MUTOH Falcon RJ-4100 Maintance Manual

Full Color Inkjet Printer

RJ-4100

RJ41-A-01

MAINTENANCE

MANUAL

CON1000Model Name: RJ–4100

Introduction

This equipment is Class 1 communications equipment (communications equipment to be used in commercial and industrial areas) and conforms to Voluntary Communications Control Institute (VCCI) standards for data processing and other equipment for the prevention of radio wave interference in commercial and industrial areas. Therefore, if it is used in or near a residential area, it may cause interference with radio and television reception. It should be used correctly in accordance with the operation manual.

■ Concerning interference with reception Since this product emits weak radio waves, if it is not installed and used correctly and is thought to be causing interference with radio and television reception, this may be prevented by trying a combination of the following measures:

• Try changing the orientation of the receiving antenna and feeder.

• Try changing the orientation of this product.

• Change the distance between the receiver and this product.

• Try using different power supply systems for the receiver and this product.

■ Trademarks included in this manual

• MUTOH, RJ-4100, MH-GL, MH-GL/2, MH-RTL, ESC/P2 are trademarks or trade names of Mutoh Industries Ltd.

• HP, HP-GL, HP-GL/2, HP-RTL, HP759X, HP758X, C2848 are trademarks or trade names of the Hewlett Packard Company.

• EPSON ESC/P is a trademark or trade name of the Seiko-Epson Company.

• Centronics and Bitronics are trademarks or trade names of the Centronics Data Computer Company.

• Windows 3.1, Windows 95, Windows NT 3.51, Windows NT 4.0, MS-DOS are trademarks or trade names of the Microsoft Corporation

• Other names of products and companies are the trademarks or trade names of each relevant company.

This manual contains basic technical details necessary for marketplace servicing to maintain product quality and performance of RJ-4100 printer. RJ-4100 printer is equipped with a self-diagnostic program that will be of service for adjusting and checking whenever a fault is detected or during maintenance.

This manual contains all the basic items but actual maintenance work should be undertaken only after a thorough understanding of the functions, operations and movements has been gained from the operation manual and by other means.

Please note that there may be occasions where the name of a part used in the explanation in this manual differs from the name of that same part that is used in the operation manual or in the parts list.

CAUTION:

• The details of this product and the contents of this manual are protected by copyright held by this Company and, except for legitimate use by individuals, unauthorized copying, reproduction or distribution in whole or part is forbidden.

• Details contained in this manual may be subject to future alteration without notice.

• Details contained in this manual are believed to be correct but please contact this Company or a dealer if an error is suspected or a point is not clear.

• In no event will this Company be responsible for the consequences of using this product or this manual.

CON1010Model Name: RJ–4100

Some Thoughts on Maintenance Work

1. Some ideas about maintenance work Maintenance work falls into two major categories, fault maintenance and protective maintenance, both of which are aimed at stable operation of the equipment that has been delivered to the user. The profitability of maintenance work must also be considered.

• In principle, fault maintenance and protective maintenance are both carried out by the

one person.

• Both fault maintenance and protective maintenance involve the bringing of maintenance

parts.

• The cooperation of the user/operator is used effectively.

2. Protective maintenance work Periodic maintenance is designed to provide the user with more stable operation of the equipment and involves the periodic cleaning and replacement of replacement parts. Basic ideas on protective maintenance include:

• Adhere strictly to preventive maintenance periods.

• In a case of carrying out preventive maintenance, gain the approval of the user before-

hand.

• Don’t press preventive maintenance on the user.

3. Fault maintenance work A fault will hold up the user’s work and must be remedied quickly. The following are some basic ideas on fault maintenance:

3-1 Use the user/operator to obtain a more detailed grasp of the fault.

• Conduct a primary consultation by “inquiry sheet”, “fax” and “telephone”

• Select applicable symptoms from the trouble-shooting lists and make inquiries in

accordance with the primary consultation form. (Check error messages, check the user’s operating conditions, test again with changed settings, output test patterns, etc.)

3-2 If it is not solved by the primary consultation, take the necessary maintenance items

and make an on-site visit.

• Assemble the necessary maintenance parts from the matrix map

• At the user’s premises, first check the symptoms.

• Proceed with maintenance work in accordance with the fault tracing procedure.

• After the repair work is finished, be sure to check again by testing in accordance

with the test procedure.

3-3 If repair is not possible even though all the work has been done in accordance with

the fault tracing procedure:

• Contact the Sales Support Groups in Graphics Sales Section or Data Equipment Sales Section of the Data Imaging Operations Division.

4. The need for user/operator cooperation

! CAUTION: The user can not be compelled to do the following!

Asking the user/operator to cooperate is not a matter of having the user do the maintenance for you but it is necessary in order to have the equipment working more efficiently and for having faults rectified quickly. Actually, even when you do ask for the user’s cooperation, instead of a simple acknowledgement you will usually get doubts and quibbles such as “I’m paying for maintenance”, “I’m not familiar with the equipment” and “it only benefits the manufacturer.” However, you must try to persuade the user/operator to cooperate by explaining that doing daily inspections will give better printing quality and giving you all the fine details of a fault means that the fault will be rectified quickly.

The following explains the items you need in order to understand fault conditions in detail:

• Check error messages

• Check user’s usage conditions

• Output from diagnostic pattern

• Output from setup lists

• Retest after changing settings

• Probability of recovery by implementing daily inspections.

CON2000Model Name: RJ–4100

Precautions For Maintaining This Printer

PRECAUTION 1 Head Cleaning

Head cleaning (see REP1620) must be carried out when this printer is to be transported by truck (see CON6000) and when the following parts are to be replaced. < Replacement parts > Head, Damper, Head Cable, Cartridge Frame Assembly,

Ink Tubes

PRECAUTION 2 Head Cleaning Jig

When the head cleaning jig is to be used, fill the jig’s 100 cc bottle with at least 50 cc of cleaning fluid and use it with the cap loosened. If head cleaning is done with the cap tightened, ink will flow back into the 100 cc bottle. When you have finished head cleaning, return the remaining cleaning fluid from the 100 cc bottle to the 500 cc cleaning fluid bottle (JD-42054).

PRECAUTION 3 Printing After Initial Filling

On rare occasions, printing quality may be unstable if printing is carried out immediately after initial filling. If this occurs, switch off the power and wait for at least 30 minutes before trying to print again.

PRECAUTION 4 Thorough Waste Fluid Box Replacement

When the following tasks have been carried out, install a new waste fluid box and clear the waste fluid counter.

1. After head cleaning and initial filling.

2. When it was not possible to capture main board backup parameters.

PRECAUTION 6 Take Care When Inserting Head Cable and Y Cable

PRECAUTION 7 Ink and Cleaning Fluid Conduct Electricity

When the print head assembly, head board assembly and main board assembly have been replaced, be careful to insert the head cable and Y cable straight to the back and don’t forget to lock the connectors. (The connectors fitted with locks are J207 and J208 on the head board.) If the cables are inserted obliquely or power is applied without locking the connectors, there is a risk that the head board may be damaged and it will be impossible for ink to be ejected.

Ink and cleaning fluid will conduct electricity. If there is ink or cleaning fluid on cables or connectors when power is applied, there will be a short circuit which may lead to all sorts of damage. If there is ink on the contacts of the connector, wipe it off with alcohol or ethanol and allow to dry thoroughly before reconnecting.

PRECAUTION 5 Maintenance Unit Tubes

If you can not lower the maintenance unit cap assembly and the cap assembly and pump assembly have been replaced:

• When the two tubes from the pump assembly are being connected to the cap assembly, turn them clockwise through 45 to 90 degrees as you insert them.

CON3000Model Name: RJ–4100

Contents 1

History of Amendments CON0000 Introduction CON1000 Some Thoughts on Maintenance Work CON1010 Precautions For Maintaining This Printer CON2000 Contents CON3000 How to use the Maintenance Manual CON4000 Daily Care CON5000 How to Move the Printer Main Unit CON6000

Trouble-Shooting Lists TRB0000

• When Message is Displayed TRB1000

• How to Use LEDs to Check CPU System and Mechanical System Faults TRB1001

• When Message is not Displayed

• Initialization, Media Feed, Printing TRB2000

• Noise, Media Cutting, Online, Other TRB2001

Primary Consultation ENT0000

• When Message is Displayed

• Printer Status Messages ENT1000~

• Data Errors ENT1200~

• Command Errors ENT1250~

• CPU System Faults ENT1500~

• Mechanical System Faults ENT1700~

• When Message is not Displayed

• Trouble with Initialization ENT2000~

• Trouble with Media Feed ENT3000~

• Trouble with Printing ENT4000~

• Problem Involving Noise ENT5000~

• Trouble with Media Cutting ENT6000~

• Online/Function Problems ENT7000~

• Other ENT8000~

Matrix Map MAP0000

• When Message is Displayed

• Printer Status Messages MAP1000

• Data Errors MAP1200

• Command Errors MAP1250

• CPU System Faults MAP1500

• Mechanical System Faults MAP1700

• When Message is not Displayed

• Trouble with Initialization MAP2000

• Trouble with Media Feed MAP3000

• Trouble with Printing MAP4000

• Problem Involving Noise MAP5000

• Trouble with Media Cutting MAP6000

• Online/Function Problems MAP7000

• Other MAP8000

Fault-Tracing Procedure EXA0000

• When Message is Displayed

• Printer Status Messages EXA1000~

• Data Errors EXA1200~

• Command Errors EXA1250~

• CPU System Faults EXA1500~

• Mechanical System Faults EXA1700~

• When Message is not Displayed

• Trouble with Initialization EXA2000~

• Trouble with Media Feed EXA3000~

• Trouble with Printing EXA4000~

• Problem Involving Noise EXA5000~

• Trouble with Media Cutting EXA6000~

• Online/Function Problems EXA7000~

• Other EXA8000~

CON3001Model Name: RJ–4100

Contents 2

Replacement and Adjustment Procedures

Right and Left Covers REP 1010 Front Cover REP 1020 Panel Cover REP 1030 Y Rail Cover REP 1030 Front Paper Guide and Right Paper Guide REP 1040 Control Box REP 1050 Head Cover REP 1060 X Motor Assembly REP 1070 Fan Assembly and Fan Cable REP 1080 X Speed Reduction Belt REP 1090 Lever Sensor Assembly REP 1100 Cover Switch Assembly REP 1110 Waste Fluid Box Detector Switch Assembly REP 1120 Switch Cable Assembly REP 1130 DC Cable Assembly REP 1130 Main Board Assembly REP 1140 Power Supply Board and Fuse REP 1150 Panel Board Assembly REP 1160

Panel Cable REP 1170

Mother Board Assembly REP 1180 Front Paper Sensor Assembly REP 1190 Rear Paper Sensor Assembly REP 1200 Grid Roller Assembly and Coupling Assembly REP 1210 Pressure Assembly, Pressure Roller and Blade REP 1220 Pump Motor Assembly REP 1230 Cap Assembly REP 1240 Wiper REP 1250 Pump Assembly REP 1260 Maintenance Station GA Assembly REP 1270 Y Motor Assembly REP 1280 Steel Belt (A0) REP 1290 T Fence Assembly (A0) REP 1300 Cursor Plate Spring REP 1310 Steel Flexible Guide A0 Assembly REP 1310 Y Return Pulley Assembly REP 1320 Cartridge Frame Assembly REP 1330 Ink ID Sensor Assembly (Black) (Yellow) (Magenta) (Cyan) REP 1340 Detector Assembly (Black) (Yellow) (Magenta) (Cyan) REP 1350

Y Cable (A0) REP 1360 Ink Tubes (A0) REP 1370 Cutter Solenoid Assembly REP 1380 Print Head Assembly(Black) REP 1390 Print Head Assembly (Color) REP 1400 Head Cable (Black) REP 1390 Head Cable (Color) REP 1400 Y Paper Sensor Assembly REP 1410 Head Board Assembly REP 1420 Dampers (Black) REP 1430 Dampers (Color) REP 1430 Cursor Assembly REP 1440 Origin Sensor Assembly REP 1450 Waste Fluid Box REP 1460 Junction Board Assembly REP 1470 Network Interface Board REP 1480 Extended Memory (8 MB) (16 MB) (32MB) REP 1490 A0 Scroller REP 1500 Cutter Holder REP 1510 How to Adjust the Platen Height REP 1520 O-rings (Small) and (Large) REP 1530 Tubes Guides A0 Assemblies REP 1540 How to Adjust Steel Belt Tension REP 1550 How to Adjust X Speed Reduction Belt Tension REP 1560 How to Adjust the Tilt of the Print Head (Black) REP 1570 How to Adjust the Tilt of the Print Head (Color) REP 1580 How to Capture and Install Backup Parameters REP 1590 How to Install a Program (Software Upgrade) REP 1600 How to Measure the Y Rail Fitting Precision REP 1610 Head Cleaning Procedure REP 1620 How to Check the Power Supply Voltages/100 V AC REP 1630 How to Check the Power Supply Voltages/5 V DC REP 1640 How to Check the Power Supply Voltages/24 V DC and 42 V DC REP 1650 How to Clean the Head Nozzle Face REP 1660 Ink ID Sensor REP 1670

