Myron L 762 User Manual

MONITOR/CONTROLLERS
Installation • Operation • Maintenance
User Manual for Models: 750, 752, 753, 762
2450 Impala Drive
Carlsbad, CA 92010-7226 USA
Tel: 1-760-438-2021 Fax: 1-800-869-7668 / 1-760-931-9189 www.myronl.com
Water Quality Instrumentation
Accuracy • Reliability • Simplicity
TABLE OF CONTENTS
SECTION PAGE 1 INTRODUCTION
1.1 SCOPE ........................................................................................................................................1
1.1.1 FUNCTIONAL DESCRIPTIONS .....................................................................................1
1.1.2 MONITOR APPLICATIONS ............................................................................................ 1
1.2 MONITOR SPECIFICATIONS .....................................................................................................1
1.3 RESISTIVITY CELLS ...................................................................................................................2
1.3.1 CELL PRODUCT SPECIFICATIONS ..............................................................................2
1.4 OPTIONAL INTERFACE FEATURES ..........................................................................................2
1.5 HOW TO ORDER ........................................................................................................................ 2
2 INSTALLATION
2.1 GENERAL ....................................................................................................................................3
2.2 MECHANICAL INSTALLATION ...................................................................................................3
2.2.1 SURFACE INSTALLATION .............................................................................................4
2.2.2 PANEL MOUNTING ........................................................................................................4
2.2.3 CELL INSTALLATION .....................................................................................................4
2.3 ELECTRICAL INSTALLATION .....................................................................................................4
2.3.1 MAIN AC POWER INSTALLATION................................................................................. 4
2.3.2 CELL INSTALLATION .....................................................................................................5
2.3.3 ALARM RELAY INSTALLATION ..................................................................................... 5
2.4 OPTIONAL INTERFACE CONNECTIONS ..................................................................................5
2.4.1 220 VAC CONVERSION.................................................................................................5
2.4.2 0-5/0-10 VDC RECORDER BOARD............................................................................... 6
2.4.3 4-20 mA AND 4-20D TRANSMITTER BOARDS .............................................................6
3 OPERATING PROCEDURES
3.1 GENERAL ....................................................................................................................................7
3.2 SWITCH AND INDICATORS CONTROLS .................................................................................. 7
3.2.1 MODEL 750 ....................................................................................................................7
3.2.2 MODEL 752 AND 753 .....................................................................................................7
3.2.3 MODEL 762 ....................................................................................................................7
3.3 OPERATIONAL CHECKOUT PROCEDURES ............................................................................8
3.3.1 MODEL 750 ....................................................................................................................8
3.3.2 MODEL 752, 753 AND 762 .............................................................................................8
4 COMPONENT IDENTIFICATION, CALIBRATION AND PREVENTIVE MAINTENANCE
4.1 GENERAL ....................................................................................................................................9
4.2 PRIMARY COMPONENT IDENTIFICATION ...............................................................................9
4.3 CALIBRATION PROCEDURES .................................................................................................10
4.3.1 METER MECHANICAL ZERO READING.....................................................................10
4.3.2 FULL SCALE CALIBRATION PROCEDURES .............................................................10
4.3.2.1 MODEL 750 .................................................................................................. 10
4.3.2.2 MODELS 752, 753 AND 762 ........................................................................ 10
4.3.3 INTERNAL SET POINT ADJUSTMENT .................................................................... 11
4.3.4 0-5/0-10 VDC RECORDER BOARD ......................................................................... 11
4.3.5 MODEL 753 WITH 4-20mA or 4-20D OPTION ..........................................................11
4.4 PREVENTIVE CARE ................................................................................................................. 12
5 APPENDIX
A REPLACEABLE COMPONENTS CHART .................................................................................13
SECTION 1
Introduction
1.1 SCOPE
This manual provides the necessary information to install, operate and maintain the Myron L Company’s 750/760 Series Resistivity Monitors. Sections 1 thru 3 provide the user with a Monitor’s applicational description, mounting, wiring and operational procedures. Section 4 identifies their primary components and provides the user with easy-to-use calibration, and preventive maintenance procedures.
Section 5 (Appendix) provides Replaceable Components Charts.
1.1.1 FUNCTIONAL DESCRIPTIONS
All models have drip/weather-proof housing which can be panel or surface mounted. The 750 models are a compact 6.0" x 5.0" (152mm x 122mm). The 762 is 6.0" x 10.8" (1 52mm x 275mm). All model front panels are equipped with bright green and red LEDs that indicate “Above” or “Below” set point readings. Also standard on all models is a heavy-duty 10 amp Alarm relay, activating on decreasing readings.
For specific Monitor configurations, reference the following individual model descriptions:
Model 750
Provides a front panel accessible set point adjustment knob in place of an analog or digital meter readout display.
Model 752
Set point is internal to discourage unauthorized adjustments. Standard front panel is equipped with a linear analog meter display and a “SET POINT CHECK” switch.
1.2 MONITOR SPECIFICATIONS
RANGES:
0-20 megohm-cm 0-2 megohm-cm 0-200 kilohm-cm 0-500 kilohm-cm (Model 750 only) 0-20, 0-2, 0-0.20 megohm-cm, (Model 762 only)
READOUT:
Model 752: 2 Model 753: 1/2" x 3 1/2 Digit (13mm) Digital Model 762: 4
ACCURACY:
Model 753: ±1 % of span Other Models: ±2% of span
SENSITIVITY:
0.5% of span
STABILITY:
0.05% of span
REPEATABILITY:
0.1% of span
CELL INPUTS:
1 Input (standard) 3 Cell input (optional 762 only)
1
/2" (63mm) Analog
1
/2" (114mm) Analog
Model 753
Set point is internal to discourage unauthorized adjustments. Standard front panel is equipped with a digital LCD meter display and a “SET POINT CHECK” switch.
Model 762
Set point is internal to discourage unauthorized adjustments. Standard front panel is equipped with a three (3) Range select switch (0-20, 0-2, 0-0.2 megohm), a linear analog meter display and a “SET POINT CHECK” switch.
1.1.2 MONITOR APPLICATIONS
1 Deionized (Dl) and distillation ultra-pure treatment
systems 2 Electronics 3 Food Processing 4 Plating 5 Power Plants 6 Laboratories
Introduction
RELAY FUNCTION:
Single set point control:
Continuously adjustable 0-100% of span
Indicators:
“ABOVE” (green) and “BELOW” (red) set point LEDs
Contact Rating:
SPDT 10 amp @ 250 VAC, 30 VDC. Relay activates on decreasing readings
POWER SPECIFICATIONS:
115 VAC, 50/60 Hz ± 15%, 25mA 220 VAC, 50/60 Hz ± 15% (Optional)
AMBIENT TEMPERATURE RANGE:
-22°F ( -30°C) to 140°F (60°C)
CONSTRUCTION:
Fully gasketed heavy-duty ABS for corrosion resistance, NEMA type 3 rated
WEIGHT:
(750 Series) 2 Ibs (0.9 kg) (762) 3 Ibs (1.4 kg)
1
1.3 RESISTIVITY CELLS
All 750/760 Series Monitors use a CS10 Cell. These reliable sensors feature two integral thermistors to ensure accurate and rapid automatic temperature compensation. The sturdy polypropylene bushing is modular for easy, inexpensive replacement. Several alternatives for the metal portion of the cell are available, depending on the demands of the application.
1.3.1 CELL PRODUCT SPECIFICATIONS
CONSTANT:
0.05
TEMPERATURE COMPENSATION:
Two integral thermistors provide automatic TC to 25°C between 32-212°F (0-100°C)
PRESSURE/TEMPERATURE LIMITS:
100 psi (689.6 kPa) ~ 212°F (100°C)
BUSHING:
Modular Polypropylene threaded .75" NPT
CABLE:
Shielded Belden 8724; 10' (3 meters) standard, Prespecified lengths of 25' (7.5 meters) or 100' (30 meters) also available.
DIMENSIONS:
Metal portion 1.2" (95 mm) L; 0.5" (13 mm) DIA
1.4 OPTIONAL INTERFACE FEATURES
1 0-5/0-10 VDC Recorder Interface
2 4-20 mA Loop Powered Isolated Output (753 only)
1.5 HOW TO ORDER
EXAMPLE:
MODEL TYPES:
750: Small Controller with front panel “Set Point” adjustment
knob.
1
752: Small Monitor with 2
/2" analog meter display. 753: Small Monitor with 1/2" LCD digital meter display. 762: Large Monitor with 4 1/2" analog meter display and three
(3) range select switch.
RANGE SCALES:
1: 0-20 megohm-cm
2: 0-2 megohm-cm
3: 0-200 kilohm-cm
4: 0-20, 0-2, 0-0.20 megohm-cm (Model 762 only)
5: 0-500 kilohm-cm (Model 750 only)
3 4-20mA Self Powered Isolated Output (753 Only)
4 Three (3) Cell Input (762 only)
2
OPTIONS:
03: 3 Cell Input (Available on the 762 Monitor only)
510: 0-5/0-10 VDC Recorder Interface (Available on
all Models)
420: 4-20 mA Loop Powered Isolated Output
(Available on the 753 Monitor only)
420D: 4-20 mA Self Powered Isolated Output
(Available on the 753 Monitor only)
HOW TO ORDER CS10 CELL(S):
CS10-S 316 Stainless Steel
-T Titanium
Introduction
SECTION 2
Installation
2.1 GENERAL
This section contains the recommended procedures required to properly install the 750/760 Series Monitors, to connect the Cell(s), Alarm relay, Recorder and/or Transmitter cable connections.
WARNING!
The Myron L Company recommends that all mounting and electrical installation procedures be performed by trained and authorized personnel ONLY! Failure to do so could result in damage to equipment and/or property.
2.2 MECHANICAL INSTALLATION
All Monitor electronics are packaged inside drip/weatherproof housings. Their physical dimensions have been designed to allow for both surface and panel mounting.
There are three basic guidelines to consider when selecting the monitor’s mounting location.
1 Select a site that limits the Monitor’s exposure to
excessive moisture and corrosive fumes.
2 For best results, position your control area as close as
possible to the point(s) being monitored.
Installation
3
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