Murray 629108x84B User Manual

Instruction Book Snow Thrower Model 629108x84B Manuel d’instructions chasse−neige modèle 629108x84B
Read and keep this book for future reference. This book contains important information on SAFETY, ASSEMBLY, OPERATION, AND MAINTENANCE.
Lisez et conservez ce manuel pour référence. Ce manuel contient des informations importantes concernant la SECURITE, LE MONTAGE, L’UTILISATION ET L’ENTRETIEN.
F-041030L
NOTE: This unit is equipped with an internal combustion engine
and must not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it must be maintained in effective working order by the operator.
In the State of California, the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. See an Authorized Service Center for a spark arrester for the muffler.
Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other repro­ductive harm. Battery posts, terminals and related accesso­ries contain lead and lead compounds, chemi­cals known to the State of California to cause cancer and birth defects or other reproductive harm. WASH HANDS AFTER HANDLING.
REMARQUE : cette machine est équipée d’un moteur à
combustion interne et ne doit pas être utilisée sur un terrain forestier, buissonnant ou herbeux non préparé, à moins que le dispositif d’échappement soit pourvu d’un pare-étincelles conforme à la législation locale ou de l’état (le cas échéant). Si un pare-étincelles est utilisé, celui-ci doit être maintenu en parfait état de fonctionnement par l’utilisateur.
Au sein de l’état de Californie, la loi exige la prise en compte des précautions mentionnées ci-dessus (clause 4442 du California Public Resources Code). D’autres états peuvent présenter des lois similaires. Les lois fédérales s’appliquent sur les terres fédérales. S’adresser à un centre de maintenance agréé pour l’achat d’un pare-étincelles pour l’échappement.
Les gaz d’échappement du moteur, certains éléments de leur composition, ainsi que certains organes du véhicule contiennent ou émettent des substances chimiques qui, selon l’État de Californie, peuvent causer le cancer, des malformations à la naissance, ou représentent un danger pour la reproduction.
Les bornes et pôles de batterie et autres accessoires de ce type contiennent du plomb et des composés de plomb, substances chimiques qui, selon l’État de Californie, peuvent causer le cancer, des malformations à la naissance, ou représentent un danger pour la reproduction.
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2- 9524
2- 3943
2 - 73826
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CONTENTS
PRODUCT INFORMATION 10 OWNER’S INFORMATION 10 INTERNATIONAL PICTORIALS 11 ASSEMBLY 13 OPERATION 13 MAINTENANCE 16 TROUBLE SHOOTING CHART 19
TWO YEAR LIMITED WARRANTY
Murray, Inc. warrants to the original purchaser that this unit shall be free from defects in material and workmanship under normal use and service for a period of Two (2) Year from the date of purchase; however, this warranty does not cover engines, accessories (such as electric starters) and Normal Wear Parts (except as noted below) as the companies that manufacture these items furnish their own warranties and provide service through their authorized field service facilities. For additional information, see the warranties covering these particular parts. If you are uncertain whether your unit contains or is equipped with one or more of these parts, consult your dealer prior to purchase. Subject to the terms and conditions
noted in this Limited Warranty, we shall, at our option, repair or replace at no cost to the original purchaser any part covered by this Limited Warranty during the applicable warranty period. Normal Wear Parts are defined as drive belts, augers, shear pins, tires and headlights. These parts are warranted to be free from defects in material and workmanship as delivered with the product. Any claim for repair or replacement of Normal Wear Parts must be made within thirty (30) days of the date of purchase. No claims involving damage caused from material use, abuse or misuse will be honored. This Murray, Inc. Two (2) Year Limited Warranty is your exclusive remedy; however, this warranty is void or does not apply to any unit that has been tampered with, altered, misused, abused or used for rental or other commercial and/or professional (non-homeowner) uses. Your warranty does not cover minor mechanical adjustments which are not due to any defect in material or workmanship. For assistance in making such adjustments, consult your Instruction Book. To make a claim under this Murray, Inc. Two (2) Year Limited Warranty, return the unit (or if authorized in advance, the defective part) along with your proof of purchase to an Authorized Service Center near you. To locate the nearest Authorized Service Center, call the Central Parts
ENGLISH
Distributor for your area shown in the list provided with your unit or check the Yellow Page listings in your local telephone directory. If you return the entire unit, we will repair the unit. If we authorize the return of the defective part only, we will either replace or repair the part.This Murray, Inc. Two (2) Year Limited Warranty gives you specific legal rights, and you may also have
other rights which vary from state to state.
Limited Warranty is given in lieu of all other expressed and implied warranties including the implied warranty of merchantability and warranty of fitness for a particular purpose. If
you need additional information on this written warranty or assistance in obtaining service, write:
USA - MURRAY, INC.
Outdoor Power Equipment Customer Service Department P.O. Box 268 Brentwood, Tennessee 37027 1-800-251-8007
CANADA - MURRAY CANADA, INC.
Factory Customer Service 1195 Coutneypark Drive East Mississauga, Ont. L5T-1R1 1-800-661-6662
This
PRODUCT INFORMATION
The owner must be certain that all the product information is included with the unit. This information includes the INSTRUCTION BOOKS, the REPLACEMENT PARTS and the WARRANTIES. This information must be included to make sure state laws and other laws are followed.
OWNER’S INFORMATION
This instruction book is written for a person with some mechanical ability. Like most service books, not all the steps are described. Steps on how to loosen or tighten fasteners are steps anyone can follow with some mechanical ability. Read and follow these instructions before you use the unit.
Know your product: If you understand the unit and how the unit operates, you will get the best performance. As you read this manual, compare the illustrations to the unit. Learn the location and the function of the controls. To help prevent an accident, follow the operating instructions and the safety rules. Keep this manual for future
reference.
IMPORTANT: Many units are not assembled and are sold in cartons. It is the responsibility of the owner to make sure the assembly instruc­tions in this manual are exactly followed. Other units are purchased in an assembled condition. On assembled units, it is the responsibility of the owner to make sure the unit is correctly as­sembled. The owner must carefully check the unit according to the instructions in this manual before it is first used.
WARNING: Look for this symbol to indicate important safety precautions. This symbol indicates: “Attention! Become Alert! Your Safety Is At Risk.”
Responsibility Of The Owner
The responsibility of the owner is to follow the instructions below.
1. Carefully read and follow the rules for safe operation.
2. Follow all the assembly and preparation instructions.
3. Inspect the unit.
4. Make sure that the operator of the unit knows how to correctly use all standard and accessory equipment.
5. Operate the unit only with guards, shields, and other safety items in place and working correctly.
6. Correctly adjust the unit.
7. Service the unit only with authorized or ap­proved replacement parts.
8. Complete all maintenance on the unit.
Environmental Awareness
D Do not fill the engine’s fuel tank completely
full.
D Drain fuel for off-season storage. D Use only unleaded gasoline. D Service the air cleaner regularly. D Change oil regularly. Use 5W-30 oil. D Tune-up the engine regularly. D Keep equipment in efficient operating
condition.
D Dispose of used engine oil properly.
10
INTERNATIONAL PICTORIALS
IMPORTANT: The following pictorials are lo­cated on your unit or on literature supplied with the product. Before you operate the unit, learn and understand the purpose for each pictorial.
ENGLISH
Safety Warning Symbols
DANGER
Thrown Objects.
Keep Bystanders Away.
WARNING
Hot Surface
DANGER
Thrown Objects.
Keep Bystanders Away.
STOP
WARNING
DANGER
Stop The Engine
Before Unclogging
Discharge Chute!
IMPORTANT
Read Owner’s Manual
Before Operating
This Machine.
Control And Operating Symbols
Slow Fast Electric Start Engine Start Engine Run
DANGER
Avoid Injury From
Rotating Auger. Keep
Hands, Feet And
Clothing Away.
Engine Off
33
Engine Stop On Choke Off Choke On
Reverse
Push To Engage
Electric Starter
Discharge LEFT Discharge RIGHT
KGS
Throttle Primer Button Ignition Key Ignition Off Ignition On
Engage
Auger Clutch
Drive Clutch
KGS
Auger Collector
Fuel Oil Fuel Oil Mixture
N
Neutral
Discharge DOWN Discharge UP
Forward
Weight Transfer
Lift Handle To Engage
Weight Transfer
Depress Pedal To Disengage
11
Transmission
Insert To Run, Pull Out To Stop.
Ignition Key
Safe Operation Practices for Snow Throwers
As Recommended By: American National Standards Institute.
ENGLISH
IMPORTANT: Safety standards require operator presence controls to minimize the risk of injury. Your snow thrower is equipped with such con­trols. Do not attempt to defeat the function of the operator presence control under any circum­stances.
Training
1. Read the operating and service instruction manual carefully. Be thoroughly familiar with the controls and the proper use of the equip­ment. Know how to stop the unit and disen­gage the controls quickly.
