Nabertherm B130, B150, B180, C280, P300 Operating Instructions

Operating Instructions

Controller

B130/B150/B180/C280/P300/P310/P330

-> 02.2009
ENGLISCH

Nabertherm GmbH
Bahnhofstrasse 20
28865 Lilienthal/Germany
Phone: [phone]
Fax: [phone]
[e-mail]
www.nabertherm.com

 Made

 in

 Germany

Copyright

© Copyright by
Nabertherm GmbH
Bahnhofstrasse 20
28865 Lilienthal
Federal Republic of Germany

Reg: M03.0001 ENGLISCH
Rev: 2009-02

No responsibility is accepted for the correctness of this information. We
reserve the right to make technical alterations.

Headquarters: 2/56

Nabertherm GmbH . Bahnhofstr. 20 .28865 Lilienthal/Bremen, Germany . Tel [phone], Fax -129 . [e-mail] . www.nabertherm.com

1 Introduction ...........................................................................................................................................................6

1.1 Warranty and Liability .....................................................................................................................................7

1.2 General.............................................................................................................................................................8

1.3 Safety ...............................................................................................................................................................8

2 Operation................................................................................................................................................................9

2.1 Power Switch/Control Current Switch.............................................................................................................9

2.2 Turning on the Controller/Furnace...................................................................................................................9

2.3 Turning off the Controller/Furnace..................................................................................................................9

3 Control Fields and Display..................................................................................................................................10

3.1 Displays .........................................................................................................................................................12

3.2 Keyboard Blocks............................................................................................................................................12

4 Features of the Controller...................................................................................................................................15

4.1 Functions........................................................................................................................................................15

5 New Functions of the Nabertherm Controller...................................................................................................16

5.1 Program Entry with/without Gradient as of Version 3.xx..............................................................................16

5.2 Program Starting Behavior for warm Furnaces as of Controller Version 3.xx ..............................................16

5.3 Power Failure Behavior .................................................................................................................................16

6 Controller B 130/C 280........................................................................................................................................17

6.1 Brief Instructions ...........................................................................................................................................17

6.2 Setting or changing Program/Waiting Time ..................................................................................................18

6.3 Setting or Changing the Waiting Time ..........................................................................................................19

6.4 Programming Extra Functions .......................................................................................................................20

6.5 Programming Extra Functions in "T3" (C 280 only) .....................................................................................21

6.6 Turning Extra Functions in Program Execution on and off by Hand.............................................................21

6.7 Saving Programs ............................................................................................................................................21

6.8 Preconfigured Programs for the B 130/C 280................................................................................................22

6.9 Calling Programs ...........................................................................................................................................22

6.10 Program Start .................................................................................................................................................23

6.11 Program Change During Execution ...............................................................................................................23

6.12 Terminating a Program ..................................................................................................................................24

6.13 Key Locking ..................................................................................................................................................24

6.14 Info Menu ......................................................................................................................................................24

7 Controller B 150...................................................................................................................................................25

7.1 Brief Instructions ...........................................................................................................................................25

8 Controller B 180/P 300/P 310/P 330...................................................................................................................26

8.1 Brief Instructions ...........................................................................................................................................26

8.2 Setting and Displaying the Date/Time on the P 330 ......................................................................................27

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8.3 Setting or Changing Programs ...................................................................................................................... 27

8.4 Setting or Changing the Waiting Time.......................................................................................................... 30

8.5 Setting or changing the Start Time................................................................................................................ 30

8.6 Programming Extra Functions....................................................................................................................... 31

8.7 Turning Extra Functions in Program Execution on and off by Hand............................................................ 32

8.8 Saving Programs ........................................................................................................................................... 32

8.9 Calling Programs........................................................................................................................................... 33

8.10 Program Start ................................................................................................................................................ 33

8.11 Program Change During Execution .............................................................................................................. 33

8.12 Brief Program Interruption on the P 330....................................................................................................... 34

8.13 Terminating a Program.................................................................................................................................. 34

8.14 Segment Skip Key (P 300/P 310/P 330 only) ............................................................................................... 34

8.15 Heating Circuits Key (P 310 only)................................................................................................................ 35

8.16 Info Menu...................................................................................................................................................... 36

9 Power Failure Behavior for Version 3.xx Controllers and higher...................................................................37

