horizontal

run

Horizontal run +

vertical

rise to

maximum

of 40 feet

REAR EXIT

Vertical

rise is

less than

horizontal

run

Horizontal run + vertical rise to maximum of 24.75 feet

Vertical

Termination

Vertical

rise is

equal to

or greater

than the

horizontal

run

Horizontal run +

vertical

rise to

maximum

of 40 feet

FIREPLACE VENT EXIT

Horizontal

Termination

Vertical

rise is

less than

horizontal

run

Horizon-

tal run +

vertical

rise to maximum of 40 feet

3 times

Vertical

rise is

equal to

or greater

than the

horizontal

run

Horizontal run +

vertical

rise to

maximum

of 40 feet

TOP EXIT

Vertical

rise is

less than

horizontal

run

Horizontal run + vertical rise to maximum of 24.75 feet

Vertical

Termination

Vertical

rise is

equal to

or greater

than the

horizontal

run

Horizontal run +

vertical

rise to

maximum of 40 feet

Vertical

rise is

less than

horizontal

run

Horizon-

tal run +

vertical

rise to maximum of 40 feet

BGD42CF

3.5 times the verti-

cal rise

equal to

or greater

than the

horizontal

run

The

vertical rise

equal to or

greater than

the horizontal

run

HORIZONTAL TERMINATION

Vertical rise is equal to or greater than the horizontal

run

Horizontal run + vertical rise to maximum of 40

feet

Vertical rise is less than horizontal run

Horizontal run + vertical rise to maximum of 24.75 feet

4.2 times the vertical rise equal to or

greater than the

horizontal run

4.2 times the verti-

cal rise

equal to

or greater

than the

horizontal

run

VERTICAL TERMINATION

Vertical rise is equal

to or greater than the horizontal run

Horizontal run

+ vertical rise to

maximum of 40

feet

Vertical rise is less than hori-

zontal run

Horizontal run

+ vertical rise to

maximum of 40

feet

3 times The vertical rise equal to or greater than the horizontal run

3 times The

vertical rise

equal to or

greater than

the horizontal

run

W415-0661 / C / 02.20.08

DEFINITIONS

for the following symbols used in the venting calculations and examples are:

> - greater than > - equal to or greater than < - less than < - equal to or less than

- total of both horizontal vent lengths (HR) and offsets

) in feet

- combined horizontal vent lengths in feet

- offset factor: .03 (total degrees of offset - 90°*) in

feet

- combined vertical vent lengths in feet

ELBOW VENT LENGTH VALUES

feet inches 1° 0.03 0.5 15° 0.45 6.0 30° 0.9 11.0 45°* 1.35 16.0 90°* 2.7 32.0

* BGD36CF the ﬁ rst 90° offset has a zero value and is shown in the formula as - 90° * BGD42CF the ﬁ rst 45° and 90° offset has a zero value and is shown in the formula as -45° and - 90° respectively or -135°

combined.

BGD36CF(G) TOP EXIT / HORIZONTAL TERMINATION

when (HT) < (VT)

Simple venting conﬁ guration (only one 90° elbow) See graph to determine the required vertical rise V horizontal run H

FIGURE 20

for the required

Formula 1: HT < V

Formula 2: HT + VT < 40 feet

Example 1:

90°

For vent configurations requiring more than one 90° elbow, the following formulas apply:

VERTICAL RISE IN FEET

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable values

and V

for H

90°

V1 = 3 ft

= 8 ft

VT =

V1 +

V2 =

H1 = 2.5 ft

= 2 ft

= H1 + H2 = 2.5 + 2 = 4.5 ft

= .

HT = HR + HO = 4.5 + 5.4 = 9.9 ft

+ VT = 9.9 + 11 = 20.9 ft

Formula 1: H

Formula 2: H

20.9 < 40 Since both formulas are met, this vent conﬁ guration is acceptable.

3 + 8 = 11 ft

03 (three 90° elbows - 90°) = .03(270° - 90°) = 5.4 ft

< V

9.9 < 11

+ VT < 40 feet

90°

FIGURE 21

W415-0661 / C / 02.20.08

BGD36CF(G) TOP EXIT / HORIZONTAL TERMINATION

when (H Simple venting conﬁ guration (only one 90°

elbow)

See graph to determine the required vertical rise V

The shaded area within the lines represents acceptable values for H

For vent conﬁ gurations requiring more than one 90° elbow the following formulas apply:

Formula 1: H Formula 2: HT + VT < 24.75 feet

Example 2:

) > (VT)

for the required horizontal run HT.

REQUIRED VERTICAL RISE

IN INCHES V

and V

< 4.2 V

FIGURE 22

HORIZONTAL VENT

RUN PLUS OFFSET IN

FEET H

Example 3:

FIGURE 24

90°

= 4 ft

= 1.5 ft

VT = V1 + V2 = 4 + 1.5 = 5.5 ft

H1 = 2 ft

= 1 ft

= 1.5 ft

HR = H1 + H2 + H3 + H4 = 2 + 1 + 1 + 1. 5 = 5.5 ft

= .03 (four 90° elbows - 90°) = .03(360° - 90°) = 8.1 ft

HT = HR + HO = 5.5 + 8.1 = 13.6 ft

+ VT = 13.6 + 5.5 = 19.1 ft

Formula 1: H

4.2 V

Formula 2: H

19.1 < 24.75

Since both formulas are met, this vent conﬁ guration is acceptable.

< 4.2 VT

= 4.2 x 5.5 = 23.1 ft

13.6 < 23.1

+ VT < 24.75 feet

90°

FIGURE 23

V1=VT = 6 ft

=3 ft

=5 ft

+ H2 = 3 + 5 = 8 ft

R=H1

=.03 (two 90° elbows - 90°) = .03(180° - 90°) = 2.7 ft

+ HO = 8 + 2.7 = 10.7 ft

T=HR

HT + VT = Formula 1: H

4.2 V

Formula 2: H

16.7 < 24.75 Since both formulas are met, this vent conﬁ guration is acceptable.

W415-0661 / C / 02.20.08

10.7 + 6 =16.7

< 4.2 VT

+ VT < 24.75 feet

= 4.2 x 6 = 25.2 ft

10.7 < 25.2

BGD36CF(G) REAR EXIT / HORIZONTAL TERMINATION

when (HT) < (VT)

Simple venting conﬁ guration (only two 90° elbows)

FIGURE 25

See graph to determine the required vertical rise VT for the required horizontal run H

when (HT) > (VT)

Simple venting conﬁ guration (only two 90° elbows)

FIGURE 27

See graph to determine the required vertical rise VT for the required horizontal run H

REQUIRED VERTICAL RISE IN

FEET

HORIZONTAL VENT RUN PLUS OFF-

SETS IN FEET H

The shaded area within the lines represents acceptable values

and V

for H

For vent conﬁ gurations requiring more than two 90° elbows the following formulas apply:

90°

FIGURE 26

90°

Formula 1: HT < V

Formula 2: HT + VT < 40 feet

Example 4:

= 9 ft

= 6 ft

V1 +

V2 =

9 + 6 = 15 ft

H1 = 3 ft

= 2 ft

= 1.5 ft

HR = H1 + H2 + H3 = 3 + 2 + 1.5 = 6.5 ft

= .03 (four 90° elbows - 90°)

= .03(90 + 90 + 90 + 90 - 90) = 8.1 ft

HT = HR + HO = 6.5 + 8.1 = 14.6 ft

+ VT = 14.6 + 15 = 29.6 ft

Formula 1: H

Formula 2: H

< V

14.6 < 15

+ VT < 40 feet

29.6 < 40 Since both formulas are met, this vent conﬁ guration is ac-

ceptable.

REQUIRED VERTICAL RISE IN INCHES

HORIZONTAL VENT RUN

PLUS OFFSETS IN FEET

The shaded area within the lines represents acceptable values for H

and V

For vent conﬁ gurations requiring more than two 90° elbows the following formulas apply:

Formula 1: HT < 3.5V Formula 2: HT + VT < 24.75 feet

Example 5:

V1=4 ft

=1.5 ft

VT=

V1 +

V2 =

4 + 1.5 = 5.5 ft

H1=2 ft

=1 ft

=1.5 ft

HR=H1 + H2 + H3 + H4 = 2 + 1 + 1 + 1.5 = 5.5 ft

=.03 (four 90° elbows + one 45° elbow - 90°)

=.03(90 + 90 + 90 + 90 + 45 - 90) = 9.45 ft

HT=HR + HO = 5.5 + 9.45 = 14.95 ft

+ VT= 14.95 + 5.5 = 20.45 ft

Formula 1: H

3.5VT =

Formula 2: H

20.45 < 24.75 Since both formulas are met, this vent conﬁ guration is ac-

ceptable.

< 3.5V

14.95 < 19.25

3.5 x

+ VT < 24.75 feet

90°

5.5 = 19.25 ft

90°

45°

90°

FIGURE 28

W415-0661 / C / 02.20.08

BGD36CF(G) TOP OR REAR EXIT VERTICAL TERMINATION

when (HT) < (VT)

Simple venting conﬁ guration (only two 90° elbows)

when (HT) > (VT)

Simple venting conﬁ gurations

FIGURE 29

REQUIRED VERTICAL RISE IN

FEET

HORIZONTAL VENT RUN PLUS

OFFSET IN FEET

The shaded area within the lines represents acceptable values

and V

for H

See graph to determine the required vertical rise V horizontal run H

for the required

For vent conﬁ gurations requiring more than zero 90° elbow (top exit) or one 90° elbow (rear exit), the following formulas apply:

Formula 1: HT < V

Formula 2: HT + VT < 40 feet

Example 6:

90°

FIGURE 30

V1=5 ft

=10 ft

VT=

V1 +

V2 =

5 + 10 = 15 ft

H1=3 ft

=2.5 ft

HR=H1 + H2 = 3 + 2.5 = 5.5 ft

=.03 (three 90° elbows - 90°)

=.03(90 + 90 + 90 - 90) = 5.4 ft

HT=HR + HO = 5.5 + 5.4 = 10.9 ft

+ VT= 10.9 + 15 = 25.9 ft

Formula 1: H

Formula 2: H

< V

10.9 < 15

+ VT < 40 feet

25.9 < 40 Since both formulas are met, this vent conﬁ guration is ac-

ceptable.

W415-0661 / C / 02.20.08

90°

FIGURE 31

See graph to determine the required vertical rise V

for the required horizontal

run H

MAXIMUM VERTICAL RISE IN FEET

HORIZONTAL VENT RUN PLUS OFFSET IN

FEET

The shaded area within the lines represents acceptable values

and V

for H

For vent conﬁ gurations requiring more than two 90° elbows (top exit)

or one 90° elbow (rear exit), the following formulas apply:

Formula 1: HT < 3V

Formula 2: HT + VT < 40 feet

Example 7:

90°

FIGURE 32

V1 = 2 ft

= 1 ft

= 1.5 ft

VT =

V1 +

V2 + V3 =

H1 = 6 ft

= 2 ft

HR = H1 + H2 = 6 + 2 = 8 ft

= .03 (four 90° elbows - 90°)

= .03(90 + 90 + 90 + 90 - 90) = 8.1 ft

HT = HR + HO = 8 + 8.1 = 16.1 ft

+ VT = 16.1 + 4.5 = 20.6 ft

Formula 1: H

Since this formula is not met, this vent conﬁ guration is unacceptable.

Formula 2: H

20.6 < 40 Since only formula 2 is met, this vent conﬁ guration is unacceptable

and a new ﬁ replace location or vent conﬁ guration will need to be established to satisfy both formulas.

2 + 1 + 1.5 = 4.5 ft

< 3V

= 3 x 4.5 = 13.5 ft

+ VT < 40 feet

90°

BGD36CF(G) TOP OR REAR EXIT VERTICAL TERMINATION

Example 8:

90°

45°

FIGURE 33

V1 = 1.5 ft

= 5 ft

VT =

V1 +

V2 =

1.5 + 5 = 6.5 ft

H1 = 1 ft

= 1 ft

90°

= 10.75 ft

HR = H1 + H2 + H3 = 1 + 1 + 10.75 = 12.75 ft

= .03 (three 90° elbows + one 45° elbow - 90°)

= .03(90 + 90 + 90 + 45 - 90) = 6.75 ft

HT = HR + HO = 12.75 + 6.75 = 19.5 ft

+ VT = 19.5 + 6.5 = 26 ft

Formula 1: H

3VT =

Formula 2: H 26 < 40 Since both formulas are met, this vent conﬁ guration is accept-

able.

