MYERS MCI033, MCI050 Owner's Manual

© 2008 MY840 (Rev. 9/10/09)
1101 Myers Parkway Ashland, OH 44805
Phone:
1-888-987-8677
Fax:
1-800-426-9446
Web Site:
http://www.myerspump.com
MCI033, MCI050
Installation/Operation/Parts
For further operating, installation, or maintenance assistance:
Call 1-888-987-8677
English . . . . . . . . . . . . . . . Pages 2-6
Installation/Fonctionnement/Pièces
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Composer le
1 (519) 748-5470
Français . . . . . . . . . . . . Pages 7-11
Instalación/Operación/Piezas
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Español . . . . . . . . . . .Paginas 12-16
OWNER’S MANUAL
Submersible Sump/ Effluent Pump
NOTICE D’UTILISATION
Pompe de puisard/ d’effluents submersible
MANUAL DEL USUARIO
Bomba de sumidero/ efluente sumergible
SAFETY INFORMATION
Carefully read and follow all safety instructions in this manual or on pump.
This is the safety alert symbol. When you see this
symbol on your pump or in this manual, look for one of the following signal words and be alert to the potential for personal injury!
warns about hazards that will cause serious
personal injury, death or major property damage if ignored.
warns about hazards that can cause serious
personal injury, death or major property damage if ignored.
warns about hazards that will or can cause
minor personal injury or property damage if ignored. The word NOTICE indicates special instructions which are
important but not related to hazards.
DESCRIPTION
These Submersible Sump Pumps are designed for home sumps. The unit is equipped with a 3-prong grounding-type power cord. The shaded-pole motor is oil filled and sealed for cooler running. Upper sleeve/lower ballbearing on the motor shaft never need lubrication. Automatic reset thermal protection.
SPECIFICATIONS
Power supply required........................................115V, 60 HZ.
Liquid Temp. Range..........................32°F to 130°F (0°-54°C)
Individual Branch Circuit Required:...........................15 Amps
Discharge ..............................................................1-1/2" NPT
PERFORMANCE
GENERAL SAFETY INFORMATION
Electrically powered sump pumps normally give many years of trouble-free service when correctly installed, maintained, and used. However, unusual circumstances (interruption of power to the pump, dirt/debris in the sump, flooding that exceeds the pump’s capacity, electrical or mechanical failure in the pump, etc.) may prevent your pump from functioning
normally. To prevent possible water damage due to flooding, consult your dealer about installing a secondary sump pump, a DC backup sump pump, and/or a high water alarm. See the “Troubleshooting Chart” in this manual for information about common sump pump problems and remedies. For more infor­mation, see your dealer.
1. Know the pump application, limitations, and potential hazards.
2. Disconnect the power before servicing.
3. Release all pressure within the system before servicing any component.
4. Drain all water from the system before servicing.
5. Secure the discharge line before starting the pump. An unsecured discharge line will whip, possibly causing per­sonal injury and/or property damage.
6. Check the hoses for a weak or worn condition before each use. Make certain all connections are secure.
7. Periodically inspect the sump, pump and system compo­nents. Keep free of debris and foreign objects. Perform routine maintenance as required.
8. Provide a means of pressure relief for pumps whose dis­charge line can be shut-off or obstructed.
9. Personal Safety: a. Wear safety glasses at all times when working with
pumps.
b. Keep the work area clean, uncluttered and properly
lighted – replace all unused tools and equipment. c. Keep visitors at a safe distance from work area. d. Make the workshop child-proof – with padlocks, mas-
ter switches, and by removing starter keys.
10. When wiring an electrically driven pump, follow all electri­cal and safety codes that apply.
11. This equipment is only for use on 115 volt (single
phase) and is equipped with an approved 3-conduc­tor cord and 3-prong, grounding-type plug.
Electrical shock hazard. Can burn or
kill. To reduce risk of electric shock, pull plug before ser-
vicing. Pump is supplied with a grounding conductor and grounding-type attachment plug. Be sure it is connected only to a properly grounded grounding-type receptacle.
Where a 2-prong wall receptacle is encountered, it must be replaced with a properly grounded 3-prong receptacle installed in accordance with codes and ordinances that apply.
This pump has not been investigated for use in swim­ming pool areas.
12. All wiring should be performed by a qualified electrician.
13. Make certain the power source conforms to the require­ments of your equipment.
14. Protect the electrical cord from sharp objects, hot sur­faces, oil, and chemicals. Avoid kinking the cord. Replace or repair damaged or worn cords immediately.
