Napoleon B52NTL, B52PTL, B35NTL, B35PTL Installation And Operating Instructions Manual

INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.

CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.

NEVER LEAVE CHILDREN OR OTHER AT RISK INDIVIDUALS ALONE WITH THE APPLIANCE.

INSTALLATION AND

OPERATING INSTRUCTIONS

1.22D

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada /

103 Miller Drive, Crittenden, Kentucky, USA, 41030

Phone [phone] • Fax [phone] • www.napoleonfi replaces.com • [e-mail]

SAFETY INFORMATION

!

WARNING

If the information in these instructions are
not followed exactly, a fi re or explosion
may result causing property damage,
personal injury or loss of life.

- Do not store or use gasoline or other fl ammable
vapors and liquids in the vicinity of this or any
other appliance.

- WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use
any phone in your building.

• Immediately call your gas supplier from a
neighbour’s phone. Follow the gas supplier’s
instructions.

• If you cannot reach your gas supplier, call the
fi re department.

- Installation and service must be performed by a

qualifi ed installer, service agency, or the supplier.

CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.

$10.00

HOT GLASS WILL CAUSE

BURNS.

DO NOT TOUCH GLASS UNTIL

COOLED.

NEVER ALLOW CHILDREN TO

TOUCH GLASS.

!

DANGER

A barrier designed to reduce the risk of burns from
the hot viewing glass is provided with this appliance
and shall be installed for the protection of children
and other at-risk individuals.

This appliance may be installed in an aftermarket,
permanently located, manufactured home (USA
only) or mobile home, where not prohibited by
local codes.

This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is
not convertible for use with other gases, unless
a certifi ed kit is used.

Decorative Product: Not for use as a heating appliance.

EN

CERTIFIED TO CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.22 AND ANSI Z21.50 FOR VENTED GAS FIREPLACES.

B52NTL

NATURAL GAS

B52PTL

PROPANE

HDX52

LOG BURNER

ASSEMBLY

FR
PG
15

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2

TABLE OF CONTENTS

EN

1.0 GENERAL INFORMATION 2

2.0 INSTALLATION 2

2.1 ACCESS PANEL 2

2.2 BURNER ASSEMBLY 2

2.3 BULKHEADS 3

2.4 HEARTH PANEL INSTALLATION 4

2.5 HEARTH LOG & LOG PLACEMENT 5

2.6 CHARCOAL LUMPS 7

2.7 CHARCOAL EMBERS 7

2.8 VERMICULITE 7

2.9 GLOWING EMBERS 7

3.0 ADJUSTMENT 8

3.1 FLAME CHARACTERISTICS 8

4.0 REPLACEMENTS 9

4.1 LOG BURNER ASSEMBLY (NG) 10

4.2 LOG BURNER ASSEMBLY (P) 11

5.0 NOTES 12

NOTE: Changes, other than editorial, are denoted by a line in the margin.

1.0 GENERAL INFORMATION

This burner and log assembly are approved for use in the HDX52 gas fireplace only. They are not approved for
use as a stand alone appliance or in conjunction with any other appliance.

2.0 INSTALLATION

2.1 ACCESS PANEL

A. Remove the door,

refer to installation
instructions. Remove
the 8 securing screws
and lift the plate
up and out of the
appliance. Gasket will
need to be replaced if
damaged.

2.2 BURNER ASSEMBLY

A. Attach the burner assembly to the firebox

base with the 2 screws supplied.

OUTSIDE UNIT

INSIDE UNIT

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2.3 BULKHEADS

3

NOTE: Bulkhead covers need to be removed.

A. Connect the main burner gas flex line

and the pilot line to the gas fittings on the
bulkheads located under the valve access
opening.Care must be taken to ensure the
pilot line isn’t damaged and ensuring gas
tight connections are made.

B. Connect the pilot electrode lead to the

bulkhead matching the 3/16" flag with the
3/16" bulkhead spade. Do the same with the
1/4” spark lead to the 1/4” bulkhead spade.

C. Ensure the venturi tubes are over the orifice

before lighting.

EN

Main
Burner Gas
Connection

Pilot Tube

Gas Connection

Bulkhead

Pilot

Electrode

Lead

D. Check for gas leaks by brushing on a soap

and water solution. Do not use open flame.

E. After leak test has been performed re-install

access panel with gasket.

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4

2.4 HEARTH PANEL INSTALLATION

NOTE: It is recommended to remove the grate assembly prior to panel installation.

EN

Hearth floor panels are shipped separate from the appliance and are included with the mandatory brick panel
kits. Due to the brittle material of the panels, care must be taken not to bend or force them into place.
When shipped, the hearth panels range in varying shades of Sandstone / New Port. During initial use, the panels
will darken temporarily. The appearance of the panels will permanently lighten in color with use.

INSTALL HEARTH FLOOR PANELS ACCORDING TO THE INSTALLATION LEAFLET.

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2.5 HEARTH LOG & LOG PLACEMENT

A

5

EN

B

A. Align the 2 holes in the bottom of the

bottom rear log with the studs located
on the rear log support.

C

C. Align the 2 holes in the bottom in the

middle log with the studs located on
the front log support.

B. Align the 2 pins in the bottom of the top

rear log with the holes in the top of the
bottom rear log.

D

D. Align the hole in the rear left log with the

left pin of the top rear log.

E. Line the notches in the bottom of the

front right log with the 4th and 5th grate
posts. Make sure not to cover ports.

F

E

F. Line the notch in the front left log with

the front left corner of the burner.

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EN

6

G

G. Align the 2 holes located in the bottom

of the front left crossover log with the
2 studs on the left hand side of the
burner.

I

I. Place the top right log on the notches

in the bottom rear log and the front
right log pushing back against the rear
panel.

H

H. Align the 2 holes in the bottom of the

right middle log with the 2 studs on the
right hand side of the burner.

J

J. Align the hole and the pin in the right

crossover log with the pin in the top rear
log and the hole in the top right log.

K

K. Place the notch in the front charcoal

log over the second grate post. Make
sure not to cover any ports.

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L

L. Align the pin in the bottom of the

middle crossover with the hole in the
middle of the middle log resting it on
the front left crossover log.

2.6 CHARCOAL LUMPS

Place the lumps in front of the logs in a realistic manner taking care not to block any of the burner ports.

WARNING

Randomly place the charcoal embers along the front and sides of the log support tray in a realistic manner.

Fine dust found in the bottom of the bag should not be used.
NOTE:

7

CHARCOAL EMBERS, VERMICULITE AND CHARCOAL LUMPS ARE NOT TO BE PLACED ON THE

2.7 CHARCOAL EMBERS

Charcoal embers are not to be placed on the burner.

2.8 VERMICULITE

Sprinkle vermiculite around the charcoal embers.
NOTE: Vermiculite is not to be placed on the burner

!

BURNER.

EN

34.1

32.1

33.1

2.9 GLOWING EMBERS

Tear the embers into pieces and place along the front row of ports covering all of the burner area. Care should
be taken to shred the embers into thin, small irregular pieces as only the exposed edges of the fibre hairs will
glow. The ember material will only glow when exposed to direct flame; however, care should be taken to not
block the burner ports.

Blocked burner ports can cause an incorrect flame pattern, carbon deposits and delayed ignition. Phazer™
logs glow when exposed to direct flame. Use only certified “glowing embers” and Phazer™ logs available
from your authorized dealer.

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This appliance has an air shutter that has been factory set open according

49.1

It’s important to periodically perform a visual check of the pilot and burner fl ames. Compare them to the
illustration provided. If any fl ames appear abnormal call a service person.

54.1B

8

3.0 ADJUSTMENT

EN

3.1 FLAME CHARACTERISTICS

ELECTRODE

(9.5mm - 12.7mm)

3/8” - 1/2”

FLAME

SENSOR

PILOT

BURNER

FLAME MUST ENVELOP
UPPER 3/8” (9.5mm) TO 1/2”
(12.7mm) OF FLAME SENSOR

to the chart below:

VENTURI
BURNER

Regardless of venturi orientation, closing the air shutter will cause a more
yellow flame, but can lead to carbonization. Opening the air shutter will
cause a more blue flame, but can cause flame lifting from the burner ports.
The flame may not appear yellow immediately; allow 15 to 30 minutes for
the final flame colour to be established.

ORIFICE

AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BY A QUALIFIED
INSTALLER!

Air Shutter Openings both Burners

LP F 7/16" R 1/4”

NG F 1/16" R 1/16”

AIR
SHUTTER
OPENING

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4.0 REPLACEMENTS

Contact your dealer for questions concerning prices and policies on replacement parts. Normally, all parts
can be ordered through your Authorized dealer / distributor.

FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE
REQUIRED TO HONOUR THE CLAIM.

When ordering replacement parts always give the following information:

•

•

•

•

•

PARTS, PART NUMBERS AND AVAILABILITY ARE SUBJECT TO CHANGE WITHOUT NOTICE.
PARTS IDENTIFIED AS STOCKED WILL BE DELIVERED WITHIN 2 TO 5 BUSINESS DAYS FOR MOST

DELIVERY DESTINATIONS.
PARTS NOT IDENTIFIED AS STOCKED WILL BE DELIVERED WITHIN A 2 TO 4 WEEK PERIOD, FOR

MOST CASES.
PARTS IDENTIFIED AS ‘SO’ ARE SPECIAL ORDER AND CAN TAKE UP TO 90 DAYS FOR DELIVERY.

WARNING

W135-0630

W135-0631

W135-0634

W135-0635

W135-0632

W135-0633

W135-0636

W135-0638

W135-0639

W135-0637

W135-0640

ITEMS MAY NOT APPEAR EXACTLY AS ILLUSTRATED

REF. NO.

PART NUMBER

DESCRIPTION

11

11

11

11

LOG, REAR TOP

LOG, MIDDLE

LOG, FRONT RIGHT

LOG, FRONT LEFT

LOG, FRONT LEFT CROSSOVER

2

10

3

4

11

11

5

11

6

7

LOG, RIGHT MIDDLE

LOG, TOP RIGHT

LOG, RIGHT CROSSOVER

LOG, FRONT CHARCOAL

LOG, MIDDLE CROSSOVER

11

8

11

9

11

1

11

FAILURE TO POSITION THE PARTS IN ACCORDANCE WITH THIS MANUAL OR FAILURE TO USE

ONLY PARTS SPECIFICALLY APPROVED WITH THIS APPLIANCE MAY RESULT IN PROPERTY

Model & Serial Number of appliance
Installation date of appliance
Part number
Description of part
Finish

9

EN

!

DAMAGE OR PERSONAL INJURY.

41.1C

12

11

1

2
3

4
5
6
7
8

9
10
11
12

W135-0629

LOG, REAR BOTTOM

LOG, REAR LEFT

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