Napoleon GD33NR, BGD33NR, GD33PR, BGD33PR Installation And Operating Instructions Manual

INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.

CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.

NEVER LEAVE CHILDREN OR OTHER AT RISK INDIVIDUALS ALONE WITH THE APPLIANCE

INSTALLATION AND

OPERATING INSTRUCTIONS

GD33 IS CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.33 ● ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS

BGD33 IS CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.22 ● ANSI Z21.50 FOR VENTED GAS FIREPLACES

GD33NR

CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.

SAFETY INFORMATION

CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.

If the information in these instructions are not followed exactly, a ﬁ re or explosion may result causing property damage, personal injury or loss of life.

- Do not store or use gasoline or other ﬂ ammable vapors and liquids in the vicinity of this or any other appliance.

- WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the ﬁ re department.

- Installation and service must be performed by a

qualiﬁ ed installer, service agency or the supplier.

This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certiﬁ ed kit is used.

WARNING

BGD33NR

NATURAL GAS MODEL

GD33PR

BGD33PR

PROPANE GAS MODEL

WARNING

HOT GLASS WILL CAUSE

BURNS.

DO NOT TOUCH GLASS UNTIL

COOLED.

NEVER ALLOW CHILDREN TO

TOUCH GLASS.

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada /

103 Miller Drive, Crittenden, Kentucky, USA, 41030

Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonﬁ replaces.com • ask@napoleonproducts.com

$10.00

1.28C

W415-0662 / C / 04.11.12

TABLE OF CONTENTS

1.0 INSTALLATION OVERVIEW 3

2.0 INTRODUCTION 4

2.1 DIMENSIONS 5

2.1.1 BGD33 DIMENSIONS 5

2.1.2 GD33 DIMENSIONS 5

2.2 GENERAL INSTRUCTIONS 6

2.3 GENERAL INFORMATION 7

2.4 RATING PLATE INFORMATION 8

3.0 VENTING 9

3.1 VENTING LENGTHS AND COMPONENTS 10

3.2 TYPICAL VENT INSTALLATION 11

3.3 SPECIAL VENT INSTALLATIONS 12

3.3.1 PERISCOPE TERMINATION 12

3.3.2 CORNER TERMINATION 12

3.4 VENT TERMINAL CLEARANCES 13

3.5 VENTING APPLICATION FLOW CHART 14

3.6 DEFINITIONS 14

3.7 ELBOW VENT LENGTH VALUES 14

3.8 HORIZONTAL TERMINATION 15

3.9 VERTICAL TERMINATION 17

4.0 INSTALLATION 19

4.1 WALL AND CEILING PROTECTION 19

4.1.1 HORIZONTAL INSTALLATION 20

4.1.2 VERTICAL INSTALLATION 21

4.2 USING FLEXIBLE VENT COMPONENTS 21

4.2.1 HORIZONTAL AIR TERMINAL INSTALLATION 22

4.2.2 VERTICAL AIR TERMINAL INSTALLATION 23

4.2.3 APPLIANCE VENT CONNECTION 24

4.3 USING RIGID VENT COMPONENTS 25

4.3.1 HORIZONTAL AIR TERMINAL INSTALLATION 25

4.3.2 EXTENDED HORIZONTAL AND CORNER TERMINAL INSTALLATION 25

4.3.3 VERTICAL AIR TERMINAL INSTALLATION 26

4.4 GAS INSTALLATION 27

4.5 OPTIONAL WALL SWITCH 27

4.6 HARD WIRE INSTALLATION 28

4.7 VERTICAL THROUGH EXISTING CHIMNEY 29

4.8 MOBILE HOME INSTALLATION 30

5.0 FRAMING 31

5.1 GD33 FRAMING 31

5.1.1 MINIMUM FRAMING DIMENSIONS 32

5.2 BGD33 FRAMING 33

5.2.1 MINIMUM FRAMING DIMENSIONS 34

5.3 MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES 35

5.4 ALCOVE INSTALLATION 36

5.5 MINIMUM MANTEL CLEARANCES 37

6.0 FINISHING 38

6.1 DOOR REMOVAL AND INSTALLATION 38

6.2 LOG PLACEMENT 39

6.3 BGD33 39

6.3.1 GLOWING EMBERS 39

6.4 GD33 40

6.4.1 GLOWING EMBERS 40

6.5 CHARCOAL EMBERS (BGD33 ONLY) 41

6.6 LOUVRE INSTALLATION 41

6.7 LOGO PLACEMENT 41

7.0 OPTIONAL BLOWER INSTALLATION 42

8.0 OPERATION 44

9.0 ADJUSTMENT 45

9.1 PILOT BURNER ADJUSTMENT 45

9.2 VENTURI ADJUSTMENT 45

9.3 FLAME CHARACTERISTICS 46

9.4 RESTRICTING VERTICAL VENTS 46

10.0 MAINTENANCE 47

10.1 CARE OF GLASS 47

10.2 CARE OF PLATED PARTS 47

10.3 DOOR GLASS REPLACEMENT 48

11.0 REPLACEMENTS 49

12.0 TROUBLESHOOTING 53

13.0 WARRANTY 55

NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.

W415-0662 / C / 04.11.12

1.0 INSTALLATION OVERVIEW

See the section “MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES” for drywall (or other combustible material).

See the section “MINIMUM MANTEL CLEARANCES”.

See the section “VENTING” and “INSTALLATION”.

See the section “FRAMING”.

Side Wall

See the section “LOUVRE INSTALLATION”.

See the section “RATING PLATE INFORMATION”.

W415-0662 / C / 04.11.12

2.0 INTRODUCTION

• THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED.

• ANY CHANGES TO THIS APPLIANCE OR IT’S CONTROLS CAN BE DANGEROUS AND IS PROHIBITED.

• Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause ﬁ re or injury.

• Risk of ﬁ re or asphyxiation do not operate appliance with ﬁ xed glass removed.

• Do not connect 110 volts to the control valve.

• Risk of burns. The appliance should be turned off and cooled before servicing.

• Do not install damaged, incomplete or substitute components.

• Risk of cuts and abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges may be sharp.

• Do not burn wood or other materials in this appliance.

• Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition.

• Young children should be carefully supervised when they are in the same room as the appliance.

young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to an appliance or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

• Clothing or other ﬂ ammable material should not be placed on or near the appliance.

• Due to high temperatures, the appliance should be located out of trafﬁ c and away from furniture and draperies.

• Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.

• Even after the appliance is out, the glass and/or screen will remain hot for an extended period of time.

• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces. These screens and guards must be fastened to the ﬂ oor.

• Any safety screen or guard removed for servicing must be replaced prior to operating the appliance.

• The appliance is a vented gas-ﬁ red appliance. Do not burn wood or other materials in the appliance.

• It is imperative that the control compartments, burners and circulating blower and its passageway in the appliance and venting system are kept clean. The appliance and its venting system should be inspected before use and at least annually by a qualiﬁ ed service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The appliance area must be kept clear and free from combustible materials, gasoline and other ﬂ ammable vapors and liquids.

• Under no circumstances should this appliance be modiﬁ ed.

• This appliance must not be connected to a chimney ﬂ ue pipe serving a separate solid fuel burning appliance.

• Do not use this appliance if any part has been under water. Immediately call a qualiﬁ ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

• Do not operate the appliance with the glass door removed, cracked or broken. Replacement of the glass should be done by a licensed or qualiﬁ ed service person.

• Do not strike or slam shut the appliance glass door.

• When equipped with pressure relief doors, they must be kept closed while the appliance is operating to prevent exhaust fumes containing carbon monoxide, from entering into the home. Temperatures of the exhaust escaping through these openings can also cause the surrounding combustible materials to overheat and catch ﬁ re.Only doors / optional fronts certiﬁ ed with the unit are to be installed on the appliance.

• Only doors / optional fronts certiﬁ ed with the unit are to be installed on the appliance.

• Keep the packaging material out of reach of children and dispose of the material in a safe manner. As with all plastic bags, these are not toys and should be kept away from children and infants.

• As with any combustion appliance, we recommend having your appliance regularly inspected and serviced as well as having a Carbon Monoxide Detector installed in the same area to defend you and your family against Carbon Monoxide.

• Ensure clearances to combustibles are maintained when building a mantel or shelves above the appliance. Elevated

temperatures on the wall or in the air above the appliance can cause melting, discolouration or damage to decorations, a T.V. or other electronic components.

• This appliance uses and requires a fast acting thermocouple. Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd.