2. Never allow children to operate the equip­ment. Never allow adults to operate the equipment without proper instruction.
3. Keep the area of operation clear of all per­sons, particularly small children and pets.
4. Exercise caution to avoid slipping or falling especially when operating in reverse.
Preparation
1. Thoroughly inspect the area where the equip­ment is to be used and remove all doormats, sleds, boards, wires, and other foreign ob­jects.
2. Disengage all clutches before starting the en­gine (motor).
3. Do not operate the equipment without wear­ing adequate winter outer garments. Wear footwear that will improve footing on slippery surfaces.
4. Handle fuel with care; it is highly flammable. a. Use an approved fuel container. b. Never remove fuel tank cap or add fuel to
a running engine (motor) or hot engine (motor).
c. Fill fuel tank outdoors with extreme care.
Never fill fuel tank indoors.
d. Replace fuel cap securely and wipe up
spilled fuel.
e. Never store fuel or snow thrower with fuel
in the tank inside of a building where fumes may reach an open flame or spark.
f. Check fuel supply before each use, allow-
ing space for expansion as the heat of the engine (motor) and/or sun can cause fuel to expand.
5. For all units with electric starting motors use electric starting extension cords certified CSA/UL. Use only with a receptacle that has been installed in accordance with local in­spection authorities.
6. Adjust the snow thrower height to clear gravel or crushed rock surface.
7. Never attempt to make any adjustments while the engine (motor) is running (except when specifically recommended by manufac­turer).
8. Let engine (motor) and snow thrower adjust to outdoor temperatures before starting to clear snow.
9. Always wear safety glasses or eye shields during operation or while performing an ad­justment or repair to protect eyes from foreign objects that may be thrown from the snow thrower.
Operation
1. Do not operate this machine if you are taking drugs or other medication which can cause drowsiness or affect your ability to operate this machine.
2. Do not use this machine if you are mentally or physically unable to operate this machine safely.
3. Do not put hands or feet near or under rotat­ing parts. Keep clear of the discharge open­ing at all times.
4. Exercise extreme caution when operating on or crossing gravel drives, walks or roads. Stay alert for hidden hazards or traffic.
5. After striking a foreign object, stop the engine (motor), remove the wire from the spark plug, thoroughly inspect snow thrower for any damage, and repair the damage before re­starting and operating the snow thrower.
6. If the unit should start to vibrate abnormally, stop the engine (motor) and check immedi­ately for the cause. Vibration is generally a warning of trouble.
7. Stop the engine (motor) whenever you leave the operating position, before unclogging the auger/impeller housing or discharge chute and when making any repairs, adjustments, or inspections.
8. When cleaning, repairing, or inspecting, make certain the auger/impeller and all moving parts have stopped and all controls are dis­engaged. Disconnect the spark plug wire and keep the wire away from the spark plug to prevent accidental starting.
9. Take all possible precautions when leaving the snow thrower unattended. Disengage the auger/ impeller, stop engine (motor), and re­move key.
10. Do not run the engine (motor) indoors, except when starting the engine (motor) and for transporting the snow thrower in or out of the building. Open the outside doors; exhaust fumes are dangerous (containing CARBON MONOXIDE, an ODORLESS and DEADLY GAS).
11. Do not clear snow across the face of slopes. Exercise extreme caution when changing direction on slopes. Do not attempt to clear steep slopes.
12. Never operate the snow thrower without proper guards, plates or other safety protec­tive devices in place.
13. Never operate the snow thrower near enclos­ures, automobiles, window wells, drop- offs, and the like without proper adjustment of the snow discharge angle. Keep children and pets away.
14. Do not overload the machine capacity by at­tempting to clear snow at too fast a rate.
15. Never operate the machine at high transport speeds on slippery surfaces. Look behind and use care when backing up.
16. Never direct discharge at bystanders or allow anyone in front of the unit.
17. Disengage power to the collector/impeller when snow thrower is transported or not in use.
18. Use only attachments and accessories ap­proved by the manufacturer of the snow thrower (such as tire chains, electric start kits, ect.).
19. Never operate the snow thrower without good visibility or light. Always be sure of your foot­ing and keep a firm hold on the handles. Walk;never run.
20. Do not over- reach. Keep proper footing and balance at all times.
21. Exercise caution if operating on steep slop­ing surfaces.
22. This snow thrower is for use on sidewalks, driveways and other ground level surfaces.
23. Do not use the snow thrower on surfaces above ground level such as roofs of resi­dences, garages, porches or other such structures or buildings.