CON3002Model Name: RJ–4100

Contents 3

Test Procedures TST0000

• Test 1 Printing from User's Host Computer TST1000

• Test 2 Print a Test Print TST1000

• Test 3 Skew Check TST1000

• Test 4 Head Movement Aging Test TST1001

• Test 5 Media Feed Aging Test TST1001

• Test 6 Cutter Aging Test TST1001

• Test 7 Maintenance Unit Aging Test TST1002

• Test 8 Head (Black/Color) Aging Test TST1002

• Test 9 Sensor Test TST1002

• Test 10 Panel Test TST1003

• Test 11 Fan Operating Test TST1003

Fundamental Knowledge GID0000

Basic Specifications GID1000 Interface Specifications GID1010 Name of Parts GID1100 Explanation of Operating Principles and Mechanisms GID2000 Explanation of Printing Operation GID2100 System Block Diagram GID3000 Explanation of Boards GID3010 Connector Layout Diagram GID3020

Operating Sequence GID4000

• Power On Sequence GID4010

• Power Off Sequence GID4020

• Media Detection Sequence GID4030

• Normal Standby Sequence GID4040

• Encoder Disconnected Check Sequence GID4050

• Origin Detection Sequence GID4060

• Media Cutting Sequence GID4070

• Monochrome Printing Sequence (Including Flushing) GID4080

• Color Printing Sequence (Including Flushing) GID4090

Stored Test Patterns PAT0000

• Presentation Pattern PAT1000

• Color palette PAT2000

• Print quality adjustment pattern PAT3000

• Setup List PAT4000

Self-Diagnosis Functions BAC0000

• Examination BAC1000

• Memory Capacity BAC1010

• Version BAC1020

• Panel BAC1030

• Sensors BAC1040

• Encoders BAC1050

• Fans BAC1060

• History: Last error message BAC1070

• History: Head nozzle ejection count check BAC1070

• Adjustment BAC2000

• Capping Position Adjustment BAC2010

• Skew Verification BAC2030

• Head Rank Input (Include Initial filling) BAC2040

• Head Nozzle Verification BAC2050

• Black Head Tilt Verification BAC2060

• Color Head Tilt Verification BAC2070

• Reciprocal Printing Positioning BAC2080

• CW Adjustment BAC2090

• Flush Pointer Adjustment BAC2110

• Media Feed Distance Compensation BAC2120

• Front-to-Head, Cutter-to-Head Distances Adjustment BAC2130

• Rear Sensor Position Adjustment BAC2140

• Test Print BAC2150

• Head Cleaning BAC2160

CON3003Model Name: RJ–4100

Contents 4

• Cleaning BAC3000

• Normal BAC3000

• Powerful BAC3000

• Test Printing BAC4000

• Head Printing Verification BAC4000

• Adjustment Parameters BAC4000

• Parameters BAC5000

• Initialize BAC5010

• Update BAC5020

• Aging BAC6000

• Carriage Motor BAC6010

• Media Feed Motor BAC6020

• Cutter BAC6030

• Maintenance Unit BAC6040

• Head BAC6050

Maintenance Parts CAT0000

Maintenance Parts List CAT1000 Maintenance Tool List CAT2000 Adhesives and Tapes CAT3000 Lubrication Points CAT4000 Exploded View Drawing CAT5000

CON4000Model Name: RJ–4100

How to use the Maintenance Manual

How to use the Maintenance Manual CON4010 How to use the Trouble-Shooting Lists (TRB) CON4020 How to use Primary Consultation (ENT) CON4030 How to use the Matrix Map (MAP) CON4040 How to use the Fault-Tracing Procedure (EXA) CON4050 How to use Replacement and Adjustment Procedure (REP) CON4060 How to use Test Procedure (TST) CON4070

CON4010Model Name: RJ–4100

How to use the Maintenance Manual

■ Fault maintenance work procedures and how to use the Maintenance Manual When a user reports an equipment fault, use the following procedure to carry out fault recovery tasks.

A fault occurs

Task Page Details Reference materials

Check fault circumstances, select fault details from Trouble-Shooting Lists

Trouble-Shooting List TRB❉❉❉❉

Check circumstances by “fax” or “telephone”. Check error messages, check user usage conditions, retry after changing settings, output diagnostic pattern, etc. Select fault symptoms produced by user from the Trouble-Shooting List.

Conduct a consultation by “fax” or “telephone”. Check possibility of user error or recovery by daily inspection. Check error messages, check user usage conditions, output diagnostic pattern, output setup list. Retry after changing settings, etc.

Primary Consultation ENT❉❉❉❉

Operation Manual, basic knowledge, daily care, periodic maintenance/ inspection/cleaning

Task Page Details Reference materials

Gather the necessary maintenance parts

Matrix Map MAP❉❉❉❉

Gather the necessary maintenance parts Maintenance Parts list, Maintenance Tools list,

Exploded views

Conduct a tracing inquiry Fault Tracing Procedures

EXA❉❉❉❉

Conduct an inquiry to trace the cause of the fault Basic knowledge

Replace parts and adjust Replacement and Adjustment

Procedures REP❉❉❉❉

Replace or readjust parts suspected to be faulty. Carry out adjustments after replacing parts.

Basic knowledge

Final check Test Procedures

TST❉❉❉❉

Separate causes of faults and check operation after faults have been rectified.

Conduct a primary consultation with the user

• If you are unable to resolve the fault at this point, take the necessary maintenance parts and make an on-site visit.

CON4020Model Name: RJ–4100

How to use the Trouble-Shooting Lists (TRB)

1. How to look up trouble-shooting tables

■ When a user has reported a fault, first select the applicable details from the trouble-shooting lists (TRB) and jump to the specified primary consultation (ENT).

• Faults are broadly classified as those which cause a message to appear in the printer LCD and those which do not.

• For troubles that cause a message to be displayed, select the message as it is.

• Troubles with no message display are classified into the 10 blocks shown below. First select the block then select the appropriate fault details from that block.

2. Definitions of groupings in the case of faults that produce no message display

When Message is Displayed TRB1000

• Printer Status Messages, Data Errors, Command Errors

• CPU System Faults, Mechanical System Faults

When Message is Not Displayed

TRB2000 to TRB2001

•

Trouble with Initialization: Troubles that occur when unpacking immediately after delivery are grouped here.

Check this group for a similar trouble occurring other than immediately after delivery. Troubles concerning the series of operations up to the enabling of printing are grouped here.

•

Trouble with Plotting: This group concerns printing quality problems.

•

Trouble with Media Feed: This group concerns problems with the media path.

•

Trouble with Media Cutting: Cutter section problems are grouped here.

Plotting precision problems are grouped here.

•

Problem Involving Noise: Troubles that produce abnormal noise from the driving section.