10 Power Failure Behavior for Controller Versions 1-2.xx, built through the beginning of 2007.....................37

10.1 Power Failure Behavior in the different Segments of B 130, C 280 ............................................................. 37

10.2 Power Failure Behavior in the Different Segments of B 180, P 330............................................................. 37

10.3 Power Failure Behavior for the B 150........................................................................................................... 37

10.4 Power Failure Behavior of P 300/P 310........................................................................................................ 38

11 Eurotherm 2132i Over-Temperature Limit Controller for Installing in Controllers B 180 and P 330

(optional)...............................................................................................................................................................38

11.1 Eurotherm 2132i Over-Temperature Limit Controller.................................................................................. 38

12 Configuration/Customer-Specific Settings ........................................................................................................38

12.1 Configuration ................................................................................................................................................ 38

12.2 Opening the Configuration on the B 130/B 150............................................................................................ 38

12.3 Opening the Configuration for B 180/P 300/P 310/P 330............................................................................. 39

12.4 Configuration Options in Configuration Level 1 (Password = "0") .............................................................. 39

12.4.1 Converting °C/°F...................................................................................................................................... 39

12.4.2 Settings for kW/h Counter........................................................................................................................ 39

12.4.3 Setting the Interface Address.................................................................................................................... 40

12.4.4 Program Entry with/without Gradient (as of Version 3.xx) ..................................................................... 40

12.4.5 Setting/Control of Power Failure Behavior (Version 3.xx or later).......................................................... 40

12.5 Configuration Options in Configuration Level 2 (Password = "2") .............................................................. 41

12.6 Auto Tune...................................................................................................................................................... 41

13 Data Interface.......................................................................................................................................................41

13.1 RS-422 Data Interface (optional) .................................................................................................................. 42

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14 Faults.....................................................................................................................................................................43

14.1 Fault Messages...............................................................................................................................................43

15 Fault Diagnosis.....................................................................................................................................................43

15.1 Controller Check List.....................................................................................................................................44

16 Replacement Parts...............................................................................................................................................46

16.1 Replacing a Built-in Controller......................................................................................................................46

17 Technical Data .....................................................................................................................................................47

18 Electrical Connections (Wiring Diagram).........................................................................................................48

18.1 Furnaces up to 3.6 kW – B 130, B 150, B 180, C 280, P 330 through 12/2008.............................................48

18.2 Furnaces up to 3.6 kW – B 130, B 150, B 180, C 280, P 330 as of 01/2009 .................................................48

18.3 Furnaces > 3.6 kW with Semiconductor Relay – B 130, B 150, C 280, P 300..............................................49

18.4 Furnaces > 3.6 kW with Heat Fuse – B 130, B 150, C 280, P 300 ................................................................49

18.5 Furnaces > 3.6 kW with 2 Heating Circuits – P 310......................................................................................50

18.6 Replacement Controller for Models C/S 3; C/S 5; C/S 7; C/S 8; C/S 19; C/S 30..........................................51

18.6.1 Replacement for S 3 – S 30 Controllers through 12/2008.........................................................................51

18.6.2 Replacement for S 3 – S 30 Controllers as of 01/2009 .............................................................................51

18.6.3 Replacement for C 3 – C 30 Controller.....................................................................................................52

19 Nabertherm Service............................................................................................................. ................................53

20 For Your Notes.....................................................................................................................................................54

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1 Introduction

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Dear Customer,

Thank you for choosing a quality product from Nabertherm GmbH.

With this system, you have selected a product which is tailored specifically to your
manufacturing and production conditions and of which you can be justifiably proud.

This product is characterized by

− Easy operation

− LCD display

− Rugged construction

− For use near machinery

− Optional RS-422 data interface

Your Nabertherm Team

Note

These documents are only intended for the purchasers of our products and must not be
duplicated or imparted to or made accessible to third parties without written approval.

(Copyright and related industrial property rights, German Copyright Act dated 09.09.1965)

Industrial property rights

All rights to drawings and other documents plus all rights of disposal are held by
Nabertherm GmbH, including in the event of industrial property right applications.

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1.1 Warranty and Liability

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The Nabertherm warranty conditions or warranty services regulated in the individual
contracts apply with regard to the warranty and liability. However, the following also
additionally applies:

§

Warranty and liability claims in the event of personal injury and material damage are out of
the question if these are attributable to one or more of the following causes:

− Each person involved in operating, installing, maintaining or repairing the system

must have read and understood the operating instructions. No liability is accepted
for damage and malfunctions arising from nonadherence to the operating
instructions.

− Improper use of the system.

− Improper installation, commissioning, operation and maintenance of the system.

− Operation of the system with defective safety systems or improperly installed or

nonfunctional safety and protective devices.

− Nonadherence to the notes contained in the operating instructions regarding the

transport, storage, installation, commissioning, operation, maintenance and setup
of the system.

− Unauthorized system design changes.

− Unauthorized operating parameter changes.

− Unauthorized parameterization, setting and program changes.

− Original parts and accessories have been designed especially for Nabertherm

furnace systems. Only use original Nabertherm replacement parts. Otherwise, the
warranty will be void. Nabertherm assumes no liability for damages resulting from
use of nonoriginal parts.

− Catastrophes due to the effects of foreign bodies and force majeure.

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1.2 General

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Before working on electrical systems, switch the power switch to "0" and disconnect the
power cord!

Even with the power switch off, some parts in the furnace may carry voltage!

Work on the electrical system may only be done by a trained person!

The furnace and switching system have been preset by the Nabertherm company. If
required, a process-dependent optimization must be carried out in order to achieve the best
possible control behavior.

The temperature curve must be modified by the user so that the load, furnace or
surrounding are not damaged. Nabertherm GmbH assumes no guarantee for the process.

Note

Before working on the program-controlled grounding receptacle (optional series L, HTC,
N, HL) or the device connected to it, always turn off the furnace and disconnect the power
cord.

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1.3 Safety

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Carefully read the operating manual of the controller in order to avoid operation mistakes
or malfunction of the controller/furnace during operation.

The controller has a series of electronic safety systems. If a fault occurs, the furnace
automatically shuts off and a fault message appears in the LCD display.

Note

For more information, please see Chapter "Faults - fault messages"

Warning! General Hazards!

The Operating Instructions must be followed prior to switching on the furnace.

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Operation

2 Operation

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2.1 Power Switch/Control Current Switch

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27x12,7

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The power switch/control current switch is located below or next to the keyboard block.
Stop running heating programs before turning off the furnace with the power switch.

2.2 Turning on the Controller/Furnace

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Switch power switch to "I" position. The controller first displays the controller type and

version number and then the temperature display. If the temperature is displayed, the
controller is ready to operate.

Turning on the
controller

27x12,7

Display Version number Temperature display

All necessary settings for proper function have already been done at the factory.

For the B 130 and C 280, heating programs for baking and glazing (see chapter
"Preconfigured programs for the B 130/C 280") are configured. For the other controllers,
the heating programs must be configured on a process- or user-specific basis.

Note

Some new functions depend on the version number. Turn the controller off and on again
briefly to be able to read the version number.

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2.3 Turning off the Controller/Furnace

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Turn off main switch at position "O".

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Note

Stop running heating programs before turning the furnace off at the main switch, since the
controller will otherwise generate a fault message when it is turned back on.
See Faults/fault messages

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3 Control Fields and Display

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B 180

56

Fig. 1: B 180 control panel

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P 330

5

2132iEurotherm

27x12,7

123

6

3

Fig. 2: P 330 control panel

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1 = Power switch

2 = Keyboard block

3 = Program LED

4 = - - -

5 = Display

6 = Over-temperature limit controller (optional)

2132iEurotherm

27x12,7

2

1

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P 300/P 310

5 5

T2

T1

wait time 3 time 4time 2time 1

2 2

Fig. 3: P 300/P 310 control panel

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B 130/B 150/C 280

5 5

T2

T1

3

wait time 3 time 4time 2time 1

3

1 = - - -

2 = Keyboard block

3 = Program LED

T1

wait time 2time 1

Made
in
Germany

3 3

T2

T1

wait time 3 time 4time 2time 1

T3

Made
in
Germany

22

Fig. 4: B 130/B 150/C 280 control panel

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4 = - - -

5 = Display

6 = - - -

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3.1 Displays

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1

1 = Furnace temperature

2 = Temperature unit °C/°F

3 = Heating on

4 = Extra relay 1 ON

5 = Extra relay 2 ON (or ventilation motor ON

32456789

Fig. 5: Display

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3.2 Keyboard Blocks

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B 130/B 150

4 5

6

7

1

8

2

Fig. 6: B 130/B 150 keyboard block

6 = Key lock (B 130/C 280 only)

7 = Error message

8 = Program end

9 = PC communication (optional)

1 = Program selection

2 = +/-

3 = - - -

4 = Page

5 = Program start/stop

6 = Info menu

7 = Key lock

8 = Save

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C 280

1 = Program selection

3 4 5 3

2 = +/-

3 = Extra functions

4 = Page

6

5 = Program start/stop

6 = Info menu

7 = Key lock

7

8 = Save

1

8

2

Fig. 7: C 280 keyboard block

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B 180

6

1

45 8

Fig. 8: B 180 keyboard block

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P 300

3

2

1 = Program selection

2 = Numerical block

3 = - - -

4 = Page

5 = Program start/stop

6 = Info menu

7 = - - -

8 = Save

2

6

7

8

Fig. 9: P 300 keyboard block

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1

1 = Program selection

2 = Numerical block

3 = Extra functions

4 = Page

5 = Program start/stop

6 = Info menu

7 = Segment skip

8 = Save

4

5

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P 310

3

6

9

7

8

Fig. 10: P 310 keyboard block

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P 330

3

1

3

2

1 = Program selection

2 = Numerical block

3 = Extra functions

4 = Page

5 = Program start/stop

6 = Info menu

7 = Segment skip

8 = Save

9 = Heating circuit

4

2

5

1 = Program selection

6

1

7

10

9

Fig. 11: P 330 keyboard block

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45 8

2 = Numerical block

3 = Extra functions

4 = Page

5 = Program start/stop

6 = Info menu

7 = Segment skip

8 = Save

9 = Pause

10 = Time

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4 Features of the Controller

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4.1 Functions

Controller
Function
Over-temperature protection 1)
Extra relay function
Manual configuration of the

heating circuits
Air circulation motor control 2)
Waiting time
Number of programs
Number of segments
Auto tune
kW/hr counter 3)
Operating hours counter
Real-time clock
Acoustic signal
RS-422 data interface
Constant heat output

B 130 B 150 B180 C 280 P 300 P 310 P 330

√ √ √ √ √ √ √

- - - 2 2

4)

2

4)

2

4)

- - - - - √ -

√ √ √ √ √ √
√ √ √ √ √ √ √

2 1 1 9 9 9 9

4 2 2 4 40 40 40

√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √

- - - - - - √

- - - - - - √

Optional Optional Optional Optional Optional Optional Optional

- - - - - √ Optional

10-key keyboard

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- - √ - √ √ √

1) When the program starts, the highest temperature in the program is calculated. If the furnace is 30°C warmer than the

highest program temperature for 3 minutes during the program sequence, the controller turns off the heating and the
safety relay, and a fault message appears.

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2) Preconfigured function for circulation furnaces: Once a program has been started on the controller, the air circulation

motor starts. It remains in operation until the program terminates or is interrupted, and the furnace temperature falls
back below 80°C. Extra function 2 is no longer available with this function.

Pos: 44 /TD/Betrieb_Bedienung/Controller/B 150/ B130/B170/C280/C290/C295/P320/3) Der kW/h Zähler berechnet über die Ei nschaltzeit der Heizung, den theoretisch ... @ 1\mod_1176293183301_51.doc @ 12875 @

3) The kW/hr counter calculates the power theoretically consumed over the time the heater is turned on for a heating

program at nominal voltage. However, there may actually be deviations: If the voltage is low, the power consumption
displayed will be too high, and for a higher voltage the power consumption displayed will be too low.

Pos: 45 /TD/Betrieb_Bedienung/Controller/B 150/ B130/B170/C280/C290/C295/P320/4) Bei Öfen mit einem Luftumwälzmotor s teht in der Regel nur eine Extra-Funktion zur Verfügung .. @ 4\mod_120056305943 5_51.doc @ 30603 @

4) In furnaces with an air circulation motor, only one extra function is usually available (see furnace operating

instructions).