Maintenance And Storage
1. Check shear bolts and other bolts at frequent intervals for proper tightness to be sure the equipment is in safe working condition.
2. Never store the snow thrower with fuel in the tank inside a building where ignition sources are present such as hot water and space heaters, clothes dryers, and the like. Allow the engine (motor) to cool before storing in any enclosure.
3. Always refer to operator’s guide instructions for important details if the snow thrower is to be stored for an extended period.
4. Maintain or replace safety and instruction la­bels, as necessary.
5. Run the snow thrower a few minutes after throwing snow to prevent freeze- up of the auger/impeller.
12
ASSEMBLY
Read and follow the assembly and adjustment instructions for your snow thrower. All fasteners are in the parts bag. Do not discard any parts or material until the unit is assembled.
WARNING: Before doing any assembly or maintenance to the snow thrower, remove the wire
from the spark plug.
NOTE: In this instruction book, left and right describe the location of a part from the oper­ator’s position behind the unit.
NOTE: Torque is measured in foot pounds (metric N.m). This measurement describes how tight a nut or bolt must be. The torque is measured with a torque wrench.
NOTE: Illustrations begin on page 3. NOTE: Fasteners and loose parts are shown
at full size in Figure 32.
Tools Required
1 Knife 1 Pliers 2 1/2 inch open end wrenches 2 9/16 inch open end wrenches 2 3/4 inch open end wrenches 1 Measuring tape or ruler 1 Screwdriver
How To Remove The Snow Thrower From The Carton
1. (Figure 1) The snow thrower is shown in the shipping position.
2. Cut and discard the plastic tie that secures the crank assembly.
3. Cut down all four corners of the carton and lay the side panels flat.
4. Locate all parts that are packed separately and remove from the carton.
5. Remove and discard the packing material from around the snow thrower.
6. (Figure 2) For shipping purposes, the height adjust skids (7) are attached to the pallet. Remove the screw (17) that secures each height adjust skid (7) to the pallet.
7. Hold onto the lower handle and pull the snow thrower off the pallet.
CAUTION: DO NOT back over cables.
8. Remove the packing material from the han­dle assembly.
9. Cut the ties that secure the clutch control cables (1) to the lower handle (2). Move the cables away from the motor frame.
How To Assemble The Handle And Crank Assembly
1. (Figure 3) Loosen, but do not remove, the fasteners (1) in the upper holes of the lower handle.
2. Remove the fasteners and the crank assem- bly eyebolt (11) from the lower holes of the lower handle.
3. (Figure 2) Put the shift lever (6) into first forward position.
4. (Figure 3) Raise the upper handle (2) to the operating position.
NOTE: Make sure the cables are not caught between the upper and lower han­dle.
5. Install the fasteners and the crank assembly eyebolt (11) that were removed in step 2.
DO NOT tighten until all fasteners are in place.
6. (Figure 4) Attach the crank rod assembly
(15) to the universal joint (16) with cotter pin (12). To lock in place, spread the ends of
the cotter pin (12).
7. (Figure 4) Attach the crank rod (15) to the
universal joint assembly (16) with the hair pin (12).
8. (Figure 3) Tighten nut on eye bolt (11). Make sure eye bolt (11) is properly aligned and the crank (8) can freely rotate.
9. Tighten all handle fasteners.
How To Install The Knobs
NOTE: If knobs are already installed, go to the next selection.
Remote Chute Knob
1. (Figure 9) Assemble remote chute knob (1) onto lever (3) until snug against nut (3). On some models the remote chute knob (1) is attached.
2. Make sure lip (4) on the remote chute knob (1) is pointed toward the engine.
3. Tighten the nut (2) against the bottom of the
remote chute knob (1).
Speed Select Knob
(Figure 9) Install the speed select knob (11) to the speed select lever (1). On some models the
speed select knob (11) is attached.
How To Install The Speed Control Rod
1. (Figure 8) Attach the ball joint (6), located on the bottom end of the speed control rod
(2), to the shift yoke assembly (7). The fas­teners (8) are attached to the ball joint (6)
at the factory. The length of the ball joint (6) and speed
control rod (2) have been pre-adjusted at the factory. If an adjustment is required, loos­en the nut (9). Remove the fasteners (8) to disconnect the ball joint (6) from the shift yoke assembly (7). To lengthen or shorten the speed control rod (2), turn the adapter (10) to obtain the correct length.
2. (Figure 7) Attach the handle (11) onto the
speed select lever (5). On some models the handle (11) is attached. To lock in position,
tighten the hex jam nut (10) against the bot­tom of the handle (11).
3. Make sure the speed select lever (5) func- tions correctly. Move the speed select lever
(5) through all speeds.
How To Assemble The Chute Deflector
1. (Figure 10) Remove carriage bolt (1).
2. Raise the chute deflector (2) into operating
position (3).
3. Fasten chute deflector (2) to flange (4) with carriage bolt (1). Make sure to install with
the head of the carriage bolt (1) on the in­side of the flange (2).
4. Fasten with washer (5) and locknut (6).
13
ENGLISH
5. Tighten locknut (6) securely. NOTE: Make sure all carriage bolts in flange
are tight. DO NOT OVERTIGHTEN.
Check The Cables
1. (Figure 5) Check the traction drive cable (1) and the auger drive cable (2). If the bot-
tom of the cables have become discon­nected, reinstall the cables.
2. (Figure 6) If the top of the cables (5) have become disconnected from the drive levers
(6), attach the cables (5) to the “Z” fitting (7).
How To Set The Skid Height (Figure 2)
The snow thrower is equipped with height ad­justable skids (7) mounted on the outside of the auger housing (4). To adjust the height of the
skids, see “How To Adjust The Height Of The Skids” in the Maintenance section.
How To Assemble The Drift Cutter (if equipped)
Drift cutters are used to cut a path through snow deeper than the auger housing.
1. (Figure 11) Loosen the wingnuts (2) that secure the drift cutters (1) to the auger housing.
2. Raise the drift cutters (1) to the desired height.
3. Tighten the wingnuts (2).
How To Prepare The Engine
Note: The engine was shipped from the fac­tory filled with oil. Check the level of the oil. Add oil as needed. Engine does not contain GASOLINE.
WARNING: Follow the engine manufacturer’s instructions for the
type of fuel and oil to use. Always use a safety fuel container. Do not smoke when adding gasoline to the engine. When inside an enclosure, do not fill with gaso­line. Before you add fuel, stop the engine. Let the engine cool for several minutes.
Check the oil. See the engine manufacturer’s instructions for the type of fuel and oil to use. Before you use the unit, read the information on safety, operation, maintenance, and storage.
Important! Before You Start Operating
r Check the fasteners. Make sure all fas-
teners are tight.
r On electric start models, the unit was
shipped with the starter cord plugged into the engine. Before operating, un­plug the starter cord from the engine.
r If a bar code label is attached to the han-
dle, remove before operating.
OPERATION
NOTE: Illustrations begin on page 3.
Know Your Snow Thrower (Figure 2)
Read this Instruction Book and safety rules be­fore operation the snow thrower. Compare the illustration with your snow thrower to familiarize yourself with the location of various controls and adjustments.
Traction Drive Lever (1) - Select the forward or reverse direction of travel.
Crank Assembly (2) - Changes the direction of the discharge chute.
Discharge Chute (3) - Changes the distance the snow is thrown.
Remote Chute Control Lever (17) - Control the distance the snow is thrown.
Auger Drive Lever (5) - Starts and stops the au­ger and impeller (snow gathering and throwing).
Speed Shift Lever (6) - Selects the speed of the snow thrower.
Height Adjust Skid (7) - Adjusts the ground clearance of the auger housing.
Ignition Key (8) - Must be inserted to start the en­gine.
Primer Button (9) - Injects fuel directly into the carburetor for fast starts in cold weather.
Electric Start Button (10) - On electric start mod­els, used to start the engine.
Switch Box (11) - On electric start models, used to attach a 120 volt electric power cord.
Recoil Starter Handle (12) - Use to manually start the engine.
Throttle Control (13) - Controls the speed of the engine.
Choke Control (14) - Use to start a cold engine.
Shear Bolts (19) - To protect the machine, spe-
cial shear bolts are designed to break is an ob­ject becomes lodged in the auger housing. The use of a harder bolt will destroy the protection provided by the shear bolt.
Drift Cutters (18) - (if equipped) Cuts a path through snow higher than the auger housing.
How To Control The Discharge Of The Snow
WARNING: Never direct the dis­charge of snow toward bystanders.
WARNING: Always stop the engine before unclogging the discharge chute or the auger housing and be-
fore leaving the snow thrower.
1. (Figure 2) Turn the crank assembly (2) to change the discharge direction of the snow.
2. (Figure 12) Push the remote chute lever (2) forward to discharge the snow high and far. Pull the remote chute lever (2) back to dis­charge the snow down.
How To Stop The Snow Thrower
1. (Figure 12) To stop discharging snow, re­lease the auger drive lever (5).
2. To stop the wheels, release the traction drive lever (1).
3. (Figure 2) To stop the engine, push the throttle control lever (13) to off and remove the ignition key (8).
How To Go Forward or Backward
(Figure 12)
1. To change the ground speed, first release the
traction drive lever (1) and then move the speed shift lever (6) to the desired speed.
2. Ground speed is determined by snow condi­tions. Select the speed by moving the speed shift lever (6) into the appropriate notch on the shift lever plate.
Speed 1, 2 Wet, Heavy Speed 3 Light Speed 4 Very Light Speed 5, 6 Transport only
3. To go forward, engage the traction drive lever (1). Maintain a firm hold on the handle as the snow thrower starts to move forward. Guide the snow thrower by moving the han­dle either left or right. Do not attempt to push the snow thrower.
4. To go backward, release the tractor drive lever (1).
5. Move the speed shift lever (6) into either first or second reverse.
6. Engage the traction drive lever (1).
IMPORTANT: Do not move the speed shift lever (6) while the traction drive lever (1) is engaged.
How To Throw Snow (Figure 12)
1. Engage the auger drive lever (5).
2. To stop throwing snow, release the auger
drive lever (5).
WARNING: The operation of any snow thrower can result in foreign
objects being thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating the snow thrower. We rec­ommend standard safety glasses or use a wide vision safety mask over your glasses.
How To Use The Wheel Lockout Pin
(Figure 13)
1. The left hand wheel is secured to the axle with a klick pin (1). This unit was shipped with this klick pin (1) through the wheel hole in the locked position (2).
2. For ease of maneuverability in light snow conditions, change the klick pin (1) to an unlocked position (3).
3. Disconnect the klick pin (1) from the wheel locked position (2). Push the klick pin (1) through the unlocked axle hole only. The unit is now in the single wheel drive unlocked
position (3).
Before Starting The Engine
1. Before you service or start the engine, famil­iarize yourself with the snow thrower. Be sure you understand the function and loca­tion of all controls.
2. Check the tension of the clutch cable before starting the engine. See “How To Adjust The Clutch Cable” in the Maintenance section of this manual.
3. Make sure that all fasteners are tight.
14
ENGLISH
4. Make sure the height adjust skids are proper­ly adjusted. See “How To Adjust The Height Of The Skids” in the Maintenance section of this manual.
5. Check the air pressure in the tires. The cor­rect air pressure is 14 PSI (1 BAR) to 17 PSI (1.25 BAR). Do not exceed the maximum amount of air pressure shown on the side of the tire.
How To Stop The Engine (Figure 2)
To stop the engine, move the throttle control (3) to the stop position and remove the ignition key (8). Keep the ignition key (8) in a safe place. The engine will not start without the igni­tion key (8).
How To Start The Engine (Figure 2)
Models equipped with an Electric Starter
NOTE: An electric starter kit can be added to recoil start engines. Electric starter kits are available from your nearest authorized ser­vice center.
WARNING: The starter is equipped with a three- wire power cord and
plug and is designed to operate on 120 volt A.C. household current. The power cord must be properly grounded at all times to avoid the possibility of electrical shock which can injure the operator. Carefully fol­low all instructions in the “How To Start The Engine” section. Make sure that your house wiring is a three- wire grounded system. If you are not sure, ask a licensed electrician. If your house wire system is not a three- wire grounded system, do not use this electric starter under any conditions. If your system is grounded but a three- hole grounded receptacle is not available to start the engine, have a three- hole grounded re­ceptacle installed by a licensed electrician. To connect a 120 volt A.C. power cord, al­ways connect the power cord to the switch box (11) on the engine first. Then, plug the other end into the three- hole grounded re­ceptacle. When disconnecting the power cord, always unplug the end from the three- hole grounded receptacle first.
How To Start A Cold Engine (Figure 2)
1. Check the engine oil.
2. Fill the fuel tank with regular unleaded petrol. See “How To Prepare The Engine”.
3. Make sure the traction drive lever (1) and the auger drive lever (5) are in the disen­gaged (released) position.
4. Move the throttle control (13) to the fast position.
5. Insert the ignition key (8) into the ignition slot. Make sure the ignition key (8) snaps into place. Do not turn the ignition key (8). Remove the extra ignition key and keep in a safe place.
6. Move the choke control (14) to the full choke position.
7. (Electric Start) Connect the power cord to the switch box (11) located on the engine.
8. (Electric Start) Plug the other end of the power cord into a three-hole, grounded 120 VOLT, A.C. receptacle. (See the WARNING in this section).
9. Push the primer button (9). Every time you push the primer button (9), wait two sec­onds. For the number of times required to push the primer button (9), see the engine manufacturer’s instructions.
10.(Electric Start) Push on the electric start button (10) until the engine starts. Do not crank for more than 10 seconds at a time. The electric starter is thermally protected. If the electric starter overheats, it will automati­cally stop and can only be restarted when it has cooled to a safe temperature. A wait of about 5 to 10 minutes is required to allow the electric starter to cool.
11. (Recoil Start) Rapidly pull the recoil starter
handle (12). Do not allow the recoil starter handle (12) to snap back. Slowly return the recoil starter handle (12).
12.If the engine does not start in 5 or 6 tries, See the “Trouble Shooting Chart” Instruc­tions.
13.(Electric Start) When the engine starts, re­lease the electric start button (10) and move the choke control (14) to 1/2 choke position. When the engine runs smoothly, move the choke control (14) to the off posi­tion.
14.(Electric Start) First disconnect the power cord from the three-hole receptacle. Then, disconnect the power cord from the switch
box (11). NOTE: In temperatures below 05F, allow
the engine to warm up for several minutes before blowing snow.
15.When throwing snow, always run the engine with the throttle control (13) in the fast posi­tion.
WARNING: Never run the engine indoors or in enclosed, poorly ven-
tilated areas. Engine exhaust con­tains carbon monoxide, an odorless and deadly gas. Keep hands, feet, hair and loose clothing away from any moving parts located on the engine or the snow thrower. The temperature of muffler and nearby areas may exceed 150°F. Avoid these areas.
How To Start A Warm Engine (Figure 2)
If an engine has been running and is still warm, leave the choke control (14) in the off position and do not push the primer button (9). If the engine fails to start, follow the instructions “How To Start A Cold Engine”.
NOTE: Do not use the primer button (9) to start a warm engine.
How To Start An Engine With A Frozen Electric Starter (Figure 2)
If the electric starter is frozen and will not turn the engine, follow the instructions below.
1. Pull out the recoil starter handle (12) as far as possible.
2. Quickly release the recoil starter handle (12). Allow the recoil starter handle (12) to snap back against the recoil starter.
If the engine still fails to start, repeat the two pre­vious steps until the engine starts. Then, contin­ue with the directions “How To Start A Cold Engine”.
To help prevent the possible freeze-up of the recoil starter and of the engine controls, proceed as follows after each snow removal job.
1. With the engine running, quickly pull the re- coil starter handle (12) three or four times with a continuous full arm stroke. This will produce a loud clattering sound that is not harmful to the engine or starter.
2. Stop the engine. Wipe all snow and moisture from the carburetor cover, control levers and cables. Also move the throttle control (13),
choke control (14), and recoil starter han­dle (12) several times.
How To Remove Snow or Debris From The Auger Housing
WARNING: Do not attempt to re­move snow or debris that may be­come lodged in auger housing
without taking the following precautions.
1. Release the auger drive lever (5).
(Figure 2)
ENGLISH
2. Move the throttle control (13) to the stop position.
3. Remove (do not turn) the ignition key (8).
4. Disconnect the spark plug wire.
5. Do not place your hands in the auger hous- ing (4) or the discharge chute (3). Use a pry bar to remove any snow or debris.
Snow Throwing Tips
1. For maximum snow thrower efficiency, change the ground speed, NEVER change the engine speed. The engine is designed to deliver maximum performance at full throttle and must be run in the fast position at all times. In deep, freezing, or wet snow, reduce forward speed. If the wheels slip, also reduce forward speed.
2. Most efficient snow throwing is accomplished when the snow is removed immediately after if falls.
3. For complete snow removal, slightly overlap each previous path.
4. Whenever possible, discharge the snow down wind.
5. For normal usage, set the skids so that the scraper bar is 1/8” above the skids. For ex­tremely hard-packed snow surfaces, adjust the skids upward so that the scraper bar touches the ground.
6. Rocks and gravel must not be picked up and thrown by the machine. On gravel or crushed rock surfaces, set the skids at 1-1/4 inch be­low the scraper bar. See “How To Adjust The Height Of The Skids” in the Maintenance section.
7. After each snow throwing job, allow the en­gine to idle for a few minutes. The snow and accumulated ice will melt off the engine.
8. Clean the snow thrower after each use.
9. Remove ice, snow and debris from the entire snow thrower. Flush with water to remove all salt or other chemicals. Wipe snow thrower dry.
15
CUSTOMER RESPONSIBILITIES
SERVICE RECORDS
Fill in dates as you
complete regular
service.
Check Engine Oil Level
Change Engine Oil
Check And Tighten All Screws and Nuts
Check Spark Plug
Adjust Drive Belt
Check Fuel
Drain Fuel
Check Auger Clutch Cable Adjustment (See Cable Adjustment)
Check Traction Clutch Cable Adjustment (See Cable Adjustment)
MAINTENANCE CHART
Before
Each
Use
First
2
Hours
Every
5
Hours
Every
10
Hours
Every
25
Hours
Each
Season
Before
Storage
ENGLISH
SERVICE DATES
Lubricate All Pivot Points
Lubricate Auger Shaft (See Shear Bolt Replacement)
Lubricate Drive Chains and Sprockets
MAINTENANCE
NOTE: Illustrations begin on page 3.
Use the following maintenance section to keep your unit in good operating condition. All the maintenance information for the engine is in the engine manufacturer’s instructions. Before you start the engine, read this book.
WARNING: Before you make an in­spection, adjustment (except carburettor), or repair, disconnect
the wire from the spark plug.
General Recommendations
The warranty on this snow thrower does not cov­er items that have been subjected to operator abuse or negligence. To receive full value from the warranty, the operator must maintain the snow thrower as instructed in this manual.
Some adjustments must be made periodically to properly maintain the snow thrower.
After Each Use
G Check for any loose or damaged parts. G Tighten any loose fasteners. G Check and maintain the auger. G Check controls to make sure they are
functioning properly.
G If any parts are worn or damaged, replace
immediately.
All adjustments in the Maintenance section of this manual should be checked at least once each season.
As Required
The following adjustment should be preformed more than once each season.
1. Adjust the auger drive belt after the first 2 to 4 hours, again at mid-season, and twice each season thereafter. See “How To Adjust The Auger Drive Belt” in the Maintenance section.
Lubrication
Every 10 Hours
1. Lubricate the Zerk fittings (1) every ten hours with a grease gun.
2. Each time a shear bolt is replaced, the auger shaft must also be greased.
3. Lubricate all pivot points.
Every 25 Hours (Figure 15)
Chute Rotation Gear
(Figure 4) Lubricate the chute rotation gear (1) with automotive type oil.
Chains
1. (Figure 2) Move the speed shift lever (6) to first gear.
2. Remove the gas from the gas tank. Stand the snow thrower up on the front end of the
auger housing (4).
WARNING: Drain the gasoline out­doors, away from fire or flame.
3. (Figure 22) Loosen the bolts (3) on each side of the bottom panel (2).
16
4. Remove the bottom panel (2).
5. (Figure 15) Lubricate the chains (5) with a chain type lubricant.
6. Wipe the hexshaft and sprockets (6) with 5W30 motor oil.
NOTE: If grease or oil come in contact with the disc drive plate (1) or the friction wheel (3), damage can result. Clean off any oil or grease with a alcohol base sol­vent.
7. (Figure 22) Install the bottom panel (2).
8. Tighten the bolts (3) on each side of the bot-
tom panel (2).
Items Not To Lubricate (Figure 15)
1. Do not lubricate the hex shaft and sprock­ets (6). All bearings and bushings are life-
time lubricated. For storage, put a slight amount of 5W-30 motor oil on a cloth and wipe the hex shaft and sprockets (6) to prevent rust.
2. If grease or oil comes in contact with the
disc drive plate (1) or the friction wheel (3), the friction wheel (3) can be damaged. Make sure to thoroughly clean the disc drive plate (1) and the friction wheel (3).
CAUTION: Any greasing or oiling of the above components can cause contamina­tion of the friction wheel (3). If the disc drive plate (1) or the friction wheel (3) be­come contaminated with grease or oil, damage to the friction wheel will result.
3. The auger gear case is lubricated at the fac­tory and does not require additional lubrica­tion. If for some reason the lubricant leaks out, have the auger gear case checked by a factory authorized service center.
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