• Online/Function Problems: Online plotting function problems.

Troubles involving driver software, consumable items, peripheral devices are grouped here.

• Other: Troubles concerning the series of operations up to the enabling of printing are grouped here.

CON4030Model Name: RJ–4100

How to use Primary Consultation (ENT)

■ When a user has reported a fault, first select the applicable details from the trouble-shooting lists (TRB) and then check the conditions in detail by asking questions in

accordance with the primary consultation (ENT) shown below.

• Ask the questions in order, beginning with 1-1, and move to the next question if there is nothing abnormal. If an abnormality is revealed, carry out the task indicated by the arrow [→].

• If all questions produce nothing abnormal, then jump to the specified matrix map (MAP).

ENT2000Model Name: RJ–4100

Trouble with Initialization

When No Error is Displayed on the Printer's Liquid Crystal Display

12• No power

• Faulty liquid crystal display (no display/unstable display)

1-1

1-2

1-3

1-4

1-5

1-6

1-7

1-8

1-9

• Has the power plug come away from the outlet? → Plug the cord all the way into the socket.

• Has the cord come away from the printer inlet? → Plug the cord all the way into the printer socket and try again.

• Is power available at the power outlet? → Check the power supply.

• Is the AC power supply securely earthed? (grounding) → Make sure it is connected to a 100 V or 200 V ground and confirm by testing the display again.

• With the cord inserted into the power outlet, is the prescribed voltage available at the end of the cord? → Switch off the printer, leave it for ten minutes then try switching on again.

• The overcurrent detector circuit in the printer's power supply may have tripped. → Leave it for 10 minutes then try switching on again.

• Are there any large power-consuming peripheral devices, such as a copier, on the same outlet? → Take power from a separate power source.

• Is there any equipment near the printer that is producing strong noise? → Separate the power supplies of nearby equipment and try increasing their distance from the printer.

• Is the power cable broken? → It's no good connecting a broken cable. Replace the power cable.

• Is the LCD unit damaged? → It needs to be repaired by the Serviceman.

Please request repair.

❈ If the above procedures do not improve the symptoms, the main unit has probably developed a fault for

some reason. Go to MAP2000

No. Symptom

Sequence

Items to be Confirmed

When No Error is Displayed on the Printer's Liquid Crystal Display

Trouble with Initialization

Whether an error message is displayed

Fault details

Questioning sequence

If all questions produce no abnormality, jump to the specified matric map (MAP)

Major classification of fault details

Page specified by trouble-shooting list (TRB)

CON4040Model Name: RJ–4100

How to use the Matrix Map (MAP)

■ When the primary consultation (ENT) has not revealed any anomaly, gather the necessary maintenance parts according to the matrix map (MAP) shown below and visit the user.

Major classification of fault details

ENT number selected from trouble-shooting list (TRB)

Whether an error message is displayed

Major classification of fault details and range of ENT numbers

Fault details

Replacement and adjustment procedure page

Names and drawing numbers of required parts

Page specified by primary consultation (ENT)

Fault-tracing procedure (EXA) page

When Message is Not Displayed Trouble with Initialization Model Name: RJ-4100 MAP2000

Trouble with Initialization Model Name: RJ-4100 MAP2000

When Message is Not Displayed

Trouble with Initialization

ENT2000 to ENT2070

TroubleShooting List ENT. No.

Problem

- Power supply does not come on

- LCD faulty (no display/erratic display)

- Initial filling of inks failed

- Initial filling is completed but no ink comes out

- After power is switched on, nothing works

- When power is applied, “Initializing” appears and then a reset is executed.

- After mounting media, initial operation fails

- Printer does not work even with the cover closed

- Printer does not stop even with the cover opened

- Ink cartridges are installed but not recognized

- Can not make entries from the operating panel

- Data is received but not plotted

- Media is not suction

Replacement and Adjustment Procedure REP. No.

Name and Diagram Number of

Replacement Part

DF-41524 Main Board Assembly

DF-40097 Panel Board Assembly

DF-40114 Panel Cable

DF-40100 Cover Switch Assembly

DF-40099 Lever Sensor Assembly

DF-40108 Paper Sensor Y Assembly

DF-41525 Head Board Assembly

DF-40102 Paper Sensor F Assembly

DF-40103 Paper Sensor R Assembly

DF-40118 Y Cable (A0) x 1

DF-40115 Switch Cable Assembly

DF-40095 Power Board Assembly

DF-41535 DC Cable Assembly

RJ8-ETH13 Network Interface Board (Supply item)

DF-40106 Detector Assembly (Black)

DF-40107 Detector Assembly (Y)

DF-40146 Detector Assembly (M)

DF-40147 Detector Assembly (C)

DF-40123 Cap Assembly

DF-40124 Pump Assembly

DF-40126 Maintenance Station Assembly

DF-40119 Head Cable (Black)

DF-40120 Head Cable (Color)

DF-40121 Print Head Assembly (Black)

DF-40122 Print Head Assembly (Color)

DF-40488 O-rings (Large)

DF-40487 O-rings (Small)

DF-40101 Waste Fluid Box Detector Switch Assembly

SIM8M, SIM16M, SIM32M Extended Memory (32 MB)(Supply item)

DF-40173 Vacuum Fan Assembly

DF-40174 Fan Cable A Assembly

DF-40132 Fan Cable B Assembly

DF-40133 Fan Cable C Assembly

1140

1160

1170

1110

1100

1410

1420

1190

1200

1360

1130

1150

1130

1480

1350

1240

1260

1270

1400

1390

1530

1120

1490

1080

Fault-Tracing Procedure EXA No.

2000 2000 2010 2020 2030 2030 2030 2030 2030 2040 2050 2060 2070

CON4050Model Name: RJ–4100

How to use the Fault-Tracing Procedure (EXA)

■ Gather the parts specified by the matrix map (MAP), visit the user and carry out the task of recovery in accordance with the fault-tracing procedure (EXA) shown below.

• First, check again on-site that there was no mistake about the primary consultation. (EXA and ENT page numbers are the same)

• Carry out the checking tasks in order, beginning with 1-1, and move to the next task if there is nothing abnormal. If an abnormality is revealed, carry out the task indi-

cated by the arrow [→].

EXA2000Model Name: RJ–4100

Trouble with Initialization

When No Error is Displayed on the Printer's Liquid Crystal Display

12• No power

• Faulty liquid crystal display (no display/unstable display)

1-1

1-2 1-3 1-4 1-5

1-6

1-7

1-8

• Is there a broken or shorted lead in the switch cable assembly (between the switch and power supply board)? Use a tester to check for broken or shorted leads. → Replace the switch cable assembly.