15. Do not touch an operating motor. Motors can operate at high temperatures.
16. Do not handle the pump or pump motor with wet hands or when standing on wet or damp surface, or in water.
2
GPM (LPM) AT TOTAL FEET (m)
5101520
Model (1.5m) (3m) (4.6m) (6.1m)
CAPACITY GALLONS(L)/MINUTE
MCI033
48 40 29 15 24 Ft.
(182) (151) (110) (57) (7.3m)
MCI050
62 52 45 39 32 Ft.
(235) (197) (170) (148) (9.8m)
No flow
at height
shown
below
Full Individual
Model Motor Load Branch Circuit Cord
Number HP Amps Required (Amps) Length
MCI033 1/3 9.8 15 10’ MCI033-20 1/3 9.8 15 20’ MCI033-30 1/3 9.8 15 30’ MCI050 1/2 12.0 15 10’ MCI050-20 1/2 12.0 15 20’ MCI050-30 1/2 12.0 15 30’
MOTOR & CORD SPECIFICATIONS
Electrical shock hazard. Can burn or kill. If
your basement has water or moisture on floor, do not walk on wet area until all power has been turned off. If shut-off box is in basement, call electric company or hydro authority to shut­off service to house, or call your local fire department for instructions. Remove pump and repair or replace. Failure to follow this warning can result in fatal electrical shock.
17. Pump water only with this pump. Do not use with salt water or brine.
18. Do not install the pump in any location classified as hazardous by the National Electric Code, ANSI/NFPA 70-1984 or the Canadian Electrical Code.
INSTALLATION
1. Install the pump in a sump pit with a minimum diameter of 11" (279mm). The sump depth should be 15" minimum (381mm). Construct the sump pit of tile, concrete, steel or plastic. Check the local codes for approved materials.
2. Adjust the float stop on the rod to adjust the pump “ON” point. “OFF” point is factory preset.
3. The pump should not be installed on clay, earth or sand sur­faces. Clean the sump pit of small stones and gravel which could clog the pump. Keep the pump inlet screen clear.
4. Install the pump in the pit so that the switch operating mechanism has maximum possible clearance.
5. Install the discharge plumbing. When using rigid pipe, use plastic pipe. Wrap the threads with Teflon tape
TM
. Screw the pipe into the pump hand tight plus 1 to 1-1/2 turns. NOTICE: Do not use ordinary pipe joint compound on plastic pipe. Pipe joint compound can attack plastics and damage the pump.
Risk of flooding. If a flexible discharge
hose is used, make sure the pump is secure in the sump to prevent movement. Failure to secure the pump may allow pump movement, switch interference and prevent the pump from starting or stopping.
6. To reduce motor noise and vibrations, a short length of rubber hose (e.g. radiator hose) can be connected into the discharge line near the pump using suitable clamps.
7. Install an in-line check valve to prevent backward flow through the pump when the pump shuts off.
8. Power Supply: The pump is designed for 115 V., 60 Hz., operation and requires a minimum 15 amp individual branch circuit. The pump is supplied with a 3-wire cord set with grounding-type plug. Do not modify cord or plug. Be sure it is connected only to a properly grounded grounding-type receptacle.
Hazardous voltage. Can shock, burn or
kill. The pump should always be electrically grounded to
a suitable electrical ground such as a grounded water pipe or a properly grounded metallic raceway, or ground wire system. Do not modify the cord or plug or cut off the round ground pin.
9. If the pump discharge line is exposed to an outside sub­freezing atmosphere, the portion of the line exposed must be installed so any water remaining in the pipe will drain to the outfall by gravity. Failure to do this can cause the water trapped in the discharge to freeze which could result in damage to the pump.
10. After the piping and check valve have been installed, the unit is ready for operation.
11. Check the operation by filling the sump with water and observing pump operation through one complete cycle.
Risk of Flooding. Failure to make this
operational check may lead to improper operation, pre­mature failure, and flooding.
OPERATION / MAINTENANCE
Risk of electrical shock. Can burn or cause
death. Do not handle a pump or pump motor with wet hands
or when standing on a wet or damp surface, or in water. Before attempting to check why unit has stopped operating,
disconnect power from unit.
Risk of fire and explosion. Can cause
severe injury, property damage or death. Do not use in
explosive atmospheres. Pump water only with this pump.
1. The shaft seal depends on water for lubrication and cool­ing. Do not operate the pump unless it is submerged in water as the seal may be damaged if allowed to run dry.
2. The motor is equipped with an automatic reset thermal protector. If the temperature in the motor should rise unduly, the switch will cut off all power before damage can be done to the motor. When the motor has cooled sufficiently, the switch will reset automatically and restart the motor. If the protector trips repeatedly, the pump should be removed and checked as to cause of difficulty. Low voltage, long extension cords, clogged impeller, very low head or lift, etc., could cause cycling.
3. The pump will not remove all water. If a pump is operating and suddenly no water comes out of the discharge hose, shut the unit off immediately. The water level is probably very low and the unit has broken prime.
SWITCH REPLACEMENT
1. Disconnect power to the pump.
2. Remove the pump from the sump. If it is in effluent ser­vice, disinfect it for one hour with chlorine bleach. Wear rubber gloves when handling the pump.
3. Remove the bottom tether strap from the float rod, lift the float and swing it sideways, and remove it from the switch arm.
4. Remove the four screws that secure the switch to the top of the motor housing and lift the switch off the motor. The switch guard may come off with it.
5. Disconnect four wires that connect the switch to the motor housing.
6. Remove and discard the gasket between the switch and the pump. Clean the gasket surface on the motor housing.
7. Set the new gasket on the motor housing, then connect the four wires on the new switch to the four terminals in the motor housing (see Figure 1, page 4). Do not disturb the two spade terminals on the switch! NOTE: When you connect the two power wires to the cord terminals, make sure that the wire ends don’t lodge between the cord pin and the side of the cord plug. The connector must be on the pin.
8. With the switch guard in place, set the switch on the motor housing with the switch arm pointed toward the dis­charge side of the pump and install and tighten the four screws which secure the switch to the pump.
3
TM
E.I. DuPont de Nemours and Company Corporation.
4
SYMPTOM PROBABLE CAUSE(S) CORRECTIVE ACTION
Pump won’t start Blown fuse. If blown, replace with a fuse of proper size. or run. Low line voltage. If the voltage is under the recommended minimum, check the size
of the wiring from the main switch on the property. If OK, contact
power company or hydro authority. Defective motor. Replace the pump. Defective float switch. Replace the float switch. Impeller. If the impeller won’t turn, remove the lower pump body and locate
the source of the binding. Float is obstructed. Remove the obstruction.
Pump starts and stops Backflow of water from Install or replace the check valve. too often. piping.
Faulty float switch. Replace the float switch.
Pump won’t shut off. Defective float switch. Replace the float switch.
Restricted discharge Remove the pump and clean the pump and piping. (obstacle in piping).
Float obstructed. Remove the obstruction.
Pump operates but Low line voltage. If the voltage is under the recommended minimum, check the size delivers little or no of the wiring from the main switch on the property. If OK, contact water. power company or hydro authority.
Something is caught in Clean out the impeller. impeller.
Anti-airlock hole is plugged. Turn off the pump, clean out the anti-airlock hole, and restart pump.
TROUBLESHOOTING CHART
9. Holding the float out sideways, hook the float rod on to the switch arm and swing the float rod down.
10. Insert the float rod in the hole in the tether strap.
11. Reinstall the pump in the sump, check all piping connec­tions, and reconnect the power. Run the pump through one complete operating cycle to check for proper opera­tion. Failure to make this operational check may lead to flooding and will void the warranty.
AIRLOCKS
When a pump airlocks, it runs but does not move any water. An airlock will cause the pump to overheat and fail.These pumps have a built in anti-airlock hole. See the exploded view on the repair parts page for the location of the hole. Leakage from the anti-airlock hole is normal.
If you suspect an airlock, unplug the pump, clean out the anti-airlock hole with a paper clip or a piece of wire, and restart the pump.
Figure 1: Connect switch as shown. Do not disturb the spade terminals on the switch. The gasket has been omitted for clarity.
Ground Wire – Do not disturb!
Do not disturb!
5887 1008
* If motor fails, replace entire pump.
5
MCI033 MCI050
REPAIR PARTS
Key
No. Description Qty. MCI033 MCI050
1 Switch Kit 1 PS17-1550REP PS17-1550REP 2 Gasket Kit (Includes O-Rings and Gaskets, Key Nos. 2A,2B, 2C) 1 U9-471REP U9-471REP 3 Power Cord 10’ 1 PW117-237-TSU PW117-237-TSU
Power Cord 20’ 1 PW17-122 PW17-122
Power Cord 30’ 1 PW17-293 PW17-293 4 Motor 1 * * 5 Shaft Seal 1 21607A001 21607A001 6 Impeller 1 PS5-26P PS5-29P 7 Lower Volute 1 PS1-34P PS1-34P 8 Suction Plate 1 U43-142SS U43-142SS 9 Switch Float Kit (Includes Float, Switch Rod, Rod Stops and 1 PS28-37REP PS28-37REP
Tether Strap)
1
3
2A
2B
4
9
anti-airlock hole
5
6
2C
7
8
5868 0808
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