Napoleon BGD36CFNTR, BGD36CFGP, BGD36CFGN, BGD36CFPTR Installation And Operating Instructions Manual

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INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.

CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.

INSTALLATION AND

OPERATING INSTRUCTIONS

CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS.

BGD36CFNTR &

BGD36CFGN

NATURAL GAS MODEL

BGD36CFPTR &

BGD36CFGP

PROPANE GAS MODEL

CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.

SAFETY INFORMATION

WARNING

If the information in these instructions are not followed exactly, a ﬁ re or explosion may result causing property damage, personal injury or loss of life.

- Do not store or use gasoline or other ﬂ ammable vapors and liquids in the vicinity of this or any other appliance.

- WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the ﬁ re department.

- Installation and service must be performed by a

qualiﬁ ed installer, service agency or the supplier.

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada /

Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonﬁ replaces.com • ask@napoleon.on.ca

$10.00

103 Miller Drive, Crittenden, Kentucky, USA, 41030

1.2

W415-0785 / A / 07.23.09

TABLE OF CONTENTS

1.0 INTRODUCTION 3

2.0 VENTING 8

3.0 PRE-INSTALLATION PREPARATION 21

4.0 INSTALLATION 22

5.0 FRAMING 31

6.0 BGD36CF FINISHING 40

7.0 BGD36CFG FINISHING 42

8.0 OPTIONAL BLOWER INSTALLATION 44

9.0 WIRING DIAGRAM 45

10.0 OPERATION 48

11.0 ADJUSTMENTS 50

12.0 MAINTENANCE 52

13.0 REPLACEMENTS 53

14.0 TROUBLE SHOOTING 57

15.0 SERVICE HISTORY 61

16.0 NOTES 62

NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.

1.1 WARRANTY 4

1.2 DIMENSIONS 5

1.3 INSTALLATION OVERVIEW 5

1.4 GENERAL INSTRUCTIONS 6

1.5 GENERAL INFORMATION 7

1.6 CARE OF GLASS 7

2.1 VENTING LENGTHS AND COMPONENTS 8

2.2 TYPICAL VENT INSTALLATIONS 9

2.3 SPECIAL VENT INSTALLATIONS 11

2.3.1 PERISCOPE TERMINATION 11

2.3.2 CORNER TERMINATION 11

2.4 MINIMUM AIR TERMINAL LOCATION CLEARANCES 12

2.5 VENT APPLICATION FLOW CHART 13

2.6 DEFINITIONS 13

2.7 ELBOW VENT LENGTH VALUES 14

2.8 TOP EXIT HORIZONTAL TERMINATION 14

2.9 REAR EXIT HORIZONTAL TERMINATION 16

2.10 TOP OR REAR EXIT VERTICAL TERMINATION 18

3.1 REMOVING THE VALVE ACCESS DOOR 21

3.2 DOOR OPERATION 21

3.3 REAR EXIT 21

3.4 TOP VENT 21

4.1 WALL AND CEILING PROTECTION 22

4.2 HORIZONTAL INSTALLATION 23

4.3 VERTICAL INSTALLATION 23

4.4 USING FLEXIBLE VENT COMPONENTS 24

4.4.1 HORIZONTAL AIR TERMINAL INSTALLATION 24

4.4.2 VERTICAL AIR TERMINAL INSTALLATION 25

4.4.3 APPLIANCE VENT CONNECTION 26

4.5 USING RIGID VENT COMPONENTS 26

4.5.1 HORIZONTAL AIR TERMINAL INSTALLATION 26

4.5.2 EXTENDED HORIZONTAL AND CORNER TERMINAL INSTALLATION 27

4.5.3 VERTICAL AIR TERMINAL INSTALLATION 28

4.6 MOBILE HOME INSTALLATION 29

4.7 GAS INSTALLATION 29

4.8 OPTIONAL WALL SWITCH EXCLUDING BGD36CFG 30

5.1 INSTALLING STAND-OFFS 32

5.2 MINIMUM FRAMING DIMENSIONS 32

5.3 MINIMUM MANTEL CLEARANCES 33

5.4 MINIMUM ENCLOSURE CLEARANCES 34

5.5 CLEAN FACE SURROUND MINIMUM ENCLOSURE CLEARANCES 35

5.6 DOOR INSTALLATION & REMOVAL 36

5.7 GLASS DOOR REPLACEMENT 36

5.8 OPTIONAL CLEAN FACE SURROUND INSTALLATION 37

5.8.1 FINISHED FLOOR INSTALLATION 37

5.8.2 HEARTH INSTALLATION 38

5.8.3 STEEL HEADER INSTALLATION 38

5.8.4 CLEAN FACE TRIM KIT INSTALLATION 39

6.1 LOG PLACEMENT 40

6.2 GLOWING EMBERS 41

6.3 CHARCOAL EMBERS 41

6.4 LOGO PLACEMENT 41

6.5 OPTIONAL ROCK KIT 41

7.1 GLASS BURNER INSTALLATION 42

7.2 BULB REPLACEMENT 42

7.3 LENS ASSEMBLY REPLACEMENT 43

8.1 ACCESSING THE BLOWER 44

9.1 BGD36CFG BURNER SWITCH 45

9.2 BGD36CF LIGHT SWITCH 46

9.3 RECEPTACLE WIRING DIAGRAM 47

10.1 BGD36CF 48

10.2 BGD36CFG 49

11.1 PILOT BURNER ADJUSTMENT 50

11.2 VENTURI ADJUSTMENT 50

11.2.1 BGD36CF VENTURI ADJUSTMENT 50

11.2.2 BGD36CFG VENTURI ADJUSTMENT 51

11.3 FLAME ADJUSTMENT 51

11.4 BGD36CF FLAME CHARACTERISTICS 52

11.5 BGD36CFG FLAME CHARACTERISTICS 52

14.1 BGD36CF 57

14.2 BGD36CFG 59

W415-0785 / A / 07.23.09

1.0 INTRODUCTION

• THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED.

• Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause ﬁ re or injury.

• Risk of ﬁ re or asphyxiation do not operate appliance with ﬁ xed glass removed.

• Do not connect 110 volts to the control valve.

• Risk of burns. The appliance should be turned off and cooled before servicing.

• Do not install damaged, incomplete or substitute components.

• Risk of cuts and abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges may be sharp.

• Do not burn wood or other materials in this appliance.

• Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to an appliance or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

• Clothing or other ﬂ ammable material should not be placed on or near the appliance.

• Due to high temperatures, the appliance should be located out of trafﬁ c and away from furniture and draperies.

• Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.

• Even after the appliance is out, the glass and/or screen will remain hot for an extended period of time.

• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces. These screens and guards must be fastened to the ﬂ oor.

• Any safety screen or guard removed for servicing must be replaced prior to operating the appliance.

• It is imperative that the control compartments, burners and circulating blower and its passageway in the appliance and venting system are kept clean. The appliance and its venting system should be inspected before use and at least annually by a qualiﬁ ed service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The appliance area must be kept clear and free from combustible materials, gasoline and other ﬂ ammable vapors and liquids.

• Under no circumstances should this appliance be modiﬁ ed.

• This appliance must not be connected to a chimney ﬂ ue pipe serving a separate solid fuel burning appli- ance.

• Do not use this appliance if any part has been under water. Immediately call a qualiﬁ ed service techni- cian to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

• Do not operate the appliance with the glass door removed, cracked or broken. Replacement of the glass should be done by a licensed or qualiﬁ ed service person.

• Do not strike or slam shut the appliance glass door.

• This appliance uses and requires a fast acting thermocouple. Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd.

• Pressure relief doors must be kept closed while the appliance is operating to prevent exhaust fumes containing carbon monoxide, from entering into the home. Temperatures of the exhaust escaping through these openings can also cause the surrounding combustible materials to overheat and catch ﬁ re.

• Only doors / optional fronts certiﬁ ed with the unit are to be installed on the appliance.

• Keep the packaging material out of reach of children and dispose of the material in a safe manner. As with all plastic bags, these are not toys and should be kept away from children and infants.

• As with any combustion appliance, we recommend having your appliance regularly inspected and serviced as well as having a Carbon Monoxide Detector installed in the same area to defend you and your family against Carbon Monoxide.

WARNING

3.1

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1.1 WARRANTY

NAPOLEON® products are manufactured under the strict Standard of the world recognized ISO 9001 : 2000

NAPOLEON® products are designed with superior components and materials assembled by trained

craftsmen who take great pride in their work. The burner and valve assembly are leak and test-ﬁ red at a

quality test station. The complete heater is again thoroughly inspected by a qualiﬁ ed technician before

packaging to ensure that you, the customer, receives the quality product that you expect from NAPOLEON®.

NAPOLEON® GAS FIREPLACE PRESIDENT’S LIFETIME LIMITED WARRANTY

The following materials and workmanship in your new NAPOLEON® gas heater are warranted against defects for as long as you own the heater. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™ logs and embers, rocks, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enameled components and aluminum extrusion trims.* Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves, thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and NAPOLEON® will provide replacement parts free of charge during the ﬁ rst year of the limited warranty.* Labour related to warranty repair is covered free of charge during the ﬁ rst year. Repair work, however, requires the prior approval of an authorized company ofﬁ cial. Labour costs to the account of NAPOLEON® are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON® dealer. * Construction of models vary. Warranty applies only to components included with your speciﬁ c heater.

Quality Assurance Certiﬁ cate.

CONDITIONS AND LIMITATIONS

NAPOLEON® warrants its products against manufacturing defects to the original purchaser only. Registering your warranty is not necessary. Simply provide your proof of purchase along with the model and serial number to make a warranty claim. NAPOLEON® reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim. Provided that the purchase was made through an authorized NAPOLEON® dealer your heater is subject to the following conditions and limitations: This factory warranty is non-transferable and may not be extended whatsoever by any of our representatives. The gas heater must be installed by a licensed, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the product and all local and national building and ﬁ re codes. This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify this warranty. This limited warranty further does not cover any scratches, dents, corrosion or discoloring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel parts, mechanical breakage of PHAZER™ logs and embers. NAPOLEON® warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the ﬁ rst 10 years NAPOLEON® will replace or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON® will provide replacement burners at 50% of the current retail price. In the ﬁ rst year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions. After the ﬁ rst year, with respect to this President’s Lifetime Limited Warranty, NAPOLEON® may, at its discretion, fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s). NAPOLEON® will not be responsible for installation, labour or any other expenses related to the reinstallation of a warranted part and such expenses are not covered by this warranty. Notwithstanding any provisions contained in the President’s Lifetime Limited Warranty, NAPOLEON’S responsibility under this warranty is deﬁ ned as above and it shall not in any event extend to any incidental, consequential or indirect damages. This warranty deﬁ nes the obligations and liability of NAPOLEON® with respect to the NAPOLEON® gas heater and any other warranties expressed or implied with respect to this product, its components or accessories are excluded. NAPOLEON® neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON® will not be responsible for: over-ﬁ ring, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting conﬁ gurations, insufﬁ cient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc. Any damages to heater, combustion chamber, heat exchanger, brass trim or other components due to water, weather damage, long periods of dampness, condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON®.

ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT

IMPROVEMENTS. NAPOLEON® IS A REGISTERED TRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 - CAN.

2.073.411, 2.082.915. © WOLF STEEL LTD.

2.1

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1.2 DIMENSIONS

6 1/8"

38 1/2"

34"

4 1/8"

RATING PLATE

LOCATION

3 5/8"

1.3 INSTALLATION OVERVIEW

See the sections “MINIMUM ENCLOSURE CLEARANCES” for drywall (or other combustible material)

See the section “MINIMUM MANTEL AND ENCLOSURE CLEARANCES”

/2"

ELECTRICAL INLET

LEFT SIDE

33"

/4"

GAS

INLET

4" DIA.

7" DIA.

27"

40"

10"

15"

17"

See the section “VENTING” and “INSTALLATION”

See the section “FRAMING”

See the section “INSTALLATION FRAMING”

Side Wall

W415-0785 / A / 07.23.09

A A

1.4 GENERAL INSTRUCTIONS

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT,

WITH THE GLASS DOOR OPENED OR REMOVED.

PROVIDE ADEQUATE CLEARANCE FOR SERVICING AND OPERATING THE APPLIANCE.

NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.

OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48” FROM THE

HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE PRESSURE TESTING

GAS LINE AT TEST PRESSURES ABOVE 1/2 PSIG. CLOSE THE MANUAL SHUT-OFF VALVE BEFORE

PRESSURE TESTING GAS LINE AT TEST PRESSURES EQUAL TO OR LESS THAN 1/2 PSIG.

USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE.

USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS COMPONENTS, VENTING

COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE WARRANTY AND CERTIFICATION.

WARNING

PROVIDE ADEQUA TE VENTILA TION.

FRONT FACE OF THE UNIT.

FIRE RISK. EXPLOSION HAZARD.

THIS GAS APPLIANCE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local codes. Installation practices vary from region to region and it is important to know the speciﬁ cs that apply to your area, for example in Massachusetts State:

• This product must be installed by a licensed plumber or gas ﬁ tter when installed within the commonwealth of Massachusetts.

• The appliance damper must be removed or welded in the open position prior to installation of a appliance insert or gas log.

• The appliance off valve must be a “T” handle gas cock.

• The ﬂ exible connector must not be longer than 36 inches.

• A Carbon Monoxide detector is required in all rooms containing gas ﬁ red appliances.

• The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product.

The installation must conform with local codes or, in absence of local codes, the National Gas and Propane Installation Code CSA B149.1 in Canada, or the National Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United States. Suitable for mobile home installation if installed in accordance with the current standard CAN/CSA Z240MH Series, for gas equipped mobile homes, in Canada or

NSI Z223.1 and NFPA 54 in the United States.

s long as the required clearance to combustibles is maintained, the most desirable and beneﬁ cial location for an appliance is in the center of a building, thereby allowing the most efﬁ cient use of the heat created. The location of windows, doors and the trafﬁ c ﬂ ow in the room where the appliance is to be located should be considered. If possible, you should choose a location where the vent will pass through the house without cutting a ﬂ oor or roof joist.

www.ncertied.org

We suggest that our gas hearth products be installed and serviced by professionals who are certied in the U.S. by the National Appliance

Institute

(NFI) as NFI Gas

Specialists

4.1

When the appliance is installed directly on carpeting, vinyl tile or other combustible material other than wood ﬂ ooring, the appliance shall be installed on a metal or wood panel extending the full width and depth.

W415-0785 / A / 07.23.09

If the optional fan or blower is installed, the junction box must be electrically connected and grounded in accordance with local codes, use the current CSA C22.1 Canadian Electrical Code in Canada or the ANSI/NFPA 70 National Electrical Code in the United States.

All sections with BGD36CF(G) are common to both the BGD36CF and the BGD36CFG.

1.5 GENERAL INFORMATION

For your satisfaction, this appliance has been test-ﬁ red to assure its operation and quality!

Maximum input: For the BGD36CF(G) is 17,000 BTU/hr for natural gas and propane. Maximum output: For natural gas and propane is 10,900 BTU/hr at an efﬁ ciency of 64% with the fan on. The

A.F.U.E. (Annual Fuel Utilization Efﬁ ciency) rating is 53% for natural gas and propane. When the appliance is installed at elevations above 4,500ft, and in the absence of speciﬁ c recommendations

from the local authority having jurisdiction, the certiﬁ ed high altitude input rating shall be reduced at the rate of 4% for each additional 1,000ft.

Minimum inlet: gas supply pressure is 4.5" water column for natural gas and 11" water column for propane. Maximum inlet: gas pressure is 7" water column for natural gas and 13" water column for propane. Manifold

pressure under ﬂ ow conditions is 3.5" water column for natural gas and 10" water column for propane. This appliance is approved for bathroom, bedroom and bed-sitting room installations and is suitable for mobile

home installation.

No external electricity (110 volts or 24 volts) is required for the gas system operation. Expansion / contraction noises during heating up and cooling down cycles are normal and are to be expected.

Use only accessories designed for and listed with your speciﬁ c appliance.

1.6 CARE OF GLASS

DO NOT CLEAN GLASS WHEN HOT! DO NOT USE ABRASIVE CLEANERS TO CLEAN GLASS.

Buff lightly with a clean dry soft cloth. Clean the glass after the ﬁ rst 10 hours of operation with a recommended ﬁ replace glass cleaner. Thereafter clean as required. If the glass is not kept clean permanent discoloration and / or blemishes may result.

WARNING

HOT GLASS WILL

CAUSE BURNS.

DO NOT TOUCH GLASS

UNTIL COOLED.

NEVER ALLOW CHILDREN

TO TOUCH GLASS.

5.1

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2.0 VENTING

WARNING

RISK OF FIRE, MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE.

THIS APPLIANCE USES A 4” EXHAUST / 7” AIR INTAKE VENT PIPE SYSTEM.

Refer to the section applicable to your installation.

For safe and proper operation of the appliance follow the venting instruction exactly. Deviation from the minimum vertical vent length can create difﬁ culty in burner start-up and/or carboning. Under extreme vent conﬁ gurations, allow several minutes (5-15) for the ﬂ ame to stabilize after ignition. Vent lengths that pass through unheated spaces (attics, garages, crawl spaces) should be insulated with the insulation wrapped in a protective sleeve to minimize condensation. Provide a means for visually checking the vent connection to the appliance after the appliance is installed. Use a ﬁ restop, vent pipe shield or attic insulation shield when penetrating interior walls, ﬂ oor or ceiling.

NOTE: If for any reason the vent air intake system is disassembled; reinstall per the instructions provided for the initial installation.

2.1 VENTING LENGTHS AND COMPONENTS

Use only Wolf Steel, Simpson Dura-V ent, Selkirk Direct Temp, American Metal Amerivent or Metal-Fab venting components. Minimum and maximum vent lengths, for both horizontal and vertical installations, and air terminal locations for either system are set out in this manual and must be adhered to. For Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent and Metal-Fab follow the installation procedure provided with the venting components.

7.1

A starter adaptor must be used with the following vent systems and may be purchased from the corresponding supplier:

PART 4”/7” SUPPLIER WEBSITE

Duravent W175-0053 Wolf Steel www.duravent.com Amerivent 4DSC-N2 American Metal www.americanmetalproducts.com Direct Temp 4DT-AAN Selkirk www.selkirkcorp.com SuperSeal 4DNA Metal-Fab www.mtlfab.com

* For Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent and Metal-Fab follow the installation procedure found on the website for your venting supplier.

For vent systems that provide seals on the inner exhaust ﬂ ue, only the outer air intake joints must be sealed using a red high temperature silicone (RTV). This same sealant may be used on both the inner exhaust and outer intake vent pipe joints of all other approved vent systems except for the exhaust vent pipe connection to the appliance ﬂ ue collar which must be sealed using the black high temperature sealant Mill Pac. High temperature sealant must be ordered separately .

When using Wolf Steel venting components, use only approved Wolf Steel rigid / ﬂ exible components with the following termination kits: wall terminal kit GD222, GD222R, or 1/12 to 7/12 pitch roof terminal kit GD110, 8/12 to 12/12 roof terminal kit GD111, ﬂ at roof terminal kit GD112 or periscope kit GD201 (for wall penetration below grade). With ﬂ exible venting, in conjunction with the various terminations, use either the 5 foot vent kit GD220 or the 10 foot vent kit GD330.

For optimum flame appearance and appliance performance, keep the vent length and number of elbows to a minimum. The air terminal must remain unobstructed at all times. Examine the air terminal at least once a year to verify that it is unobstructed and undamaged. Rigid and ﬂ exible venting systems must not be combined. Different venting manufacturer components must not be combined.

These vent kits allow for either horizontal or vertical venting of the appliance. The maximum allowable horizontal run is 20 feet. The maximum allowable vertical vent length is 40 feet. The maximum number of vent connections is two horizontally or three vertically (excluding the appliance and the air terminal connections) when using ﬂ exible venting.

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8.1

REQUIRED RISE ON HORIZONTAL VENTING

REAR VENT RIGID VENTING 0" / FT

FLEXIBLE VENTING 0" / FT

TOP VENT RIGID VENTING 0" / FT

FLEXIBLE VENTING 0" / FT

CORNER VENT RIGID VENTING 0"

FLEXIBLE VENTING 6"

For optimum performance, it is recommended that all horizontal runs have a 1" rise per foot.

2.2 TYPICAL VENT INSTALLATIONS

BGD36CF(G)

16" MINIMUM

20" MAXIMUM

* See "VENTING" section.

24 1/4"

MINIMUM

PLUS RISE*

40 FT

MAXIMUM

3 FT

MINIMUM

24 1/4"

REAR VENT

W415-0785 / A / 07.23.09

16" MINIMUM

10"

MINIMUM

34"

40 FT

MAXIMUM

3 FT

MINIMUM

24" MAXIMUM

42 3/8"

MINIMUM

PLUS RISE*

34"

TOP VENT

* See "VENTING" section.

W415-0785 / A / 07.23.09

2.3 SPECIAL VENT INSTALLATIONS

2.3.1 PERISCOPE TERMINATION

Use the periscope kit to locate the air termination above grade. The periscope must be installed so that when ﬁ nal grading is completed, the bottom air slot is located a minimum 12” above grade. The maximum allowable vent length is 10’.

30" MIN

24 1/4"

2.3.2 CORNER TERMINATION

The maximum vent length for a corner installation is 20" of horizontal run, in addition to the 45° offset. In this case zero rise is acceptable when using rigid. Flexible venting must maintain a 6" rise.

12"

MIN TO

GRADE

12"

MIN TO

GRADE

30" MIN

34"

9.4

W415-0785 / A / 07.23.09

2.4 MINIMUM AIR TERMINAL LOCATION CLEARANCES

INSTALLATIONS

CANADA U.S.A.

A 12” 12” Clearance above grade, veranda porch, deck or balcony. B 12” 9” Clearance to windows or doors that open. C 12” * 12” * Clearance to permanently closed windows.

D 18” ** 18” ** E 12” ** 12” ** Clearance to unventilated sofﬁ t.

F 0” 0” Clearance to an outside corner wall.

0” *** 0” *** Clearance to an inside non-combustible corner wall or protruding non-combustible obstructions (chimney, etc.).

2” *** 2” *** Clearance to an inside combustible corner wall or protruding combustible obstructions (vent chase, etc.).

H 3’ 3’ ****

I 3’ 3’ **** Clearance to a service regulator vent outlet. J 12” 9” Clearance to a non-mechanical air supply inlet to the building or a combustion air inlet to any other appliance. K 6’ 3’ † Clearance to a mechanical air supply inlet. L 7’ ‡ 7’ **** Clearance above a paved sidewalk or paved driveway located on public property.

M 12” †† 12” **** Clearance under a veranda, porch, deck or balcony. N 16” 16” Clearance above the roof. O 2’ †* 2’ †* Clearance from an adjacent wall including neighbouring buildings.

* Recommended to prevent condensation on windows and thermal breakage ** it is recommended to use a heat shield and to maximize the distance to vinyl clad sofﬁ ts.

*** The periscope requires a minimum 18 inches clearance from an inside corner.

**** This is a recommended distance. For additional requirements check local codes.

† 3 feet above if within 10 feet horizontally.

‡ A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings.

†† Permitted only if the veranda, porch, or deck is fully open on a minimum of two sides beneath the ﬂ oor. †* Recommended to prevent recirculation of exhaust products. For additional requirements check local codes.

NOTE: Clearances are in accordance with local installation codes and the requirements of the gas supplier.

Vertical clearance to ventilated sofﬁ ts located above the terminal within a horizontal distance of 2’ from the centerline of the terminal.

Clearance to each side of the centerline extended above the meter / regulator assembly to a maximum vertical distance of 15’.