< 3V

19.5 < 19.5

+ VT < 40 feet

3 x

6.5 = 19.5 ft

W415-0661 / C / 02.20.08

BGD42CF HORIZONTAL TERMINATION

when (HT) < (VT) Simple venting conﬁ guration (only one 45º and 90° elbow)

FIGURE 34

90°

when (HT) > (VT) Simple venting conﬁ guration (only one 45º and 90° elbow)

FIGURE 36

45°

REQUIRED VERTICAL RISE IN FEET

)

CALCULATED HORIZONTAL VENT RUN

PLUS OFFSETS IN FEET (H

The shaded area within the lines represents acceptable values for

and VT .

For vent conﬁ gurations requiring more than one 45º and 90° elbow, the following formulas apply:

Formula 1: HT < VT Formula 2: HT + VT < 40 feet Example 1:

90°

)

FIGURE 35

45°

See graph to determine the required vertical rise V required horizontal run H

The shaded area within the lines represents acceptable values for HT and VT .

For vent conﬁ gurations requiring more than one 45º and one 90° elbow the following formulas apply:

Formula 1: HT < 4.2 VT Formula 2: HT + VT < 24.75 feet

Example 2:

for the

REQUIRED VERTICAL RISE IN INCHES

90°

HORIZONTAL VENT

RUN PLUS OFFSETS

IN FEET (H

90°

)

45°

FIGURE 37

V1 = 8 ft

= 8 ft

T V1

= 2.5 ft

= 2 ft

HR = H1 + H2 = 2.5 + 2 = 4.5 ft

= .03 (one 45° elbows + two 90° elbows - 135°)

= .03(225 - 135°) = 2.7 ft

HT = HR + HO = 4.5 + 2.7 = 7.2 ft

+ VT = 7.2 + 8 = 15.2 ft

Formula 1: H

Formula 2: H

15.2 < 40 Since both formulas are met, this vent conﬁ guration is acceptable.

W415-0661 / C / 02.20.08

< V

7.2 < 8

+ VT < 40 feet

V1 = 4 ft V

= 1.5 ft

VT =

V1 +

V2 =

4 + 1.5 = 5.5 ft

H1 = 2 ft H

= 1 ft

= 1.5 ft

HR = H1 + H2 + H3 + H4 = 2 + 1 + 1 + 1.5 = 5.5 ft H

= .03 (one 45° elbow + four 90° elbows - 135°)

= .03(405 - 135) = 8.1 ft

HT = HR + HO = 5.5 + 8.1 = 13.6 ft H

+ VT = 13.6 + 5.5 = 19.1 ft

Formula 1: H

4.2VT = 4

Formula 2: H

19.1 < 24.75

< 4.2V

.2 x

13.6 < 16.8

+ VT < 24.75 feet

5.5 = 23.1 ft

Since both formulas are met, this vent conﬁ guration is acceptable.

BGD42CF VERTICAL TERMINATION

when (HT) < (VT) Simple venting conﬁ gurations

FIGURE 38

Example 3:

FIGURE 39

45°

See graph to determine the required vertical

for the required horizontal run HT.

rise V

MAXIMUM

VERTICAL

RISE IN FEET

HORIZONTAL VENT

RUN PLUS OFFSET IN

The shaded area within the lines represents acceptable values

and V

for H

For vent conﬁ gurations requiring more than one 45º and one 90° elbow the following formulas apply:

Formula 1: HT < VT Formula 2: HT + VT < 40 feet

FEET

90°

45°

H1 = 3 ft

HR = H1 + H2 = 3 + 2.5 = 5.5 ft

= .03 (45 + 90 + 90 +90 - 135) = 5.4 ft

HT = HR + HO = 5.5 + 5.4 = 10.9 ft

Formula 1: H

Formula 2: H

25.9 < 40 Since both formulas are met, this vent conﬁ guration is ac-

ceptable.

= 5 ft = 10 ft =

V1 +

V2 =

5 + 10 = 15 ft

= 2.5 ft

= .03 (one 45° elbow + three 90° elbows - 135°)

+ VT = 10.9 + 15 = 25.9 ft

< V

10.9 < 15

+ VT < 40 feet

90°

W415-0661 / C / 02.20.08

when (HT) > (VT) Simple venting conﬁ gurations

FIGURE 40

BGD42CF VERTICAL TERMINATION

= 1 ft

= 1.5 ft

VT =

V1 +

V2 =

1 + 1.5 = 2.5 ft

H1 = 6 ft

= 2 ft

HR = H1 + H2 = 6 + 2 = 8 ft

= .03 (one 45° elbow + three 90° elbows - 135°)

= .03 (45 + 90 + 90 +90 - 135) = 5.4 ft

HT = HR + HO = 8 + 5.4 = 13.4 ft

+ VT = 13.4 + 2.5 = 15.9 ft

Formula 1: H

Since this formula is not met, this vent conﬁ guration is unac- ceptable.

Formula 2: H

15.9 < 40 Since only formula 2 is met, this vent conﬁ guration is unac-

ceptable and a new ﬁ replace location or vent conﬁ guration will need to be established to satisfy both formulas.

Example 5:

< V

3VT = 3 x 2.5 = 7.5 ft

13.4 < 7.5

+ VT < 40 feet

See graph to determine the required vertical rise VT for the required horizontal run H

MAXIMUM VERTICAL RISE IN FEET

The shaded area within the lines represents acceptable values

and V

for H

For vent conﬁ gurations requiring more than one 45º and one 90° elbow the following formulas apply:

Formula 1: HT < 3VT Formula 2: HT + VT < 40 feet

Example 4:

HORIZONTAL VENT RUN PLUS OFFSET

IN FEET

FIGURE 41

45°

90°

FIGURE 42

90°

45°

90°

V1 = 1.5 ft

= 8 ft

VT =

V1 +

V2 =

1.5 + 8 = 9.5 ft

H1 = 1 ft

= 1 ft

HR = H1 + H2 + H3 = 1 + 1 + 10.75 = 12.75 ft

= .03 (two 45° elbows + three 90° elbows - 135°)

= .03 (45 + 45 + 90 + 90 +90 - 135) = 6.75 ft

HT = HR + HO = 12.75 + 6.75 = 19.5 ft

+ VT = 19.5 + 4.5 = 24 ft

Formula 1: H

Formula 2: H 24 < 40 Since both formulas are met, this vent conﬁ guration is ac-

ceptable.

< V

3VT = 3 x 2.5 = 7.5 ft

13.4 < 7.5

+ VT < 40 feet

W415-0661 / C / 02.20.08

BGD36CF(G) PRE-INSTALLATION PREPARATION

FIGURE 44

For optimum performance, it is recommended that all horizontal runs have a 1" rise per foot.

REMOVING THE VALVE ACCESS DOOR

1. The valve access door rotates on the pins attached to the side frame. Lift the valve access door off the pins to operate the main glass door.

FIGURE 43

DOOR OPERATION

FIGURE 44

REAR EXIT:

Before attaching elbows to the collars on the back of the ﬁ replace, 1½" will need to be trimmed off the 4" collar.

From inside the ﬁ rebox, insert the 4" ﬂ ue pipe / gasket assembly (provided) through the rear of the ﬁ rebox.

Secure the gasket assembly to the rear and top of the unit using 4 #8 x 3/4" Hex Head Wildrill screws supplied.

(THIS PROCEDURE IS NOT REQUIRED FOR THE BGD42CF)

To access the lower door latch, open the Valve Access Door as illustrated. Release the top and bottom door latches, located at the right side of the door.

Do not over tighten. The gasket needs only to be snug against the ﬁ rebox. FIGURE 45.

FIGURE 45

TOP EXIT:

1. Remove the 7" diameter cap from the top of the ﬁ replace and resecure it over the 7" collar located at the rear of the unit. Press ﬁ rmly on the cap while securing to ensure an airtight seal. Do not damage the

gasket.

WARNING

FAILURE TO INSTALL THE CAP WILL CAUSE THE FIREPLACE TO FUNCTION IMPROPERLY AND CAN CAUSE INJURY OR PROPERTY DAMAGE.

2. Remove the plate covering the 4" diameter ﬂ ue opening (seen inside the top of the 7" diameter collar) and discard. Try not to disturb the retaining ring or the gasket beneath. Re-secure the ring and gasket using the screws removed from the plate.

3. From inside the ﬁ rebox, insert the 4" ﬂ ue pipe assembly through the heat shield and out through the retaining ring. Secure the assembly to the rear and top of the unit using 4 #8 x ¾" Hex Head Wildrill screws supplied. Do not over tighten. The gasket needs only to be snug against the ﬁ rebox. FIGURE 46.

FIGURE 46

INSTALLATION

WALL AND CEILING PROTECTION

BGD36CF(G)

HORIZONTAL VENT SECTIONS: - A minimum clearance of 1" at the bottom and sides of the vent and 2" at the top on all horizontal runs to combustibles is required. The ﬁ restop spacer (W010-1774) supplied with the unit must be used to maintain this clearance. VERTICAL VENT SECTIONS: - A minimum of 1" all around the vent pipe on all vertical runs to combustibles is required except for clearances in ﬁ replace enclosures. See "MINIMUM ENCLOSURE CLEAR- ANCES" section. Use ﬁ restop spacer W500-0096 (not supplied).

BGD42CF

HORIZONTAL VENT SECTIONS: A minimum clearance of 2" all around the vent pipe on all horizontal runs to combustibles is required. Use ﬁ restop spacer W010-1778 (supplied).

VERTICAL VENT SECTIONS: A minimum of 1" all around the vent pipe on all vertical runs to combustibles is required. Use ﬁ restop spacer W500-0028 (not supplied).

HORIZONTAL INSTALLATION

FIGURE 47

BGD36CF(G)

11 3/8”

9 7/8”

RECTANGULAR HOLE

16 1/4”

BGD42CF

14 7/16”

RECTANGULAR HOLE

BGD36CF(G) ONLY

This application occurs when venting through an exterior wall. Having determined the correct height for the air terminal location,

cut and frame a hole in the exterior wall 9 7/8" wide by 11 3/8" high to accommodate the ﬁ restop assembly. Dry ﬁ t the ﬁ restop assembly before proceeding to ensure the brackets on the rear surface ﬁ t within the horizontal framing.

As an alternative to framing, the vent pipe can be enclosed in the wall using Napoleon® vent sleeve VS47KT.

NOTE: THE FIRESTOP ASSEMBLY MUST BE INSTALLED WITH THE VENT SHIELD TO THE TOP.

The length of the vent shield may be cut shorter for combustible walls that are less than 8 1/2" thick but the vent shield must extend the full depth of the combustible wall.

1. Apply a bead of caulking (not supplied) around the outer edge of the inside surface of the ﬁ restop assembly, ﬁ t the ﬁ restop assembly to the hole and secure using the 4 screws (W415-0026) supplied in your manual baggy.

2. Once the vent pipe is installed in its ﬁ nal position, apply high temperature sealant W573-0002 (not supplied) between the pipe, and the ﬁ restop.

NOTE: DO NOT FILL THE CAVITY BETWEEN THE VENT PIPE AND THE FIRESTOP SLEEVE WITH ANY TYPE OF MATERIAL.

W415-0661 / C / 02.20.08

FIGURE 48

BGD42CF ONLY

ADJUSTABLE FIRESTOP INSTALLATION

Apply a bead of caulking all around the edge of the opening and place the ﬁ restop top, so that the vent shield covers the top of the vent within the opening. The length of the vent shield may be cut shorter for combustible walls that are less than 8 1/2" thick but the vent shield must extend the full depth of the combustible wall. Place the ﬁ restop bottom against the ﬁ restop top and secure the two together. Adjust the assembly to ensure it is tight to the vent. Secure ﬁ restop to wall. Ensure that both spacer and shield maintain the required clearance to combustibles. Once the vent pipe is installed in its ﬁ nal position, apply sealant between the vent pipe and the ﬁ restop spacer. This restricts cold air from being drawn into the room or around the ﬁ replace. See Figures 49a-c.

VENT SHIELD

FIGURE 49a

FIRESTOP TOP

FIRESTOP BOTTOM

FIGURE 49b

FIGURE 49c

Where the opening in the outside wall has been cut 13" tall to provide 2" clearance from the vent pipe, terminal extension plate W500-0206 must be used to cover the opening.

VERTICAL INSTALLATION

1. Determine the air terminal location, cut and frame 9 3/4" for the BGD36CF(G), or 10 3/4" for the BGD42CF square opening in the ceiling and an opening in the roof to provide the minimum 1" clearance between the ﬁ replace vent pipe and any combustible material. Try to center the exhaust pipe location midway between two joists to prevent having to cut them. Use a plumb bob to line up the center of the openings.

DO NOT FILL THIS SPACE WITH ANY TYPE OF MATERIAL. A vent pipe shield will prevent

any materials such as insulation, from ﬁ lling up the 1" air space around the pipe. Nail headers between the joist for extra support.

2. Apply a bead of caulking (not supplied) to the framework or to the Wolf Steel vent pipe shield plate or equivalent (in the case of a ﬁ nished ceiling), and secure over the opening in the ceiling. A ﬁ restop must be placed on the bottom of each framed opening in a roof or ceiling that the venting

system passes through. Apply a bead of caulking all around and place a ﬁ restop spacer over the vent shield to restrict cold air from being drawn into the room or around the ﬁ replace. Ensure that both spacer and shield maintain the required clearance to combustibles. Once the vent pipe is installed in its ﬁ nal position, apply high temperature sealant W573-0002 (not supplied) between the vent pipe and the ﬁ restop spacer.

3. In the attic, slide the vent pipe collar down to cover up the open end of the shield and tighten. This will prevent any materials, such as insulation, from ﬁ lling up the 1" air space around the pipe.

BGD36CF(G) = 9 3/4”

BGD42CF = 10 3/4”

FIGURE 50

FIGURE 51

W415-0661 / C / 02.20.08

FIGURE 52

USING FLEXIBLE VENT COMPONENTS

THE BGD36CF(G) USES: 4" EXHAUST / 7" AIR INTAKE VENT PIPE WITH A MINIMUM 6" BEND RADIUS

THE BGD42CF USES: 5" EXHAUST / 8" AIR INTAKE VENT PIPE WITH A MINIMUM 8" BEND RADIUS

Do not allow the inside liner to bunch up on horizontal or vertical runs and elbows. Keep it pulled tight. A 1 1/4" air gap between the inner and outer ﬂ exible vent pipe all around is required for safe operation. A spacer is required at the start, middle and end of each elbow to ensure this gap is maintained. See Figure 53. Spacers are attached to the inner ﬂ ex liner at predetermined intervals to maintain a 1 1/4" air gap to the outer ﬂ ex liner. These spacers must not be removed.

FIGURE 53

ELBOW

SPACER

Use only approved ﬂ exible liner kits marked:

HORIZONTAL AIR TERMINAL INSTALLATION

1. Stretch the exhaust vent pipe to the required length taking into account the additional length needed for the ﬁ nished wall surface. Slip the vent pipe a minimum of 2" over the inner sleeve of the air terminal and secure with 3 #8 screws. Apply a heavy bead of the high temperature sealant W573-0002 (not supplied).

2. Using the air intake vent pipe, slide over the outer combustion air sleeve of the air terminal and secure with 3 #8 screws. Seal as before.

The air terminal mounting plate may be recessed into the exterior wall or siding by 1½", the depth of the return ﬂ ange.

3. Insert the ﬂ exible vent pipe through the ﬁ restop maintaining the required clearance to combustibles. Holding the air terminal (lettering in an upright, readable position), secure to the exterior wall and make weather tight by sealing with caulking (not supplied).

4. Apply a heavy bead of high temperature sealant W573-0007 (not supplied) to the outside of the 4" inner collar of the ﬁ replace approximately 1" from the end. Slide the ﬂ exible vent pipe a minimum of 2" over the ﬁ replace vent collar and secure with 3 #8 screws.

5. Using the air intake vent pipe, slide over the ﬁ replace combustion air collar and secure with 3 #8 screws. Seal with high temperature sealant W573-0002 (not supplied).

6. If more ﬂ exible vent pipe needs to be used to reach the ﬁ replace, coupler them together as illustrated in Figure 59. The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use noncombustible strapping to maintain the minimum 1" clearance to combustibles.

7. BGD42CF ONLY: The vent heat shield must be installed only when terminating horizontally with no vertical rise. Remove the two screws nearest the vent collars on the top of the ﬁ replace. Align the vent heat shield (supplied) and secure. Adjust the vent heat shield to touch the ﬁ restop spacer.

WARNING

For safe and proper operation of the ﬁ replace, follow the venting instructions exactly. All inner exhaust and outer intake vent pipe joints may be sealed using either high temperature sealant W573-0002 or high temperature Mill Pac W573-0007 with the exception of the ﬁ replace exhaust ﬂ ue collar which must be sealed using Mill Pac (not supplied).

"Wolf Steel Approved Venting" as identiﬁ ed by the stamp only on the 7" outer vent pipe.

FIGURE 54

ING

CAULK

AIR

2” OVERLAP

FIGURE 55

VENT HEAT

EXH

INTAKE VEN

HI-

TEMP

SEALANT

PIPE

JUST

A T

T E

T I

O N

U D

H O

#10 X 2”

SCREWS

SHIELD

SCREWS

VERTICAL AIR TERMINAL INSTALLATION

FIGURE 56

required length, slip it a minimum of 2" over the inner sleeve of the air terminal connector and secure with 3 #8 screws. Seal using a heavy bead of the high temperature sealant W573-0002 (not supplied).

3. Repeat using air intake vent pipe.

4. Thread the air terminal pipe assembly

down through the roof. The air terminal must be located vertically and plumb. Attach the air terminal assembly to the roof support, ensuring that a minimum 16" of air terminal will penetrate the roof when fastened.

DO NOT CLAMP THE FLEXIBLE VENT PIPE.

5. Remove nails from the shingles, above and to the sides of the chimney. Place the ﬂ ashing over the air terminal and slide it underneath the sides and upper edge of the shingles. Ensure that the air terminal is properly centred within the ﬂ ashing, giving a 3/4" margin all around. Fasten to the roof. Do not nail through the lower portion of the ﬂ ashing. Make weather-tight by sealing with caulking. Where possible, cover the sides and top edges of the ﬂ ashing with rooﬁ ng material.

6. Aligning the seams of the terminal and air terminal connector, place the terminal over the air terminal connector making sure the inner pipe goes into the hole in the terminal. Secure with screws provided.

7. Apply a heavy bead of weatherproof caulking 2" above the ﬂ ashing. Note: Maintain a minimum of 2" space between the air inlet base and the storm collar. Install the storm collar around the air terminal and slide down to the caulking. Tighten to ensure that a weather-tight seal between the air terminal and the collar is achieved.

8. If more vent pipe needs to be used to reach the ﬁ replace, couple them together as illustrated. The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use noncombustible strapping to maintain a clearance to combustibles of 1".

FIT

AIR INTAKE VENT PIPE

HI-TEMP SEALER

#8 X 1/2” SELF DRILLING SCREWS & WASHERS

1. Fasten the roof support to the roof using the screws provided. The roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support.

2. Stretch the exhaust vent pipe to the

TERMINAL

CONNECTOR

COUPLER

EXHAUST

COUPLER

AIR INTAKE

VENT PIPE

W415-0661 / C / 02.20.08

AIR

FIGURE 59

INNER PIPE

FIGURE 57

HIGH TEMPERATURE SEALANT

EXHAUST VENT PIPE

AIR INTAKE VENT PIPE

FIGURE 58

USING RIGID VENT COMPONENTS

HORIZONTAL AIR TERMINAL INSTALLATION

1. Move the ﬁ replace into position. Measure the vent length required between terminal and ﬁ replace taking into account the additional length needed for the ﬁ nished wall surface and any 1¼" overlaps between venting components.

2. Apply high temperature sealant W573-0007 (not supplied) to the outer edge of the exhaust vent pipe of the ﬁ replace. Attach the ﬁ rst vent component and secure using 3 self tapping screws. Repeat using air intake vent pipe and seal using high temperature sealant W573-0002 (not supplied).

3. Holding the air terminal (lettering in an upright, readable position), insert into both vent pipes with a twisting motion to ensure that both the terminal sleeves engage into the vent pipes and sealant. Secure the terminal to the exterior wall and make weather tight by sealing with caulking (not supplied).

T T

E N

T I

I O

H O

The air terminal mounting plate may be recessed into the exterior wall or siding by 1½", the depth of the return

#10 X 2”

SCREWS

ﬂ ange.

EXTENDED HORIZONTAL AND CORNER

AIR TERMINAL INSTALLATION

1. Follow the instructions for "Horizontal Air Terminal Installations", items 1 to 3.

2. Continue adding components alternating inner and outer venting. Ensure that all exhaust venting and elbows have sufﬁ cient vent spacers attached and each component is securely fastened to the one prior. Attach the exhaust telescopic sleeve to the vent run. Repeat using a air intake vent pipe telescopic sleeve. Secure and seal as before. To facilitate completion, attach exhaust and air intake vent pipe couplers to the air terminal.

3. Install the air terminal. See

FIGURE 61

item 3 of the Horizontal Air Terminal Installation. Extend the

exhaust telescopic sleeve; connect to the air terminal assembly. Fasten with self tapping screws and seal. Repeat using the air intake vent pipe telescopic sleeve.

VERTICAL VENTING INSTALLATION

For safe and proper operation of the ﬁ replace, follow the venting instructions exactly.

All inner exhaust and outer intake vent pipe joints may be sealed using either high temperature sealant W573-0002 or high temperature Mill Pac W573-0007 with the exception of the ﬁ replace exhaust ﬂ ue collar which must be sealed using Mill Pac (not supplied).

1. Move the ﬁ replace into position.

2. Fasten the roof support to the roof using the screws provided.

FIGURE 56. The roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support.

3. Apply high temperature sealant W573-0002 (not supplied) to the outer edge of the inner end of the air terminal connector. Slip a coupler a minimum of 2" over the exhaust collar and secure using 3 screws.

CAULKING

2” OVERLAP

FIGURE 60

BGD36CF SHOWN

I-

INTAKE

AIR

VENT PIPE

4. Apply high temperature sealant to the

outer edge of the of the outside pipe of

INNER VENT PIPE

the air terminal connector. Slip a coupler over the air intake collar and secure as before. Trim the air intake coupler even with the exhaust coupler end.

5. Thread the air terminal connector /

pipe assembly down through the roof support and attach, ensuring that the air terminal will penetrate the roof a minimum 16" when fastened. If the attic

space is tight, we recommend threading

TERMINAL

CONNECTOR

AIR

FIGURE 62

HIGH TEMPERATURE SEALANT

EXHAUST VENT PIPE

AIR INTAKE VENT PIPE

the Wolf Steel vent pipe collar or equivalent loosely onto the air terminal assembly as it is passed through the attic. The air terminal must be located vertically and

plumb.

6. Remove nails from the shingles, above and to the sides of

the chimney. Place the ﬂ ashing over the air terminal and slide it underneath the sides and upper edge of the shingles. Ensure that the air terminal is properly centered within the ﬂ ashing, giving a 3/4" margin all around. Fasten to the roof. Do NOT nail through the lower portion of the ﬂ ashing. Make weather-tight by sealing with caulking. Where possible, cover the sides and top edges of the ﬂ ashing with rooﬁ ng material.

7. Align the seams of the terminal and air terminal connector,

place the terminal over the air terminal connector making sure the inner pipe goes into the hole in the terminal. Secure with screws provided.

8. Apply a heavy bead of weatherproof caulking 2" above the

ﬂ ashing. Note: Maintain a minimum of 2" space between the air inlet base and the storm collar. Install the storm collar around the air terminal and slide down to the caulking. Tighten to ensure that a weather-tight seal between the air terminal and the collar is achieved.

9. Continue adding rigid venting sections, sealing and securing

as above. Attach an exhaust telescopic sleeve to the last section of rigid piping. Secure with screws and seal. Repeat using an air intake telescopic sleeve.

10. REAR VENT APPLICATION: (BGD36CF(G) ONLY: Before

attaching elbows to the collars on the back of the ﬁ replace, 1½" will need to be trimmed off the exhaust pipe collar.)

Run a bead of high temperature sealant W573-0007 (not supplied) around the outside of the exhaust collar. Attach the exhaust elbow to the exhaust collar and secure with 3 screws. Run a bead of high temperature sealant W573-0002 (not supplied) around the outside of the air intake collar. Attach the air intake elbow to the air intake collar and secure with 3 screws. Pull the exhaust telescopic sleeve a minimum 2"

FIGURE 63

onto the elbow. Secure with 3 screws. Repeat with the air intake telescopic sleeve. TOP VENT APPLICATION: Run a bead of high temperature sealant W573-0007 (not supplied) around the outside of the exhaust on the ﬁ replace. Pull the exhaust telescopic sleeve a minimum of 2" onto the collar. Secure with 3 screws. Repeat with the air intake telescopic sleeve.

11. In the attic, slide the vent pipe collar down to cover up the open

end of the vent pipe shield and tighten. This will prevent any materials, such as insulation, from ﬁ lling up the 1" air space around the pipe.

W415-0661 / C / 02.20.08

RESTRICTING VERTICAL VENTS

BGD42CF ONLY: Vertical terminations may display a very active ﬂ ame. As this appearance is not desirable, the vent exit must be restricted using restrictor plate, W500-0205. This reduces the velocity of the exhaust gases, slowing down the ﬂ ame pattern and creating a more traditional appearance. The plate has a series of holes to allow for adjustment. Remove the two screws on either side of the exhaust collar inside the ﬁ rebox. Install the plate as shown. Install the plate on the desired set of holes then replace the screws.