WARNING

Toddlers,

3.1C

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2.1 DIMENSIONS

2.1.1 BGD33 DIMENSIONS

ELECTRICAL INLET

LEFT SIDE

33"

/8"

2.1.2 GD33 DIMENSIONS

35"

/8"

5 3/4"

/8"

13"

ELECTRICAL INLET

LEFT SIDE

5 3/4"

13"

/8"

29"

/4"

GAS

INLET

/4"

GAS

INLET

29"

4" DIA.

7" DIA.

4" DIA.

7" DIA.

/2"

34 1/4"

17"

/4"

11"

/2"

W415-0662 / C / 04.11.12

2.2 GENERAL INSTRUCTIONS

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT,

WITH THE GLASS DOOR OPENED OR REMOVED.

PROVIDE ADEQUATE CLEARANCE FOR SERVICING AND OPERATING THE APPLIANCE.

NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.

OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48” FROM THE

SURFACES AROUND AND ESPECIALLY ABOVE THE APPLIANCE CAN BECOME HOT. AVOID CONTACT

WHEN THE APPLIANCE IS OPERATING.

HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE PRESSURE TESTING GAS

LINE AT TEST PRESSURES ABOVE 1/2 PSIG. CLOSE THE MANUAL SHUT-OFF VALVE BEFORE PRESSURE

TESTING GAS LINE AT TEST PRESSURES EQUAL TO OR LESS THAN 1/2 PSIG.

USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE.

USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS COMPONENTS, VENTING

COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE WARRANTY AND CERTIFICATION.

THIS GAS APPLIANCE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to

conform with local codes. Installation practices vary from region to region and it is important to know the speciﬁ cs that apply to your area, for example in Massachusetts State:

• This product must be installed by a licensed plumber or gas ﬁ tter when installed within the commonwealth of Massachusetts.

• The appliance damper must be removed or welded in the open position prior to installation of a appliance insert or gas log.

• The appliance off valve must be a “T” handle gas cock.

• The ﬂ exible connector must not be longer than 36 inches.

• A Carbon Monoxide detector is required in all rooms containing gas ﬁ red appliances.

• The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product.

WARNING

PROVIDE ADEQUA TE VENTILA TION.

FRONT FACE OF THE APPLIANCE.

FIRE RISK. EXPLOSION HAZARD.

The installation must conform with local codes or, in absence of local codes, the National Gas and Propane Installation Code CSA B149.1 in Canada, or the National Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United States. Suitable for mobile home installation if installed in accordance with the current standard CAN/CSA Z240MH Series, for gas equipped mobile homes, in Canada or

NSI Z223.1 and NFPA 54 in the United States.

s long as the required clearance to combustibles is maintained, the most desirable and beneﬁ cial location for an appliance is in the center of a building, thereby allowing the most efﬁ cient use of the heat created. The location of windows, doors and the trafﬁ c ﬂ ow in the room where the appliance is to be located should be considered. If possible, you should choose a location where the vent will pass through the house without cutting a ﬂ oor or roof joist.

If the appliance is installed directly on carpeting, vinyl tile or other combustible material other than wood ﬂ ooring, the appliance shall be installed on a metal or wood panel extending the full width and depth.

Some appliances have optional fans or blowers. If an optional fan or blower is installed, the junction box must be electrically connected and grounded in accordance with local codes, use the current CSA C22.1 Canadian

Electrical Code in Canada or the ANSI/NFPA 70 National Electrical code in the United States.

www.ncertied.org

We suggest that our gas hearth products be installed and serviced by professionals who are certied in the U.S. by the National Fireplace

Institute

(NFI) as NFI Gas

Specialists

4.1A

W415-0662 / C / 04.11.12

2.3 GENERAL INFORMATION

FOR YOUR SATISFACTION, THIS APPLIANCE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND

GD33 RATES AND EFFICIENCIES BGD33 RATES AND EFFICIENCIES

NG LP NG LP

Altitude (FT) 0-2,000* 0-2,000* 0-4,500 0-4,500

Max. Input (BTU/HR) 22,000 22,000 16,400 16,400

Max. Output (BTU/HR) 17,380 17,380 11,644 10,644

Efﬁ ciency (w/the fan on)

Min. Inlet Gas Supply Pressure

Max. Inlet Gas Supply Pressure

Manifold Pressure (Under Flow Conditions)

* For elevations between 2,000 and 4,500 ft. above sea level, this appliance must be de-rated by 10% using the certiﬁ ed High Altitude Kit.

4.5" Water Column 11" Water Column 4.5" Water Column 11" Water Column

3.5" Water Column 10" Water Column 3.5" Water Column 10" Water Column

79% 79% 71% 71%

7" Water Column 13" Water Column 7" Water Column 13" Water Column

QUALITY!

This appliance is approved for bathroom, bedroom and bed-sitting room installations and is suitable for mobile home installation.

No external electricity (110 volts or 24 volts) is required for the gas system operation.

Expansion / contraction noises during heating up and cooling down cycles are normal and are to be expected.

64.6%

GD33

W415-0662 / C / 04.11.12

AGEAG

ENTILÉ A L'EVACENTILÉ A L'

ON INSTALLATION CONFORON INSTALLATION CONF

T DE AU CANADA OU AUX ETATS-UNIDE AU CANADA OU AUX ETATS-UNI

SONS MANUFACTUREES, TITRE 24 CFR, S

MANUFACTUREES, TITRE 24 CFR, S

0-2000FT(0-0-2000FT(0

22,000 22,000

TION REDUITE TION REDUITE

16,016,0

* LES CONDITIONS DE BAISSE D'EVALU* LES CONDITIONS DE BAISSE D'EVAL

MANIFOLD PRESSUR

10" WATER

RESSION AU COL

10"

MINIMUM SUPPLY PRESSURE:MUM SUPPLY

PRESSION D'ALIMENTATIONPRESSION D'ALIMEN

MAXIMUM SUPPLY PRESSMAXIMUM SUPPLY PRE

PRESSION D'ALIMENTAPRESSION D'ALIMENT

71% FAN ON71% FAN ON

STEADY STATE EFFISTEADY STATE EFF

EFFICACITE CONSEFFICACITE

:AFUE:

63%

:AFUE:

% 63%

P4:P4:

64.6%

P4:P4

%.6%

CE ONLY

2" *

MANUEL D'INSTRUCTION POUR DES EX

ANUEL D'INSTRUCTION POUR DES EX

VENT LENGTHS ARE 12 INCHES AND 8

CETCET

2.4 RATING PLATE INFORMATION

DIRECT VENT VENTED GAS FIREPLACE HEATER . APPROVED FOR BEDROOM, BATHROOM AND BED-SITTING ROOM INSTALLATION. SUITABLE FOR MOBILE HOME INSTALLATION IF INSTALLED IN ACCORDANCE WITH THE CURRENT STANDARD CAN/CSA Z240MH SERIES GAS EQUIPPED MOBILE HOMES, IN CANADA OR IN THE UNITED STATES THE MANUFACTURED HOME CONTRUCTION AND SAFETY STANDARD, TITLE 24 CFR, PART 3280. WHEN THIS US STANDARD IS NOT APPLICABLE USE THE STANDARD FOR FIRE SAFETY CRITERIA FOR MANUFACTURED HOME INSTALLATIONS, SITES AND COMMUNITIES, ANSI / NFPA 501A.

9700539 (WSL) 4001657 (NGZ) 4001658 (NAC) 4001659 (WUSA)

GD33NR / CDV33NR MODEL GD33PR / CDV33PR

0-2000FT (0-610m) 2000-4500FT(610-1370m) ALTITUDE / ELEVATION 0-2000FT(0-610m) 2000-4500FT(610-1370m) 22,000 BTU/h 20,000 BTU/h INPUT / ALIMENTATION 22,000 BTU/h 20,000 BTU/h 16,000 BTU/h 16,000 BTU/h REDUCED INPUT / ALIMENTATION REDUITE 16,000 BTU/h 16,000 BTU/h 15,400 BTU/h 15,400 BTU/h OUTPUT / RENDEMENT 15,400 BTU/h 15,400 BTU/h

NOT FOR USE WITH SOLID FUEL. FOR USE WITH GLASS DOORS CERTIFIED WITH THIS UNIT ONLY.

WARNING: THIS FIREPLACE USES AND REQUIRES A FAST ACTING THERMOCOUPLE. REPLACE ONLY

WITH A FAST ACTING THERMOCOUPLE SUPPLIED BY WOLF STEEL LTD. DO NOT ADD ANY MATERIAL TO THE APPLIANCE, WHICH WILL COME IN CONTACT WITH THE FLAMES, OTHER THAN THAT SUPPLIED BY THE MANUFACTURER WITH THE APPLIANCE. MINIMUM CLEARANCE TO COMBUSTIBLE MATERIALS / DEGAGEMENTS MINIMAUX DES MATERIAUX COMBUSTIBLES: TOP/ DESSUS 0 RECESSED DEPTH / PROFONDEUR D'ENCASTRE 12" FLOOR / PLANCHER 0 VENT / EVENT 1" SIDES / COTES 0 MANTEL / MANTEAU 2" * BACK / ARRIERE 0 * MAXIMUM HORIZONTAL EXTENSION / L'EXTENSION HORIZONTALE MAXIMALE: 2". SEE INSTRUCTION MANUAL FOR GREATER EXTENSIONS. REFERER AU MANUEL D'INSTRUCTION POUR DES EXTENSIONS PLUS GRANDES.

RESPECTIVELY. LES LONGUEURS HORIZONTALES MINIMALE ET MAXIMALE SONT 12 POUCE ET 8 PIEDS RESPECTIVEMENT.

WOLF STEEL LTD.

24 NAPOLEON ROAD, BARRIE, ON, L4M 0G8 CANADA

CERTIFIED UNDER / HOMOLOGUE SELON LES NORMES: CSA 2.33-2009, ANSI Z21.88-2009 VENTED GAS FIREPLACE HEA TER / FOYER DE CHAUFFAGE AU GAZ AVEC EV ACUA TION.

* ALTITUDE DOWNRATING CONDITIONS APPLY TO CANADA ONLY * LES CONDITIONS DE BAISSE D'EVALUATION SELON L'ALTITUDE S'APPLIQUENT AU CANADA SEULEMENT.

MANIFOLD PRESSURE: 3.5" WATER COLUMN MANIFOLD PRESSURE: 10" WATER COLUMN PRESSION AU COLLECTEUR: 3.5" D'UNE COLONNE D'EAU PRESSION AU COLLECTEUR: 10" D'UNE COLONNE D'EAU MINIMUM SUPPLY PRESSURE: 4.5" WATER COLUMN MINIMUM SUPPLY PRESSURE: 11" WATER COLUMN PRESSION D'ALIMENTATION MINIMALE: 4.5" D'UNE COLONNE D'EAU PRESSION D'ALIMENTATION MINIMALE: 11" D'UNE COLONNE D'EAU MAXIMUM SUPPLY PRESSURE: 7.0" WATER COLUMN MAXIMUM SUPPLY PRESSURE: 13" WATER COLUMN PRESSION D'ALIMENTATION MAXIMALE: 7.0" D'UNE COLONNE D'EAU PRESSION D'ALIMENTATION MAXIMALE: 13" D'UNE COLONNE D'EAU STEADY STATE EFFICIENCY: 70% FAN OFF / 71% FAN ON STEADY STATE EFFICIENCY: 70% FAN OFF / 72% FAN ON

EFFICACITE CONSTANTE: 70% VENTILATEUR ARRETE / 71% VENTILATEUR FONCTIONNE EFFICACITE CONSTANTE: 70% VENTILATEUR ARRETE / 72% VENTILATEUR FONCTIONNE AFUE: 63% AFUE: 63% P4: 64.6% P4: 64.6%

MINIMUM AND MAXIMUM HORIZONTAL VENT LENGTHS ARE 12 INCHES AND 8 FEET

AFUE

63%

64.6%

EPLACE ONLY

APPAREIL DE CHAUFFAGE AU GAZ VENTILÉ A L'EVACUATION DIRECTE. HOMOLOGUE POUR INSTALLATION DANS UNE CHAMBRE A COUCHER, UNE SALLE DE BAIN ET UN STUDIO. APPROPRIE POUR INSTALLATION DANS UNE MAISON MOBILE SI SON INSTALLATION CONFORME AUX EXIGENCES DE LA NORME CAN/CSA Z240MH SERIE DE MAISONS MOBILES EQUIPEES AU GAZ, EN VIGUEUR AU CANADA OU AUX ETATS-UNIS DE LA NORME DE SECURITE ET DE AU CANADA OU AUX ETATS-UNIS DE LA NORME DE SECURITE ET DE CONSTRUCTION DE MAISONS MANUFACTUREES, TITRE 24 CFR, SECTION 3280. DANS LE CAS OU CETTE NORME D'ETATS-UNIS NE PEUT ETRE APPLIQUEE, SE REFERER A LA NORME RELATIVE AU CRITERE DE MESURES DE SECURITE CONTRE L'INCENDIE POUR LES INSTALLATIONS DANS LES MAISONS MANUFACTURES, LES SITES ET LES COMMUNAUTES, ANSI/NFPA 501A.

ANIFOLD PRESSURE:

RESSION AU COLLECTEUR:

AFUE

64.6

UN COMBUSTIBLE SOLIDE NE DOIT PAS ETRE UTILISE AVEC CET APPAREIL. UTILISER AVEC LES PORTES VITREES HOMOLOGUEES SEULEMENT AVEC CETTE UNITE.

AVERTISSEMENT: CE FOYER UTILISE ET REQUIERT UN THERMOCOUPLE À ACTION RAPIDE.

REMPLACEZ UNIQUEMENT AVEC UN THERMOCOUPLE À ACTION RAPIDE DE WOLF STEEL LTÉE. N’AJOUTEZ PAS A CET APPAREIL AUCUN MATERIAU DEVANT ENTRER EN CONTACT AVEC LES FLAMMES AUTRE QUE CELUI QUI EST FOURNI AVEC CET APPAREIL PAR LE FABRICANT.

THE APPLIANCE MUST BE VENTED USING THE APPROPRIATE WOLF STEEL VENT KITS. SEE OWNERS INSTALLATION MANUAL FOR VENTING SPECIFICS. PROPER REINSTALLATION AND RESEALING IS NECESSARY AFTER SERVICING THE VENT-AIR INTAKE SYSTEM. L'APPAREIL DOIT EVACUER SES GAZ EN UTILISANT L'ENSEMBLE D'EVACUATION PROPRE A NAPOLEON. REFERER AU MANUEL D'INSTALLATION DE PROPRIETAIRE POUR L'EVACUATION PRECISE. IL EST IMPORTANT DE BIEN REINSTALLER ET RESCELLER L'EVENT APRES AVOIR ASSURE LE MAINTIEN DU SYSTEME DE PRISE D'AIR. ELECTRICAL RATING / CLASSIFICATION: 115V 0.82AMP, 60HZ OPTIONAL FAN KIT / ENSEMBLE DE VENTILATEUR FACULTATIF: GZ550-KT

SERIAL NUMBER/NO. DE SERIE:

GD/CDV33

W385-0244 / H

For rating plate location, see “INSTALLATION OVERVIEW” section.

This illustration is for reference only. Refer to the rating plate on the appliance for accurate information.

W415-0662 / C / 04.11.12

3.0 VENTING

RISK OF FIRE, MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE.

IF VENTING IS INCLUDED WITH SPACERS THE VENT SYSTEM MUST BE SUPPORTED EVERY 3 FEET

FOR BOTH VERTICAL AND HORIZONTAL RUNS. USE SUPPORTS OR EQUIVALENT

NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE REQUIRED CLEARANCE FROM

COMBUSTIBLES. USE WOLF STEEL LTD. SUPPORT RING ASSEMBLY W010-0370 OR EQUIVALENT

NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE MINIMUM CLEARANCE TO COMBUSTIBLES

FOR BOTH VERTICAL AND HORIZONTAL RUNS. SPACERS ARE ATTACHED TO THE INNER PIPE AT

PREDETERMINED INTERVALS TO MAINTAIN AN EVEN AIR GAP TO THE OUTER PIPE. THIS GAP IS REQUIRED FOR SAFE OPERATION. A SPACER IS REQUIRED AT THE START, MIDDLE AND END OF EACH ELBOW TO ENSURE THIS GAP IS MAINTAINED. THESE SPACERS MUST NOT BE REMOVED.

THIS APPLIANCE USES A 4” EXHAUST / 7” AIR INTAKE VENT PIPE SYSTEM.

For safe and proper operation of the appliance follow the venting instruction exactly. Deviation from the minimum vertical vent length can create difﬁ culty in burner start-up and/or carboning. Under extreme vent conﬁ gurations, allow several minutes (5-15) for the ﬂ ame to stabilize after ignition. Provide a means for visually checking the vent connection to the appliance after the appliance is installed. Use a ﬁ restop, vent pipe shield or attic insulation shield when penetrating interior walls, ﬂ oor or ceiling.

NOTE: If for any reason the vent air intake system is disassembled; reinstall per the instructions provided for the initial installation.

WARNING

Refer to the section applicable to your installation.

7.1A

When venting straight out the back, only the rigid vent can be used. DO NOT USE FLEXIBLE VENT. For all other venting conﬁ gurations, ﬂ exible vent is acceptable.

W415-0662 / C / 04.11.12

3.1 VENTING LENGTHS AND COMPONENTS

Use only Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent or Metal-Fab venting components. Minimum and maximum vent lengths, for both horizontal and vertical installations, and air terminal locations for either system are set out in this manual and must be adhered to. For Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent and Metal-Fab follow the installation procedure provided with the venting components.

A starter adaptor must be used with the following vent systems and may be purchased from the corresponding supplier:

PART 4”/7” SUPPLIER WEBSITE

Duravent W175-0053 Wolf Steel www.duravent.com

Amerivent 4DSC-N2 American Metal www.americanmetalproducts.com

Direct Temp 4DT-AAN Selkirk www.selkirkcorp.com

SuperSeal 4DNA Metal-Fab www.mtlfab.com

For Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent and Metal-Fab follow the installation procedure found on the website for your venting supplier.

For vent systems that provide seals on the inner exhaust ﬂ ue, only the outer air intake joints must be sealed using a red high temperature silicone (RTV). This same sealant may be used on both the inner exhaust and outer intake vent pipe joints of all other approved vent systems except for the exhaust vent pipe connection to the appliance ﬂ ue collar which must be sealed using the black high temperature sealant Mill Pac. High temperature sealant must be ordered separately.

When using Wolf Steel venting components, use only approved Wolf Steel rigid / ﬂ exible components with the following

termination kits: wall terminal kit GD222, GD222R, or 1/12 to 7/12 pitch roof terminal kit GD110, 8/12 to 12/12 roof terminal kit GD111, ﬂ at roof terminal kit GD112 or periscope kit GD201 (for wall penetration below grade). With ﬂ exible venting, in conjunction with the various terminations, use either the 5 foot vent kit GD220 or the 10 foot vent kit GD330.

For optimum flame appearance and appliance performance, keep the vent length and number of elbows to a minimum. The air terminal must remain unobstructed at all times. Examine the air terminal at least once a year to verify that it is unobstructed and undamaged. Rigid and ﬂ exible venting systems must not be combined. Different venting manufacturer components must not be combined.

These vent kits allow for either horizontal or vertical venting of the appliance. The maximum allowable horizontal run is 20 feet. The maximum allowable vertical vent length is 40 feet. The maximum number of vent connections is two horizontally or three vertically (excluding the appliance and the air terminal connections) when using ﬂ exible venting.

8.1

For optimum performance, it is recommended that all horizontal runs have a 1/4" rise per foot when using Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent or Wolf Steel rigid vent components and a minimum 1" rise per foot when using Wolf Steel ﬂ exible vent components.

W415-0662 / C / 04.11.12

3.2 TYPICAL VENT INSTALLATION

16" MINIMUM

40 FT

MAXIMUM

3 FT

MINIMUM

* See "VENTING" section

20 1/4" MIN

24" MAXIMUM

20 1/4"

MINIMUM

PLUS RISE*

W415-0662 / C / 04.11.12

3.3 SPECIAL VENT INSTALLATIONS

3.3.1 PERISCOPE TERMINATION

Use the periscope kit to locate the air termination above grade. The periscope must be installed so that when ﬁ nal grading is completed, the bottom air slot is located a minimum 12” above grade. The maximum allowable vent length is 10’ for a ﬁ replace and 8’ for a stove..

12"

MINIMUM

TO GRADE

24" MINIMUM

20 1/4"

3.3.2 CORNER TERMINATION

The maximum vent length for a corner installation is 20" of horizontal run, in addition to the 45° offset. In this case zero rise is acceptable when using rigid. Flexible venting must maintain a 6" rise. See illustration below.

9.6A

20” MAXIMUM

6” RISE MINIMUM

W415-0662 / C / 04.11.12

3.4 VENT TERMINAL CLEARANCES

COVERED BALCONY APPLICATIONS ††*

INSTALLATIONS

CANADA U.S.A.

MIN

MAX

= 3 feet

= 2 x

  feet

ACTUAL

A 12” 12” Clearance above grade, veranda porch, deck or balcony. B 12”

9”

Clearance to windows or doors that open.

C 12” * 12” * Clearance to permanently closed windows.

D 18” ** 18” **

Vertical clearance to ventilated sofﬁ ts located above the terminal within a horizontal distance of 2’ from the center line of the terminal.

E 12” ** 12” ** Clearance to unventilated sofﬁ t. F 0” 0” Clearance to an outside corner wall.

0” *** 0” * ** Clearance to an inside non-combustible corner wall or protruding non-combustible obstructions (chimney, etc.).

2” *** 2” *** Clearance to an inside combustible corner wall or protruding combustible obstructions (vent chase, etc.).

H 3’ 3’ ****

Clearance to each side of the center line extended above the meter / regulator assembly to a maximum vertical distance of 15’.

I 3’ 3’ **** Clearance to a service regulator vent outlet.

J 12” 9” Clearance to a non-mechanical air supply inlet to the building or a combustion air inlet to any other appliance.

K 6’ 3’ † Clearance to a mechanical air supply inlet.

L 7’ ‡ 7’ **** Clearance above a paved sidewalk or paved driveway located on public property. M 12” †† 12” **** Clearance under a veranda, porch or deck. N 16” 16” Clearance above the roof. O 2’ †* 2’ †* Clearance from an adjacent wall including neighbouring buildings.

P 8’ 8’ Roof must be non-combustible without openings. Q 3’ 3’ See chart for wider wall dimensions.

R 6’ 6’

See chart for deeper wall dimensions. The terminal shall not be installed on any wall that has an opening between the terminal and the open side of the structure.

S 12” 12” Clearance under a covered balcony

The terminal shall not be located less than 6 feet under a window that opens on a horizontal plane in a structure with three walls and a roof.

* Recommended to prevent condensation on windows and thermal breakage

** It is recommended to use a heat shield and to maximize the distance to vinyl clad sofﬁ ts.

*** The periscope requires a minimum 18 inches clearance from an inside corner.

**** This is a recommended distance. For additional requirements check local codes.

† 3 feet above if within 10 feet horizontally.

‡ A vent shall not terminate where it may cause hazardous frost or ice accumulations on adjacent property surfaces.

†† Permitted only if the veranda, porch, or deck is fully open on a minimum of two sides beneath the ﬂ oor.

†* Recommended to prevent recirculation of exhaust products. For additional requirements check local codes.

††* Permitted only if the balcony is fully open on a minimum of one side.

NOTE: Clearances are in accordance with local installation codes and the requirements of the gas supplier.

12.1C

W415-0662 / C / 04.11.12

3.5 VENTING APPLICATION FLOW CHART

REAR EXIT

Horizontal Termination

Vertical rise is equal

to or greater than

the horizontal run

Horizontal run +

vertical rise to

maximum of 40 feet

3.6 DEFINITIONS

For the following symbols used in the venting calculations and examples are: > - greater than > - equal to or greater than < - less than < - equal to or less than HT - total of both horizontal vent lengths (Hr) and offsets (Ho) in feet HR - combined horizontal vent lengths in feet HO - offset factor: .03 (total degrees of offset - 90°*) in feet VT - combined vertical vent lengths in feet

Vertical rise is less

than horizontal run

Horizontal run +

vertical rise to

maximum of 24.75

feet

3.5 times the

vertical rise equal to

or greater than the

horizontal run

Vertical Termination

Vertical rise is equal

to or greater than

the horizontal run

Horizontal run +

vertical rise to

maximum of 40 feet

Vertical rise is less

than horizontal run

Horizontal run +

vertical rise to

maximum of 40 feet

3 times the vertical

rise equal to or

greater than the

horizontal run

13.2

14.1

3.7 ELBOW VENT LENGTH VALUES

FEET INCHES

1° 0.03 0.5 15° 0.45 6.0 30° 0.9 11.0 45° 1.35 16.0 90°* 2.7 32.0

* The ﬁ rst 90° offset has a zero value and is shown in the formula as - 90°

W415-0662 / C / 04.11.12

15.1

3.8 HORIZONTAL TERMINATION

Simple venting configuration

(only two 90° elbows)

(HT) < (VT)

See graph to determine the required vertical rise V

38.3

horizontal run HT.

REQUIRED

VERTICAL

RISE IN

FEET V

1.6

2.5 5 7.5 10 12.5 15

1.6

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable values for H

and HT

For vent configurations requiring more than two 90° elbows, the following formulas apply: Formula 1: H

Formula 2: HT + V

< V

< 40 feet

Example: V

= 9 FT

= 6 FT

= V

+ V

= 3 FT

= 2 FT

= 1.5 FT

= H

= .03 (four 90° elbows - 90°) = .03 (360° - 90°) = 8.1 FT

= H

+ V

Formula 1: HT < V

14.6 < 15 Formula 2: HT + V

29.6 < 40

= 9 + 6 = 15 FT

+ H2 + H

+ H

= 14.6 + 15 = 29.6 FT

= 3 + 2 + 1.5 = 6.5 FT

= 6.5 + 8.1 = 14.6 FT

< 40 FT

90°

Since both formulas are met, this vent configuration is acceptable.

for the required

90°

17.5 20

16.3

W415-0662 / C / 04.11.12

(HT) > (VT)

Simple venting configuration

(only two 90° elbows)

See graph to determine the required vertical rise V

required horizontal run H

150

147

REQUIRED

VERTICAL

100

RISE IN

INCHES V

2.5 5 7.5 10 12.5 15 17.5 20

3.4

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable

values for H

For vent configurations requiring more than two 90° elbows, the following formulas apply: Formula 1: H

Formula 2: HT + V

< 3.5V

< 24.75 feet

Example:

= 4 FT

= 1.5 FT

= V

+ V

= 2 FT

= 1 FT

= 1.5 FT

= H

= .03 (four 90° elbows + one 45° elbow - 90°)

= .03 (90 + 90 + 90 + 90 + 45 - 90) = 9.45 FT

= H

+ V

= 4 + 1.5 = 5.5 FT

+ H2 + H3 + H

+ H

= 5.5 + 9.45 = 14.95 FT

= 14.95 + 5.5 = 20.45 FT

= 2 + 1 + 1 + 1.5 = 5.5 FT

90°

45°

90°

and VT

90°

for the

19.25

90°

Formula 1: H

3.5VT = 3.5 x 5.5 = 19.25 FT

< 3.5V

14.95 < 19.25

Formula 2: HT + V

20.45 < 24.75

< 24.75 FT

Since both formulas are met, this vent configuration is acceptable.

W415-0662 / C / 04.11.12

16.14

3.9 VERTICAL TERMINATION

(HT) < (VT)

Simple venting configurations.

See graph to determine the required vertical rise V

required horizontal run HT.

REQUIRED

VERTICAL

RISE IN

FEET V

5101520

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable

values for H

For vent configurations requiring more than one 90° elbow, the following formulas apply: Formula 1: H

Formula 2: HT + V

< V

< 40 feet

and VT

for the

Example:

= 5 FT

= 10 FT

= V

+ V

= 3 FT

= 2.5 FT

= H

= .03 (three 90° elbows - 90°)

= .03 (270° - 90°) = 5.4 FT

= H

+ V

Formula 1: H

10.9 < 15 Formula 2: HT + V

25.9 < 40

= 5 + 10 = 15 FT

+ H

= 3 + 2.5 = 5.5 FT

+ H

= 5.5 + 5.4 = 10.9 FT

= 10.9 + 15 = 25.9 FT

< V

< 40 FT

Since both formulas are met, this vent configuration is acceptable.

90°

18.6

90°

W415-0662 / C / 04.11.12

(HT) > (VT)

Simple venting configurations.

See graph to determine the required vertical rise V

required horizontal run H

REQUIRED

VERTICAL

RISE IN

FEET V

5101520

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable

values for H

For vent configurations requiring more than one 90° elbow, the following formulas apply:

Formula 1: HT < 3 V Formula 2: HT + V

< 40 FT

Example: V

= 1.5 FT

= 5 FT

= V

+ V2 = 1.5 + 5 = 6.5 FT

= 1 FT

= 10.75 FT

= H

+ H2 + H3 = 1 + 1 + 10.75 = 12.75 FT

= .03 (three 90° elbows + one 45° elbow - 90°)

= .03 (270° + 45° - 90°) = 6.75 FT

= H

+ H

+ V

= 12.75 + 6.75 = 19.5 FT

= 19.5 + 6.5 = 26 FT

Formula 1: HT < 3 V 3 V

19.5 = 19.5

= 3 x 6.5 = 19.5 FT

90°

45°

90°

and vT

for the

25 30

90°

Formula 2: HT + V

26 < 40

< 40 FT

Since both formulas are met, this vent configuration is acceptable.

W415-0662 / C / 04.11.12

18.7

4.0 INSTALLATION

FOR SAFE AND PROPER OPERATION OF THE APPLIANCE, FOLLOW THE VENTING INSTRUCTIONS

ALL INNER EXHAUST AND OUTER INTAKE VENT PIPE JOINTS MAY BE SEALED USING EITHER RED RTV HIGH TEMP SILICONE SEALANT W573-0002 (NOT SUPPLIED) OR BLACK HIGH TEMP MILL PAC

W573-0007 (NOT SUPPLIED) WITH THE EXCEPTION OF THE APPLIANCE EXHAUST FLUE COLLAR

WHICH MUST BE SEALED USING MILL PAC.

IF USING PIPE CLAMPS TO CONNECT VENT COMPONENTS, 3 SCREWS MUST ALSO BE USED TO

ENSURE THE CONNECTION CANNOT SLIP OFF.

RISK OF FIRE, EXPLOSION OR ASPHYXIATION. IMPROPER SUPPORT OF THE ENTIRE VENTING

SYSTEM MAY ALLOW VENT TO SAG AND SEPARATE. USE VENT RUN SUPPORTS AND CONNECT

VENT SECTIONS PER INSTALLATION INSTRUCTIONS.

RISK OF FIRE, DO NOT ALLOW LOOSE MATERIALS OR INSULATION TO TOUCH THE VENT PIPE.

REMOVE INSULATION TO ALLOW FOR THE INSTALLATION OF THE ATTIC SHIELD AND TO

MAINTAIN CLEARANCES TO COMBUSTIBLES.

WARNING

EXACTLY.

DO NOT CLAMP THE FLEXIBLE VENT PIPE.

68.2A

4.1 WALL AND CEILING PROTECTION

DO NOT FILL THE SPACE BETWEEN THE VENT PIPE AND ENCLOSURE WITH ANY TYPE OF

MATERIAL. DO NOT PACK INSULATION OR COMBUSTIBLES BETWEEN CEILING FIRESTOPS.

ALWAYS MAINTAIN SPECIFIED CLEARANCES AROUND VENTING AND FIRESTOP SYSTEMS.

INSTALL WALL SHIELDS AND FIRESTOPS AS SPECIFIED. FAILURE TO KEEP INSULATION OR

OTHER MATERIALS AWAY FROM VENT PIPE MAY CAUSE FIRE.

For clearances to combustible materials from the vent pipe, see “FRAMING” section.

WARNING

70.1

W415-0662 / C / 04.11.12

2”

1”

TOP

FIRESTOP SPACER

VENT SLEEVE

VENT SHIELD

BLIND HOLES

3/8

”

DETERMINE

THE CORRECT

HEIGHT

FIRESTOP

SLEEVE

ASSEMBLY

FLANGE

CAULKING

7/8

”

4.1.1 HORIZONTAL INSTALLATION

THE FIRESTOP ASSEMBLY MUST BE INSTALLED WITH THE VENT SHIELD TO THE TOP.

TERMINALS MUST NOT BE RECESSED INTO A WALL OR SIDING MORE THAN THE DEPTH OF THE

RETURN FLANGE OF THE MOUNTING PLATE.

A. Assemble the two halves of the vent sleeve by aligning the holes that

come together to make a rectangular shape (lip to the outside). Secure using 6 of the screws supplied in the manual baggie.

NOTE: Screws not required in two blind holes.

B. Fit the ﬁ restop spacer into one end of the vent sleeve and secure through

the aligned holes on the top, bottom, and sides with the remaining 5 screws supplied.

If ﬂ exible venting is to be used remove the rigid ﬁ restop spacer. The remaining hole is sized for ﬂ exible venting.

This application occurs when venting through an exterior wall. Having determined the air terminal location, cut and frame a hole

in the exterior wall 9 7/8” wide by 11 3/8” high to accommodate the ﬁ restop sleeve assembly.

The length of the vent shield may be cut shorter for combustible

walls that are less than 8 1/2” thick but the vent shield must extend the full depth of the combustible wall.

WARNING

C. Insert the ﬁ restop sleeve assembly into the wall,

mark the wall depth and trim the vent sleeve to suit. The screws that secure the vent sleeve may need to be repositioned to ensure a rigid assembly is maintained.

D. Apply a bead of caulking (not supplied) to the

E. Once the vent pipe is installed in it’s ﬁ nal position, apply high

inside surface of the ﬁ restop ﬂ ange and secure the assembly to the wall. (Ensure that the rectangular shaped assembly is installed to maintain 2” from the top of the vent).

temperature sealant W573-0002 (not supplied) between the pipe and the ﬁ restop.

20.1

W415-0662 / C / 04.11.12

4.1.2 VERTICAL INSTALLATION

This application occurs when venting through a roof. Installation kits for various roof pitches are available from your authorized dealer / distributor. See accessories to order speciﬁ c kits required.

A. Determine the air terminal location, cut and frame a square opening as

illustrated in the ceiling and the roof to provide the minimum 1“ clearance between the vent pipe and any combustible material. Try to center the vent pipe location midway between two joists to prevent having to cut them. Use a plumb bob to line up the center of the openings. A vent pipe shield will prevent any materials such as insulation, from ﬁ lling up the 1” air space around the pipe. Nail headers between the joist for extra support.

B. Apply a bead of caulking (not supplied) to the framework or to the Wolf

Steel vent pipe shield plate or equivalent (in the case of a ﬁ nished ceiling), and secure over the opening in the ceiling. A ﬁ restop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes through. Apply a bead of caulking all around and place a ﬁ restop spacer over the vent shield to restrict cold air from being drawn into the room or around the ﬁ replace. Ensure that both spacer and shield maintain the required clearance to combustibles. Once the vent pipe is installed in its ﬁ nal position, apply sealant between the pipe and the ﬁ restop assembly.

C. In the attic, slide the vent pipe collar down to cover up the open end of the shield and

tighten. This will prevent any materials, such as insulation, from ﬁ lling up the 1” air space around the pipe.

4.2 USING FLEXIBLE VENT COMPONENTS

9 1/2" 9 1/2"

FIRESTOP

UNDERSIDE OF

JOIST

VENT PIPE

SHIELD

VENT

PIPE

SHIELD

21.1

CAULKING

VENT

PIPE

COLLAR

WARNING

DO NOT ALLOW THE INNER FLEX PIPE TO BUNCH UP ON HORIZONTAL OR VERTICAL RUNS AND ELBOWS.

KEEP IT PULLED TIGHT.

SPACERS ARE ATTACHED TO THE INNER FLEX PIPE AT PREDETERMINED INTERVALS TO MAINTAIN AN EVEN AIR GAP TO THE OUTER FLEX PIPE. THIS GAP IS REQUIRED FOR SAFE OPERATION. A SPACER IS REQUIRED

AT THE START, MIDDLE AND END OF EACH ELBOW TO ENSURE THIS GAP IS MAINTAINED. THESE SPACERS

MUST NOT BE REMOVED.

For safe and proper operation of the appliance, follow the venting instructions exactly. All inner ﬂ ex pipe and outer ﬂ ex pipe joints may be sealed using high

ELBOW

SPACERS

temperature sealant W573-0002 (not supplied) or the high temperature sealant W573-0007 Mill Pac (not supplied). However, the high temperature sealant W573-0007 Mill Pac (not supplied) must be used on the joint connecting the inner ﬂ ex pipe and the exhaust ﬂ ue collar.

Use only approved ﬂ exible vent pipe kits marked:

“Wolf Steel Approved Venting” as identiﬁ ed by the stamp only on the outer ﬂ ex pipe.

22.1

W415-0662 / C / 04.11.12

4.2.1 HORIZONTAL AIR TERMINAL INSTALLATION

A. Stretch the inner ﬂ ex pipe to the required length taking into

account the additional length needed for the ﬁ nished wall surface. Apply a heavy bead of the high temperature sealant W573-0007 Mill Pac (not supplied) to the inner sleeve of the air terminal. Slip the vent pipe a minimum of 2” over the inner sleeve of the air terminal and secure with 3 #8 screws.

B. Using the outer ﬂ ex pipe, slide over the outer combustion

air sleeve of the air terminal and secure with 3 #8 screws. Seal using high temperature sealant W573-0002 (not supplied).

#10x2"

SCREWS

CAULKING

INNER FLEX

PIPE

2" OVERLAP

HIGH TEMPERATURE

OUTER FLEX

PIPE

SEALANT

C. Insert the vent pipes through the ﬁ restop maintaining the required

clearance to combustibles. Holding the air terminal (lettering in an upright, readable position), secure to the exterior wall and make weather tight by sealing with caulking (not supplied).

D. If more vent pipe needs to be used to reach the ﬁ replace, couple

them together as illustrated. The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use noncombustible strapping to maintain the minimum clearance to combustibles.

The air terminal mounting plate may be recessed into the exterior wall or siding no greater than the depth of its return ﬂ ange.

HI-TEMP

SEALANT

OUTER

FLEX PIPE

#8 X 1/2” SELF DRILLING

SCREWS & WASHERS

INNER COUPLER

OUTER COUPLER

OUTER

FLEX PIPE INNER FLEX PIPE

23.1A

W415-0662 / C / 04.11.12

4.2.2 VERTICAL AIR TERMINAL INSTALLATION

WARNING

MAINTAIN A MINIMUM 2” SPACE BETWEEN THE AIR INLET BASE AND THE STORM COLLAR.

A. Fasten the roof support to the roof using the screws provided. The

roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support.

B. Stretch the inner ﬂ ex pipe to the required length. Slip the

inner ﬂ ex pipe a minimum of 2” over the inner pipe of the air terminal connector and secure with 3 #8 screws. Seal using a heavy bead of high temperature sealant W573-0007 (not supplied).

C. Repeat using the outer ﬂ ex pipe, using a heavy bead of

high temperature sealant W573-0002 (not supplied).

D. Thread the air terminal connector / vent pipe assembly down through

the roof. The air terminal must be positioned vertically and plumb. Attach the air terminal connector to the roof support, ensuring that the top of the air terminal is 16” above the highest point that it penetrates the roof.

E. Remove nails from the shingles, above and to the sides of the air

terminal connector. Place the ﬂ ashing over the air terminal connector leaving a min. 3/4” of the air terminal connector showing above the top of the ﬂ ashing. Slide the ﬂ ashing underneath the sides and upper edge of the shingles. Ensure that the air terminal connector is properly centred within the ﬂ ashing, giving a 3/4” margin all around. Fasten to the roof. Do not nail through the lower portion of the ﬂ ashing. Make weather-tight by sealing with caulking. Where possible, cover the sides and top edges of the ﬂ ashing with rooﬁ ng material.

F. Aligning the seams of the terminal and air terminal connector,

place the terminal over the air terminal connector making sure the vent pipe goes into the hole in the terminal. Secure with the three screws provided.

G. Apply a heavy bead of weatherproof caulking 2” above the

ﬂ ashing. Install the storm collar around the air terminal and slide down to the caulking. Tighten to ensure that a weather-tight seal between the air terminal and the collar is achieved.

ROOF SUPPORT

INNER PIPE

AIR

TERMINAL

CONNECTOR

HIGH TEMPERATURE SEALANT

INNER FLEX PIPE

OUTER FLEX PIPE

2”

CAULKING

AIR INLE T BASE

STORM COLLAR

WEA THER SEALANT

H. If more vent pipe needs to be used to reach the appliance see

“HORIZONTAL AIR TERMINAL INSTALLATION” section.

FLASHING

24.1

W415-0662 / C / 04.11.12

4.2.3 APPLIANCE VENT CONNECTION

A. Install the inner ﬂ ex pipe to the ﬁ replace. Secure with

3 screws and ﬂ at washers. Seal the joint and screw holes using the high temperature sealant W573-0007 (not supplied).

B. Install the outer ﬂ ex pipe to the ﬁ replace. Attach and

seal the joints using the high temperature sealant W573-0002 (not supplied).

/2” OVERLAP

SCREWS

HIGH TEMPERATURE SEALANT

28.4

W415-0662 / C / 04.11.12

4.3 USING RIGID VENT COMPONENTS

The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use Wolf Steel Ltd. support ring assembly or equivalent noncombustible strapping to maintain the minimum clearance to combustibles for both vertical and horizontal runs.

ll inner exhaust and outer intake vent pipe joints may be sealed using either red high temperature silicone sealant W573-0002 (not supplied) or black high temperature sealant W573-0007 Mill Pac (not supplied) with the exception of the appliance exhaust ﬂ ue collar which must be sealed using Mill Pac.

4.3.1 HORIZONTAL AIR TERMINAL INSTALLATION

WARNING

RISK OF FIRE, DO NOT ALLOW LOOSE MATERIALS OR INSULATION TO TOUCH THE VENT PIPE.

REMOVE INSULATION TO ALLOW FOR THE INSTALLATION OF THE ATTIC SHIELD AND TO

MAINTAIN CLEARANCES TO COMBUSTIBLES.

A. Move the appliance into position. Measure the vent

length required between terminal and appliance taking into account the additional length needed for the ﬁ nished wall surface and any 1¼” overlaps between venting components.

B. Apply high temperature sealant W573-0007

(not supplied) to the outer edge of the inner collar of the appliance. Attach the ﬁ rst inner rigid pipe component and secure using 3 self tapping screws. Repeat using the outer rigid pipe.

#10x2"

SCREWS

CAULKING

OUTER RIGID PIPE

25.1

1"OVERLAP

HI-TEMP INNER RIGID PIPE

#8x1/2"

SELF DRILLING

SCREWS

SEALANT

C. Insert the vent pipes through the ﬁ restop maintaining the

required clearance to combustibles. Holding the air terminal (lettering in an upright, readable position), secure to the exterior wall and make weather tight by sealing with caulking (not supplied).

The air terminal mounting plate may be recessed into the exterior wall or siding no greater than the depth of the return ﬂ ange.

26.1

4.3.2 EXTENDED HORIZONTAL AND CORNER TERMINAL INSTALLATION

A 45° corner installation can have 0” rise between the appliance combustion air collar and the air terminal. In this case, vent lengths must be kept to a maximum of 24”. For longer vent lengths, a minimum vertical rise of 24” is required.

A. Follow the instructions for "HORIZONTAL AIR TERMINAL INSTALLATION" section.

B. Continue adding components alternating inner and outer vent pipes. Ensure that all inner vent pipes and elbows have sufficient vent spacers attached and each component is securely fastened to the one prior. Attach the telescopic sleeve to the vent run. Secure and seal. To facilitate completion, attach inner and outer couplers to the air terminal.

C. Install the air terminal. See “HORIZONTAL AIR TERMINAL INSTALLATION” section. Extend the outer telescopic sleeve; connect to the air terminal assembly. Fasten with self tapping screws and seal.

AIR TERMINAL

TELESCOPIC SLEEVE

20" COUPLER

48.2

VENTING

W415-0662 / C / 04.11.12

4.3.3 VERTICAL AIR TERMINAL INSTALLATION

A. Move the appliance into position. B. Fasten the roof support to the roof using the screws provided. The

roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support.

C. Apply high temperature sealant W573-0007 (not supplied) to the

outer edge of the inner sleeve of the air terminal. Slip the inner coupler a minimum of 2” over the sleeve and secure using 3 screws.

D. Apply high temperature sealant W573-0002 (not supplied) to the

outer edge of the of the outside sleeve of the air terminal connector. Slip the outer coupler over the sleeve and secure as before. Trim the outer coupler even with the inner coupler end.

E. Thread the air terminal connector / vent pipe assembly down through

the roof support and attach, ensuring that a minimum 16” of air terminal connector will penetrate the roof when fastened. If the attic space is tight, we recommend threading the Wolf Steel vent pipe collar or equivalent loosely onto the air terminal connector / vent pipe assembly as it is passed through the attic. The air terminal connector must be located vertically and plumb.

F. Remove nails from the shingles, above and to the sides of the air terminal

connector. Place the ﬂ ashing over the air terminal connector and slide it underneath the sides and upper edge of the shingles. Ensure that the air terminal connector is properly centered within the ﬂ ashing, giving a 3/4” margin all around. Fasten to the roof. Do NOT nail through the lower portion of the ﬂ ashing. Make weather-tight by sealing with caulking. Where possible, cover the sides and top edges of the ﬂ ashing with rooﬁ ng material.

G. Apply a heavy bead of waterproof caulking 2” above the ﬂ ashing. Install the

storm collar around the air terminal and slide down to the caulking. Tighten to ensure that a weather tight seal between the air terminal connector and the collar is achieved.

H. Continue adding rigid venting sections, sealing and securing as above. Attach the inner collapsed

telescopic sleeve to the last section of rigid piping. Secure with screws and seal. Repeat using the outer telescopic sleeve.

I. Attach horizontal venting to the back of the appliance, see “HORIZONTAL AIR TERMINAL

INSTALLATION” section. Attach an inner and outer 90º elbow to this venting, secure and seal as outlined obove.

J. Run a bead of high temperature sealant W573-0007 (not supplied) around the outside of the inner

elbow on the venting. Pull the telescopic sleeve a minimum of 2” onto the elbow. Secure with 3 screws. Repeat with the outer telescopic sleeve.

K. In the attic, slide the vent pipe collar down to cover up the open end of the shield and tighten. This will

prevent any materials, such as insulation, from ﬁ lling up the 1” air space around the pipe.

INNER PIPE

AIR

TERMINAL

CONNECTOR

HIGH TEMPERATURE SEALANT

INNER RIGID

PIPE

OUTER

RIGID PIPE

VENT

PIPE

COLLAR

VENT

PIPE

SHIELD

27.3

W415-0662 / C / 04.11.12

4.4 GAS INSTALLATION

RISK OF FIRE, EXPLOSION OR ASPHYXIATION. ENSURE THERE ARE NO IGNITION SOURCES SUCH AS

SUPPORT GAS CONTROL WHEN ATTACHING GAS SUPPLY PIPE TO PREVENT DAMAGING GAS LINE.

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT

WITH THE GLASS DOOR OPENED OR REMOVED. PURGING OF THE GAS SUPPLY LINE SHOULD BE

PERFORMED BY A QUALIFIED SERVICE TECHNICIAN. ASSURE THAT A CONTINUOUS GAS FLOW IS AT

THE BURNER BEFORE CLOSING THE DOOR. ENSURE ADEQUATE VENTILATION. FOR GAS AND

ELECTRICAL LOCATIONS, SEE “DIMENSION” SECTION.

ALL GAS CONNECTIONS MUST BE CONTAINED WITHIN THE APPLIANCE WHEN COMPLETE.

HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE TESTING GAS

VALVE SETTINGS HAVE BEEN FACTORY SET, DO NOT CHANGE.

Installation and servicing to be done by a qualiﬁ ed installer.

A. Move the appliance into position and secure. B. If equipped with a ﬂ ex connector the appliance is designed to accept a 1/2” gas supply. Without the

connector it is designed to accept a 3/8” gas supply. The appliance is equipped with a manual shut off valve to turn off the gas supply to the appliance.

C. Connect the gas supply in accordance to local codes. In the absence of local codes, install to the

current CAN/CSA-B149.1 Installation Code in Canada or to the current National Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United States.

D. When ﬂ exing any gas line, support the gas valve so that the lines are not bent or kinked. E. The gas line ﬂ ex-connector should be installed to provide sufﬁ cient movement for shifting the burner

assembly on it’s side to aid with servicing components.

F. Check for gas leaks by brushing on a soap and water solution. Do not use open ﬂ ame.

WARNING

SPARKS OR OPEN FLAMES.

LINE AT TEST PRESSURES ABOVE 1/2 PSIG.

30.1A

4.5 OPTIONAL WALL SWITCH

DO NOT CONNECT EITHER THE WALL SWITCH, THERMOSTAT OR GAS VALVE DIRECTLY TO 110

For ease of accessibility, an optional remote wall switch or millivolt thermostat may be installed in a convenient location. Route a 2 strand, solid core millivolt wire from the valve to the wall switch or millivolt thermostat. The recommended maximum lead length depends on wire size:

WIRE SIZE MAX. LENGTH

14 gauge 100 feet 16 gauge 60 feet 18 gauge 40 feet

Disconnect the existing wires from terminals 1 and 3 (from the ON/OFF switch) and replace with the leads from the wall switch / millivolt thermostat.

WARNING

VOLT ELECTRICITY.

50.1

W415-0662 / C / 04.11.12

4.6 HARD WIRE INSTALLATION

CABLE

CONNECTOR

WIRE NUTS

ELECTRICAL

BOX COVER

(C/W GROUND SCREW)

ELECTRICAL BOX

(C/W 2 RECEPTACLES)

W415-0662 / C / 04.11.12

4.7 VERTICAL THROUGH EXISTING CHIMNEY

WARNING

RISK OF FIRE!

CO-AXIAL TO CO-LINEAR VENTING CONFIGURATIONS MUST ONLY BE USED IN A NON-

COMBUSTIBLE CHIMNEY OR ENCLOSURE. INSTALLATION IN A COMBUSTIBLE ENCLOSURE COULD

RESULT IN A FIRE.

This appliance is designed to be attached to a 3” co-linear aluminum ﬂ ex vent system running the full length of a masonry chimney.

The ﬂ ex liners accommodate any contours of a masonry chimney, however, it is necessary to keep the ﬂ exible liners as straight as possible. The inlet air collar of the termination cap must be connected to the air intake ﬂ ex liner and the exhaust collar must be connected to the exhaust ﬂ exible liner.

Both Simpson Duravent and Selkirk co-linear to co-axial adaptors have been approved on

this appliance (NOTE: A vent adaptor will be required directly off the appliance).

Follow vent manufacturer’s installation instructions.

TERMINATION

Different manufacturer’s venting components must not be combined. Once the preferred manufacturer’s appliance adaptor has been attached, the remainder of the system must be that of the same manufacturer.

The only exception to this rule is to use Wolf Steel’s approved 3” ﬂ ex liner and co-linear termination.

AIR

INTAKE

EXHAUST

FLUE

FLEX

LINER

* 40 FT

MAX.

10 FT

MIN

COAXIAL TO

CO-LINEAR

ADAPATER

APPLIANCE

VENT ADAPTOR

* Measured from appliance ﬂ ue collar to termination ﬂ ue collar

7.6

W415-0662 / C / 04.11.12

4.8 MOBILE HOME INSTALLATION

This appliance is certiﬁ ed to be installed as an OEM (Original Equipment Manufacturer) installation in a manufactured home or mobile home and must be installed in accordance with the manufacturer’s instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, in the United States or the Mobile Home Standard, CAN/CSA Z240 MH Series, in Canada. This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is supplied with the mobile home appliance.

This Mobile/Manufactured Home Listed appliance comes factory equipped with a means to secure the unit. Built in appliances are equipped with 1/4” diameter holes located in the front left and right corners of the base. Use #10 hex head screws, inserted through the holes in the base to secure. For free standing products contact your local authorized dealer / distributor for the appropriate securing kit. For mobile home installations, the appliance must be fastened in place. It is recommended that the appliance be secured in all installations. Always turn off the pilot and the fuel supply at the source, prior to moving the mobile home. After moving the mobile home and prior to lighting the appliance, ensure that the logs are positioned correctly.

This appliance is certiﬁ ed to be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certiﬁ ed kit is used.

Conversion Kits This appliance is ﬁ eld convertible between Natural Gas (NG) and Propane (LP). To convert from one gas to another consult your Authorized dealer/distributor.

29.1

W415-0662 / C / 04.11.12

5.0 FRAMING

5.1 GD33 FRAMING

IN ORDER TO AVOID THE POSSIBILITY OF EXPOSED INSULATION OR VAPOUR BARRIER COMING

IN CONTACT WITH THE APPLIANCE BODY, IT IS RECOMMENDED THAT THE WALLS OF THE

APPLIANCE ENCLOSURE BE “FINISHED” (IE: DRYWALL / SHEETROCK), AS YOU WOULD FINISH

ANY OTHER OUTSIDE WALL OF A HOME. THIS WILL ENSURE THAT CLEARANCE TO

DO NOT NOTCH THE FRAMING AROUND THE APPLIANCE STAND-OFFS. FAILURE TO MAINTAIN

AIR SPACE CLEARANCE MAY CAUSE OVER HEATING AND FIRE. PREVENT CONTACT WITH

SAGGING OR LOOSE INSULATION OR FRAMING AND OTHER COMBUSTIBLE MATERIALS. BLOCK

OPENING INTO THE CHASE TO PREVENT ENTRY OF BLOWN-IN INSULATION. MAKE SURE

WHEN CONSTRUCTING THE ENCLOSURE ALLOW FOR FINISHING MATERIAL THICKNESS TO MAINTAIN CLEARANCES. FRAMING OR FINISHING MATERIAL CLOSER THAN THE MINIMUMS

LISTED MUST BE CONSTRUCTED ENTIRELY OF NON-COMBUSTIBLE MATERIALS. MATERIALS CONSISTING ENTIRELY OF STEEL, IRON, BRICK, TILE, CONCRETE, SLATE, GLASS OR PLASTERS, OR ANY COMBINATION THEREOF ARE SUITABLE. MATERIALS THAT ARE REPORTED AS PASSING

ASTM E 136, STANDARD TEST METHOD FOR BEHAVIOUR OF MATERIALS IN A VERTICAL TUBE

FURNACE AT 750°C AND UL763 SHALL BE CONSIDERED NON-COMBUSTIBLE MATERIALS.

MINIMUM CLEARANCE TO COMBUSTIBLES MUST BE MAINTAINED OR A SERIOUS FIRE HAZARD

THE APPLIANCE REQUIRES A MINIMUM ENCLOSURE HEIGHT. MEASURE FROM THE APPLIANCE

IF STEEL STUD FRAMING KITS WITH CEMENT BOARD ARE PROVIDED, THEY MUST BE

WARNING

RISK OF FIRE!

COMBUSTIBLES IS MAINTAINED WITHIN THE CAVITY.

INSULATION AND OTHER MATERIALS ARE SECURED.

COULD RESULT.

BASE.

INSTALLED.

71.1

It is best to frame your appliance after it is positioned and the vent system is installed. Frame to local building codes. It is not necessary to install a hearth extension with this appliance system. When roughing in the appliance, raise the appliance to accommodate for the thickness of the ﬁ nished ﬂ oor materials, i.e. tile, carpeting, hard wood, which if not planned for will interfere with the opening of the lower access door and the installation of many decorative ﬂ ashing accessories. Combustible materials may be installed ﬂ ush with the front of the appliance but must not cover any of the black face-areas of the appliance. Non-combustible material (brick, stone or ceramic tile) may protrude in these areas.

Minimum clearance to combustible construction from appliance and vent surfaces: Combustible Framing:

- 0" to stand-offs

- 1" to bottom and sides of the vent pipe

- 2" to top of the vent pipe*

Combustible Finishing:

- 0" to rear

- 0" to front face top and sides

- 13" recessed depth

- 35" to enclosure top from base of the appliance

- 66" to ceiling from base of the appliance

* A minimum clearance of 2" at the top of the vent pipe in all horizontal runs to combustibles is required. Use ﬁ restop sleeve assembly W010-2035 (supplied).

W415-0662 / C / 04.11.12

5.1.1 MINIMUM FRAMING DIMENSIONS

13 1/4”

ENCLOSURE

TOP

35 1/4”

FINISHING MATERIAL

HEADER

GAS INLET LOCATION

2 5/8”

5 3/4”

34 3/4”

3 1/2”

OUTSIDE

CHASE

WARNING

THE STANDOFFS HAVE

BEEN SHIPPED FLAT.

BEFORE FRAMING

ENSURE THE STANDOFFS

ARE BENT UP AND

SCREWED INTO PLACE.

ATTENTION ATENCIÓN

LES ESPACEURS SONT

EMBALLÉS À PLAT. AVANT DE

CONSTRUIRE L'OSSATURE,

ASSUREZ-VOUS QUE LES

ESPACEURS SONT PLIÉS

ET FIXÉS EN PLACE À

L'AIDE DE VIS.

LAS TRABAS PERMANECEN

PLANAS DURANTE EL ENVÍO.

ANTES DE LA INSTALACIÓN,

VERIFIQUE QUE LAS TRABAS

SE PLIEGUEN HACIA ARRIBA

Y SE ATORNILLEN

CORRECTAMENTE.

W385-0395_A

/4"

33 1/4"

MIN.

47" MIN.

13 1/4"

34 3/4"

PROTRUSION

INSIDE CHASE

SIDE WALL

Combustion protrusions such as mantels and shelves may occur at or after a minimum distance of 2" away from the side of the appliance. Thereafter, the depth of any protrusions must be equal to or less than the distance from the side of the appliance up to a depth of 6", after which no greater clearance than 6" is required. This can be considered a side wall with no length boundary.

NOTE: If installing an alcove see "ALCOVE INSTALLATION" section.

W415-0662 / C / 04.11.12

5.2 BGD33 FRAMING