Mytee Deluxe Prep-Center 20-110 Instructions Manual

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Page 1

Instructions for

20-110 Deluxe Prep-Center

Please read before use.

™

General Information p. 2 Set Up p. 5 Parts & Pricing p. 9 Wiring Diagram p.11 Notes p.12

Model #

Serial #

Form # ADP-20-110

7-16

Page 2

GENERAL INFORMATION

Dear Customer:

Congratulations on the purchase of your new 20-110 Deluxe Prep- Center™. As you are already aware, the scene of the equipment world is becoming more high tech, and we at Mytee Products Inc. strive to keep you on the cutting edge with superior quality and technology.

Keep in mind that 20-110 Deluxe Prep- Center™ is a machine, so neglect or abuse will cause unnecessary damage and void the warranty. However with simple maintenance the 20-110 will give quality performance for many years to come.

If warranty questions arise, please consult your user manual or get in touch with your distributor. If you have questions about maintenance, replacing parts or ordering parts, please call an authorized Mytee Products Inc. Service Center. To see an updated list, visit our website at www.mytee.com

Before you begin cleaning, please read your manual thoroughly.

Sincerely, Mytee Customer Care Dept.

Grounding Instructions

This machine must be grounded when being recharged. If it should malfunction or breakdown, grounding provides a path of least resistance for electrical shock. This machine is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be plugged into an appropriate outlet that is properly installed in accordance with all local code and ordinances. Do not remove ground pin; if missing, replace plug before use.

Improper connection of the equipment-grounding conductor can result in a risk of

electric shock. Check with a qualied electrician or service person if you are in doubt

as to whether the outlet is properly grounded. Do not modify the plug provided with

the machine. If it will not t the outlet, have a proper outlet installed by a qualied

electrician.

This appliance is for use on a nominal 120-volt circuit, and has a grounding plug that looks like the plug illustrated in Figure 1 below. A temporary adapter illustrated in Figures 2 and 3 may be used~to connect this plug to a 2-pole receptacle as shown in Figure 2 if a properly grounded outlet is not available. The temporary adapter should be used only until a properly grounded outlet (Figure 1) can be installed by a qualied electrician. The green colored rigid ear, tab or the like extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adapter is used, it must be held in place by a metal screw. Grounding adapters are not approved for use in Canada.

Replace the plug if the grounding pin is damaged or broken.

The Green (or GreenYellow) wire in the cord is the grounding wire. When replacing a plug, this wire must be attached to the grounding pin only.

DO NOT use extension cords.

Please Note for America use only

Grounding Pin

Grounded Outlet

Metal Screw

Grounded Outlet Box

Figure 1

Adapter

Tab for Grounding Screw

Figure 2 Figure 3

Parts and Service

Repairs, when required, should be performed by Mytee service personnel or Mytee authorized Service Center using Mytee original replacement parts and accessories. Call Mytee for repair parts or service. Please specify the Model and Serial Number when discussing your machine.

Unpacking the Machine

When the machine is delivered, carefully inspect the shipping carton and the machine for damage. If damage is evident, save the shipping carton so that it can

be inspected by the carrier that delivered it. Contact the carrier immediately to le a

freight damage claim.

Caution and Warnings

Symbols

Mytee uses the symbols below to signal potentially dangerous conditions. Always read this information carefully and take the necessary steps to protect personnel and property.

Is used to warn of immediate hazards that will cause severe personal injury or death.

Is used to call attention to a situation that could cause severe personal injury.

Is used to call attention to a situation that could cause minor personal injury or damage to the machine or other property. When using an electrical appliance, basic precautions should always be followed, including the following: Read all instructions before using this machine. This product is intended for commercial use only.

To reduce the risk of re, electrical shock, or injury:

1. Read all instructions before using equipment.

2. Use only as described in this manual. Use only manufacturer’s recommended

attachments.

3. Always unplug power cord from electrical outlet before attempting any adjustments or repairs.

4. Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.

5. Do not pull or carry by cord. Do not close a door on cord or pull cord around sharp edges or corners.

6. Do not run appliance over cord. Keep cord away from heated surfaces.

7. Do not use with damaged cord or plug. If cord is damaged, repair immediately.

8. Do not use outdoors or on wet surfaces and or standing water.

9. Always unplug or disconnect the appliance from power supply when not in use.

10. Do not allow to be used as a toy. Close attention is necessary when used by or near children.

11. Do not use in areas where ammable or combustible material may be present.

12. Do not leave the unit exposed to harsh weather elements. Temperatures below freezing may damage components and void warranty.

13. Use only the appropriate handles to move and lift unit. Do not use any other parts of this machine for this purpose.

14. Keep hair, loose clothing, ngers, and all parts of the body away from all

openings and moving parts.

15. Use extra care when cleaning on stairs.

16. To reduce the risk of re or electric shock, do not use this machine with a solid-

state speed control device.

17. The voltage and frequency indicated on the name plate must correspond to the wall receptacle supply voltage.

18. When cleaning and servicing the machine, local or national regulations may apply to the safe disposal of liquids which may contain: chemicals, grease, oil, acid, alkalines, or other dangerous liquids.

19. Do not leave operating unattended.

Filling the Solution Tank

1. Fill the solution tank with the approved cleaning solution.

2. Do not ll up the solution tank completely: 1” should be left free at the top.

3. Typically, the solution should be a mixture of water and a cleaning chemical appropriate for the type of job.

4. Always follow the dilution instructions on the chemical container label.

5. The temperature of the cleaning solution must not exceed 70

C/160oF.

Name Plate

The Model and Serial Number of your machine are shown on the Nameplate on the back panel of the machine. This information is needed when ordering repair parts for the machine. Use the space provided on the front cover to note the Model and Serial Number of your machine for future reference.

Use only non-ammable liquid in this machine.

Page 3

GENERAL INFORMATION

Setup

1. Remove vacuum tank, then ll solution tank. Fill solution with water or approved cleaning agent. For best results, ll with warm water (140

Flammable materials can cause an explosion or re. Do not use ammable solutions

or materials in tank(s).

FOR SAFETY chemical containers.

ATTENTION: If using powdered cleaning chemicals, mix prior to adding.

2. Attach solution hose (located front of machine). NOTE: Make sure the quick

disconnect snap together rmly. As you do this, always inspect hoses for cracks or

fraying. Do not use if hoses are damaged.

3. Attach other end of solution hose to wand.

4. Attach vacuum hose to recovery tank.

5. Plug machine’s cord into a grounded wall outlet. FOR SAFETY: Do not operate

machine unless cord is properly grounded. FOR SAFETY: Do not operate machine with the use of an extension cord.

6. Turn on pump. Key tool until you have a steady ow.

7. Release tool trigger. Turn on heater.

8. Wait 8–10 minutes for unit to pre-heat.

9. Re-key upholstery tool until hot water begins owing.

10. Once hot water is owing, release trigger and pre-heat an additional 4–5 minutes.

11. Turn on vacuum motor.

12. Begin cleaning. Make two dry passes to every wet pass.

13. For oor cleaning, unplug tool and attach oor wand.

14. Work away from cords to avoid damage.

15. Use a defoamer in your recovery tank.

16. To clean heavily soiled areas, repeat cleaning from different directions.

17. When vacuum tank is full, empty tanks.

18. When work is complete, unplug cords and hoses.

19. Wrap and clean hoses. Clean all tanks.

: When using machine, follow mixing and handling instructions on

). Replace vacuum tank.

Pre-Operation

1. Vacuum carpet and upholstery and remove other debris.

2. Perform machine setup procedures.

3. Inspect power cord for damage.

Operation

1. Turn pump switch on.

2. Pull up on tool lever to release air in the line. Hold lever until a steady ow of water

comes out of the wand.

3. Once pump is primed and there is pressure in the solution line, turn on heater switch (if model is equipped with heater) and wait a few minutes for water to heat up.

4. Once water is heated, turn on vacuum and begin cleaning.

Note: When cleaning upholstery, always check manufacturer’s cleaning instructions.

1. Work away from outlet and power cord to prevent cord damage.

2. Use a recommended foam control solution in the recovery tank to prevent vacuum motor damage. Periodically check for excessive foam buildup in solution tank, and recovery tank.

3. To clean heavily soiled areas, repeat cleaning path from different direction.

4. When vacuum tank is full, it is time to empty the dirty water from the recovery tank, and rell solution tank.

5. After cleaning, relieve water pressure from tool before disconnecting hose

Squeeze trigger for ve seconds after turning main power switch off.

After Use

1. Unplug.

2. Empty solution tank and rinse it with clean water.

3. Inspect hoses and replace if damaged.

4. Remove recovery tank and empty. Clean lter.

5. Inspect solution lter. Clean or replace if damaged.

6. Store the machine in a clean, dry place.

7. Open recovery tank cover to promote air circulation.

8. Do not expose to rain. Store indoors.

Chemical Dispensing

The Prep Center comes standard with four chemical dispensing bottles. They are powered by an air compressor (not included). Hook your shop air source to the rear air inlet, and use the regulator on the front of the unit to adjust the air to desired pressure (between 5 and 40 PSI.)

To ll:

1. Turn off or disconnect air compressor.

2. Pull trigger on one of the guns until all air in system is purged. IMPORTANT – If this step is skipped bottle may be ejected or damaged while being removed. Bodily injury could also result.

3. Open chemical tank door.

4. Unscrew tank from block.

5. Remove tank and ll with desired chemical.

6. Reinstall tank – you must make sure the top of the tank seals to the gasket in the white block, or air will leak from the system. Improperly tightened bottles may be ejected by the compressed air.

7. Close door, and re-activate compressed air.

To spray:

1. Select the gun that corresponds to the desired chemical.

2. Use twist cap on nozzle to adjust spray pattern and distance.

3. Pull trigger to spray.

Air Blower Attachment

The Prep Center features an air-blower on the control panel. Note that the vacuum motor must be running for the blower to operate. Hook you blower hose to the blower port, and then use the two provided tools for a variety of tasks:

Air purging:

Use the cone shaped nozzle to blow out vents, crevices, and more in the vehicle.

Interior drying:

Roll the included window attachment up in the window of the vehicle for hot air interior drying.

Exterior drying:

Use the cone shaped attachment to dry windshields and body panels.

Maintenance Schedule

Maintenance item Daily Once a week

Clean and inspect Tanks Clean and inspect Hoses Check power supply cable Clean machine with all purpose cleaner and cloth Check spray nozzles Flush solution system with Mytee system maintainer Remove and clean oat shut-off screen from tank Inspect vacuum hoses for holes and loose cuffs Inspect machine for water leaks and loose hardware

x x x x

x x x x x

Trouble Shooting

There is no power.

1. Plug machine in proper outlet.

2. Check circuit breaker; reset circuit breaker, other items should not run on the same circuit as machine. Outlet must be a 20-amp circuit.

3. If the wire from power cord has become disconnected from terminal block reattach wire.

Pump does not work properly.

1. Snap quick disconnects rmly together.

2. Check solution tank; may be empty.

3. Jets clogged, remove jet and ush clean.

4. Filters clogged, remove lters and rinse clean with water.

5. Heater is blocked; ush out with Mytee’s system maintainer.

6. If brass check valve is stuck replace valve.

7. Check pump wire. May need to reconnect wire.

8. Switch plate switch may need to be replaced.

9. If pump motor brushes are worn, replace pump.

10. If solution tank is empty, ll solution tank up with a premixed detergent.

11. If pump is pulsating, tighten all hoses. Check for leaks.

12. Bad pressure switch, replace with new pressure switch.

Heater does not work properly.

1. If sensor mounted on the heater has popped, reset sensor by pushing in button.

2. Heating element may need to be replaced. orn out automatic sensor needs to be replaced with new sensor.

3. W

4. Replace switch if switch on switch plate is bad.

5. Reconnect heater wire if has become disconnected.

Page 4

GENERAL INFORMATION

Vacuum motor does not work properly.

