Mussana pony, grande, boy, lady, duo Operating Instructions Manual

SAHNE-AUTOMA
TEN
MONTAPANNA
PONY
BOY
LADY
GRANDE
Operating instructions
Notice d'utilisation
Istruzioni per l’uso
Instrucciones de uso
www.mussana.de
DUO
MUSSANA MICROTRONIC
Cream Whipping Machine
  PONY   2 litres 
  BOY   4 litres
  LADY   6 litres
  GRANDE   12 litres
  DUO   2 x 6 litres
oPerating instructions For
Thank you for putting your tr ust in us and we 
congratulate you on your purchase of a  
Mussana Microtronic  
Cream Whipping Machine.
You have acquired an absolutely top-class 
Cream Whipping Machine.
Please read these operating instructions 
thoroughly before using the machine for the 
first time so that you can work with it for many 
years, free of any trouble. The instructions 
explain how you operate the following types of 
appliances: 
Manufacturer: Hans Kratt Maschinenfabrik GmbH D-68219 Mannheim
English
PONY BOY LADY GRANDE DUO
BrieF instructions
1.  Insert the mains plug of your MUSSANA MICROTRONIC into a suitable, contact-  protected power point.  Ensure that other machines are at least 5 cm away.
2.  Before your MUSSANA MICROTRONIC is first brought into service,
it should be     thoroughly rinsed with approx. 1.5 litres of cold water. Please press the manual   button to remove water.
3.  Fill the pre-cooled cream (with at least 30 % fat content) into the cream container.
4.  Press one of the operating buttons on the panel to draw out the cream.
Manual button   =   The machine operates while you are pressing this button.
Continuous button   =    Press,
the pump runs (for a maximum of 3 minutes), press 
again, the pump stops.
Portion button   =   Automatically releases the chosen portion.
5.  The air regulating valve must be adjusted in such a way that the cream does not     splash out.
6.  We recommend the machine is cleaned daily in accordance with the cleaning     instructions.
7.   Please read the detailed operating instructions thoroughly.
English
contents list
Hints concerning the cream   Page  1
Reference the machine  Page  2
Installing the machine and the mains  Page  2
Bringing into service  Page  3
Explanation about operational elements  Page  4
Setting the air regulating valve  Page  5
Cleaning instructions  Page  6
Disinfecting  Page  7
Care and maintenance  Page  7
Table of faults  Page  8
Technical data for Europe  Page  9
Technical data for USA and Canada  Page 10
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English
Please Note:
1
hints concerning the creaM
Even the best cream whipping machine can only provide the best service if you use  the right cream. Please take into consideration that cream is a natural product which is  subject to different variations,
such as the seasonal composition of the dairy animals’ 
feed.
Generally the use of fresh cream with a fat content of between 30 and 35 % is  recommended. When using long-life cream, it is possible to have longer durability but it  is recommendable to purchase well-known products as not all long-life creams whip up  satisfactorily.
A complete cold chain from the dairy to the end user must be  absolutely guaranteed. Even a brief increase in temperature can  destroy the cream culture and make whipping impossible.
Cream can be sweetened with any sugar in liquid form (pure sugar or liquid sweetener).  If you use crystal sugar, please stir well into the cream.
A
English
2
installing the Machine and the Mains
The Mussana Microtronic Cream Whipping Machine should be installed free-standing  on a firm, level surface. The distance between its side to other objects or walls should  be at least 5 cm, so that the heat removal functions perfectly. If an appliance such as a  deep fryer or oven, which produces heat, stands next to the cream whipping machine,  the distance away should be greater.
Please Note:
For USA and Canada:
reFerence the Machine
Every Mussana Microtronic Cream Whipping Machine is fitted as standard with a   pre-set portion control mode through sensor buttons and equipped with intensive refrigeration up to the decorating nozzle. Our product conforms to the relevant EC standards. The machine has been tested according to DIN 10507 for cream whipping machines. Each appliance carries an individual series number for identification of your machine.
The appliance can be connected to any correctly installed contact protected power  point with 230 Volt (50 Hz) alternating current. A 6.3 amp fuse is located on the in-built  electronic platform. 
Too small a distance between them causes a reduction in  the refrigeration performance and extra burden on the  refrigeration unit.
The appliance cambe connected to any correctly installed contact protected power  point with 110 Volt (60Hz) alternating current. A 10 amp. fuse is located on the In-built  electronic platform. 
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C
English
Bringing into service
1.   Insert the plug into the suitable contact protected mains point. The refrigerator and  ventilator start up automatically. The red control light illuminates first of all on the  operating panel.
2.   Before using for the first time, the machine should be cleaned,
following our 
cleaning instructions in point (H).
3.   After about 20 minutes, the cream whipping machine has cooled down. This will be  indicated by the green light diode (operating situation).
3
Never fill the cream directly into the stainless steel inner  container!
4.  Fill the required amount of pre-cooled cream into the cream container.
5.   Place the air regulating valve to position 2 - 3 and press the manual button until  the cream comes out of the decorating nozzle. If the whipped cream does not  meet your expectations, please read further under section E (explanation of the air  regulating valve).
Should the pump not immediately absorb the cleaning liquid or the cream, unscrew  and remove the complete air regulating valve and apply drops of water directly into the  pump,
after which the pump can absorb again.
D
Please Note:
English
OPERATING POSITION
red = too warm
green = OK
(in the cleaning-program,   the green lamp blinks   10 minutes)
yellow = to cold
exPlanation on oPeration eleMents
about 18 grams
about 30 grams
about 40 grams
about 60 grams
MANUAL BUTTON
Pump runs for as long as the button is pressed.
(in the cleaning-program active)
PORTION-BUTTON
(in the cleaning-program  blocked)
4
Cleaning-program-button
LONG-LASTING BUTTON
Press Button   = pump on
press again   = pump out
Maximum running   time 3 minutes
(Cleaning-intervall-irrigation  in the cleaning-program)
Cleaning-program-button with interval-irrigation and refrigeration-interruption
(10 minutes)
E
NEW
English
setting the air regulating valve
1.   The setting of the air regulating valve depends on the fat content of the cream  and the desired consistency.
2.   Cream with a higher fat content e.g. over 32 % needs a lower air supply. Cream  with less fat content e.g. up to 30 % requires a higher air supply.
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It is recommended to begin with a smaller scale setting between  2 and 3 as the cream turns to butter too quickly with too high an  air supply and the machine must then be completely cleaned.
3.   If the cream is too runny, the air regulating valve must slowly be opened above   2 and 3 until the required consistency is reached. If the creams splashes out or is  whipped too stiffly, the air regulating valve must be closed tighter.
4.   The air regulating valve (upper and lower part) must always be clean. If the air  regulating valve is dirty,
the cream will not be whipped correctly as not enough air 
can mix with the cream.
5.   It is recommended that the cream be mixed welt every 3 - 4 hours in the cream  container so that the fat content of the cream is always evenly distributed.
F
Please Note:
English
1.   Please press the cleaning-programm-button (green light blinks and the refrigeration 
is interrupted for 10 minutes).
2.   The cream-container with app.1,5 l hot waters filling and with operating the interval-
button pumping through the machine (the machine runs approximately   1,5 minutes and switches 8 times on and stops again).
3.   The cream-container with ca. 1,5 l possible hot water (50° until 80° CS) filling and 
two dosing head filling MUSSANA-MIKROCLEAN-DESINFEKTIONSCLEANER,  (app.40ml)  giving inside.  
Caution: Always use the dosing head provided!  
The cleaning-solution also with operating the interval-button 
pumping through 
the machine.
Remind:  a foaming of the cleaning-solution is normally and don't impair the 
cleaning-process.
4.   The cream-container with clear, cold water (app. 1,5 to 2 l) filling and with operating 
the interval-button pumping  through the machine again.
5.  Unscrew the garnish tube (upper and lower part) and the air regulation valve, check 
them for cleanliness and, if necessary, clean them under warm water again.
6.  The machine with a moist rag cleaning and with one dry rag dr ieing.
7.    After app. 10 minutes starts the refrigeration automatically and the machine is 
operational again.
Respect:   The refrigeration always should switch on remains, because the germ 
growth is at 4° C reduced to zero. ( The machine has a very low Energy­consumption)
8.   If the machine is a longer time (1 weeks) out of working so, please the mixing- 
system dismantles and dries.
9.   Sould during the cleaning-process the red control-lamp lighting, no breakdown is 
available so. This is only a reaction from the appliction of the hot water. After a short  waiting becomes through the green control-lamp the normal business-condition  again is showing.
cleaning instructions
6
For reasons of hygiene, your MUSSANA Microtronic should  be cleaned daily. Please only use the MUSSANA disinfectant  to clean and disinfect as this product guarantees thorough  cleaning of the machine,
even under the strict pre-requisites of 
the DIN 10507 standard for cream whipping machines.
G
Please Note:
English
disinFecting
For machines without automatic cleaning!
In order to increase the effect of disinfecting, the remainder of the cleaning liquid should  be left overnight once a week after the main washing process (in point G 3) in the pump  and the whipping system.
The next morning, before use, pump away the solution and rinse with about 3 litres of  clear, cold water. The disinfecting process should also be carried out after a long period  of non-use. 
7
care and Maintenance
For machines without automatic cleaning!
1.   From time to time the stainless steel inner container should also be cleaned. To 
clean the inner container, remove the mains plug and let the appliance defrost. Use  hot water with washing-up liquid and finally dry the inner container thoroughly.
2.   Never rub the outer coating with rough objects otherwise the surface scratches. 
A standard stainless steel care product can be used to remove any pieces of fat  residue which have become stuck.
3.   Occasionally an inspection of the sealing rings, espedally in the whipping system 
and inlet pipe, should be carried out.
4.   Any other maintenance to the machine is not required, other than normal cleaning 
and disinfecting.
5.   In case of faults which cannot be resolved by following the table of faults, please 
contact your appropriate specialist dealer.
H
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English
taBle oF Faults
Please note:
Opening the machine’s cover is only permitted after agreement in advance with the  proper specialist dealer. Improper opening can lead to the damage of the electronic  components inside the machine.
Fault
1.  The cooling machine ist not starting 
up on the first use. 
2.  The pump is not sucking up any 
water  or cream   
3.  Cream is turning to butter in the 
whipping system 
4.  The cream is too runny. 
5.  During the cleaning process, the red 
control diode illuminates. 
6.  Duriing normal operation, the red  cooling diode illuminates.
7.   Failure in functioning of one or  several buttons on the operating  panel. 
Advice
Leave the machine about 20 mins without  mains connection so that pressure can be  reduced. Then re-connect to mains.
The pump is dry. Pour a little liquid trough  the opening of the air regulating valve, after  which the pump will work independently.
The cream is too warm and/or the air  regulating valve is on too thigh a setting.  Dismantie and clean the whipping system  Re-assemble all parts and make an  adjusment to the air setting. Pre-cool the  cream well.
Turn up the air regulating valve if the air  regulating valve is blocked, dismantie into 3  parts and clean.
The temperature reader reacts when hot  water is used. After cleaning, the grenn  control diode will light up again after a short  pause.
No self-help is possible. Please contact your  specialist dealer.
No self-help is possible. Please contact your  specialist dealer. 
8
Before opening the machine’s cover, always pull out the mains  plug!
J
Please Note:
English
technical data For euroPe
9
Electric-plans for cream-whipping machines Microtronic until
31.12.2001, Nr. 4999901
Electric-plans for cream-whipping machines Microtronic from
01.01.2002, Nr. 5000002
• Manufactured in accordance with EMVG • Tested according to DIN 10507  • Tested in accordance to GS
If you follow the prominent instruction manual exactly, you will work long time  undisturbed with the machine. Guarantee - and liability fells, that appear on the basis of  an improper service, are principle excluded. Technical alterations reservations. Works in the inside of the appliance are allowed to only through the manufacturer, his  customer service or a similarly qualified person enforced becomes. If the main lead of  the appliance is damaged, it must be replaced with one of the aforementioned persons.
Voltage/Cycles:  230 V / 50 Hz Energy intake:   approx. 500 W Fuse:   T 6.3 A ( on the small 
metal panel) 
Refrigerant
:  R 134 a    
Amount of cooling means: PONY  =  70 gram BOY  =  85 gram LADY  =  90 gram GRANDE  =  115 gram DUO  =  125 gram
K
T 6,3 A Fuse
T 6,3 A Fuse
English
technical data For usa and canada
10
Electric-plans for cream-whipping machines Microtronic until
31.12.2001, Nr. 4999901
Electric-plans for cream-whipping machines Microtronic from
01.01.2002, Nr. 5000002
• Manufactured in accordance with EMVG • Tested according to DIN 10507  • Tested in accordance to GS • Tested ETL/NSF-ETL
If you follow the prominent instruction manual exactly, you will work long time  undisturbed with the machine. Guarantee - and liability fells, that appear on the basis of  an improper service, are principle excluded. Technical alterations reservations. Works in the inside of the appliance are allowed to only through the manufacturer, his  customer service or a similarly qualified person enforced becomes. If the main lead of  the appliance is damaged, it must be replaced with one of the aforementioned persons.
Voltage/Cycles:  110 V / 60 Hz Energy intake:   approx. 1000 W Fuse:   T 10 A ( on the small 
metal panel) 
Refrigerant
:  R 134 a    
Amount of refrigerant: PONY  =  2,469 ounces BOY  =  2,998 ounces LADY  =  3,175 ounces GRANDE  =  4,056 ounces DUO  =  4,409 ounces
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T 10 A Fuse
T 10 A Fuse
English
sPare Part
suction tube
(20127000) Pump compl.
(20210010) 30 - 35% fat Air regulator    valve
(10 010140) O-seal
(20210020) Airregulator below part
(10 010130) O-seal
(20210016) 35 - 45% fat 
(10050305) Fastening tube  with spring   and  Valve
(10050315) Spring
(10050310) Valve with     Spring
(20230010) Dispensing spout
(20245010) Nozzle with holder
(20225010) Labyrinth Tube
mixing chamber (20220021)
mixing chamber (20220020)
suction tube Ø   8  Pony + Boy  (20240660) Ø 10  Pony + Boy  (20240661) Ø   8  Lady  2001  (20240665) Ø 10  Lady  2001  (20240666) Ø   8  Duo + Grande 2001  (20240670) Ø 10  Duo + Grande 2001  (20240671) Ø   8  Lady + Grande 2002  (20240667) Ø 10  Lady + Grande 2002  (20240668)
Ø   8  (20240650) Ø 10  (20240655) Connection for suctiontube
Hans Kratt Maschinenfabrik GmbH
www.mussana.de
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