Mustang 940 Parts Manual

940
mUSTAnG
MUSTANG
STEER
PARTS
MANUAL
PART #000-34884
Revised January
Revised September 2008
SKID
LOADER
1994
mus
Mustang
Manufacturing
A GEHL Company
Company,
Inc.
Printed
in
U.S.A.
USE ONLY GENUINE MUSTANG REPAIR PARTS
If
service dealer Parts, service.
dealer the
and
and
in
order
When
or
writing
following:
repairs
always
to ordering
for
are
insist
receive
further
needed,
on
GENUINE
the
highest
parts
from
information,
see
your
in
your
please
MUSTANG
MUSTANG
quality
MUSTANG
and
include
OWNER'S NAME
ADDRESS DEAlER
____________________________
____________________________________________
_______________________
'DDRESS
-------------------------------------------------------------------
MODEL NUMBER MACHINE SERIAL NUMBER ENGINE SERIAL NUMBER
_
_
__
NOTE
HOW TO READ A SERIAL NO.
~6~O,\
REMOVE' SERIAL REMOVE
NO.
MUSTANG MANUFACTURING COMPANY, INC., reserves the right to make changes
or add improvements
changes to products manufactured previously.
COMPANY, INC., or its dealers, accept no responsibility for variations which may be
evident
in
actual products and the specifications, pictures and descriptions contained
in this publication.
Issued 1-94
to its products at any time without any obligation to make such
MUSTANG
MANUFACTURING
Printed in U.S.A.
1
TABLE OF CONTENTS
DESCRIPTION
Frame
Drive system
Lift
Electrical System
Engine Component Parts
Engine (Yanmar)
and
Lift
Ann
Components
Main
Frame
Rear & Top
Lift
Arm & Fast-A-Tach
................................................................................................................................................. 4
Door
..........................................................................................................................................8
.............................................................................................................................
R.O.P.S. - F.O.P.S . ................................................................................................................................
Seat & Seatbelt Axle
Drive Brakes Steering T Neutral Double
.......................................................................................................................................................
Controls
-Stick
.......................................................................................................................................................
Centering
Gear Hydrostatic Hydraulic Hydrostatic Charge,
Ann
Cooler & Return
Hydraulic Hydraulic Auxiliary Tilt Lift
Circuit Circuit Circuit
Hydraulic Control Main Valve Valve Valve Self Self Lift
Tilt
nstrument
I Wiring
Fuel Engine Muffler,
Valve
Relief
Section Section
Section Leveling Level
Cylinder Cylinder
Diagram
System
Mount & Oil
Air
Engine & Engine Cylinder
Gear Flywheel Lub. Bonnet Cylinder
Block
Housing
Housing
Oil
Sump
(Valve
Head Manifold Camshaft & Idle Crankshaft &Flywheel
Piston & Connecting
Lub.
Oil
System
Cooling
Water Thermostat Cooling
Water
Lockout
...........................................................................................................................
.................................................................................................................................................. 16
...................................................................................................................................... 22
Device
Pump
Unit
......................................................................................................................................... 28
Motors
....................................................................................................................................... 30
Plumbing
.................................................................................
'"
......................................
................................................................................................................................... 27
....................................................................................
Plumbing
.......................................................................................................... 38
'"
......................................... 32
System
Controls
Plumbing Plumbing
Valve
Assembly
Valve
..................................................................................................................................... 42
Plumbing
......................................................................................................................... 46
..................................................................................................................................
..................................................................................................................................
.........................................................................................................................................
Assembly
............................................................................................................................
...............................................................................................................................
Lift
......................................................................................................................................
Tilt
......................................................................................................................................
Auxiliary
Valve
Plumbing
.............................................................................................................................
...................................................................................................................................
........................................................................................................................
...............................................................................................................................................
...............................................................................................................................................
Panel
....
...................................................................................................................................
.........................................................................................................................................
..............................................................................................................................................
Cooler
Cleaner & Sound
Controls
....................................................................................................................... 74
Barrier
........................................................................................................
.........................................................................................................................
......................................... , ................................................................................................. 80
............................................................................................................................................
...................................................................................................................................... 84
........................................................................................
Cover)
................................................................................................................................ 86
>0
•••••••••••••••••••••••••••••••••••••••••••••••••
...........................................................................................................................................
....................................................................................................................................................90
Gear ...............................................................................................................................
..............................................................................................................................
Rod
.......................................................................................................................... 94
......................................................................................................................................... 96
System
............................................................................................................................... 98
................................................................................................................................................
Line
.................................................................................................................................
PAGE
10 12 14
18
24 26
50 54 58 60 61
62
63 64
65 66 68 69
70 72
73 76
78
82 85 88 91
92
99
100
(
\
2
Issued
1-94
TABLE OF CONTENTS
(continued)
DESCRIPTION
Engine (continued)
Fuel
Injection Pump.......................................................................................................................... 102
Fuel Injection
Fuel Line....... ..... .................... ..... .......... ... ..... ... ......... .... ..... ....... ... ...... ........ ...... ......... .... ....... ..... ....... 106
Governor......................................................................................................................................... , 108
Starting Motor (Component Parts)....................................................................................................... 110
Generator (Component Parts)............................................................................................................ 112
Gasket Set. ... .......... ....................... .......................................................................... ............. ......... ... 114
Decals
Safety, Operational and Styling Decals ............................................................................................... , 116
Attachments
Tires................................................................................................................................................. 118
Flasher Lights ......................................................................................................