• Do the "Power supply voltage check 100 V AC"

• Do the "Power supply voltage check 5 V DC"

• Do the "Power supply voltage check 24, 42 V DC"

• Check the panel cable connectors on the panel board and main board.

Are they inserted obliquely? Are they securely locked? Check Main board J113 (PANEL), panel board J301 (MAIN) → Reconnect the connectors.

• The panel cable may be faulty. → Replace it.

• Is there a fault in the panel board assembly liquid crystal display? → Replace the panel board assembly.

• The main board assembly may be damaged. → Replace it.

No. Symptom

Sequence

Items to be Confirmed

When No Error is Displayed on the Printer's Liquid Crystal Display

Trouble with Initialization

1130

1630 1640 1650

1170

1160

1140

REP BAC

GO TO Ref. Pages

Whether an error message is displayed

Fault details

Fault-tracing sequence

Major classification of fault details

Page specified by matrix map (MAP)

Replacement and adjustment procedure (REP) page reference

Hidden diagnostic procedure page reference

CON4060Model Name: RJ–4100

How to use Replacement and Adjustment Procedure (REP)

■ If the fault-tracing procedure (EXA) has produced a replacement task, carry out the work of replacement and adjustment in accordance with the replacement and adjustment procedure (REP) shown below.

• If you don’t know how to go about the removal of covers involved in replacing a part, refer to REP1010 to REP1060.

• If there is a page listed in the top right “GO TO TEST No.” column, you must jump to the test page and carry out a final check.

Y Motor Assembly

Screws Screw

REP1280Model Name: RJ–4100

How to replace the Y Motor Assembly

GO TO

TEST NO

1001

TEST4

Item Replacement and Adjustment Procedure

1. Replacement Procedure

2. Adjustment and Examination Procedure

Replace the Y Motor Assembly

1. Remove the Left and Right Covers. (Refer to REP1010)

2. Remove the Rear Paper Guide. (Refer to REP1040)

3. Remove the Steel Belt. (Refer to REP1290)

4. Open the Control Box. (Refer to REP1050)

5. Disconnect connector J119 (YMOT) from the Main Board Assembly.

6. Remove the Y Motor Assembly (3 fastening screws).

7. Assembling is the reverse of the removal procedure.

Reference: Since the Y Motor Assembly Cable passes below

the Cartridge Unit, the work will be easier if you remove the two Cartridge Base screws and push it back.

1. Carry out the Steel Belt Tensioning Adjustment. (Refer to REP1550)

Replacement and adjustment item

Replacement procedure

Adjustment procedure and items to be checked

Page specified by the fault-tracing procedure (EXA)

Test procedure (TST) page. You must go to this page

CON4070Model Name: RJ–4100

How to use Test Procedure (TST)

■ After completing replacement and adjustment in accordance with the replacement and adjustment procedure (REP), if “GO TO TEST No.” is specified, carry out a final check in accordance with the following test procedure.

• If you do not understand how to go about the testing operation, refer to the reference pages in the text.

TST1000Model Name: RJ–4100

Test Procedures (Test 1 to Test 3)

Item Test Procedure

Test 1: Printing from User's Host Computer

Test 2 : Print a Test Print

Test 3: Skew Check

1. With the cooperation of the user/operator, have the user's data printed in the user's operating environment.

2. Check that the printing is normal.

1. Load A3 size media in the printer.

2. Print a “Test Print”. Press the [Resolution] key while you hold down the [Shift] key.

3. Check that the printing is normal. (Refer to PAT1000 for checking printing quality)

1. Load roll media in the printer (thick coated paper).

2. Select “Adjustments/Skew Verification” from the self-diagnostics menu. (Refer to BAC2030)

3. When “Please input paper feed length [m] (default 1.0 m)” is displayed, set the paper feed length using the “Setting Value +” key to increase the setting or “Setting Value -” key to decrease the setting.

4. End if “Measurement result ± ✼.✼✼✼, ± ✼.✼✼✼” (skew values on left and right sides of the media) are both within the standard values shown below.

5. Switch off the power when the test is completed.

Standard values

Within ±1.5 mm Within ±2.5 mm Within ±10 mm

Roll Media

Cut Media

Conditions

50m

Standard values

Specified Media

Thick

coated

paper

Test number and name of test

Test procedure and items to be checked

Page specified by replacement and adjustment procedure (REP)

CON5000Model Name: RJ–4100

Daily Care

This section explains the details of daily maintenance (including cleaning, ink cartridge replacement, cutter replacement, etc.)

How to Clean the Printer Main Unit CON5010 How to Clean the Printer Main Unit CON5011 How to Replace Ink Cartridges CON5020 How to Replace the Cutter CON5030 How to Replace the Waste Fluid Box CON5040

CON5010Model Name: RJ–4100

How to Clean the Printer Main Unit

RJ-4100 printer should be wiped free of dirt with a dry soft cloth.

Plotting Board

Cutting Groove

Use a soft damp cloth to wipe away any paper fluff adhering to the printing board and cutting groove.

♦ The power switch of the RJ-4000 series printer should be switched off

during cleaning.

♦ Don’t use solvents such as thinners or benzene that will damage the finish. ♦ Covers that are fixed with screws contain electrical components and

must not be opened during cleaning.

♦ Paper dust which is produced when the printer is working should be

removed periodically. Make sure that it does not get blown around.

♦ Stubborn dirt that is difficult to remove may be removed with a lint-free

cloth dampened with alcohol.

CAUTION:

♦ Paper dust and fluff will accumulate with long term use and stick to

the plotting board and cutter groove and may cause printing quality and cutting performance to deteriorate. They must be cleaned periodically.

IMPORTANT:

Brush

Grid Roller

Use a soft damp cloth to wipe away any paper dust sticking to the pressure roller. Clean the grid roller with a nylon brush.

♦ Paper fluff sticking to the pressure roller and movable roller may prevent

normal feeding of the media and produce a “Skew Check Error”. They must be cleaned periodically.

IMPORTANT:

CON5011Model Name: RJ–4100

How to Clean the Printer Main Unit

Use a cotton bud to wipe away any dust and paper fluff from the front and back paper sensor covers in two places.

Paper Sensor Cover

♦ Progressive soiling will affect the sensitivity of the sensors and faulty

detection of the media in the initial operation may cause a “Skew Check Error”. They must be cleaned periodically.

IMPORTANT:

When a RJ-4100 Series printer is displaying “No ink” or “No cartridge”, the cartridge should be replaced or filled without delay. Also, ink cartridges should be prepared when “[YMCK] Ink Near End” is displayed.

Step 1 If “No ink” appears in the message display section, when there is no printing operation in progress, from the back of the printer, pull out the ink cartridge whose color is indicated.

