Napoleon B36DFP, B36DFN Installation And Operation Instructions Manual

1

W415-0484 / A / 07.26.06

W415-0484 / A / 07.23.06

WARNINGS & SAFETY PRECAUTIONS

WHAT TO DO IF YOU SMELL GAS

PG 2-5 INTRODUCTION

Warnings and Safety Precautions
Warranty
General Instructions
General Information
Care of Glass & Plated Parts

6 - 13 VENTING

Venting Lengths
Air Terminal Locations
Typical Vent Installations
Special Vent Installations
Venting Specifications

14

-

18INSTALLATION

Wall and Ceiling Protection
Using Flexible Vent Components
Fireplace Vent Connection
Restricting Vertical Vents
Gas Installation
Mobile Home Installation
Framing
Nailing Tab Installation
Mantle Installation

TABLE of CONTENTS

19-20 FINISHING

Door Removal & Installation
Louvre Installation
Log Placement / Glowing Embers
Charcoal Embers
Charcoal Lumps
Logo Placement

21

OPTIONAL BLOWER INST ALLA TION

2 2 OPTIONAL FAN INST ALLA TION /

GD36 THERMOSTA TIC SENSOR
CONTROL

23 OPERATION / MAINTENANCE

Operating Instructions
Maintenance

24 ADJUSTMENTS

Pilot Burner Adjustment
Venturi Adjustment

25-26 REPLACEMENTS

Ordering Replacement Parts
Replacement Parts
Vent Kits
Terminal Kits
Accessories

27-28 TROUBLE SHOOTING GUIDE

PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE

WARNING

• Do not burn wood or other materials in this fireplace.

• Adults and especially children should be alerted to the hazards of high surface temperatures and should stay
away to avoid burns or clothing ignition. Keep young children and animals away when the fireplace is hot.

• Due to high temperatures, the fireplace should be located out of traffic and away from furniture and draperies.

• Clothing or other flammable material should not be placed on or near the fireplace.

• Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace.

• It is imperative that the control compartments, burners and circulating blower and its passageway in the

fireplace and venting system are kept clean. The fireplace and its venting system should be inspected before
use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive
lint from carpeting, bedding material, etc. The fireplace area must be kept clear and free from combustible
materials, gasoline and other flammable vapours and liquids.

• Under no circumstances should this fireplace be modified.

• This fireplace must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance.

• Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to

inspect the fireplace and to replace any part of the control system and any gas control which has been under
water.

• Do not operate the fireplace with the glass door removed, cracked or broken. Replacement of the glass should

be done by a licensed or qualified service person. Use only with a glass door certified with the fireplace.

• Do not strike or slam shut the fireplace glass door.

• This fireplace uses and requires a fast acting thermocouple. Replace only with a fast acting thermocouple

supplied by Wolf Steel Ltd.

NOTE: changes, other than editorial, are denoted by a vertical line in the margin.

4

NAPOLEON NAPOLEON

NAPOLEON

NAPOLEON NAPOLEON

NAPOLEONNAPOLEON

NAPOLEON

NAPOLEONNAPOLEON
trained craftsmen who take great pride in their work. The burner and valve assembly are leaktrained craftsmen who take great pride in their work. The burner and valve assembly are leak

trained craftsmen who take great pride in their work. The burner and valve assembly are leak

trained craftsmen who take great pride in their work. The burner and valve assembly are leaktrained craftsmen who take great pride in their work. The burner and valve assembly are leak
and test-fired at a quality test station. Once assembled the complete fireplace is thoroughlyand test-fired at a quality test station. Once assembled the complete fireplace is thoroughly

and test-fired at a quality test station. Once assembled the complete fireplace is thoroughly

and test-fired at a quality test station. Once assembled the complete fireplace is thoroughlyand test-fired at a quality test station. Once assembled the complete fireplace is thoroughly
inspected by a qualified technician before packaging to ensure that you, the customerinspected by a qualified technician before packaging to ensure that you, the customer

inspected by a qualified technician before packaging to ensure that you, the customer

inspected by a qualified technician before packaging to ensure that you, the customerinspected by a qualified technician before packaging to ensure that you, the customer
quality product that you expect from quality product that you expect from

quality product that you expect from

quality product that you expect from quality product that you expect from

NAPOLEON GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTYNAPOLEON GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY

NAPOLEON GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY

NAPOLEON GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTYNAPOLEON GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY

The following materials and workmanship in your new The following materials and workmanship in your new

The following materials and workmanship in your new

The following materials and workmanship in your new The following materials and workmanship in your new

long as you own the fireplace. This covers: combustion chamberlong as you own the fireplace. This covers: combustion chamber

long as you own the fireplace. This covers: combustion chamber

long as you own the fireplace. This covers: combustion chamberlong as you own the fireplace. This covers: combustion chamber
embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled componentsembers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled components

embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled components

embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled componentsembers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled components
and aluminum extrusion trims.and aluminum extrusion trims.

and aluminum extrusion trims.

and aluminum extrusion trims.and aluminum extrusion trims.

Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves, thermal switch, switches,Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves, thermal switch, switches,

Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves, thermal switch, switches,

Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves, thermal switch, switches,Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves, thermal switch, switches,

wiring, remote controls, ignitorwiring, remote controls, ignitor

wiring, remote controls, ignitor

wiring, remote controls, ignitorwiring, remote controls, ignitor
free of charge during the first year of the limited warfree of charge during the first year of the limited war

free of charge during the first year of the limited war

free of charge during the first year of the limited warfree of charge during the first year of the limited war

LL

abour related to warabour related to war

L

abour related to war

L

L

abour related to warabour related to war

approval of an authorized company official. Labour costs to the account of approval of an authorized company official. Labour costs to the account of

approval of an authorized company official. Labour costs to the account of

approval of an authorized company official. Labour costs to the account of approval of an authorized company official. Labour costs to the account of
schedule and any repair work must be done through an authorized schedule and any repair work must be done through an authorized

schedule and any repair work must be done through an authorized

schedule and any repair work must be done through an authorized schedule and any repair work must be done through an authorized

gas fireplaces are manufactured under the strict Standard of the world recog-gas fireplaces are manufactured under the strict Standard of the world recog-

gas fireplaces are manufactured under the strict Standard of the world recog-

gas fireplaces are manufactured under the strict Standard of the world recog-gas fireplaces are manufactured under the strict Standard of the world recog-

nized nized

nized

nized nized

products are designed with superior components and materials, assembled by products are designed with superior components and materials, assembled by

products are designed with superior components and materials, assembled by

products are designed with superior components and materials, assembled by products are designed with superior components and materials, assembled by

ranty repair is covered free of charge during the first yearranty repair is covered free of charge during the first year

ranty repair is covered free of charge during the first year

ranty repair is covered free of charge during the first yearranty repair is covered free of charge during the first year

ISO 9001 : 2000 Quality Assurance Certificate.ISO 9001 : 2000 Quality Assurance Certificate.

ISO 9001 : 2000 Quality Assurance Certificate.

ISO 9001 : 2000 Quality Assurance Certificate.ISO 9001 : 2000 Quality Assurance Certificate.

NAPOLEONNAPOLEON

NAPOLEON

NAPOLEONNAPOLEON

NAPOLEONNAPOLEON

NAPOLEON

NAPOLEONNAPOLEON

, gask, gask

eting, and pilot assembly are covered and eting, and pilot assembly are covered and

, gask

eting, and pilot assembly are covered and

, gask, gask

eting, and pilot assembly are covered and eting, and pilot assembly are covered and

rantyranty

..

ranty

.

rantyranty

..

..

.

..

gas fireplace are warranted against defects for as gas fireplace are warranted against defects for as

gas fireplace are warranted against defects for as

gas fireplace are warranted against defects for as gas fireplace are warranted against defects for as

, heat e, heat e

xchangerxchanger

, heat e

xchanger

, heat e, heat e

xchangerxchanger

NAPOLEONNAPOLEON

NAPOLEON

NAPOLEONNAPOLEON

, stainless steel burner, stainless steel burner

, stainless steel burner

, stainless steel burner, stainless steel burner

NAPOLEONNAPOLEON

NAPOLEON

NAPOLEONNAPOLEON

. R. R

epair work, howeverepair work, however

. R

epair work, however

. R. R

epair work, howeverepair work, however

NAPOLEONNAPOLEON

NAPOLEON

NAPOLEONNAPOLEON

dealer dealer

dealer

dealer dealer

are based on a predetermined rate are based on a predetermined rate

are based on a predetermined rate

are based on a predetermined rate are based on a predetermined rate

..

.

..

, receives the, receives the

, receives the

, receives the, receives the

, phazer™ logs and, phazer™ logs and

, phazer™ logs and

, phazer™ logs and, phazer™ logs and

will provide replacement partswill provide replacement parts

will provide replacement parts

will provide replacement partswill provide replacement parts

, requires the prior, requires the prior

, requires the prior

, requires the prior, requires the prior

CONDITIONS AND LIMITA TIONS

NAPOLEON warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity (registered
customer) whose name appears on the warranty registration card filed with NAPOLEON -- provided that the purchase was made through an authorized
NAPOLEON dealer and is subject to the following conditions and limitations:

This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives.