Buckets............................................................................................................................................ 120
Pallet Fork........................................................................................................................................ 122
Utility
Fork & Grapple................ ........ ....... ......... ......... .... ..... .... .... ..... ............ ..... .... ........ .......... .......... 124
Cylinder For
Cylinder For Grapple Bucket............ .......... ....... .............. ...... ....... ......... ......... ....... .......... ............. ...... 127
Grapple Bucket................................................................................................................................ 128
Grapple Bucket with Cylinder Guards................................................................................................. 129A
Adapter Plate................................................................................................................................... 129C
3-Point
Scarifier.......................................................................................................................................... 131
Rear Hitch.... ........ .... ....... ...... ... ... ............ .............. ... .... ....... ... .... .... ............. .................. ..... ........... ... 132
Single Point Lift...... ................ ................. ............. ...... .... ..... ... ... .... ............... ........ ....... ... ..... ............ 133
Cab Door and Side Windows ............................................................................................................. , 134
Windshield Wiper Motor and Washer. .... ...... .................. ......................................... .... ..... ......... .......... 136
Cab Heater....... ... ... ... ......... .... ........... ... ... ................. .... ............. ... ... .... ........ ................. ................ .... 138
Axle
Seal Protector........................................................................................................................... 140
Dome
light Rear
View
Rear Door Prop Rod.............................................. ............. .......................... ......... ............................ 142
Horn................................................................................................................................................ 142
Beacon Light. .................................................................................................................................. '
Air
Precleaner.................................................................................................................................. 145
Reverse Reverse
Noise Reduction
Numerical Parts Listing....... ................................................ ................... .................. .................... .............. 153
Line.
.... ............. .............. ... ..... .... ......... ........ ... ...... .................... ........ .... ....... ............... 104
'"
...... ........ ........... 119
Utility
Fork Grapple......................................................................................................... 126
Hitch
Adapter........................................................................................................................ 130
...................................................................................................................................... , 141
Mirror................ ... ... ............ ...... ............. .............. ................... ...... ............ ................. ..... 142
Alarm
T-Bar......................................................................................................................... 146
Alarm
Twin
lever....................... ............... ..................... ................................... ......... ........... 148
Kit
.... ................... ........ ... ... ..................... ............ ..... ............ ..................... ..... 150
PAGE
144
MAINFRAME
(PRIOR TO SERIAL #9405758)
,~
Boss,Cluster Shaft Outer 480-43135 Inner 480-43134
....
,~
..
\ i
..
..
1.
..
,
4
\
Issued 1-94
MAIN FRAME
(PRIOR TO SERIAL #9405758)
/'
;
REF
1
2 3 4 6 6 7 8
9
10
11 12 1 160·32693 13 14 15 2 16
CTV
1 4 1
34
2 330-33440 2 130·32196 16 16
4 310-19476
1
1
3
1
2
17 1 380-19508
18
19 20 21
22
23
24
25
1 3 1 2 2 220-20554 1 2 4
6 2
27
28
1 1
29 2
30 1
i
31 32 33 34 35
~
. /7
6 1 130-32113 Gasket 1 230-32560 2 1
4 4 130·32197
38 2
39 40 41 42 43 1
2 1 1 420-34925 1
PART NO.
120-32835 230·32501 330-33445 210-19434
310-18909 400-18912
330-33444
330-33460
330·33331
310-11778 310-19536 400-18916 210·11247
330-33362 310-32485 330-33449 220-32536
420·34491 030-31517 400-10093 210-19530 420-34890· 090·32360 350·17647 230·28737 310-32322
420-18139 170-34114 330-33441
230·32387 230-24034
420-34775
420-34933 230-21978 420-34926
DESCRIPTION
Main Frame Waldmant PluU
% NPT
Cover, Floorboard, Cleanout
Nut Hex Cover, Chain Gasket. Screw. W.sher Lock Screw Cep Whizlock
Floor Plate Floor Door. Fuel
Plate. Friction Screw. Cep Screw, Cap WISher. Flat
Nut. Hex Centerlock Spring, Top Door Weldmant Screw. Cap, Self Tapping R_r Pin. Clevis % Diemater x Pin. Cotter 5132 Diemeter x 1 Catch. Door Bolt, rArriage % ­Washer. Flat %
Nut. Lock Wide Flange % - 13 Hydreulic Oil Tank Weldmant Sight Gauge O-RinU
Fillar Breather Screw, No.
Beaded I Clamp. HOle Hose. Tank Cover. Axle Sprocket Gasket, Axle Sprocket PluU1 NPT Pressure Relief Valve PrlllUre
Dipstick
HOll
Drain Cock
Filler Neck Weldment
INOTSHOWN)
Whiz
lock
3/8
Ca
..
Ch.in
Ca
..
C~
5116 .
18
6/16
Plate
AcCelS
3/8
.
16
3/8
16
3/8
Comprealon
Door Waldment
13
10 -32
NF x %
n_t
'"
NPT
to
ReMrVoir
ClP
% NPT
.
16
NC
NC
x 1
3/8·
16
NC
x 2
NC
x 1
3/8·16
5116·18
4%
NC x
1%
to
1 %
Aceaa
Accaa
(Used on converted oil
NC
NC
NC
HOll
x %
NC
x %
tlnk,'
START SERIAL
8403256
9404686 9404686 9404686
NO.
PRIOR TO SERIAL NO
8403244
9404576 9404576 9404576
.
If
a
new
header
tank
is ordered for units
420-26163.420-34925.420-34933.230-21978.
