Napa 6-715 Instruction Manual

Some dust created by power sanding, sawing, grinding, drilling, and other
®
construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber.
8" ANGLE
ALWAYS READ INSTRUCTIONS BEFORE USING POWER TOOLS
ALWAYS WEAR SAFETY GOGGLES
WEAR HEARING PROTECTION
AVOID PROLONGED EXPOSURE TO VIBRATION
POLISHER
6-715
FAILURE TO OBSERVE THESE WARNINGS COULD RESULT IN INJURY.
This Instruction Manual Contains Important
Safety Information.
READ THIS INSTRUCTION MANUAL CAREFULLY AND UNDERSTAND ALL
INFORMATION Before OPERATING THIS
TOOL.
• Always operate, inspect and maintain this tool in accordance with American National Standards Institute Safety Code of Portable Air Tools (ANSI B186.1) and any other applicable safety codes and regulations.
• For safety, top performance and
maximum durability of parts, operate this tool at 90 psig; 6.2 bar max air pressure with 3/8” diameter air supply hose.
• Always wear impact-resistant
eye and face protection when
operating or performing maintenance on this tool. Always
wear hearing protection when
using this tool.
• High sound levels can cause permanent hearing loss. Use
hearing protection as recommended
by your employer or OSHA regulation.
• Keep the tool in efficient operating
condition.
• Operators and maintenance personnel must be physically able
to handle the bulk, weight and power of this tool.
• Air under pressure can cause severe injury. Never direct air at yourself or others. Always turn off the air
supply, drain hose of air pressure
and detach tool from air supply
before installing, removing or adjusting any accessory on this
tool, or before performing any maintenance on this tool. Failure to do so could result in injury. Whip
hoses can cause serious injury.
Always check for damaged, frayed
or loose hoses and fittings, and replace immediately. Do not use
quick detach couplings at tool. See
instructions for correct set-up.
• Air powered tools can vibrate in
use. Vibration, repetitive motions or uncomfortable positions over extended periods of time may be
harmful to your hands and arms.
Discontinue use of tool if discomfort, tingling feeling or pain occurs. Seek medical advice before resuming use.
• Place the tool on the work before starting the tool. Do not point or indulge in any horseplay with this tool.
• Slipping, tripping and/or falling while operating air tools can be a major cause of serious injury or death. Be aware of excess hose left on the walking or work surface.
• Keep body working stance balanced and firm. Do not overreach when operating the tool.
• Anticipate and be alert for sudden changes in motion during start up and operation of any power tool.
• Do not carry tool by the hose. Protect the hose from sharp objects and heat.
• Tool shaft may continue to rotate briefly after throttle is released. Avoid direct contact with accessories during and after use. Gloves will reduce the risk of cuts or burns.
• Keep away from rotating end of tool. Do not wear jewelry or loose clothing. Secure long hair. Scalping can occur if hair is not kept away from tool and accessories. Choking can occur if neckwear is not kept away from tool and accessories.
• Never mount a grinding wheel on a sander/polisher. A grinding wheel that bursts can cause very serious injury or death when not properly guarded. Inspect backing pads befor each use. Do not use if cracked or damaged.
• Avoid direct contact with moving sanding/polishing pad to prevent pinching or cutting of hands or other body parts.
• Do not lubricate tools with flammable or volatile liquids such as kerosene, diesel or jet fuel.
• Do not force tool beyond its rated capacity.
• Do not remove any labels. Replace any damaged labels.
• Use accessories recommended by NAPA Professional Air Tools.
2 PLEASE REVIEW ALL WARNING INSTRUCTIONS PRIOR TO OPERATION. SAVE THIS MANUAL FOR FUTURE REFERENCE.
Nipple
AIR SUPPLY
Tools of this class operate on a wide range of air pressures. It is recommended that air pressure of these tools measures 90 PSI at the tool while running free. Low pressure (under 90 psig; 6.2 bar) reduces the speed of all air tools. Low air pressure not only wastes time, but also costs money. Higher pressure (over 90 psig; 6.2 bar) raises performance beyond the
LUBRICATION
Lubricate the air motor daily with NAPA air tool oil. If no air line oiler is used, run 1/2 ounce of oil through the tool. The oil can be
rated capacity of the tool, which will shorten tool life because of faster wear and could cause injury.
Always use clean, dry air. Dust, corrosive fumes and/or water in the air line will cause damage to the tool. Drain the air tank daily. Clean the air inlet filter screen on at least a weekly schedule. The recommended hookup procedure can be viewed in the above figure.
squirted into the tool air inlet or into the hose at the nearest connection to the air supply, then run the tool. Overfilling will cause a
The air inlet used for connecting air supply, has standard 1/4" NPT American Thread. Line pressure should be increased to compensate for unusually long air hoses (over 25 feet). Minimum hose diameter should be 3/8" I.D. and fittings should have the same inside dimensions and be tightly secured.
reduction in the power of the tool.
PLEASE REVIEW ALL WARNING INSTRUCTIONS PRIOR TO OPERATION. SAVE THIS MANUAL FOR FUTURE REFERENCE. 3
OPERATION
®
Before operating this polisher, it is important to ensure that the backing pad is secure. To do this, hold the stop spanner (#49) on the gear shaft and turn the pad clockwise until tight.
NOTE: Make sure dead handle is installed on appropriate side of polisher for positive grip while operating tool.
Let the polisher do the work. The normal weight of the machine is sufficient for efficient polishing. Do not put excessive pressure on the machine. This will only slow down the speed of the pad, reduce efficiency and put an additional burden on the motor. Start the polisher off work, set it down on the work evenly and move it slowly
back and forth in wide, overlapping areas. When finished polishing, lift it off the work before stopping the motor.
The speed of the polisher can be regulated using the Air Regulator slot on the top of the tool. When the regulator shaft is rotated a full quarter turn in either direction, thee tool speed will go from maximum to zero. Reposition the regulator shaft within the quar­ter turn until the desired speed in obtained.
SpecificationS
Overall Length . . . . . . . 16"
Net Wt. . . . . . . . . . . . . . 6.5 lbs.
Avg. Air Cons. . . . . . . . . 6 CFM
Air Inlet . . . . . . . . . . . . . 1/4"NPT
Hose Size . . . . . . . . . . . . 3/8" ID
Free Speed . . . . . . . . . . . 2500 RPM
Sound Level . . . . . . . . . . 90 dBA
Air Regulator
WARRANTY POLICY: NAPA PROFESSIONAL AIR TOOLS are warranted against defects in material and
workmanship for a period of one (1) year from the date of the original purchase. We will repair or replace at our
option any defective part or unit which proves to be defective in material or workmanship during this one year
period. All NAPA PROFESSIONAL AIR TOOLS must be repaired only by authorized NAPA PROFESSIONAL AIR TOOL
Service Centers. This warranty does not cover damage to tools rising from alteration, abuse, misuse and does not
cover any repairs made by anyone other than an authorized NAPA PROFESSIONAL AIR TOOL Warranty Center.
Tools sent to a Warranty Center in a dissembled condition will not be covered as a warranty repair.
Air Inlet
Return tools to Service Centers transportation prepaid. Be certain to include your name, address and phone
number along with proof of purchase information, with each tool.
4 PLEASE REVIEW ALL WARNING INSTRUCTIONS PRIOR TO OPERATION. SAVE THIS MANUAL FOR FUTURE REFERENCE.
TROUBLEShOOTINg
IMPACT WRENCHES
TOOL RUNS SLOwLY OR NOT AT ALL ANd/OR AIR fLOwS ONLY SLIghTLY fROm ExhAUST — This is probably caused by: air
flow blocked by dirt build-up; motor parts jammed with dirt; power regulator has vibrated to closed position.
YOU ShOULd: Check air inlet strainer for blockage. Pour a generous amount of air tool oil into air inlet. Operate tool in short bursts, in both forward and reverse motion. Repeat if necessary. If tool performance is not improved, it should be serviced at an authorized service center.
TOOL wILL NOT RUN, ExhAUST AIR fLOwS fREELY. This is probably caused by one or
more motor vanes stuck due to accumulation of sludge or varnish ; motor rusted.
YOU ShOULd: Pour a generous amount of air tool oil into air inlet. Operate tool in short bursts, in both forward and reverse motion. Lightly tap motor housing with plastic mallet. Detach air supply. Try to free motor by turning drive shank manually, if possible. If tool remains jammed, it should be serviced at authorized service center.
SOCkETS wILL NOT STAY ON. This is probably caused by: worn socket retainer ring or soft back-up ring.
YOU ShOULd: Wear safety goggles. Detach air supply. Using external retaining ring pliers, remove old retaining ring. Holding square drive with appropriate open-end wrench, use small screwdriver to pry old retainer ring out of groove. Always pry off ring away from your body - it can be propelled outward at high velocity. Replace back-up O-ring and retainer ring with correct new parts. (See breakdown). Place retaining ring on table, press tool anvil into ring in a rocking motion. Snap into groove by hand.
PREmATURE ANvIL wEAR. This is probably caused by: use of chrome sockets or worn sockets.
YOU ShOULd: Stop using chrome sockets. Chrome sockets have a hard surface and a soft core. Drive hole becomes rounded ­but will still be very hard. Besides the danger of splitting, wrench anvils will wear out prematurely when used with chrome sockets.
TOOL SLOwLY LOSES POwER BUT STILL RUNS AT fULL fREE SPEEd. This is
probably caused by: worn clutch parts, due to inadequate lubrication; engaging cam of clutch worn or sticking due to inadequate lubrication.
YOU ShOULd: FOR OIL LUBED WRENCHES
- check for presence of clutch oil (where oil is specified for clutch) and remove oil fill plug; tilt to drain all oil from clutch case; refill with 30 weight SAE oil or that recommended by manufacturer, in the specified amount. Also check for excess clutch oil. Clutch cases need only be filled 50%. Overfilling can cause drag on high speed clutch parts. A typical 1/2" oil-lubed wrench only requires 1/2 ounce of clutch oil. FOR GREASE LUBED WRENCHES - Check for excess grease by rotating drive shank by hand. It should turn freely. Excess is usually expelled automatically.
TOOL wILL NOT ShUT Off. This is probably caused by: throttle valve O-ring broken or out of position or throttle valve stem bent or jammed with dirt particles.
YOU ShOULd: Remove assembly and install new O-ring. Lubricate with air tool oil and operate trigger briskly. If operation cannot be restored,tool should be serviced at authorized service center.
AIR RATCHETS
mOTOR RUNS. SPINdLE dOESN'T TURN, OR TURNS ERRATICALLY — This is probably
caused by: worn teeth on ratchet or pawl; weak or broken pawl pressure spring; weak drag springs fail to hold spindle while pawl advance for another bite.
YOU ShOULd: have replacement parts installed by authorized service center.
TOOL dOESN’T RUN, RATChET hEAd INdExES CRISPLY BY hANd— This is
probably caused by: dirt or sludge build-up in motor parts.
YOU ShOULd: Pour a generous amount of air tool oil into air inlet. Operate throttle in short bursts. With socket engaged on bolt, alternately tighten and loosen bolt by hand. If tool remains jammed, it should be serviced at authorized service center.
AIR DRILLS
TOOL wILL NOT RUN, RUNS SLOwLY, AIR fLOwS SLIghTLY fROm ExhAUST, SPINdLE TURNS fREELY — This is probably caused
by: air flow blocked by dirt build-up; motor parts jammed with dirt.
YOU ShOULd: Check air inlet for blockage. Pour a generous amount of air tool oil into air inlet. Operate trigger in short bursts. Detach air supply; turn empty and closed drill chuck by hand. Reconnect air supply. If tool performance is not improved, it should be serviced at an authorized service center.
TOOL wILL NOT RUN, AIR fLOwS fREELY fROm ExhAUST, SPINdLE TURNS fREELY
— This is probably caused by: Build up of dirt or varnish on rotor vanes.
YOU ShOULd: Pour a generous amount of air tool oil into air inlet. Operate trig­ger in short bursts. Detach air supply; turn empty and closed drill chuck by hand. Reconnect air supply. If tool performance is not improved, it should be serviced at an authorized service center.
TOOL LOCkEd UP, SPINdLE wILL NOT TURN — This is probably caused by: a
broken rotor vane; gears broken or jammed by foreign object.
YOU ShOULd: Send the tool to an authorized service center.
TOOL wILL NOT ShUT Off — This is probably caused by: throttle valve O-ring blown off seat.
YOU ShOULd: See breakdown for part number and replace O-ring or send the tool to an authorized service center.
AIR HAMMERS
TOOL wILL NOT RUN — This is probably caused by: cycling valve or throttle valve clogged with dirt or sludge.
YOU ShOULd: Pour a generous amount of air tool oil into air inlet; check for dirt. Operate trigger in short burst (chisel in place and against solid surface). If not free, detach air supply. Tap nose or barrel lightly with plastic mallet, reconnect air supply, and repeat above steps. If still not free, detach air supply, insert a 6" piece of 1/8" diameter rod in nozzle and lightly tap to loosen piston in rear direction. Reconnect air supply and repeat above steps.
ChISEL STUCk IN NOzzLE— This is probably caused by: the end of the shank being disformed.
YOU ShOULd: Send the tool to an authorized service center.
NOTE
Disassembly of this tool by other than an authorized service center will void the war­ranty on this tool.
PLEASE REVIEW ALL WARNING INSTRUCTIONS PRIOR TO OPERATION. SAVE THIS MANUAL FOR FUTURE REFERENCE. 5
PARTS BREAKDOWN
6-715
8" ANGLE POLISHER
6 PLEASE REVIEW ALL WARNING INSTRUCTIONS PRIOR TO OPERATION. SAVE THIS MANUAL FOR FUTURE REFERENCE.
PARTS LIST
6-715
Item#
1 2 3 5 6 7
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
Part #
RS71601 RS71602 RS71603 RS71605 RS71606 RS71607 RS71609 RS71610 RS71611 RS71612 RS71613 RS71614 RS71615 RS71616 RS71617 RS71618 RS71619 RS21417 RS71621 RS71622 RS71623 RS71624 RS71625 RS71626 RS71627 RS71628 RS21109 RS71530 RS71632 RS71633 RS71634 RS71635 RS71636 RS71637 RS71538 RS71639 RS71640 RS71641 RS71642 RS71643 RS71644 RS71645 RS71646 RS71647 RS71648 RS71649 RS71650 RS71651
Description
Air Inlet Exhaust Bushing Motor Housing Handle Cover Lever Throttle Lever Pin Throttle Valve Bushing Valve Stem O-Ring Spring Air Regulator O-Ring O-Ring Valve Screw Gasket Bearing Cap Retainer Ring Ball Bearing Rear End Plate Rotor Blade Rotor Dowel Pin Cylinder Front End Plate Clamp Nut Spacer Ball Bearing Bevel Gear Shaft Allen Cap Screw Dead handle Housing-Angle Needle Bearing Retainer Ring Wave Washer Bevel Gear Bearing Bushing Ball Bearing Woodruff Key Gear Shaft Gasket Angle Housing Cover Screw with Lock Washer Sander Pad Retaining Nut O-Ring Stop Spanner Rubber Bearing Plate
8" ANGLE POLISHER
Qty.
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 4 1 1 1 1 1 1 2 1 4 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1
PLEASE REVIEW ALL WARNING INSTRUCTIONS PRIOR TO OPERATION. SAVE THIS MANUAL FOR FUTURE REFERENCE. 7
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