The gas fireplace must be installed by a licenced, authorized service technician or contractor. Installation must be done in accordance with the
installation instructions included with the product and all local and national building and fire codes.

This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed
from other manufacturers will nullify this warranty.

This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and chemical
cleaners nor chipping on porcelain enamel parts, mechanical breakage of PHAZER™ logs and embers, nor any venting components used in the
installation of the fireplace.

NAPOLEON warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the
first 10 years NAPOLEON will replace or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON will provide
replacement burners at 50% of the current retail price.

In the first year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided
that the product has been operated in accordance with the operation instructions and under normal conditions.

After the first year, with respect to this President's Limited Lifetime Warranty, NAPOLEON may, at its discretion, fully discharge all obligations with
respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s).

After the first year, NAPOLEON will not be responsible for installation, labour or any other costs or expenses related to the reinstallation of a
warranted part, and such expenses are not covered by this warranty.

Notwithstanding any provisions contained in this President's Limited Lifetime Warranty, NAPOLEON’S responsibility under this warranty is defined
as above and it shall not in any event extend to any incidental, consequential or indirect damages.

This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas fireplace and any other warranties expressed
or implied with respect to this product, its components or accessories are excluded.

NAPOLEON neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product.
NAPOLEON will not be responsible for: over-firing, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby
trees, hills, mountains, inadequate vents or ventilation, excessive venting configurations, insufficient makeup air, or negative air pressures which
may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.

Any damages to fireplace, combustion chamber, heat exchanger, brass trim or other component due to water, weather damage, long periods of
dampness, condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON.

The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized
dealer. The warranty registration card must be returned within fourteen days to register the warranty.

NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim.

ALL SPECIFICA TIONS AND DESIGNS ARE SUBJECT T O CHANGE WITHOUT PRIOR NOTICE DUE T O ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON® IS A REGISTERED
TRADEMARK OF WOLF STEEL L TD. PA TENTS U.S. 5.303.693.801 - CAN. 2.073.41 1, 2.082.915. © WOLF STEEL L TD.
W415-0484 / A / 07.26.06

5

GENERAL INSTRUCTIONS

THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERV­ICED BY A QUALIFIED INSTALLER to conform with local

codes. In absence of local codes, install the B36DF to the current
National Fuel Gas Code, ANSI Z223.1, or the current
CAN/CGA B149, Installation Codes.

Installation practices vary from region to region and it is
important to know the specifics that apply to your area,

for example: in Massachusetts State:

• The fireplace damper must be removed or welded in the open
position prior to installation of a fireplace insert or gas log.

• A carbon monoxide detector is required in all rooms containing
gas fired appliances

• The appliance off valve must be a “T” handle gas cock.

• The flexible connector must not be longer than 36 inches.

• The appliance is not approved for installation in a bedroom or
bathroom unless the unit is a direct vent sealed combustion
product.

• WARNING: This product must be installed by a licensed plumber
or gas fitter when installed within the commonwealth of

Massachusetts.

Mobile home installation must conform with local codes or in the
absence of local codes, install to the current standard for gas
equipped mobile housing CAN/CSA ZA240 MH Series in Canada
or the Manufactured Home Construction and Safety Standard,
Title 24 CFR, Part 3280, or the Fire Safety Criteria for Manufac­tured Home Installations, Sites and Communities St andard ANSI/
NFPA 501A in the United S tates.

The fireplace and its individual shutoff valve must be discon­nected from the gas supply piping system during any pressure
testing of that system at test pressures in excess of 1/2 psig
(3.5 kPa). The fireplace must be isolated from the gas supply
piping system by closing its individual manual shutoff valve
during any pressure testing of the gas supply piping system at
test pressures equal to or less than 1/2 psig (3.5 kPa).

When the fireplace is installed directly on carpeting, vinyl tile
or other combustible material other than wood flooring, the
fireplace shall be installed on a metal or wood panel extend­ing the full width and depth.

If the optional fan or blower is installed, the junction box must
be electrically connected and grounded in accordance with
local codes. In the absence of local codes, use the current
CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or the
ANSI/NFPA 70 NA TIONAL ELECTRICAL CODE in the United
States.

Minimum inlet gas supply pressure is 4.5 inches water col­umn for natural gas and 11 inches water column for propane.
Maximum inlet gas pressure is 7 inches water column for
natural gas and 13 inches water column for propane. Mani­fold pressure under flow conditions is 3.5 inches water col­umn for natural gas and 10 inches water column for propane.

This fireplace is approved for bathroom, bedroom and bed­sitting room installations and is suitable for mobile home
installation.

No external electricity (1 10 volts or 24 volts) is required
for the gas system operation.

Expansion / contraction noises during heating up and cool­ing down cycles are normal and are to be expected.

CARE OF GLASS, AND PLATED PARTS

Do not use abrasive cleaners to clean plated parts. Buff lightly
with a clean dry cloth. The B36DF is factory equipped with
tempered glass. The glass thickness is 3/16". Use only re­placement glass available from your Napoleon dealer. DO
NOT SUBSTITUTE MA TERIALS. Clean the glass after the first
10 hours of operation with a recommended gas fireplace
glass cleaner. Thereafter clean as required. DO NOT CLEAN
GLASS WHEN HOT! If the glass is not kept clean permanent

discolouration and / or blemishes may result.

Use only accessories designed for and listed with

your specific fireplace.

Provide adequate ventilation air. Provide adequate ac­cessibility clearance for servicing and operating the
fireplace. Never obstruct the front opening of the fire­place.

For safe and proper operation of the fireplace follow the
venting instruction exactly.

In order to avoid the possibility of exposed insulation or
vapour barrier coming in contact with the fireplace body,
it is recommended that the walls of the fireplace enclo­sure be 'finished', (i.e. drywall/sheetrock) as would any
other outside wall of the home. This will ensure that
clearance to combustibles is maintained within the cav­ity.

GENERAL INFORMATION

FOR YOUR SATISFACTION, THIS FIREPLACE HAS BEEN
TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY!

Maximum input is 23,000 BTU/hr for natural gas and propane.
When the fireplace is installed at elevations above 4,500ft, and
in the absence of specific recommendations from the local au­thority having jurisdiction, the certified high altitude input rating
shall be reduced at the rate of 4% for each additional 1,000ft.

Maximum output for natural gas and propane is 15,200 BTU/
hr at an efficiency of 66% with the fan on. The maximum A.F.U.E.
(annual fuel utilization efficiency) rating is 62% for natural gas
and propane.

W415-0484 / A / 07.23.06

6

FIGURE 1

VENTING

For safe and proper operation of the fireplace follow the
venting instruction exactly.

Deviation from the minimum vertical vent length can
create difficulty in burner start-up and/or carboning.

Provide a means for visually checking the vent connection
to the fireplace after the fireplace is installed.

Vent lengths that p ass through unheated spaces (attics,
garages, crawl spaces) should be insulated with the
insulation wrapped in a protective sleeve to minimize
condensation.

VENTING LENGTHS

Use only Wolf Steel, Simpson Dura-Vent, Selkirk Direct
Temp or American Metal Amerivent venting components.

For Simpson Dura-Vent, Selkirk Direct Temp and American
Metal Amerivent, follow the installation procedure provided
with the venting components.

All outer pipe joints of these venting systems must be
sealed using Red RTV Hight Temperature Sealant.

Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp and
American Metal Amerivent venting systems must not be
combined.

A starter adaptor must be used and may be purchased
from the corresponding supplier:

PART 5"/8" SUPPLIER

Duravent W175-0170 Wolf Steel
Amerivent 5DSC-N American Metal
Direct T emp 5DT-AAN Selkirk

For vent systems that provide seals on the inner exhaust
flue, only the outer air intake joints must be sealed using a
red high temperature silicone (RTV). This same sealant
maybe used on both the inner exhaust and outer intake
vent pipe joints of all other approved vent systems except
for the exhaust vent pipe connection to the fireplace flue
collar which must be sealed using the black high tempera­ture sealant Mill Pac.
When using Wolf Steel venting components, use only ap­proved Wolf Steel rigid / flexible components with the fol­lowing termination kits: WALL TERMINAL KIT GD422, or
1/12 TO 7/12 PITCH ROOF TERMINAL KIT GD410, 8/12 TO
12/12 ROOF TERMINAL KIT GD411, FLAT ROOF TERMI-
NAL KIT GD412 or PERISCOPE KIT GD401 (for wall pen-
etration below grade). With flexible venting, in conjunction
with the various terminations, use either the 5 foot vent kit
GD420 or the 10 foot vent kit GD430.

W415-0484 / A / 07.26.06

These vent kits allow for either horizontal or vertical venting
of the fireplace. FIGURES 3 & 5. The maximum allowable
horizontal run is 20 feet. The maximum allowable vertical
vent length is 40 feet. The maximum number of 5" vent
connections is two horizontally or three vertically (exclud­ing the fireplace and the air terminal connections) when
using aluminum flexible venting.