FIGURE 64

TOP OF THE

FIREBOX

FLUE COLLAR

RESTRICTOR PLATE

GAS INSTALLATION

Proceed once the vent installation is complete.

NOTE: All gas connections must be contained within the ﬁ replace when complete.

1. Move the ﬁ replace into position and secure to the ﬂ oor through

the 1/4" holes located at either side of the base.

2. The ﬁ replace is designed to accept 3/8" gas supply line. The

ﬁ replace is equipped with a 3/8" manual shut-off valve.

3. Connect the gas supply in accordance to local codes. In the

absence thereof, install according to the National Installation Code.

4. When ﬂ exing any gas line, support the gas valve so that the

lines are not bent or kinked.

5. Check for gas leaks by brushing on a soap and water solu-

tion.

Purge all gas lines with the glass door of the stove removed. Assure that a continuous gas ﬂ ow is at the burner before re-

installing the door.

INSTALLATION EXCLUDING BGD36CFG

For remote wall switch and decorative light installations for the BGD36CFG see section "BGD36CFG SWITCH/WIRING DIAGRAM".

DO NOT USE OPEN FLAME.

OPTIONAL WALL SWITCH

Attach the two leads to terminals 1 and 3 located on the gas valve.

FIGURE 65

MOBILE HOME INSTALLATION

This appliance may be installed as an OEM (Original Equipment Manufacturer) Installation in a manufactured home or mobile home and must be installed in accordance with the manufacturer's instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, in the United States or the Mobile Home Standard, CAN/CSA Z240 MH Series, in Canada. This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is supplied with the mobile home appliance.

This Mobile/Manufactured Home listed appliance comes factory equipped with means to secure the unit.

The ﬁ replace is equipped with two 1/4" diameter holes located in the front left and right corners of the base. For mobile home installations, the ﬁ replace must be fastened in place. Use #10 screws, inserted through the holes in the base to secure.

Always turn off the pilot and the fuel supply at the source, prior to moving the mobile home.

After moving the mobile home and prior to lighting the ﬁ replace, permanently ensure that the logs are positioned correctly.

This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes.

This appliance is only to be used with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gasses, unless a certiﬁ ed kit is used.

CONVERSION KITS

The mobile home appliance is ﬁ eld convertible between Natural Gas (NG) and Propane (LP).

To convert from one gas to another consult your Napoleon® dealer/ distributor.

For ease of accessibility, an optional remote wall switch may be installed in a convenient location. A 20ft length of millivolt wire is connected to the gas valve for the wall swtich. However, if a greater length is required route 2-strand (solid core) millivolt wire through the electrical hole located at the bottom left side of the unit. The recommended maximum lead length depends on wire size:

WIRE SIZE MAX. LENGTH

14 gauge 100 feet

16 gauge 60 feet 18 gauge 40 feet

Do not connect either the wall switch, thermostat or gas valve directly to 110 volt electricity.

W415-0661 / C / 02.20.08

BGD36CF(G)

MINIMUM CLEARANCE TO COMBUSTIBLE CONSTRUCTION FROM FIREPLACE AND VENT SURFACES:

Non-Combustible framing: Top 0" to stand-offs if using optional clean face surround

Combustible framing: Sides, back, and bottom of the unit 0" to stand-offs

Top 3 1/2" to stand-offs if using optional clean face surround

Non-combustible ﬁ nishing: Top 6 1/2" if using optional clean face surround Combustible ﬁ replace ﬁ nishing: Sides, bottom and top 0" to ﬁ replace edge Enclosure top 8 1/4" to top of ﬁ replace Recessed depth 17 1/4" Sides and bottom of the vent pipe 1" Top of vent pipe 2" Ceiling 72" from bottom of unit

HORIZONTAL VENT SECTIONS: - A minimum clearance of 1" at the bottom and sides of the vent and 2" at the top on all horizontal runs to combustibles is required. Use ﬁ restop spacer W010-1774 (supplied). VERTICAL VENT SECTIONS: - A minimum of 1" all around the vent pipe on all vertical runs to combustibles is required except for clearances in

ﬁ replace enclosures section. Use ﬁ restop spacer W500-0096 (not supplied).

* Vertical vent sections in ﬁ replace enclosures require a minimum of

1 1/2" all around the vent pipe.

BGD42CF

MINIMUM CLEARANCE TO COMBUSTIBLE CONSTRUCTION FROM FIREPLACE AND VENT SURFACES:

Combustible framing: Top, sides, back and bottom of the unit 0" to stand-offs Non-combustible ﬁ nishing: Top 6 1/2" to ﬁ replace edge Combustible ﬁ replace ﬁ nishing: Sides and bottom 0" to ﬁ replace edge Enclosure top 13 1/2" to top of ﬁ replace Recessed depth 25" Top, sides and bottom of vent pipe Ceiling 72" from bottom of unit

HORIZONTAL VENT SECTIONS: A minimum clearance of 2" all around the vent pipe on all horizontal runs to combustibles is required. Use ﬁ restop spacer W010-1778 (supplied).

VERTICAL VENT SECTIONS: A minimum of 1" all around the vent pipe on all vertical runs to combustibles is required. Use ﬁ restop spacer W500-

0028 (not supplied).

*. See "MINIMUM ENCLOSURE CLEARANCES"

FRAMING

It is not necessary to install a hearth extension with this ﬁ replace system. Objects placed in front of the ﬁ replace should be kept a minimum of 48" away from the front face.

When roughing in the ﬁ replace, raise the ﬁ replace to accommodate for the thickness of the ﬁ nished ﬂ oor materials, i.e. tile, carpeting, hard wood, which if not planned for will interfere with the opening of the lower access door and the installation of many decorative ﬂ ashing accessories.

Note: In order to avoid the possibility of exposed insulation or vapor barrier coming in contact with the ﬁ replace body, it is recommended that the walls of the ﬁ replace enclosure be “ﬁ nished” (ie: drywall/ sheetrock), as you would ﬁ nish any other outside wall of a home. This will ensure that clearance to combustibles is maintained within the cavity.

Combustible materials may be installed ﬂ ush with the front of the ﬁ replace but must not cover any of the black face-areas of the ﬁ replace. Non-combustible material (brick, stone or ceramic tile) may protrude

in these areas but must not restrict glass door removal.

BGD36CF(G)

FIGURE 67

INSTALLING STANDOFFS

Both the BGD36CF(G) and BGD42CF are supplied with two standoffs. For convenience, the standoffs have been shipped ﬂ at and located on the top at the front. Before framing ensure the standoffs are bent up and screwed into place ensuring a height of 4.5".

BGD36 ILLUSTRATION

FIGURE 66

NOTE: The information and dimensions in this section represent the minimum clearances to combustible material.

It is best to frame your ﬁ replace after it is positioned and the vent system is installed. Use 2x4's and frame to local building codes.

BGD36CF(G) ONLY: A steel header is required if using optional clean face surround.

W415-0661 / C / 02.20.08

BGD42CF

FIGURE 68

413/8"

171/4"

FIGURE 70

BGD36CF(G)

59”

401/2"

FIGURE 69

INSIDE CHASE

45"

251/4"

FIGURE 74

BGD42CF

64"

/2"

FIGURE 73

INSIDE CHASE

OUTSIDE

CHASE

Non-combustible materials such as brick and tile can be extended over the black face of the unit.

FIGURE 72

IMPORTANT: Encroaching in this area with ﬁ nishing material will interfere with the open-

ing of the door.

OUTSIDE

CHASE

401/2"

FIGURE 71

Warning: Non-combustible Finishing Materials Required

FIGURE 76

12” TO COMBUSTIBLE MANTLE

THIS AREA MUST REMAIN EXPOSED TO ALLOW FOR PROPER

DOOR OPERATION.

The finishing material can be installed below the top opening a maximum of 1 1/2”. Enough clearance to the door latches must be maintained to allow for proper door installation / removal.

461/2"

12” TO COMBUSTIBLE MANTLE

THIS AREA MUST

REMAIN EXPOSED TO

ALLOW FOR PROPER

DOOR REMOVAL.

FIGURE 75

251/4"

1 - 1

W415-0661 / C / 02.20.08

BGD36CF(G) MINIMUM MANTEL AND ENCLOSURE CLEARANCES

Combustible mantel clearance can vary according to the mantel depth. Use the graph to help evaluate the clearance needed.

FIGURE 77

FIGURE 80

The ﬁ replace requires a minimum enclosure height of 38 1/2“ (REAR VENT) 49" (TOP VENT). For temperature requirements, the enclosure space around and above the ﬁ replace must be left unobstructed.

FIGURE 78

FIGURE 79

* If this unit is installed ﬂ ush to the ﬁ nishing material and optional clean face surround is to be installed then a minimum of 6 1/2" of cement board or non-combustible equivalent must be used on the top only of the front face. See Figure 80.

** See Venting Section

W415-0661 / C / 02.20.08

CLEAN FACE SURROUND MINIMUM ENCLOSURE CLEARANCES

FIGURE 81

FIGURE 82

NOTE: ** Installation requires a minimum 6 1/2" of non-combustible facing above the top of the ﬁ replace.

OPTIONAL CLEAN FACE SURROUND INSTALLATION BGD36CF(G) ONLY

FIGURE 85FIGURE 83 FIGURE 84

WAVE

S36WN (BROWN)

S36WP (PEWTER)

CONVEX

S36CVN (BROWN)

S36CVP (PEWTER)

Installation requires a minimum of 6 1/2" non-combustible facing material at the top of the ﬁ replace. Refer to either Figure 86a or Figure 86b (depending on your installation) to ensure your ﬁ replace has been installed with the proper requirements for this kit.

Whether installing to a ﬁ nished ﬂ oor or a hearth, a 3/8" clearance must be maintained at the bottom of the clean face surround kit. To obtain this clearance a ﬁ replace riser is required.

FINISHED FLOOR INSTALLATION

When installing to a ﬁ nished ﬂ oor the ﬁ replace riser must create a minimum clearance of 3 3/8" from the ﬁ nished ﬂ oor to the bottom of the ﬁ replace.

CONCAVE

S36CCN (BROWN)

S36CCP (PEWTER)

FIGURE 86a

STEEL

HEADER

STAND-OFF

CLEAN FACE SURROUND KIT

CLEANFACE SURROUND

FINISHED

FLOOR

CLEARANCE

COMBUSTIBLE

MATERIAL

NON-COMBUSTIBLE

MATERIAL

STEEL

HEADER

STAND-OFF

61/2” MINIMUM

373/8”

CLEAN FACE

SURROUND

KIT

/8”

33/8”

FIREPLACE RISER

CLEARANCE

/8”

33/8”

FIREPLACE RISER

FINISHED

FLOOR

W415-0661 / C / 02.20.08

HEARTH INSTALLATION

When installing to a hearth the ﬁ replace riser must create a minimum clearance of 3 3/8" PLUS the height of the hearth from the ﬁ nished ﬂ oor to the bottom of the ﬁ replace.

FIGURE 86b

STEEL

HEADER

STAND-OFF

CLEAN FACE SURROUND KIT

CLEANFACE SURROUND

33/8”

FINISHED

FLOOR

/8”

CLEARANCE

PLUS

HEARTH

HEIGHT

OPTIONAL CLEAN FACE TRIM KIT INSTALLATION

The “wave” clean face surround kit is shown in all illustrations. NOTE: THE OPTIONAL CLEAN FACE TRIM KIT MUST BE INSTALLED BEFORE PROCEEDING.

1. From the rear side of the clean face surround,

insert the weld studs on the top window plate

assembly upward through the holes on the

underside of the top section of the clean

face surround. (FIGURE 87)

61/2” MINIMUM

373/8”

PLUS

HEARTH

HEIGHT

FIREPLACE RISER

HEARTH

COMBUSTIBLE

MATERIAL

NON-COMBUSTIBLE

MATERIAL

CLEAN FACE

SURROUND

KIT

HEARTH

CLEARANCE

/8”

FIGURE 88

STEEL

HEADER

STAND-OFF

33/8”

PLUS

HEARTH

HEIGHT

FIGURE 89

FIGURE 90

FIREPLACE RISER

FINISHED

FLOOR

2. Using a socket wrench, secure using the nuts and washers provided. Depending on your surround, space may be tight. (FIGURE 87)

FIGURE 87

3. First secure the clean face surround to the ﬁ replace front by hooking the ledge that runs horizontally on the rear surface of the clean face surround over the bottom edge of the ﬁ replace front opening. (FIGURE 89)

4. With the clean face surround against the ﬁ replace front, hook the surround clips in behind the top lip of the ﬁ replace front opening (FIGURE 89) and secure using the screws provided through the slot in the surround clip and into the pre-drilled hole in the clean face surround. (FIGURE 89) If the optional clean face trim kit was installed, the surround clip ﬁ ts into the cut out and is secured in the same fashion. (FIGURE 90)

FIGURE 91

W415-0661 / C / 02.20.08

BGD42CF MINIMUM MANTEL AND ENCLOSURE CLEARANCES

Combustible mantel clearance can vary according to the mantel depth. Figure 92. Use the graph to help evaluate the clearance needed. These same requirements apply to any combustibles protruding on either side of the ﬁ replace.