Step 2 Open the new ink cartridge packet.

[YMCK] cartridge

♦ Each letter Y, M, C, K in the display indicates a color: “Y” (yellow),

“M” (magenta), “C” (cyan), “K” (black).

♦ Colors for “no ink” are expressed as colors 1 to 4.

Reference:

CON5020Model Name: RJ–4100

How to Replace Ink Cartridges

Step 3 Insert the new cartridge in the slot at the back of the printer.

Step 4 Check that the display has reverted to its permanent display.

Reference:

♦ Only specific cartridges can be used. They also have a particular place and

orientation. Be careful not to confuse the location and orientation.

♦ Don’t open the sealed package until you are ready to insert the cartridge in the slot.

If a cartridge is stored for a long period with the seal opened, the printing may be patchy.

♦ Cartridges should be used within two years of the date printed on the package.

An ink cartridge that has been mounted in the printer for two years should be replaced.

♦ A cartridge that has been mounted in the printer should be replaced within six months.

Plot OK

CON5030Model Name: RJ–4100

How to Replace the Cutter

Depending on the type of roll media, paper dust may build up in the cutter groove and on the cutter blade causing poor cutting. In such cases, the cutter should be cleaned or replaced or the cutter groove should be cleaned. The cutter is a consumable item. It it cuts badly, replace it.

Step 1 Switch off the power and bring the head to the center.

Step 2 Press the cutter down with your finger and rotate the arm to the front. Take out the cutter.

Wipe the cutter blade with a dry cloth or replace the cutter.

Step 3 Insert a new cutter in the hole in the head. As you push down on the cutter, restore the cutter arm over the cutter. The cutter will only go in one way.

Cutter Arm

♦ There is a spring in the cutter mounting hole. Be careful not to lose it

when you replace the cutter.

CAUTION:

♦ The cutter blade is very hard and brittle. Be careful not to knock it or

drop it.

Step 4: Return the head to the right end and switch on the power.

CAUTION:

♦ Since the life of the cutter depends on the type and thickness of the media

and the usage environment, it is recommended that a spare cutter be procured.

Reference:

The auto-cut function cannot be used with some types of recommended media. If these types of media are used, a commercial cutter (such as OLFA 30B) or scissors must be used for cutting. The types of recommended media than cannot be cut by auto-cut are:

- Indoor cloth - Yupo tac film

- Fire-resistant cloth - Yupo film

- Outdoor cloth

CAUTION:

CON5040Model Name: RJ–4100

How to Replace the Waste Fluid Box

Waste ink is held in the waste fluid box at the back of the printer. Replace the waste fluid box when it becomes full.

Step 1 When the printer is stopped and the message, “Chk Waste Ink Tank” appears, order a waste fluid box to be supplied.

Step 2 When the message, “Waste Fluid Tank Full” appears, pull out the waste fluid box. When the waste fluid tank is removed, the message, “No Waste-Ink Tank” will appear.

Step 3 Without tipping it up, transfer the waste fluid box to a plastic bag for disposal.

Chk Waste Ink Tank

No Waste-Ink Tank

Waste-Ink Tank Full

After has appeared, the Waste-Ink Tank Full display will appear after printing about 20 pages of A1 media (with 20% printing) or cleaning

about 40 times.

Chk Waste Ink Tank

Step 4 Insert a new waste fluid box in the printer.

Step 5 Use the [VALUE +] or [VALUE -] keys on the purple part of the operating panel to change the display to “Yes”.

Step 6 Press the [Enter] key on the purple part of the operating panel.

♦ The waste fluid box can be treated as non-combustible garbage. ♦ Don’t squeeze the absorbent sheet soaked with waste fluid or

the waste fluid may leak.

♦ Since it would be dangerous for children to lick or swallow the absorbent

sheet soaked with waste fluid, it should be disposed of promptly or kept out of the reach. If the waste fluid is accidentally touched, wash immediately with soap and water. If waste fluid gets into the eyes, wash with plenty of water and consult a physician. If it is licked, immediately gargle and wash with water. If any has been swallowed, as a matter of urgency, drink copious quantities of water and be sure to consult a physician.

♦ If the waste fluid box has been pulled out by mistake, press the enter key

when “Change Tank?: No” is displayed.

Change Tank? No

Change Tank? Yes

Plot OK

CAUTION:

CON6000Model Name: RJ–4100

How to Move the Printer Main Unit

This section explains the procedure for moving a printer which is in use to another floor in the same building or to another building.

How to move on the same floor or by elevator to another floor

A serviceman need not be present but the following procedure should be explained to the user.

CAUTION:

• Two people are required to move the printer.

• Cleaning is not necessary.

• Cartridges, cutter, waste fluid box may remain installed.

• Be careful to keep the printer level. If it is tilted, waste may spill from the fluid

box.

1. With power off, bring the head to the home position and attach head fastening fittings with wing screws.

2. Remove the power cable and interface cable.

3. Undo castor locks and move the printer by pushing it horizontally.

4. When the move is finished, lock the castors, turn the wing screws and remove the head fastening fittings.

How to move to a different building by vehicle

A serviceman must bring the following items and follow the procedure set out below.

• Main unit packing box

• Vinyl bag

• Head fastening plate (DF-40549) and wing bolt (DE-48262)

• Cable keeper (DF-40338) and lever keeper (DF-40337)

• Waste fluid box (Number RJ8-HEB)

• Head cleaning jig

• Packing tape, gum tape, bubble wrap

• PP strapping and stopper (for long distance transportation)

CAUTION:

• For safety, always have two people to dismantle and assemble the printer.

• Always have two people to transport the printer and load and unload it on the

vehicle.

• If the user wishes you to take away the waste fluid box that has been removed and the packing used for transportation, remove them.

• After the move, carry out the initial filling and wait at least 30 minutes before printing otherwise printing quality can not be assured.

1. Remove the four cartridges.

2. Carry out head cleaning. (Refer to REP1620)

3. With power off, bring the head to the home position and attach the head fastening plate with the wing bolt.

4. Remove the power cable and interface cable.

5. Remove the waste fluid box and install a new one.

6. Install the cable keeper and lever keeper and fasten them with packaging tape.

7. Attach packaging tape so the front cover will not open and the waste fluid box will not come out.

8. Remove the main unit from the legs, place it in the packing box and apply gum tape and PP strapping.

9. Don’t dismantle the legs. Wrap them in bubble wrap. (Remove the tray assembly and wrap it separately) (If it needs to be dismantled to fit in the vehicle, dismantle and wrap each piece separately.)

10. Transport by vehicle and on arrival at the destination, refer to the basic “Printer

Preparation” in the operation manual and make sure it is printing correctly.