For optimum flame appearance and fireplace performance,
keep the vent length and number of elbows to a minimum.

The air terminal must remain unobstructed at all times.
Examine the air terminal at least once a year to verify that
it is unobstructed and undamaged.

Purge all gas lines with the glass door of the fireplace
removed. Assure that a continuous gas flow is at the burner
before re-installing the door.

Under extreme vent configurations, allow several minutes (5-

15) for the flame to stabilize after ignition.
Eight (8") inches is the minimum bend radius allowed for

the 8" diameter flexible liner.
For optimum performance it is recommended that all hori-

zontal runs have a 1 inch rise per foot when using Napoleon
flexible vent components.

A terminal shall not terminate directly above a sidewalk or
paved driveway which is located between two single family
dwellings and serves both dwellings. Local codes or regu­lations may require different clearances.

Do not allow the inside liner to bunch up on horizontal or
vertical runs and elbows. Keep it pulled tight. A 1¼" air gap
all around between the inner liner and outer liner is required
for safe operation. Use a firestop when penetrating interior
walls, floor or ceiling.

Objects placed in front of the fireplace must be kept a
minimum of 48" away from the front face of the unit.

Minimum clearance to combustible con­struction from fireplace and vent sur­faces:

sides, back and bottom 0" (to stand off)
top (framing) 8"
finishing 0"
recessed depth 21"
sides and bottom of the vent pipe 1"
top of vent 2"

Horizontal runs may have a 0 inch rise per foot in all cases
using SIMPSON DURA-VENT or NAPOLEON RIGID OR
FLEXIBLE venting components when venting as illustrated
in Figures 3, and 4.

AIR TERMINAL LOCATIONS

FIGURE 2

INSTALLATIONS

CANADIAN U.S . A.

A

12 INCHES

12 INCHES

Clearance above grade, veranda porch, deck or balcony.

7

B

C

12 INCHES

12 INCHES*

9 INCHES

12 INCHES*

Clearance to windows or doors that open.

Clearance to permanently closed windows.

Vertical clearance to ventilated soffit located above the terminal within

D

18 INCHES**

12 INCHES**

E

F

0 INCHES

0 INCHES***

G

2 INCHES***

H

I

J

K

L

M

N

O

**

* Recommended to prevent condensation on windows and thermal breakage

**
****

** It is recommended to use a heat shield and to maximize the distance to vinyl clad soffits.

****
******

*** The periscope GD-201 requires a minimum 18 inches clearance from an inside corner.

******
********

**** This is a recommended distance. For additional requirements check local codes.

********
††

† Three feet above if within 10 feet horizontally.

††
‡‡

‡ A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family

‡‡

††††

†† Permitted only if the veranda, porch, or deck is fully open on a minimum of two sides beneath the floor.

††††
†*†*

†* Recommenced to prevent recirculation of exhaust products. For additional requirements check local codes.

†*†*

3 FEET

3 FEET

12 INCHES

6 FEET

7 FEET‡

12 INCHES††

16 INCHES

2 FEET†*

dwellings and serves both dwellings.

18 INCHES**

12 INCHES**

0 INCHES

0 INCHES***

2 INCHES***

3 FEET****

3 FEET****

9 INCHES

3 FEET†

7 FEET****

12 INCHES****

16 INCHES

2 FEET†*

a horizontal distance of 2 feet from the centerline of the terminal.

Clearance to unventilated soffit.

Clearance to an outside corner wall.

Clearance to an inside non-combustible corner wall or protruding
non-combustible obstructions (chimney, etc.).

Clearance to an inside combustible corner wall or protruding com­bustible obstructions ( vent chase, etc.).

Clearance to each side of the centerline extended above the meter
/ regulator assembly to a maximum vertical distance of 15ft.

Clearance to a service regulator vent outlet.

Clearance to a non-mechanical air supply inlet to the building or a
combustion air inlet to any other appliance.

Clearance to a mechanical air supply inlet.

Clearance above a paved sidewalk or paved driveway located on
public property unless fitted with a heat shield kit GD-301.

Clearance under a veranda, porch, deck or balcony.

Clearance above the roof.

Clearance from an adjacent wall including neighbouring buildings.

W415-0484 / A / 07.23.06

8

TYPICAL VENT INST ALLATIONS

NOTE:
When terminating vertically, the restrictor

plate W500-0205 must be installed. Refer to
Restricting V ertical Vents.

FIGURES 3 a-c

* When installing with no vertical rise,

ensure that the vent pipe does not slope

downward.

SPECIAL VENT INST ALLATIONS

PERISCOPE TERMINA TION

Use the GD401 periscope kit to locate the air termination
above grade. The periscope must be installed so that when
final grading is completed, the bottom air slot is located a
minimum of 12 inches above grade. The maximum allow­able vent length depends on the fireplace, as illustrated.

FIGURE 4

W415-0484 / A / 07.26.06

VENTING APPLICATION FLOW CHART

9

HORIZONTAL

TERMINATION

Vertical rise
is equal to or
greater
than the
horizontal
run

Horizontal
run + verti­cal rise to
maximum
of 40 feet

Vertical rise
is less than
horizontal
run

Horizontal
run + verti­cal rise to
maximum
of 24.75 feet

4.2 times the
vertical rise
equal to or
greater than
the horizon­tal run

VERTICAL

TERMINATION

Vertical rise
is equal to or
greater
than the
horizontal
run

Horizontal
run + verti­cal rise to
maximum
of 40 feet

Vertical rise
is less than
horizontal
run

Horizontal
run + verti­cal rise to
maximum
of 40 feet

3 times the
vertical rise
equal to or
greater
than the
horizontal
run

W415-0484 / A / 07.23.06

10

DEFINITIONS

for the following symbols used in the venting calcula­tions and examples are:

> - greater than
> - equal to or greater than
< - less than
< - equal to or less than
HT- total of both horizontal vent lengths (HR) and off­sets (HO) in feet
HR- combined horizontal vent lengths in feet

- offset factor: .03(total degrees of offset - 135°

H

O

feet

V

- combined vertical vent lengths in feet

T

**

*) in

**

HORIZONTAL TERMINATION

when (HT) < (VT)
Simple venting configuration (only one 45º and 90° elbow)

90°

FIGURE 5

ELBOW VENT LENGTH VALUES

feet inches

1° 0.03 0.5
15° 0.45 6.0
30° 0.9 11.0

**

45°

* 1.35 16.0

**
**

90°

* 2.7 32.0

**

* *

* the first 45º and 90° offset has a zero value and is

* *

shown in the formula as -45° and -90º respectively
or -135º when combined.

For vent configurations requiring more than one 45º and
90° elbow, the following formulas apply:

Formula 1: HT < V
Formula 2: HT + VT < 40 feet

Example 1:

T

90°

H

2

45º

REQUIRED
VERTICAL

FEET

RISE IN
(VT)

CALCULATED HORIZONTAL VENT RUN
PLUS OFFSETS IN FEET (HT)

The shaded area within the lines represents acceptable
values for HT and V

.

T

FIGURE 6

V

1

45º

H

1

V1=8 ft
VT=
H1= 2.5 ft
H2=2 ft
HR= H1 + H2 = 2.5 + 2 = 4.5 ft
HO=.

=0.3(225-135º) = 2.7ft

HT= HR + HO = 4.5 + 2.7 = 7.2 ft

HT + VT = 7.2 +8 =15.2ft

Formula 1: HT < V

Formula 2: HT + VT < 40 feet

V1 = 8 ft

03(one 45º elbow + two 90º elbows - 135º)

7.2 < 8

15.2 < 40

T

90°

W415-0484 / A / 07.26.06

Since both formulas are met, this vent configuration is ac­ceptable.

HORIZONTAL TERMINATION

11

when (HT) > (VT)
Simple venting configuration (only one 45º and 90° elbow)

See graph to determine the re­quired vertical rise V
quired horizontal run H

REQUIRED
VERTICAL
RISE IN
INCHES (VT)

for the re-

T

.

T

FIGURE 7

Example 2:

FIGURE 8

45°

H

1

V

1

V

1

V

2

V

T

H

1

H

2

H

3

H

4

H

R

H

O

=4 ft
= 1.5 ft
= V1 +

V2 = 4 ft + 1.5 ft = 5.5 ft

=2 ft
=1 ft
=1 ft
= 1.5 ft
= H1 + H2 + H3 + H4 = 2 + 1 + 1 + 1. 5 = 5.5 ft
= .03(one 45º elbow + three 90º elbow -135º)
=.03(315-135)=5.4ft

H

T

= HR + HO = 5.5 +5.4 = 10.9 ft

HT + VT= 10.9 + 5.5 = 16.4 ft

90°

90°

H

90°

3

H

H

V

2

2

4

HORIZONTAL VENT RUN PLUS OFFSETS IN FEET (HT)

The shaded area within the lines represents acceptable
values for HT and V

.

