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Installation manual
myAster
AUTOMATION FOR SWING GATES
01_17
Page 2
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Contents
GENERAL SAFETY PRECAUTIONS
1.
2. INTENDED USE AND APPLICATION
2.1 01
02
Kit contents
2.2 Technical features
2.3 Operator dimensions
3. INSTALLATION
3.1 Preliminary checks
............................................................. 03
3.2 Tools and materials (not included)
3.3 Wiring
3.4 Installing the operator
3.4.1
3.4.2
3.4.3 06
3.4.4 07
3.4.5
4. MANUAL RELEASE
5. MAINTENANCE
6. WARRANTY
7. PHASING OUT AND DISPOSAL
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................................................................................................................ 02
Quotes from ground
Pillar brackets
Outward opening
Pillar bracket T1
Gate bracket S3
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8. CONFORMITY DECLARATION
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1. GENERAL SAFETY PRECAUTIONS
This manual contains important information for the safety of consumers.
An improper installation can result in serious jury to objects and people.
Carefully read and follow all safety precautions identified with this warning symbol
Save this manual for future consultation.
Always cut the power when installing. Make sure the earth connection is properly connected.
Use and installation of the product must comply with Machinery Directive 2006/42/CE. Verify that the system is
EN 124445 and EN 12453 standard compliant. Installation must be carried out by expert qualified personnel who knows
the potential hazards associated and in full compliance with current regulations.
Use of the product must be restricted to its intended use. Any other use is to be considered dangerous and therefore forbidden.
Keep the gate and the gate opener regularly maintained. Use only Proteco’s original spares.
Users are strictly forbidden to carry out any changes on the gate operator.
Proteco Cancelli Automatici Srl is not liable for any damage resulting from improper, wrongful or unreasonable use.
2. INTENDED USE AND APPLICATION
Do not allow children to play with the fixed command devices, or in the gate’s area of operation.
Keep any remote control devices (i.e. transmitters) away from the children as well.
The myAster operator is designed to automate swing gates. The use of this product for purposes other
than those described above and installation executed in a manner other than as instructed in this technical
manual are prohibited. All myAster systems are irreversible, therefore no electric-lock is needed.
In case of power cut the gate operator can be easily released by manual operation.
2.1 KIT CONTENTS
Double-leaf composition
1
2
4
2
4
01
n°2
02
03
04
05
1 11_2016
Motors
n°2
Pillar brackets T1
n°2
Fixing pack PR1-G1
n°2
Gate brackets S3
n°2
Release key
n°1
Installation manual
5
3
5
3
1
.
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2.2 TECHNICAL FEATURES
Motor power supply
Max draw.
Power
Capacitor
Thermal protection
Adjustable thrust
Protection rating
Revolutions
Opening angle
Opening time (90°)
Leaf weight
Leaf length
Duty cycle
V
A
W
µF
C°
N
IP
rpm
deg
s
Kg
m
%
24Vdc
0,5-0,75A
50W
--
-2500N
44
1600 rpm
110°deg
15”
275Kg
2,00m
80%
2.3 OPERATOR DIMENSIONS
169
20
70
99
myAster 3:
myAster 4:
Clos ed = 665 / Open = 980
Clos ed = 765 / Open = 1180
myAster 3 myAster 4 myAster 5 myAster 6
230V~50Hz
1,2-1,7A
280W
8µF
150°C
2800N
44
1400 rpm
110°deg
17”
350Kg
2,00m
40%
115V~60Hz
2,0-2,3A
300W
30µF
150°C
3000N
44
1700 rpm
110°deg
14”
300Kg
2,00m
40%
20
24Vdc
0,5-0,75A
50W
--
-2500N
44
1600 rpm
110°deg
20”
250Kg
2,50m
80%
myAster 5:
myAster 6:
