NaceCare Solutions K1122TST User Manual

Operating manual high-pressure cleaner
Read and conform safety instructions before use! Keep instructions in a safe place for later use and pass them on to any future user.
- GB -
Description of high-pressure cleaner
Kränzle 1122 TS T
Ergonomically shaped handle
Cable reel with 5 m cable
Hose drum with 15 m steel-weave high-pressure hose
Trigger gun with safety catch
Detergent injector hose Special brass pump head
Large stainless steel pressure gauge Continuously adjustable pressure
and quantity control
Storage for trigger gun with safety catch On/Off switch with motor protection Receptacle for Vario-Jet lance with stainless steel pipe and Dirtkiller with stainless steel pipe
Integrated trolley takes steps and rough ground in its stride
Contents
Description ................................................................................................................ 2
Contents ................................................................................................................ 3
Technical data ................................................................................................................ 4
Overview “This is what you have purchased” ................................................................. 5
General rules - accident prevention ................................................................................ 6
Safety precautions - accident prevention ................................................................... 7
Please note - important .............................................................................................. 10
Kränzle- technology .................................................................................................... 12
Putting into operation ................................................................................................. 14
Suction of detergents .................................................................................................... 18
To shut down the pump ................................................................................................. 19
Small repairs – do it yourself! ....................................................................................... 20
EC declaration of conformity ......................................................................................... 24
Guarantee .............................................................................................................. 25
Versatile due to Kränzle accessories ............................................................................ 26
Inspections – inspection reports ................................................................................... 44
Page
Technical data
Operating press. continuously adj. 30-95 bar / 3 - 9,5 MPa / 1400 psi Nozzle size 042 Permissible overpressure 120 bar / 12 MPa / 1600 psi Water output bei 1.700 U/min 8.3 l/min / 2.1 Gpm Water inlet pressure 10 bar / 1,0 MPa / 145 psi Water inlet temperature max. 60 °C / 140 °F Hose drum yes Steel-weave high-pressure hose 15 m, NW 6 Detergent suction yes Total stop system yes Connected load 110-127 V~, 14,0 A, 60 Hz Power input P 1 - 1.65 kW Power output P 2 - 1.35 kW Weight 31,5 kg Dim. incl. pulling handle in mm 360 x 365 x 870 Sound level acc. to DIN 45 635 88 dB (A) Sound level with Dirtkiller 90 dB (A) Acoustic power LWA 93 dB (A) Recoil at lance ca. 27 N Vibration at lance 1,9 m/s
Kränzle 1122 TS T
2
Zulässige Abweichung der Zahlenwerte ± 5 % nach VDMA Einheitsblatt 24411
This is what you have purchased
1.
Kränzle high-pressure cleaner
1122 TS T with 15 m steel-weave high-
pressure hose and hose drum
2.
Trigger gun with insulated handle and screw connection
3.
Dirtkiller lance with stainless steel pipe
4.
Vario-Jet lance with stainless steel pipe
5.
Handle with fixing screw for hose drum
6.
Attachment hook for cable with 2 fixing screws
7.
Operating manual
General rules
Range of application
Use machines for cleaning tasks with high-pressure water jet and detergents or with high-pressure water jet without detergents only.
Inspections
The machine must be inspected according to the “Guidelines for Liquid Spray Devices” at least once every 12 months by a qualified person, to ensure that continued safe operation is guaranteed. The results of the inspection are to be recorded in writing. This may be done in any form. For inspection reports see pages 44 - 45.
High-pressure cleaners used for commercial purposes have to be checked by a qualified person at least every 12 months!
Accident prevention
The machine is designed for accidents to be impossible if used correctly. The operator is to be notified of the risk of injury from hot machine parts and the high pressure water jet. The “Guidelines for Liquid Spray Devices” must be complied with (see pages 36-38).
Oil change:
The first oil change should be carried out after approximately 50 operating hours. After that no further oil change will be necessary to perform an oil change for the life cycle of the high-pressure cleaner. If it becomes necessary during repairs, or because the oil has a greyish colour then the oil draining screw should be opened and the oil emptied into a container. The oil is to be caught in the reservoir and disposed of in an approved man­ner. New oil: 0.25 l - Motor oil: W 15/40.
Oil leakage: If oil leaks contact your nearest after-sales service (dealer) at once. (Enviroumental damage, damage to the transmission)
In case of increased humidity or fluctuations in temperature development of condensed water is possible; if the oil turns grey, it must bee changed.
Safety precautions
Bear in mind that during cleaning tasks with a high-pressure water jet a significant recoil at the lance arises. Please stand firmly.
Apply safety catch on the trigger gun after each use, in order to prevent unintentional spraying!
Always aim the underbody lance! Bear in mind when using a curved or angled spraying lance that there is a significant amount of torque in the recoil (the under­body lance is available as optional acces­sory)
Safety precautions – This is prohibited!
Never direct the water jet at people or animals!
Never direct the high-pressure jet at yourself or other persons, not even to clean clothing or shoes.
Only use power cables which are in perfect working order!
Do not damage the power cable or repair it incorrectly!
Never pull the high pressure hose if it has formed kinks or “nooses”!
Never pull the hose over sharp edges!
Never allow children or untrained per­sons to use the high pressure cleaner!
Never direct the water jet at the machine itself!
The machine may not be placed within reach of the water jet spray mist!
Never direct the water jet at power sockets or any other electrical installa­tions!
10
Please note - important:
Lack of water
Lack of water occurs more often than you probably believe. The more powerful a high-cleaner is the greater is the danger that a lack of water occurs. If there is only an insufficient amount of water available, cavitation (water-gas mixture) arises inside the pump, which is normally noticed too late or even not at all. The pump will be
destroyed!
Please check the available quantity of water by filling a bucket with litre scale for one minute
.
A minimum water quantity of 8.3 litres per minute (2.1 Gpm) must be available to guarantee a trouble-free operation of the Kränzle 1122 TS T.
If the metered quantity of water is too small, you have to use a different water connection, guaranteeing the necessary output.
Lack of water leads to an accelerated wear of the joints (guarantee void).
Water supply
Please pay attention to the regulations of your waterworks company! In accordance with DIN EN 61770, the machine may not be directly connected to the public drinking water supply lines. A brief connection however is permissible according to DVGW (German Association for Gas and Water Affairs) if a non-return valve with tube ventilator (Kränzle order no. 41.016 4) is built into the water supply
water has passed through the non-return valve it is no longer con­sidered as drinking water.
Also indirect connection to the public drinking water supply lines is permissible by way of free emission in accordance with EN 61 770; e.g. by using a reservoir with a float valve.
Direct connection to a non-drinking water supply line is permissible.
. Once the
11
Insufficient quantity of electricity
If there are too many collectors in your proximity connected to the network at the same time, the available voltage and the current intensity may decline. Consequently the motor of the high-pres­sure cleaner does not start or even blows.
The power supply may also be insufficient if the power cable is too long or too thin.
If extension cables are too long, this may lead to a voltage drop causing malfunctions or start-up difficulties.
Kränzle 1122 TST: 110 - 127 V ~, 14 A, 60 Hz
Check the line fusing and have the voltage and the available current intensity checked by an expert in case of uncertainty.
Electrical connection
The machine is supplied with a 5 meter electrical power cable with plug. The mains plug must be fitted to a standard grounded socket with a 30mA residual current operated device. The socket must be protected with a 16A delay action fuse on the mains side.
When using an extension cable, this must have an earthed lead which is properly connected to the socket. The conductors in the extension cable must have a minimum cross section of 1.5 mm².
Plug connections must be of a spray-proof design, and may not be located on a wet floor. With extension cables of more than 10 m the minimum cross section must be
2.5 mm! When using a cable drum, always keep the cable wound as far as possible.
12
Kränzle technology
Water and cleaning system
Water can be connected at mains pressure (1-8 bar pre-pressure) to the high-pressure pump. The water is then forced under pressure by the high pressure pump to the lance. The high pressure jet is formed by the nozzle at the end of the lance.
Environmental, refuse disposal and water protection regulations must be observed!
Lance with trigger gun with safety catch
The machine can only be operated when the trigger of the trigger gun with safety catch is pulled. When the trigger is pulled, the trigger gun opens. nozzle. The spray pressure increases and quickly reaches the selected operating pressu­re. When the trigger is released, the trigger gun closes and any further spraying of liquid from the lance is stopped. The pressure gauge must show 0 bar. When the trigger gun with safety catch is closed the increase in pressure causes the pressure control valve/ safety valve to open. The motor is switched off by the pressure switch. When the trigger gun is opened, the pressure control valve/safety valve closes, the motor is started and the pump resumes pressure spraying from the lance with the selected operating pressu­re.
The trigger gun with safety catch is a safety device. Repairs should only be performed by qualified persons. Should replacement parts be required, use only compon­ents authorized by the manufacturer.
The liquid is then pumped to the
Pressure control valve - safety valve
The pressure control valve - safety valve protects the machine from a build up of excess pressure, and is designed not to permit an excess pressure to be selected for operation. The limit nut on the handle is sealed with a spray coating. The operating pressure and spray rate can be steplessly adjusted by turning the handle
.
Replacements, repairs, new adjustments and sealing should only be performed by qualified persons.
Total stop system
Kränzle 1122 TS T high-pressure cleaners are equipped with a total stop system. If the main switch is switched on the motor is started by a pressure switch, as soon as the trig­ger gun with safety catch is operated. If the trigger gun is released the motor is switched off at once.
13
Motor protection switch
The motor is protected from overload by a motor protection switch, which cuts out the motor in the event of overload. However should the switch trip frequently, the cause of the malfunction should be located and rectified (see page 40).
Replacements and inspection work should only be performed by qualified persons when the machine is disconnected from the power supply, i.e. with plug pulled out from the electrical socket.
High pressure hose and spray device
The high pressure hose and spraying device supplied with the machine are made of high grade material, they are also optimized for the machine and marked as required by the appropriate regulations. (max. hose length 20 m)
If replacement parts are required, only such parts that are authorized by the manufacturer may be used. The warran­ty is automatically void if spare parts of third-party provi­ders are used! The high pressure hose and spray device must be connected in a pressure-tight manner (without leakage).
The high pressure hose may not be driven over, pulled excessively, or twisted. The hose may under no circum­stances be pulled over sharp edges. Defective high-pres­sure hoses must not be repaired (acc. to DIN 20022) but have to be replaced by new hoses appoved by the manufacturer.
Explanatory symbols afxed to the high-pressure cleaner
Operate high-pressure cleaner in horizontal position only. Never direct the high-pressure jet at people or animals. Never direct the water jet at power sockets or any other electri­cal installations!
The high-pressure cleaner may only be operated in horizon­tal position!
14
Putting into operation
Setting up – Location
Neither set up or operate the machine in rooms where there is a risk of fire or explosion nor put it into puddles. Do not use the machine under water.
1. Screw bottom attachment hook for
cable to the respective position on the frame.
2.
K 1122 TS T: Put up machine. Release fixing screw from hexagonal base of hose drum, put tiltable handle onto the hexago­nal base and fix with screw.
3
. Move high-pressure cleaner to the job
site. The Kränzle 1122 TS T is a movable machine with sturdy trolleys ideally suited for difficult terrain and stairs.
4.
Push Vario-Jet lance or Dirtkiller lance on to trigger gun with safety catch.
Putting into operation
15
5.
Screw together lance and trigger gun
pressure-tightly.
6.
Unwind high-pressure hose straight and without nooses. (When using hose extensions take care that the max. length of 20 m is not exceeded!)
7.
Push on high-pressure hose to trigger
gun with safety catch.
8.
Tightly screw together high-pressure
hose and trigger gun with safety catch.
9.
Connect water hose to water inlet.
The cleaner may be connected to a water mains (1-10 bar pre-pressure) with either cold or hot water (up to 60°C).
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