T

For vent configurations requiring more than one 45º and
90° elbow the following formulas apply:

Formula 1: HT < 4.2 V

T

Formula 2: HT + VT < 24.75 feet

Formula 1: HT < 4.2 V

T

4.2 VT = 4.2 x 5.5 = 23.1 ft

10.9 < 23.1

Formula 2: HT + VT < 24.75 feet

16.4 < 24.75

Since both formulas are met, this vent configuration is ac­ceptable.

W415-0484 / A / 07.23.06

12

VERTICAL TERMINATION

when (HT) < (VT)
Simple venting configurations

FIGURE 9

45°

See graph to determine the required vertical rise VT for the
required horizontal run HT.

REQUIRED VERTICAL RISE IN
FEET (VT)

Example 3:

FIGURE10

90°

V

45°

H

1

V

1

V

2

V

T

H

1

H

2

H

R

H

O

H

T

HT + VT= 10.9 + 15 = 25.9 ft

=5 f t

=10 ft

=

V1 +

V2 =

5 + 10 = 15 ft
=3 f t
=2.5 ft
=H1 + H2 = 3 + 2.5 = 5.5 ft
=.03(one 45º elbow + three 90º elbows - 135º)
=.03(45+90+90+90-135)=5.4
=HR + HO = 5.5 + 5.4 = 10.9 ft

1

90°

H

V

2

2

90°

HORIZONTAL VENT RUN
PLUS OFFSETS IN FEET (HT)

The shaded area within the lines represents acceptable
values for HT and VT.

For vent configurations requiring more than one 45º and
one 90° elbow , the following formulas apply:

Formula 1: HT < V

T

Formula 2: HT + VT < 40 feet

W415-0484 / A / 07.26.06

Formula 1: HT < V

10.9 < 15

T

Formula 2: HT + VT < 40 feet

25.9 < 40

Since both formulas are met, this vent configuration is ac­ceptable.

when (HT) > (VT)
Simple venting configurations

FIGURE 11

VERTICAL TERMINATION

V

1

V

2

V

T

H

1

H

2

H

R

H

O

H

T

HT + VT = 13.4 + 2.5 = 15.9 ft

=1 f t
=1.5 ft
=

V1 +

V2 =

1 + 1.5 = 2.5 ft
=6 f t
=2 f t
=H1 + H2 = 6 + 2 = 8 ft
=.03(one 45º elbow + three 90º elbow - 135º)
=.03(45 + 90 + 90 + 90 - 135) = 5.4 ft
=HR + HO = 8 + 5.4 = 13.4 ft

13

See graph to determine the required vertical rise V
required horizontal run HT.

REQUIRED
VERTICAL
RISE IN
FEET (VT)

HORIZONTAL VENT RUN PLUS OFFSET IN FEET (HT)

for the

T

The shaded area within the lines represents acceptable
values for HT and VT.

For vent configurations requiring more than one 45º and
one 90° elbow , the following formulas apply:

Formula 1: HT < 3V

T

Formula 2: HT + VT < 40 feet
Example 4:

45°

90°

V

H

1

V

H

2

1

2

90°

90°

FIGURE 12

Formula 1: HT < 3V

13.4 > 7.5

T

3VT=

3 x

2.5 = 7.5 ft

Since this formula is not met, this vent configuration is
unacceptable.

Formula 2: H

+ VT < 40 feet

T

15.9 < 40

Since only formula 2 is met, this vent configuration is unac­ceptable and a new fireplace location or vent configuration
will need to be established to satisfy both formulas.

Example 5:

90°

45°

H

1

V

1

V

2

V

T

H

1

H

2

H

3

H

R

H

O

H

T

HT + VT= 19.5 + 9.5= 29 ft

Formula 1: HT < 3V

Formula 2: H

Since both formulas are met, this vent configuration is ac­ceptable.

=1.5 ft
=8 f t
=

V1 +

V2 =

=1 f t
=1 f t
=10.75 ft
=H1 + H2 + H3 = 1 + 1 + 10.75 = 12.75 ft
=.03(three 90° elbows + two 45° elbow - 135°)
=.03(90 + 90 + 90 + 45 + 45 - 135) = 6.75 ft
=HR + HO = 12.75 + 6.75 = 19.5 ft

19.5 < 28.5

+ VT < 40 feet

T

29 < 40

H

2

V

1

45°

90°

1.5 + 8= 9.5 ft

T

3VT =

3 x

FIGURE 13

9.5 = 28.5 ft

H

3

V

2

90°

W415-0484 / A / 07.23.06

14

INSTALLATION

WALL AND CEILING PROTECTION

FOR SAFE AND PROPER OPERA TION OF THE FIREPLACE,
FOLLOW THE VENTING INSTRUCTIONS EXACTL Y .

NOTE: Only a clearance to combustibles of 2" at the
top of the vent pipe is required and 1" at the bottom
and sides.

HORIZONTAL INSTALLATION

This application occurs when vent
ing through an exterior wall. Having
determined the air terminal location,
cut and frame a hole in an exterior
wall with a minimum opening as
required. See Note above. (As an
alternative to framing, a vent pipe
shield may be installed, ensuring
a 1" clearance to combustibles.

FIGURE 14

1. Mark and cut the vent pipe shield to the determined
depth of the combustible wall. Apply a bead of caulking
(not supplied) to the framework or to the shield plate (in the
case of a finished wall) and secure the shield through the
opening to the interior wall. The final location of the vent

pipe shield should maintain the required clearance to the
8" vent pipe / liner. (See note above). Do not fill this cavity
with any type of material. Apply a bead of caulking all around

and place a firestop spacer over the vent shield to restrict
cold air from being drawn into the room or around the fire­place. Ensure that both spacer and shield maintain the
required clearance to combustibles. Once the vent
pipe / liner is installed in its final position, apply sealant
between the pipe / liner and the firestop spacer.

OR

FIGURE 15

VERTICAL INSTALLATION

This application occurs
when venting through a
roof. Installation kits for
various roof pitches are
available from your Napo­leon dealer. See Accesso­ries to order the specific
kit required.

1. Determine the air terminal location, cut and frame 10
inch openings in the ceiling and the roof to provide the
minimum 1 inch clearance between the fireplace pipe /
liner and any combustible material. Try to center the ex­haust pipe location midway between two joist to prevent
having to cut them. Use a plumb bob to line up the center of
the openings. DO NOT FILL THIS SP ACE WITH ANY TYPE
OF MA TERIAL. A vent pipe shield will prevent any materials
such as insulation, from filling up the 1" air space around
the pipe. Nail headers
between the joist for
extra support.

2. Apply a bead of
caulking (not sup­plied) to the frame­work or to the Wolf
Steel vent pipe shield
plate or equivalent (in the case of a finished ceiling), and
secure over the opening in the ceiling. A firestop must be
placed on the bottom of each framed opening in a roof or
ceiling that the venting system passes through. Apply a
bead of caulking all around and place a firestop spacer
over the vent shield to restrict cold air from being drawn
into the room or around the fireplace. Ensure that both
spacer and shield maintain the required clearance to
combustibles. Once the vent pipe / liner is installed in its
final position, apply sealant between the pipe / liner and
the firestop spacer.

FIGURE 17

FIGURE 16

W415-0484 / A / 07.26.06

USING FLEXIBLE VENT COMPONENTS

Use only approved aluminum flexible liner kits marked:

"Wolf Steel Approved Venting" as
identified by the stamp only on the 8”
outer liner.

HORIZONTAL AIR TERMINAL INSTALLATION

A VENT SHIELD MUST BE USED IF THE W ALL TERMINAL IS
INST ALLED ON COMBUSTIBLE, EXTERIOR SURFACES.

1. Cut or frame a hole in an exterior wall with a minimum
oval or rectangle opening of 10½"w x 11 ½"h. Secure the
firestop spacer over the opening to the interior wall, ensur­ing 2" clearance above the vent pipe opening.

2. Stretch the 5" diameter aluminum flexible liner to the
required length taking into account the additional length
needed for the finished wall surface. Slip the liner a mini­mum of 2" over the inner sleeve of the air terminal and
secure with 3 #8 screws. Apply a heavy bead of the high
temperature sealant.

3. Using the 8" diameter flexible aluminum liner, slide
over the outer combustion air sleeve of the air terminal and
secure with 3 #8 screws. Seal as before.

FIGURE 18

The air terminal mounting plate may be recessed into
the exterior wall or siding by 1½", the depth of the return
flange.

4. Insert the liners through the firestop maintaining the
required clearance to combustibles. Holding the air termi­nal (lettering in an upright, readable position), secure to
the exterior wall and make weather tight by sealing with
caulking (not supplied).

FIGURE 19

For safe and proper operation of the fireplace, follow the vent­ing instructions exactly.

All inner exhaust and outer intake vent pipe joints may be
sealed using either Red RTV high temp silicone sealant or
Black high temp Mill Pac with the exception of the fireplace
exhaust flue collar which must be sealed using Mill Pac
(not supplied).

5. Apply a heavy bead of the high temperature sealant,
Mill Pac, to the inside of the 5" liner approximately 1" from
the end. Slip the liner a minimum of 2" over the fireplace
vent collar and secure with 3 #8 screws.

6. Using the 8" diameter flexible aluminium liner, apply
sealant, slide a minimum of 2" over the fireplace combus­tion air collar and secure with 3 #8 screws.

7. If more liner needs to be used to reach the fireplace,
couple them together as illustrated. The vent system must
be supported approximately every 3 feet for both vertical
and horizontal runs. Use noncombustible strapping to
maintain the minimum 1" clearance to combustibles.

VERTICAL AIR TERMINAL INSTALLATION

FIGURE 20

1. Fasten the roof
support to the roof
using the screws
provided. The roof
support is optional.
In this case the
venting is to be
adequately

ROOF SUPPORT

supported using
either an alternate
method suitable to

the authority having jurisdiction or the optional roof support.

2. Stretch the exhaust to
the required length. Slip
the liner a minimum of

INNER
SLEEVE

2" over the inner sleeve
of the air terminal and
secure with 3 #8 screws.
Seal using a heavy bead
of the high temperature
sealant.

AIR

TERMINAL

CONNECTOR

3. Repeat using air
intake vent pipe.

4. Thread the air
terminal pipe assembly
down through the roof.
The air terminal must be
located vertically and
plumb. Attach the air
terminal assembly to the

HIGH
TEMPERATURE
SEALANT

INNER FLEX
LINER

OUTER
FLEX
LINER

FIGURE 21

roof support, ensuring that a minimum 16" of air terminal
will penetrate the roof when fastened.

DO NOT CLAMP THE FLEXIBLE ALUMINIUM LINER.

W415-0484 / A / 07.23.06

15

16

5. Remove nails from the shingles, above and to the sides
of the chimney. Place the flashing over the air terminal and
slide it underneath the sides and upper edge of the
shingles. Ensure that the air terminal is properly centred
within the flashing, giving a 3/4" margin all around. Fasten
to the roof. Do not nail through the lower portion of the
flashing. Make weather-tight by sealing with caulking.
Where possible, cover the sides and top edges of the
flashing with roofing material.

6. Apply a heavy bead of weatherproof caulking 2 inches
above the flashing. Slide the storm collar around the air
terminal and down to the
caulking. Tighten to ensure
that a weather-tight seal
between the air terminal
and the collar is achieved.
Attach the other storm
collar centred between the
air intake vent pipe and the
air exhaust slots onto the
air terminal. Tighten
securely. Att ach the vertical
rain cap.

FIGURE 22

Spacers are attached to the exhaust liner at
predetermined intervals to maintain a 1-1/4" air gap to
the air intake vent pipe. These spacers must not be
removed.

FIREPLACE VENT CONNECTION

1. Install the 5 inch diameter aluminium flexible liner to
the fireplace. Secure with 3 screws and flat washers. Seal
the joint and screw holes using the high temperature seal­ant Mill Pac.

2. Install the 8 inch diameter aluminium flexible liner to
the fireplace. Attach and seal the joints.

2”

STO RM

COLLAR

CAUL KING

AI R INL E T
BASE

W EAT HER
SEALANT

FLASHING

RESTRICTING VERTICAL VENTS

Vertical terminations may display a very active flame. As
this appearance is not desirable, the vent exit must be
restricted using restrictor plate, W500-0205. This reduces
the velocity of the exhaust gases, slowing down the flame
pattern and creating a more traditional appearance.

Remove the two screws on either side of the exhaust collar
inside the firebox. Install the plate as shown. The plate is
adjustable depending on the required restriction. Replace
the screws.

FIGURE 24

TOP OF THE

FIREBOX

FLUE COLLAR

RESTRICTOR PLA TE

GAS INSTALLATION

Proceed once the vent installation is complete.

1. Move the fireplace into position and secure using the

nailing tabs and/or secure to the floor through the ¼"diam­eter holes located at either end of the base.

2. Route a 3/8" N.P.T. black iron gas line, 1/2" type-L cop-

per tubing or equivalent to the fireplace.

3. For ease of accessibility, an optional remote wall switch
or millivolt thermostat may be installed in a convenient lo­cation. Route 2-strand (solid core) millivolt wire through
the electrical hole located at the bottom left side of the unit.
The recommended maximum lead length depends on wire
size:

Attach the two leads to terminals 1 and 3 located on the
gas valve.

WIRE SIZE MAX. LENGTH

14 gauge 100 feet
16 gauge 60 feet
18 gauge 40 feet

W415-0484 / A / 07.26.06

FIGURE 23

FIGURE 25

4. Install rigid black pipe, 1/2" type-L copper tubing or, if
local codes permit, a 3/8" flex connector and shutoff valve
to the gas line and the fireplace gas valve.

FIGURE 26

Seal and tighten securely. An adapter fitting is required
between the gas valve and the copper tubing or flex con­nector. Do not kink flex connector.

5. Check for gas leaks by brushing on a soap and water

solution. Do not use open flame.

Do not connect either the wall switch, thermostat or gas
valve to electricity (110 volts).
Purge all gas lines with the glass door of the fireplace
removed. Assure that a continuous gas flow is at the burner
before re-installing the door.

17

MOBILE HOME INSTALLATION

This appliance may be installed as an OEM (Original
Equipment Manufacturer) installation in a manufactured
home or mobile home and must be installed in accordance
with the manufacturer’s instructions and the Manufactured
Home Construction and Safety Standard, Title 24 CFR, Part
3280, in the United States or the Mobile Home Standard,
CAN/CSA Z240 MH Series, in Canada. This appliance is
only for use with the type(s) of gas indicated on the rating
plate. A conversion kit is supplied with the mobile home
appliance.

This Mobile/Manufactured Home Listed appliance comes
factory equipped with a means to secure the unit.

The fireplace is equipped with two 1/4” diameter holes
located in the front left and right corners of the base. For
mobile home installations, the fireplace must be fastened
in place. Use #10 hex head screws, inserted through the
holes in the base to secure.

Always turn off the pilot and the fuel supply at the source,
prior to moving the mobile home.

After moving the mobile home and prior to lighting the
fireplace, ensure that the logs are positioned correctly.

This appliance may be installed in an aftermarket
permanently located, manufactured (mobile) home, where
not prohibited by local codes.

This appliance is only to be used with the type of gas
indicated on the rating plate. This appliance is not
convertible for use with other gases, unless a certified kit
is used.

Conversion Kits

The mobile home appliance is field convertible between
Natural Gas (NG) and Propane (LP).

To convert from Natural Gas to Propane order conversion
kit # W175-0235

To convert from Propane to Natural Gas order conversion
kit # W175-0236

B36DF

FIGURE 27a-d

FRAMING

Note: In order to avoid the possibility of exposed insulation
or vapour barrier coming in contact with the fireplace body,
it is recommended that the walls of the fireplace enclo­sure be “finished” (ie: drywall/sheetrock), as you would
finish any other outside wall of a home. This will ensure
that clearance to combustibles is maintained within the
cavity .

It is best to frame your fireplace after it is positioned and
the vent system is installed. Use 2x4's and frame to local
building codes.

It is not necessary to install a hearth extension with this
fireplace system.

When roughing in the fireplace, raise the fireplace to ac­commodate for the thickness of the finished floor materi­als, i.e. tile, carpeting, hard wood, which if not planned for
will interfere with the opening of the lower access door
and the installation of many decorative flashing accesso­ries.

Objects placed in front of the fireplace should be kept a
minimum of 48" away from the front face.

Combustible materials may be installed flush with the front
of the fireplace but must not cover or protrude past any of
the black face-areas of the fireplace. Non-combustible ma­terial (brick, stone or ceramic tile) may protrude in these
areas.

W415-0484 / A / 07.23.06

18

NAILING TAB INSTALLATION

1) Attach the nailing tabs to the corner
posts using the 2 sheet metal screws
supplied. Secure through the centre of
the top and bottom slots in the nailing
tab and then through the existing holes
in the corner posts.

If there are no existing holes, follow
these instructions:

NAILING
TAB

Position the nailing tab so that the front
face is offset with the front edge of the
corner post (approx. ½"). Centre the
nailing tab vertically on the corner post.

Figure 32 a.

Drill through the centre of the top and
bottom slots in the nailing tab. Secure
using the two sheet metal screws sup­plied. This allows the nailing tab to slide back
and forth for desired framing. Figure 32b.

2) To determine the final location of the nailing tab you
must first determine the thickness of your finishing mate­rial (i.e. drywall). This will determine the dimension from
the front edge of the corner post to the nailing tab. Once
the nailing tab is in the desired location, drill through the
centre hole of the nailing tab. Secure with a sheet metal
screw*. Figure 32c.

* Additional set screws may be installed .

MANTLE INSTALLATION

Combustible mantle clearance can vary according to the
mantle depth. Use the graph to help evaluate the clear­ance needed. Curtains, above the fireplace, must not be
positioned lower than the 8" distance required for the 2"
combustible mantle. These same requirements apply to
any combustibles protruding on either side of the fireplace.