If
you
wish
to
add a
NOTE:
dip.tick
I
Issued
1-94
that
do
not
have a dipstick,
to
units prior to Serial No.
the followinu items must also
9404576.
order kit No. 190·32693.
be
ordered.
5
MAIN FRAME
(STARTING SERIAL #9405759)
6
l>-::
Boss.Cluster Shaft Outer 480-43955 Inner 480-43352
!t)--
Issued 1-9(
MAIN FRAME
(STARTING SERIAL #9405759)
REF
1 2 3 4 5
6 2 7 8
9
10 1
11 12 1 13 4 14
, 15
16 17 18
19 20 21 22 23 4 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56
57
58 59 60 61 62 63 2 64 2
QTY
1 4 1 6 1 1
20 20
2
4
1 1 1 1 1 1 2 4
4 2
2 2
28
1 4
10
7 5 2 1 1 2 1 2 1 1 2 1 1 2 2 1 2 2
2
4 4 1 6
1
1 1
1 1 1 2 2 1
PART NUMBER
120-32842 230-32501 330-33445 210-19434 330-33475 330-33476 130-32200 310-20247 400-10799
230-325n
330-33470
330-33518 Floor Plate T-Bar
330-33525 310-19475 330-33467 310-32485 420-33048 380-32296 Spring 390-32720 310-19474 . Screw Cap Whizlock 210-10176 Nut Hex Center Lock 330-33468 040-33476 Rear 030-31910
4oo-206n
210-20678 Nut Hex 1/2 - 13NC 220-32612 220-20554 Pin, Cotter
310-11n8
210-19434 220-32589 Catch Pin Weldment
030-20318 400-18916
400-18917 Washer Lock 3/8 210-18915 210-10017 Nut Hex 400-10019
400-32487 Spacer, Washer
160-32753 Plate, Cam
400-32488 Retainer, Washer 310-31601 Screw Cap
480-22876 380-32387 Spring 400-32480 Washer, Special 030-11870 Bolt Carriage 090-32373 Lever, Rear Door Latch 420-13731 Bumper, Rubber 210-11128 Nut Hex, 330-33469 310-10237 400-20676 210-20693 330-33441
130-32197 330-33472 310-19476
420-34n5
420-34925 420-34890
420-35408 420-34933 230-21978
170-34114
420-18139 230-32387
400-32486
090-32398
350-32530
DESCRIPTION
Main Frame Weldment Plug,
3/4
Cover, Floorboard, Cleanout Nut Hex Whizlock Chain Case Cover Weldment L.H. Chain Case Cover Weldment R.H. Gasket, Chain Case Cover Screw Cap
Washer
Breather Floor Plate
Floor Plate Screw Cap Whizlock
Top
Screw Cap, Self Tapping Bumper
Hook
Rear Door Weldment Bolt Carriage
Washer
Pin, Clevis
Screw Cap,
Nut Bolt Carriage
Washer
Nut Hex
Washer
Disc
Counter Weight Weldment Screw Cap
Washer
Nut Hex Center Lock Cover, Axle Sprocket Access Gasket Cover, Lower Floor Plate Screw Cap Whizlock 3/8 - 16NC x 1 Pressure Cap Dipstick Hydraulic Oil Tank Weldment Replaced by 420-35408, 420-35312 Hydraulic Oil Tank Weldment Hose, Drain Cock Hose Clamp Plug 1 NPT Washer, Spacer Handle Sight Gauge O-Ring
NPT
5/16 - 18NC x 3/4
Flat 1/4
Twin
Door Weldment
Door
Hinge Weldment
112
Lock 1/2
1/2 Dia x 4 5132
Hex, Whizlock
318
3/8 - 16NC x 1
Flat
318
3/8 - 16NC 1/4 - 20NC
Lock 1/4
114
3/8 - 16NC x 1
318 -24NF
1/2 - 13NC x
Flat 1/2
& 2 Each Items 63 & 64
RII
Neck Drain
1/4
318
- 16NC
Lever
318
- 16NC x
5116
5116
- 18NC x 1
5116
- 18NC
- 13NC x 1 1/4
112
Dia x 1
- 16NC x 2 318
- 16NC
- 20NC x 1 3/4
21/2
112
- 13NC
NPT
314
- 18NC x
112
314
START
SERIAL
0420003 1425008
4460331
4460331 4460331
#
PRIOR-
SERIAL
0420002
9413506 9413506 9403506 9413506
4460331
4460331
#
Issued 1-94
7
REAR & TOP DOOR
(STARTING SERIAL #9405759)
/
II
tD
,"
--
I~
I
I
\
\
\{
i
~
..
8
Issued 1-94
REAR & TOP DOOR
(STARTING SERIAL #9405759
-
REF
1 2 3
4
5 4
6 7 4 8 9 10 11 12
\3
14 15 16 17 18
QTY 1
1
1 12
4 2
1
8 1 4
1 1 1 12 12 12
PART
NUMBER
330-33468 330-33477 220-32589 030-20318 400-18916
400-18917
210-18915
420-13731
330-33493 210-19434 330-33467 310-32485
420-33048 380-32296 330-33497 310-11457 400-10019 210-10017
DESCRIPTION Rear
Rear
Catch Bolt Vasher Vasher
Hut
Hex
Door Door
Veldment Veldment
Pin
Veldment
carriage
Flat Lock
3/8
3/8-16NC x 1
3/8 3/8
-
16
HC Bu.per, Rubber Grill
Hut
Top
Veld.ent
Hex
Vhizlock 3/8-16NC
Door
Veld.ent
Screw Cap, Self-Tapping
5/16 -
18
HC
x
3/4
Bumper Spring Screen, Screw Kachine Vasher Hut
Hex
Top
Door
Lock
1/4
1/4 -20
(Optional)
1/4-20NC x
HC
1/2
START SERIAL'
9408171
9408171
iPRIOR-
SERIAL' 9408161
,
..