FIGURE 92a

FIGURE 92d

The ﬁ replace requires a minimum enclosure height of 49“. For temperature requirements, the enclosure space around and above the ﬁ replace must be left unobstructed.

* See Venting Section

FIGURE 92b

FIGURE 92c

This ﬁ replace requires a minimum of 6 1/2" of cement board or non-combustible equivalent above the top of the ﬁ replace.

W415-0661 / C / 02.20.08

FIGURE 100

FIGURE 93

FIGURE 95

FIGURE 96

FIGURE 97

FIGURE 98

FINISHING

BGD36CF FINISHING

LOG PLACEMENT

PHAZER

places, provide a unique and realistic glowing effect that is different in every installation. Take the time to carefully position the glowing embers for a maximum glowing effect. Log colours colours may vary. During the initial use of the ﬁ replace the colours will become more uniform as colour pigments burn in during the heat

activated curing process.

3. Place the bottom of the left crossover log (#4) against the left

ﬁ rebox side and pulled forward to the grate. The top of the log should rest in the pocket on the back log.

logs and glowing embers exclusive to Napoleon® Fire-

may vary. During the initial use of the ﬁ replace, Log

FIGURE 93

SIDEVIEW

TAB

1. Place the back log (#1) onto the log support tray and in front of the tabs. The tabs maintain an air space between the log and ﬁ rebox back to facilitate combustion air ﬂ ow. Ensure that the back of the log rests against the brackets on the back wall of the ﬁ rebox.

FIGURE 94

FIGURE 95

2. Move the two small logs (#2 & #3) into position, lining up the

studs located on the burner with the holes on the bottom of the logs. Ensure that the small logs sit ﬂ at on the burner.

FIGURE 96

FIGURE 97

FIGURE 98

5. Place the bottom of the right crossover log (#6) against the right

ﬁ rebox side and pulled forward to the grate. The top of the log should rest in the pocket provided on the center log (#5).

BGD36CF(G) GLASS/DOOR REPLACEMENT

1. Place the door frame face down care- ful not to scratch the paint.

2. Center the gasketed glass inside the door frame with the thick side of the gasket facing up.

3. Bend the glass retainers lo- cated along the edge of the door frame over the gasket holding the glass in place. Careful not to break the glass.

FIGURE99

BGD42CF FINISHING

DOOR INSTALLATION / REMOVAL

Open the Valve Access Door. While holding the door securely, release the 4 latches along the top of the door. Tilt the door forward and lift off of the two brackets at the bottom of the door. When replacing the door, rest the door on the brackets ensuring that lip of the brackets rest in the groove in the bottom edge of the door. Push the door backward into place and secure with the 4 latches.

DOOR LATCH

REMOVING THE VALVE ACCESS DOOR

1. The valve access door rotates on the pins attached to the side frame. Lift the valve access door off the pins to operate the main glass door.

FIGURE 101

FIGURE 100

DOOR BRACKET

4. Position the base end of the center log (#5) against the middle grate post with the other end of the log resting in the pocket of the left crossover log.

W415-0661 / C / 02.20.08

GLASS/DOOR REPLACEMENT

Only available as an assembly complete with frame W010-0770. Glass not available seperately.

SLOT

TRIM

FACI NG

DOOR

BGD42CF FRONT VIEW

FIGURE 104

FIGURE 105

FIGURE 106

FIGURE 107

DOOR TRIM

The BGD42CF comes complete with top door trim (W715-0729).

1. Guide the arms of the trim into the slots that are slightly hidden under the facing through the opening between the top of the door and the bottom edge of the facing as illustrated in the front view.

2. Slide the arm into the slot far enough to allow the front edge of the trim to go in behind the facing.

3. Let the bracket come forward towards the back of the facing and allow the trim to rest on the inside lip, this position will allow the notch on the arm of the trim to fall into place on the edge of the slot.

FIGURE 102c

GRATE INSTALLATION

The grate for this ﬁ replace has been removed for shipping purposes. The grate must be installed before the logs are installed. Remove the packaging from the grate and install onto the two pins as illustrated.

FIGURE 103

FIGURE 102a

NOTCH

INSIDE LIP

BGD42CF SIDE VIEW

BGD42CF WITH TOP DOOR TRIM INSTALLED

GRATE

FIGURE 102b

PINS

LOG PLACEMENT

PHAZERTM logs and glowing embers, exclusive to Napoleon®

Fireplaces, provide a unique and realistic glowing effect that is different in every installation. Take the time to carefully position the glowing embers for a maximum glowing effect. Log colours may vary. During the initial use of the ﬁ replace, the colours will become more uniform as colour pigments burn in during the heat activated curing process.

FIGURE 104

1. Place the cutout in the bottom of log #1 behind the pilot assembly. Rest the log against the back wall of the ﬁ rebox.

FIGURE 105

2. Move the two small logs (#2 & #3) into position, lining up the studs located on the burner with the holes on the bottom of the logs.

3. Tear the glowing embers into pieces and place along the front row of ports covering all of the burner area in front of the small logs (#2 & #3). Care should be taken to shred the embers into thin, small irregular pieces as only the exposed edges of the ﬁ bre hairs will glow. The ember material will only glow when exposed to direct ﬂ ame; however, care should be taken to not block the burner ports. Blocked burner ports can cause an incorrect ﬂ ame pattern, carbon deposits and delayed ignition. PHAZERtm logs glow when exposed to direct ﬂ ame.

FIGURE 106

4. Place the bottom of the left crossover log (#4) onto the stud on the left side of the log support. The top of the log should rest in the pocket on the back log.

FIGURE 107

5. Place the bottom of the right crossover log (#5) onto the stud on the right side of the log support. The top of the log should rest in the pocket on the left crossover log (#4).

W415-0661 / C / 02.20.08

COMMON FINISHING BGD36CF / BGD42CF

GLOWING EMBERS

Tear the embers into pieces and place along the front row of ports covering all of the burner area in front of the small logs (#2 & #3). Care should be taken to shred the embers into thin, small irregular pieces as only the exposed edges of the ﬁ bre hairs will glow. The ember

material will only glow when exposed to direct ﬂ ame; however, care should be taken to not block the burner ports.

Blocked burner ports can cause an incorrect ﬂ ame pattern, carbon deposits and delayed ignition. PHAZER to direct ﬂ ame. Use only certiﬁ ed "glowing embers" and PHAZER logs available from your Napoleon® dealer.

logs glow when exposed

CHARCOAL EMBERS

Randomly place the charcoal embers along the front and sides of the log support tray in a realistic manner. Fine dust found in the

bottom of the bag should not be used.

VERMICULITE

Sprinkle vermiculite around the charcoal embers.

Note: Both charcoal embers and vermiculite are not to be placed on the burner.

CHARCOAL LUMPS (BGD42CF ONLY)

Place the lumps between the logs in a realistic manner taking care not to block any of the burner ports.

LOGO PLACEMENT

½"

LOGO

½"

Remove the backing of the logo supplied and place on the glass viewing door, as indicated.

FIGURE 108

BGD36CFG FINISHING

BGD36CFG BULB REPLACEMENT

The BGD36CFG comes equipped with our “Night Light™”. If in the event the lamp or lens needs to be replaced, follow these instructions.

1. Turn off all electrical supply.

2. Remove the glass and glass ember tray from the ﬁ rebox.

3. Unscrew the lens cover making sure the gasket stays

in place. Note: Do not handle the lamp (bulb) with bare ﬁ ngers, protect with

FIGURE 110

Gasket

BGD36CFG LENS ASSEMBLY REPLACEMENT

1. Remove the glass and glass ember tray.

2. Remove the burner base from the ﬁ rebox.

3. Compress the retainer fins and lift out the lens assembly, disconnect the wires.

4. Replace lens assembly by aligning key hole and snap into place, re-connect wires.

5. Re-install burner base ensuring a good ﬁ rebox seal.

6. Re-install glass ember tray and glass.

WARNING

The front of the ﬁ replace becomes very hot during operation. Let the ﬁ replace cool completely before conducting service.

a clean dry cloth.

4. The lamp will pull straight out of the socket. Replace with Wolf Steel Ltd. parts only (W387-0006), as lamp and lens are special "high temperature" products.

5. Replace lens cover.

6. Replace glass and ember

tray.

FIGURE 111

KEY HOLE

GLASS BURNER INSTALLATION

Spread the clear glass embers (W300-0102) onto the glass ember tray evenly covering the burner tube (follow natural shape of tray).

FIGURE 109

Note: The distribution of clear glass embers over the burner tube will inﬂ uence the ﬂ ame height.

W415-0661 / C / 02.20.08

NOTE: When removing the glass ember tray make sure the glass embers are away from the center of the screen, exposing the burner, before lifting glass ember tray out. When replacing burner, absolutely no glass embers can be in cup surrounding the oriﬁ ce. HINT: If glass falls into cup and surrounds the oriﬁ ce, insert a clean bag into a vacuum cleaner and vacuum out glass embers or replacement glass embers can be ordered from Wolf Steel Ltd.

FIGURE 118a

FIGURE 118b

OPTIONAL BLOWER INSTALLATION

FIGURE 112a

FIGURE 112b

FIGURE 113

FIGURE 114

BGD36CF(G) ACCESSING THE BLOWER

1. Remove the valve access door.

2. Open the main door.

3. Carefully remove the logs. 3a. (BGD36CFG) Carefully remove the glass and glass ember

tray.

4. Remove the 7 screws illustrated in Fig. 112a and lift out the log support. 4a. (BGD36CFG) Remove the top deﬂ ector and porcelain panels from the ﬁ rebox. (See Figure 109).

FIGURE 112a

5. Remove the 8 perimeter screws as illustrated in Fig. 112a and

lift out the burner base. (The gas line ﬂ ex-connector should pro-

FIGURE 112b

BGD42CF ACCESSING THE BLOWER

1. Remove the main door using the instructions on Pg #29.

2. Carefully remove the logs.

3. Remove the grate by lifting it off of the two securing pins.

4. Remove the 6 screws illustrated in Fig. 112b and lift out the

log support. Be careful not to lose the spacers for the screws indicated.

FIGURE 113

SPACERS

vide sufﬁ cient move-

ment to permit shifting the burner assembly to the side).

6. Reverse procedure

to re-assemble.

FIGURE 114

INSTALLING THE BLOWER

INSTALLATION TO BE DONE BY A QUALIFIED INSTALLER and

must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1

ANADIAN ELECTRICAL

FIGURE 116

If the fireplace was not previously equipped with a blower: route a grounded

2-wire, 60hz power cable to the receptacle / junction box. At this point, it must be strain relieved and in-

sulated.

Because the blower is thermally activated, when turned on, it will automatically start approximately 10 minutes after lighting the ﬁ replace and will run for approximately 30-45 minutes after the ﬁ replace has been turned off. Use of the fan increases the output of heat.

The three slots on the blower mounting bracket allow ease of adjustment when attaching the blower. For a quiet running blower, do not allow the assembly to sit on the ﬁ rebox base.

Slide the vibration reducing pad (A) into the clip (C) and up against the threaded stud (B) at the other end. The blower must be able to be positioned entirely onto the pad.

To ease installation of the blower, remove the hinge screen and valve control door (lower louvres) from the base of the ﬁ replace.

Tilt the blower onto its side. Slide it past the controls and into the clip (C). Secure to the threaded stud using the lock washer and wing nut provided. Ensure that the blower does not touch the ﬁ replace base

or the ﬁ rebox.

FIGURE 118a

CODE in Canada or the

ANSI/NFPA 70

ELECTRICAL CODE in the

United States

FIGURE 117

FIGURE 118b

NATIONAL

5. Remove the 7 perimeter screws as illustrated in Fig. 113 and lift out the burner base. (The gas line ﬂ ex-connector should provide sufﬁ cient movement to permit shifting the burner assembly to the side).

6. Reverse procedure to re-assemble.

W415-0661 / C / 02.20.08

Attach the connectors from the black and white wires to the thermodisc and secure the thermodisc bracket to the securing stud at the bottom left of the unit using a lock washer and wing nut. Ensure that the thermodisc touches the ﬁ rebox wall. Attach the connectors from the black and red wires to the blower. Attach and secure the variable speed switch using the nut provided. Plug the harness cord into the receptacle. Note: To improve access to the variable speed control, we recommend bending the mounting bracket forward by approximately 10°.

The wire harness provided in this kit is a universal harness. When installed, ensure that any excess wire is contained, preventing it from making contact with moving or hot objects.