FIGURES 32a-c

A

FINISHING

MATERIAL

CORNER

POST

NAILING

TAB

TOP SLOT

B

FIGURES 33•4

W415-0484 / A / 07.26.06

CENTRE

HOLE

C

FINISHING

19

DOOR REMOVAL & INSTALLATION

The upper louvres must be removed to allow the door to be
opened or closed. To access the lower door latch, open
the valve control door. Release the top and bottom door
latches, located at the right side of the door.

FIGURE 34

L36 LOUVRE INSTALLATION

Note: The protective wrap is best removed when the
assembly is at room temperature but this can be improved
if the assembly is warmed, using a hair dryer or similar
source.

FIGURE 35 a-c

A

B

C

A

CENTRE

SLOT

B
C

CLIPS

HINGE

CLIP

FLANGE

SLOT

SLOT

TAB

HOOD

Attach the hood by pressing the
top flange into the clips along
the top of the louvre opening.
Secure using a screw through
the centre slot.

UPPER LOUVRES

Insert the louvre tabs into the
slots located at the top left and
right corners of the unit.

LOWER LOUVRES

Insert the hinge clips into the
slots located at the bottom left
and right corners of the unit.

To remove the louvres, pull the
back tabs of the clips forward,
while pushing the louvre assem­bly back. Lift the clip.

W415-0484 / A / 07.23.06

20

LOG PLACEMENT

PHAZERTM logs and glowing embers exclusive to Napoleon Fire-

places, provide a unique and realistic glowing effect that is
different in every installation. Take the time to carefully po­sition the glowing embers for a maximum glowing effect.
Log colours
the colours will become more uniform as colour pigments
burn in during the heat activated curing process.

may vary. During the initial use of the fireplace,

FIGURE 37a-d

#1

REARVIEW

3. Place the bottom of the left crossover log (#4) onto the
locating stud on the left side of the log support.
The top of the log should rest in the pocket on the rear log.

#5

4. Position the heel of log #5 into the slot in the centre of
the log support. ther end of the log rests in the pocket of the
left log.

LOCAT OR

TAB

1. Place the rear log against the locator, pushing down,

until it rests on the base, infront of the tabs.

TAB

#2 #3

2. Move the two small logs (#2 & #3) into position, lining
up the studs located on the burner with the holes on the
bottom of the logs. Ensure that the small logs sit flat on the
burner.

#6

5. Place the bottom of the right crossover log (#6) onto
the locating stud on the right side of the log support. The
top of the log should rest in the pocket provided on the
center log (#5).

CHARCOAL EMBERS

Randomly place the charcoal embers along the front and
sides of the log support tray in a realistic manner. Fine dust

found in the bottom of the bag should not be used.

GLOWING EMBERS

Tear the embers into pieces and place along the front row
of ports covering all of the burner area in front of the small
logs (#2 & #3). Care should be taken to shred the embers
into thin, small irregular pieces as only the exposed edges
of the fibre hairs will glow. The ember material will only

glow when exposed to direct flame; however, care should
be taken to not block the burner ports.

Blocked burner ports can cause an incorrect flame pattern,
carbon deposits and delayed ignition. PHAZERTM logs glow
when exposed to direct flame. Use only certified "glowing
embers" and PHAZERTM logs available from your Napo­leon dealer.

#4

W415-0484 / A / 07.26.06

LOGO PLACEMENT

Remove the backing of the
logo supplied and place on the
glass viewing door, as
indicated.

½"

LOGO

½"

FIGURE 38

OPTIONAL BLOWER INSTALLATION

21

INSTALLA TION TO

BE DONE BY A
QUALIFIED IN­STALLER and

must be electri­cally connected and
grounded in accord­ance with local

FIGURE 37

ANSI/NFPA 70

If the fireplace was not previously equipped with a
blower: route a grounded 2-wire, 60hz power cable to the

receptacle / junction box. At this point, it must be strain
relieved and insulated.

The three slots on the
blower mounting
bracket allow ease of
adjustment when
attaching the blower.
For a quiet running
blower, do not allow the
assembly to sit on the
firebox base.

Slide the vibration reducing pad (A) into the clip (C) and up
against the threaded stud (B) at the other end. The blower
must be able to be positioned entirely onto the pad.

Tilt the blower onto its side. Slide it past the controls and
into the clip (C). Secure to the threaded stud using the lock
washer and wing nut provided. Ensure that the blower
does not touch the fireplace base or the firebox.

NATIONAL ELECTRICAL CODE in the United S tates

codes. In the
absense of local
codes, use the cur­rent CSA C22.1 CANA-

DIAN ELECTRICAL CODE in

Canada or the

FIGURE 38

B

Attach the connectors
from the black and white
wires to the thermodisc
and secure the
thermodisc bracket to the
unit at the bottom left of
the unit using the ground
screw supplied. Ensure
that the thermodisc
touches the firebox wall.

Attach the connectors
from the black and red
wires to the blower.

Attach and secure the vari­able speed switch using
the nut provided. Plug the
harness cord into the re­ceptacle.

FIGURE 42

FIGURE 41

The wire harness provided in this kit is a universal har­ness. When installed, ensure that any excess wire is
contained, preventing it from making contact with mov­ing or hot objects.

Because the blower is thermally activated, when turned
on, it will automatically start approximately 10 minutes
after lighting the fireplace and will run for approximately
30-45 minutes after the fireplace has been turned off.
Use of the fan increases the output of heat.

Drywall dust will penetrate into the blower bearings,
causing irreparable damage. Care must be taken to
prevent drywall dust from coming into contact with the
blower or its compartment. Any damage resulting from
this condition is not covered by the warranty policy.

A

FIGURE 39

C

FIGURE 40

W415-0484 / A / 07.23.06

22

OPTIONAL FAN INSTALLATION

ELECTRICAL INSTALLATION TO BE DONE BY A QUALI­FIED INSTALLER and must be connected and grounded

in accordance with local codes. In the absence of local
codes, use the current CSA C22.1 CANADIAN ELECTRICAL CODE in
Canada or the ANSI/NFPA 70
United States.

To safely install the fan, turn off the electricity first.

NATIONAL ELECTRICAL CODE in the

FIGURE 43

If the fireplace was not previously equipped with a fan:

route a grounded 2-wire, 60hz power cable to the junction
box. At this point, it must be strain relieved and insulated.

The wire harness provided in this kit is a universal har­ness. When installed, ensure that any excess wire is con­tained, preventing it from making contact with moving or
hot objects.

FIGURE 44

To ease installation of the fan, re­move the valve control door (lower
louvres) from the base of the fire­place.

Position the vibration reducing pad
into the clip and onto the threaded
stud at the other end, piercing a hole into the pad. The fan
assembly must be able to be positioned entirely onto the
pad.

Slide the fan assembly past the controls and into the clip.
Secure using the lock washer and nut provided.

Plug the harness cord into the receptacle.

GD36 THERMOSTATIC SENSOR CONTROL

This optional kit is meant to be used only in conjunction
with the GD65 Fan Kit, shown above, which may be or­dered from your Wolf Steel / Napoleon dealer.

With the thermostatic sensor option, the fan, when turned
on, becomes thermally activated, and will automatically run
approximately 15-30 minutes after the fireplace has been
lit and for approximately 30-45 minutes after the fireplace
has been turned off.

FIGURE 45

Use of the fan increases the output of heat.
Unplug the power cord from the receptacle. Connect all

wires as shown.
Secure the sensor assembly bracket to the unit next to the

receptacle/junction box at the bottom left of the unit using
the ground screw provided. Ensure that the thermodisc
touches the firebox wall.

Plug the power cord back into the receptacle.
When installed, ensure that any excess wire is contained,

preventing it from making contact with moving or hot ob­jects.

FIGURE 46

W415-0484 / A / 07.26.06

OPERATION / MAINTENANCE

OPERATING INSTRUCTIONS

When lit for the first time, the fireplace will emit a slight
odour for a few hours. This is a normal temporary condition
caused by the curing of the logs and the "burn-in" of inter­nal paints and lubricants used in the manufacturing proc­ess and will not occur again.

After extended periods of non-operation such as following

23

a vacation or a warm weather season, the fireplace may
emit a slight odour for a few hours. This is caused by dust
particles in the heat exchanger burning off. In both cases,
open a window to sufficiently ventilate the room.

Purge the gas line with the glass door removed. Assure
that a continuous gas flow is at the burner before re-installing
the door.

FOR YOUR SAFETY READ BEFORE LIGHTING:

A. This fireplace is equipped with a pilot which must be

lit by hand while following these instructions exactly.

B. Before operating smell all around the fireplace area

for gas and next to the floor because some gas is
heavier than air and will settle on the floor

C. Use only your hand to turn the gas control knob. Never

use tools. If the knob will not turn by hand, do not try to
repair it. Call a qualified service technician. Force or
attempted repair may result in a fire or explosion.

D. Do not use this fireplace if any part has been under

water. Immediately call a qualified service technician to
inspect the fireplace and replace any part of the control
system and any gas control which has been under water.

LIGHTING INSTRUCTIONS

WARNING: The gas valve has an interlock device which
will not allow the pilot burner to be lit until the thermocou­ple has cooled. Allow approximately 60 seconds for the
thermocouple to cool.