W415-0785 / A / 07.23.09

12.1

2.5 VENT APPLICATION FLOW CHART

TOP EXIT

Horizontal Termination

Vertical rise is equal

to or greater than the horizontal run

Horizontal run +

vertical rise to

maximum of 40 feet

Horizontal Termination

Vertical rise is less than horizontal run

Horizontal run +

vertical rise to

maximum of 24.75

feet

4.2 times the

vertical rise equal to

or greater than the

horizontal run

REAR EXIT

Vertical Termination

Vertical rise is equal

to or greater than

the horizontal run

Horizontal run +

vertical rise to

maximum of 40 feet

Vertical Termination

Vertical rise is less

than horizontal run

Horizontal run +

vertical rise to

maximum of 40 feet

3 times the vertical

rise equal to or

greater than the

horizontal run

13.1

Vertical rise is equal

to or greater than

the horizontal run

Horizontal run +

vertical rise to

maximum of 40 feet

2.6 DEFINITIONS

For the following symbols used in the venting calculations and examples are: > - greater than > - equal to or greater than < - less than < - equal to or less than HT - total of both horizontal vent lengths (Hr) and offsets (Ho) in feet HR - combined horizontal vent lengths in feet HO - offset factor: .03 (total degrees of offset - 90°*) in feet VT - combined vertical vent lengths in feet

Vertical rise is less than horizontal run

Horizontal run +

vertical rise to

maximum of 24.75

feet

3.5 times the

vertical rise equal to

or greater than the

horizontal run

Vertical rise is equal

to or greater than

the horizontal run

Horizontal run +

vertical rise to

maximum of 40 feet

Vertical rise is less than horizontal run

Horizontal run +

vertical rise to

maximum of 40 feet

3 times the vertical

rise equal to or

greater than the

horizontal run

13.2

14.1

W415-0785 / A / 07.23.09

2.7 ELBOW VENT LENGTH VALUES

FEET INCHES 1° 0.03 0.5 15° 0.45 6.0 30° 0.9 11.0 45° 1.35 16.0 90°* 2.7 32.0

* The ﬁ rst 90° offset has a zero value and is shown in the formula as - 90°

2.8 TOP EXIT HORIZONTAL TERMINATION

(HT) < (VT)

15.1

Simple venting conﬁ guration (only one 90° elbow)

See graph to determine the required vertical

for the required horizontal run HT.

rise V

REQUIRED

VERTICAL

RISE IN

FEET VT

2.5 5 7.5 10 12.5 15

HORIZONTAL VENT RUN PLUS OFFSET IN

FEET H

The shaded area within the lines represents

acceptable values for HT and V

For vent conﬁ gurations requiring more than one 90° elbow, the following formulas apply:

Formula 1: HT < V

Formula 2: HT + VT < 40 feet

Example 1: V1 = 3 FT

= 8 FT

= V1 + V2= 3 FT + 8 FT = 11 FT

H1 = 2.5 FT H2 = 2 FT HR = H1 + H2 = 2.5 + 2 = 4.5 FT H

= .03 (three 90° elbows - 90°) = .03 (270° - 90°) = 5.4 FT

= HR + HO = 4.5 + 5.4 = 9.9 FT

HT + VT = 9.9 + 11 = 20.9 FT

90°

17.5 20

Formula 1: HT < V

9.9 < 11 Formula 2: H

+ VT < 40 FT

20.9 < 40 Since both formulas are met, this vent conﬁ guration is acceptable.

W415-0785 / A / 07.23.09

16.1

Simple venting configuration

(only one 90° elbow)

(HT) > (VT)

See graph to determine the required vertical rise VT for the required horizontal run HT.

147”

150

REQUIRED

VERTICAL

100

RISE IN

INCHES VT

57”

10”

515

2’

12.5’

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable values for H

For vent configurations requiring more than one 90° elbow, the following formulas apply:

Formula 1: H Formula 2: HT + V

< 4.2 V

< 24.75 feet

90°

Example 2: V

= VT = 6 FT

= 3 FT

= 5 FT

= H

+ H

= .03 (two 90° elbows - 90°) = .03 (180° - 90°) = 2.7 FT

= H

+ V

= 3 + 5 = 8 FT

+ H

= 8 + 2.7 = 10.7 FT

= 10.7 + 6 = 16.7 FT

19.5’

and VT

90°

Formula 1: HT < 4.2 V

4.2 VT = 4.2 x 6 = 25.2 FT Formula 2: HT + V

16.7 < 24.75

< 24.75 FT

Since both formulas are met, this vent configuration is acceptable.

Example 3: V

= 4 FT

= 1.5 FT

= V

+ V

= 2 FT

= 1 FT

= 1.5 FT

= H

= .03 (four 90° elbows - 90°) = .03 (360° - 90°) = 8.1 FT

= H

+ V

Formula 1: H

4.2 VT = 4.2 x 5.5 = 23.1 FT

= 4 + 1.5 = 5.5 FT

+ H2 + H

+ H

= 13.6 + 5.5 = 19.1 FT

+ H4 = 2 + 1 + 1 + 1.5 = 5.5 FT

= 5.5 + 8.1 = 13.6 FT

< 4.2 V

13.6 < 23.1 Formula 2: HT + V

19.1 < 24.75

< 24.75 FT

Since both formulas are met, this vent configuration is acceptable.

90°

16.2_3

W415-0785 / A / 07.23.09

2.9 REAR EXIT HORIZONTAL TERMINATION

Simple venting configuration

(only two 90° elbows)

(HT) < (VT)

See graph to determine the required vertical rise V

38.3

horizontal run HT.

REQUIRED

VERTICAL

RISE IN

FEET V

1.6

2.5 5 7.5 10 12.5 15

1.6

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable values for H

and HT

For vent configurations requiring more than two 90° elbows, the following formulas apply:

Formula 1: HT < V Formula 2: HT + V

< 40 feet

Example 4: V

= 9 FT

= 6 FT

= V

+ V

= 3 FT

= 2 FT

= 1.5 FT

= H

= .03 (four 90° elbows - 90°) = .03 (360° - 90°) = 8.1 FT

= H

+ V

= 9 + 6 = 15 FT

+ H2 + H

+ H

= 14.6 + 15 = 29.6 FT

= 3 + 2 + 1.5 = 6.5 FT

= 6.5 + 8.1 = 14.6 FT

for the required

17.5 20

90°

Formula 1: HT < V

14.6 < 15 Formula 2: HT + V

29.6 < 40

< 40 FT

Since both formulas are met, this vent configuration is acceptable.

W415-0785 / A / 07.23.09

16.3

(HT) > (VT)

Simple venting configuration

(only two 90° elbows)

See graph to determine the required vertical rise V

required horizontal run H

150

147

REQUIRED

VERTICAL

100

RISE IN

INCHES V

2.5 5 7.5 10 12.5 15 17.5 20

3.5

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable

values for HT and HT

For vent configurations requiring more than two 90° elbows, the following formulas apply:

Formula 1: H Formula 2: HT + V

< 3.5V

< 24.75 feet

Example 4: V

= 4 FT

= 1.5 FT

= V

+ V

= 2 FT

= 1 FT

= 1.5 FT

= H

= .03 (four 90° elbows + one 45° elbow - 90°)

= .03 (90 + 90 + 90 + 90 + 45 - 90) = 9.45 FT

= H

+ V

= 4 + 1.5 = 5.5 FT

+ H2 + H3 + H

+ H

= 5.5 + 9.45 = 14.95 FT

= 14.95 + 5.5 = 20.45 FT

= 2 + 1 + 1 + 1.5 = 5.5 FT

for the

19.25

90°

Formula 1: HT < 3.5V

3.5VT = 3.5 x 5.5 = 19.25 FT

14.95 < 19.25

Formula 2: HT + V

20.45 < 24.75

< 24.75 FT

Since both formulas are met, this vent configuration is acceptable.

16.3_2

W415-0785 / A / 07.23.09

2.10 TOP OR REAR EXIT VERTICAL TERMINATION

(HT) < (VT)

Simple venting configurations.

See graph to determine the required vertical rise V

required horizontal run H

REQUIRED

VERTICAL

RISE IN FEET VT

5101520

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable

values for H

and HT

For vent configurations requiring one or more 90° elbows (top exit) or one or more 90° elbows (rear exit), the following formulas apply:

Formula 1: H Formula 2: HT + V

< V

< 40 feet

for the

Example 6: V

= 5 FT

= 6 FT

= 10 FT

= V

+ V2 + V3 = 5 + 6 + 10 = 21 FT

= 8 FT

= 2.5 FT

= H

+ H

= .03 (four 90° elbows - 90°)

= .03 (360° - 90°) = 8.1 FT

= H

+ V

Formula 1: H

18.6 < 21 Formula 2: HT + V

39.6 < 40

= 8 + 2.5 = 10.5 FT

+ H

= 10.5 + 8.1 = 18.6 FT

= 18.6 + 21 = 39.6 FT

< 3.5 V

< 40 FT

Since both formulas are met, this vent configuration is acceptable.

90°

18.2

W415-0785 / A / 07.23.09

(HT) > (VT)

Simple venting configurations.

See graph to determine the required vertical rise V

required horizontal run H

REQUIRED

VERTICAL

RISE IN

FEET V

5101520

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable

values for H

and HT

For vent configurations requiring more than two 90° elbows (top exit) or one 90° elbow (rear exit), the following formulas apply:

Formula 1: H Formula 2: HT + V

< 3 V

< 40 feet

Example 7: V

= 2 FT

= 1 FT

= 1.5 FT

= V

+ V2 + V3 = 2 + 1 + 1.5 = 4.5 FT

= 6 FT

= 2 FT

= H

+ H

= .03 (four 90° elbows - 90°)

= .03 (360° - 90°) = 8.1 FT

= H

+ V

= 6 + 2 = 8 FT

+ H

= 8 + 8.1 = 16.1 FT

= 16.1 + 4.5 = 20.6 FT

90°

for the

25 30

90°

Formula 1: H

3.5 V

16.1 < 13.5

< 3.5 V

= 3 x 4.5 = 13.5 FT

Since this formula is not met, this vent configuration is unacceptable.

Formula 2: HT + V

16.1 < 13.5

< 40 FT

Since only formula 2 is met, this vent configuration is unacceptable and a new fireplace location or vent configuration will need to be established to satisfy both formulas.

18.2_2

W415-0785 / A / 07.23.09

Example 8:

= 1.5 FT

= 5 FT

= V

V H H H H H

= .03 (360° + 45° - 90°) = 6.75 FT

H H

Formula 1: HT < 3 V 3 V

19.5 = 19.5

+ V2 = 1.5 + 1 + 5 = 6.5 FT

= 1 FT

= 10.75 FT

= H

+ H2 + H3 = 1 + 1 + 10.75 = 12.75 FT

= .03 (four 90° elbows + one 45° elbow - 90°)

= H

+ H

T T

+ V

= 12.75 + 6.75 = 19.5 FT

= 19.5 + 6.5 = 26 FT

= 3 x 6.5 = 19.5 FT

90°

Formula 2: HT + V

26 < 40

< 40 FT

Since both formulas are met, this vent configuration is acceptable.

45°

90°

18.2_3

W415-0785 / A / 07.23.09

3.0 PRE-INSTALLATION PREPARATION

For optimum performance, it is recommended that all horizontal runs have a 1" rise per foot.

3.1 REMOVING THE VALVE ACCESS DOOR

3.1.1 The valve access door rotates on the pins attached to the side frame. Lift the valve access door off the pins to operate the main glass door.

3.2 DOOR OPERATION

To access the lower door latch, open the Valve Access Door as illustrated. Release the top and bottom door latches, located at the right side of the door.

3.3 REAR EXIT

FAILURE TO INSTALL THE CAP WILL CAUSE THE APPLIANCE TO FUNCTION IMPROPERLY AND

From inside the ﬁ rebox, insert the 4" ﬂ ue pipe / gasket assembly (provided) through the rear of the ﬁ rebox. Secure the gasket assembly to the rear and top of the appliance using 4 #8 x ¾ inch Hex Head Wildrill screws supplied.

Do not overtighten. The gasket needs only to be snug against the ﬁ rebox. Before attaching elbows to the collars on the back of the appliance, 1½" will need to be

trimmed off the 4" collar .

3.4 TOP VENT

FAILURE TO INSTALL THE CAP WILL CAUSE THE APPLIANCE TO FUNCTION IMPROPERLY AND

3.4.1 Remove the 7" diameter cap from the top of the appliance and re-secure it over the 7" collar located at the rear of the appliance. Press ﬁ rmly on the cap while securing to ensure an airtight seal. Do not damage the gasket.

3.4.2 Remove the plate covering the 4" diameter ﬂ ue opening (seen inside the top of the 7" diameter collar) and discard. Try not to disturb the retaining ring or the gasket beneath. Re-secure the ring and gasket using the screws removed from the plate.

WARNING

CAN CAUSE INJURY OR PROPERTY DAMAGE.

WARNING

CAN CAUSE INJURY OR PROPERTY DAMAGE.

3.4.3 From inside the ﬁ rebox, insert the 4" ﬂ ue pipe / gasket assembly through the heat shield and out through the retaining ring. Secure the assembly to the rear and top of the appliance using 4 #8 x ¾" Hex Head Wildrill screws supplied. Do not overtighten. The gasket needs only to be snug against the ﬁ rebox.

