Myers ME40 Installation Manual

ME40/ME40AG SERIES Submersible Sump, Effluent & Sewage Pumps
Installation and Service Manual
Automatic and manual models. Single phase power only — 115 or 230 volt.
23833A245 (Rev. 7/30/10)
DESCRIPTION AND APPLICATION
Myers ME40 Series Pumps are single seal units, automatic or manual, designed for use in effluent dosing. Septic Tank Effluent Pumping (S.T.E.P.) or normal sump and general dewatering applications where higher pressure is required. DO NOT USE FOR
RAW SEWAGE.
When used in effluent dosing or S.T.E.P. applications, the pump must be installed in a separate tank or compartment at the discharge side of the septic tank.
NEVER INSTALL PUMP IN MAIN TANK WHERE SLUDGE COLLECTS.
Impellers are enclosed two-vane type to handle 3/4” spherical solids and are made of engineered thermoplastic. All pumps have a 1-1/2” NPT discharge tapping. NOTE: DO NOT OVERTIGHTEN DISCHARGE PIPE INTO PUMP PLASTIC DISCHARGE FITTING.
General
These pumps are available in 115 volt or 230 volt, single phase, 4/10 HP motors. All units are single seal only, available in automatic or manual with either 10’ or 20’ power cords. All power cords have either 115 volt or 230 volt grounded plugs.
These pumps are NOT for use in swimming pools or fountains.
ME40AG
The ME40AG Series Pumps are single seal units designed for use in continuous run agricultural evaporative cooling applications. They will run continuously in elevated temperatures with clean sump water.
The wetted pump components are the same as already described for the ME40 series.
AIR LOCKING
A sump pump is said to be air locked if water traps air in the pump and it cannot get out, thus preventing the pump from operating.
PACKAGING
Each pump is packaged separately in a carton marked with a catalog number and Myers engineering number.
Catalog Engineering Cord
No. No. HP V Ph Lgth. Type ME40A-11 25300D000 4/10 115 1 10’ Auto
ME40M-11 25300D001 4/10 115 1 10’ Manual
ME40AC-11 25300D010 4/10 115 1 20’ Auto ME40MC-11 25300D011 4/10 115 1 20’ Manual ME40AC-21 25300D012 4/10 230 1 20’ Auto ME40MC-21 25300D013 4/10 230 1 20’ Manual
ME40P-1 25300D900 4/10 115 1 10’ Auto ME40PC-1 25300D901 4/10 115 1 20’ Auto ME40P-2 25300D902 4/10 230 1 10’ Auto ME40PC-2 25300D903 4/10 230 1 20’ Auto
ME40AG-11 27234D001 4/10 115 1 20’ Manual ME40AG-21 27234D002 4/10 230 1 20’ Manual
LEVEL CONTROLS
All pumps must use sealed level control switches for automatic operation. All automatic pumps have built­in level control float switches. The power cord has a GROUND PIN that plugs into a grounded receptacle. The grounded receptacle cannot be used in the wet sump or basin due to DANGER of current leakage.
Manual pumps can be made automatic with MLC or MFLC controls with a series plug. Plug the MLC or MFLC witch cord series plug into a proper voltage GROUNDED RECEPTACLE. Then plug the pump cord plug into the back of the switch cord series plug. NOTE: The float control must be tethered a minimum 4” to pump or discharge pipe. Control must float free from pump and basin wall.
On all duplex units or simplex installations with additional options like high water alarm, the power cord plug must be cut off and wired into a control panel or into a sealed junction box if used in wet sump or basin. The AWS-1 control also acts as a sealed junction box for connecting power cord to pump cord.
NOTE: The ME40 sump/effluent pump can be easily changed from one style, automatic or manual, to the other by only interchanging the plug ends of the float control with the manual plug. The ball float must be tethered with a cable clamp, as shown. DO NOT REMOVE THE MOTOR CAP.
The ME40/ME40AG pumps have a 1/16” air vent hole in the impeller chamber to let out trapped air. If this hole becomes plugged, the pump may air lock. As a secondary precaution a 1/8” hole should be drilled in the discharge pipe below the check valve. The check valve should be 12 to 18 inches above pump discharge. Do not put check valve directly into pump discharge opening.
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The ME40P pumps have a mechanical (mercury free) float switch with a 10’ or 20’ cord with a 115 volt or 230 volt piggyback plug with the switch mounted to the pump. Plug the switch cord plug into a proper voltage, properly grounded outlet and plug the power cord into the back of the switch cord and tape the cords to the discharge pipe every 12”.
DESIGN OF PRESSURE SEWER SYSTEMS
Myers has available complete computer software for designing PRESSURE SEWER SYSTEMS. This gives pipe sizes to use and gives exact flow from any pump or group of pumps in the system when operating simultaneously. This design DISK for IBM® or COMPATIBLE computers is available to engineers on request.
MOTOR TYPE
The motors used in the ME40/ME40AG pumps are pressed into the cast iron housing and surrounded by dielectric oil for the greatest heat dissipation. The ME40 uses a shaded pole, 4/10 HP, 1550 RPM motor. The ME40AG uses a permanent split capacitor, 4/10 HP, 1625 RPM motor. Both units have Class A motor insulation, are available in single phase 115 or 230 volt with overload protection, and use a lower ball bearing - upper sleeve bearing. These pumps have no starting switches and do not require a control panel for simplex installation.
SAFETY WARNINGS
WARNING: Risk of electric shock. Pumps are
supplied with a grounding conductor and grounding­type attachment plug on the power cord. To reduce the risk of electric shock, be certain that it is connected only to a properly grounded, grounding­type receptacle. DO NOT cut off ground pin or use an adapter fitting. DO NOT use an extension cord with this pump. Entire plug may be cut off it a control panel is used.
When wiring this pump, follow all local electrical and safety codes and ordinances as well as the most recent National Electric Code (NEC-ANSI/NFPA 70).
All pumps have a GROUND WIRE that is connected to the motor. This wire goes to the receptacle or control panel which must be connected to a good outside GROUND such as a metal water pipe or GROUND STAKE DRIVEN AT LEAST 8 feet into the ground.
CAUTION: Never enter pump chamber after sewage or effluent has been in basin. Sewage
water can give off methane, hydrogen sulfide, and other gasses which are highly poisonous. For this reason, Myers recommends installing effluent pumps with a quick removal system. The quick removal system may be a union or Cam-lok® coupling if the pipe or discharge hose is within reach from the surface, or a rail system type quick disconnect on deeper installations. See installation drawings for suggested installation.
The dosing tank or pumping chamber must be constructed of corrosion resistant materials and must be capable of withstanding all anticipated internal and external loads. It also must not allow infiltration or exfiltration. The tank must have provisions for anti­buoyancy. Access holes or covers must be adequate size and be accessible from the surface to allow for installation and maintenance of the system. Access covers must be lockable or heavy enough to prevent easy access by unauthorized personnel. The pumping chamber holding capacity should be selected to allow for emergency conditions.
The discharge pipe must be the same size as the pump discharge, 1-1/2” or larger. In order to insure sufficient fluid velocity to prevent any residual solids from collecting in the discharge pipe, it is recommended that a minimum flow of 2’ per second be maintained. (12 GPM through 1-1/2” pipe, 21 GPM through 2” pipe and 46 GPM through 3” pipe). It is recommended that PVC or equal pipe is used for corrosion resistance. A full flow (ball or gate) shut-off valve must be installed to prevent back flow of effluent if the pump must be removed for service. A check valve must be installed on pressure sewer systems and on other systems where conditions allow to prevent back flow and to reduce wear on the pump system.
A high water alarm must be installed on a separate circuit from the pump circuit. The alarm should have the ability to be tested for proper operation.
UL AND CSA APPROVAL
All pumps have UL and CSA approval. Myers is a SSPMA certified pump member.
INSTALLATION
WARNING: Basin or tank must be vented in
accordance with local plumbing codes. These pumps are not designed for and CANNOT be installed in locations classified as hazardous in accordance with the National Electric Code ANSI/NFPA 70.
SCREEN
ME40AG pumps have a suction screen included in the packaging. To secure the screen in place use two screws (provided). Screen installation, maintenance, and cleaning is the responsibility of the pump owner.
BEFORE DISMANTLING PUMP FOR REPLACEMENT OF PARTS
Clean pump thoroughly. Knock off all scale and deposits. Submerge complete unit in Clorox solution for one hour before taking apart.
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ME40 TYPICAL INSTALLATION
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