Napoleon Bayfield GDS25N-1, Bayfield GDS25P-1 Installation And Operation Manual

NATURAL GAS MODELS:

GDS25N-1

ADD PRODUCT CODE HERE (TRADE GOTHIC LT STD FONT)

ENGLISH

PROPANE GAS MODELS:

SAFETY INFORMATION

WARNING

FIRE OR EXPLOSION HAZARD

Failure to follow safety warnings exactly could result in serious injury, death, or property damage.

- Do not store or use gasoline or other ﬂ ammable vapors and liquids in the vicinity of this or any other appliance.

- WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the ﬁ re department.

GDS25P-1

FRENCH

PG. 51

INSTALLATION AND

ADD MANUAL TITLE

OPERATION MANUAL

PRODUCT NAME™

SAFETY BARRIER

ADD PRODUCT IMAGE

Bayﬁeld™

ADD ____ ILLUSTRATED

- Installation and service must be

performed by a qualiﬁ ed installer, service agency, or the supplier.

This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certiﬁ ed kit is used.

INSTALLER:

Leave this manual with the appliance

CONSUMER:

Retain this manual for future reference

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada / 103 Miller Drive, Crittenden, Kentucky, USA, 41030

Phone 1 (866) 820-8686 • www.napoleonﬁ replaces.com • hearth@napoleonproducts.com

FOR INDOOR USE ONLY

CERTIFIED TO THE CANADIAN AND AMERICAN NATIONAL STANDARDS:

CSA 2.22 AND ANSI Z21.50 FOR VENTED DECORATIVE GAS APPLIANCES

CSA /

INTERTEK

LOGO

$10.00

W415-2207 / B / 02.05.18

• Under no circumstances should this appliance be modiﬁ ed.

DANGER

WARNING

safety information

• This appliance is hot when operated and can cause severe burns if contacted.

• Any changes or alterations to this appliance or its controls can be dangerous and is prohibited.

• Do not operate appliance before reading and

understanding operating instructions. Failure to operate appliance according to operating instructions could cause ﬁ re or injury.

• Ensure the glass door is opened or removed

when lighting the pilot for the ﬁ rst time and when the gas supply has run out.

• Risk of ﬁ re or asphyxiation do not operate

appliance with ﬁ xed glass removed and never obstruct the front opening of the appliance.

• Objects placed in front of the appliance must be kept a minimum of 4 feet (1.22m) from the front face of the appliance.

• Do not connect 110 volts to the control valve,

with the exception of models; GSST8 and GT8.

• Risk of burns. The appliance should be turned off and cooled before servicing.

• Do not install damaged, incomplete or substitute components.

• Risk of cuts and abrasions. Wear protective gloves, protective footwear, and safety glasses during

installation. Sheet metal edges may be sharp.

• Do not burn wood or other materials in this appliance.

• Provide adequate ventilation and combustion air. Provide adequate accessibility clearance for servicing

and operating the appliance. Never obstruct the front opening of the appliance.

• The appliance area must be kept clear and free from combustible materials, gasoline and other

ﬂ ammable vapors and liquids.

• High pressure will damage valve. Disconnect gas supply piping before pressure testing gas line at

test pressures above 1/2 psig. Close the manual shut-off valve before pressure testing gas line at test pressures equal to or less than 1/2 psig (35mb).

• The appliance must not be operated at temperatures below freezing (32°F / 0°C). Allow the appliance

to warm to above freezing prior to operation, with the exception of models; GSS36, GSS42; these appliances are suitable for 0°F / -18°C.

• Children and adults should be alerted to hazards of high surface temperature and should stay

away to avoid burns or clothing ignition.

• Young children should be carefully supervised when they are in the same room as the

appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to an appliance or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

• Clothing or other ﬂ ammable material should not be placed on or near the appliance.

• Due to high temperatures, the appliance should be located out of trafﬁ c and away from

furniture and draperies.

• Furniture or other objects must be kept a minimum of 4 feet (1.22m) away from the front of the appliance.

• Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot

surfaces.

• Even after the appliance is off, it will remain hot for an extended period of time.

• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children

from hot surfaces. These screens and guards must be fastened to the ﬂ oor.

• Any safety screen, guard or barrier removed for servicing the appliance, must be replaced prior

to operating the appliance.

• It is imperative that the control compartments, burners and circulating blower and its passageway in the

appliance and venting system are kept clean. The appliance and its venting system should be inspected before use and at least annually by a qualiﬁ ed service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The appliance area must be kept clear and free from combustible materials, gasoline and other ﬂ ammable vapors and liquids.

• If the appliance shuts off, do not re-light until you provide fresh air. If appliance keeps shutting off, have it

serviced. Keep burner and control compartment clean.

HOT GLASS WILL CAUSE

BURNS.

DO NOT TOUCH GLASS UNTIL

COOLED.

NEVER ALLOW CHILDREN TO

TOUCH GLASS.

A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.

W415-2207 / B / 02.05.18

• It is imperative that the control compartments, burners and circulating blower and its passageway in the appliance and venting system are kept clean. The appliance and its venting system should be inspected before use and at least annually by a qualiﬁ ed service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The appliance area must be kept clear and free from combustible materials, gasoline and other ﬂ ammable vapors and liquids.

• If the appliance shuts off, do not re-light until you provide fresh air. If appliance keeps shutting off, have it serviced. Keep burner and control compartment clean.

• Under no circumstances should this appliance be modiﬁ ed.

HOT GLASS WILL CAUSE

BURNS.

DO NOT TOUCH GLASS UNTIL

COOLED.

NEVER ALLOW CHILDREN TO

TOUCH GLASS.

DANGER

A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.

WARNING

• Do not allow wind or fans to blow directly into the appliance. Avoid any drafts that alter burner ﬂ ame patterns.

• Do not use a blower insert, heat exchanger insert or other accessory not approved for use with this appliance.

• This appliance must not be connected to a chimney ﬂ ue pipe serving a separate solid fuel burning appliance.

• Do not use this appliance if any part has been under water. Immediately call a qualiﬁ ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

• Do not operate the appliance with the glass door removed, cracked or broken. Replacement of the glass should be done by a licensed or qualiﬁ ed service person, if equipped.

• Do not strike or slam shut the appliance glass door, if equipped.

• Only doors / optional fronts certiﬁ ed with the appliance are to be installed on the appliance.

• Keep the packaging material out of reach of children and dispose of the material in a safe manner. As with all plastic bags, these are not toys and should be kept away from children and infants.

• Carbon or soot should not occur in a vent free appliance as it can distribute into the living area of your home. If you notice any signs of carbon or soot, immediately turn off your appliance and arrange to have it serviced by a qualiﬁ ed technician before operating it again.

• If equipped, the screen must be in place (closed) when the appliance is in operation.

• When equipped with pressure relief doors, they must be kept closed while the appliance is operating to prevent exhaust fumes containing carbon monoxide, from entering into the home. Temperatures of the exhaust escaping through these openings can also cause the surrounding combustible materials to overheat and catch ﬁ re.

• Carbon monoxide poisoning may lead to death; early signs of carbon monoxide poisoning resemble the ﬂ u, with headache, dizziness and/or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Have heater serviced. Some people; pregnant women, persons with heart or lung disease, anemia, those under the inﬂ uence of alcohol, those at high altitudes are more affected by carbon monoxide than others. Failure to keep the primary air opening(s) of the burner(s) clean may result in sooting and property damage.

• As with any combustion appliance, we recommend having your appliance regularly inspected and serviced as well as having a Carbon Monoxide Detector installed in the same area to defend you and your family against Carbon Monoxide.(Not applicable for outdoor appliances).

• Ensure clearances to combustibles are maintained when building a mantel or shelves above the appliance. Elevated temperatures on the wall or in the air above the appliance can cause melting, discolouration or damage to decorations, a T.V. or other electronic components.

• For appliances equipped with a safety barrier; the barrier is designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed. If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance.

• Installation and repair should be done by a qualiﬁ ed service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.

• For outdoor products only: this appliance must not be installed indoors or within any structure that prevents or inhibits the exhaust gases from dissipating in the outside atmosphere.

• If applicable, the millivolt version of this appliance uses and requires a fast acting thermocouple. Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd.

safety information

FIRE RISK HAZARD / DELAYED IGNITION

High supply pressure will damage the valve / controls.

Disconnect the appliance main gas valve/control

from the supply piping when pressure testing that

system at pressures in excess of 1/2 psi (3.5 kPa).

Isolate the appliance with it’s shut off valve during

any pressure testing of the supply piping at

pressures equal to or less than 1/2 psi (3.5 kPa).

W415-2207 / B / 02.05.18

table of contents

1.0 general information 5

1.1 rates and efﬁciencies 5

1.2 installation overview 6

1.3 rating plate information 8

1.4 mobile home installation 8

1.5 hardware list 9

1.6 dimensions 10

2.0 venting requirements 11

2.1 typical venting installation 13

2.2 special vent installations 14

2.2.1 periscope termination 14

2.2.2 corner termination 14

2.3 vent terminal clearances 15

2.4 horizontal termination 16

2.5 vertical termination 17

2.6 vertical through existing chimney 18

3.0 installation 19

3.1 horizontal installation 20

3.2 vertical installation 20

3.3 horizontal air terminal installation 21

3.4 extended horizontal and corner air terminal

installation 21

3.5 vertical air terminal Installation 22

3.6 appliance vent connection 23

3.7 gas installation 23

3.8 minimum clearance to combustibles 24

3.9 minimum mantel or shelf clearances 25

4.0 finishing 26

4.1 cast front installation and removal 26

4.2 safety barrier installation and removal 26

4.3 glass door installation and removal 27

4.4 log placement 27

4.5 logo placement 28

5.0 optional blower installation 29

6.0 wiring diagram 31

7.0 operation 32

7.1 general transmitter layout 33

7.2 initializing the transmitter / battery holder

for the ﬁrst time 33

7.3 temperature display 34

7.4 ﬂame height 34

7.5 blower speed 34

7.6 night light dimmer control 34

7.7 continuous pilot / intermittent pilot (CPI / IPI) selection 34

7.8 key lock 35

7.9 low battery / manual bypass 35

8.0 adjustment 36

8.1 restricting vertical vents 36

8.2 venturi adjustment 36

8.3 pilot burner adjustment 36

8.4 ﬂame characteristics 37

9.0 maintenance 38

9.1 annual maintenance 39

9.2 night light replacement 40

9.3 pilot injector and oriﬁce replacement 40

9.4 care of glass 41

9.5 care of plated parts 41

10.0 replacements 42

10.1 overview 43

10.2 valve train assembly 44

11.0 accessories 45

12.0 troubleshooting 46

13.0 warranty 49

note:

The information throughout this manual is believed to be correct at the time of printing. Wolf Steel Ltd. reserves the right to change or modify any information within this manual at any time without notice. Changes, other than editorial, are denoted by a vertical line in the margin.

The camera icon indicates video tutorials are available as additional reference, visit http://www.napoleonﬁreplaces.com/category/product-support/support-centre/

W415-2207 / B / 02.05.18

Installer, please ﬁll out the following information:

Customer: Address: Date of Installation: Location of appliance: Installer: Dealer/Distributor contact number: Serial #:

Model:

standard checklist

Natural Gas: GDS25N-1

Propane: GDS25P-1

1.0 general information

For elevations between 2,000ft (610m) and 4,500ft (1372m) above sea level, this appliance must be de-rated by 10% using the certiﬁed high altitude kit. When the appliance is installed at elevations above 4,500ft (1372m), and in the absence of speciﬁc recommendations from the local authority having jurisdiction, the certiﬁed high altitude input rating shall be reduced at the rate of 4% for each additional 1,000ft (305m).

Expansion / contraction noises during heating up and cooling down cycles are normal and to be expected.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certiﬁed kit is used.

The blower power cord must be connected into a properly grounded receptacle. The grounding prong must not be removed from the cord plug.

This appliance is approved for closet or recessed installations, as well as for bathroom, bedroom and bed-sitting room installations and is suitable for mobile home installations. The natural gas model can be installed in a mobile home that is permanently positioned on its site and fueled with natural gas.

note:

A barrier designed to reduce the risk of burns from the hot viewing glass is provided with the appliance and must be installed.

The protective wrap on plated parts is best removed when the assembly is at room temperature but this can be improved if the assembly is warmed, using a hair dryer or similar heat source.

This appliance is a decorative product. It is not a source of heat and not intended to burn solid fuel.

Batteries must be disposed of according to the local laws and regulations. Some batteries may be recycled, and may be accepted for disposal at your local recycling center. Check with your municipality for recycling instructions.

1.1 rates and efﬁciencies

Altitude (FT) 0-2,000 0-2,000 Max. Input (BTU/HR) 24,500 23,000

Max. Output (BTU/HR) 19,000 16,000 Efﬁciency (w/the fan on) 80% 80% Min. Inlet Gas Supply Pressure 4.5" Water Column (11mb) 11" Water Column (27mb) Max. Inlet Gas Supply Pressure 13" Water Column (17mb) 13" Water Column (32mb) Manifold Pressure (Under Flow Conditions) 3.5" Water Column (9mb) 10" Water Column (25mb)

GDS25-1

NG P

W415-2207 / B / 02.05.18

general information

1.2 installation overview

SAFETY BARRIER

Recommended installation steps:

1. Determine venting requirements before deciding the ﬁnal location of the appliance.

2. Place the appliance in its ﬁnal position.

3. Create hole for appliance venting.

4. Install appliance venting (refer to “venting requirements” and “installation” sections).

5. Install all electrical wirings (refer to “wiring diagram” section).

6. Install gas lines (refer to “gas installation” section).

7. Complete ﬁnishing (refer to “ﬁnishing” section).

8. Test appliance (refer to “gas installation” section).

W415-2207 / B / 02.05.18

roof joist. If the appliance is installed directly on carpeting, vinyl tile or other combustible material other than wood ﬂ ooring, the

general information

WARNING

• Always light the pilot whether for the ﬁrst time or if the gas supply has run out, with the glass door opened or removed.

• Provide adequate clearance for servicing and operating the appliance.

• Provide adequate ventilation.

• Never obstruct the front opening of the appliance.

• Objects placed in front of the appliance must be kept a minimum of 48” (121.9cm) from the front face of the appliance.

• Surfaces around and especially above the appliance can become hot. Avoid contact when appliance is operating.

• Fire risk. Explosion hazard.

• High pressure will damage valve. Disconnect gas supply piping before pressure testing gas line at test pressures above 1/2 PISG (35mb). Close the manual shut-off valve before pressure testing gas line at test pressures equal to or less than 1/2 PISG (35mb).

• Use only Wolf Steel approved optional accessories and replacement parts with this appliance using nonlisted accessories (blowers, doors, louvres, trims, gas components, venting components, etc.) could result in a safety hazard and will void the warranty and certiﬁcation.

• The appliance must not be operated at temperatures below freezing (32ºF/0ºC). Allow the appliance to warm to above freezing prior to operation.

THIS GAS APPLIANCE MUST BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local codes. Installation practices vary from region to region and it is important to know the speciﬁ cs that apply to your area, for example in Massachusetts State:

• This product must be installed by a licensed plumber or gas ﬁ tter when installed within the commonwealth of Massachusetts.

• The appliance damper must be removed or welded in the open position prior to installation of an appliance insert or gas log.

• The appliance off valve must be a “T” handle gas cock.

• The ﬂ exible connector must not be longer than 36 inches (0.9m).

• A carbon monoxide detector is required in all rooms containing gas ﬁ red appliances.

• The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product.

The installation must conform with local codes or, in absence of local codes, the National Gas and Propane Installation Code CSA B149.1 in Canada, or the National Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United States. Suitable for mobile home installation if installed in accordance with the current standard CAN/CSA Z240MH Series, for gas equipped mobile homes, in Canada or ANSI Z223.1 and NFPA 54 in the United States.

The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (35 mb). The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (35 mb). When installed with a blower or fan, the junction box must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 Canadian Electrical Code in Canada or the ANSI / NFPA 70 National Electric Code in the United States. In the case where the blower is equipped with a power cord, it must be connected into a properly grounded receptacle. The grounding prong must not be removed from the cord plug.

The following does not apply to inserts; as long as the required clearance to combustibles is maintained, the most desirable and beneﬁ cial location for an appliance is in the center of a building, thereby allowing the most efﬁ cient use of the heat created. The location of windows, doors and, the trafﬁ c ﬂ ow in the room where the appliance is to be located should be considered. If possible, you should choose a location where the vent will pass through the house without cutting a ﬂ oor or

www.ncertied.org

We suggest that our gas hearth products be installed and serviced by professionals who are certied in the U.S. by the National Fireplace

Institute

(NFI) as NFI Gas

Specialists

appliance shall be installed on a metal or wood panel extending the full width and depth, unless otherwise tested.

W415-2207 / B / 02.05.18

SAMPLE

general information

1.3 rating plate information

CONFORMS TO / CONFORME AUX: ANSI Z21.50-2016, CERTIFIED TO / CERTIFIE CSA 2.22-2016 VENTED DECORATIVE GAS APPLIANCE / FOYER À GAZ VENTILÉ.

APPROVED FOR BEDROOM, BATHROOM & BEDSITTING ROOM INSTALLATION. SUITABLE FOR MOBILE HOME INSTALLATION IF INSTALLED IN ACCORDANCE WITH THE CURRENT STANDARD CAN/CSA Z240MH SERIES GAS EQUIPPED MOBILE HOMES, IN CANADA OR IN THE UNITED STATES THE MANUFACTURED HOME CONSTRUCTION AND SAFETY STANDARD, TITLE 24 CFR, PART 3280. WHEN THIS US STANDARD IS NOT APPLICABLE USE THE STANDARD FOR FIRE SAFETY CRITERIA FOR MANUFACTURED HOME INSTALLATIONS, SITES AND COMMUNITIES, ANSI / NFPA 501A. FOR

USE WITH BARRIER W010-3295. FOLLOW THE INSTALLATION INSTRUCTIONS LOCATED IN THE INSTALLATION MANUAL

9700539 (WSL) 4001657 (NGZ)

MANIFOLD PRESSURE: 3.5” W.C. (NG)

4001658 (NAC) 4001659 (WUSA)

PRESSION AU COLLECTEUR: 3.5" D'UNE

COLONNE D'EAU(GN) MIN SUPPLY PRESSURE: 4.5" W.C.(NG)

0-2000ft 2000-4500ft ALTITUDE / ELEVATION 0-2000ft 2000-4500ft

PRESSION D'ALIMENTATION MIN: 4.5" D'UNE COLONNE D'EAU (GN)

24,500 BTU/h 22,000 BTU/h INPUT / ALIMENTATION 23,000 BTU/h 20,000 BTU/h

MAX. SUPPLY PRESSURE: 7" W.C. (NG)

19,000 BTU/h 16,000 BTU/h REDUCED INPUT / 16,000 BTU/h 14,000 BTU/h

PRESSION D'ALIMENTATION MAX: 7"

ALIMENTATION REDUITE

D'UNE COLONNE D'EAU (GN) AFUE: 64%

FOR USE WITH GLASS DOORS CERTIFIED WITH THIS UNIT ONLY. WARNING: DO NOT ADD ANY MATERIAL TO THE APPLIANCE, WHICH WILL COME IN CONTACT WITH THE FLAMES, OTHER THAN THAT SUPPLIED BY THE MANUFACTURER WITH THE APPLIANCE. ELECTRICAL RATING: 115V 1.5AMP 60HZ THE APPLIANCE MUST BE VENTED USING THE APPROPRIATE WOLF STEEL VENT KITS. SEE OWNERS INSTALLATION MANUAL FOR VENTING SPECIFICS. MINIMUM AND MAXIMUM VERTICAL VENT LENGTHS ARE 3 FEET AND 40 FEET RESPECTIVELY.

WOLF STEEL LTD. 24 NAPOLEON ROAD, BARRIE. ONTARIO L4M 0G8 CANADA

NOT FOR USE WITH SOLID FUEL

MINIMUM AND MAXIMUM HORIZONTAL VENT LENGTHS ARE 10 INCHES AND 20 FEET RESPECTIVELY. PROPER REINSTALLATION AND RESEALING IS NECESSARY AFTER SERVICING THE VENT-AIR INTAKE SYSTEM.

MINIMUM CLEARANCE TO COMBUSTIBLE MATERIAL:

A 4" B 2" C 2"

VENT TOP 2" TO CEILING FROM VENT BOTTOM 1" STOVE TOP 48” VENT SIDES 1"

GDS25N

MODEL

HOMOLOGUE POUR INSTALLATION DANS UNE CHAMBRE A COUCHER, UNE SALLE DE BAIN ET UN STUDIO. APPROPRIE POUR INSTALLATION DANS UNE MAISON MOBILE SI SON

INSTALLATION CONFORME AUX EXIGENCES DE LA NORME CAN/CSA Z240MH SERIE DE MAISONS MOBILES EQUIPEES AU GAZ, EN VIGUEUR AU CANADA OU AUX ETATS-UNIS DE LA NORME DE SECURITE ET DE CONSTRUCTION DE MAISONS MANUFACTUREES, TITRE 24 CFR, SECTION 3280. DANS LE CAS OU CETTE NORME D'ETATS-UNIS NE PEUT ETRE APPLIQUEE, SE REFERER A LA NORME RELATIVE AU CRITERE DE MESURES DE SECURITE CONTRE L'INCENDIE POUR LES INSTALLATIONS DANS LES MAISONS MANUFACTURES, LES SITES ET LES COMMUNAUTES, ANSI/NFPA 501A. POUR UNE

UTILISER AVEC BARRIÈRE W010-3295. SUIVEZ LES INSTRUCTIONS D'INSTALLATION

GDS25P

UN COMBUSTIBLE SOLIDE NE DOIT PAS ETRE UTILSE AVEC CET APPAREIL

UTILISER AVEC LES PORTES VITREES HOMOLOGUEES SEULEMENT AVEC CETTE UNITE. AVERTISSEMENT: N'AJOUTEZ PAS A CET APPAREIL AUCUN MATERIAU DEVANT ENTRER EN CONTACT AVEC LES FLAMMES AUTRE QUE CELUI QUI EST FOURNI AVEC CET APPAREIL PAR LE FABRICANT. CLASS.: 115V 1.5AMP 60HZ L'APPAREIL DOIT EVACUER SES GAZ EN UTILISANT L'ENSEMBLE D'EVACUATION PROPRE A WOLF STEEL. REFERER AU MANUEL D'INSTALLATION DE PROPRIETAIRE POUR L'EVACUATION PRECISE. LES LONGUEURS VERTICALES MINIMALES ET MAXIMALES SONT3 PIEDS ET 40 PIEDS RESPECTIVEMENT.

SERIAL NUMBER / NO. DESERIE

SE TROUVENT DANS LE MANUEL D'INSTALLATION.

GDS25

MANIFOLD PRESSURE: 10” W.C. (LP)

PRESSION AU COLLECTEUR: 10" D'UNE

MIN SUPPLY PRESSURE: 11" W.C.(LP)

PRESSION D'ALIMENTATION MIN: 11"

D'UNE COLONNE D'EAU (P)

MAX. SUPPLY PRESSURE: 13" W.C. (LP)

PRESSION D'ALIMENTATION MAX: 13"

D'UNE COLONNE D'EAU (P)

LES LONGUEURS HORIZONTALES MINIMALES ET MAXIMALES SONT 10 POUCES ET 20 PIEDS RESPECTIVEMENT. IL EST IMPORTANT DE BIEN REINSTALLER ET RESCELLER L'EVENT APRES AVOIR ASSURE LE MAINTIEN DU SYSTEME DE PRISE D'AIR.

DEGAGEMENTS MINIMAUX DES MATERIAUX COMBUSTIBLES:

A 4" B 2" C 2"

EVENT SUPERIEUR 2" ENTRE LE DESSUS DU FOYER EVENT INFERIEUR 1" ET LE PLAFOND 48” COTES DE L'EVENT 1"

This illustration is for referece only. Refer to the rating plate on the appliance for accurate information.

note:

The rating plate must remain with the appliance at all times. It must not be removed.

COLONNE D'EAU(P)

AFUE: 64%

W385-1962 / A

1.4 mobile home installation

This appliance must be installed in accordance with the manufacturer’s instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, in the United States or the Mobile Home Standard, CAN/CSA Z240 MH Series, in Canada. This appliance is only for use with the type(s) of gas indicated on the rating plate.

This mobile/manufactured home listed appliance comes factory equipped with a means to secure the appliance. Built in appliances are equipped with 1/4” (6.4mm) diameter holes located in the front left and right corners of the base. Use appropriate fasteners, inserted through the holes in the base to secure. For free standing products contact your local authorized dealer / distributor for the appropriate securing kit. For mobile home installations, the appliance must be fastened in place. It is recommended that the appliance be secured in all installations. Always turn off the pilot and the fuel supply at the source, prior to moving the mobile home. After moving the mobile home and prior to lighting the appliance, ensure that the logs are positioned correctly.

This appliance is certiﬁ ed to be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certiﬁ ed kit is used.

Conversion Kits

This appliance is ﬁ eld convertible between Natural Gas (NG) and Propane (P). To convert from one gas to another, consult your Authorized dealer/distributor.

note:

Conversion kits are not available for Vent Free appliances.

W415-2207 / B / 02.05.18

1.5 hardware list

general information

Description Quantity

1/4” Hex Head Screw 3

1 3/4” Pan Head Screw 4

note:

Only fasteners supplied with the appliance are illustrated.

W415-2207 / B / 02.05.18

25 5/8"

651mm

23 5/8"

600mm

17 1/2"

445mm

23 1/2"

597mm

12 3/4"

324mm

102mm

Ø 7"

178mm

SAFETY BARRIER

general information

1.6 dimensions

FRONT VIEW

RIGHT SIDE VIEW

TOP VIEW

W415-2207 / B / 02.05.18

2.0 venting requirements

WARNING

• Risk of ﬁ re. Maintain speciﬁ ed air space clearances to vent pipe and appliance.

• If venting is included with spacers, the vent system must be supported every 3’(0.9m) for both vertical and horizontal runs. Use support ring assembly W010-0067 or equivalent non-combustible strapping to maintain the minimum clearance to combustibles for both vertical and horizontal runs. Spacers are attached to the inner pipe at predetermined intervals to maintain an even air gap to the outer pipe. This gap is required for safe operation. A spacer is required at the start, middle, and end of each elbow to ensure this gap is maintained. These spaces must not be removed.

This appliance uses a 4” (102mm) exhaust / 7” (178mm) air intake vent pipe system. Refer to the section applicable to your installation.

For safe and proper operation of the appliance, follow the venting instructions exactly. Deviation from the minimum vertical vent length can create difﬁ culty in burner start-up and/or carboning. Under extreme vent conﬁ gurations, allow several minutes (5-15) for the ﬂ ame to stabilize after ignition. Although not a requirement, it is recommended for vent lengths that pass through unheated spaces (attics, garages, crawl spaces) be insulated with the insulation wrapped in a protective sleeve to minimize condensation. Provide a means for visually checking the vent connection to the appliance after the appliance is installed. Use a

ﬁ restop, vent pipe shield or attic insulation shield when penetrating interior walls, ﬂ oor or ceiling.

The vent terminal may be painted with a high temperature paint to match exterior colours. Use an outdoor paint suitable for 400°F (200°C). Application and performance of paint is the consumer’s responsibility. Spot testing is recommended.

note:

If for any reason the vent air intake system is disassembled, re-install per the instructions provided for the initial installation.

note:

This appliance must be installed with a continuous connection of exhaust and air intake vent pipes. Utilizing alternate constructions such as a chimney as part of the vent system is not permitted.

Use only Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent or Metal-Fab venting components. Minimum and maximum vent lengths, for both horizontal and vertical installations, clearances from vent pipes to combustibles and air terminal locations as set out in this manual apply to all vent systems and must be adhered to. For Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent and Metal-Fab, follow the installation procedure provided with the venting components or on the website for your venting supplier. A starter adaptor must be used with the following vent systems and may be purchased from the corresponding supplier:

Vent Manufacturer

Duravent W175-0053 Wolf Steel www.duravent.com

Amerivent 4DSC-N2 American Metal www.americanmetalproducts.com

Direct Temp 4DT-AAN Selkirk www.selkirkcorp.com

SuperSeal 4DNA Metal-Fab www.mtlfab.com

For vent systems that provide seals on the inner exhaust ﬂ ue, only the outer air intake joints must be sealed using a red high temperature silicone (RTV). This same sealant may be used on both the inner exhaust and outer intake vent pipe joints of all other approved vent systems except for the exhaust vent pipe connection to the appliance ﬂ ue collar which must be sealed using the black high temperature sealant Mill Pac. High temperature sealant must be ordered separately.

When using Wolf Steel venting components, use only approved Wolf Steel rigid / ﬂ exible components with the following termination kits: wall terminal kit GD-222, GD-222R, or 1/12 to 7/12 pitch roof terminal kit GD-110, 8/12 to 12/12 roof terminal kit GD-111, ﬂ at roof terminal kit GD-112 or periscope kit GD-201 (for wall penetration below grade). With ﬂ exible venting, in conjunction with the various terminations, use either the 5 foot (1.5m) vent kit GD-220 or the 10 foot (3.1m) vent kit GD-330. For stoves only: wall terminal kit GD-175 (venting included).

Starter Adapter Part Number Supplier Website

W415-2207 / B / 02.05.18

WARNING

• Risk of ﬁ re. Maintain speciﬁ ed air space clearances to vent pipe and appliance.

This appliance uses a 4” (102mm) exhaust / 7” (178mm) air intake vent pipe system. Refer to the section applicable to your installation.

ﬁ restop, vent pipe shield or attic insulation shield when penetrating interior walls, ﬂ oor or ceiling.

For optimum ﬂ ame appearance and appliance performance, keep the vent length and number of elbows to a minimum.

Vent Manufacturer

Starter Adapter Part Number Supplier Website

Duravent W175-0053 Wolf Steel www.duravent.com

Amerivent 4DSC-N2 American Metal www.americanmetalproducts.com

Direct Temp 4DT-AAN Selkirk www.selkirkcorp.com

SuperSeal 4DNA Metal-Fab www.mtlfab.com

note:

If for any reason the vent air intake system is disassembled, re-install per the instructions provided for the initial installation.

note:

This appliance must be installed with a continuous connection of exhaust and air intake vent pipes. Utilizing alternate constructions such as a chimney as part of the vent system is not permitted.

This template must be used in conjunction with templates 7.1.1 or 7.1.2, depending on termination shape (i.e. round, or round and square). See appropriate templates folder.

venting requirements

The air terminal must remain unobstructed at all times. Examine the air terminal at least once a year to verify that it is unobstructed and undamaged.

Rigid and ﬂ exible venting systems must not be combined. Different venting manufacturer components must not be combined.

These vent kits allow for either horizontal or vertical venting of the appliance. The maximum allowable horizontal run is 20 feet (6.1m). The maximum allowable vertical vent length is 40 feet (12.2m). The maximum number of vent connections is two horizontally or three vertically (excluding the appliance and the air terminal connections) when using ﬂ exible venting.

Horizontal runs may have a 0” rise per foot or 0mm rise per meter however for optimum performance it is recommended that all horizontal runs have a minimum 1/4” rise per foot or 21mm rise per meter using ﬂ exible venting. For safe and proper operation of the appliance, follow the venting instructions exactly.

A terminal shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings. Local codes or regulations may require different clearances.

Do not allow the inside liner to bunch up on horizontal or vertical runs and elbows. Keep it pulled tight. A 1¼” (31.8mm) air gap all around between the inner liner and outer liner is required for safe operation.

W415-2207 / B / 02.05.18

2.1 typical venting installation

24” (61cm) MIN.

REGARDLESS OF

HORIZONTAL VENT

LENGTH

25 5/8”

(65.1cm)

venting requirements

16” (40.6cm)

40FT (12m)

MAX

3FT (1m)

MIN

24” (61cm) MAXIMUM

25 5/8”

(65.1cm)

WARNING

• The maximum horizontal run with a 57” (1.45m) vertical rise immediately above the appliance is 20 feet (6.1m).

W415-2207 / B / 02.05.18

venting requirements

2.2 special vent installations

2.2.1 periscope termination

Use the periscope kit to locate the air termination above grade. The periscope must be installed so that when ﬁ nal grading is completed, the bottom air slot is located a minimum of 12” (305mm) above grade. The maximum allowable vent length is 10’ (3.1m) for a ﬁ replace and 8’ (2.4m) for a stove.

WARNING

• Below grade installation maximum 8ft (2.4m) vent length.

• Use GD201 periscope kit.

• Horizontal run not to exceed vertical rise.

12”

(305mm) MIN

TO GRADE

24” (610mm) MIN.

REGARDLESS OF OF

HORIZONTAL VENT

LENGTH

25 5/8”

(651mm)

2.2.2 corner termination

SAFETY

BARRIER

24” (610mm)

MAX.

W415-2207 / B / 02.05.18

2.3 vent terminal clearances

Covered balcony applications

venting requirements

††*

= 3 feet

MIN

(0.9m)

INSTALLATIONS

CANADA U.S.A.

12” (30.5cm) 12” (30.5cm) Clearance above grade, veranda porch, deck or balcony.

12” (30.5cm)

12” (30.5cm)* 12” (30.5cm)* Clearance to permanently closed windows.

18”

(45.7cm)**

12” (30.5cm)** 12” (30.5cm)** Clearance to unventilated sofﬁ t.

0” (0mm) 0” (0mm) Clearance to an outside corner wall.

0” (0mm)*** 0” (0mm)***

2” (51mm)*** 2” (51mm)*** Clearance to an inside combustible corner wall or protruding combustible obstructions (vent chase, etc.).

3’(0.9m) 3’(0.9m)****

3’ (0.9m) 3’ (0.9m)**** Clearance to a service regulator vent outlet.

12” (30.5cm) 9” (229mm) Clearance to a non-mechanical air supply inlet to the building or a combustion air inlet to any other appliance.

6’ (1.8m) 3’ (0.9m) † Clearance to a mechanical air supply inlet.

7’ (2.1m) ‡ 7’ (2.1m) **** Clearance above a paved sidewalk or paved driveway located on public property.

12” (30.5cm)†† 12” (30.5cm)**** Clearance under a veranda, porch or deck.

9” (229mm) ΔClearance to windows or doors that open.

18”

(45.7cm)**

Vertical clearance to ventilated sofﬁ ts located above the terminal within a horizontal distance of 2’ (0.6m) from the center line of the terminal.

Clearance to an inside non-combustible corner wall or protruding non-combustible obstructions (chimney, etc.).

Clearance to each side of the center line extended above the meter / regulator assembly to a maximum vertical distance of 15’ (4.6m).

note:

Wall terminals are for illustration purposes only. Size and shapes may vary.

= 2 x

MAX

ACTUAL

MAX

≤ 15 feet

(4.6m)

16” (40.6cm) 16” (40.6cm) Clearance above the roof.

2’ (0.6m)†* 2’ (0.6m) †* Clearance from an adjacent wall including neighbouring buildings.

8’ (2.4m) 8’ (2.4m)

3’ (0.9m) 3’ (0.9m) See chart for wider wall dimensions.

6’ (1.8m) 6’ (1.8m)

12” (30.5cm) 12” (30.5cm) Clearance under a covered balcony

Δ The terminal shall not be located less than 6 feet under a window that opens on a horizontal plane in a structure with three walls and a roof.

* Recommended to prevent condensation on windows and thermal breakage

** It is recommended to use a heat shield and to maximize the distance to vinyl clad sofﬁ ts.

*** The periscope requires a minimum 18 inches clearance from an inside corner.

**** This is a recommended distance. For additional requirements, check local codes.

† 3 feet above if within 10 feet horizontally.

‡ A vent shall not terminate where it may cause hazardous frost or ice accumulations on adjacent property surfaces.

†† Permitted only if the veranda, porch, or deck is fully open on a minimum of two sides beneath the ﬂ oor.

†* Recommended to prevent recirculation of exhaust products. For additional requirements, check local codes.

††* Permitted only if the balcony is fully open on a minimum of one side.

Roof must be non-combustible without openings.

See chart for deeper wall dimensions. The terminal shall not be installed on any wall that has an opening between the terminal and the open side of the structure.

note:

Clearances are to be in accordance with local installation codes and the requirements of the gas supplier. In their absence, clearances are to be as listed above and are based on national codes.

W415-2207 / B / 02.05.18

venting requirements

2.4 horizontal termination

39’ 2”

V+H ≤ 40 ft. (For longer vent runs, a power vent is required). H ≤ 20 ft. V + H are measured from the centre of vent elbows. Elbows are considered as 90º. Two 45º elbows = One 90º elbow.

5 1/2 elbow zone

30’

4 1/2 elbow zone

3 1/2 elbow zone

2 1/2 elbow zone

1 1/2 elbow zone*

20’

4”

MAXIMUM

57”

24”

MINIMUM

0’

Centre of

Base of Air

Collar

15’

10’

5’

0’

10”

24”

MAXIMUM

5’

10’

15’

20’

25’

* 1 1/2 elbows constitute the 45° elbow directly off the appliance and an additional 90° elbow.

W415-2207 / B / 02.05.18

2.5 vertical termination

venting requirements

20’

40’

30’

V+H ≤ 40 ft. (For longer vent runs, a power vent is required). H ≤ 20 ft. V + H are measured from the centre of vent elbows. Elbows are considered as 90º. Two 45º elbows = One 90º elbow.

6 1/2 elbow zone

5 1/2 elbow zone

4 1/2 elbow zone

3 1/2 elbow zone

2 1/2 elbow zone

1 1/2 elbow zone*

3’

MINIMUM

0’

Centre of

Base of Air

Collar

15’

10’

5’

0’

4”

MINIMUM

5’

10’

15’

20’

25’

* 1 1/2 elbows constitute the 45° elbow directly off the appliance and an additional 90° elbow.

W415-2207 / B / 02.05.18

WARNING

venting requirements

2.6 vertical through existing chimney

• Risk of ﬁ re.

• Co-axial to co-linear venting conﬁ gurations must only be used in a non-combustible chimney or enclosure. Installation in a combustible enclosure could result in a ﬁ re.

This appliance is designed to be attached to a 3” (76.2mm) co-linear aluminum ﬂ ex vent system running the full length of a masonry chimney.

The ﬂ ex liners accommodate any contours of a masonry chimney, however, it is necessary to keep the ﬂ exible liners as straight as possible. The inlet air collar of the termination cap must be connected to the air intake ﬂ ex liner and the exhaust collar must be connected to the exhaust ﬂ exible liner.

Both Simpson Duravent and Selkirk co-linear to co-axial adaptors have been approved on this appliance

AIR

INTAKE

TERMINATION

EXHAUST

FLUE

FLEX

LINER

note:

A vent adaptor will be required directly off the appliance.

Follow vent manufacturer’s installation instructions.

Different manufacturer’s venting components must not be combined. Once the preferred manufacturer’s appliance adaptor has been attached, the remainder of the system must be that of the same manufacturer.

The only exception to this rule is to use Wolf Steel’s approved 3” (76.2mm) ﬂ ex liner and co-linear termination.

* Measured from appliance ﬂ ue collar to termination ﬂ ue collar

* 40 FT (12.2m)

MAX.

10 FT (3.1m)

MIN

COAXIAL TO

CO-LINEAR ADAPATOR

APPLIANCE

VENT ADAPTOR

W415-2207 / B / 02.05.18

3.0 installation

WARNING

• Ensure to unpack all loose materials from inside the ﬁ rebox prior to connecting the gas and electrical supply

• If your appliance is supplied with a remote, ensure the remote receiver is in the “OFF” position prior to connecting the gas and electrical supply to the appliance.

• For safe and proper operation of the appliance, follow the venting instructions exactly.

• The appliance exhaust ﬂ ue collar must be sealed using Mill Pac. All exhaust and intake vent pipe joints must be sealed using red RTV high temp silicone sealant (W573-0002) (not supplied) or black high temp Mill Pac (W573-0007) (not supplied).

• If using pipe clamps to connect rigid vent components, a minimum of 3 screws must also be used to ensure the connection cannot slip off.

• Do not clamp the ﬂ exible vent pipe.

• Risk of ﬁ re, explosion, or asphyxiation. Improper support of the entire venting system may allow vent to sag and separate. Use vent run supports and connect vent sections per installation instructions.

• Risk of ﬁ re, do not allow loose materials or insulation to touch the vent pipe. Remove insulation to allow for the installation of the attic shield and to maintain clearances to combustibles.

• Do not ﬁ ll the space between the vent pipe and enclosure with any type of material. Do not pack insulation or combustibles between ceiling ﬁ restops. Always maintain speciﬁ ed clearances around venting and ﬁ restop systems. Install wall shields and ﬁ restops as speciﬁ ed. Failure to keep insulation or other materials away from vent pipe may cause ﬁ re.

W415-2207 / B / 02.05.18

This application occurs when venting through a roof. Installation kits for

WARNING

installation

3.1 horizontal installation

• The ﬁ restop assembly must be installed with the vent shield to the top.

• Terminals must not be recessed into a wall or siding more than the depth of the return ﬂ ange of the mounting plate.

This application occurs when venting through an exterior wall. Having determined the correct height for the air terminal location, cut and frame a hole in the exterior wall, as illustrated, to accommodate the ﬁ restop assembly. Dry ﬁ t the ﬁ restop assembly before proceeding to ensure the brackets on the rear surface ﬁ t to the inside surface of the horizontal framing.

The length of the vent shield may be cut shorter for combustible walls that are less than 8 1/2” (215.9mm) thick but the vent shield must extend the full depth of the combustible wall.

note:

Do not ﬁ ll the air space between the ﬁ restop spacer and the exterior wall with any type of insulating material (i.e. spray foam).

A. Assemble the shield to the spacer as shown, using the 3

shorter screws supplied.

B. Place the ﬁ restop top so that the vent shield covers the top of

the vent within the opening. Ensure that both spacer and shield maintain the required clearance to combustibles.

C. Secure the spacer in place using the 4 longer screws supplied.

Once the vent pipe is installed in its ﬁ nal position, apply sealant between the pipe and the ﬁ restop spacer.

3.2 vertical installation

CAULKING

FIRESTOP

SPACER

CAULKING

10 11/16”

ADD

(27.14cm)

VENT

SHIELD

note:

The above is for illustration purposes only. Vents do not always pass through center of frame.

HEIGHT

HIGH

FINISHING MATERIAL

10 11/16”

ADD

(27.14cm)

WIDTH

WIDE

DETERMINE THE CORRECT HEIGHT

various roof pitches are available from your authorized dealer / distributor. See the “accessories” section to order speciﬁ c kits required.

A. Determine the air terminal location, cut and frame a square opening,

as illustrated, in the ceiling and the roof to provide the minimum 1" (25mm) clearance between the vent pipe and any combustible material. Try to center the vent pipe location midway between two joists to prevent having to cut them. Use a plumb bob to line up the center of the openings. A vent pipe shield will prevent any materials such as insulation, from ﬁ lling up the 1" (25mm) air space around the pipe. Nail headers between the joist for extra support.

B. Apply a bead of caulking (not supplied) to the framework or to the

Wolf Steel vent pipe shield plate or equivalent (in the case of a ﬁ nished ceiling), and secure over the opening in the ceiling. A ﬁ restop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes through. Apply a bead of caulking all around and place a ﬁ restop spacer over the vent shield to restrict cold air from being drawn into the room or around the ﬁ replace. Ensure that both spacer and shield maintain the required clearance to combustibles. Once the vent pipe is installed in its ﬁ nal position, apply Mill Pac sealant (W573-0007) (not supplied) or red RTV silicone (W573-0002) (not supplied) between the pipe and the ﬁ restop assembly.

C. In the attic, slide the vent pipe collar down to cover up the open end

of the shield and tighten. This will prevent any materials, such as insulation, from ﬁ lling up the 1" (25mm) air space around the pipe.

Vent Pipe

Shield

Vent Pipe

Shield

Firestop

underside

of joist

Caulking

Vent Pipe

Collar

W415-2207 / B / 02.05.18

3.3 horizontal air terminal installation

A. Stretch the inner ﬂ ex pipe to the required length taking

depth of its return ﬂ ange.

ADD FASTENER TYPE

Pipe

Telescopic sleeve

Venting

TOP VENT

20" (51cm)

Coupler

REAR VENT

Air terminal

Telescopic sleeve

20" (51cm)

Coupler

Venting

WARNING

• Terminals must not be recessed into a wall or siding more than the depth of the return ﬂange of the mounting plate.

• Do not allow the inner ﬂex pipe to bunch up on horizontal or vertical runs and elbows. Keep it pulled tight.

into account the additional length needed for the ﬁ nished wall surface. Apply a heavy bead of the red RTV silicone (W573-0002) (not supplied) to the inner sleeve of the air terminal. Slip the vent pipe a minimum of 2” (50.8mm) over the inner sleeve of the air terminal and secure with a minimum of 3 screws.

B. Using the outer ﬂ ex pipe, slide over the outer combustion

air sleeve of the air terminal and secure with a minimum of 3 screws. Seal using red RTV silicone (W573-0002) (not supplied).

C. Insert the vent pipes through the ﬁ restop maintaining

the required clearance to combustibles. Holding the air terminal (lettering in an upright, readable position), secure to the exterior wall and make weather tight by sealing with caulking (not supplied).

D. If more vent pipe needs to be used to reach the ﬁ replace,

E. Stove Appliances Only: From inside the house, using

The air terminal mounting plate may be recessed into the exterior wall or siding no greater than the

couple them together, as illustrated. The vent system must be supported approximately every 3 feet (0.9m) for both vertical and horizontal runs. Use non-combustible strapping to maintain the minimum clearance to combustibles.

Red RTV Silicone (W573-0002) (not supplied), seal between the vent pipe and the ﬁ restop. Then slide the black trim collar over the vent pipe up to the ﬁ restop.

Type 1 (x3)

Caulking

Screws

(Supplied)

Red RTV Silicone

Outer Flex

Pipe

ADD GRAPHIC

installation

Type 2 (x4)

Inner Flex

Pipe

Outer Rigid Pipe

2" (50.8mm) Overlap

Red RTV Silicone

Inner Flex

Outer Flex Pipe

Screws

Inner Coupler

Outer Coupler

Outer Rigid

Outer Flex

Pipe

3.4 extended horizontal and corner air terminal installation

FOR REAR VENT ONLY: A 45° corner installation can have 0” (0mm) rise between the appliance combustion air collar and the air terminal. In this case, vent lengths must be kept to a maximum of 24” (61cm). For longer vent lengths, a minimum vertical rise of 24” (61cm) is required.

A. Follow the instructions for "horizontal air terminal installation" section.

B. Continue adding components alternating inner rigid pipe and outer

rigid pipe. Ensure that all inner rigid pipe and elbows have sufﬁcient vent spacers attached and each component is sealed and securely fastened to the one prior. Attach the inner telescopic sleeve to the vent run. Repeat using the outer telescopic sleeve. Seal and secure as before. To facilitate completion, attach inner and outer couplers to the air terminal.

C. Install the air terminal. See “horizontal air terminal installation” section.

Extend the outer telescopic sleeve; connect to the air terminal assembly. Fasten with self tapping screws and seal.

AIR TERMINAL

20" (508mm) COUPLER

TELESCOPIC SLEEVE

VENTING

Add Image

W415-2207 / B / 02.05.18

air terminal installation” section.

WARNING

installation

3.5 vertical air terminal Installation

• Maintain a minimum 2” (51mm) space between the air inlet base and the storm collar.

note:

Fastening hardware provided with appropriate roof terminal and liner kits.

A. Fasten the roof support to the roof using 6 screws. The roof support is

optional. In this case, the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support.

B. Stretch the inner ﬂ ex pipe to the required length. Slip the inner ﬂ ex

pipe a minimum of 2” (51mm) over the inner pipe of the air terminal connector and secure with a minimum of three screws, when 4/7, 5/8 and 3/5 venting is used and a minimum of six screws when using 8/10 or 8/11 venting. Seal using a heavy bead of red RTV silicone (W573-

0002) (not supplied).

C. Repeat using the outer ﬂ ex pipe, using a heavy bead of red RTV

silicone (W573-0002) (not supplied) and a minimum of three screws, when 4/7, 5/8 and 3/5 venting is used and a minimum of six screws when using 8/10 or 8/11 venting.

D. Thread the air terminal connector / vent pipe assembly down through

the roof. The air terminal must be positioned vertically and plumb. Attach the air terminal connector to the roof support, ensuring that the top of the air terminal is 16” (40.6cm) above the highest point that it penetrates the roof.

E. Remove nails from the shingles, above and to the sides of the air

terminal connector. Place the ﬂ ashing over the air terminal connector leaving a min. 3/4” (19mm) of the air terminal connector showing above the top of the ﬂ ashing. Slide the ﬂ ashing underneath the sides and upper edge of the shingles. Ensure that the air terminal connector is properly centered within the ﬂ ashing, giving a 3/4” (19mm) margin all around. Fasten to the roof. Do not nail through the lower portion of the ﬂ ashing. Make weather-tight by sealing with caulking. Where possible, cover the sides and top edges of the ﬂ ashing with rooﬁ ng material.

F. Aligning the seams of the terminal and air terminal connector, place the

terminal over the air terminal connector making sure the vent pipe goes into the hole in the terminal. Secure with a minimum of three screws, when 4/7, 5/8 and 3/5 venting is used and a minimum of six screws when using 8/10 or 8/11 venting.

G. Apply a heavy bead of weatherproof caulking 2” (51mm) above the

ﬂ ashing. Install the storm collar around the air terminal and slide down to the caulking. Tighten to ensure that a weather-tight seal between the air terminal and the collar is achieved.

H. If more vent pipe needs to be used to reach the appliance, see “horizontal

Connector

2” (51mm)

Roof Support

Air

Terminal

Inner Flex Pipe

Inner Pipe

Red RTV

Silicone

(W572-0002)

Outer Flex Pipe

Outer Rigid Pipe

Air Inlet Base

Caulking

Sto r m Collar

Weather Sealant

Flashing

W415-2207 / B / 02.05.18

3.6 appliance vent connection

A. Attach the adjustable pipe to the last section of rigid pipe. Secure with

WARNING

• Check for gas leaks by brushing on a soap and water solution. Do not use open ﬂ ame.

screws and seal.

B. Install the inner ﬂ ex pipe to the appliance. Secure with a minimum of

three screws and ﬂ at washers when installing 3”/5”, 4”/7” or 5”/8” venting, or six screws and ﬂ at washers when installing 8”/10” or 8”/11” venting. Seal the joint and screw holes using Mill Pac sealant (W573-0007) (not supplied).

C. Run a bead of high temperature red RTV silicone (W573-0002) (not

supplied) around the inside of the air intake collar. Pull the adjustable pipe a minimum 2” (50.8mm) into the air intake collar.

note:

Always ﬁ nish vent system installation with the appliance vent connection. Ensure that the sealant is not visible on the exterior pipes once installation is completed. An optional decorative black band may be available with this appliance. In the event that the venting must be disassembled, care must be taken to reseal the venting.

3.7 gas installation

• Risk of ﬁ re, explosion, or asphyxiation. Ensure there are no ignition sources such as sparks or open ﬂ ames.

• Support gas control when attaching gas supply pipe to prevent damaging gas line.

• Always light the pilot whether for the ﬁ rst time or if the gas supply has run out with the glass door opened or removed. Purging of the gas supply line should be performed by a qualiﬁ ed service technician. Ensure that a continuous gas ﬂ ow is at the burner before closing the door. Ensure adequate ventilation. For gas and electrical locations, see “dimensions” section.

• All gas connections must be contained within the appliance when complete (gas ﬁ replaces only).

• High pressure will damage valve. Disconnect gas supply piping before testing gas line at test pressures above 1/2 PSIG.

• Valve settings have been factory set, do not change.

installation

#8 X 1/2”

Self Drilling

Screws

INSERT

2” (50.8mm)

IMAGE HERE

Overlap

High Temperature Sealant

Installation and servicing to be done by a qualiﬁ ed installer.

• Move the appliance into position and secure.

• If equipped with a ﬂ ex connector, the appliance is designed to accept a 1/2” (13mm) gas supply. Without the

connector, it is designed to accept a 3/8” (9.5mm) gas supply. The appliance is equipped with a manual shut off valve to turn off the gas supply to the appliance.

• Connect the gas supply in accordance to local codes. In the absence of local codes, install to the current

CAN/CSA-B149.1 Installation Code in Canada or to the current National Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United States.

• When ﬂ exing any gas line, support the gas valve so that the lines are not bent or kinked.

• The gas line ﬂ ex-connector should be installed to provide sufﬁ cient movement for shifting the burner assembly

on its side to aid with servicing components.

W415-2207 / B / 02.05.18

MINIMUM CLEARANCE TO COMBUSTIBLES MUST BE MAINTAINED OR A SERIOUS FIRE HAZARD

COULD RESULT.

ENTIRELY OF NON-COMBUSTIBLE MATERIALS (I.E. STEEL STUDS, CEMENT BOARD, ETC.).

NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.

WARNING

installation

3.8 minimum clearance to combustibles

WARNING

• Minimum clearance to combustibles must be maintained or a serious ﬁre hazard could result.

• Framing or ﬁnishing materials closer than the minimums listed must be constructed entirely of non-combustible materials (i.e. steel studs, cement board, etc.).

• Never obstruct the front opening of the appliance.

As long as clearance to combustibles is kept within the required distances, the most desirable and beneﬁcial location for a Napoleon® appliance is in the centre of a building, thereby allowing the most efﬁcient use of the heat created. The location of windows, doors and the trafﬁc ﬂow in the room where the appliance is to be located should be considered. If possible, you should choose a location where the vent will pass through the house without cutting a ﬂoor or roof joist.

A. 4” (102mm) B. 2” (51mm)* C. 2” (51mm)

To ceiling from appliance top 48” (1219mm)

Horizontal vent:

Sides and bottom 1” (25mm) Top 2” (51mm)

Vertical vent:

All sides 1” (25mm)

*At a distance of 2” (51mm) from the wall, installation or service to the blower may not be practical. A minimum of 5” (127mm) will be required in order to install the blower.

If less than 5” (127mm) clearance is maintained between the back of the appliance and the back wall, it will be necessary to disconnect the venting and gas pipe to move the appliance out for installation or service of the blower.

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COMBUSTIBLE MANTE TRIM M

ETC.) ARE CLEARLY MAINTAINED.

WARNING

3.9 minimum mantel or shelf clearances

WARNING

• Risk of ﬁre!

• Maintain all speciﬁed air space clearances to combustibles.

• Failure to comply with these instructions may cause a ﬁre or cause the appliance to overheat.

• Ensure all clearances (i.e. back, side, top, vent, hearth, mantel, front, etc.) are clearly maintained.

When the appliance is rear vented, a mantel or shelf may be installed above the GDS25-1 at a minimum distance of 8” (203mm).

installation

L OR ATERIAL

8” (203mm)

MIN.

12” (305mm)

MAX. MANTEL DEPTH

2” (51mm)

COMBUSTIBLE

NON-COMBUSTIBLE

BRICK

1” (25mm)

0” (0mm) IF NONCOMBUSTIBLE FINISHING IS USED SUCH AS BRICK AND STONE

24 1/2”

(622mm)

2”

(51mm)

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Retainer

Door

Tab

Front

Bracket

Screws

Front

Front Legs

WARNING

GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED.

the appliance.

from the side pieces by removing the screws from the brackets located in the upper inside corners.

remove.

FRONT

SCREWS

BRACKET

DOOR

RETAINER

FRONT

LEGS

TAB

FRONT

WARNING

RISK OF FIRE!

NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.

REMOVED, CRACKED, BROKEN OR SCRATCHED.

72.4

casting.

WARNING

4.0 ﬁnishing

• Risk of ﬁ re!

• Never obstruct the front opening of the appliance.

• Do not strike, slam, or scratch. Do not operate appliance with glass removed, cracked, or scratched.

4.1 cast front installation and removal

WARNING

• Glass may be hot.

• Do not touch glass until cooled.

A. Remove safety barrier. B. Lift the top cast piece off of

the appliance.

C. Detach the front cast piece

from the side pieces by removing the screws from the brackets located in the upper inside corners.

D. Slide the front straight up to

remove.

Follow the above steps in reverse in order to reinstall the cast front. Ensure that the tabs on the underside of the front ﬁt behind the front legs.

note:

It is not necessary to remove the cast front in order to remove the door.

4.2 safety barrier installation and removal

A barrier designed to reduce the risk of burns from the hot viewing glass is provided with the appliance and shall be installed.

A. Lift the top casting up and remove the safety barrier. Remove and discard plastic. B. Tilt the top of the safety barrier and hook under the top casting, make sure to hold the safety barrier. C. Slightly lift the bottom of the safety barrier and push onto theappliance. Careful not to scratch the bottom

casting.

D. Reverse these steps to remove.

SAFETY BARRIER

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LATCHES

DOOR

4.3 glass door installation and removal

WARNING

• Do not substitute materials.

A. Remove safety barrier. B. Lift the top cast piece off of the appliance. C. Pull handle and rotate 90°. D. Slide the door straight up to remove.

Follow the above steps in reverse in order to reinstall the door. Ensure that the bottom of the door engages the door retainer before closing the latches.

ﬁnishing

4.4 log placement

WARNING

• Logs must be placed in the exact location in appliance. Do not change from the proper log positions, as appliance may not function properly.

• The logs are fragile and should be handled with care.

It is not necessary to remove the cast front, however, this will make for a more simple log installation. In order to assemble the log set, the glass door must be removed, see “cast front / glass door installation and

removal” section.

BRACKET

LOG LOCATING SCREWS

A. Place the rear log, as shown, onto the rear log

support brackets. Ensure the cutout on the left underside of the log, ﬁts over the pilotassembly. Bend the bracket on the left side to help retain the rear log.

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MAIN

BURNER

SWITCH

ACCENT

LIGHT

SWITCH

FAN

CONTROL

LOGO

1/2”

C. Place the hole in the underside of log #3 onto

the locating screw, on the right side of the burner. The bottom branch of log #3 sits in front of, and against, the right end of log #2.

D. Reinstall the glass door & front.

ﬁnishing

B. Place the hole in the underside of log #2

onto the locating screw, on the left side of the burner. The ﬁbre burner is formed to cradle the centre of the log.

4.5 logo placement

Remove the backing from the logo and position onto the control door as shown.

C. Place the hole in the underside of log #3 onto

the locating screw, on the right side of the burner. The bottom branch of log #3 sits in front of, and against, the right end of log #2.

D. Reinstall the glass door & front.

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5.0 optional blower installation

WARNING

• Ensure the appliance is completely cool before starting installation.

• To avoid danger of suffocation, keep the packaging bag away from babies and children. Do not use in cribs, beds, carriages, or play pens. This bag is not a toy. Knot before throwing away.

A. Disconnect power supply from the appliance.

B. Open the control door located at the bottom front of the appliance (FIG. 1).

C. Remove the 2 screws holding the left control box cover (FIG. 2).

D. Slide the control box cover forward and remove from the appliance (FIG. 3 and 4).

FIG. 1 FIG. 2

FIG. 3

FIG. 4

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optional blower installation

E. Access blower wire leads. Remove 2 insulation connectors from blower wire leads.

F. Route the blower wire through the rear hole of the housing (FIG. 5 and 6).

G. Snap bushing over blower wire and press into rear hole of housing.

H. Place blower housing close to the rear of the appliance. Route wire through hole in blower housing and

connect the spade connectors to blower (FIG. 7).

I. Align the blower to the rear side of the control box and fasten it with 2 screws included with the kit (FIG. 8).

J. Re-install control box side cover to the control box using the 2 screws previously removed in Step C.

K. Close the control door (FIG. 9).

L. Reconnect power supply to the appliance.

FIG. 5

FIG. 7

FIG. 6

BUSHING

Rear Hole

Wire Harness

FIG. 8

Spade Connectors

FIG. 9

W415-2207 / B / 02.05.18

+ 74 hidden pages

Napoleon Bayfield GDS25N-1, Bayfield GDS25P-1 Installation And Operation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual