Myson LO-LINE RC 6-4, LO-LINE RC 9-6, LO-LINE RC 14-10, LO-LINE RC 19-15 Maintance Manual

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MYSON Eastern Avenue, Team Valley, Gateshead, Tyne & Wear NE11 0PG, UK
T: 0845 402 3434, F: 0191 491 7568, sales@myson.co.uk, www.myson.co.uk
heatingthroughinnovation.
After Sales Service:
RETTIG (U K) L td ., Service, Somerden Road, Hull, East Yorkshire HU9 5PE Tel 01482 713927, Fax 01482 789056, service.convectors@myson.co.uk
Spare parts and technical help on all Convector products are available from Myson Service.
01.09.2007 ISSUE 1
Page 2
Installation, Operating, Maintenance
and After Sales Manual.
LO-LINE RC & LO-LINE RC Heater-cooler Models: 6-4, 9-6, 14-10, 19-15
heatingthroughinnova tion.
Product Serial Number:
Please leave this manual with the end user.
Part Number: 1370057 Issue 1
Page 3
Contents
1.0 Gener al Infor mati on 03
2.0 Heati ng Syste m Design 03
3.0 Unit Selectio n/Sizing 03
4.0 Locat ion 03
5.0 Preparation 04
6.0 Fixin g 04
7.0 Water Co nnectio ns 05
8.0 Elect rical Connections 06
9.0 Commissioning Proce dure 07
10.0 Technical Data 08
11.0 Opera ting Ins tructions 09
12.0 Trou bleshooting 10
13.0 Maint enance 11
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1.0 General Information
LO-LINE RC & LO-LINE RC Heater Cooler
03
G This MYSON LO-LINE fan convector is designed for wall
mounted installation with a minimum installation height of 150mm to the underside of the unit.
G The LO-LINE should only be used on closed circulation, two
pipe, pump assisted central heating systems (LO-LINE) or heating and cooling systems (LO-LINE Heater-Cooler).
G The LO-LINE Heater and Heater-Cooler can be used on heat
pump systems.
G Before proceeding with the installation, the heating system
design must be considered and the unit correctly sized to meet the heat loss requirements of the room at normal fan speed.
G This unit is supplied with an infra red remote control system,
giving automatic temperature control. Alternatively, the unit can be run in manual, which allows manual switching between the 3 fan speeds available to circulate ambient air.
This unit MUST NOT be installed in a bathroom or other similar high humidity area.
2.0 Heating System Design
This fan convector must be fitted on a two pipe, pumped circulation heating system.
For optimum fan convector heating performance the system must be capable of providing sufficient hot water through the heat exchanger. This means that:
1. The minimum pipe size from boiler to fan convector must be at least 15mm.
2. This unit is not suitable for use on microbore pipe-work.
3. Where the unit is fitted on to a system with other emitters a separate circuit for the fan convector should be considered to provide adequate water flow.
4. The system water must be above 43°C for heating mode.
5. For heat pump applications - see Commissioning Procedure
6. This unit is NOT suitable for one-pipe systems.
7. Optimum performance will require effective balancing of the whole system.
8. This unit must not be used to replace a radiator in an existing system unless an adequate flow of water through the unit can be guaranteed.
1.02.0
3.0
4.0
3.0 Unit Selection/Sizing
Heat output performance is given in the Technical Data section of this manual. Outputs are shown for the three fan speeds, however, it is important to size the unit to match the calculated heat loss requirements of the room with the unit operating on
4.0 Location
G This LO-LINE unit may be fitted to any convenient wall at a
height from floor level that suits the application, providing an unimpeded flow of warm air into the area to be heated.
G The minimum distance from the underside of the unit to floor
level is 150mm.
the low fan speed. The higher fan speeds are used in automatic mode when the room temperature is significantly lower than the preset temperature.
G The unit should be mounted on a flat wall, and stud or
partition walls should be avoided to minimise the possibility of noise transmission.
G For cooling applications, the need for disposal of condensate
may influence the position of the unit.
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04
62 58 150
Min. each side
150 Min.
107
385
70
263
A
C
B
Cover Fixing Screws
LO-LINE RC & LO-LINE RC Heater Cooler
5.0 Preparation
Before proceeding with the installation, unpack the carton contents and check against the checklist below:
1. LO-LINE or LO-LINE Heater-Cooler unit.
2. 15mm isolating valves (1 pair).
3. Instruction manual.
4. Warranty card.
5. Fixing kit (rubber mounts and cable gland).
6. Remote control handset.
6.0 Fixing
G Using the fixing dimensions (see fig. 1), mark the fixing hole
positions on the wall.
G Drill and plug the wall for No. 8 x 40mm round head wood
screws ensuring that the wall plugs are suitable for the wall type.
G Remove the backing from the self-adhesive washers and place
on screws with adhesive side towards the point.
Fig. 1
G Tighten the screws into the wall leaving about 9mm
projecting.
G Press adhesive washers to the wall.
Dimensions (mm)
Unit ABC
6-4 523 404 359
9-6 645 526 481
14-1 0 854 733 681
19-1 5 1138 1018 974
Remove the outer casing as follows:
G Remove the 2 screws from the underside of the unit (see fig. 2).
G Lift off the outer case.
G Fit chassis on to mounting screws and tighten.
Fig. 2
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7.0 Water Connections
57
99
68
191
72
99
57
LO-LINE RC & LO-LINE RC Heater Cooler
05
G Connect unit to system flow and return pipes using the two
15mm isolating valves (see fig. 3).
Note: To ensure effective venting of the heat exchanger the flow pipe should be connected to the bottom connection of the heat exchanger.
Note: For LO-LINE installations pipe-work must not be routed directly underneath the unit as this will adversely affect the operation of the integral room thermostat. If this cannot be
avoided, the pipe-work must be boxed to prevent heat rise.
G Ensure system is flushed in accordance with recognised best
practice and a suitable inhibitor is added to the system as necessary.
G Open valves fully, check pipe connections for leaks and vent
the heat exchanger - see Commissioning Procedure.
LO-LINE Heater-Cooler installations with chilled water will require provision for condensate disposal in accordance with any local regulations.
A drain tray is fitted for condensate collection within the unit. This should be connected to a 15mm drain pipe.
Note: External pipe-work carrying chilled water must be insulated. Use a suitable sealant as necessary to ensure that condensate does not spill or leak. Once connection to the system flow and return pipes is made, any exposed internal 15mm pipework and isolating valves must be insulated.
5.06.0
Fig. 3
7.0
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06
O O
LN
Motor
Power Board
Control Board
Air Sensor
Water Sensor
O O
Brown Blue White Yellow
LO-LINE RC & LO-LINE RC Heater Cooler
8.0 Electrical Connection
WARNING: This appliance must be earthed. The electrical installation must comply with local or national wiring regulations.
G This unit is supplied with factory fitted test leads. Remove
these and discard.
G A fused electrical spur with a maximum 3A fuse and a switch
having 3mm separation on all poles must be provided in an easily accessible position adjacent to the unit.
G Electrical cable entry to the unit should be made through the
underside of the unit using the cable gland provided, or through the hole provided at the upper right hand corner of the chassis.
Wiring Diagram
G Connect live and neutral wires to the power board terminal
connections, and the earth wire to the chassis earth terminal.
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9.0 Commissioning Procedure
Dipswitches
LO-LINE RC & LO-LINE RC Heater Cooler
07
G Fill and vent the system.
G Open both valves fully and vent air from the heat exchanger
by unscrewing the air bleed valve situated above the valves in the angled top of the chassis.
G Check for leaks at pipe connections.
G Refit the outer case and secure using the 2 fixing screws.
Heat Pump Applications - Low Water Set Point Adjustment Heating Mode
The low limit water set point is factory set to 43°C, but for systems such as those with heat pumps, a lower water set point may be required. The set point can be adjusted using the set point switch located on the control board.
G Isolate electrical supply.
G Remove outer cover.
G Change switch position (see fig. 4)
G Refit cover.
G Switch on electrical supply.
G Switch on electrical supply.
G Check the operation of the unit in automatic and manual
modes (LO-LINE) or heating and cooling modes (LO-LINE Heater-Cooler) by following the operating instructions.
G When installation and commissioning are complete, hand over
instruction manual to end-user.
Displayed Temperature Calibration
This function enables calibration of the displayed temperature to the actual room temperature using the following procedure:
G Press the ‘On/Off’ key and ‘+’ key for 5 seconds (the display
will flash, alternating between ‘ro’ and the calibration temperature.
G Calibrate the displayed room temperature by using the
‘+’ and ‘-’ keys.
G Press the ‘On/Off’ key to finish
Fig. 4
8.09.0
Switch Switch Down Switch Up
1 Water Stat Set Point 32°C 43°C
2 Heating / Cooling Heating & Cooling Heating
3 Not Used
4 Temperature Display °F °C
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08
LO-LINE RC & LO-LINE RC Heater Cooler
10.0 Technical Data
Heating Performance Data
Model Fan Speed
40° 45° 50° 55° 60° 65° 72° 81° 90° 99° 108° 117°
Boost
19-15
14-10
9-6
6-4
Tested in accordance with BS 4856 Part 1. Flow rate 340 ltr/h (75 gal/h).
Flow Rate Correction Factors: 455 ltr/h (100 gal/h) multiply by 1.06. 227 ltr/h (50 gal/h) multiply by 0.96. 113 ltr/h (25 gal/h) multiply by 0.85.
Medium
Low
Boost
Medium
Low
Boost
Medium
Low
Boost
Medium
Low
3751 4197 4640 5081 5520 5957
3351 3748 4144 4538 4930 5321
2921 3268 3613 3956 4298 4639
2803 3136 3467 3796 4125 4451
2367 2648 2928 3206 3483 3759
1922 2150 2377 2603 2828 3052
1811 2026 2240 2453 2665 2875
1437 1608 1777 1945 2114 2282
1098 1228 1357 1486 1617 1743
1162 1300 1437 1574 1710 1845
843 943 1043 1142 1240 1339
741 829 916 1003 1090 1176
Cooling Performance Data
Heat Output watts
Temperature Difference °C
12803 14323 15836 17340 18839 20331
11436 12783 14144 15488 16826 18159
9970 11154 12331 13503 14670 15832
9567 10703 11833 12957 14077 15192
8080 9039 9993 10943 11889 12831
6559 7338 8113 8884 9652 10416
6182 6916 7645 8372 9096 9816
4904 5486 6066 6642 7216 7788
3748 4191 4633 5073 5519 5948
3965 4436 4905 5371 5836 6297
2877 3218 3558 3896 4233 4568
2528 2829 3127 3424 3720 4015
Heat Output Btu/h
Temperature Difference °F
Approximate Hydraulic Resistance through Fan Convectors
Litres/h
455 340 227 113
6 - 4
910 514 235
47
mm wg
9 - 6
998 520 121
97
14 -10
1240
719 324
75
19 -15
1670
954 469
77
6 - 4
8.98
5.06
2.35
0.45
9 - 6
9.85
5.10
1.18
0.97
kPa
14 -10
12.20
7.00
3.20
0.75
19 -15
16.40
9.40
4.60
0.82
Cooling Performance watts
Model Fan Speed
Air-Mean Water Temperature Difference °C
15° 20° 25° 27° 36° 45°
Tot. Sens. Tot. Sens. Tot. Sens.
Boost
19-15
14-10
9-6
6-4
Tested in accordance with BS 4856 Part 1. Flow rate 340 ltr/h. Relative humidity 50%.
Medium
Low
Boost
Medium
Low
Boost
Medium
Low
Boost
Medium
Low
Noise Levels
Model
19-15
14-10
9-6
6-4
Low Medium Boost
1533 1305 2291 1656 3128 1725
1464 1203 2187 1511 2987 1632
1340 1104 2002 1345 2734 1452
1228 1052 1835 1347 2505 1427
1032 878 1542 1113 2106 1159
877 754 1310 969 1788 1034
710 581 1061 770 1448 957
600 507 896 639 1223 655
499 423 745 535 1018 553
496 397 741 526 1012 654
391 335 585 429 798 454
321 277 480 357 655 383
Sound Pressures at 2.5m (dBA)
Weight, Water Content and Motor Power
Model
19-15 80 0.3 7.7
14-10 62 0.32 9.1
9-6 35 0.56 12.7
6-4 35 0.75 15.7
Test Pressure 20bar (2MPa) Maximum Working Pressure 10bar Water connections 15mm Electrical supply 230V - 50Hz
Cooling Performance Btu/h
Air-Mean Water Temperature Difference °F
Tot. Sens. Tot. Sens. Tot. Sens.
5231 4453 7817 5650 10673 5886
4995 4105 7462 5156 10192 5568
4572 3767 6831 4589 9328 4954
4190 3589 6261 4596 8547 4869
3521 2996 5261 3798 7186 3955
2992 2573 4470 3306 6101 3528
2423 1982 3620 2627 4941 3265
2047 1730 3057 2180 4173 2235
1703 1443 2542 1825 3473 1887
1692 1355 2528 1795 3453 2231
1334 1143 1996 1464 2723 1549
1095 945 1638 1218 2235 1307
Motor
Power (W)
Water
Content (l)
Unpacked
Weight (kg)
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11.0 Operating Instructions
LO-LINE RC & LO-LINE RC Heater Cooler
09
Description
This LO-LINE unit is fitted with a control system that provides either automatic or manual control of the unit. In automatic mode the desired temperature set point is selected and the unit will adjust the fan speed according to the difference between the actual room temperature and the set point. When the room temperature reaches the set point the fan will switch off and thereafter will continue to cycle on and off to maintain the room temperature. The temperature set point range is 15 - 35°C.
In manual mode any of the three fan speeds can be selected by overriding the automatic temperature control. This means that air circulation can be provided in summer for example, or that heating performance can be controlled manually.
The unit can be controlled using the infra red remote control handset supplied with the unit (see fig.5) and also using the control panel on the unit (see fig. 6). If necessary, however, the control panel can be locked electronically to prevent tampering once the controls have been set (see below).
Fig. 5 Fig. 6
The remote control hand set takes 2 AAA batteries (not supplied).
Controls Display
Power button Switches unit on & off
‘+/-’ button Adjust temperature set point from
15 - 35°C Scrolls into F1, F2 or F3 manual mode
Heating
Heating will only be provided when the central heating boiler is on, the pump is running and the system water temperature is greater than 43°C. Ensure the boiler is on, and set timer, boiler controls and room thermostats as necessary.
10.011.0
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10
LO-LINE RC & LO-LINE RC Heater Cooler
11.0 Operating Instructions (c ont inued ... )
Operation Display
Power off No Display
Switch on supply to unit for 30 seconds (unit off)
Supply on / unit off
Switch on unit Set point flashes for
5 secs, then
Ambient temperature displayed
Use ‘+/-’ to adjust Set point flashes for set point 5 secs, then
Ambient temperature
Manual
Manual mode can be used for air circulation without heat.
Use ‘+’ to scroll Selected fan speed beyond 35°C displayed Or use ‘-’ to scroll below 15°C
Scrolling back out of manual using the ‘+’ or ‘–’ button will revert the unit back to last temperature set point.
Cooling Mode
G Close the heating system and isolate any other heat emitters.
G Open the cooling water system.
G Ensure cooling is on, and set cooling unit timer and controls
as necessary.
Cooling operation works in exactly the same way as heating. Follow the procedure above to set the unit controls.
The ambient temperature is always displayed unless the water temperature falls below 43°C*, or if the set point is being adjusted.
Water temp <43°C Shows both power
& unit on
*43°C i n normal heating system, 32°C for heat pumps and above 20°C in cooling.
12.0 Troubleshooting
Once installed this fan convector becomes part of a complete heating system that will generally include a boiler, pump, other emitters such as radiators and fan convectors, and a number of heating controls, dependent on system complexity. An apparent problem with this unit may be the result of system controls being incorrectly set and can be solved easily without calling out your installer or MYSON Service. Before calling your installer or MYSON Service, please carry out the checks listed opposite.
Locking Unit Controls
The control panel on the main unit can be locked electronically to prevent interference once the controls have been set. After setting the unit to the desired temperature setting and with the unit in running mode, press the On/Off button on the main unit for about 6 seconds until the two middle horizontal bars appear on the display. The horizontal bars will disappear after about 6 seconds and the unit is in key lock mode.
If any of the unit controls are pressed the horizontal bars will reappear to show the key lock mode is activated, however, during this mode the handset controls remain functional.
To unlock the system press the On/Off button for about 6 seconds until the horizontal bars disappear.
Note: If you call out MYSON Service to a fault detailed opposite, or to repair a fault caused by incorrect use, a call out charge will be made.
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12.0 Troubleshooting (conti nued...)
LO-LINE RC & LO-LINE RC Heater Cooler
11
Problem Remedy
Possible Causes
Unit switched off
Increase temperature set point
Switch on at spur
Heating Mode -
No Fan
Temperature set point reached
Unit not switched on at fused spur
Fuse blown at fused spur
Unit isolating valves shut
Water temperature reaching fan
convector below 43°C
Programmer ON
(Heater model only)
Boiler ON and set to high with central
heating pump running
Heating Mode
(Heater Model only)
poor heating
performance and/or
Note: Operation of fan convector can be checked by
Low water temperature to unit Turn up boiler thermostat
Poor water flow Vent air from heating system
switching to manual fan setting
unit cycles on
water sensor
Turn on
Replace fuse
Open valves
Check boiler -
If the fan convector is still faulty after checking the above, call your installer or MYSON Service.
Common Installation Faults
For optimum performance, this unit must be correctly sized to match the heat loss requirements of the space it is required to
Problem
Poor heating performance
(Heater Model only)
Unit incorrectly sized for heat loss of room
heat, and the heating system must be correctly designed to provide adequate flow of hot water to the unit (refer to section
2). If the recommendations in section 2 are not followed,
problems may arise as detailed below.
Possible Causes
Boiler thermostat set too low
Heating Mode
(Heater Model only)
poor heating
Lack of flow to fan convector -
Pump set on low setting
performance and/or
unit cycles on
Isolating valves not fully open
water sensor
System incorrectly balanced with unit starved of hot water flow
Pipe sizing to unit too small
13.0 Maintenance
11.0
Before undertaking any maintenance activity isolate the electrical supply.
Maintenance should be restricted to occasional removal of dust and lint around the unit. The outer surface may be wiped over
with warm water and mild detergent taking care to avoid water entering the grille areas.
12.013.0
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