" .
1-
Issued 1-94
9
LIFT ARM AND FAST-A-TACH
II-I
/
{
.
"
..
10
Issued 1-94
LIFT ARM AND FAST-A-TACH
REF QTY PART NUMBER
1 2 8 3
2 4 2 5
2
1
120-32826 045-31420 420-34575 220-32532
220-32397 6 4 335-32203 7 AIR
8
9
10
4 420-18351 4 210-11247 4
400-32412
310-19539
1 190-32679 11 12
-13 '14 15 16 17 18 1 19 20 1 21 22
~3
/24 1
4 2
AIR
3
1
350-32502
045-31440 400-21033 400-10610 310-11009- -
1 090-32352
1
420-18757
030-19670
1 200-32586
210-20693
1 380-32382 1 200-32587 1
220-11086 220-19075
25 1 220-32586 26 1 120-32791
DESCRIPTION
Arm Weldment
Lift
Bushing. Oilite
Plug, Hole Pin, Pivot (Lift Arm)
Pin, Pivot (Fast-A-Tach) Seal, Pin Washer, Shim Zerk, Straight Nut, Hex, Center Lock Cap
Screw
1/8 NPT
3/8
- 16NC x 2 1/2
3/8
- 16NC
F-A-T Latch Kit, Consists of Items 11-25 Quad Ring Bushing, Oilite Washer, Shim Washer, Flat Cap Screw
7/16
1/2
- 13NC x 2
Handle Handle Grip Bolt Carriage
1/2 - 13NC x 2 1/4
Link Rod Weldment Nut, hex, Center Lock 1/2 - 13NC Spring Clevis Weldment
Pin, Spring 1/4 Diameter x 1
3/8
Pin, Spring
Diameter x 2
1/2
Pin, Latch
Fast-A-Tach Weldment
/
Issued 7-94
11
R.O.P.S. - F.O.P.S.
22-~
r
)8
2
1-
)1
I
.J
12
27
Issued 1-94
R.O.P.S. - F.O.P.S.
REF
1 1
QTY
PART NUMBER
190-32663
DESCRIPTION
RO.P.S.
& F.O.P.S. Replacement Kit
Consists of Items 2 - 34 2 3 4
5 2 6 2
2 2 2
220-32583 420-34470 Knob 380-32358 030-31911
420-34597 7 1 420-34792 8 1 9 2
420-34791
390-32717
10 10 310-21736 11 12 13 14
8 8 1 420-34476 1 420-34474
400-32471
210-32030
15 1 420-34475 16
1 420-34478
Pin, Lift Arm Lock
Spring Screw, Shoulder 3/8 - 16NC x 5 Cover Knob Gasket, Top Window Window, Top Clip, Window Screw, Machine
& Truss Head '10 - 24NC x 1/2
Washer, Seal Nut, Hex, Whizlock 10 - 24NC Foam, Rear, Lower Foam, Pad, Roof Foam, Rear, Upper
Foam, Right Side 420-35411 Foam, Right Side, Front 420-35412 Foam Right Side, Rear 4463044
17
1
420-344n
Foam, Left Side
18 1 420-34472 Edging, Strip 19
20 1 330-33417
~1
l2
-
1 420-34487 Wire Harness, Rear Lamp 1 330-33418
10
310-11457
Cover, Screen
Cover, Screen
Screw, Machine, Truss Head 1/4 - 20NC x 1/2
RH. LH.
23 10 210-19469 Nut, Hex, Whizlock 1/4 - 20NC 24 2
25
26 2
6
310-10237 Cap Screw
1/2 - 13NC x 2112 Grade 5
420-30823 Rubber Mount 400-30803 Washer, Special
27 2 210-19532 Nut, Flanged, Centerlock 28 2 29 2 390-32718
.10 2
1
. ,
32 33 34 35 36 37 38 39
40 41 42
2 310-11155 Cap Screw 5/8 - 4 210-20571 Nut, Hex, Whizlock 4 1 Not Serviced
1 2 210-32054 1
1 420-34481
1
1 3 3
310-13111
Cap Screw
112
-13NC x 21/4,
Plate, Clamp
210-20693 Nut, Hex, Centerlock
11
NC x 2 1/2 Grade 5
5/8 -
310-11796 Cap Screw
RO.P.S.
1/2 - 13NC x 3/4
- F.O.P.S. Weldment (See Kit)
330-33313 Shield, Harness
Nut, Timmerman 10-24
420-34473
Rear Window
Seal, Rear Window 420-34482 Locking Strip, Seal 420-34483 420-34471 420-33993
Tab, Window Release
Bezel, Light
Lamp,
Clear, Sealed Beam 4411-1
112
7/16
1/2 - 13NC
ROPS
- 13NC
11
NC
Mount Grade 5
START
SERIAL#
4463044
PRIOR·
SERIAL#
4463044
,
Revised
11-94
13
SEAT & SEATBELT LOCKOUT
-j---
~
.J
1
\
14
Issued 1-94
SEAT & SEATBELT LOCKOUT
REF
2 3 8 4 5 6
7 8 2
9 10 11
12 1 13
14 1 15 16 2 030-31827
QTY
1 1
17
18 19 2 400-19727 Washer 1/21.0.
20
-
~1
21 22 23 2 24 25 26
27
..
:8
. - 29
30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
"-4
45
PART NUMBER
420-34489 1 420-35742 1 420-33407
10
1 120-32838 1 420-34783
1 1
1 040-33471 1 1 040-33472 1 200-32594 Stop. Spool Lock
1 290-32505 1 290-32528 1 1
4 030-25523 Bolt arriage 5/16
1 200-32523 Pivot Seat Belt 1 1 220-21516 Pin, Clevis 1/2
1 1 420-34737 1 1 1 310-11115
2
1
1 1 420-34781 Foam, Control Panel L.H.
1 330-33413 1 420-34782
2 4 210-19469 4 400-10799 Washer Flat
1 050-29352
310-10621
210-19470
420-35380 420-32853 390-32671 Catch, Spool 040-33453
040-33469
310-10313
400-18911 Washer Flat 220-10095 380-32385
200-32643
220-10065 Pin, Cotter 1/8 dia x 1 420-35413 Seat Belt Assembly 4463044
420-35416 310-11147
210-32091 400-10610 330-33412 Panel Control L.H. 330-33508 Panel Control L.H. 1425008
420-34983 Foam, Control Panel L.H. 420-35381 Foam, Control Panel L.H. 3450502
420-35382 210-13241
1 420-34837
1 040-33449
4 030-31848 7 210-19434
3 1 1 1
2 2
1
1 420-35410
8
030-21664 380-32383 390-32725 390-32726 210-10017 210-10176 420-34972
030-31848 210-32147 420-34980
DESCRIPTION
Seat, Standard Seat, Suspension
Adbustin~
Seat Screw, ap,
Nut, Hex, Whizlock Seat Plate Weldment Foam, Seat Plate Foam, Seat Plate latch
Control Valve Mtg Bracket Weldment Control Valve Mtg Bracket Weldment Bracket Spool Catch Weldment Bracket Spool Catch Weldment
Screw, Set
S8001
Rod, Spool atch Rod Weldment
Pin, Cotter 3/32 dia x 1
Spri~
Shoulder Screw 5/16 - 18NC Pivot Seat Belt
Seat Belt Assembly Seat Belt, For Suspension Seat 4463044
Screw, Screw, Cap Nut, Center Lock
Washer, Flat
Panel, Control Foam, Control Panel Foam, Control Panel Nut, Wing Nut
Tether, Manual Manual Holder Bracket, Manual Holder Bolt Carriage 1/4 - 20NC x Nut, Hex, Whizlock 3/8 - 16NC Bolt Carriage 3/8 - 16NC x 3/4 Spring, Torsion Retainer Arbor Nut, Hex Nut, Hex, Centerlock Book Holder Box, Manual Holder
Bolt CarriaJe
Nut Specia
Rivet Half, Plastic
Cap
Hex Whizlock 1/4 - 20NC
Slide Set
116
- 18NC x
5116
1/4 - 20NC x 3/8
Lock
5/16
-18NC
dia
x 1 3/8
114
- 20NC x 1 1/4
7/16 - 20NF x 1
7/16 - 20NF
7/16
RH.
RH RH.
1/4 - 20NC
114
1/4 - 20NC
5/16
1/4 - 20NC x
1/4 - 20NC
112
-18NC
x 5/8
.
518
-18NC
518
START
SERIAL.
3450502
8403255 8403255
1425008 1425008 1425008
4463044
1425008 3450492
3450502
0419012 4463044 4463044 4463044 4463044 0419012 4463044
PRIOR-
SERIAL.
3450492
1424997 8403244 1424997 8403244 1424997 1424997 1424997 1424997
1424997 1424997 4463044
4463044
1424997
1424997 1424997
3450492
0419002 0419002
0419002 0419002 0419002
0419002 4463044 4463044 4463044 1424997 1424997
Revised
11-94
15
AXLE DRIVE
6
Issued 1-94
AXLE DRIVE
REF
1 2 2
3 2 320-32635
4 4 350-32240 5 AIR 400-32478
AIR AIR 400-32504
6
,
I
7 8 9
10
11
12 13 2 See 14 15 16
17
OTY
PART NUMBER
2
310-32420 310-32593 210-10176 210-11247
320-32642 320-32653 320-32661
400-324n
4 See Pg 17A 4 See 2 2 2
Pg
17A
See
Pg
17A
See Pg 17B
045-31441 Sleeve, Bearing Clamp
4 210-32115 Nut Hex 1 - 14NS Grade 8
2 350-32506
Pg
17B Idler Arm Assembly 2 350-32484 2 240-32051 Idler Arm Weldment, Outside
4 310-20073 Screw Cap Special 4
210-10753 Nut Hex
DESCRIPTION
Screw Cap 5/16 - 18NC x Screw Cap
3/8 - 16NC x
Nut Hex, Centerlock 5/16 - 18NC Nut Hex, Centerlock
Shaft, Cluster Shaft, Cluster Shaft, Cluster
Shaft, Cluster O-Ring,
13/16
Washer, Shim 18GA
Washer, Shim 14GA
Washer,
Shim16GA Bearing cone Bearing Cup
Cluster Sprocket Weldment Shim, 10GA Thick
a-Ring
1 13/16
a-Ring
Jam
18 2 310-32567 Screw, Cap 1 - 14NS x 3
"19 4
370-32036
Axle Sprocket Weldment 80-36
20 4 210-21159 Nut, Hex, Slotted
20A
21 22 4 220-21482 Pin, Cotter 23 24 25 4 26 27 28 24 29 24
30
31 32
33 34 2 35 36 37 2 38 39 40
2 210-32145 Nut Hex Nylon Insert
4 400-32491 Washer, Special
5/32 dia x 1 1/2
8
010-20742 Bearing Cup
4 010-20741 Bearing Cone
010-20741 Bearing Cone 4 335-20740 Seal 4
320-32636
Axle and Lug 030-20745 Lug Bolt 210-20746 Lug Nut
2 080-32234 2
080-32180
1 080-32253
080-32253
1
080-32254 080-32254
2
2
2
080-32252
See
Pg
17B
See Pg 17B
210-10781
See Pg 17A
2 2
1
See Pg 17A See Pg 17A See Pg 17B
Roller Chain Assembly wlConnector 80 HK
Connecting Link #80 HK
Roller Chain Assembly wlConnector L.H. 60 HK
Roller Chain Assembly
Roller Chain Assembly w/Connector R.H. 60 HK 9405758
Roller Chain Assembly
Connecting Link #60HK
Shim
Shim
Nut. Hex Jam 1 - 14NS
Cluster Sprocket Weldment
Bearing Set (Match Set.
Spacer
Shim Kit
7.70 Long
8.75 Long
8.82 Long
8.82 Long
1.0.
0.0.
5/8 -
5/8 -
11
7/8 - 14NF
Boh
Assembly
START
SERIAL
21/2
21/2
3/8 - 16NC
3444547 3444547 9405759
3444547 3453956 3453956
11
NC
x 3
NC
7/8 - 14NF 3453956
w/Connector R.H. 60 HK w/Connector L.H. 60 HK 9405759
9405759
9405759
Do
Not Interchange)
#
PRIOR-
SERIAL
3444547 3444547 9405758
3444547
142809N 142809N
9405758
#
Issued
1-94
17
CLUSTER SPROCKET
ENDING SERIAL #9405758
REF QTY PART NUMBER DESCRIPTION
6 4 7
8
010-15455
4 2
010-15456 370-32149
Bearing Cone Bearing Cup Sprocket Weldment 60-45, 80-12
byKit
Replaced
190-32742
STARTING SERIAL #9405759, ENDING SERIAL #142809N
NOT SERVICED - Must Order Replacement Parts Shown at
Starting Serial #3453956, Reference Service Bulletin 940-20
REF
8 2
QTY PART NUMBER DESCRIPTION
6 4
7
4
010-15455 Bearing Cone 010-15456 Bearing Cup 370-32156 Cluster Sprocket Weldment
60-45, 80-12
STARTING SERIAL #142810N, ENDING SERIAL #3453956
If ordering components
per cluster sprocket changes starting serial #3453956
REF QTY 37
38 2 010-32387 Bearing Set 39
PART NUMBER
2
2
370-32169
Not Serviced
DESCRIPTION
Cluster Sprocket Weldment (Matched Set.
Spacer Set. Reference Service Bulletin #940-20
for
this deSign, please update
f1,
Do
Not Interchange)
~e
]a
I
l7
your
O~
loader
V
If-
]a
STARTING SERIAL #3453956
REF 37
38
39
QTY
PART NUMBER
2 4 010-32387
2
370-32169 Cluster Sprocket Weldment
360-32585 Spacer
DESCRIPTION
Bearing Set (Matched Set.
Do
Not Interchange)
.~
'~(fJ'
3.
/
37
~
"
>@
~
ti
~
,
~
,
';
,
I
\
'
'.
i:
17A
'/~.
31
Issued 1-94
IDLER ARM
ENDING SERIAL #9405758
REF OTY PART NUMBER
9
13 34
35
AIR
2
AIR
AIR
360-32549 240-32055 360-32553 360-32573 360-32574
360-32555
DESCRIPTION
Shim, 10GA Thick Idler Arm Assembly Shim 16GA Thick Shim 12GA Shim 14GA Shim .229 Thick
STARTING SERIAL #9405759, ENDING SERIAL #4457990
NOT SERVICED - Must Order Replacement Parts Shown at
Starting Serial #445800N, Reference Service Bulletin
REF OTY PART NUMBER
9
.3
34
35
AIR
2
AIR
AIR
AIR
AIR
360-32549
240-32080 360-32553 Shim 16GA Thick 360-32573 Shim 12GA Thick 360-32574 360-32555 Shim .229 Thick
DESCRIPTION
Shim 1
Idler Arm Assembly
Shim 14GA Thick
OGA
Thick
940-21
REF OTY 13 2
40 1
Issued 1-94
STARTING SERIAL #445800N
PART NUMBER DESCRIPTION
240-32095 Idler Arm Assembly
190-32805 Shim Kit Idler Sprocket
Consist
of:
(1) (2) 360-32588 18GA (3)
360-32587 16GA 360-32589 20GA
40
~
13
178
BRAKES
(PRIOR TO SERIAL #9405758)
18
Issued 1-94
BRAKES
(PRIOR TO SERIAL #9405758)
'\
REF
1
2 2 3 2 4
5 6
7 8 2
9
10
11 12 13 14 15 16 17 18 19 20 21 22 23
24 25
26
27
28
29 6
30 31 32 33 34 35 36 37
I
PART
OTY
2
2 4 1 040-33455
4
2 2 2
4
2 2 6 2 4 4 160-32737 Disc. Brake 2 2 2 310-32438 Screw Cap. Special 8 1 1
1 4 4
2 6 220-19836
6 210-18910
8 4
2 4
2
2
2
NO.
350-32505 010-32405 350-32484 160-32734 210-32113
040-33456 310-19477 090-32361 350-32229 210-32130 370-32148 350-32306 320-32634 200-32591 160-32736 200-32590 220-21457
160-32735 210-10753
310-19476 050-29354 Brake Cable Assembly Long 050-29353 090-32359 Not Not Not
310-19593
400-18912 Not Not Not 220-11823 220-10095 400-18911 Washer, Flat
Serviced Serviced Pin Clevis. comes Serviced
Serviced Clip, comes Serviced Serviced
DESCRIPTION
Snap Ring Bearing Ball O-Ring 6 1.0. Brake Housing Nut
Hex Flanged 'h - 13 NC Brake Cable Brake Cable Screw Cap Brake Cam Weldment O-Ring 1 Nut Sprocket Snap Ring Input Bar, Pad, Brake Bar. Pin
Roll,
Brake Housing Cover Weldment Nut
Screw Cap
Brake Cable Assembly Lever. Brake. includes items 25. 26. 27, 28. 32. 33. Link.
Pin Clevis. comes Pin, Cotter, Screw, Cap Nut Washer
Spacer, comes Spacer, comes Pin Clevis Pin.
Anchor Anchor
Whizlock
LD.
Special
Motor
Drive Shaft
Thin
Thick
11.
Diameter x
Hex Jam
Whizlock
comes
with
1/16
5/16 -18
Hex
5/16
Lock
with
3/8
Cotter,
3/32
5/16
5/8 -11
-18
5/16
with with
Diameter x 1
Bracket Weldment L.H. Bracket Weldment 3/8 -16
60
- C -
5/8 -11
3/8 -16
item with with
Diameter x %
NC
item
item item
Diameter x 1
14
211.
NC
NC x 2
63"
Short
55"
24
item
24
item
24
NC x 1%
24
24 24
1/16
NC x
NC x 1
RH.
111.
34 & 37
Issued
1-94
Please
check before ordering, some
units
use
two
left
hand brackets.
19
BRAKES
(STARTING SERIAL #9405759)
20
I
I
,--~
I---
N
M
Issued
1-94
BRAKES
(STARTING SERIAL #9405759)
REF 1
2 2
3
4
5 8 6 2 7 2 8 4 9 2 10
11
12 13
14 1 15
16 17 18 19 20 21 22 23 24
.;
25 26 27 28 29 30
31
32
.\
33 34 35 36 37 38 39
QTY
2
2-
2
8 1 2 2
1 2 2 2 2 2 2 2 1 3 2 3 2 2 1 3 3 2
1
2 4 1 2 2 2 2
PART
NUMBER
350-32511 350-32505 010-32405 160-32751 310-32566 350-32240 200-32598 090-32310 090-32370 310-19475 090-32369 220-11823 220-10095 050-29354 050-29353 040-33475 335-11589 210-14888 310-20171 350-32484 370-32158
160-32750
090-32359 210-18910 400-18911 400-18912
Not
Serviced
Not
Serviced
Not
Serviced 310-28049 220-19836
Not
Serviced
Not
Serviced
Not
Serviced 210-32113 310-19593 230-32579
130-32205
360-13871
130-32207
DESCRIPTION Snap Ring
Snap Ring Bearing Motor Screw
Ball Mount Cap
Socket
Weldment
Head
1/2-13NC x 1
O-Ring Follower,
Brake
Cam Puck, Brake Brake Screw Brake Pin, Pin,
Caliper Cap
Cam Clevis Cotter
Weldment Whizlock 3/8-16NC Weldment
3/8
dia
x 1
3/32
dia
x 1 Brake Cable Assembly R.H. Brake Cable Assembly L.H. Motor and Brake
Mount
Weldment O-Ring Nut
Hex
Jam
3/4-10NC
Screw
Cap
3/4-10NC x 1
1/2
O-Ring Sprocket,
Motor 60-C-14 Brake Disc Assembly Lever, Nut Washer
Brake
Hex
Flat
5/16-18NC
5/16
Washer Lock 5/16 Spacer, Clip, Spacer, Screw Pin, Pin, Pin, Link, Nut Screw Plug,
Comes
comes
comes
Cap
Cotter
Clevis,
Clevis,
comes
Hex
Flanged 1/2-13NC
Cap
with
with
with
5/16-18NC x 2
1/16
comes comes
with
5/16-18NC x 1
Brake Disc
item
item
22
item
dia
x
3/4
with with
item
22
Retainer Gasket Spacer Gasket
1/16
22 22
1/4
item item
3/4
x
1/4
3/4
22 22
I
Issued 1-94
21
STEERING CONTROLS
22
Issued 1-94
STEERING CONTROLS
REF QTY
1 1 1 1
2 3 4 5 8 6 7 8 9 2
10 11 12 13 14 15 1 290-32234 16 17 18 2 400-13676 19 4 20 2 310-20812 21 '22
~3
-
24
25 26 2 27 1 290-32504 28 29
-
30
',1
-J2 33 34 35 36 37 2 38 39 40 41
42 1
43
PART NUMBER
170-34152
170-34112 170-34455
1
8
1 160-32740
4
1 120-32837
4 310-32469
2 2 400-20676 2 2 420-33492 8
2 350-21286 4 310-26422
4 210-11247
2 310-11778 6 2 240-32070
4 420-33388
1 290-32508
1 2 1 2 310-25580 6 6
1
1
1 210-18718 2
2
1
2
250-325n
310-32470
400-10548 310-32478
310-19543 400-20677
See Breakdown
210-11128
200-32245
400-20715
240-32079
090-32040
290-32376
180-17865
040-33458·
310-19476 210-19434
170-32923 310-25558 210-10935
200-32396 210-15190 090-32363 090-32372 420-34905
420-34929
420-32359
DESCRIPTION
Hydrostatic Pump Assembly Hydrostatic Pump Assembly Hydrostatic Pump Assembly Flexible Drive Plate
1.0.
3/4
318
12
25
40
11/4
- 16NC
Screw Cap M8 - 1.25 x
Pump Mounting Plate Washer, Lock 7/16
M1
Screw Cap Hydro Mount Weldment Screw Cap M10 - 1.50 x Screw Cap 1/2 - 13NC x 1 1/2
Washer, Lock 1/2
Washer, Flat 1/2 Neutral Start Caplug
Nut Hex 3/8 - 24NF
Rod, Neutral Centering Snap
Ring Screw Cap 3/8 - 16NC x Washer Special Rod End, Female Screw Cap 3/8 - 16NC x 2 1/4 Nut Hex, Center Lock 3/8 - 16NC Screw Cap 3/8 - 16NC x 2 Washer Flat 1 Arm, Pump
Arm, Pump
Rubber Mount Neutral Switch Steering Rod Weldment L.H. Steering Rod Weldment R.H. Rod, Neutral Centering Key
Woodruff 1/4 x Bracket. Pump Mount Front Screw Cap 1/2 - 13NC x 1 Screw Cap Whizlock 3/8 - 16NC x 1 Nut
Hex Whizlock Shock Absorber Screw Cap 7/16 - 14NC x 2 1/4 Nut
Hex 7/16 - 14NC Nut
Hex Center Lock 7/16 - 14NC Rod End Female with Stud Nut
Hex Center Lock 3/8 - 24NF T -Stick Weldment T -Stick Weldment
Foam, Kick Plate Foam, Kick Plate
Grip, Handle
0 - 1.50 x
& Centering Assembly
318
1/40.0.
START
SERIAL
8403255 4461943
0420003
9405759 0420002
9405759 0420002
#
PRIOR-
SERIAL
8403244 4461943
0420002
0420002 0420002
0420002 0420002 0420002 0420002
9405758
9405758
#
Issued 7-94
23
z:
o
~
-'~
g~
\.IJ
en
Q..
-0
:r::
.....
x
W :::J
>
c:(
o
:EO:::
WO
0::: u..
TWIN LEVER STEERING
I
I
I
I
23A
pf)
C\J
I .
.t
.~
0
N
0
<:)
0
'-....
C\J
-",
a:>
Issued 1-94
,
REF
QTY
PART NUMBER
TWIN LEVER STEERING
DESCRIPTION
START PRIOR-
SERIAL
SERIAL
#
#
1 2 3 4 5 2 6 7 8
8 8
9 11 12 13
..
14 15 1 16 2 17 18 2 420-35219 Grip 19 1
20 21 22
23 1
24
25
26
27 2 310-13979 Screw Cap 7/16 - 14NC x 1 3/4
28
29 30 31
.
'32
33
1 1 1 090-32399
1 090-32400
2 040-33500
8
8 400-18912
1 2 2 2
4 210-11247
2
2 1 1
1 6 030-18655 Bolt Carriage 5/16 - 18NC x 3/4 6 2
2 2 210-10935 Nut Hex 7/16 - 14NC 4 1 330-33521 2 2 310-32583 1
330-33522
420-35379
040-33501
310-28049 400-18911
210-18910
045-31342 200-32245
310-23127
400~13676
090-32393 . Handle, Auxiliary Control 310-19538 420-34575
090-32395 Cable, Auxiliary Control 210-10684 200-32287 Yoke 220-16148 Pin, Clevis 1/4 Dia x 3/4 200-32620 End, Cable, Mounts to Valve 330-33526
210-19470 Nut Hex Whiz lock 5/16 - 18NC 170-32923 Shock Absorber
310-25558 Screw Cap 7/16 - 14NC x 210-18718 Nut Hex Centerlock 7/16 - 14NC 310-19614 Screw, Self Tapping 1/4 - 20NC x 420-35065
Kick Plate Weldment
Acoustic Foam Twin Steering Lever Weldment R.H. Twin Steering Lever Weldment L.H.
Mounting Block, Outer
Mounting Block, Inner Screw Cap 5/16 - 18NC x
Washer, Flat 5/16
Washer, Lock 5/16
Nut Hex 5/16 - 18NC
Bushing, Qilite
Rod End, Female
Screw Cap 3/8 - 16NC x 1 1/2 Washer, Special
Nut Hex Center Lock 3/8 - 16NC
Screw Cap 3/8 - 16NC x 1 3/4
Plug
Nut Hex #10 - 32NF
Twin Lever Wrapper Weldment
Cover, Wrapper
Set Screw Allen Head
Decal, Steering Controls, (Not Shown)
1/4
21/4
21/4
1/2
- 20NC x 3/4
Issued 1-94
.
238
25
T-STICK
(STARTING SERIAL #0420003)
22
/
~
26
~-16
I~
I{
..
..
24
Issued 1-94
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