W415-0785 / A / 07.23.09

4.0 INSTALLATION

ALL INNER EXHAUST AND OUTER INTAKE VENT PIPE JOINTS MAY BE SEALED USING EITHER RED

RTV HIGH TEMP SILICONE SEALANT W573-0002 (NOT SUPPLIED) OR BLACK HIGH TEMP MILL PAC

W573-0007 (NOT SUPPLIED) WITH THE EXCEPTION OF THE APPLIANCE EXHAUST FLUE COLLAR

IF USING PIPE CLAMPS TO CONNECT VENT COMPONENTS, 3 SCREWS MUST ALSO BE USED TO

RISK OF FIRE, EXPLOSION OR ASPHYXIATION. IMPROPER SUPPORT OF THE ENTIRE VENTING

SYSTEM MAY ALLOW VENT TO SAG AND SEPARATE. USE VENT RUN SUPPORTS AND CONNECT

VENT SECTIONS PER INSTALLATION INSTRUCTIONS.

RISK OF FIRE, DO NOT ALLOW LOOSE MATERIALS OR INSULATION TO TOUCH THE VENT PIPE.

REMOVE INSULATION TO ALLOW FOR THE INSTALLATION OF THE ATTIC SHIELD AND TO

WARNING

FOLLOW THE VENTING INSTRUCTIONS EXACTLY.

WHICH MUST BE SEALED USING MILL PAC.

ENSURE THE CONNECTION CANNOT SLIP OFF.

DO NOT CLAMP THE FLEXIBLE VENT PIPE.

MAINTAIN CLEARANCES TO COMBUSTIBLES.

4.1 WALL AND CEILING PROTECTION

DO NOT FILL THE SPACE BETWEEN THE VENT PIPE AND ENCLOSURE WITH ANY TYPE OF

MATERIAL. DO NOT PACK INSULATION OR COMBUSTIBLES BETWEEN CEILING FIRESTOPS.

ALWAYS MAINTAIN SPECIFIED CLEARANCES AROUND VENTING AND FIRESTOP SYSTEMS.

INSTALL WALL SHIELDS AND FIRESTOPS AS SPECIFIED. FAILURE TO KEEP INSULATION OR

OTHER MATERIALS AWAY FROM VENT PIPE MAY CAUSE FIRE.

For clearances to combustible materials from the vent pipe, see “FRAMING” section. For optimum performance it is recommended that all horizontal runs have a minimum 1" rise per foot using

ﬂ exible venting. For safe and proper operation of the appliance, follow the venting instructions exactly.

WARNING

W415-0785 / A / 07.23.09

4.2 HORIZONTAL INSTALLATION

THE FIRESTOP ASSEMBLY MUST BE INSTALLED WITH THE VENT SHIELD TO THE TOP.

TERMINALS MUST NOT BE RECESSED INTO A WALL OR SIDING MORE THAN THE DEPTH OF THE

RETURN FLANGE OF THE MOUNTING PLATE.

This application occurs when venting through an exterior wall. Having determined the correct height for the air terminal location, cut and frame a hole in the exterior wall as illustrated to accommodate the ﬁ restop assembly. Dry ﬁ t the ﬁ restop assembly before proceeding to ensure the brackets on the rear surface ﬁ t to the inside surface of the horizontal framing.

The length of the vent shield may be cut shorter for combustible walls that are less than 8 1/2” thick but the vent shield must extend the full depth of the combustible wall.

. Apply a bead of caulking (not supplied) around the corner edge of

the inside surface of the ﬁ restop assembly , ﬁ t the ﬁ restop assembly to the hole and secure using the 4 screws W570-0026

(supplied in your manual baggie).

WARNING

CAULKING

FIRESTOP

SPACER

VENT

SHIELD

11 3/8"

9 7/8"

DETERMINE THE CORRECT HEIGHT

FINISHING MATERIAL

B. Once the vent pipe is installed in its ﬁ nal position, apply high temperature sealant W573-0007 (not supplied) between the pipe and the ﬁ restop.

20.2

4.3 VERTICAL INSTALLATION

This application occurs when venting through a roof. Installation kits for various roof pitches are available from your authorized dealer / distributor. See accessories to order speciﬁ c kits required.

A. Determine the air terminal location, cut and frame a square opening as

illustrated in the ceiling and the roof to provide the minimum 1“ clearance between the vent pipe and any combustible material. Try to center the vent pipe location midway between two joists to prevent having to cut them. Use a plumb bob to line up the center of the openings. A vent pipe shield will prevent any materials such as insulation, from ﬁ lling up the 1” air space around the pipe. Nail headers between the joist for extra support.

B. Apply a bead of caulking (not supplied) to the framework or to the Wolf

Steel vent pipe shield plate or equivalent (in the case of a ﬁ nished ceiling), and secure over the opening in the ceiling. A ﬁ restop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes through. Apply a bead of caulking all around and place a ﬁ restop spacer over the vent shield to restrict cold air from being drawn into the room or around the ﬁ replace. Ensure that both spacer and shield maintain the required clearance to combustibles. Once the vent pipe is installed in its ﬁ nal position, apply sealant between the pipe and the ﬁ restop assembly.

C. In the attic, slide the vent pipe collar down to cover up the open end of the shield and tighten.

This will prevent any materials, such as insulation, from ﬁ lling up the 1” air space around the pipe.

9 1/2"

FIRESTOP

UNDERSIDE OF

VENT PIPE

SHIELD

21.1

9 1/2"

JOIST

CAULKING

VENT

PIPE

COLLAR

VENT

PIPE

W415-0785 / A / 07.23.09

4.4 USING FLEXIBLE VENT COMPONENTS

WARNING

DO NOT ALLOW THE INNER FLEX PIPE TO BUNCH UP ON HORIZONTAL OR VERTICAL RUNS AND ELBOWS.

KEEP IT PULLED TIGHT.

SPACERS ARE ATTACHED TO THE INNER FLEX PIPE AT PREDETERMINED INTERVALS TO MAINTAIN AN EVEN AIR GAP TO THE OUTER FLEX PIPE. THIS GAP IS REQUIRED FOR SAFE OPERATION. A SPACER IS REQUIRED

AT THE START, MIDDLE AND END OF EACH ELBOW TO ENSURE THIS GAP IS MAINTAINED. THESE SPACERS

MUST NOT BE REMOVED.

For safe and proper operation of the appliance, follow the venting instructions exactly .

ELBOW

SPACERS

All inner ﬂ ex pipe and outer ﬂ ex pipe joints may be sealed using high temperature sealant W573-0002 (not supplied) or the high temperature sealant W573-0007 Mill Pac (not supplied). However, the high temperature sealant W573-0007 Mill Pac (not supplied) must be used on the joint connecting the inner ﬂ ex pipe and the exhaust ﬂ ue collar.

Use only approved ﬂ exible vent pipe kits marked:

“Wolf Steel Approved Venting” as identiﬁ ed by the stamp only on the outer ﬂ ex pipe.

4.4.1 HORIZONTAL AIR TERMINAL INSTALLATION

WARNING

IF USING CLAMPS TO CONNECT VENT COMPONENTS, 3 SCREWS MUST ALSO BE USED TO EN-

SURE THE CONNECTION CANNOT SLIP OFF.

A. Stretch the inner ﬂ ex pipe to the required length taking into

account the additional length needed for the ﬁ nished wall surface. Slip the vent pipe a minimum of 2” over the inner sleeve of the air terminal and secure with 3 #8 screws. Apply a heavy bead of the high temperature sealant W573-0007 Mill Pac (not supplied).

B. Using the outer ﬂ ex pipe, slide over the outer combustion

air sleeve of the air terminal and secure with 3 #8 screws. Seal using high temperature sealant W573-0002 (not supplied).

C. Insert the vent pipes through the ﬁ restop maintaining the

required clearance to combustibles. Holding the air terminal (lettering in an upright, readable position), secure to the exterior wall and make weather tight by sealing with caulking (not supplied).

#10x2"

SCREWS

HI-TEMP

SEALANT

22.1

CAULKING

INNER FLEX

PIPE

OUTER FLEX

2" OVERLAP

HIGH TEMPERATURE

#8 X 1/2” SELF DRILLING

SCREWS & WASHERS

INNER COUPLER

PIPE

SEALANT

OUTER COUPLER

D. If more vent pipe needs to be used to reach the ﬁ replace, couple

them together as illustrated. The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use noncombustible strapping to maintain the minimum clearance to combustibles.

The air terminal mounting plate may be recessed into the exterior wall or siding no greater than the depth of its return ﬂ ange.

W415-0785 / A / 07.23.09

OUTER

FLEX PIPE

OUTER

FLEX PIPE INNER FLEX PIPE

23.1

4.4.2 VERTICAL AIR TERMINAL INSTALLATION

WARNING

IF USING CLAMPS TO CONNECT VENT COMPONENTS, 3 SCREWS MUST ALSO BE USED TO EN-

SURE THE CONNECTION CANNOT SLIP OFF.

DO NOT CLAMP THE FLEXIBLE VENT PIPE.

MAINTAIN A MINIMUM 2" SPACE BETWEEN THE AIR INLET BASE AND THE STORM COLLAR.

RISK OF FIRE, EXPLOSION OR ASPHYXIATION. IMPROPER SUPPORT OF THE ENTIRE VENTING

SYSTEM MAY ALLOW VENT TO SAG AND SEPARATE. USE VENT RUN SUPPORTS AND CONNECT

VENT SECTIONS PER INSTALLATION INSTRUCTIONS.

. Fasten the roof support to the roof using the screws provided. The

roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support.

B. Stretch the inner ﬂ ex pipe to the required length. Slip the

inner ﬂ ex pipe a minimum of 2” over the inner pipe of the air terminal connector and secure with 3 #8 screws. Seal using a heavy bead of high temperature sealant W573-0007 (not supplied).

C. Repeat using the outer ﬂ ex pipe, using a heavy bead of

high temperature sealant W573-0002 (not supplied).

D. Thread the air terminal connector / vent pipe assembly down through

the roof. The air terminal must be positioned vertically and plumb. Attach the air terminal connector to the roof support, ensuring that the top of the air terminal is 16” above the highest point that it penetrates the roof.

E. Remove nails from the shingles, above and to the sides of the air

terminal connector. Place the ﬂ ashing over the air terminal connector leaving a min. 3/4” of the air terminal connector showing above the top of the ﬂ ashing. Slide the ﬂ ashing underneath the sides and upper edge of the shingles. Ensure that the air terminal connector is properly centred within the ﬂ ashing, giving a 3/4” margin all around. Fasten to the roof. Do not nail through the lower portion of the ﬂ ashing. Make weather-tight by sealing with caulking. Where possible, cover the sides and top edges of the ﬂ ashing with rooﬁ ng material.

F. Aligning the seams of the terminal and air terminal connector,

place the terminal over the air terminal connector making sure the vent pipe goes into the hole in the terminal. Secure with the three screws provided.

ROOF SUPPORT

INNER PIPE

AIR

TERMINAL

CONNECTOR

HIGH TEMPERATURE SEALANT

INNER FLEX PIPE

OUTER FLEX PIPE

2”

CAULKING

AIR INLET BASE

STORM COLLAR

G. Apply a heavy bead of weatherproof caulking 2” above the

ﬂ ashing. Install the storm collar around the air terminal and slide down to the caulking. Tighten to ensure that a weather-tight seal between the air terminal and the collar is achieved.

H. If more vent pipe needs to be used to reach the appliance see “HORIZONTAL

AIR TERMINAL INSTALLATION” section.

WEA THER SEALANT

FLASHING

24.1

W415-0785 / A / 07.23.09

4.4.3 APPLIANCE VENT CONNECTION

A. Install the inner ﬂ ex pipe to the appliance. Secure with 3 screws

and ﬂ at washers. Seal the joint and screw holes using the high temperature sealant W573-0007 (not supplied).

B. Install the outer ﬂ ex pipe to the appliance. Attach and seal

the joints using the high temperature sealant W573-0002 (not supplied).

4.5 USING RIGID VENT COMPONENTS

The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use Wolf Steel Ltd. support ring assembly or equivalent noncombustible strapping to maintain the minimum clearance to combustibles for both vertical and horizontal runs.

ll inner exhaust and outer intake vent pipe joints may be sealed using either red high temperature silicone sealant W573-0002 (not supplied) or black high temperature sealant W573-0007 Mill Pac (not supplied) with the exception of the appliance exhaust ﬂ ue collar which must be sealed using Mill Pac.

4.5.1 HORIZONTAL AIR TERMINAL INSTALLATION

A. Move the appliance into position. Measure the vent

length required between terminal and appliance taking into account the additional length needed for the ﬁ nished wall surface and any 1¼” overlaps between venting components.

B. Apply high temperature sealant W573-0007

(not supplied) to the outer edge of the inner collar of the appliance. Attach the ﬁ rst inner rigid pipe component and secure using 3 self tapping screws. Repeat using the outer rigid pipe.

#10x2"

SCREWS

#8 X 1/2”

SELF

DRILLING

SCREWS

CAULKING

OUTER RIGID PIPE

28.1

25.1

2” OVERLAP

HIGH TEMP SEALANT

1"OVERLAP

HI-TEMP INNER RIGID

PIPE

#8x1/2"

SELF DRILLING

SCREWS

SEALANT

C. Insert the vent pipes through the ﬁ restop maintaining the

required clearance to combustibles. Holding the air terminal (lettering in an upright, readable position), secure to the exterior wall and make weather tight by sealing with caulking (not supplied).

The air terminal mounting plate may be recessed into the exterior wall or siding no greater than the depth of the return ﬂ ange.

W415-0785 / A / 07.23.09

26.1

4.5.2 EXTENDED HORIZONTAL AND CORNER TERMINAL INSTALLATION

45° corner installation can have 0” rise between the appliance combustion air collar and the air terminal. In this case, vent lengths must be kept to a maximum of 24”. For longer vent lengths, a minimum vertical rise of 24” is required.

A. Follow the instructions for "Horizontal Air Terminal Installation", items A to C. B. Continue adding components alternating inner and outer vent pipes. Ensure that

all inner vent pipes and elbows have sufficient vent spacers attached and each component is securely fastened to the one prior. Attach the telescopic sleeve to the vent run. Secure and seal. To facilitate completion, attach inner and outer couplers to the air terminal.

C. Install the air terminal. See item 3 of the Horizontal Air Terminal Installation. Extend the outer telescopic sleeve; connect to the air terminal assembly. Fasten with self tapping screws and seal.

AIR TERMINAL

TELESCOPIC SLEEVE

20" COUPLER

48.2

VENTING

W415-0785 / A / 07.23.09

4.5.3 VERTICAL AIR TERMINAL INSTALLATION

NOTE: Before attaching elbows to the collars on the back of the appliance, 1 1/2” will need to be trimmed off the 4” collar. REAR VENT APPLICATION: Attach 4” and 7” elbows to the appliance. Secure with 3 screws and seal the

oints and screw heads using high temperature sealant. Proceed to step A

below.

TOP VENT APPLICATION: A. Move the appliance into position. B. Fasten the roof support to the roof using the screws provided. The

roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support.

C. Apply high temperature sealant W573-0007 (not supplied) to the

outer edge of the inner sleeve of the air terminal. Slip the inner

D. Apply high temperature sealant W573-0002 (not supplied) to the

E. Thread the air terminal connector / vent pipe assembly down through

F. Remove nails from the shingles, above and to the sides of the air terminal

G. Apply a heavy bead of waterproof caulking 2” above the ﬂ ashing. Install the storm collar around the

H. Continue adding rigid venting sections, sealing and securing as above. Attach the inner collapsed

REAR VENT APPLICATION: I. Run a bead of high temperature sealant W573-0007 (not supplied) around the outside of the inner

TOP VENT APPLICATION: J. Run a bead of high temperature sealant W573-0007 (not supplied) around the outside of the inner

K. In the attic, slide the vent pipe collar down to cover up the open end of the shield and tighten. This will

coupler a minimum of 2” over the sleeve and secure using 3 screws. outer edge of the of the outside sleeve of the air terminal connector.

Slip the outer coupler over the sleeve and secure as before. Trim the outer coupler even with the inner coupler end.

the roof support and attach, ensuring that a minimum 16” of air terminal connector will penetrate the roof when fastened. If the attic space is tight, we recommend threading the Wolf Steel vent pipe collar or equivalent loosely onto the air terminal connector / vent pipe assembly as it is passed through the attic. The air terminal connector must be positioned vertically and plumb.

connector. Place the ﬂ ashing over the air terminal connector and slide it underneath the sides and upper edge of the shingles. Ensure that the air terminal connector is properly centered within the ﬂ ashing, giving a 3/4” margin all around. Fasten to the roof. Do NOT nail through the lower portion of the ﬂ ashing. Make weather-tight by sealing with caulking. Where possible, cover the sides and top edges of the ﬂ ashing with rooﬁ ng material.

air terminal and slide down to the caulking. Tighten to ensure that a weather-tight seal between the air terminal connector and the collar is achieved.

telescopic sleeve to the last section of rigid piping. Secure with screws and seal. Repeat using the outer telescopic sleeve.

elbow. Pull the telescopic sleeve a minimum of 2” onto the elbow. Secure with 3 screws. Repeat with the outer telescopic sleeve.

collar on the appliance. Pull the telescopic sleeve a minimum of 2” onto the collar. Secure with 3 screws. Repeat with the outer telescopic sleeve.

prevent any materials, such as insulation, from ﬁ lling up the 1” air space around the pipe

AIR

TERMINAL

CONNECTOR

27.1

INNER PIPE

HIGH TEMPERATURE SEALANT

INNER RIGID

PIPE

OUTER

RIGID PIPE

VENT

PIPE

COLLAR

VENT

PIPE

SHIELD

W415-0785 / A / 07.23.09

4.6 MOBILE HOME INSTALLATION

This appliance is certiﬁ ed to be installed as an OEM (Original Equipment Manufacturer) installation in

a manufactured home or mobile home and must be installed in accordance with the manufacturer’s

instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, in

the United States or the Mobile Home Standard, CAN/CSA Z240 MH Series, in Canada. This appliance is

only for use with the type(s) of gas indicated on the rating plate. A conversion kit is supplied with the mobile

home appliance. This Mobile/Manufactured Home Listed appliance comes factory equipped with a means to secure the unit. Built

in appliances are equipped with 1/4” diameter holes located in the front left and right corners of the base. Use #10 hex head screws, inserted through the holes in the base to secure. For free standing products contact your local authorized dealer / distributor for the appropriate securing kit. For mobile home installations, the appliance must be fastened in place. It is recommended that the appliance be secured in all installations. Always turn of f the pilot and the fuel supply at the source, prior to moving the mobile home. After moving the mobile home and prior to lighting the appliance, ensure that the logs are positioned correctly .

This appliance is certiﬁ ed to be installed in an aftermarket permanently located, manufactured (mobile)

home, where not prohibited by local codes.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not

convertible for use with other gases, unless a certiﬁ ed kit is used. Conversion Kits

This appliance is ﬁ eld convertible between Natural Gas (NG) and Propane (LP). To convert from one gas to another consult your Authorized dealer/distributor.

4.7 GAS INSTALLATION

29.1

WARNING

RISK OF FIRE, EXPLOSION OR ASPHYXIATION. ENSURE THERE ARE NO IGNITION SOURCES SUCH

AS SPARKS OR OPEN FLAMES.

SUPPORT GAS CONTROL WHEN ATTACHING GAS SUPPLY PIPE TO PREVENT DAMAGING GAS LINE.

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH THE GLASS DOOR OPENED OR REMOVED. PURGING OF THE GAS SUPPLY LINE SHOULD BE

PERFORMED BY A QUALIFIED SERVICE TECHNICIAN. ASSURE THAT A CONTINUOUS GAS FLOW IS AT

THE BURNER BEFORE CLOSING THE DOOR. ENSURE ADEQUATE VENTILATION. FOR GAS AND

ELECTRICAL LOCATIONS, SEE “DIMENSION” SECTION.

ALL GAS CONNECTIONS MUST BE CONTAINED WITHIN THE APPLIANCE WHEN COMPLETE.

HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE TESTING GAS

LINE AT TEST PRESSURES ABOVE 1/2 PSIG.

VALVE SETTINGS HAVE BEEN FACTORY SET, DO NOT CHANGE.

W415-0785 / A / 07.23.09

Installation and servicing to be done by a qualiﬁ ed installer. Do not use open ﬂ ame.

4.7.1

• Move the appliance into position and secure.

4.7.2

• If equipped with a ﬂ ex connector the appliance is designed to accept a 1/2” gas supply. Without the connector it is designed to accept a 3/8” gas supply. The appliance is equipped with a manual shut off valve to turn off the gas supply to the appliance.

4.7.3

• Connect the gas supply in accordance to local codes. In the absence of local codes, install to the current CAN/CSA-B149.1 Installation Code in Canada or to the current National Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United States.

4.7.4

• When ﬂ exing any gas line, support the gas valve so that the lines are not bent or kinked.

4.7.5

• Check for gas leaks by brushing on a soap and water solution.

4.8 OPTIONAL WALL SWITCH EXCLUDING BGD36CFG

WARNING

DO NOT CONNECT EITHER THE WALL SWITCH, THERMOSTAT OR GAS VALVE DIRECTLY TO 110 VOLT ELECTRICITY.

30.1

For ease of accessibility, an optional remote wall switch or millivolt thermostat may be installed in a convenient location. Route a 2 strand, solid core millivolt wire from the valve to the wall switch or millivolt thermostat. The recommended maximum lead length depends on wire size: WIRE SIZE MAX. LENGTH 14 gauge 100 feet 16 gauge 60 feet 18 gauge 40 feet

Disconnect the existing wires from terminals 1 and 3 (from the

ON/OFF switch) and replace with the leads from the wall switch / millivolt thermostat.

50.1

W415-0785 / A / 07.23.09

5.0 FRAMING

IN ORDER TO AVOID THE POSSIBILITY OF EXPOSED INSULATION OR VAPOUR BARRIER COMING

IN CONTACT WITH THE APPLIANCE BODY, IT IS RECOMMENDED THAT THE WALLS OF THE APPLI-

ANCE ENCLOSURE BE “FINISHED” (IE: DRYWALL / SHEETROCK), AS YOU WOULD FINISH ANY

OTHER OUTSIDE WALL OF A HOME. THIS WILL ENSURE THAT CLEARANCE TO COMBUSTIBLES IS

DO NOT NOTCH THE FRAMING AROUND THE APPLIANCE STAND-OFFS. FAILURE TO MAINTAIN AIR

SPACE CLEARANCE MAY CAUSE OVER HEATING AND FIRE. PREVENT CONTACT WITH SAGGING OR LOOSE INSULATION OR FRAMING AND OTHER COMBUSTIBLE MATERIALS. BLOCK OPENING

INTO THE CHASE TO PREVENT ENTRY OF BLOWN-IN INSULATION. MAKE SURE INSULATION AND

WHEN CONSTRUCTING THE ENCLOSURE ALLOW FOR FINISHING MATERIAL THICKNESS TO MAIN-

TAIN CLEARANCES. FRAMING OR FINISHING MATERIAL CLOSER THAN THE MINIMUMS LISTED MUST BE CONSTRUCTED ENTIRELY OF NON-COMBUSTIBLE MATERIALS. MATERIALS CONSISTING ENTIRELY OF STEEL, IRON, BRICK, TILE, CONCRETE, SLATE, GLASS OR PLASTERS, OR ANY COM-

BINATION THEREOF ARE SUITABLE. MATERIALS THAT ARE REPORTED AS PASSING ASTM E 136,

STANDARD TEST METHOD FOR BEHAVIOUR OF MATERIALS IN A VERTICAL TUBE FURNACE AT

750°C AND UL763 SHALL BE CONSIDERED NON-COMBUSTIBLE MATERIALS.

WARNING

MAINTAINED WITHIN THE CAVITY.

OTHER MATERIALS ARE SECURED.

It is best to frame your appliance after it is positioned and the vent system is installed. Frame to local building codes.

It is not necessary to install a hearth extension with this appliance system. When roughing in the appliance, raise the appliance to accommodate for the thickness of the ﬁ nished ﬂ oor ma-

terials, i.e. tile, carpeting, hard wood, which if not planned for will interfere with the opening of the lower access door and the installation of many decorative ﬂ ashing accessories.

Combustible materials may be installed ﬂ ush with the front of the appliance but must not cover any of the black face-areas of the appliance. Non-combustible material (brick, stone or ceramic tile) may protrude in these areas.

Minimum clearance to combustible construction from appliance and vent surfaces: Non-combustible Framing:

Top - 0" to stand-offs if using optional clean face surround. Combustible Framing:

Sides, back and bottom of appliance - 0" to rear. Top - 3 1/2" to stand-offs if using optional clean face surround.

Combustible Finishing:

Sides, bottom and top - 0" to appliance edge. Enclosure top - 13 1/2" to top of appliance. Recessed depth - 25" Top, sides and bottom of vent pipe* - 2" Ceiling - 72" from bottom of appliance.

* HORIZONTAL VENT SECTIONS - A minimum clearance of 1" at the bottom and sides and 2" at the top of the vent pipe on all horizontal runs to combustibles is required. Use ﬁ restop spacer W010-1777 (supplied).

* VERTICAL VENT SECTIONS - A minimum of 1" all around the vent pipe on all vertical runs to combustibles is required except for clearances in appliance enclosures. See "MINIMUM ENCLOSURE CLEARANCES" section. Use ﬁ restop spacer W500-0096 (not supplied).

W415-0785 / A / 07.23.09

5.1 INSTALLING STAND-OFFS

These appliances are supplied with two standoffs. For convenience, the standoffs have been shipped ﬂ at and located on the top at the front. Before framing ensure the standoffs are bent up and screwed into place ensuring a height of 4.5".

NOTE: The information and dimensions in this section represent the minimum clearances to combustible material.

It is best to frame your appliance after it is positioned and the vent system is installed. Use 2x4's and frame to local building codes.

A steel header is required if using optional clean face surround.

5.2 MINIMUM FRAMING DIMENSIONS

FOR TOP EXIT APPLICATIONS: DO NOT BUILD INTO THIS AREA. IT MUST BE LEFT CLEAR TO

PROVIDE ADEQUATE CLEARANCE FOR THE VENT. IN THIS 14" WIDE AREA CENTRED ALONG THE

FRONT OF THE APPLIANCE, NO COMBUSTIBLES ARE ALLOWED.

WARNING

49” (TOP EXIT)

38 3/4” (REAR EXIT)

1 1/2”

MAX

1 1/2” MAX

14” MIN

17 1/4”

40 1/2”

STEEL HEADER REQUIRED IF USING OPTIONAL CLEAN FACE SURROUND

38 3/4”

W415-0785 / A / 07.23.09

WARNING

MINIMUM CLEARANCE TO COMBUSTIBLES MUST BE MAINTAINED OR A SERIOUS FIRE HAZARD

COULD RESULT.

WHEN CONSTRUCTING THE ENCLOSURE ALLOW FOR FINISHING MATERIAL THICKNESS TO MAINTAIN CLEARANCES. FRAMING OR FINISHING MATERIAL CLOSER THAN THE MINIMUMS

LISTED MUST BE CONSTRUCTED ENTIRELY OF NON-COMBUSTIBLE MATERIALS. MATERIALS

CONSISTING ENTIRELY OF STEEL, IRON, BRICK, TILE, CONCRETE, SLATE, GLASS OR PLASTERS,

OR ANY COMBINATION THEREOF ARE SUITABLE. MATERIALS THAT ARE REPORTED AS PASSING

ASTM E 136, STANDARD TEST METHOD FOR BEHAVIOUR OF MATERIALS IN A VERTICAL TUBE

FURNACE AT 750°C AND UL763 SHALL BE CONSIDERED NON-COMBUSTIBLE MATERIALS.

NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.

41 3/8"

59”

IMPORTANT: Encroaching in this area with ﬁ nishing material will inter- fere with the opening of the door.

5.3 MINIMUM MANTEL CLEARANCES

RISK OF FIRE, MAINTAIN ALL SPECIFIED AIR SPACE CLEARANCES TO COMBUSTIBLES. FAILURE

TO COMPLY WITH THESE INSTRUCTIONS MAY CAUSE A FIRE OR CAUSE THE APPLIANCE TO

OVERHEAT. ENSURE ALL CLEARANCES (I.E. BACK, SIDE, TOP, VENT, MANTEL, FRONT, ETC.) ARE

CLEARLY MAINTAINED.

17 1/4"

OUTSIDE

CHASE

WARNING

40 1/2"

12” TO COMBUSTIBLE MANTLE

THIS AREA MUST REMAIN EXPOSED TO ALLOW FOR PROPER

DOOR OPERATION.

INSIDE CHASE

WHEN USING PAINT OR LACQUER TO FINISH THE MANTEL, THE PAINT OR LACQUER MUST BE

Combustible mantel clearance can vary according to the mantel depth. Use the graph to help evaluate the clearance needed.

HEAT RESISTANT TO PREVENT DISCOLOURATION.

W415-0785 / A / 07.23.09

5.4 MINIMUM ENCLOSURE CLEARANCES

RISK OF FIRE!

THE FRONT OF THE APPLIANCE MUST BE FINISHED WITH ANY NON-COMBUSTIBLE MATERIALS

SUCH AS BRICK, MARBLE, GRANITE, ETC., AS LONG AS THE FINISHING MATERIAL DOES NOT GO

BELOW THE SPECIFIED DIMENSION AS ILLUSTRATED. AS AN ALTERNATIVE, YOU CAN FINISH THE

APPLIANCE WITH DRYWALL, SEE DIAGRAM BELOW FOR DETAILS.

FACING AND / OR FINISHING MATERIAL MUST NEVER OVERHANG INTO THE APPLIANCE OPENING.

THE APPLIANCE REQUIRES A MINIMUM ENCLOSURE HEIGHT MEASURED FROM THE APPLIANCE BASE.

WARNING

The appliance requires a minimum enclosure height of 38 1/2“ (REAR VENT) 49" (TOP VENT). For temperature requirements, the enclosure space around and above the appliance must be left unobstructed.

* If this appliance is installed ﬂ ush to the ﬁ nishing material and optional clean face surround is to be installed then a minimum of 6 1/2" of cement board or non-combustible equivalent must be used on the top only of the front face.

** See Venting Section

W415-0785 / A / 07.23.09

5.5 CLEAN FACE SURROUND MINIMUM ENCLOSURE CLEARANCES

WARNING

NON-COMBUSTIBLE FINISHING MATERIALS REQUIRED SUCH AS BRICK AND TILE CAN BE EX-

TENDED OVER THE BLACK FACE OF THE APPLIANCE.

USE ONLY NON-COMBUSTIBLE MATERIAL SUCH AS CEMENT BOARD, CERAMIC TILE, MARBLE,

ETC. WHEN FINISHING TO THE APPLIANCE. DO NOT USE WOOD OR DRYWALL.

STEEL HEADER

6 1/2”

MIN

COMBUSTIBLE

NON-COMBUSTIBLE

**6 1/2”

40 1/2”

34”

2”

** Installation requires a minimum 6 1/2" of non-combustible facing above the top of the appliance.

0” IF NON-COMBUSTIBLE FINISHING IS USED SUCH AS BRICK AND STONE

2”

1”

W415-0785 / A / 07.23.09

5.6 DOOR INSTALLATION & REMOVAL

GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED.

THE DOOR LATCHES ARE PART OF A SAFETY SYSTEM AND MUST BE PROPERLY ENGAGED. DO

NOT OPERATE THE APPLIANCE WITH LATCHES DISENGAGED.

FACING AND/OR FINISHING MATERIALS MUST NOT INTERFERE WITH AIR FLOW THROUGH AIR

OPENINGS, LOUVRES OPENINGS, OPERATION OF LOUVRES OR DOORS OR ACCESS FOR

SERVICE. OBSERVE ALL CLEARANCES WHEN APPLYING COMBUSTIBLE MATERIALS.

DO NOT STRIKE, SLAM OR SCRATCH GLASS. DO NOT OPERATE APPLIANCE WITH GLASS

REMOVED, CRACKED, BROKEN OR SCRATCHED.

BEFORE DOOR IS REMOVED TURN THE APPLIANCE OFF AND WAIT UNTIL APPLIANCE IS COOL TO

THE TOUCH. DOORS ARE HEAVY AND FRAGILE SO HANDLE WITH CARE.

The upper louvres must be removed to allow the door to be opened or closed. To access the lower door latch, open the valve control door. Release the top and bottom door latches, located at the right side of the door.

WARNING

Optional plated door trim, and arched door facia are available at your local authorized dealer / distributor.

NOTE: The protective wrap on plated parts is best removed when the assembly is at room temperature but this can be improved if the assembly is warmed, using a hair dryer or similar heat source.

5.7 GLASS DOOR REPLACEMENT

DO NOT USE SUBSTITUTE MATERIALS.

GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED.

CARE MUST BE TAKEN WHEN REMOVING AND DISPOSING OF ANY BROKEN GLASS OR DAMAGED COMPO-

NENTS. BE SURE TO VACUUM UP ANY BROKEN GLASS FROM INSIDE THE APPLIANCE BEFORE OPERATION.

DO NOT STRIKE, SLAM OR SCRATCH GLASS. DO NOT OPERATE APPLIANCE WITH GLASS

REMOVED, CRACKED, BROKEN OR SCRATCHED.

5.7.1

• Place the door frame face down careful not to scratch the paint.

5.7.2

• Center the gasketed glass inside the door frame with the thick side of the gasket facing up.

WARNING

GASKET

GLASS

5.7.3

• Bend the glass retainers located along the edge of the door frame over the gasket holding the glass in place. Careful not to break the glass.

W415-0785 / A / 07.23.09

GLASS RETAINER

DOOR FRAME

56.1

5.8 OPTIONAL CLEAN FACE SURROUND INSTALLATION

WAVE

S36WN (BROWN)

S36WP (PEWTER)

S36CVN (BROWN)

S36CVP (PEWTER)

Installation requires a minimum of 6 1/2" non-combustible facing material at the top of the appliance. Refer to illustrations above (depending on your installation) to ensure your appliance has been installed with the proper requirements for this kit.

Whether installing to a ﬁ nished ﬂ oor or a hearth, a 3/8" clearance must be maintained at the bottom of the clean face surround kit. To obtain this clearance an appliance riser is required.

5.8.1 FINISHED FLOOR INSTALLATION

When installing to a ﬁ nished ﬂ oor the appliance riser must create a minimum clearance of 3 3/8" from the ﬁ n- ished ﬂ oor to the bottom of the appliance.

STEEL

HEADER

(SUPPLIED)

STAND-OFF

CONVEX

6 1/2” MINIMUM

COMBUSTIBLE

MATERIAL

CEMENT BOARD

(SUPPLIED)

PANEL

CONCAVE

S36CCN (BROWN)

S36CCP (PEWTER)

STEEL

HEADER

(SUPPLIED)

STAND-OFF

CLEAN FACE SURROUND KIT

CLEANFACE SURROUND

FINISHED

FLOOR

CLEARANCE

/8”

3 3/8”

37 3/8”

FIREPLACE RISER

CLEAN FACE

SURROUND

KIT

CLEARANCE

/8”

3 3/8”

FIREPLACE RISER

FINISHED

FLOOR

W415-0785 / A / 07.23.09

5.8.2 HEARTH INSTALLATION

When installing to a hearth the appliance riser must create a minimum clearance of 3 3/8" PLUS the height of the hearth from the ﬁ nished ﬂ oor to the bottom of the appliance.

STEEL

HEADER

(SUPPLIED)

STAND-OFF

CLEAN FACE SURROUND KIT

CLEANFACE SURROUND

FINISHED

FLOOR

CLEARANCE

/8”

3 3/8”

PLUS

HEARTH

HEIGHT

5.8.3 STEEL HEADER INSTALLATION

14”

MIN

1 1/2” MAX

6 1/2” MINIMUM

37 3/8”

PLUS

HEARTH

HEIGHT

FIREPLACE RISER

HEARTH

COMBUSTIBLE

MATERIAL

CEMENT BOARD

(SUPPLIED)

PANEL

CLEAN FACE

SURROUND

KIT

HEARTH

CLEARANCE

/8”

STEEL

HEADER

(SUPPLIED)

STAND-OFF

3 3/8”

PLUS

HEARTH

HEIGHT

FIREPLACE RISER

FINISHED

FLOOR

40 1/4”

NOTE: The optional cleanface trim kit must be installed before proceeding.

W415-0785 / A / 07.23.09

Concave

Clean Face

Surround Kit

Illustrated

5.8.4 CLEAN FACE TRIM KIT INSTALLATION

The “wave” clean face surround kit is shown in all illustrations.