When lighting and re-lighting, the gas knob cannot be
turned from pilot to off unless the knob is depressed

slightly .

1. Stop! Read the above safety information on this label.

2. Turn off all electric power to the fireplace.

3. Turn the gas knob clockwise

4. Wait five (5) minutes to clear out any gas. If you smell gas

including near the floor. Stop! Follow "B" in the above safety
information on this label. If you don't smell gas go the next
step.

1. Turn off all electric power to the fireplace if service is
to be performed.

to off.

TO TURN OFF GAS

MAINTENANCE

Turn off the gas and electrical power before servicing the fireplace.

CAUTION: Label all wires prior to disconnection when serv­icing controls. Wiring errors can cause improper and dan­gerous operation. Verify proper operation after servicing.
This fireplace and its venting system should be inspected
before use and at least annually by a qualified service per­son. The fireplace area must be kept clear and free of com­bustible materials, gasoline or other flammable vapours
and liquids. The flow of combustion and ventilation air must
not be obstructed.

1. In order to properly clean the burner and pilot assembly,
remove the logs to expose both assemblies.

2. Keep the control compartment, logs, burner, air shutter
opening and the area surrounding the logs clean by vacu­uming or brushing, at least once a year.

WHAT T O DO IF YOU SMELL GAS

• Turn off all gas to the fireplace.

• Open windows.

• Do not try to light any appliance.

• Do not touch any electric switch; do
not use any phone in your building.

• Immediately call your gas supplier from a neighbour's
phone. Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the fire de­partment.

5. Turn gas knob counter-clockwise to pilot.

6. Depress slightly and hold gas knob while lighting the

pilot with the push button ignitor. Keep knob depressed
for one minute, then release. If pilot does not continue to
burn, repeat steps 3 through 5.

7. With pilot lit, depress and turn gas knob counter-clock-

wise to on.

8. If equipped with remote on-off switch/thermostat, main

burner may not come on when you turn valve to on. Remote
switch must be in the on position to ignite burner.

9. Turn on all electric power to the fireplace.

2. Push in gas control knob slightly and turn clock-

wise to off. Do not force.

3. Check to see that all burner ports are burning. Clean out
any of the ports which may not be burning or are not burn­ing properly.

4. Check to see that the pilot flame is large enough to
engulf the thermocouple and thermopile and reaches to­ward the burner with the third jet.

5. Replace the cleaned logs.

6. Check to see that the main burner ignites completely on all

openings when the gas knob for the burner is turned on. A 5 to
10 second total light-up period is satisfactory. If ignition takes
longer, consult your Napoleon dealer / distributor.

7. Check that the gasketing on the sides, top and bottom of
the door is not broken or missing. Replace if necessary.

GAS KNOB

W415-0484 / A / 07.23.06

24

ADJUSTMENTS

PILOT BURNER ADJUSTMENT

Adjust the pilot screw to provide properly sized flame. Turn
in a clockwise direction to reduce the gas flow.

Closing the air shutter will cause a more yellow flame, but
can lead to carboning. Opening the air shutter will cause a
more blue flame, but can cause flame lifting from the burner
ports. The flame may not appear yellow immediately; allow
15 to 30 minutes for the final flame colour to be estab­lished.

FIGURE 47

FIGURE 48

VENTURI ADJUSTMENT

Air shutters have been factory set open according to the
chart below:

AIR SHUTTER

NG
LP

These settings are for the maximum horizontal vent run.­Adjustment may be required depending on fuel type, vent
configuration and altitude.

1/
3

16

/8"

"

FIGURE 49

Air shutter adjustment must only be done by a

qualified installer!

FIGURE 50

VENTURI COVER

To access the air shutter, remove the two screws that se­cure the cover to the air housing, taking care not to dam­age the gasket.

W415-0484 / A / 07.26.06

REPLACEMENTS

Contact your dealer for questions concerning prices and
availability of replacement parts. Normally all parts can be
ordered through your Napoleon dealer or distributor.

* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR FUR-

THER INFORMATION, CONTACT YOUR NAPOLEON DEALER.

25

When ordering replacement parts always give the follow­ing information:

1. MODEL & SERIAL NUMBER OF FIREPLACE

2. INSTALLATION DATE OF FIREPLACE

3. PART NUMBER

4. DESCRIPTION OF PART

5. FINISH

COMMON REPLACEMENT P ARTS:

# PART NO. DESCRIPTION

1* W225-0058 BLACK DOOR FRAME
2 W357-0001 PIEZO IGNITER
3* W680-0004 THERMOPILE
4* W680-0005 THERMOCOUPLE
5* W010-0800 PROP ANE GAS PILOT ASSEMBL Y
5* W010-0801 NATURAL GAS PILOT ASSEMBLY
6* W455-0069 NATURAL GAS PILOT INJECTOR
6* W455-0067 PROP ANE GAS PILOT INJECTOR
7 W455-0065 #45 NATURAL GAS ORIFICE
7 W455-0003 #54 PROPANE GAS ORIFICE
8 W725-0035 NATURAL GAS V AL VE
8 W725-0043 PROPANE GAS V ALVE
9* W385-0334 NAPOLEON LOGO
10* W750-0112 20FT OF WIRE
11 W010-0764 PAN BURNER
12* GL-639 LOG SET
13* W361-0016 GLOWING EMBERS
14* W550-0001 CHARCOAL EMBERS
15 W135-0183 BACK LOG (#1)
16 W135-0184 LEFT MIDDLE LOG (#2)
17 W135-0185 RIGHT MIDDLE LOG (#3)
18 W135-0186 LEFT CROSSOVER LOG (#4)
19 W135-0187 MIDDLE CROSSOVER LOG (#5)
20 W135-0188 RIGHT CROSSOVER LOG (#6)
21 W010-0454 GLASS c/w GASKET
22 W010-0516 BLACK DOOR C/W GLASS
23 W500-0028 FIRESTOP SPACER
24* W500-0205 RESTRICTOR

FLEXIBLE VENT KITS

GD420 (5 FT)

25* W010-0772 5" FLEXIBLE ALUMINIUM LINER - (5 FT) C/W SPACERS
25* W730-0012 8" FLEXIBLE ALUMINIUM LINER - (5 FT)

GD430 (10 FT)

25* W730-0013 8" FLEXIBLE ALUMINIUM LINER -(10 FT)
25* W010-0773 5" FLEXIBLE ALUMINIUM LINER -(10 FT) C/W SPACERS
26* W010-0810 WALL SUPPORT ASSEMBLY

TERMINAL KITS

27 PERISCOPE - GD401
28 WALL TERMINAL KIT - GD422

ROOF TERMINAL KITS

29 1/12 TO 7/12 PITCH - GD410
30 8/12 TO 12/12 PITCH - GD411
31 FLAT ROOF - GD412

32 W490-0074 5/8 INNER/OUTER SLEEVE
33 W670-0007 5/8 TERMINAL
34 W170-0086 STORM COLLAR
35 W010-0453 ROOF SUPPORT
36 W263-0065 / ROOF FLASHING

W263-0066 /
W263-0055

ACCESSORIES:

37* W175-0166 5" COUPLER
37* W175-0002 8" COUPLER
38 L36K LOUVRE KIT - UPPER & LOWER - BLACK
38 L36PB LOUVRE ASSEMBLY - POLISHED BRASS
38 L36AB LOUVRE ASSEMBLY - ANTIQUE BRASS
38 L36SS LOUVRE ASSEMBLY - BRUSHED STAINLESS STEEL
39* W573-0007 10.3OZ TUBE HIGH TEMP SEALANT
40* W690-0001 MILLIVOL T THERMOST A T
41* W660-0011 REMOTE CONTROL ­42* W500-0028 FIRESTOP SPACER - FLEXIBLE VENTING
42* W500-0163 FIRE STOP SPACER - RIGID VENTING
43* W500-0206 TERMINAL EXTENSION PLAT E
44* W660-0013 MODULA TING REMOTE
45 W170-0086 VENT PIPE COLLAR
46 W585-0092 VENT PIPE SHIELD
47 GZ550-1KT BLOWER KIT
48* GD36
49 HOIK-2 HERITAGE ORNAMENTAL INSETS - BLACK
49 HOIG-2 HERITAGE ORNAMENTAL INSETS - GOLD PLATED
49 HOIKG-2 HERITAGE ORNAMENTAL INSETS - BLACK GOLD PLATED
49 HOIBC-2 HERITAGE ORNAMENTAL INSETS - BRUSHED COPPER PLATED
49 HOIBG-2 HERITAGE ORNAMENTAL INSETS - BRUSHED GOLD PLATED
50 DOIK-1 DIAMOND ORNAMENTAL INSETS - BLACK
50 DOIG-1 DIAMOND ORNAMENTAL INSETS - GOLD PLATED
50 DOIKG-1 DIAMOND ORNAMENTAL INSETS- BLACK GOLD PLATED
50 DOIBC-1 DIAMOND ORNAMENTAL INSETS- BRUSHED COPPER PLATED
50 DOIBG-1 DIAMOND ORNAMENTAL INSETS- BRUSHED GOLD PLATED
51 GOIK-1 GOTHIC ORNAMENTAL INSETS - BLACK
51 GOIG-1 GOTHIC ORNAMENTAL INSETS - GOLD PLATED
51 GOIKG-1 GOTHIC ORNAMENTAL INSETS - BLACK GOLD PLATED
51 GOIBC-1 GOTHIC ORNAMENTAL INSETS - BRUSHED COPPER PLATED
51 GOIBG-1 GOTHIC ORNAMENTAL INSETS - BRUSHED GOLD PLATED
52 SOIK-1 SEASHELL ORNAMENTAL INSETS - BLACK
52 SOIG-1 SEASHELL ORNAMENTAL INSETS - GOLD PLATED
52 SOIKG-1 SEASHELL ORNAMENTAL INSETS - BLACK GOLD PLATED
52 SOIBC-1 SEASHELL ORNAMENTAL INSETS -BRUSHED COPPER PLATED
52 SOIBG-1 SEASHELL ORNAMENTAL INSETS - BRUSHED GOLD PLATED
53 EOIK-1 ECLIPSE ORNAMENTAL INSETS - BLACK
53 EOIG-1 ECLIPSE ORNAMENTAL INSETS - GOLD PLATED
53 EOIKG-1 ECLIPSE ORNAMENTAL INSETS - BLACK GOLD PLATED
53 EOIBC-1 ECLIPSE ORNAMENTAL INSETS - BRUSHED COPPER PLATED
53 EOIBG-1 ECLIPSE ORNAMENTAL INSETS - BRUSHED GOLD PLATED
54 DK36-R DOOR KIT, RECTANGULAR - BLACK
54 DK36-RG DOOR KIT, RECTANGULAR - GOLD PLATED
55 DK36-A DOOR KIT, ARCHED - BLACK
55 DK36-AG DOOR KIT, ARCHED - GOLD PLATED
56 DK36-W DOOR KIT, WEBBED - BLACK
56 DK36-WG DOOR KIT, WEBBED - GOLD PLATED
57 GA-566 HOT AIR KIT
58 GA- 7 2 HOT AIR EXHAUST KIT
59 GA- 70 EXTENSION KIT 5FT
60* W175-0235 CONVERSION KIT - NG TO LP
60* W175-0236 CONVERSION KIT - LP TO NG
61* GD808-KT DECORATIVE PANELS - SANDSTONE
62* PRP36-D PORCELAIN PANELS

THERMOSTATIC SENSOR CONTROL KIT

ADVANTAGE PLUS

FOR USE WITH GD

65

ONLY

W415-0484 / A / 07.23.06

26

54

22

57

A
T

T
E

N
T

C

I
O

A

N

U

-

T

C

I
O

H

N

A

U

-

D

H
O

T

55

28

46

59

23

45

3

47

*4

2

6

8

21

38

51

52

53

50

33

35

32

36

34

58

16

5

7

11

57

12

15

17

19

49

* WARNING: This is a fast acting thermocouple. It is an integral safety component. Replace only

W415-0484 / A / 07.26.06

with a fast acting thermocouple supplied by Wolf Steel Ltd.

27

18

20

TROUBLE SHOOTING GUIDE

B

EFORE ATTEMPTING TO TROUBLESHOOT, PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR

SYMPTOM PROBLEM TEST SOLUTION

27

OPENED.

Main burner goes
out; pilot stays on.

Main burner goes
out; pilot goes out.

Pilot goes out when
the gas knob is re­leased.

The gas valve has
an interlock device
which will not allow
the pilot burner to
be lit until the ther­mocouple has
cooled. Allow ap­proximately 60
seconds for the
thermocouple to
cool.

Pilot flame is not large
enough or not engulfing the
thermopile

Thermopile shorting - clean thermopile connection to the valve. Reconnect.

Remote wall switch wire is
too long; too much resist­ance in the system.

Faulty thermostat or switch. - replace.
Refer to "MAIN BURNER GOES OUT ; PILOT STAYS ON"

Vent is blocked
Vent is re-circulating
5" flexible vent has become

disconnected from fireplace.

System is not correctly
purged.

Out of propane gas. - fill the tank.
Pilot flame is not large

enough
Pilot flame is not engulfing

the thermocouple.
Thermocouple shorting /

faulty.

Faulty valve.

- turn up pilot flame.

- replace pilot assembly.

- replace thermopile / valve.

- shorten wire to correct length or wire gauge.

- check for vent blockage.

- check joint seals and installation.

- re-attach to fireplace.

- purge the gas line with the glass door removed.

- turn up the pilot flame.

- gently twist the pilot head to improve the flame pattern around the
thermocouple.

- loosen and tighten thermocouple.

- clean thermocouple and valve connection.

- replace thermocouple.

- replace valve.

- replace.

Pilot burning; no
gas to main
burner; gas knob
is on 'HI'; wall
switch / thermostat
is on.

Pilot will not light. - check if pilot can be lit by a match

Themostat or switch is de­fective.

Wall switch wiring is defec­tive.

Main burner orifice is plugged. - remove stoppage in orifice.

Faulty valve.

No spark at pilot burner

Spark gap is incorrect - spark gap should be 0.150" to 0.175" (5/32" to 11/64" approx.) from

No gas at the pilot burner

- connect a jumper wire across the wall switch terminals; if main
burner lights, replace switch / thermostat.

- disconnect the switch wires & connect a jumper wire across termi­nals 1 & 3; if the main burner lights, check the wires for defects and
/ or replace wires.

- replace.

- check that the wire is connected to the push button ignitor.

- check if the push button ignitor needs tightening.

- replace the wire if the wire insulation is broken or frayed.

- replace the electrode if the ceramic insulator is cracked or broken.

- replace the push button ignitor.

- fill the tank.Out of propane gas

the electrode tip and the pilot burner. To ensure proper electrode
location, tighten securing nut (finger tight plus 1/4 turn).

- check that the manual valve is turned on.

- check the pilot orifice for blockage.

- replace the valve.

- call the gas distributor.

W415-0484 / A / 07.23.06

28

SYMPTOM PROBLEM TEST SOLUTION

Pilot goes out
while standing;
Main burner is in
'OFF' position.

Flames are con­sistently too large
or too small.
Carboning occurs.

Flames are very
aggressive.

Main burner flame
is a blue, lazy,
transparent flame.

Gas piping is undersized. - turn on all gas appliances and see if pilot flame flutters, dimin-

ishes or extinguishes, especially when main burner ignites. Monitor
appliance supply working pressure.

- check if supply piping size is to code. Correct all undersized piping.

Unit is over-fired or under­fired.

Door is ajar

Venting action is too great. -restrict vent exit with restrictor plate, W500-0205.

Blockage in vent. - remove blockage. In extremely cold conditions, ice buildup may

Incorrect installation.

- check pressure readings:
Inlet pressure can be checked by turning screw (A) counter-clock­wise 2 or 3 turns and then placing pressure gauge tubing over the
test point. Gauge should read 7" (minimum 4.5") water column for
natural gas or 13" (11" minimum) water column for propane. Check
that main burner is operating on "HI".
Outlet pressure can be checked the same as above using screw (B).
Gauge should read 3.5" water column for natural gas or 10" water
column for propane. Check that main burner is operating on "HI".
AFTER TAKING PRESSURE READINGS, BE SURE TO TURN
SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT OVERT ORQUE.
Leak test with a soap and water solution.

- fit door assembly into the lower support brackets and secure the
two door latches.

occur on the terminal and should be removed as required.

- ensure correct location of storm collars.

Carbon is being
deposited on
glass, logs or com­bustion chamber
surfaces.

White / grey film
forms.

Remote wall
switch is in "OFF"
position; main
burner comes on
when gas knob is
turned to "ON" po­sition.

Air shutter has become
blocked

Flame is impinging on the
logs or combustion cham­ber.

Sulphur from fuel is being
deposited on glass, logs or
combustion chamber sur­faces.

Wall switch is mounted up­side down

grounding.

grounding.
Faulty valve.

- ensure air shutter opening is free of lint or other obstructions.

- check that the logs are correctly positioned.

- open air shutter to increase the primary air.

- check the input rate: check the manifold pressure and orifice size
as specified by the rating plate values.

- check that the door gasketing is not broken or missing and that the
seal is tight.

- check that both 5" and 8" vent liners are free of holes and well
sealed at all joints.

- check that minimum rise per foor has been adhered to for any
horizontal venting.

- clean the glass with a recommended gas fireplace glass cleaner.
DO NOT CLEAN GLASS WHEN HOT.

If deposits are not cleaned off regularly, the glass may become
permanently marked.

- reverse.

- replace.Remote wall switch is

- check for ground (short); repair ground or replace wire.Remote wall switch wire is

- replace.

W415-0484 / A / 07.26.06

29

Service Performed Special ConcernsDealer Name

Name

Service Technician

Wolf Steel Fireplace Service History

This fireplace must be serviced annually depending on usage.

Date

W415-0484 / A / 07.23.06

30

NOTES

W415-0484 / A / 07.26.06