1. If switch on switch plate is bad, replace switch.

2. Connect hose tightly if hose is not connected tightly to upholstery tool or machine.

3. Clean upholstery tool if upholstery tool is clogged with hair, carpet bers

and/or debris.

4. If vacuum tank lid is not on tightly, secure the vacuum tank lid on tightly.

5. If vacuum tank lid or the vacuum tank is cracked, replace lid or tank.

6. If vacuum hose is cracked or split, replace vacuum hose.

7. Empty the vacuum tank of all wastewater if ball oat is shut off.

8. Replace vacuum motor if vacuum motor armature is worn out.

9. If water is coming out of the vacuum motor, use a low foaming detergent.

Machine Specications

Solution Tank 6 gallons

Recovery Tank 6 gallons

Vacuum Single 3-stage low amp

CFM 100

Water Lift 130”

Pump PSI 120

Pump GPM 1.3

Heater 1,200W - 210° max.

Power

Consumption

Machine Weight 13 5 lb s.

Machine

Dimensions

Power Cord 25’ 12/3

20 amps @ 115V 60Hz

28.5” x 31” x 50”

230V Conguration Information

Model Number 20-110-230

Power

Consumption

10 amps @ 230V 60Hz/50Hz

FAQs

Q: What comes standard with the 20-110?

A: The 20 -110 comes with 25’ Vacuum/Solution Hose (8100), 25’ dry vacuum hose (H369), dry claw (PC87), crevice tool (PC86), window attachment (PC88), blower attachment (A919), and four 25’ chemical dispensers with hoses and guns, interior and exterior drying attachments with hose, a 3” Stainless Steel Upholstery Tool (8400) and two hose hangers (H375).

Q: Where do I plug the machine in?

A: The 20 -110 requires a 20A grounded circuit. Please note: GFI outlets may trip before the breaker setting.

Q: Are the pumps re-buildable for the 20- 110?

A: Yes, both the seals and the pistons have repair kits available. Please see the pump manual that shipped with your machine for the maintenance schedule.

Q: Is there anything I can do to increase the expected life of my machine?

A: Run a System Maintainer through the system to keep the hoses, pump, and heater clean and free of debris.

Page 5

20-110 DELUXE PREP CENTER™

FRONT

1. On Board Chemical Storage

2. Control Panel

3. Chemical Dispensers (x4)

4. Chemical Bottle Access Panel

5. Vacuum Inlet

6. Solution Inlet

BACK

7. On Board Tool Storage

8. Shop

9. Tank Access Panel

10. 12” Rear Wheels

11. Vacuum Blower Outlet

Air Hook Up

8400 - 3” Stainless

Steel Upholstery Tool

ACCESSORIES

H375 - Hose Hanger (x2) 8100 - 25’ Vac/Sol Hose H369 - 25’ Dry Vac Hose

PC87 - Dry Claw PC86 - Crevice Tool

PC88 - Window Attachment

A919 - Blower Attachment

Page 6

20-110 DELUXE PREP CENTER™

PUMP

VACUUM PUMP HEATER

After the machine has been plugged into a 20 amp grounded outlet. Turn on pump. Squeeze cleaning tool

trigger until it releases a steady ow.

HEATER

VACUUM PUMP HEATER

Release tool trigger. Turn on heater. Wait 8 – 10 minutes for unit to pre-heat. Once heated, squeeze cleaning tool

trigger again until hot water begins owing. Once hot water is owing, release trigger and pre-heat an additional 4 – 5

minutes.

VACUUM MOTOR

VACUUM PUMP HEATER

Turn on vacuum motor and begin cleaning. For best results make two dry passes to every wet pass.

CHEMICAL DISPENSING

Four individual chemical bottles. Bottles are powered by an external compressed air source (not included). Just unscrew cap and add in chemical.

Page 7

20-110 DELUXE PREP CENTER™

COMPRESSED AIR INLET

Inlet for shop air connection. Unit will regulate shop air to proper PSI.

TANKS

1. Vacuum recovery tank – empty when full, keep lter and ball oat clean.

2. Solution tank – ll with fresh water and cleaning

solution.

VACUUM INLET

Hook up vacuum recovery hose to vacuum inlet.

SOLUTION OUTLET

Solution quick connect. Hook up solution hose here.

Page 8

20-110 DELUXE PREP CENTER™

AIR OUTLET

Pneumatic compressed air quick connect, 40 PSI max outlet pressure.

BLOWER OUTLET

Hook up blower hose for vehicle drying.

On board tool and chemical storage.

TOP TRAY

Page 9

20-110 DELUXE PREP CENTER™ PARTS & PRICING

PRODUCTS, INC.

858-679-1191

Prep Center

mytee

TITLE:

DATE

12/2013

NAME

M.LaBarbera

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS

CHECKED

DRAWN

REV

SHEET 1 OF 3

DO NOT

SCALE DRAWING

20-110

DWG. NO.

SCALE: 1:10

SIZE

DRAWING IS THE SOLE PROPERTY OF

MYTEE PRODUCTS, INC. ANY

REPRODUCTION IN PART OR AS A WHOLE

WITHOUT THE WRITTEN PERMISSION OF

MYTEE PRODUCTS, INC. IS

PROHIBITED.

sol tank, PC

DESCRIPTION

vac tank, w/ lid, PC

screw, #10 x 5/8" hex head, zinc

NO.

PART

H343

PC94

PC56

NO.

ITEM

DESCRIPTION

bottle, 3 qt, natural

cap, 2.5" threaded, tethered

fitting, brass, 1/4"mpt x 1/4" push-in

NO.

B166

PART

PC13

2 G036

NO.

ITEM

wheel, 10"

cap, axle, 1/2"

axle, 29" x .50" dia

washer, axle, cut 1/2" id

elbow, 90, pvc, 1.5" fmt x fms

H617

H254

H392

H219

H243

sol hose, black coil

tubing, 1/4", nylon, blk

PH657-20.5

tool, fluid dispenser

tubing, 1/4", nylon, blk

fitting, plastic 3/8" push in

B201

PC12

PC-07

PH657-9

pipe, pvc, 1-1/2"

clamp, hose, 2-1/4 dia

H217

PH633-03

jet, dispenser tool

tubing, 1/4", nylon, blk

PC12A

PH657-19

gasket, vacuum motor

vac motor, 3 stage, low amp

vac hose, 2", wire reinforced, gray

C302LA

PH628-15

tubing, 1/4", nylon, blk

flat washer, 9/16"ID x 1 1/16"OD, AN960-C916

H212

PH657-5.5

vac hose, 2", wire reinforced, gray

vac support, 3 stage, 3.25", no thrds

H503

tee, brass, 1/4", push-in

B178

screw, 10-32 x 1-1/4" phil pan head, s/s

bolt, 1/4-20 x 3/4" serrated hex flange, zinc

H768

H222

PH628-17

75 G004

tubing, 1/4", nylon, blk

regulator, 0-60 psi, detail machine

H968

PH657-4

PH657-7

PH657-32.5

pipe, pvc, 2"

ring, mounting

cage, float, for D.M.

gasket, vac tank, D.M.

ball, for detail machine float

PC57

PC59

P682-8

filter, strainer, 1/4"

tubing, 1/4", nylon, blk

adapter, brass, 1/2" barb x 1/4" mpt

B119

B644

PH657-24.5

nut, kep, #10-32 zinc

(acc) vacuum filter, foam

H273

PC58

PC61

PC60

ferrule, 1/2", brass

sol hose, 1/2" kuri 100psi

elbow, brass, 90 deg, 1/4"mpt x 1/4" fpt

elbow, brass, 90 deg, 1/2" barb x 3/8"mpt

B173

B103

B172

PH615-45

door, large, detail machine

PC93

nipple, brass, 1/4"m, hex

sol hose, 28" x 1/4", 1/4 fpt

Thermostat, 200°, Auto, 1/4"

E573

B107

AH120

heating rod, 600W, 115V

6-32 3/16" p-pan internal sem zinc

Thermostat, 310°F ± 10°F, Manual, 1/4"

screw, 6 x 3/16, phil pan head, self-tapping

E574

E571

H274

H275

DESCRIPTION

harness, electrical

manual, prep center

PART NO

ADM-20-110

ACCESSORIES

valve, brass, 1/4" check

heater, aluminum cast, single

coupling, brass, 1/4" fpt x 1/4" fpt

hose, 3/8" x 6.5", (OAL), f x fsw, 5400 Gray

B142

B108

H903A

AH156

(acc) tool, claw, plastic

(acc) tool, blower, exterior

(acc) tool, window attachment

A919

A961

PC88

PC87

washer, 1/4" flat, s/s

bushing, brass, 3/8"mpt x 1/4"

elbow, brass, 90 deg, 1/4" mpt x 1/4" mpt

bolt, 1/4-20 x 1/2" serrated hex flange, zinc

hose, 3/8" x 17-1/2", (OAL), f x -fsw, surge, 1600psi

B136

B105

H770

AH105

H210

tool, uph, S/S w/valve

(acc) tool, crevice, plastic

sol hose, pigtail, 1/8 x 7 1/2

H282

A935

PC86

bolt, 1/4-20 x 1-1/4"

pump, 120 psi, 115V

washer, 1/4" lock, s/s

H213

H203

C305

(acc) filter 'paper', DM

sol hose, 1/4" x 25' 7", 3000psi

quick disconnect, 1/4" female x 1/4" fpt

quick disconnect, male 1/4" male x 1/7" fpt

B101

B102

A943

PC-60D

lid, detail machine

axle, material, crs, 1/4" x 20

door, small, detail machine

bolt, 1/4-20 x 1 3/4" hex head, s/s

H204

PC91

PC92

PH695-24

vac hose, 1-1/2" x 25' SW

hanger, wire formed, hose

cuties, 1/4" qd, standard pack of 2

screw 10-32 x 1/2" phil pan head, s/s

P590

H375

H294

H230

G079 hose wrap, heat guard

gasket, inlet, 1.80" i.d.

inlet, pvc, 1-1/2", gray

H229

49 G001

switch, rocker, 2 position

qd, brass, 1/4" f x 1/4" fpt

qd, brass, 1/4" female, pneumatic

washer, nylon, 9/16id x 1-1/16od x .031

E515

B102

B190

H413

PC90 cabinet, detail machine

nut, lock, 1/2" steel

handle, bar, for DM

axle, material, crs, 1/4" x 20

PH695-35.5

fitting, strain relief, cord

sleeve for handle,BLK 1"ID x 2

PC95

PC101A

qd, brass, 1/4" male, pneumatic

power cord, end, 25', 12/3 black

E531

B191

H221

H220

Part prices are subject to change.

Page 10

20-110 DELUXE PREP CENTER™ PARTS & PRICING

536

To air

pressure inlet

thru B166

To water

pressure output

thru B102

To inside

of PC94

To air

pressure line

PH657

Rear door hinge

Front door hinge

To air pressure

output

thru B190

To air

pressure line

thru B166

To water

pressure line

thru B107

To blower

output

To vac inlet

20-110

SHEET 2 OF 3

Prep Center

12/2013

SCALE: 1:33.3

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

PROPRIETARY AND CONFIDENTIAL

DO NOT

SCALE DRAWING

858-679-1191

mytee

PRODUCTS, INC.

M.LaBarbera

THE INFORMATION CONTAINED IN THIS

DRAWING IS THE SOLE PROPERTY OF

MYTEE PRODUCTS, INC. ANY

REPRODUCTION IN PART OR AS A WHOLE

WITHOUT THE WRITTEN PERMISSION OF

MYTEE PRODUCTS, INC. IS

PROHIBITED.

Page 11

20-110 DELUXE PREP CENTER™ WIRING DIAGRAM

20-110

115 Volt System

Primary Cord

VAC

L2L1

C-302LA

Pump

L2L1

C-305

600 Watt Heat

E-515

2/7/2014

Page 12

NOTES

Mytee Deluxe Prep-Center 20-110 Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual