NaceCare Solutions TTV678 User Manual

TTV678-300/400T

Ride - on Scrubber Drier

Operator Instruction Manual

WARNING! Read instructions before using this machine

Original Instructions

Index

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Before continuing, please refer to Quick Set Up Guide on Page 7

Page 2

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Machine overview
Control panel overview
Safety Precautions
Rating label / Personal Protective Equipment / Recycling

Quick set-up guide

Machine set-up

Fitting the side pod skirts

Fitting the oor tool

Fitting the brushes
Setting the width
Filling the clean-water tank
Chemical dosing system
Pre-cleaning advice

Machine Operation
Lowering the brush-deck

Page 3
Page 4
Page 5
Page 6

Page 7

Page 8
Page 8
Page 9
Page 10
Page 10
Page 11
Page 11

Page 12

Lowering the oor tool

Adjusting the seat
Setting the cleaning controls
Setting the operator pre-set buttons
Waste tank warning light
Brush pressure / load adjustment
Emergency stop button and horn
Machine usage advice

Breakaway oor-tool feature

Off-aisle cleaning kit ( optional )

Machine Cleaning

Tanks and Filters
Floor tool

Machine Charging
Motor brake disengage lever / Towing / Free-wheel function

Page 12
Page 13
Page 13
Page 14
Page 14
Page 14
Page 15
Page 15
Page 16
Page 16

Page 17
Page 18

Page 19
Page 120

Battery care / Trip sequences / Trouble shooting / recommended spare parts

Warranty
Wiring Diagrams

Specications

Declaration document

Quality assurance certicate and serial number

2

233890 05/11 (A03)

Page 21 to 25
26
Page 28 to 29
Page 30
Page 31
Back Cover

Machine Overview

22

1

9

2

3

11

4

10

5

6

7

8

12

13

14

6

15

21

18 19 20

16

17

1. Operator control panel ( see page 4 )

2. Brush load-adjuster knob

3. Brush deck-release lever

4. Brush deck-foot pedal

5. Clean water tank ll point

6. Side pod and skirt

7. Brush deck motors x3

8. Brush deck cover adjustment / width lever

9. Floor tool raise / lower lever

10. Seat adjustment lever

11. Separator release catches

12. 30 Amp battery fuses x4 ( 8 battery machine )
40 Amp battery fuses x3 ( 6 battery machine )

13. Gel batteries (606167)

14. Chemical dosing tank ( 4 litre )

15. Accelerator pedal

16. Clean water tank emptying hose

17. Semi parabolic oor-tool

18. Vacuum hose

19. Waste water emptying hose

20. Floor tool vacuum hose

21. Air separator assembly

22. Pedestrian warning light

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3

Control Panel Overview

10

9

8

7

6

5

4

3

2

1

11

12

13

14

1

2

3

4/5/6

7

8

Battery Charge Level Indicator

Brush Pressure / Load Indicator

Clean Speed Button

Operator Pre-set Buttons

Water Flow Rate Indicator

Brush Speed Indicator

Off Aisle Vacuum Button

11

Main Control ON/OFF Key

12

Machine ‘OFF’ Isolator Button

13

Forward / Reverse Switch

14

Horn

15

15

For full easy to follow

9

10

4

Chemical Mix Indicator

Waste Water ‘Full’ Indicator

233890 05/11 (A03)

control panel set up and use,

Instructions on

see machine operation

page 14

Safety Precautions

Means:-

CAUTION:

Read the instruction manual before using the appliance.’

The TTV is a class 1 product when tted with an AC supply lead, but a class 3 product during normal use.

NOTE:

This product meets the requirements of BS EN 60335-22.72 sub clause 20.1

This machine is also suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and ofces for other than normal housekeeping purposes.

Never attempt to ll the machine’ s water tanks whilst it is charging.

Machines left unattended shall be secured against unintentional movement.
Care should be taken in the choice of chemicals, detergents and other liquids. Consult your supplier.

DO’S AND DON’TS:

DO ensure only competent persons unpack/assemble the machine.
DO keep your machine clean.
DO keep your brushes in good condition.
DO replace any worn or damaged parts immediately.
DO regularly examine the charger lead for damage, such as cracking or ageing. If damage is found, replace the lead before further use.
DO only replace the charger lead with the correct Numatic approved replacement part.
DO ensure that the work area is clear of obstructions and / or people.
DO ensure that the working area is well illuminated.
DO pre-sweep the area to be cleaned.
DON’T use steam cleaners or pressure washers to clean the machine or use in the rain.
DON’T Don’t attempt machine maintenance or cleaning unless the power plug has been removed from the supply outlet,
if the machine is in charge mode or remove the key if in normal use.
DON’T allow any inexperienced repairs. Contact your nearest service centre.
DON’T strain charger lead or try to unplug by pulling on charger lead.
DON’T leave the brush deck in the lowered position when not in use.
DON’T expect the machine to provide trouble-free, reliable operation unless maintained correctly.
DON’T run the machine over any power cables during operation.

WARNING:

This machine is not suitable for picking-up hazardous dust.
Do not use on surfaces having a gradient exceeding that marked on the appliance.

As with all electrical equipment care and attention must be exercised at all times during its use, in addition to ensuring that routine and preventative maintenance is carried out periodically in order
to ensure its safe operation. Failure to carry out maintenance as necessary, including the replacement of parts to the correct standard could render this equipment unsafe and the manufacturer can
accept no responsibility or liability in this respect.

When ordering spare parts always quote the Model Number / Serial Number specied on the Rating Plate *.

This machine is for indoor use.

The machine is not to be used or stored outdoors or in wet conditions .
Don’t allow the machine to be used by inexperienced or unauthorised operators or without appropriate training.

Only use brushes provided with the appliance or those specied in the instruction manual. The use of other brushes may impair safety. A full range of brushes and accessories are available for this

product. Only use brushes or pads which are suitable for the correct operation of the machine for the specic task being performed.

It is essential that this equipment is correctly assembled and operated in accordance with current safety regulations. When using the equipment always ensure that all necessary precautions are
taken to guarantee the safety of the operator and any other persons who may be affected. Wear non-slip footwear when Scrubbing. Use a respiratory mask in dusty environments.
The machine, while charging, must be positioned so that the mains plug is easily accessible.
Remove the key from the ignition when cleaning and carrying out routine maintenance. When replacing major components the ignition key and battery fuses MUST be removed

PRECAUTIONS WHEN WORKING WITH BATTERIES

1. Always wear protective clothing e.g. face visor, gloves and overalls when working with batteries

2. Whenever possible always use a properly designated and well-ventilated area for charging. Do not smoke or bring naked ames into the charging area.

3. Remove any metallic items from hands, wrists and neck i.e. rings, chains etc. before working on a battery.

4. Never rest tools or metallic objects on top of the battery.

5. When charging is complete disconnect from the mains supply.

6. The machine must be disconnected from the supply when removing the battery.

7. To remove the batteries:- Disconnect machine from the mains supply (if charging), raise waste water tank and ensure batteries are isolated by removing fuses. Disconnect hoses from
separator and tanks, Undo battery terminals and remove batteries.

8. Only use genuine NUMATIC replacement batteries.

9. Do not allow the batteries to become fully discharged, it may not be possible to recharge them. Batteries should not be discharged below 9.5 volts with 10 amps owing.

10. Do not allow one battery to be discharged separately to the other.

11. Do not mix batteries from different machines.

12. The batteries tted to this product are Valve Regulated Lead Acid (VRLA) gel electrolyte type. The tting of any other type of battery may cause a safety hazard.

13. The batteries must be removed from the machine before it is scrapped.

14. Dispose of the batteries safely in accordance with local government regulations.

BATTERY CARE

1. Always recharge the batteries after use. This can be done at any time – it is not necessary to wait until they are fully discharged; they do not develop a “memory”.

2. Leaving the charger to operate for a minimum of 4 hours after the green light has come on, at least weekly, will prolong battery life.

3. Do not store the machine with the batteries discharged.

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5

Rating label/ Personal Protective Equipment/ Recycling

Company name

and address

Power rating

Gradient %

Yr/Wk/Seriial number

Machine

Description

Noise level

Whole body

vibration

Machine Description

Voltage

Charging voltage range

/ Frequency

WEEE logo

CE mark

Weight (includes average
75Kg operator and full tanks)

Weight (includes average
75Kg operator and full tanks)

Hand Arm Vibration

Scrubber drier accessories and packaging should be sorted for
Environmental- Friendly recycling.
Only for EU countries.
Do not dispose of scrubber drier into household waste.
According to the European directive 2002/96/EC on Waste Electrical Electronic Equipment
(WEEE) and its incorporation into national law.
Scrubber driers that are no longer suitable for use must be separated, collected and sent for
recovery in an environmentally- friendly manner.

Safety Critical Components

Charging Leads: Ho5VV-F x 1mm2 x 3 Core
Motor Wheel

& modied brake lead assmenbly (321450)

PG Controller (208169)
Battery Charger (230V )

(115V )

PPE

(Personal Protective Equipment)
that maybe required for certain operations.

Ear Protection Safety Footwear Safety Hat Safety Gloves Face Mask Eye Protection Protective Clothing

Hi Vis Jacket

NOTE:

A risk assessment should be conducted
to determine which PPE should be worn

Caution Floorsign

6

233890 05/11 (A03)

Quick Set Up Guide

Please read before commencing any operation.

After the removal of all the packaging, carefully open and check the contents of the start up pack (g.1).

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1

2

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Contents:
1 x Operator Manual
2 x Battery charging lead
2 x Keys
4 x 40 amp fuses (1 x spare)
TTV678/300T
or
5 x 30 amp (1 x spare)
TTV678/400T
2 x Side pod skirts
1 x Brake disengage key
1 x Maxi fuse-puller

Fig.1

Fig.2a

Lift top tank assembly to reveal battery compartment

Always lift between points as illustrated to ensure personal safety (g.1a)
Fit battery fuses (contained in start-up pack) into the battery fuse holders as illustrated (g.2).
Remove transit block from pallet (g 2a).

Note: Ensure that no metal objects come into contact with battery terminals while the batteries are exposed.

When inserting the rst fuse you may notice a spark, this is normal.

Fig.1a

Fig.2

3

Insert key (g.3) into ignition and turn quarter-turn clockwise to the ‘ON’ position.
Ensure that the forward/reverse switch is set to forward (g.4).

Depress accelerator pedal with right foot and slowly drive machine off of the pallet

using the ramp provided (g.5).
Note: The seat is tted with a pressure sensor that disables the machine until an operator

is seated.

When the machine is removed and in a safe position, turn key back to the off position (g.6).

233890 05/11 (A03)

Fig.6

7

Machine Set Up

ALWAYS ENSURE THAT THE MACHINE IS SWITCHED OFF

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Fitting the side pod skirts

Fig.6a Fig.6b

To t the side pod skirts, rst remove the steel retaining strip already tted to the pod (g 6a).
Align the steel retaining strip within the locating grooves of the rubber skirt and ret using existing screws (g 6b)

Periodically the side skirts should be examined and checked for wear and damage. Replace as shown above.

BEFORE MAKING ANY ADJUSTMENTS

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Fitting the oor-tool

Fig.9

!

Fig.7

Lower the oor-tool arm by moving the release lever to the upper position (g. 7)
Push oor-tool onto the holder and secure with the easy-t securing pin (g 8)
Push waste collection pipe onto the oor-tool; ensure a tight t (g 9)
Note: Raise oor-tool again before driving to the cleaning area (g.9a)

8

233890 05/11 (A03)

Fig.8 Fig.9a

Machine Set Up

Fitting the brushes

Fig.10 Fig.11

Featuring the new OBS (Octagonal Brush System);

the brushes simply push-t up onto the chucks
making tting and removal a simple process.

Pull the side pod adjustment lever and set to the top position (g 10).
The side pod will now pull open (g 11).
Fit middle brush rst (brushes will click-t onto the OBS drive chuck)

Fit outer brush next on both sides.
Close side pod and while keeping the side pod pushed in, set to
appropriate width (see setting the width) (g.12)
Safety gloves are recommended for the changing of used brushes.

Fig.12

Owning the TTV-678 ride on scrubber drier is like having 3 machines in one.
With three width-settings the operator can quickly adapt the machine to any cleaning situation;
without the need for any tools. The machine can be set to clean anything from a narrow corridor to
a large warehouse. The TTV-678 is a totally versatile machine.

233890 05/11 (A03)

9

Machine Set Up

Setting the width adjustment

First push the side pod in (see g.13), then pull the side pod adjustment lever
and set it to one of the three width-settings (see g.13a) Repeat the

operation on both sides.

Fig.13a

650mm 750mm 850mm

Filling the clean water tank

Fig.13

The TTV-678 is equipped with a large capacity 110 litre clean-water tank allowing, for large areas to be covered in

a single ll.

Fig.14 Fig.15 Fig.16

To ll the clean-water tank, lift the cover ap (g.14) to expose the ller cap.
Unscrew the ller cap (g.15) and ll the tank using a hose (g.16) or preferred method.

Note: Great care must be taken to ensure that contaminants (leaves, hair, dirt, etc.) are not allowed to enter the

clean-water tank during the lling process. If using a bucket or similar, ensure it is always clean and free from

debris.

10

Fill-level indicator

The water level in the clean water tank can be measured using the

scale on the rear of the machine (g.16a).

Fig.16a

233890 05/11 (A03)