NOTE: The optional cleanface trim kit must be installed before proceeding. A. From the rear side of the clean face front, insert the weld studs on the top window plate assembly

upward through the holes on the underside of the top section of the clean face front. B. Using a socket wrench, secure using the nuts and washers provided. Depending on your surround, space may be tight. C. First secure the clean face surround to the appliance front by hooking the ledge that runs horizontally

on the rear surface of the clean face surround over the bottom edge of the appliance front opening. D. With the clean face surround against the appliance front, hook the surround clips in behind the top

lip of the appliance front opening and secure using the screws provided through the slot in the sur-

round clip and into the pre-drilled hole in the clean face surround. If the optional clean face trim kit was

installed, the surround clip ﬁ ts into the cut out and is secured in the same fashion.

W415-0785 / A / 07.23.09

6.0 BGD36CF FINISHING

6.1 LOG PLACEMENT

LOGS MUST BE PLACED IN THEIR EXACT LOCATION IN HEATER. DO NOT CHANGE FROM THE

PROPER LOG POSITIONS, SINCE HEATER MAY NOT FUNCTION PROPERLY AND DELAYED

THE LOGS ARE FRAGILE AND SHOULD BE HANDLED WITH CARE.

PHAZERTM logs and glowing embers exclusive to Napoleon® Appliances, provide a unique and realistic

glowing effect that is different in every installation. Take the time to carefully position the glowing embers for a maximum glowing effect. Log colours may vary. During the initial use of the appliance, the colours will become more uniform as colour pigments burn in during the heat activated curing process.

WARNING

IGNITION MAY OCCUR.

6.1.1 Place the rear log so that it rests against

the two log brackets on the back wall of the

ﬁ rebox. The air space between the log and ﬁ rebox back is used to facilitate combustion air ﬂ ow

6.1.3 Position the front right log just behind the

grate lining up the holes in the bottom with the studs located on the log support.

6.1.2 Move the charcoal strip into position lining

up the holes in the bottom with the studs located on the burner on the burner. Ensure strip sits ﬂ at on the burner.

6.1.4 Move the left log into position lining up the

hole in the bottom with the stud on the left side of the log support.

6.1.5 Line up the square hole in the right crossover

with the square post located on the right side of log and install as shown.

W415-0785 / A / 07.23.09

6.1.6 Line up the rectangular hole in the left crossover with the rectangular post located on the left side of log and install as shown.

6.2 GLOWING EMBERS

Tear the embers into pieces and place along the front row of ports covering all of the burner area in front of the small logs. Care should be taken to shred the embers into thin, small irregular pieces as only the exposed edges of the ﬁ bre hairs will glow. The ember material will only glow when exposed to direct ﬂ ame; how-

ever, care should be taken to not block the burner ports.

Blocked burner ports can cause an incorrect ﬂ ame pattern, carbon deposits and delayed ignition. PHAZER logs glow when exposed to direct ﬂ ame. Use only certiﬁ ed "glowing embers" and PHAZERTM logs available from your Napoleon® dealer.

6.3 CHARCOAL EMBERS

Randomly place the charcoal embers along the front and sides of the log support tray in a realistic manner.

Fine dust found in the bottom of the bag should not be used. NOTE: Charcoal embers are not to be placed on the burner.

6.4 LOGO PLACEMENT

Remove the backing of the logo supplied and place on the glass viewing door, as indicated.

32.1

½"

LOGO

½"

6.5 OPTIONAL ROCK KIT

(RAK-ROCK ADAPTOR KIT IS NECESSARY WITH THIS KIT).

REAL ROCKS MUST NOT BE USED IN THIS APPLIANCE. HEAT WILL CAUSE THEM TO EXPLODE.

LOG SUPPORT BRACKET

ROCK SUPPORT

BRACKET

6.5.1 Remove all logs and media.

6.5.2 Remove the 2 screws and log support brack-

ets already installed in the ﬁ rebox and secure the rock support bracket along the back of the ﬁ rebox.

NOTE: When the porcelain panels are installed, the rock support bracket is secured over the rear porcelain panel. T abs on rear porcelain panel must be bent up to sit ﬂ ush on the rock support bracket.

WARNING

6.5.3 Move the two rock clusters into position, lin-

NOTE: For best results it's recommended

ing up the studs located on the burner with the holes in the bottom of the rocks. Ensure the clusters are sitting ﬂ at on the burner.

you remove the grate and using Wolf Steel approved paint, paint the surfaces underneath where the grate was removed.

6.5.4 Place the large cut out rocks along the edge of

the rock support bracket as shown.

6.5.5 Place the remaining refractory rocks around the burner as desired, making sure not to cover any burner ports. (There are no set locations).

W415-0785 / A / 07.23.09

7.0 BGD36CFG FINISHING

7.1 GLASS BURNER INSTALLATION

CLEAN THE GLASS EMBERS PRIOR TO INSTALLATION. BEFORE APPLYING THE CLEANED GLASS, ENSURE

DO NOT CHANGE OR SUBSTITUTE THE GLASS EMBER MATERIAL PROVIDED WITH THIS APPLIANCE. IF

REPLACING, USE ONLY THE REPLACEMENT GLASS EMBERS AVAILABLE FROM YOUR AUTHORIZED

DEALER / DISTRIBUTOR.

GLASS EMBERS OVER THE BURNER MUST NOT BE MORE THAN ONE LAYER HIGH. MORE THAN ONE LAYER

OVER THE BURNER WILL CAUSE FLAME LIFTING AND SOOTING PROBLEMS.

Secure the glass ember tray to the burner using 6 screws (W570-0001).

Spread the clear glass embers (W300-0102) onto the glass ember tray evenly covering the burner tube (follow natural shape of tray).

NOTE: The distribution of clear glass embers over the burner tube will inﬂ uence the ﬂ ame height.

WARNING

THAT IT IS DRY.

NOTE: When removing the glass ember tray make sure the glass embers are away from the center of the screen, exposing the burner, remove screws and lift glass ember tray out.

When replacing burner, absolutely no glass embers can be in cup surrounding the oriﬁ ce. HINT: If glass

falls into cup and surrounds the oriﬁ ce, insert a clean bag into a vacuum cleaner and vacuum out glass embers. Replacement glass embers can be ordered from Wolf Steel Ltd.

NOTE: When the ﬂ ames impinge on the glass, the glass may discolour slightly and the edges may soften.

7.2 BULB REPLACEMENT

This appliance comes equipped with our “Night Light™”. If in the event the lamp or lens needs to be replaced, follow these instructions.

7.2.1 Turn off all electrical supply.

7.2.2 Remove the glass and glass ember tray from the ﬁ rebox.

7.2.3 Unscrew the lens cover making sure the gasket stays in place. NOTE: Do not handle the lamp (bulb) with bare ﬁ ngers, protect

with a clean dry cloth.

GLASS EMBER TRAY

BURNER

Gasket

7.2.4 The lamp will pull straight out of the socket. Replace with Wolf Steel Ltd. parts only (W387-0009), as lamp and lens are special "high temperature" products.

7.2.5 Replace lens cover.

7.2.6 Replace glass and ember tray.

W415-0785 / A / 07.23.09

7.3 LENS ASSEMBLY REPLACEMENT

THE FRONT OF THE APPLIANCE BECOMES VERY HOT DURING OPERATION. LET THE APPLIANCE

COOL COMPLETELY BEFORE CONDUCTING SERVICE.

7.3.1 Remove the glass and glass ember tray.

7.3.2 Remove the burner base from the ﬁ rebox.

7.3.3 Compress the retainer ﬁ ns and lift out the lens assembly. Disconnect the

wires.

WARNING

7.3.4 Replace lens assembly by aligning key hole and snap into place. Re-con- nect the wires.

7.3.5 Re-install burner base ensuring a good ﬁ rebox seal.

7.3.6 Re-install glass ember tray and glass.

NOTE: When removing the glass ember tray make sure the glass embers are away from the center of the screen, exposing the burner, before lifting glass ember tray out.

When replacing burner, absolutely no glass embers can be in cup surrounding the oriﬁ ce. HINT: If glass falls into cup and surrounds the oriﬁ ce, insert a clean bag into a vacuum cleaner and vacuum out glass embers. Replacement glass embers can be ordered from Wolf Steel Ltd.

KEY HOLE

W415-0785 / A / 07.23.09

8.0 OPTIONAL BLOWER INSTALLATION

WARNING

RISK OF FIRE AND ELECTRICAL SHOCK.

TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THIS APPLIANCE.

USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH

THIS APPLIANCE. USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS

COMPONENTS, VENTING COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL

VOID THE WARRANTY AND CERTIFICATION.

ENSURE THAT THE FAN’S POWER CORD IS NOT IN CONTACT WITH ANY SURFACE OF THE

APPLIANCE TO PREVENT ELECTRICAL SHOCK OR FIRE DAMAGE. DO NOT RUN THE POWER

CORD BENEATH THE APPLIANCE.

8.1 ACCESSING THE BLOWER

WARNING

BE CAREFUL NOT TO TEAR THE BURNER TRAIN GASKET. A REPLACEMENT GASKET CAN BE

ORDERED FROM YOUR LOCAL AUTHORIZED DEALER.

THE WIRE HARNESS PROVIDED IN THIS KIT IS A UNIVERSAL HARNESS. WHEN INSTALLED, ENSURE

THAT ANY EXCESS WIRE IS CONTAINED, PREVENTING IT FROM MAKING CONTACT WITH MOVING

OR HOT OBJECTS.

8.1.1 Remove the valve access door.

8.1.2 Open the main door.

8.1.3 Carefully remove the logs.

8.1.3a (BGD36CFG) Carefully remove the glass and

glass ember tray.

8.1.4 Remove the 7 screws illustrated in and lift out the log support.

8.1.4a (BGD36CFG) Remove the top deﬂ ector and porcelain panels from the ﬁ rebox.

8.1.5 Remove the 8 perimeter screws as illustrated and lift out the burner base. (The gas line ﬂ ex-connector should provide sufﬁ cient move- ment to permit shifting the burner assembly to the side).

8.1.6 Reverse procedure to re-assemble.

W415-0785 / A / 07.23.09

9.0 WIRING DIAGRAM

DO NOT USE THIS APPLIANCE IF ANY PART HAS BEEN UNDER WATER. CALL A QUALIFIED

SERVICE TECHNICIAN IMMEDIATELY TO HAVE THE APPLIANCE INSPECTED FOR DAMAGE TO THE

RISK OF ELECTRICAL SHOCK OR EXPLOSION. DO NOT WIRE 110V TO THE VALVE OR TO THE

APPLIANCE WALL SWITCH. INCORRECT WIRING WILL DAMAGE CONTROLS.

ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN AND SHALL BE IN COMPLIANCE

WITH LOCAL CODES. IN THE ABSENCE OF LOCAL CODES, USE THE CURRENT CSA22.1 CANADIAN

ELECTRIC CODE IN CANADA OR THE CURRENT NATIONAL ELECTRIC CODE ANSI/NFPA NO. 70 IN

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT,

WITH THE GLASS DOOR OPENED OR REMOVED.

9.1 BGD36CFG BURNER SWITCH

A wall switch must be installed in a convenient location for the burner operation. The recommended maximum lead length depends on wire size: WIRE SIZE MAX. LENGTH 14 gauge 100 feet 16 gauge 60 feet 18 gauge 40 feet A 20’ length of millivolt wire is connected to the gas valve for the burner wall switch. However if a greater length is required route 2-strand (solid core) wire through the electrical hole located at the bottom left side of the appliance.

WARNING

ELECTRICAL CIRCUIT.

THE UNITED STATES.

NOTE: WIRE TAGS

ARE BRACKETED

BATTERY HOLDER

AC A DAPTOR

Main Burner Switch

Brown (SWI)

Red (+)

Black

Red

Yellow

Black (-)

MAIN BURNER SWITCH

(20’ REMOTE SWITCH WIRE SUPPLIED)

Red (3 Volt)

BLACK (12 Volt) TO LIGHT & LIGHT (20’ REMOTE SWITCH WIRE SUPPLIED)

MODULE P

LUG

IGNITION MODULE

BATTERY RELAY

Black (TP)

SWITCH

Orange x2 (THTP)

Green x2 (TH)

WIRE HARNESS

Yellow (S)

Orange

(I)

Orange

Black

Green

[through Gas line conduit]

[through

independent

conduit]

PILOT G

AS LINE

GAS VALVE

PILOT ASSEMBLY

Blue

RELAY PLUG

Black

W415-0785 / A / 07.23.09

9.2 BGD36CF LIGHT SWITCH

A wall switch must be installed in a convenient location for the light operation. The recommended maximum lead length depends on wire size: WIRE SIZE MAX. LENGTH 14 gauge 100 feet 16 gauge 60 feet 18 gauge 40 feet A 20’ length of millivolt wire is connected to the gas valve and another 20’ length of millivolt wire is connected to the terminal block for the light wall switch. However if a greater length is required route 2-strand (solid core) wire through the electrical hole located at the bottom left side of the appliance.

W415-0785 / A / 07.23.09

9.3 RECEPTACLE WIRING DIAGRAM

W415-0785 / A / 07.23.09

10.0 OPERATION

10.1 BGD36CF

WARNING

IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT

CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH

THE GLASS DOOR OPENED OR REMOVED.

ssure that a continuous gas flow is at the burner before installing the door. When lit for the first time, the appliance will emit an odor for a few hours. This is a normal temporary condition caused by the "burn-in" of paints and lubricants used in the manufacturing process and will not occur again.

fter extended periods of non-operation such as following a vacation or a warm weather season, the appliance may emit a slight odor for a few hours. This is caused by dust particles in the heat exchanger burning off. In both cases, open a window to sufficiently ventilate the room.

A. This appliance is equipped with a pilot which must be lit by hand while following these instructions exactly. B. Before operating smell all around the appliance area for gas and next to the floor because some gas is heavier than

air and will settle on the floor. C. Use only your hand to turn the gas control knob. Never use tools. If the knob will not turn by hand, do not try to repair it. Call a qualified service technician. Force or attempted repair may result in a fire or explosion. D. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and replace any part of the control system and any gas control which has been under water.

 Turn off all gas to the appliance.  Open windows.  Do not try to light any appliance.  Do not touch any electric switch; do not use any

phone in your building.

WARNING: The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermocouple has cooled. Allow approximately 60 seconds for the thermocouple to cool.

When lighting and re-lighting, the gas knob cannot be turned from pilot to off unless the knob is depressed slightly.

1. Stop! Read the above safety information on this label.

2. Turn off all electric power to the appliance.

3. Turn the gas knob clockwise to off.

4. Wait five (5) minutes to clear out any gas. If you smell gas including near the floor. Stop! Follow "B" in the

above safety information on this label. If you don't smell gas go the next step.

5. Turn gas knob counter-clockwise to pilot.

6. Depress slightly and hold gas knob while lighting the pilot with the push button igniter. Keep knob depressed for one

minute, then release. If pilot does not continue to burn, repeat steps 3 through 5.

7. With pilot lit, depress and turn gas knob counter-clockwise to on.

8. If equipped with remote on-off switch / thermostat, main burner may not come on when you turn valve to on. Remote

switch must be in the on position to ignite burner.

9. Turn on all electric power to the appliance.

FOR YOUR SAFETY READ BEFORE LIGHTING:

WHAT TO DO IF YOU SMELL GAS:

 Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.  If you cannot reach your gas supplier, call the fire department.

LIGHTING INSTRUCTIONS:

GAS KNOB

1. Turn off all electric power to the appliance if service is to be performed.

2. Push in gas control knob slightly and turn clockwise to off. Do not force.

TURN THE CONTROL VALVE TO THE OFF POSITION WHEN HEATER IS NOT IN USE.

W415-0785 / A / 07.23.09

TO TURN OFF GAS

47.2

10.2 BGD36CFG

IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH

Ensure that a continuous gas flow is at the burner before installing the door. When lit for the first time, the appliance will emit an odor for a few hours. This is a normal temporary condition caused by the "burn-in" of paints and lubricants used in the manufacturing process and will not occur again. After extended periods of non-operation such as following a vacation or a warm weather season, the appliance may emit a slight odor for a few hours. This is caused by dust particles in the heat exchanger burning off. In both cases, open a window to sufficiently ventilate the room.

A. This appliance is equipped with an ignition device which automatically lights he pilot. Do not try to light by hand. B.

Before operating smell all around the appliance area for gas and next to the floor because some gas is heavier than air and will settle on the floor. C. Use only your hand to turn the gas control knob. Never use tools. If the knob will not turn by hand, do not try to repair it. Call a qualified service technician. Force or attempted repair may result in a fire or explosion. D. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and replace any part of the control system and any gas control which has been under water.

ƔTurn off all gas to the appliance. ƔOpen windows. ƔDo not try to light any appliance. ƔDo not touch any electric switch; do not use any phone

in your building.

1. Stop! Read the above safety information on this label.

2. Turn remote wall switch to off position.

3. Turn off all electrical power to the appliance and remove batteries.

4. This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand.

5. Turn manual shutoff valve clockwise to off.

6. Open the glass door.

7. Wait five (5) minutes to clear out any gas. If you smell gas including near the floor, STOP! Follow “B” in the

above safety information on this label. If you don’t smell gas go to the next step.

8. Close the glass door.

9. Turn manual shutoff valve counter-clockwise to on.

10. Turn on all electrical power to the appliance and re-install batteries.

11. Turn on remote wall switch to on position.

12. If appliance will not operate, follow instructions “TO TURN OFF GAS” and call your

service technician or gas supplier.

1. Turn off remote wall switch to the appliance.

2. Turn off all electrical power to the appliance if service is to be performed.

3. Turn manual shutoff valve clockwise to off. Do not force.

WARNING

CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

THE GLASS DOOR OPENED OR REMOVED.

FOR YOUR SAFETY READ BEFORE LIGHTING:

WHAT TO DO IF YOU SMELL GAS:

ƔImmediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. ƔIf you cannot reach your gas supplier, call the fire department.

LIGHTING INSTRUCTIONS:

TO TURN OFF GAS

47.6

Manual Shut-off

Valve Shown in

“OFF” position.

W415-0785 / A / 07.23.09

11.0 ADJUSTMENTS

11.1 PILOT BURNER ADJUSTMENT

Adjust the pilot screw to provide properly sized ﬂ ame. Turn in a clockwise direction to reduce the gas ﬂ ow.

Inlet pressure can be checked by turning screw (A) counterclockwise until loosened and then placing pressure gauge tubing over the test point. Gauge should read 7” (minimum 4.5”) water column for natural gas or 13” (11” minimum) water column for propane. Check that main burner is operating on “HI”.

Outlet pressure can be checked the same as above using screw (B). Gauge should read 3.5” water column for natural gas or 10” water column for propane. Check that main burner is operating on “HI”.

AFTER TAKING PRESSURE READINGS, TIGHTEN SCREWS FIRMLY TO SEAL. DO NOT OVER TORQUE. LEAK TEST.

11.2 VENTURI ADJUSTMENT

THERMOCOUPLE

PILOT SCREW

PILOT

BURNER

39.3

THERMOPILE

11.2.1 BGD36CF VENTURI ADJUSTMENT

WARNING

CARBON CAN BE DISTRIBUTED IN SURROUNDING LIVING AREA IF THE AIR SHUTTER IS IMPROP-

ERL Y ADJUSTED.

THE FRONT OF THE APPLIANCE BECOMES VERY HOT DURING OPERATION. LET THE APPLIANCE

COOL COMPLETELY BEFORE CONDUCTING SERVICE.

This appliance has an air shutter that has been factory set open according to the chart below: Closing the air shutter will cause a more yellow flame, but can lead to carboning. Opening the air shutter will

cause a more blue flame, but can cause flame lifting from the burner ports. The flame may not appear yellow immediately; allow 15 to 30 minutes for the final flame color to be established.

AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BY A QUALIFIED INSTALLER!

To access the air shutter, remove the control panel, remove the two screws that secure the cover to the air housing, loosen the set screw and adjust air shutter position.

BGD36CF

1/16"

1/4"

VENTURI

AIR SHUTTER OPENING

ORIFICE

49.2

VENTURI

W415-0785 / A / 07.23.09

11.2.2 BGD36CFG VENTURI ADJUSTMENT

WARNING

CARBON CAN BE DISTRIBUTED IN SURROUNDING LIVING AREA IF THE AIR SHUTTER IS IMPROP-

ERL Y ADJUSTED.

THE FRONT OF THE APPLIANCE BECOMES VERY HOT DURING OPERATION. LET THE APPLIANCE

COOL COMPLETELY BEFORE CONDUCTING SERVICE.

This appliance has an air shutter that has been factory set open according to the chart below:

Closing the air shutter will cause a more yellow ﬂ ame, but can lead to carboning. Opening the air shutter will cause a more blue ﬂ ame, but can cause ﬂ ame lifting from the burner ports. The ﬂ ame may not appear yellow im- mediately; allow 15 to 30 minutes for the ﬁ nal ﬂ ame color to be established.

AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BY A QUALIFIED INSTALLER!

The alternate access is to remove the glass, glass ember tray and burner from the appliance and then adjust the air shutter.

BGD36CFG

1/4"

NOTE: When removing the glass ember tray make sure the glass embers are away from the center of the screen, exposing the burner, before lifting glass ember tray out.

When replacing burner, absolutely no glass can be in cup surrounding the oriﬁ ce. HINT: If glass falls into cup and surrounds the oriﬁ ce, insert a clean bag into a vacuum cleaner and vacuum out glass embers. Replacement glass embers can be ordered from Wolf Steel Ltd.

11.3 FLAME ADJUSTMENT

Turn clockwise to

increase ﬂ ame height

BGD36CF

FLAME

ADJUSTMENT KNOB

BGD36CFG

W415-0785 / A / 07.23.09

11.4 BGD36CF FLAME CHARACTERISTICS

It’s important to periodically perform a visual check of the pilot and burner ﬂ ames. Compare them to the illustrations provided. If any ﬂ ames appear abnormal call a service person.

11.5 BGD36CFG FLAME CHARACTERISTICS

It’s important to periodically perform a visual check of the pilot and burner ﬂ ames. Com- pare them to the illustrations provided. If any ﬂ ames appear abnormal call a service person.

3/8” - 1/2”

FLAME MUST

ENVELOPE UPPER

3/8" TO 1/2" OF

THERMOCOUPLE &

THERMOPILE

54.2

FLAME MUST

ENVELOP UPPER

3/8" TO 1/2" OF

FLAME SENSOR

12.0 MAINTENANCE

MAINTENANCE

TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE.

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. This ﬁ replace and its venting system should be inspected before use and at least annually by a qualiﬁ ed service person. The ﬁ replace area must be kept clear and free of combustible materials, gasoline or other ﬂ ammable vapors and liquids. The ﬂ ow of combustion and ventilation air must not be obstructed.

1. In order to properly clean the burner and pilot assembly, remove the logs, rocks and/or glass to expose both assemblies.

2. Keep the control compartment, media, burner, air shutter opening and the area surrounding the logs clean by vacuuming or brushing, at least once a year.

3. Check to see that all burner ports are burning. Clean out any of the ports which may not be burning or are not burning properly.

4. Check to see that the pilot ﬂ ame is large enough to engulf the ﬂ ame sensor and/or thermocouple / thermopile as well as reaches the burner.

5. Replace the cleaned logs, rocks or glass. Failure to properly position the media may cause carboning which can be distributed in the surrounding living area.

6. Check to see that the main burner ignites completely on all openings when turned on. A 5 to 10 second total light-up period is satisfactory. If ignition takes longer, consult your local authorized dealer / distributor.

7. Check that the gasketing on the sides, top and bottom of the door is not broken or missing. Replace if necessary.

8. If for any reason the vent air intake system is disassembled, re-install and re-seal per the instructions provided for the initial installation.

W415-0785 / A / 07.23.09

WARNING

54.4

40.1

13.0 REPLACEMENTS

FAILURE TO POSITION THE PARTS IN ACCORDANCE WITH THIS MANUAL OR FAILURE TO USE

ONLY PARTS SPECIFICALLY APPROVED WITH THIS APPLIANCE MAY RESULT IN PROPERTY

DAMAGE OR PERSONAL INJURY.

** THIS IS A FAST ACTING THERMOCOUPLE. IT IS AN INTEGRAL SAFETY COMPONENT. REPLACE ONLY WITH

A FAST ACTING THERMOCOUPLE SUPPLIED BY WOLF STEEL LTD.

Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally all parts can be ordered through your Authorized dealer / distributor.

FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM.

When ordering replacement parts always give the following information:

• Model & Serial Number of appliance

• Installation date of appliance

• Part number

• Description of part

• Finish

* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR FURTHER INFORMATION, CONTACT YOUR AUTHORIZED DEALER.

WARNING

41.2

COMMON COMPONENTS