How to Move the Printer Main Unit

TRB0000Model Name: RJ–4100

Trouble-Shooting Lists

When Message is Displayed

How to Use LEDs to Check CPU System TRB1001 and Mechanical System Faults

Printer Status Messages TRB1000 Data Errors TRB1000 Command Errors TRB1000 CPU System Faults TRB1000 Mechanical System Faults TRB1000

When Message is Not Displayed

Trouble with Initialization TRB2000 Trouble with Printing TRB2000

Trouble with Media Feed TRB2000

Trouble with Media Cutting TRB2001

Problem Involving Noise TRB2001 Online/Function Problems TRB2001

Other TRB2001

When Message is Displayed

TRB1000Model Name: RJ–4100

Trouble-Shooting 1/3 (List of Faults)

Cases where an error message is displayed on the liquid crystal display of the main printer unit

GO TO ENT No.Minor Faults CPU System/Mechanical System Faults GO TO ENT No.

Printer Status Messages

CPU System Faults

• Cover Open

• Lever Up

• Cover and Lever

• Undefined Media

• Media Skew Error

• [User 1] Media End

• Remove Media

• Roll Media End

• Media Cut Error

• Not enough memory SIMM 12 MB

• [KCMY] Ink Low

• [KCMY] No Ink

• [KCMY] No Cartridge

• Capping position not specified

• Not Filled

• No Waste Fluid Box

• Check Waste Fluid Box

• Waste Fluid Box Full

• Ink Type Change

• Wrong Ink Type

ENT1000 ENT1000 ENT1000 ENT1010 ENT1020 ENT1030 ENT1040 ENT1050 ENT1060 ENT1070 ENT1080 ENT1090 ENT1090 ENT1100 ENT1110 ENT1120 ENT1130 ENT1140 ENT1140 ENT1150 ENT1160

• E001 Error DRAM (Standard DRAM error)

• E002 Error Opt.DRAM (Optional DRAM error)

•E016CPUErr[00] (Interrupt exception error)

•E016CPUErr[02] (Command boundary exception error)

•E016CPUErr[03] (Data boundary exception error)

•E016CPUErr[04] (Address error exception) (Load or command fetch)

•E016CPUErr[05] (Address error exception) (Store)

•E016CPUErr[06] (Bus error exception) (Command fetch)

•E016CPUErr[07] (Bus error exception) (Data load)

•E016CPUErr[08] (System call exception error)

•E016CPUErr[09] (Break point exception error)

•E016CPUErr[10] (Reserved command exception error)

•E016CPUErr[11] (Unable to use coprocessor exception error)

•E016CPUErr[12] (Operation overflow exception error)

•E016CPUErr[13] (Trap exception error)

•E016CPUErr[15] (Floating point exception error)

•E016CPUErr[22] (Watch exception error)

•E016CPUErr[32] (Watchdog timeout exception error)

•E016CPUErr[33] (Abort error)

• Error E237 Transfer memory (Transfer memory error/Transfer memory access error)

• Error E129 NVRAM

ENT1500 ENT1500 ENT1510 ENT1510 ENT1510 ENT1510

ENT1510 ENT1510 ENT1510 ENT1510 ENT1510 ENT1520 ENT1520 ENT1520 ENT1520 ENT1520 ENT1520 ENT1520 ENT1520 ENT1520

ENT1530

Mechanical System Faults

• E065 Error X Motor

• E069 Error X Encoder

• E071 Error X Timeout

• E073 Error X Overcurrent

• E066 Error Y Motor

• E070 Error Y Encoder

• E072 Error Y Timeout

• E074 Error Y Overcurrent

• E075 Error Sensor Fault

ENT1700 ENT1700 ENT1700 ENT1700 ENT1710 ENT1710 ENT1710 ENT1710 ENT1720

Data Errors

• Network Detection Error

• Network Initialization Error

ENT1230 ENT1230

Command Errors

• MH01 Error (Undefined Command)

• MH02 Error (Parameter Error)

• MH03 Error (Numerical Error)

• MH04 Error (Undefined Character Set)

• MH07 Error (Buffer Overflow)

ENT1250 ENT1250 ENT1250 ENT1250 ENT1250

TRB1001Model Name: RJ–4100

How to Use LEDs to Check CPU System and Mechanical System Faults

• When the printer stops working and nothing appears on the liquid crystal display (LCD), a fault has probably occurred in the CPU system or the mechanical system. In that case, open the control box and check the error by the LEDs on the main board. is on, is off.

LED display 12345678

• E001 Error DRAM

CPU System Faults

Details of Error

• E002 Error Opt.DRAM

• E016CPUErr[00]

• E016CPUErr[02]

• E016CPUErr[03]

• E016CPUErr[04]

• E016CPUErr[05]

• E016CPUErr[06]

• E016CPUErr[07]

• E016CPUErr[08]

• E016CPUErr[09]

• E016CPUErr[10]

• E016CPUErr[11]

• E016CPUErr[12]

• E016CPUErr[13]

• E016CPUErr[15]

• E016CPUErr[22]

• E016CPUErr[32]

• E016CPUErr[33]

• E237 Error Transfer memory

• E129 Error NVRAM

(Standard DRAM error) (Optional DRAM 1 error) (Optional DRAM 2 error) (Interrupt exception error) (Command boundary exception error) (Data boundary exception error) (Address error exception) (Load or command fetch) (Address error exception) (Store) (Bus error exception) (Command fetch) (Bus error exception) (Data load) (System call exception error) (Break point exception error) (Reserved command exception error) (Unable to use coprocessor exception error) (Operation overflow exception error) (Trap exception error) (Floating point exception error) (Watch exception error) (Watchdog timeout exception error) (Abort error) (Transfer memory error/Transfer memory access error)

ENT1500

Primary Consultation page

ENT1500 ENT1500 ENT1510 ENT1510 ENT1510 ENT1510 ENT1510 ENT1510 ENT1510 ENT1510 ENT1510 ENT1520 ENT1520 ENT1520 ENT1520 ENT1520 ENT1520 ENT1520 ENT1520 ENT1520 ENT1530

• E065 Error X Motor

• E066 Error Y Motor

• E069 Error X Encoder

• E070 Error Y Encoder

• E071 Error X Timeout

• E072 Error Y Timeout

• E073 Error X Overcurrent

• E074 Error Y Overcurrent

• E075 Error Sensor Fault

ENT1700 ENT1700 ENT1700 ENT1700 ENT1710 ENT1710 ENT1710 ENT1710 ENT1720

Mechanical System Faults

TRB2000Model Name: RJ–4100

Trouble-Shooting 2/3 (List of Faults)

When Message is Not Displayed

GO TO

ENT No.

Cases where no error message is displayed

on the liquid crystal display of the main printer unit

GO TO

ENT No.

Cases where no error message is displayed

on the liquid crystal display of the main printer unit

Trouble with Initialization

Trouble with Printing

• No power

• Faulty liquid crystal display (no display/unstable display)

• Initial filling of inks failed

• Initial filling is completed but no ink comes out

• After power is switched on, nothing works

•

When power is applied, “Initializing” appears and then a reset is executed.

• Media is mounted but the initialization operation is not done

• Printer does not work even with the cover closed

• Printer does not stop even with the cover opened

• Ink cartridges are installed but not recognized

• Can not make entries from the operating panel

• Data is received but not printed

• Media is not suction

ENT2000 ENT2000 ENT2010 ENT2020 ENT2030 ENT2030 ENT2030 ENT2030 ENT2030 ENT2040 ENT2050 ENT2060 ENT2070

ENT3000 ENT3000 ENT3000 ENT3000 ENT3000 ENT3010 ENT3010

• Does not print continuously

• There is an extra feed after printing is finished

• Dots are missing from the printing

• Cleaning does not cure blockage

• Does not print at all

• Does not print a specific color

• The entire surface is printed black

• Printing becomes shaded

• The image contains blurs

• Transverse lines appear to be split

• Black and white lines appear in the printed image

• Edges of printing are blurred

• Many satellites (unwanted dots)

• The printing has whiskers

• Printed lines appear blurred (printing is dirty)

• Mixed color lines do not overlap

• Black and color positions are offset

•

Inaccurate line length in the direction of head movement (Main scanning direction)

• Inaccurate straight line in the direction of head movement (straightness)

•

Inaccurate line distance in the direction of media feed (Subsidiary scanning distance)

• Inaccurate straight line in the direction of media feed (joining precision Y)

• Bad right angle precision

ENT4000 ENT4010 ENT4020 ENT4020 ENT4030 ENT4030 ENT4040 ENT4050 ENT4050 ENT4050 ENT4050 ENT4060 ENT4070 ENT4070 ENT4070 ENT4080 ENT4080 ENT4090 ENT4100 ENT4110 ENT4120 ENT4130

Trouble with Media Feed

• The media comes off when it is initialized or during printing

• The media is skewed or meanders when it is initialized or during printing

• The media becomes wrinkled when it is initialized or during printing

• The media jams when it is initialized or during printing

• The media tears when it is initialized or during printing

• The media size is different after media mounting and initialization

• Tracing paper and thin media cannot be detected

TRB2001Model Name: RJ–4100

Trouble-Shooting 3/3 (List of Faults)

When Message is Not Displayed

GO TO

ENT No.

Cases where no error message is displayed

on the liquid crystal display of the main printer unit

GO TO

ENT No.

Cases where no error message is displayed

on the liquid crystal display of the main printer unit

Problem Involving Noise

Online/Function ProblemsOther

• Abnormal noise when media is sucked down

• Abnormal noise when standing by ready to print

• Abnormal noise when head is moving left and right

• Abnormal noise when media is fed

• Abnormal noise when cutting

ENT5000 ENT5010 ENT5020 ENT5030 ENT5040

ENT6000 ENT6010 ENT6020 ENT6020 ENT6030 ENT6040 ENT6050 ENT6050

ENT7000 ENT7000

ENT7020 ENT7020 ENT7020 ENT7020 ENT7030 ENT7040 ENT7050 ENT7060

• The printer hangs up

• Power shutdown during printing

• The ink cartridges will not go in

• Mounting the media is difficult

• Inserting the scroller is difficult

• Ink has overflowed from the waste fluid box

• Ink overflows from flushing box

• Ink is split around the X-rail

• Trouble related to ink (consumable item)

• Trouble related to media (consumable item)

• Trouble related to cutters (consumable item)

• Trouble related to extended memory (optional item)

• Trouble related to the network board (optional item)

• Can not install the printer driver

• Cannot connect normally with Centronics

• Cannot connect normally with Network

• The scale function does not work correctly

• The rotate function does not work correctly

• The mirror function does not work correctly

• Other functions are not working correctly

• Printing position is offset

• Some data are not printed (omitted)

• Text and printing data are garbled (extra lines appear)

• There is an extra feed after printing is finished

ENT8000 ENT8010 ENT8020 ENT8030 ENT8040 ENT8050 ENT8050 ENT8050 ENT8060 ENT8060 ENT8060 ENT8070 ENT8070 ENT8070

Trouble with Media Cutting

• Does not cut normally

• Cutting occurs during printing

• The cutting operation is normal but the media is not cut

• The cutting is bad and the media jams

• The cutting operation is normal but the media does not fall out

• Inaccurate media cutting

• Cutting is delayed for some time after printing has ended

• White paper is cut

ENT0000Model Name: RJ–4100

ENT0000Model Name: RJ–4100Primary Consultation

Primary Consultation

When Message is Displayed

Printer Status Messages ENT1000 Data Errors ENT1200 Command Errors ENT1250 CPU System Faults ENT1500 Mechanical System Faults ENT1700

When Message is Not Displayed

Trouble with Initialization ENT2000 Trouble with Printing ENT4000

Trouble with Media Feed ENT3000

Trouble with Media Cutting ENT6000

Problem Involving Noise ENT5000 Online/Function Problems ENT7000

Other ENT8000

ENT1000Model Name: RJ–4100

Printer Status Messages

When Message is Displayed

• Cover Open This message means that the Front Cover is open

• Lever Up This message means that the Pressure Lever is up.

• Cover and Lever This message means that the Front Cover and Pressure Lever are up.

1-1

1-2

1-3

1-4

1-5

1-6

• The front cover is open.

→ Please close the front cover securely.

• Is the pressure lever up? → Please lower the pressure lever securely.

• Is the Cover Shaft R fastening screw in place? → Maintenance by a Serviceman is required.

• Please open and close the front cover several times. Does the beeper sound when the cover is open? → If there is no noise when the cover is opened, the main unit has probably developed a fault for some reason.

Maintenance by a Serviceman is required.

• Please raise and lower the pressure lever several times. Does the beeper sound when the lever is raised? → If there is no noise when the pressure lever is raised, the main unit has probably developed a fault for some

reason. Maintenance by a Serviceman is required.

• The power supply may be unstable if several devices are connected to one power outlet. → Switch off the power temporarily and try again by connecting to a different outlet.

❈ If the above procedures do not improve the symptoms, the main unit has probably developed a fault for

some reason. Go to MAP1000

No. Symptom

Sequence

Items to be Confirmed

When Message is Displayed

Printer Status Messages

+ 377 hidden pages

MUTOH Falcon RJ-4100 Maintance Manual

Specifications and Main Features

Frequently Asked Questions

User Manual