Napoleon B81NS-1, B81PS-1 Installation And Operation Manual

NATURAL GAS MODELS:

B81NS-1

ADD PRODUCT CODE HERE (TRADE GOTHIC LT STD FONT)

ENGLISH

PROPANE GAS MODELS:

SAFETY INFORMATION

!

WARNING

FIRE OR EXPLOSION HAZARD

Failure to follow safety warnings exactly
could result in serious injury, death, or
property damage.

- Do not store or use gasoline or other
fl ammable vapors and liquids in the vicinity of
this or any other appliance.

- WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch; do not
use any phone in your building.

• Immediately call your gas supplier from a
neighbour’s phone. Follow the gas
supplier’s instructions.

• If you cannot reach your gas supplier, call
the fi re department.

B81PS-1

FRENCH

PG. 9

INSTALLATION AND

ADD MANUAL TITLE

OPERATION MANUAL

Product Name / Code

High Definition 81 See Thru

Mineral Rock Burner Assembly

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(see price book)

ADD ____ ILLUSTRATED

(B81NS-1 illustrated)

- Installation and service must be

performed by a qualifi ed installer, service
agency, or the supplier.

This appliance may be installed in an aftermarket,
permanently located, manufactured home (USA
only) or mobile home, where not prohibited by
local codes.

This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is
not convertible for use with other gases, unless
a certifi ed kit is used.

INSTALLER:

Leave this manual with the appliance

CONSUMER:

Retain this manual for future reference

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada / 103 Miller Drive, Crittenden, Kentucky, USA, 41030

Phone [phone] • www.napoleonfi replaces.com • [e-mail]

CSA 2.22 AND ANSI Z21.50 FOR VENTED DECORATIVE GAS APPLIANCES

CSA /

INTERTEK

LOGO

FOR INDOOR USE ONLY

CERTIFIED TO THE CANADIAN AND AMERICAN NATIONAL STANDARDS:

IF INSTALLATION + OPERATION, ADD SERIAL

NUMBER LABEL HERE

IF SEPARATE MANUALS, ADD “PLACE

BARCODE LABEL ON THE OWNER’S MANUAL”

$10.00

W415-0808 / E / 05.11.18

EN

general information

1.0 general information 2

2.0 installation 2

2.1 access panel 2

2.2 burner assembly 2

2.3 bulkheads 3

2.4 night light™ installation 3

2.5 porcelain base installation 4

2.6 burner cover installation 4

2.7 rock installation 5

3.0 adjustment 6

3.1 flame characteristics 6

3.2 venturi adjustment 6

4.0 replacements 6

4.1 overview 7

note:

The information throughout this manual is believed to be correct at the time of printing. Wolf Steel
Ltd. reserves the right to change or modify any information within this manual at any time without
notice. Changes, other than editorial are denoted by a vertical line in the margin.

1.0 general information

This rock burner assembly is approved for use in the HD81-1 gas appliance only. It is not approved for use as a
stand alone appliance or in conjunction with any other appliance.

2.0 installation

2.1 access panel

A. Once either door is removed (refer to the “door removal / installation” section of the HD81-1 manual),

remove the air manifold by removing the two retaining brackets located at the top of the firebox, see Figure

1.

B. Remove the valve access panel and gasket by removing the 8 screws, see Firgure 2.

Fig. 1 Fig. 2

2.2 burner assembly

A. Attach the burner assembly to the firebox base

with the screws supplied, making sure the pilot
assembly is closest to the valve access opening.

BURNER

ASSEMBLY

PILOT

ASSEMBLY

2

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ORIFICE

JOINT
D’ÉTANCHÉITÉ

LENTILLE

CADRE

CÔTÉ COLORÉ

AU-DESSUS

installation

2.3 bulkheads

note:

Bulkhead covers need to be removed.

A. Connect the gas flex lines and the pilot line to the gas

bulkheads located under the valve access opening.
Be sure to match up the gas manifold marked with
a dot with the center bulkhead, also marked with a
dot. Care must be taken to ensure the pilot line isn’t
damaged and ensuring gas tight connections are
made.

note:

The middle tube is the primary burner and
cannot be turned off. The outside burner can

PILOT

ELECTRODE

LEADS

PILOT

ELECTRODE

GAS

BULKHEADS

be turned on and off with the remote. If this
is not the case, switch the flex lines.

B. Connect the pilot electrode leads to the bulkhead. The

leads can only fit one way. You need to match the 1/4”
flag with the 1/4” bulkhead spade and the 3/16” flag
with the 3/16” spade.

C. Ensure the 2 venturi tubes are over the orifices before

lighting.

note:

At this stage, we recommend performing
an operational check before finishing
installation.

VENTURI

TUBE

D. Check for gas leaks by brushing on a soap and water

solution. Do not use open flame.

E. After leak test has been performed re-install access panel with gasket (if removed).

2.4 night light™ installation

The HD81-1 comes equipped with two “Night Lights™”. The lights have been pre-wired and are controlled from
the remote control.

In the event the lamps or lens need replacing, follow the instructions below:

A. Shut off breaker at main power supply
B. Remove the four screws that secure the lens frame to the firebox sides. This frame retains the glass lens.
C. The lamp can now be accessed.

note:

Do not handle the lamp (bulb) with bare fingers, protect with a clean, dry cloth.

PILOT

BULKHEADS

EN

PRIMARY

BURNER

DOTS

The lamp will pull straight out of the socket. Replace with Wolf Steel parts only, as lamp and lens are special “high
temperature” products. When re-installing, ensure integrity of gasket seal.

THE FIREBOX MUST BE SEALED.

Over tightening the screws could break the lens. “Light Leakage” from the holes in the housing lamp may be
observed. The holes in the lamp housing are necessary for ventilation and must not be covered.

GASKET

COLOURED SIDE UP

LENS

FRAME

NIGHT LIGHTS

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3

EN

installation

2.5 porcelain base installation

INSTALL IN THE FOLLOWING ORDER:

A. Side porcelain panels or brick panels must be

installed prior to porcelain base cover plates.
For side porcelain panel installation and for
brick panel installation, see leaflets provided
with kits.

B. Slide the porcelain cover plates through the

front opening being careful not to scratch the
porcelain panels. The cover plates must slide
under the burner cover as shown. Secure to
the burner base with the screws provided and
repeat on other side. Porcelain wire shields sit
on the cover plates as illustrated.

2.6 burner cover installation

PORCELAIN
COVER PLATE

PORCELAIN
WIRE SHIELD

A. Lower the burner cover down onto the

burner tray and porcelain base, making
sure the pilot is properly seated through
the slot on the right side.

B. Attach burner cover with four screws as

illustrated.

C. Empty the sand into the burner tray.

Spread the sand evenly over the burner
tray.

4

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2.7 rock installation

!

WARNING

• Real rocks must not be used in this appliance. Heat will cause them to explode.

installation

EN

A. Position the rocks in front of the center burner

tube. Ensure not to cover burner ports.

C. Place a few rocks randomly between the other

rocks. Ensure not to cover burner ports.

B. Position a few large rocks randomly along the

front. Ensure not to cover burner ports.

D. Position the remaining rocks randomly. Ensure

not to cover burner ports.

note:

Rocks are for illustrative purposes only. Colour, size and shape may vary.

E. Repeat on other side.

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