88
230V~50Hz
1,2-2A
280W
8µF
150°C
2800N
44
1400 rpm
110°deg
22”
350Kg
2,75m
40%
115V~60Hz
2,0-2,3A
300W
30µF
150°C
3000N
44
1700 rpm
110°deg
18”
250Kg
2,75m
40%
Clos ed = 865 / Open = 1380
Clos ed = 965 / Open = 1580
88
myAster 3:
myAster 4:
myAster 5:
myAster 6:
410
510
610
710
24Vdc
0,5-0,75A
50W
--
-2500N
44
1600 rpm
110°deg
25”
150Kg
3,00m
80%
230V~50Hz
1,2-1,7A
280W
8µF
150°C
2800N
44
1400 rpm
110°deg
27”
250Kg
3,5m
40%
55 63
115V~60Hz
2,0-2,3A
300W
30µF
150°C
3000N
44
1700 rpm
110°deg
22”
200Kg
3,5m
40%
230V~50Hz
1,2-1,7A
280W
8µF
150°C
2800N
44
1400 rpm
110°deg
32”
250Kg
4m
40%
3. INSTALLATION
3.1 Preliminary checks
Before installing make sure:
Weight, dimensions and gate construction are proper for the operator you intend to buy
Proper mechanical stops are already in place
The gate swings freely
The opening of the automated gate is not an entrapment hazard as regards any surrounding fixed parts and
there is sufficient space for manual release
Any lawn watering devices will not wet the gearmotor from the bottom up
The earth cable is properly connected
Do not install onto gates on either an upward or downward slope
(i.e. that are not on flat, level ground)
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3.2 TOOLS AND MATERIALS (NOT INCLUDED)
PILLARS AND WALLS
LEAF
brick
3+3 3+3
Ø 18mm
stainless steel/alu
2+2
concrete
Ø 15mm
wood
2 +2
inox/alu. tubular
3+3
stainless steel
3+3
3 11_2016
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3.3 WIRING INSTALLATION OVERVIEW
OUTER VIEW
B
INNER VIEW
F
E/G
D
C
A
C1
230V
Ram 3 x 1,5 + T
A
Control panel 2 x 1,5 + T
B
Photocells
C rx 4 x 0,50 mm²
Photocells
C¹ tx 2 x 0,50 mm²
D
Key-switch
E
Aerial
Flashing light
F
G
Radio receiver
2 x 0,50
RG58
2 x 0,50
2 x 0,50
mm²
mm²
mm²
A
C1
C
N.B.: The number of tubes and cables
(not included in the kit) depends on the type of
the accessories employed
(pic. A)
Cut off the power before starting wiring
A circuit breaker should be fitted close to the gate (3 mm wires) to protect both the gate control panel and the
house main fuse box. A 6A automatic breaker or a 16A single phase breaker complete with fuses shall be suitable.
Make sure you have suitable tubing and conduits for the electrical cables: feed the motors, control panel and
accessories separately, in order to prevent interferences that may result in bad operation.
Fit the power cable keeping a curve as shown in picture B, in order to avoid water blackflow inside the operator.
(pic. B)
(pic. B)
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3.4 INSTALLING THE OPERATOR
The kit is supplied with a right and a left hand motor and are specific. Ensure you are mounting the correct
handed motor to the leaf. See picture C. Make sure there is a mechanical stop (B) for opening and closing.
B = mechanical ground stops
left
Motor
right
Motor
Pic. C
3.4.1. QUOTES FROM GROUND
The operator has to be fitted keeping a height from ground between 40 and 50 cm. See picture D.
If the gate is particularly light, fit the operator as closer as possible to gate centerline.
h max= 60 cm
h min= 15 cm
Pic. D
3.4.2. PILLAR BRACKETS – How to determine fixing dimensions
The ideal approach is to fix the brackets complying with the measures A and B as indicated in the below table
for an opening angle of 90° (picture E).
myAster 3 = max 125 mm
myAster 4 = max 175 mm
myAster 5 = max 225 mm
myAster 6 = max 275 mm
B
C
90°
A
myAster 3 A=150 B=150
myAster 4 A=200 B=200
myAster 5 A=250 B=250
myAster 6 A=300 B=300
Pic. E
D
minimo
150 mm
5 11_2016
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3.3.2. CONSIGLI PER L’INSTALLAZIONE
Tutti i collegamenti devono essere effettuati in assenza d’alimentazione.
Prevedere un dispositivo di sezionamento onnipolare nelle vicinanze dell’apparecchio (i contatti devono essere di
almeno 3mm). Proteggere sempre l’alimentazione per mezzo di un interruttore automatico da 6A, oppure per mezzo
di un interruttore monofase da 16A completo di fusibili.
Le linee di alimentazione ai motori, alla centrale e di collegamento agli accessori devono essere separate onde evitare
disturbi che potrebbero generare mal funzionamenti dell’impianto.
Il cavo elettrico in uscita dall’attuatore non deve essere teso ma fare un’ampia curva verso il basso onde evitare il
riflusso di acqua all’interno dell’attuatore stesso (fig.B)
fig. B
3.4 FISSAGGIO MOTORI
Identificare gli attuatori sinistro e destro in base alla figura (fig. C): se le cerniere sono sulla destra l’attuatore
è destro, viceversa se sono sulla sinistra. Accertarsi che il cancello sia dotato di fermi meccanici in apertura e in chiusura (fig. D)
Fig. C
B B
B
B = Fermi meccanici
Fig. D
3.4.1. DETERMINAZIONE ALTEZZA DI FISSAGGIO ATTUATORI
L’altezza di fissaggio consigliata è compresa tra 40-50 cm (fig.E).
In caso di cancelli con struttura leggera, tenere l’attuatore più vicino possibile alla mezzeria del cancello.
Fig. E
h min= 15 cm
h max= 60 cm
motore sinistro motore destro
If this ideal scenario of A and B is not applicable, then refer to the below table to determine the brackets position
(values are expressed in mm)
Bracket quota
Minimum Leaf
length
275 300 295 290 315 310 335 360 385
325 300 305 310 285 290 265 240 215
50 50
80
110 110 140 140 140 140
1300 1240 1280 1280 1260 1270 1240 1220 1200
225 250 245 240 235 260 285 310 335
275 250 255 260 265 240 215 190 165
Bracket quota
Minimum Leaf
length
Bracket quota
Minimum Leaf
length
50 50
80
110
1150 1130 1130 1130 1140 1120 1100 1070 1050
140
250
50 50 50
1030 980 990 990 970 970
170 200 195 190 210 235
225 200 205 210 215 190 165
1000
140 140 140 140 140
185 260
80
110
140 140 140 140
140
950 930
100
Bracket quota
Minimum Leaf
length
200
50 50 50
880 860 840 840 850
125 150 145 135 160140
175 150 155 165 140160
80
110
140 140
850 830
3.4.3. OUTWARD OPENING
It's possible to have your gate opening outward (fig. F-G)
Pic. F
Pic. G
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3.4.3. PILLAR BRACKET T1
Anchor the pivot bracket T1 onto the pillar by welding or bolting (Ø 13 mm bolts) , making sure the quotas shown
in the previous table are met. Ensure to keep a minimum distance of 30 mm from the pillar edge as shown in picture H.
Pic. H
In cases of masonry pillars, use chemical or resin to secure bolts or stone (cement) the bracket into position. Brackets T1
as well are supplied in two versions, left hand and right hand and match the according motor (see picture I). Fix motor
into bracket T1 and place the pivot pin PR1 though the holes. Keep the pivot pin PR1 oriented downward. See picture L.
PR1
SX
DX
Pic. I
G1
oriented
downward
Pic. L
3.4.4. GATE BRACKET S3
To determine the position of bracket S3:
Put the gate in closing position
Release the operator (see paragraph 5)
Extend the arm fully
Turn back the arm 2 cms. This avoids the motor to “leap forward”(pic. M)
Affix the bracket S3 to the motor slot as illustrated in picture M. Place the pivot pin PR1 into the locating hole.
Mount the arm of the motor onto the gate. Ensure the arm is perfectly straight.
NB.
Check the manual opening of the leaf before
definitively fixing the bracket to make sure the gate
can open fully to your required angle.
Pic. M
7 11_2016
Pic. N
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4. MANUAL RELEASE
Insert the hexagonal release key (included in the fixing pack) and turn 90° . See pictures O/P.
Now proceed to manual opening. To lock back the operator, insert the key and turn 90° .
The gate can be locked in any position since after the first start command the system will return to its default settings
left motor
Pic. O
right motor
Pic. P
5. MAINTENANCE
Periodic maintenance is needed. We suggest checking the state of lubrication and tightness of the anchoring
screws on the operator as well as the good operation of all safety devices.
6. WARRANTY
All goods supplied by PROTECO are covered by a limited warranty of 3 years from the production date printed on the
product.
In this period, Proteco Srl offers a free guarantee against malfunction due to defects in workmanship and materials.
Any form of guarantee provided here is strictly conditional upon compliance with the instructions for use and
maintenance.
The limited warranty does not apply when the goods are not PROTECO’S originals and the fault comes from an incorrect installation or is due to force majeure.
The installation and any maintenance works are the responsibility of who installs the system.
Under no circumstances and in no way Proteco Srl will be liable for damages, including any
loss of profits, savings, or other incidental or consequential damages, resulting from the use or inability to use the PROTECO products.
Any return coming without previous authorization will be rejected.
Returning shipping costs will be at customer’s charge.
All faulty items have to be returned along with the according invoice to:
PROTECO Srl Via Neive 77, 12050 Castagnito (CN) - Italia
The limited warranty is not applicable when:
- Goods have been handled or stored in abnormal use and maintenance conditions
- Goods have been repaired, changed and altered by unauthorized personnel
- Goods have been subject to incorrect use, neglect, electrical problems, improper packaging, accidents or natural
events
- Goods have been installed in an improper way.
- The label of the product warranty is illegible or missing.
- Bad operation is due to incorrect installation, natural or accidental events (falls, surcharges, oxidation)
7. PHASING OUT AND DISPOSAL
DO NOT DISPOSE OF IN NATURE!
Some components may contain hazardous waste. They must, thus, be removed and turned in to licensed firms
for their disposal. Before acting always check the local laws on the matter.
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8. DECLARATION OF CONFORMITY
In accordance with Annex II B of Machinery Directive 2006/42/CE
The legal representatives of
Proteco S.r.l. via Neive 77 12050 Castagnito (CN) Italia
tel (+39) 0173210111 fax (+39) 0173210199
www.proteco.net info@proteco.net
hereby declare that the products listed below
myAster 3, myAster 4, myAster 5,
myAster 3 24, myAster 4 24, myAster 5 24,
myAster 3 115, myAster 4 115, myAster 5 115
electromechanical gear motor for swing gates
comply the following Essential Requirements of Directive 2006/42/CE Annex I
(Machinery directive):
1.1.2 1.1.3 1.1.5 1.2.1 1.2.2 1.2.3 1.2.6 1.3.2 1.3.4 1.3.9 1.4.1
1.4.2.1 1.5.1 1.5.4 1.5.6 1.5.8 1.5.13 1.6.1 1.6.4 1.7.1 1.7.3 1.7.4
are in conformity with the following directives:
Translation of the original declaration
2004/108/CE (electromagnetic compatibility)
1999/5/CE (R&TTE)
2011/65/CE (directive on the restriction of the use of certain hazardous substances in
electrical and electronic equipment)
The above listed products are delivered, limitedly to the applicable parts, according to the following standards:
- EN 12453
- EN 12445
- EN60335-1
-EN60335-2-103
They also state that:
- the relevant technical documentation is compiled in accordance with part B of Annex VII of
directive 2006/42/CE
- the relevant technical documentation is compiled and preserved by PROTECO SRL which
undertakes to transmit it by mail in response to a reasoned request by the national authorities.
- the partly completed machinery must not be put into service until th nal machinery into which it
is to be incorporated has been declared in conformity with the provisions of the directive 2006/42/CE
Industrial, commercial and garage doors and gates.
Safety in use of power operated doors. Requirements
Industrial, commercial and garage doors and gates.
Safety in use of power operated doors. Test methods
Safety of household and similar electrical appliances Part I: General requirements
Household and similar electrical appliances Part 2-103: Particular requirements for drives for gates, doors and windows
Gallo Marco
Castagnito, 19.01.2016
9
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by
Proteco S.r.l. Via Neive, 77 - 12050 CASTAGNITO (CN) ITALY
Tel. +39 0173 210111 - Fax +39 0173 210199 - info@proteco.net - www.proteco.net
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