Pos: 46 /=== Seitenumbruch === @ 0\mod_1158819844943_0.doc @ 2983 @

Headquarters: 15/56

Nabertherm GmbH . Bahnhofstr. 20 .28865 Lilienthal/Bremen, Germany . Tel [phone], Fax -129 . [e-mail] . www.nabertherm.com

Pos: 47 /TD/Betrieb_Bedienung/Controller/B 150/ B130/B170/C280/C290/C295/P320/Überschrift - Neue Funktionen der Nabertherm Controller @ 1\mod_1173192128446_51.doc @ 10423 @ 1

5 New Functions of the Nabertherm Controller

Pos: 48 /TD/Betrieb_Bedienung/Controller/B 150/ B130/B170/C280/C290/C295/P320/Programmeingabe mit/ohne Gradi ent ab Controller Version 3.xx @ 5\mod_1210665723438_51.doc @ 36633 @ 2

5.1 Program Entry with/without Gradient as of Version 3.xx

As of controller version 3.xx you can enter ramps either as gradients (e.g. 120°C/h) or using
the "time and target temperature" combination.

Turn the controller off and on again briefly to be able to read the version number.

The input mode can be changed on a user-specific basis in the configuration in support of
the process specification. To change the input mode, see "Configuration"

The mode configured can be seen during program input in a segment, e.g. "time 1", as

follows:

For "time and set temperature" input, only °C/°F or the time h is displayed as the input
unit. For gradient input, °C/°F and h appear together in the display as the unit. The

maximum gradient is 6000°C (fast heating)

Pos: 49 /TD/Betrieb_Bedienung/Controller/B 150/ B130/B170/C280/C290/C295/P320/Die Zeiteinheit für die Gradient eneingabe ist fest auf Stunde (h) eingestellt ... @ 5\mod_1210666214044_51.doc @ 36655 @

Pos: 50 /TD/Betrieb_Bedienung/Controller/B 150/ B130/B170/C280/C290/C295/P320/Programmstartverhalten bei warmen Ofen ab Controller Version 3.xx @ 1\mod_1173192896751_51.doc @ 10442 @ 2

Note

The unit of time for the gradient input is preset to hours (h) and cannot be changed to

minutes.

Example: 100°C/h

5.2 Program Starting Behavior for warm Furnaces as of Controller Version 3.xx

If the furnace temperature c at program start is higher than the set temperature d of the
first segment "T 1", the program start is delayed until the furnace chamber temperature
cools to a value of T1 + 10 °C e. That is, segment "Time 1" is skipped and the program
start occurs in the following segment "Time 2".

1

3

T 1

2

Time 1 Time 2

Fig. 12: Program start behavior

This program start behavior is permanently programmed into all controllers as of version

number 3.xx and cannot be changed. Turn the controller off and on again briefly to be able
to read the version number.

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5.3 Power Failure Behavior

As of controller version 3.xx the power failure behavior can be configured.
Turn the controller off and on again briefly to be able to read the version number. To

change the power failure behavior, see chapter "Configuration/customer-specific
settings".

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Headquarters: 16/56

Nabertherm GmbH . Bahnhofstr. 20 .28865 Lilienthal/Bremen, Germany . Tel [phone], Fax -129 . [e-mail] . www.nabertherm.com

6 Controller B 130/C 280

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6.1 Brief Instructions

Pos: 54 /TD/Betrieb_Bedienung/Controller/B 150/ B130/B170/C280/C290/C295/P320/Kurzanleitung/Controller ei nschalten B130/C280 @ 7\mod_1233925936587_51.doc @ 49705 @

Turning on the
controller

27x12,7

Display Version number Temperature display
Example: controller type

Pos: 55 /TD/Betrieb_Bedienung/Controller/B 150/ B130/B170/C280/C290/C295/P320/Kurzanleitung/Program m aufr ufen B130/B150/C280/C290/C295 @ 1\mod_1173193921396_51.doc @ 10460 @

Call program

Confirm program selection with

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Enter / control
program

Pos: 57 /TD/Betrieb_Bedienung/Controller/B 150/ B130/B170/C280/C290/C295/P320/Kurzanleitung/Program m star ten B130/B150/B170/B180/C280/C290/C295/P230/P330 @ 1\mod_117319 4624787_51.doc @ 10478 @

Start program

Display

. . .

time 1

Enter time
segment 1

T 1

Enter

temperature 1

time 2

Enter time
segment 2

Display

Pos: 58 /=== Seitenumbruch === @ 0\mod_1158819844943_0.doc @ 2983 @

Headquarters: 17/56

Nabertherm GmbH . Bahnhofstr. 20 .28865 Lilienthal/Bremen, Germany . Tel [phone], Fax -129 . [e-mail] . www.nabertherm.com