muth Signal Mirror CRV 1997-2003, Signal Installation Instructions Manual

Signa
l
®
Mirror Installation Instructions
Honda CRV 1997-2003
THE safety accessory of the 21st Century.™
P/N 210-0032-0 Rev B2 (6-26-04), GG © 2003 Muth Mirror Systems, LLC.
®
INCLUDED ITEMS:
1 left and 1 right Signal
®
mirror 1 left and 1 right wire harness 2 rubber tubes 2 rubber grommets 2 wire taps 1 ring connector 1 instruction manual
REQUIRED TOOLS:
Ratchet with extension or ratcheting screwdriver 8mm socket, 10mm socket Small Philips screwdriver Medium Philips screwdriver Small pry bar Small utility knife Power drill, 5/16" drill bit Wire crimper and stripper Needle nose pliers Masking tape Multimeter Sturdy gloves Safety glasses or goggles
PROBLEMS OR QUESTIONS?
Technical Assistance is available by calling
Muth Mirror Systems Technicians at:
1-800-844-6616
Monday through Friday
Between 8:00 a.m. and 5:00 p.m. CST
Or through the Muth web site
:
www.muthco.com
Or via E-mail: techsupport@muthco.com
Please read instructions prior to installation.
Note: Professional Installation Recommended
Warranty does not cover damage to the vehicle or mirror housing due to improper installation. The
following installation instructions are to be considered as a guide only. Door removal procedures,
indicator wire color and location may have changed since publication of these instructions. The installer
is responsible for any damage that may occur during installation.
1
2
3
4. Open door and lower window.
5. Remove screw and plastic grommet on inside corner of door.
6. Remove plastic cover from corner of door.
1
3
2
1. Open door and lower window.
2. Remove plastic cover from corner of door.
3. Pop-out and remove plastic inserts.
1997-2001 Honda CRV
2002-2003 Honda CRV
D
oor Panel & Mirror Housing Removal
D
oor Panel &
M
irror
H
ousing
R
emoval Continued
4. Disconnect the mirror wire
harness.
5. Remove three mirror
mounting nuts.
6. Remove mirror housing
assembly from door.
4
5
6
- 2 -
1997-2001 Honda CRV
2002-2003 Honda CRV
4. Remove door handle plastic
cover.
5. Unscrew the (2) screws
revealed by the removal of the door handle cover.
6. Pry out door handle as
shown. Disengage latch behind door handle and remove door handle.
4
5
6
This section intentionally
left blank.
D
oor Panel & Mirror Housing Removal Continued
1997-2001 Honda CRV
2002-2003 Honda CRV
7. Remove the (2) screws
beneath armrest.
8. Lift up and pull door panel
out slightly as shown. Disconnect any wiring connection behind door panel. Remove door panel from door.
9. Unscrew the (3) nuts holding
the mirror housing to the door. Remove mirror housing from door.
7
8
9
M
irror
R
eplacement
While using sturdy gloves, insert a small pry bar underneath the mirror at the bottom edge of the mirror housing. Lift up on the bottom of the mirror to release it from the snaps.
Pivot the mirror upward on its top edge and lift the mirror out of the mirror housing.
Carefully remove the foam insulation from the mirror housing sail.
NOTE: In order to make room for the Signal® mirror optics about 1/4" of the left edge of the mirror mount will need to be removed. Use a pair of side cutters and begin cutting at the left edge of the mirror mount, starting in the upper left corner. Continued removal of any mirror mount
surface (interfering with Signal
®
mirror optic) may
be necessary.
Continue cutting down alongside the left edge of the mirror mount and discard the excess molding.
Carefully peel back the plastic screw covers on the bottom of the mirror bracket. Remove the three screws that hold the mirror bracket in place.
1 2 3
4 5
6
1997-2003 Honda CRV
- 3 -
Using the shorter of the two wires from the kit, starting from the inside of the mirror housing, guide the end without the mating connector down alongside the existing factory mirror harness.
Leave about 7 inches of wire exposed in the mirror housing. Guide the wire harness through the mirror bracket and remove any slack.
Replace the three screws and screw covers on the bottom of the mirror bracket. Guide the wire harness through the foam insulation and reposition the foam insulation on the mirror bracket.
7
8
9
Lay the Signal® mirror on a clean, flat surface. Connect the Signal
®
mirror mating connector to the
Signal
®
mirror wire harness.
Position the guides on the top of the Signal® mirror into the slots on the top of the mirror mount. Tuck the wire harness to the back of the mirror housing. Pivot the Signal
®
mirror down on the mirror mount.
Firmly press down on the bottom edge of the Signal® mirror to snap it into position.
10 11 12
M
irror Replacement Continued
1997-2003 Honda CRV
- 4 -
Wire Routing
1. Pull out a portion of the
rubber door insulation above the mirror mount.
2. Drill a 5/16" hole leading
into the mirror mount area.
3. Remove any debris and
insert one of the included rubber grommets into the drilled hole.
1997-2001 Honda CRV
2002-2003 Honda CRV
1. Mount the mirror housing
back onto the door frame using the (3) mirror mounting nuts. Remove door frame plastic cover partly. Re-connect all OEM wiring harnesses.
2. Guide Signal
®
mirror wire harness through the door frame and inside the rubber boot.
1
2
1
2
3
Wire Routing Continued
4. Pass the Signal® mirror wire
harness into the mirror mounting area and up through the rubber grommet. Remove any slack.
5. Bolt the mirror housing on
the door using the three mirror mounting nuts.
6. Reconnect the factory
mirror wire harness.
1997-2001 Honda CRV
2002-2003 Honda CRV
4
5
6
3
4
5
3. Remove the footrest on the
driver side floorboard by removing the two bolts.
4. Remove the plastic
grommet in the upper right corner of the plastic trim in the corner of the door.
5. Dislodge the plastic
grommet from the center of the plastic trim and remove the trim from the corner of the door. Route the Signal
®
mirror wire harness from inside the rubber boot into the vehicle.
7
8
9
7. Cut a small slit in the
rubber door insulation, level with the rubber boot, between the door and door frame.
8. Guide the Signal
®
mirror wire harness into the preexisting slit (under the rubber door insulation) above the mirror mount.
9. Pass the wire harness
down through the rubber door insulation and out of the hole created in step 7.
Wire Routing Continued
1997-2001 Honda CRV
2002-2003 Honda CRV
This section intentionally
left blank.
- 5 -
10
11
12
10. Remove the footrest on the
driver side floorboard by removing the two bolts.
11. Remove the plastic
grommet in the upper right corner of the plastic trim in the corner of the door.
12. Dislodge the plastic
grommet from the center of the plastic trim and remove the trim from the corner of the door.
Wire Routing Continued
1997-2001 Honda CRV
2002-2003 Honda CRV
This section intentionally
left blank.
- 6 -
13
14
13. Slide the provided rubber
tubing over the wire harness and guide 1 inch of tubing into the rubber door insulation.
14. There is a small hole in the
top corner of the plastic trim piece along the door frame. Guide the wire harness and rubber tubing into the hole and pass the wire harness into the vehicle.
Wire Routing Continued
1997-2001 Honda CRV
2002-2003 Honda CRV
This section intentionally
left blank.
6
16
3
Wire Identification
15. Repeat all of the previous steps to replace the factory mirror on the passenger side door with the new Signal® mirror. The vehicle's electrical wiring
is located underneath the dash behind the fuse block assembly. Guide the new wire harnesses from both sides of the vehicle to the electrical wiring. Locate the GREEN WITH RED STRIPE and SINGLE GRAY RINGED wire from within the wire bundle. Turn the ignition key so that electrical power is on and activate the driver side turn indicator. Probe the wire with the wire tester to verify that flashing turn indicator power is present. Label that wire as ‘driver side turn’.
16. Locate the GREEN WITH YELLOW STRIPE and SINGLE GRAY RINGED wire from within the wire bundle. NOTE: There are two or more
wires with the same color pattern. Activate the passenger side turn indicator and probe the wire with the wire tester to verify that flashing turn indicator power is present. Label that wire as ‘passenger side turn’.
1997-2003 Honda CRV
- 7 -
USE THE INCLUDED WIRE TAPS AND FOLLOW THE FOUR STEPS ABOVE TO SPLICE INTO THE TURN INDICATOR WIRES
7. Make sure the harnesses are routed securely underneath the dash and enough slack is left for splicing.
8. Splice the RED wire from the driver side harness into the green with red stripe and single gray ring wire previously labeled ‘driver side turn’.
9. Splice the RED wire from the passenger side harness into the green with yellow stripe and single gray ring wire previously labeled ‘passenger side
turn’.
10. Strip and twist together the ends of the black wires from both harnesses. Crimp them together in the supplied ring connector and ground to a
suitable nearby location on the metal framework of the vehicle.
11. Activate each turn indicator to verify that the Signal® mirrors are working.
12. Re
p
lace any door accessories, insulation, plastic moldings, and trim pieces.
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