Drywall dust will penetrate into the blower bearings, causing irreparable damage. Care must be taken to prevent drywall dust from coming into contact with the blower or its compartment. Any damage resulting from this condition is not covered by the warranty policy.

FIGURE 119

FIGURE 120

OPTIONAL FAN INSTALLATION

ELECTRICAL INSTALLATION TO BE DONE BY A QUALIFIED INSTALLER and must be connected and grounded in accordance with

local codes. In the absence of local codes, use the current CSA C22.1

ANADIAN ELECTRICAL CODE in Canada or the ANSI/NFPA 70 NATIONAL

ELECTRICAL CODE in the United States.

FIGURE 121

To safely install the fan, turn off the electricity ﬁ rst.

If the ﬁ replace was not previously equipped with a fan: route a grounded 2-wire, 60hz power cable to the junction box. At this point, it must be strain relieved and insulated.

The wire harness provided in this kit is a universal harness. When installed, ensure that any excess wire is contained, preventing it from making contact with moving or hot objects.

To ease installation of the fan, remove the hinge screen and valve control door (lower louvres) from the base of the ﬁ replace.

Position the vibration reducing pad into the clip and onto the threaded stud at the other end, piercing a hole into the pad. The fan assembly must be able to be positioned entirely onto the pad.

Slide the fan assembly past the controls and into the clip. Secure using the lock washer and nut provided.

Plug the harness cord into the receptacle.

FIGURE 122

GD36 THERMOSTATIC

SENSOR CONTROL

This optional kit is meant to be used only in conjunction with the GD65 Fan Kit, shown above, which may be ordered from your Wolf Steel / Napoleon® dealer.

With the thermostatic sensor option, the fan, when turned on, becomes thermally activated, and will automatically run approximately 15-30 minutes after the ﬁ replace has been lit and for approximately 30-45 minutes after the ﬁ replace has been turned off.

Use of the fan increases the output of heat. Unplug the power cord from the receptacle. Connect all wires as

shown.

FIGURE 123

W415-0661 / C / 02.20.08

Attach and secure the sensor assembly bracket to the securing stud located next to the receptacle/junction box at the bottom left of the unit using the lock washer and wing nut. Ensure that the thermodisc touches the ﬁ rebox wall.

Plug the power cord back into the receptacle. When installed, ensure that any excess wire is contained, preventing

it from making contact with moving or hot objects.

FIGURE 124

BGD36CFG BURNER SWITCH / WIRING DIAGRAM

A wall switch must be installed in a convenient location for the burner operation. The recommended maximum lead length depends on wire size: WIRE SIZE MAX. LENGTH 14 gauge 100 feet 16 gauge 60 feet 18 gauge 40 feet

A 20’ length of millivolt wire is connected to the gas valve for the burner wall switch. However if a greater length is required route 2-strand (solid core) wire through the electrical hole located at the bottom left side of the unit.

FIGURE 125

NOTE: WIRE TAGS

ARE BRACKETED

BATTERY HOLDER

Black

AC ADAPTOR

Red

MAIN BURNER SWITCH

(20’ REMOTE SWITCH WIRE SUPPLIED)

Red (3 Volt)

BLACK (12 Volt) TO LIGHT & LIGHT SWITCH (20’ REMOTE SWITCH WIRE SUPPLIED)

BATTERY RELAY

IGNITION MODULE

WIRE HARNESS

Orange

Yellow (S)

Orange

(I)

PILOT GAS LINE

PILOT ASSEMBLY

[through Gas line conduit]

[through

independent

conduit]

GAS VALVE

Black (-)

Main Burner Switch

Brown (SWI)

Yellow

Red (+)

Blue

MODULE PLUG

RELAY PLUG

Black (TP)

Black

Green

Orange x2 (THTP)

Green x2 (TH)

W415-0661 / C / 02.20.08

BGD36CFG LIGHT SWITCH / WIRING DIAGRAM

A wall switch must be installed in a convenient location for the light operation. The recommended maximum lead length depends on wire size: WIRE SIZE MAX. LENGTH 14 gauge 100 feet 16 gauge 60 feet 18 gauge 40 feet

FIGURE 126

A 20’ length of millivolt wire is connected to the gas valve for the light wall switch. However if a greater length is required route 2strand (solid core) wire through the electrical hole located at the bottom left side of the unit.

W415-0661 / C / 02.20.08

FIGURE 127

RECEPTACLE WIRING DIAGRAM

W415-0661 / C / 02.20.08

OPERATION BGD36CF & BGD42CF

Purge all gas lines with the glass door of the ﬁ replace removed or opened. Assure that a continuous gas ﬂ ow is at the burner before installing the door.

When lit for the ﬁ rst time, the ﬁ replace will emit a slight odour for a few hours. This is a normal temporary condition caused by the "burn-in" of internal paints and lubricants used in the manufacturing process and will not occur again.

FOR YOUR SAFETY READ BEFORE LIGHTING: WHAT TO DO IF YOU SMELL GAS:

A. This ﬁ replace is equipped with a pilot which must be lit by hand

while following these instructions exactly.

B. Before operating smell all around the ﬁ replace area for gas and

next to the ﬂ oor because some gas is heavier than air and will settle on the ﬂ oor.

C. Use only your hand to turn the gas control knob. Never use

tools. If the knob will not turn by hand, do not try to repair it. Call a qualiﬁ ed service technician. Force or attempted repair may result in a ﬁ re or explosion.

D. Do not use this ﬁ replace if any part has been under water. Im-

mediately call a qualiﬁ ed service technician to inspect the ﬁ replace and replace any part of the control system and any gas control which has been under water.

LIGHTING INSTRUCTIONS

WARNING: The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermocouple has cooled. Allow approximately 60 seconds for the thermocouple to cool.

When lighting and re-lighting, the gas knob cannot be turned from pilot to off unless the knob is depressed slightly.

1. Stop! Read the above safety information on this label.

2. Turn off all electric power to the ﬁ replace.

3. Turn the gas knob clockwise to off.

4. Wa it ﬁ ve (5) minutes to clear out any gas. If you smell gas includ-

ing near the ﬂ oor. Stop! Follow "B" in the above safety information on this label. If you don't smell gas go the next step.

After extended periods of non-operation such as following a vacation or a warm weather season, the ﬁ replace may emit a slight odour for a few hours. This is caused by dust particles in the heat exchanger burning off. In both cases, open a window to sufﬁ ciently ventilate the room.

• Turn off all gas to the ﬁ replace.

• Open windows.

• Do not try to light any appliance.

• Do not touch any electric switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbour's phone. Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the ﬁ re department.

5. Turn gas knob counter-clockwise to pilot.

6. Depress slightly and hold gas knob while lighting the pilot with

the push button igniter. Keep knob depressed for one minute, then release. If pilot does not continue to burn, repeat steps 3 through

7. With pilot lit, depress and turn gas knob counter-clock-wise to on.

8. If equipped with remote on-off switch/thermostat, main burner may not come on when you turn valve to on. Remote switch must be in the on position to ignite burner.

9. Turn on all electric power to the ﬁ replace.

GAS KNOB

1. Turn off all electric power to the ﬁ replace if service is to be performed.

TURN THE CONTROL VALVE TO THE OFF POSITION WHEN HEATER IS NOT IN USE.

W415-0661 / C / 02.20.08

TO TURN OFF GAS

2. Push in gas control knob slightly and turn clockwise to off. Do not force.

OPERATION BGD36CFG

FOR YOUR SAFETY READ BEFORE OPERATING

WARNING

IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING

PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

A. THIS FIREPLACE IS EQUIPPED WITH AN IGNITION DEVICE WHICH AUTOMATICALLY LIGHTS THE PILOT. DO NOT TRY TO LIGHT BY HAND. B. BEFORE OPERATING SMELL ALL AROUND THE FIREPLACE AREA FOR GAS AND NEXT TO THE FLOOR BECAUSE SOME GAS IS HEAVIER THAN AIR AND WILL SETTLE ON THE FLOOR. C. USE ONLY YOUR HAND TO TURN THE GAS CONTROL KNOB. NEVER USE TOOLS. IF THE KNOB WILL NOT TURN BY HAND, DO NOT TRY TO REPAIR IT. CALL A QUALIFIED SERVICE TECHNICIAN. FORCE OR ATTEMPTED REPAIR MAY RESULT IN A FIRE OR EXPLOSION. D. DO NOT USE THIS FIREPLACE IF ANY PART HAS BEEN UNDER WATER. IMMEDIATELY CALL A QUALIFIED SERVICE TECHNICIAN TO INSPECT THE FIREPLACE AND

OPERATING INSTRUCTIONS

1. STOP! READ THE ABOVE SAFETY INFORMATION ON THIS LABEL.

2. TURN REMOTE WALL SWITCH TO OFF POSITION.

3. TURN OFF ALL ELECTRIC POWER TO THE FIREPLACE AND REMOVE BATTERIES.

4. THIS FIREPLACE IS EQUIPPED WITH AN IGNITION DEVICE WHICH AUTOMATICALLY LIGHTS THE PILOT. DO NOT TRY TO LIGHT THE PILOT BY HAND.

5. TURN MANUAL SHUTOFF VALVE CLOCKWISE TO OFF.

6. OPEN THE GLASS DOOR.

7. WAIT FIVE (5) MINUTES TO CLEAR OUT ANY GAS. IF YOU SMELL GAS INCLUDING NEAR THE FLOOR, STOP! FOLLOW "B" IN THE ABOVE SAFETY INFORMATION ON THIS LABEL. IF YOU DON'T SMELL GAS GO TO THE

REPLACE ANY PART OF THE CONTROL SYSTEM AND ANY GAS CONTROL WHICH HAS BEEN UNDER WATER.

WHAT TO DO IF YOU SMELL GAS:

• TURN OFF ALL GAS TO THE FIREPLACE.

• OPEN WINDOWS.

• DO NOT TRY TO LIGHT ANY APPLIANCE.

• DO NOT TOUCH ANY ELECTRIC SWITCH; DO NOT USE ANY PHONE IN YOUR BUILDING.

• IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A NEIGHBOUR'S PHONE FOLLOW THE (GAS SUPPLIER'S) INSTRUCTIONS.

• IF YOU CANNOT REACH YOUR GAS SUPPLIER, CALL THE FIRE DEPARTMENT.

NEXT STEP.

8. CLOSE THE GLASS DOOR.

9. TURN MANUAL SHUTOFF VALVE COUNTER CLOCKWISE TO ON.

10. TURN ON ALL ELECTRIC POWER TO THE FIREPLACE AND RE-INSTALL BATTERIES.

11. TURN ON REMOTE WALL SWITCH TO ON POSITION.

12. IF FIREPLACE WILL NOT OPERATE, FOLLOW INSTRUCTIONS "TO TURN OFF GAS" AND CALL YOUR SERVICE TECHNICIAN OR GAS SUPPLIER.

Manual Shut-off Valve

Shown in “OFF”

position.

1. TURN OFF REMOTE WALL SWITCH TO THE FIREPLACE.

2. TURN OFF ALL ELECTRICAL POWER TO THE FIREPLACE IF SERVICE IS TO BE PERFORMED.

3. TURN MANUAL SHUTOFF VALVE CLOCKWISE TO OFF. DO NOT FORCE.

TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE FIREPLACE.

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. This ﬁ replace and its venting system should be inspected before use and at least annually by a qualiﬁ ed service person. The ﬁ replace area must be kept clear and free of combustible materials, gasoline or other ﬂ ammable vapours and liquids. The ﬂ ow of combustion and ventilation air must not be obstructed.

1. In order to properly clean the burner and pilot assembly, remove the logs to expose both assemblies.

2. Keep the control compartment, logs, burner, air shutter

TO TURN OFF GAS

MAINTENANCE

opening and the area surrounding the logs clean by vacuuming or brushing, at least once a year.

3. Check to see that all burner ports are burning. Clean out any of the ports which may not be burning or are not burning properly.

4. Check to see that the pilot ﬂ ame is large enough to engulf the thermocouple and thermopile and reaches toward the burner with the third jet.

5. Replace the cleaned logs.

6. Check to see that the main burner ignites completely on all open-

ings when the gas knob for the burner is turned on. A 5 to 10 second total light-up period is satisfactory. If ignition takes longer, consult your Napoleon® dealer / distributor.

7. Check that the gasketing on the sides, top and bottom of the door is not broken or missing. Replace if necessary.

W415-0661 / C / 02.20.08

FIGURE 131

ADJUSTMENTS

PILOT BURNER ADJUSTMENT

EXCLUDING BGD36CFG

Adjust the pilot screw to provide properly sized ﬂ ame. Turn in a clockwise direction to reduce the gas ﬂ ow.

FIGURE 128

FIGURE 129

VENTURI ADJUSTMENT

Both ﬁ replace models have air shutters that have been factory set open according to the chart below:

BGD36CF BGD42CF

1/16"

1/4"

BGD36CFG

1/4"

7/16"

BGD36CFG VENTURI ADJUSTMENT

FIGURE 132

The alternate access is to remove the glass, glass ember tray and burner from the ﬁ replace and then adjust the air shutter.

FIGURE 133

These settings are for (maximum) horizontal termination. Adjustment may be required depending on fuel type, vent conﬁ guration and altitude.

Closing the air shutter will cause a more yellow ﬂ ame, but can lead to carboning. Opening the air shutter will cause a more blue ﬂ ame, but can cause ﬂ ame lifting from the burner ports. The ﬂ ame may not appear yellow immediately; allow 15 to 30 minutes for the ﬁ nal ﬂ ame colour to be established.

Air shutter adjustment must only be done by a qualiﬁ ed

installer!

FIGURE 130

VENTURI

FIGURE 131

To access the air shutter, remove the control panel, remove the two screws that secure the cover to the air housing, loosen the set screw and adjust air shutter position.

The front of the ﬁ replace becomes very hot during operation. Let the ﬁ replace cool completely before conducting service.

NOTE: When removing the glass ember tray make sure the glass

embers are away from the center of the screen, exposing the burner, before lifting glass ember tray out. When replacing burner, absolutely no glass can be in cup surrounding the oriﬁ ce. HINT: If glass falls into cup and surrounds the oriﬁ ce, insert a clean bag into a vacuum cleaner and vacuum out glass embers or replacement glass embers can be ordered from Wolf Steel Ltd.

WARNING

W415-0661 / C / 02.20.08

FLAME ADJUSTMENT

Turn clockwise to

increase ﬂ ame height

For BGD36CF and BGD42CF

BGD36CF FLAME CHARACTERISTICS

It is important to periodically perform a visual check of the pilot and the burner ﬂ ames. Compare them to the ﬁ gures shown. If any ﬂ ames appear abnormal call a service person.

BGD42CF FLAME CHARACTERISTICS

It is important to periodically perform a visual check of the pilot and the burner ﬂ ames. Compare them to the ﬁ gures shown. If any ﬂ ames appear abnormal call a service person.

FIGURE 134

FLAME

ADJUSTMENT KNOB

For BGD36CFG

3/8” - 1/2”

FIGURE 136

FIGURE 135

3/8” - 1/2”

FIGURE 138

BGD36CFG FLAME CHARACTERISTICS

It is important to periodically perform a visual check of the pilot and the burner ﬂ ames. Compare them to the ﬁ gures shown. If any ﬂ ames appear abnormal call a service person.

FIGURE 137

FIGURE 140

FIGURE 139

W415-0661 / C / 02.20.08

COMMON REPLACEMENTS

Contact your dealer for questions concerning prices and availability of replacement parts. Normally all parts can be ordered through your

Napoleon® dealer or distributor. When ordering replacement parts always give the following information:

1. M

2. INSTALLATION DATE OF FIREPLACE

3. PART NUMBER

4. DESCRIPTION OF PAR T

5. FINISH

6. T

# PART NO. DESCRIPTION 1 W357-0001 PIEZO IGNITER 2 W680-0004 THERMOPILE 3 W680-0005 THERMOCOUPLE** 4 W010-0800 PROPANE GAS PILOT ASSEMBLY 4 W010-0801 NATURAL GAS PILOT ASSEMBLY 5 W455-0069 NATURAL GAS PILOT INJECTOR 5 W455-0067 PROPANE GAS PILOT INJECTOR 6 W725-0025 NATURAL GAS VALVE 6 W725-0026 PROPANE GAS VALVE 7* W385-0334 NAPOLEON® LOGO 8* W750-0112 20FT OF WIRE 9* W361-0016 GLOWING EMBERS 10* W550-0001 CHARCOAL EMBERS

ODEL & SERIAL NUMBER OF FIREPLACE

OP OR REAR VENT

COMMON COMPONENTS:

WARNING

**This is a fast acting thermocouple. It is an integral safety

component. Replace only with a fast acting thermocouple supplied

by Wolf Steel Ltd.

Failure to position the parts in accordance with these diagrams or

failure to use only parts specified approved with this appliance may

result in property damage or personal injury.

WARNING

* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR FURTHER INFORMATION,

CONTACT YOUR NAPOLEON® DEALER.

COMMON ACCESSORIES:

11* W573-0007 10.3OZ TUBE HIGH TEMP SEALANT 12* W690-0001 MILLIVOLT THERMOSTAT 13* W690-0010B REMOTE CONTROL - Advantage 14* W660-0011B REMOTE CONTROL - A 15* GD65 FAN KIT 16 GZ550-1KT BLOWER KIT 17* B440-KT BLOWER 18* W500-0033 VARIABLE SPEED SWITCH WALL MOUNTING PLATE 19* W690-0005 THERMOSTAT, 110 VOLT for use with ga-566 20* W660-0026 PROGRAMMABLE TIMER 21 GA-566 HOT AIR KIT 22 GA-72 HOT AIR EXHAUST KIT 23 GA-70 EXTENSION KIT 5 24* ANI-K ANDIRONS - BLACK 25* ANI-G ANDIRONS - GOLD PLATED 26* 270 PAINT, BLACK - 13OZ 27* W361-0014 VERMICULITE 28* GD36

THERMOSTATIC SENSOR CONTROL KIT

FOR USE WITH GD

DVANTAGE PLUS

ONLY

BGD36CF(G) REPLACEMENTS

BGD36CF(G) COMPONENTS:

29* W225-0058 BLACK DOOR FRAME 30 W455-0048 #47 NATURAL GAS ORIFICE 30 W455-0047 #56 PROPANE GAS ORIFICE 31* W010-0370 WALL SUPPORT ASSEMBLY 32 W010-0539 FLUE PIPE ASSEMBLY c/w GASKET 33* W010-0538 FLUE CAP c/w GASKET 34 W010-0764 PAN BURNER 35 GL-639 LOG SET 36 W135-0183 BACK LOG (#1) 37 W135-0184 LEFT MIDDLE LOG (#2) 38 W135-0185 RIGHT MIDDLE LOG (#3) 39 W135-0186 LEFT CROSSOVER LOG (#4) 40 W135-0187 MIDDLE CROSSOVER LOG (#5) 41 W135-0188 RIGHT CROSSOVER LOG (#6) 42 W010-0454 GLASS c/w GASKET 43 W010-0516 BLACK DOOR C/W GLASS 44 W010-1774 FIRESTOP SPACER

BGD36CFG COMPONENTS:

45 W100-0102 BURNER TUBE 46* W300-0102 CLEAR GLASS EMBERS 47* W010-1835 GLASS EMBER TRAY 48* W387-0004 HIGH TEMPERATURE LIGHT ASSEMBLY 49* W387-0009 HALOGEN BULB 5W 50* W725-0032 DEXEN VALVE EI NATURAL GAS 51* W725-0049 DEXEN VALVE 3V PROPANE 52 W455-0049 PILOT INJECTOR - LP 53 W455-0071 PILOT INJECTOR - NG 54 W720-0092 PILOT TUBE 55 W100-0069 PILOT ASSEMBLY - NG 56 W100-0093 PILOT ASSEMBLY - LP

BGD36CF(G) FLEXIBLE VENT KITS:

GD220 (5 FT) 57* W010-0397 4" FLEXIBLE VENT PIPE - (5 58* W410-0017 7" FLEXIBLE VENT PIPE - (5 FT) GD330 (10 FT) 59* W410-0018 7" FLEXIBLE VENT PIPE - (10 60* W010-0300 4" FLEXIBLE VENT PIPE - (10 61* W010-0370 WALL SUPPORT ASSEMBLY

FT) C/W SPACERS

FT) FT) C/W SPACERS

62 PERISCOPE - GD201 63 WALL TERMINAL KIT - GD222

BGD36CF(G) ROOF TERMINAL KITS:

BGD36CF(G) TERMINAL KITS:

64* 1/12 TO 7/12 PITCH - GD110 65* 8/12 TO 12/12 PITCH - GD111 66* FLAT ROOF - GD112 67* W490-0073 4/7 INNER/OUTER SLEEVE 68 W670-0006 4/7 TERMINAL 69 W170-0063 STORM COLLAR 70 W010-0453 ROOF SUPPORT 71 W263-0054 / ROOF FLASHING W263-0055 / W263-0056

BGD36CF(G) ACCESSORIES:

72* W175-0001 4" COUPLER 73* W175-0013 7" COUPLER 74* W615-0044 FIRESTOP SPACER - FLEXIBLE VENTING 75* W500-0103 TERMINAL EXTENSION PLATE 76 GD-301 HEAT GUARD 77* W010-0370 WALL SUPPORT ASSEMBLY 78* W175-0053 DURA-VENT ZERO CLEARANCE ADAPTOR 79 VS47KT VENT SLEEVE 80 W170-0063 VENT PIPE COLLAR 81 W585-0072 VENT PIPE SHIELD 82* W175-0159 CONVERSION KIT 83* W175-0164 CONVERSION KIT - LP TO NG 84* GD831KT DECORATIVE BRICK PANELS - SANDSTONE 85* CDV202-PB DOOR TRIM KIT 86* GD-565-1KT SAFETY SCREEN 87* S36WN WAVE SURROUND - BROWN 87* S36WP WAVE SURROUND - PEWTER 87* S36CCN CONCAVE SURROUND - BROWN 87* S36CCP CONCAVE SURROUND - PEWTER 87* S36CVN CONVEX SURROUND - BROWN 87* S36CVP CONVEX SURROUND - PEWTER 88* CFT36W UPPER TRIM FOR WAVE SURROUND 88* CFT36CC UPPER TRIM FOR CONCAVE SURROUND 88* CFT36CV UPPER TRIM FOR CONVEX SURROUND

NG TO LP

W415-0661 / C / 02.20.08

BGD42CF REPLACEMENTS

BGD42CF COMPONENTS:

89 W455-0019 #43 NATURAL GAS ORIFICE 89 W455-0003 #54 PROPANE GAS ORIFICE 90 W010-0864 PAN BURNER 91 GL-641 LOG SET 92 W135-0198 BACK LOG (#1) 93 W135-0201 LEFT CROSSOVER LOG (#4) 94 W135-0203 RIGHT CROSSOVER LOG (#5) 95 W135-0199 SMALL LEFT LOG (#2) 96 W135-0200 SMALL RIGHT LOG (#3) 97 W010-1819 BLACK DOOR C/W GLASS 98 W010-1778 FIRESTOP SPACER 99* W500-0205 RESTRICTOR PLATE 100 W585-0138 VENT HEAT SHIELD, TOP PIECE 100 W655-0222 VENT HEAT SHIELD, BOTTOM PIECE 101 W185-0020 GRATE 102* W550-0002 CHARCOAL LUMPS

BGD42CF FLEXIBLE VENT KITS:

GD4 20 (5 FT) 103* W730-0010 5" FLEXIBLE VENT PIPE - (5.5 FT) C/W SPACERS 104* W730-0012 8" FLEXIBLE VENT PIPE - (5.5 FT)

GD430 (10 FT)

105* W730-0011 5" FLEXIBLE VENT PIPE -(11.5 FT) 106* W730-0013 8" FLEXIBLE VENT PIPE -(11.5 FT) C/W SPACERS 107* W010-0810 WALL SUPPORT ASSEMBLY

BGD42CF TERMINAL KITS:

108 PERISCOPE - GD401 109 WALL TERMINAL KIT - GD422

BGD42CF ROOF TERMINAL KITS:

110 * 1/12 TO 7/12 PITCH - GD410 111* 8/12 TO 12/12 PITCH - GD411

112 * FLAT ROOF - GD412 113 W490-0074 5/8 INNER/OUTER SLEEVE 114 W670-0007 5/8 TERMINAL 115 W170-0086 STORM COLLAR 116 W010-0453 ROOF SUPPORT 117 W263-0065 / ROOF FLASHING W263-0066 / W263-0055

BGD42CF ACCESSORIES:

118* W175-0166 5" COUPLER 119* W175-0002 8" COUPLER 120* W500-0206 TERMINAL EXTENSION PLATE 121 GD-501 HEAT GUARD 122* W585-0096 SOFFIT HEAT SHIELD 123* W010-0810 WALL SUPPORT ASSEMBLY 124* W175-0170 DURA-VENT ZERO CLEARANCE ADAPTOR 125 W170-0086 VENT PIPE COLLAR 126 W585-0092 VENT PIPE SHIELD 127* W175-0211 CONVERSION KIT 128* W175-0248 CONVERSION KIT - LP TO NG 129* S42WN WAVE SURROUND - BROWN 129* S42WP WAVE SURROUND - PEWTER 129* S42CCN CONCAVE SURROUND - BROWN 129* S42CCP CONCAVE SURROUND - PEWTER 129* S42CVN CONVEX SURROUND - BROWN 129* S42CVP CONVEX SURROUND - PEWTER 130* CFT42W UPPER TRIM FOR WAVE SURROUND 130* CFT42CC UPPER TRIM FOR CONCAVE SURROUND 130* CFT42CV UPPER TRIM FOR CONVEX SURROUND

NG TO LP

W415-0661 / C / 02.20.08

BGD36CFG TROUBLE SHOOTING GUIDE

EFORE ATTEMPTING TO TROUBLESHOOT, PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR REMOVED

SYMPTOM PROBLEM TEST SOLUTION

erify the "S" wire for the sensor and the "I" wire for the ignitor are connected

Pilot will not light.

Makes noise with no spark at pilot burner

- W

iring

- Loose connection

- Module

- Igniter Spark gap is incorrect

V to the correct terminals (not reverse) on the module and pilot assembly.

Verify no loose connections, electrical shorts in the wiring or ground out to any metal object.

Turn the ON/OFF switch to the "OFF" position. Remove the igniter wire "I" from the module. Place the ON/OFF switch to the "ON" position. Hold a grounded wire about 3/16" away from the "I" terminal on the module. If no spark the "I" terminal module must be replaced. If there is a spark the "I" terminal is ﬁ ne. Inspect pilot assembly for a shorted wire or cracked insulator around the electrode.

- spark gap of the ignitor to the pilot should be .17" tor 1/8"

Pilot will not light.

Makes no noise with no spark at pilot burner

Pilot sparks but will not light

Continues to sparks and pilot lights, but main burner will not light

- Transformer

A shorted or loose

Connection

- Improper switch wiring

- Module is not grounded

- Faulty module

- Gas supply

- Module is not grounded

- Out of propane gas.

- Short or loose connection in sensor rod

- Poor ﬂ ame rectiﬁ cation or contaminated sensor rod

- Poor grounding between pilot assembly and gas valve

- Damaged pilot or dirty sensor rod

erify the transformer is installed and plugged into the module. Check voltage of the transformer under load at the spade connections on the module with the ON/OFF switch in the "ON" position. Acceptable readings of a good transformer are between 3.2 and 2.8 volts A.C.

Remove and reinstall the wiring harness that plugs into the module. Remove and verify continuity of each wire in wiring harness.

Troubleshoot the system with the simplest ON/OFF switch Verify the value and pilot assemblies are properly grounded to the metal

chassis of the ﬁ replace or log set. Turn the ON/OFF switch to the "OFF" position. Remove the igniter wire "I"

from the module. Place the ON/OFF switch to the "ON" position. Hold a grounded wire about 3/16" away from the "I" terminal on the module. If no spark the "I" terminal module must be replaced. If there is a spark the "I" terminal is ﬁ ne. Inspect pilot assembly for a shorted wire or cracked insulator around the electrode.

Verify that the incoming gas line ball valve is "Open". Verify that the inlet pressure reading is within acceptable limits, inlet pressures must not exceed 14" W.C.

Verify the value and pilot assemblies are properly grounded to the metal

chassis of the ﬁ replace or log set.

- ﬁ ll the tank.

Verify all connections. Verify the connections from the pilot assembly are tight; also verify these connections are not grounding out to any metal.

Verify the ﬂ ame is engulﬁ ng the sensor rod. This will increase the ﬂ ame rectiﬁ cation. Verify correct pilot orﬁ ce is installed and inlet gas speciﬁ cations to manual. (Remember, the ﬂ ame carries the rectiﬁ cation current, not the

gas. If the ﬂ ame lifts from pilot hood, the circuit is broken. A wrong orﬁ ce or too high of an inlet pressure can cause the pilot ﬂ ame to lift.) The sensor rod

may need cleaning. Verify that the wire harness is ﬁ rmly connected to module Verify that the ceramic insulator around the sensor rod is not cracked, dam-

aged, or loose. Verify the connection from the sensor rod to the sensor wire. Clean sensor rod with an emery cloth to remove any contamination that may have accumulated on the sensor rod. Verify continuity with multimeter with ohms set at the lowest range.

W415-0661 / C / 02.20.08

BGD36CFG TROUBLE SHOOTING GUIDE

SYMPTOM PROBLEM TEST SOLUTION

Pilot lights Stops sparking / pilot remains lit but burner will not turn on

Exhaust fumes smelled in room, headaches.

Carbon is being deposited on glass, logs or combustion chamber surfaces.

Flames are very aggressive.

Main burner flame is a blue, lazy, transparent ﬂ ame.

White / grey ﬁ lm forms.

- Wiring / Connection

- Wiring harness

- Module or Valve

- Fireplace is spilling.

- Air shutter has become blocked

- Flame is impinging on the logs or combustion chamber.

- Door is ajar

- Venting action is too great.

- Blockage in vent. Remove blockage. In really cold conditions, ice buildup may occur on

- Incorrect installation (vertical termination only).

- Sulphur from fuel is being de posited on glass, logs or combustion chamber surfaces.

Inspect all wires, ensure good tight connections. Verify that all wiring is installed exactly as speciﬁ ed.

Inspect the wiring harness, and verify the harness is tightly connected to the module. Verify that you have 7 wires and they are connected in the right order.

Conduct the following test to verify if the problem is the module or valve. To measure voltages, turn multimeter to "DC" place the red lead from multimeter on the screw on the terminal block for the wire you are checking, touch black lead to ground (valve body).

Importantly, a "Zero" volts reading does not automatically indicate a bad module, there may be too little resistance in the valve solenoid. Check the Green wire disconnected from valve that the voltage output from the module should be between 2 and 3 volts

Check all seals.

Ensure air shutter opening is free of lint or other obstructions. Check that the logs are correctly positioned.

Open air shutter to increase the primary air. Check the input rate: check the manifold pressure and oriﬁ ce

size as speciﬁ ed by the rating plate values. Check that the door gasketing is not broken or missing and

that the seal is tight. Check that both vent liners are free of holes and well sealed

at all joints. Check that minimum rise per foot has been adhered to for

any horizontal venting. Tighten door clamps

Restrict vent exit with restrictor plate. See Restricting Vents.

the terminal and should be removed as required.

Refer to Figure 24 to ensure correct location of storm collars.

Clean the glass with a recommended gas ﬁ replace glass cleaner. DO NOT CLEAN GLASS WHEN HOT.

If deposits are not cleaned off regularly, the glass may become permanently marked.

W415-0661 / C / 02.20.08

BGD36CF / BGD42CF TROUBLE SHOOTING GUIDE

EFORE ATTEMPTING TO TROUBLESHOOT, PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR OPEN

SYMPTOM PROBLEM TEST SOLUTION

Main burner goes out; pilot stays on.

Main burner goes out; pilot goes out.

Pilot goes out when the gas knob is released.

The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermocouple has cooled. Allow approximately 60 seconds for the thermocouple to cool.

Pilot burning; no gas to main burner; gas knob is on 'HI'; wall switch / thermostat is on.

Pilot will not light. - check if pilot can be lit by a match

Pilot goes out while standing; Main burner is in 'OFF' position.

Pilot ﬂ ame is not large enough or not engulﬁ ng the thermopile

Thermopile shorting - clean thermopile connection to the valve. Reconnect.

Remote wall switch wire is too long; too much resistance in the system.

Faulty thermostat or switch.

Refer to "MAIN BURNER GOES OUT; PILOT STAYS ON" Vent is blocked

Vent is re-circulating

4" ﬂ exible vent has become disconnected from ﬁ replace.

System is not correctly purged.

Out of propane gas. - ﬁ ll the tank. Pilot ﬂ ame is not large enough Pilot ﬂ ame is not engulﬁ ng the

thermocouple.

Thermocouple shorting / faulty.

Faulty valve.

Themostat or switch is defective.

Wall switch wiring is defective.

Main burner oriﬁ ce is plugged. - remove stoppage in oriﬁ ce. Faulty valve.

No spark at pilot burner

Out of propane gas Spark gap is incorrect

No gas at the pilot burner

- turn up pilot ﬂ ame.

- replace pilot assembly.

- replace thermopile / valve.

- shorten wire to correct length or wire gauge.

- replace.

- check for vent blockage.

- check joint seals and installation.

- re-attach to ﬁ replace.

- 7"ø cap was not replaced

- purge the gas line.

- turn up the pilot ﬂ ame.

- gently twist the pilot head to improve the ﬂ ame pattern around the thermocouple.

- loosen and tighten thermocouple.

- clean thermocouple and valve connection.

- replace thermocouple.

- replace valve.

- replace.

- connect a jumper wire across the wall switch terminals; if main burner lights, replace switch / thermostat.

- disconnect the switch wires & connect a jumper wire across terminals 1 & 3; if the main burner lights, check the wires for defects and / or replace wires.

- replace.

- check that the wire is connected to the push button igniter.

- check if the push button igniter needs tightening.

- replace the wire if the wire insulation is broken or frayed.

- replace the electrode if the ceramic insulator is cracked or broken.

- replace the push button igniter.

- ﬁ ll the tank.

- spark gap should be 0.150" to 0.175" (5/32" to 11/64" approx.) from the electrode tip and the pilot burner. To ensure proper electrode location, tighten securing nut (ﬁ nger tight plus 1/4 turn).

- check that the manual valve is turned on.

- check the pilot oriﬁ ce for blockage.

- replace the valve.

- call the gas distributor.

Gas piping is undersized. - turn on all gas appliances and see if pilot ﬂ ame ﬂ utters, diminishes or

extinguishes, especially when main burner ignites. Monitor appliance supply working pressure.

- check if supply piping size is to code. Correct all undersized piping.

W415-0661 / C / 02.20.08

BGD36CF / BGD42CF TROUBLE SHOOTING GUIDE

SYMPTOM PROBLEM TEST SOLUTION

Flames are consistently too large or too small. Carboning occurs.

Flames are very aggressive.

Main burner ﬂ ame is a blue, lazy, transparent ﬂ ame.

Carbon is being deposited on glass, logs or combustion chamber surfaces.

White / grey film forms.

Exhaust fumes smelled in room, headaches.

Remote wall switch is in "OFF" position; main burner comes on when gas knob is turned to "ON" position.

Unit is over-ﬁ red or under-ﬁ red.

Door is ajar

MODEL BGD42CF ONLY:

Aggressive venting action due to vent height.

Blockage in vent. - remove blockage. In really cold conditions, ice buildup may occur on the terminal

Incorrect installation.

Air shutter has become blocked

Flame is impinging on the logs or combustion chamber.

MODEL BGD36CF(G) ONLY:

Sulphur from fuel is being deposited on glass, logs or combustion chamber surfaces.

Fireplace is spilling. - ensure exhaust bracket gasket seal

Wall switch is mounted upside down

ing.

grounding.

Faulty valve.

- check pressure readings: Inlet pressure can be checked by turning screw (A) counter-clockwise 2 or 3 turns and then placing pressure gauge tubing over the test point. Gauge should read 7" (minimum 4.5") water column for natural gas or 13" (11" minimum) water column for propane. Check that main burner is operating on "HI". Outlet pressure can be checked the same as above using screw (B). Gauge should read 3.5" water column for natural gas or 10" water column for propane. Check that main burner is operating on "HI". AFTER TAKING PRESSURE READINGS, BE SURE TO TURN SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT OVER TORQUE. Leak test with a soap and water solution.

- tighten screws holding door in place

- Restrict vent exit. See "RESTRICTING VERTICAL VENTS".

- VENT HEIGHT MORE THAN 15 FEET: restrict vent exit using restrictor plate kit W500-0205

and should be removed as required.

- refer to Figure ## to ensure correct location of storm collars.

- ensure air shutter opening is free of lint or other obstructions.

- check that the logs are correctly positioned.

- open air shutter to increase the primary air.

- check the input rate: check the manifold pressure and oriﬁ ce size as speciﬁ ed by the rating plate values.

- check that the door gasketing is not broken or missing and that the seal is tight.

- check that both 4"/5" and 7" vent liners are free of holes and well sealed at all joints.

- check that minimum rise per foot has been adhered to for any horizontal venting.

- clean the glass with a recommended gas ﬁ replace glass cleaner. DO NOT CLEAN GLASS WHEN HOT.

If deposits are not cleaned off regularly, the glass may become permanently marked.

- check door seal and relief ﬂ ap seal.

- check for chimney blockage

- check that chimney is installed to building code.

- room is in negative pressure; increase fresh air supply.

- check 7"ø cap gasket on the ﬂ ue pipe assembly.

- reverse.

- replace.Remote wall switch is ground-

- check for ground (short); repair ground or replace wire.Remote wall switch wire is

- replace.

W415-0661 / C / 02.20.08

Napoleon BGD36CFNTR, BGD36CFGN, BGD42CFN, BGD36CFGP, BGD36CFPTR Installation And Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual