INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS.
HD81
GLASS BURNER
ASSEMBLY
B81NG
NATURAL GAS
1
INSTALLATION AND
OPERATING INSTRUCTIONS
B81PG
PROPANE
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.
SAFETY INFORMATION
!
WARNING
If the information in these instructions are
not followed exactly, a fi re or explosion
may result causing property damage,
personal injury or loss of life.
- Do not store or use gasoline or other fl ammable
vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use
any phone in your building.
• Immediately call your gas supplier from a
neighbour’s phone. Follow the gas supplier’s
instructions.
• If you cannot reach your gas supplier, call the
fi re department.
- Installation and service must be performed by a
qualifi ed installer, service agency or the supplier.
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada /
103 Miller Drive, Crittenden, Kentucky, USA, 41030
Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonfi replaces.com • ask@napoleonproducts.com
$10.00
1.22
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2
TABLE OF CONTENTS
1.0 GENERAL INFORMATION 2
2.0 INSTALLATION 2
3.0 ADJUSTMENT 6
4.0 REPLACEMENTS 7
2.1 ACCESS PANEL 2
2.2 BURNER ASSEMBLY 2
2.3 BULKHEADS 3
2.4 NIGHT LIGHT™ INSTALLATION 4
2.5 PORCELAIN BASE INSTALLATION 4
2.6 GLASS MEDIA 5
3.1 FLAME CHARACTERISTICS 6
3.2 VENTURI ADJUSTMENT 6
NOTE: Changes, other than editorial, are denoted by a line in the margin.
1.0 GENERAL INFORMATION
This glass burner assembly is approved for use in the HD81 gas appliance only. It is not approved for use as a
stand alone appliance or in conjunction with any other appliance.
2.0 INSTALLATION
2.1 ACCESS PANEL
A. Once either door is removed (see
Installation Instructions), remove the
valve access panel and the 4 retaining
brackets located at the top of the
fi rebox.
2.2 BURNER ASSEMBLY
A. Attach the burner assembly to the fi rebox
base with the screws supplied, making sure
the pilot assembly is closest to the valve
access opening.
Retaining
Brackets
Access
Panel
Valve
Access
Opening
Pilot
Assembly
W415-0712 / A / 11.09.10
Burner
Assembly
2.3 BULKHEADS
NOTE: Bulkhead covers need to be removed.
3
A. Connect the gas fl ex lines and the pilot line
to the gas bulkheads located under the valve
access opening. Be sure to match up the gas
manifold marked with a green dot with the
center bulkhead, also marked with a green
dot. Care must be taken to ensure the pilot
line isn’t damaged and ensuring gas tight
connections are made.
B. Connect the pilot electrode leads to the
bulkhead. The leads can only fi t one way.
You need to match the 1/4” fl ag with the 1/4”
bulkhead spade and the 3/16” fl ag with the
3/16” spade.
Green
Dots
Gas
Bulkheads
Pilot
Bulkhead
Pilot
Electrode
Pilot
Electrode
Leads
C. Ensure the 2 venturi tubes are over the
orifi ces before lighting.
D. Check for gas leaks by brushing on a soap
and water solution. Do not use open fl ame.
E. After leak test has been performed re-install
access panel with gasket.
Venturi
Tube
Orifi ce
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4
2.4 NIGHT LIGHT™ INSTALLATION
Your HD81 comes equipped with 2 “Night Lights™”.
The lights have been pre-wired and are controlled from the
remote control.
Included with the burner assembly are the frames, lenses and
gaskets that need to be installed as illustrated.
THE FIREBOX MUST BE SEALED.
Over tightening the screws could break the lens.
“Light Leakage” from the holes in the housing lamp may be
observed. The holes in the lamp housing are necessary for
ventilation and must not be covered.
NIGHT LIGHT
COLOURED SIDE UP
GASKET
LENS
FRAME
2.5 PORCELAIN BASE INSTALLATION
The porcelain base is shipped separate from the appliance
and is included with the burner assembly.
INSTALL IN THE FOLLOWING ORDER:
NOTE: Burner assembly must be installed fi rst.
A. Side porcelain panels or brick panels must be
installed prior to porcelain base and glass. For
side porcelain panel installation see “PRP81
PORCELAIN REFLECTIVE RADIANT PANEL”
leafl et and for brick panel installation see “GD844KT
DECORA TIVE BRICK PANEL - SANDST ONE”
leafl et.
B. Position the porcelain wire shields
holes in the bottom slots of the side porcelain
panels. There are tabs on the top of the shields so
they can only go in so far until they hit the fi rebox
side.Carefully place the porcelain base
the wire shields until it sits fl at on the fi rebox base.
1
into the
2
over
Porcelain
Base
2
1
1
Porcelain Wire Shields
W415-0712 / A / 11.09.10
5
f
C. Align the 4 tabs on the porcelain base
down to line up with the holes in the burner
tray. Secure using the screws provided.
2.6 GLASS MEDIA
CLEAN THE GLASS MEDIA PRIOR TO INSTALLATION. BEFORE APPLYING THE CLEANED GLASS, ENSURE
DO NOT CHANGE OR SUBSTITUTE THE GLASS MEDIA MATERIAL PROVIDED WITH THIS APPLIANCE. IF
REPLACING, USE ONLY THE REPLACEMENT GLASS MEDIA AVAILABLE FROM YOUR AUTHORIZED
2
Bend
Tabs
!
WARNING
THAT IT IS DRY.
DEALER / DISTRIBUTOR.
2
GLASS MEDIA OVER THE BURNER MUST NOT BE MORE THAN ONE LAYER HIGH. MORE THAN ONE LAYER
OVER THE BURNER WILL CAUSE FLAME LIFTING AND SOOTING PROBLEMS.
Evenly spread the glass media onto the media tray, covering the burner tube and following the natural shape o
the tray.
NOTE: The distribution of glass media over the burner tube will infl uence the fl ame height. When the
fl ames impinge on the glass, the glass may discolour slightly and the edges may soften.
CLEANING GLASS MEDIA
Glass media may have a fi ne oil residue that needs to be cleaned prior to installation. Clean the glass with mild
dish soap, drain, rinse thoroughly and dry before placing over the burner.
74.1
Pilot
Assembly
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6
3.0 ADJUSTMENT
3.1 FLAME CHARACTERISTICS
It’s important to periodically perform a visual check of the pilot and burner fl ames. Compare them to the illustra-
tions provided. If any fl ames appear abnormal call a service person.
3.2 VENTURI ADJUSTMENT
This appliance has an air shutter that has been factory set open according
to the chart below:
Regardless of venturi orientation, closing the air shutter will cause a more
yellow flame, but can lead to carboning. Opening the air shutter will cause a
more blue flame, but can cause flame lifting from the burner ports. The
flame may not appear yellow immediately; allow 15 to 30 minutes for the
final flame color to be established.
AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BY A QUALIFIED
INSTALLER!
BURNER
ELECTRODE
FLAME
SENSOR
PILOT
FLAME MUST ENVELOP
UPPER 3/8” TO 1/2” OF
FLAME SENSOR
3/8” - 1/2”
54.1
VENTURI
BURNER
AIR
SHUTTER
OPENING
ORIFICE
49.1
Air Shutter Openings both Burners
LP 7/16”
NG 3/16”
W415-0712 / A / 11.09.10
4.0 REPLACEMENTS
Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally
all parts can be ordered through your Authorized dealer / distributor.
FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE
REQUIRED TO HONOUR THE CLAIM.
When ordering replacement parts always give the following information:
• Model & Serial Number of appliance
• Installation date of appliance
• Part number
• Description of part
• Finish
* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR
FURTHER INFORMA TION, CONTACT YOUR AUTHORIZED DEALER.
REF NO. PART NO. DESCRIPTION
1 W280-0071 NIGHT LIGHT LENS FRAME
2 W290-0080 NIGHT LIGHT GASKET
3 W300-0086 CERAMIC BLUE NIGHT LIGHT LENS
4 W035-0272 PORCELAIN GLASS BURNER BASE
5 W100-0106 DOUBLE TUBE BURNER
6* W175-0227 CONNECTOR, 3/8” STAINLESS STEEL FLEX
7* W175-0289 CONNECTOR, 3/8” STAINLESS STEEL FLEX (24”)
8* W300-0102 6 LB BAG OF GLASS
9 W010-1861 2-WAY NATURAL GAS PILOT ASSEMBLY
9 W010-1862 2-WAY PROPANE GAS PILOT ASSEMBLY
10 W565-0097 GLASS BURNER SCREEN
11 W080-0900 PILOT WIRE COVER
12 W750-0200 FLAME SENSOR
13 W750-0201 ELECTRODE
14 W455-0070 NATURAL GAS PILOT INJECTOR
14 W455-0068 PROPANE GAS PILOT INJECTOR
15* W456-0034 #34 ORIFICE NATURAL
15* W456-0054 #54 INSIDE ORIFICE PROPANE
15* W456-0052 #52 OUTSIDE ORIFICE PROPANE
COMPONENTS
!
WARNING
FAILURE TO POSITION THE PARTS
IN ACCORDANCE WITH THIS
MANUAL OR FAILURE TO USE ONLY
PARTS SPECIFICALLY APPROVED
WITH THIS APPLIANCE MAY
RESULT IN PROPERTY DAMAGE OR
PERSONAL INJURY.
41.1
7
12
13
14
5
10
9
1
2
4
11
3
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5.0 NOTES
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44.1
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