Murray 42586X9A Owner’s Manual

This Instruction Book Contains Information
For Several Models. Read And Keep This Book For
Future Reference. This Book Contains Important Information On:
SAFETY, ASSEMBLY, OPERATION AND MAINTENANCE.
PRODUCT INFORMATION
The owner must be certain that all the product Information Is Included with this unit.
This InformaUon includes the INSTRUCTION BOOKS, the REPLACEMENT PARTS
and the WARRANTIES. This information must be Included to make
Model
42586x9A
Record The Following Information About Your Unit. This Information Is Necessary When Ordering Parts Or In Case Of Loss Or Theft.
WHERE PURCHASED: DATE PURCHASED: Month Day Year
MODEL NO.: DATE OF MANUFACTURE:
F- 98891
BUILT IN THE
TABLE OF CONTENTS
WARRANTY ......................................... 2
RESPONSIBILITY OF THE OWNER .................... 3
SAFETY RULES ..................................... 3
ASSEMBLY .......................................... 9
PARTS BAG - CONTENTS ................................ 9
CHECK THE TIRES ...................................... 9
CHECK THE LEVELOF THE MOWER HOUSING ............ 9
HOW TO INSTALL THE SEAT.............................. lO
HOW TO ASSEMBLE THE STEERING WHEEL .............. 10
HOWTO ASSEMBLE THE GAUGE WHEELS ................ 10
MAINTENANCE FREE BATrERY .......................... 11
HOWTO PREPARE THE ENGINE .......................... 11
IMPORTANTI BEFORE YOU START MOWING .............. 11
OPERATION ......................................... 12
LOCATION OF CONTROLS ............................... 12
ATTACHMENTS .......................................... 13
HOW TO USE THE THROTTLE CONTROL .................. 13
HOW TO USE THE BLADE ROTATION CONTROL ........... 13
HOW TO USE THE SPEED CONTROL PEDAL ............... 14
HOW TO DISCONNECT THE TRANSMISSION ............... 14
HOW TO SET THE PARKING DRAKE ....................... 15
HOW TO CHANGE THE CUTTING HEIGHT .................. 15
HOW TO STOP THE UNIT ................................. 16
HOW TO TRANSPORT THE UNIT .......................... 16
HOW TO OPERATE WITH THE MOWER HOUSING ........... 16
HOW TO OPERATE THE UNIT ON HILLS .... _.............. 16
BEFORE STARTING THE ENGINE ......................... 17
HOW TO START THE ENGINE ............................. 17
OPERATING TIPS ........................................ 18
MOWING AND BAGGING TIPS ............................ 18
HOW TO CHANGE THE MULCHER PLATE .................. 19
MAINTENANCE ...................................... 20
MAINTENANCE CHART .................................. 20
HOW TO CHECK THE MUFFLER .......................... 20
HOW TO REMOVE AND INSTALL THE BLADE .............. 21
HOW TO SHARPEN THE BLADE .......................... 21
HOW TO ADJUST THE BLADE ROTATION CONTROL ........ 22
HOW TO CHECK AND ADJUST THE DRIVE BRAKE ......... 23
HOW TO CHECK AND ADJUST THE MOTION DRIVE BELT . . . 23
HOW TO ADJUST THE SPEED CONTROL PEDAL ........... 24
MAINTENANCE FREE BAI"rERY .......................... 24
HOW TO CHARGE THE BATTERY ......................... 24
WHERE TO LUBRICATE .................................. 25
HOW TO CHECK THE FUEL FILTER ....................... 25
CHECK THE TIRES ...................................... 25
ROW TO REMOVE THE MOWER HOUSING ................. 26
HOW TO INSTALL THE MOWER HOUSING ................. 26
HOW TO LEVEL THE MOWER HOUSING ................... 27
HOW TO REPLACE THE MOTION DRIVE BELT .............. 28
HOW TO REPLACE THE MOWER DRWE BELT .............. 29
HOW TO REPLACE THE FUSE ............................ 30
HOW TO REPLACE THE LIGHT BULB ...................... 30
HOW TO CLEAN THE MOWER HOUSING ................... 30
STORAGE (OVER 30 DAYS) ............................... 30
TROUBLE SHOOTING CHART ........................ 31
SLOPE GUIDE ....................................... 32
INDEX .............................................. 35
LAWN TRACTOR ACCESSORIES ...................... 36
MURRAY, INC. Two Year Limited Warranty
Murray, Inc. warrants to the original purchaser that this unit shall befree from defects inmaterial and workmanship under normal use and service for a period of Two (2) Years from the date of purchase; however, this warranty does not cover engines,
accessories (such as snow blowers, snow blades, grass baggers and plows), transmissions, batteries and Normal Wear Parts
(except as noted below) or transaxles as the companies that manufacture these items furnishtheir own warranties and provide service through their authorized field service facilities. For additional information, see the warranties covering these particular parts. If you are uncertain whether your unit contains or is equipped with one or more of these parts, consult your dealer prior to purchase. Subject to the terms and conditions noted inthis LimitedWarranty, we shall, at our option, repair or replace at no cost to the original purchaser any part covered by this LimitedWarranty duringthe applicable warranty period.
In the event the battery proves defective within ninety (90) days from the date of purchase, we wilt replace itwithout charge. If the battery proves defective after (90) days but within one hundred twenty (120) days from the date of purchase, we willreplace
it for a charge of one half (1/2) of the retailprice of the battery in affect at the time of return.
Normal Wear Parts are defined as belts, blades, blade adapters, pneumatic tires, headlights and seat covers. These parts are warranted tobe free from defects in material and workmanship as delivered withthe product.Any claim for repair or replacement
of Normal Wear Parts must be made within thirty (30) days of the date of purchase. No claims involvingdamage caused from
material use, abuse or misuse will be honored.
This Murray, Inc. Two (2) Year Limited Warranty is your exclusive remedy; however, this warranty isvoid or does not apply
to any unitthat has been tampered with, altered, misused, abused or used for rental or other commercial and/or professional
(non- homeowner) uses. Yourwarranty does not cover minor mechanical adjustments which are notdueto anydefect inmaterial
or workmanship. For assistance in making such adjustments, consult your Instruction Book.
Tomake aclaim under this Murray, Inc. Two (2) Year Limited Warranty, returnthe unit(or ifauthorized inadvance, the defective
part) along with your proof of purchase to an Authorized Service Center near you. To locate the nearest Authodzad Service
Center, call the Central Parts Distributor foryour area shown in the listprovided with your unit or check the Yellow Page listings
in your local telephone directory. If you return the entire unit, we will repair the unit. Ifwe authorize the return of the defective
part only, we will either replace orrepair the part. Inthe case of a defect in a transmission or differential (as distinguished from
a transaxle), the entire transmission or differential must be returned since they do netinclude userserviceable parts.
This Murray, Inc. Two (2) Year Limited Warranty gives you specific legal rights, and you may also have other rightswhich vary
from state to state. This Limited Warranty is given in lieu of all other expressed and implied warranties including the
implied warranty of merchantability and warranty of fitness for a particular purpose. If you need additional information on this written warranty or assistance in obtaining service, write or call: MURRAY, INC., Outdoor Power Equipment, Customer Service Department, P.O. Box 268, Brentwood, Tennessee 37027. (1o800- 251- 8007)
F-98891 2
OWNER'S INFORMATION
This instruction book is for several different models. The instructions
are written for a person with some mechanical ability.Like most ser- vicebooks, not all th steps are described. Steps onhow to loosenor
tighten fasteners are steps anyone can followwith some mechanical
ability.Read and followthese instructionsbefore you usethe unit. Knowyourproduct: Ifyou understandthe unitand howthe unitoper-
ates, youwillget thebest performance.As you raadthis manual,com- pare the illustrationsto the unit.Learn thelocation and the functionof the controls.Tohelpprevent an accident, followthe operating instruc- tions and the safety rules. Keep this manual for future reference.
IMPORTANT: Many units are not assembled and are sold in car-
tons, It is the responsibility of the owner to make sure the assembly
instructionsin this manual are exactlyfollowed. Other unitsare put-
RESPONSIBILITY OF THE OWNER
The responsibility of the owner is to follow the instm_ons below.
1. Carefully read and follow the rules for safe operation.
2. Follow all the assembly instructions.
3. Inspect the unit.
4. Make sure that the operator of the unit knows how to correctly use all standard and accessory equipment.
5. Operate the unit only with guards, shields, and other safety
items in place and working correctly.
6. Correctly adjust the unit.
7. Service the unitonly with authorized or approved replacement
parts,
8. Complete all maintenance on the unit.
chased inan assembled condition. On assembled units, it is the re-
sponsibility of the owner to make sure the unit is correctly
assembled. The owner must carefully check the unit according to
the instructions inthis manual before it isfirst used.
Environmental Awareness
Do not fill the engine's fuel tank completely full.
Drain fuel for off- season storage.
Use only unleaded gasoline.
Service the air cleaner regularly.
Change oil regulady. Use t 0W- 30 oil in summer.
Tune-upthe engine regularly.
Keep equipment in efficient operating condition.
Dispose of used engine oil properly.
SAFETY RULES
Safe Operation Practices for Ride- on Mower•
A
I. General operation
1. Read, understand and follow allinstructions inthe InstructionBook, onthe machine, the engine and withany attachmentabeforestarting.
2. Only allow responsible adults, who are familiar with the instructions,to operate the machine.
3. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.
4. Be sure the area is clear of other people before mowing. Stop the machine ifanyone enters the area.
5. Never carry passengers.
6. Tum off power tothe blades or any attachments before backing up,Do not mow in reverse unless absolutely necessary. Always look
7. Be aware ofthe mower discharge direction and do not point itat anyone. Do not operate the mowerwithout either the entire grass bagger
8. Slow down beforetuming.
9. Never leave a machine unattended with the engine running.Always tum offthe blade(s), set the parking brake, stop the engine and
10. Turn off power to attachment(s) when transporting or not in use. Tum off the blade(s) when not mowing.
11. Stop the engine before ramoving the grass bagger or unclogging the chute.
12. Mow only in daylight or good artificial light.
13. Do not operate the machine while under the influence of alcohol or drugs or when very tired.
14. Watch fortraffic when operating near or crossing roadways.
15. Use extra caution when loading or unloading the machine into a traileror truck.
16. Turn off all attachment clutches before attempting to start the engine.
17. Always wear goggles, safety glasses, or an eye shield when you operate the unitto protect your eyes fromforeign objects that can be
18. Use care when pulling loads or using heavy equipment.
19. Do not operate this machine ifyou are taking drugs or other medication which can cause drowsiness or affect your ability to operate
F. 98891
WARNING: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
down and behind before and while backing.
or the mower guard in place.
remove the key before dismounting.
thrown from the unit.Always wear eye protection when you make an adjustment or repair to the machine.
a. Use only approved drawbar hitchpoints. b. Limit loads to those you can safely control.
c. Do notturn sharply. Use care when backing. d. Use counterweights or wheel weights when suggested inthe Instruction Book.
this machine.
OWNER'S INFORMATION
20. Do not use this machine if you are mentally or physically unable to operate this machine safely.
II. Slope operation
Slopes and rough terrain are major factors related to loss- of- control and tip- over accidents, which can result in severe Injury or death. ALL slopes require extra caution. If you cannot back up the slope or if you feel uneasy on the slope, do not mow it. See
the USlope Guide" in the back of this book to check for safe operation.
DO
1. Mow up and down slopes, not across.
2. Remove obstacles such as rocks, limbs, etc...
3. Watch for holes, ruts or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
4. Use slow speed on slopes. Do not make sudden speed changes.
5. Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.
6. Use extra care with grass baggers or other attachments, they can change the stabilityof the machine.
7. Keep all movement on the slopes slow and gradual. Do not make sudden changes In speed or direction.
8. Avoid starting or stopping on a slope. If tires lose traction, turn off the blades and proceed slowly straight down the slope.
DO NOT
1. Do not turn on slopes unless absolutely necessary, then only turn slowly and gradually downhill, if possible.
2. Do not mow drop- offs, ditches or embankments. A wheel over the edge or an edge caving in could cause a sudden overturn and an injuryor death.
3. Do not mow on wet grass. Reduced traction could cause sliding.
4. Do not try to stabilize the machine by putting your foot on the ground.
5. Do not use a grass bagger or other rear mounted accessories on steep slopes (greater than 10 degrees).
III. Children
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. NEVER assume that children will remain where you last saw them.
1. Keep childrenout of the mowing area and in the watchful care of another responsible adult.
2. Be alert and turn the engine off ifchildren enter the area.
3. Before and when backing, look behind and down for small children.
4. Never carry children or any passengers, even with the blades off. They may fall off and be seriously injured or Interfere with the safe
operation of the machine.
5. Never allow children to operate the machine. Instructchildren inthe potential dangers ofthe machine.
6. Use extra care when approaching blind corners, shrubs, trees or other objects that may obscure vision.
IV. Service
1. Use extra care when handling gasoline and other fuels. Fuels are flammable and the vapors are explosive. a. Use only an approved container.
b. Never remove the gas cap or add fuel with the engine running. Allow the engine to cool for several minutes before refueling. Do
not smoke.
c. Never rsfuelths machine indoors. d. Never store the machine with fuel inthe tank or fuel container inside where there is an open flame, such as a water heater.
2. Never start or run the engine inside a closed area.
3. Keep all nutsand bolts, especially the blade attachment nutstight. Frequently check the blade(s) for wear or damage such as cracks and nicks.A blade that is bent or damaged mustbe immediately replaced with an original equipment blade from an authorized service dealer. For safety, replace the blade every two years. Keep the equipment in good condition.
4. Never tamper with the safety devices. Check their proper operation regularly.
5. To reduce fire hazards, keep the machine free of grass, leaves or other debris build- up. Clean up oil or fuel spills.Allow the machine to cool before storing.
6. Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
7. Never make adjustments or repairs with the engine running. The carburetor can be adjusted with the engine running. Do not change the engine governor settings or over- speed the engine.
8. Grass bagger components are subject to wear, damage and deterioration, which could expose moving parts or allow objects to be thrown. For storage, always make sure the grass bag is empty. Frequently check components and replace with manufacturer's recom-
mended parts when necessary.
9. Mower blade(s)are sharp and can cut.Wrapthe blade(s)orwear glovesand use extra cautionwhen servicing them orths blade housing area.
10. Check the brake operation frequently. Adjust and service as required.
11. Wait for all movement to stop befere servicing any part of the unit.
F- 98891
precautions. This symbol indicates: UAttention!
Look for this symbol to indicate important safety Become Alert! Your Safety Is At Risk."
SAFE MOWING GUIDE
Eachpemonthatoperatespower equipmentmustlearnto usecorrectand
safe mowingprocedures.To help you learn, carefully read the following
pages. Mostofthetime theoperatorwas notcorrectlyshownordidnotreadthe
instructionsontheunitor inthe Instruction Bookbeforeusingtheunit.Also,some
operatorsdonothave enoughexperience. The resultisunsafeuse,endangeringthe operator,bystandersandthe equipment.
Anotherresultcan be a poorappearance ofthe area mowed.
Read this book. Read the instructions on
the unit. Operate the mower according to the Safe Mowing Guide. Follow all safety
rules, cautions or warnings in this book and onthe unit. Make sure anyone that
uses the unit reads the instructions and is
told howto safely operate the mower.
controls and how they work. Inan
emergency, how fast you can stop the
blade is important. Learn how to control the mower at all times.
Many engines are started by hand. When
you use a pull start or rope start, place your feet apart and away from the blade(s).
Hold the rope handle tight. Never wrap the
rope around your arm or fingers for a
=better grip".To start the engine, followthe instructions on the mower, inthis book and
in the engine operating instructions.
For electric start engines, sit inthe seat to
start the engine. The battery can be
dangerous, Follow the instructions on the
battery, the acid container, and inthis book when working with the battery. Even small
batteries have enough voltage to cause an injury.Always be careful.
The mower is designed to be operated by one person. Never let another person ride
with you onthe unit or on any accessories. A passenger will make the unit harder to
control, block the visibilityor distract the operator and is dangerous to the operator,
the passenger and the equipment. Without
a passenger seat, the passenger can fall
from the mower or contact dangerous parts. A mower is not a toy for showing off
or for giving rides.
The blade of a power mower rotates very
fast. It can discharge rocks and other objects over a long distance which can be
dangerous. The force of the objects can break windows, cause injuriesor even put
an eye out. Most of the time the injuryis to a person, likea child. Keep every person
completely away from the area to be mowed. Make sure the grass is not
discharged toward anyone. Planning your
mowing pattern has a double advantage. It
can decrease the possibilityof an injury and make the clean up after mowing
easier.
The mowerwillgiveyougoodserviceand durability,if operatedinnormalconditions.
Ifthe moweris notcorrectlyservicedoris usedwheretheterrainis roughor unsuitable,productperformanceand
safetywillbe decreased.
Correct clothing isan important partof safe
mowing. Safety glasses willprotect the eyes from objects discharged bythe
mower. Safety shoes with steel plates can
protect a foot from injuryby the blade. For
protection from objects discharged from the mower, wear clothing that will cover the
arms and legs.
Before you start cuttingthe grass, practice using the mower in a large open and level
area. Learn the location ofthe controls on
the mower. Know the purpose of the
F- 98891
/(.,
Never cut a wet lawn. Wet grass can
cause an accident, affect mower performance and can cause problems with future lawn growth and appearance. Wet
grass isslippery and can cause the mower to slip. Someone can get injured by touching the blade(s). Wet grass tends to
clogthe mower, causing poor discharge.
Cut wet grass will collect on the lawn,
retarding the growth of the grass. Also.
getting the mower wet will cause parts to
rust and decrease the lifeof the unit.
When you look over the lawn, remember
obstacles that cannot be removed, like
pipes, stumps or rocks. Keep away from
these obstacles that can cause damage to
the mower or injuryto the operator ora
person near the mower. Clear the area of
rocks, toys, wire orother looseobjects.
These items can damage the mower or
can be discharged bythe mower blade.
5
Check the terrain ofthe area to be mowed. Mow in a pattern that will keep you away
from dangerous areas. Check the distance you need to stop and the distance available to turn. Slopes and rough terrain
must be mowed carefully and some areas
must not be mowed at all. With riding
mowers, mow up and down the hill. When
you must mow rough terrain or on slopes,
dYNeslowly and stop in these areas only in an emergency, Before you ride up or down
a slope, tryto back straight up the slope. Do not ride up or down a slope that is too
steep to back straight up. See the "Guide* in the back of this Instruction Book to
check any slopes.
Before you start cutting, make sure the mower was completely assembled
according to the Instruction Book. If the mower was completely assembled at the
SAFE MOWING GUIDE
store,youmuststillcheckthemower accordingtotheassemblyinstructions. Makesurethemoweriscorrectly
assembled and that all fasteners are tight.
Make sure the engine has the correct amount of oil. Check these items often
during the life of the mower.
Your mower has a gasoline engine.
Gasoline is a dangerous fuel. Keep gasoline only in an approved safety gasoline container. Do not keep large
amounts of gasoline. When you add gasoline to the fuel tank, do notsmoke.
Store the gasoline container and the mower in an area that has good ventilation. Also, keep the gasoline away from any flames likethe pilot light of a furnace or
any other source of ignition. If the mower is
to be stored for more than a few weeks,
remove the gasoline from the fuel tank.
When inside an enclosure, do not add
gasoline to the fueltank. Before you add gasoline, move the mower outside and add gasoline carefully. Before you start the
engine, remove any gasoline fTomthe outside ofthe fuel tank orfrom the mower.
Warm gasoline will expand. Leave some space in the fuel tank for the gasoline to expand. Also, the fuel cap has a vent hole
for fuel vapors. Always use the correct fuel cap. Failure to follow safety rules about
gasoline will cause fires and explosions, injury to you and damage to th e equipment
and other property.
engine and transmission cool before servicing the mower. Remember, exhaust
fumes are dangerous. Never operate the engine inside a building.
When you get a new mower, itcan be a
new experience fur the family. Tell each person how a mower can be dangerous.
Remember, a mower is nota toy.A mower is not to be used by children or anyone not
old enough, strong enough orthat does not have experience.
If the mower is not correctly assembled, not operated correctly, or not regularly serviced, the mower can be dangerous.
The most important rule to follow is always usa good judgement and common sense. Mow safely and carefully.
Your mower will easily cut thick grass.
Fingers, feet and other parts can also be
cut by the blade. Injuries occur when the operator does not think and reaches into
the chute opening. Always operate the
mower as ifthe blade is rotating. Do not
service or make an adjustment, except to the carburetor, while the engine is running.
When you mow, remember that children are attracted to the mower.Always usa
caution when mowing around obstacles like trees or shrubs or when moving
backward. Only mow ina forward direction if possible. Yourvisibility is decreased
when you mow backward. Also, the blades are made to cutwhile the unitis moving forward. If you mow backward, the cutting
performance decreases.
Before you leave the mower,stop the engine. Remove the key. Disengage and
lower any attachment. Set the parking brake. Never mount or dismount from the
seat while the engine is running. An accident can occur ifyou touch the brake,
speed control pedal, throttle, or blade control while the engine is running. Mount
and dismount from the seat onthe side of the unit that is marked ENTER- EXIT.
If you add gasoline to an engine that is running or hot, the result can be an
explosion. Before you add gasoline, stop
the engine and let the engine cool for
several minutes. Remove dry grass and other debris from the mower. Keep the
mower clean to improve the performance, help the engine and transmission run cooler, extend the life of moving parts, and
decrease the danger of a fire. Fires and explosions are notthe only
dangers when working around a mower. The engine, transmission, and the muffler
will get hot in several minutes when the
engine is running. Do not touch these parts ofthe mower. Stop the engine. Let the
Fo98891
Usa only accessories that are factory approved for your mower. The wrong
accessory can decrease the safety of the mower and can even damage the unit.
Read and follow the instructions included with the accessory and the mower.
Use only original equipment or replacement parts that are factory
approved for service. If you need service, select an Authorized Service Center for
your mower. If you do the work on the unit, follow the instructions in the Instruction
Book.
6
Make sure you are in good condition when
you mow. When you mow forseveral hours your reflexes will decrease and your mind
will not be as alert. Take a short break or
an accident can occur. Ifthe temperature is hot, use caution to prevent dehydration. If
you are tired, angry or not completely alert,
do not operate the mower. If you use alcohol, medication or drugs, do not use
the mower or any type of power
equipment.
Engine speed is a keyto safe mowing and
to a good looking lawn. The maximum
speed ofthe engine was set at the factory. Do not change the settingof the engine
governor. Select the maximum engine and ground
speed that is rightfor the terrain and the height of the grass. The blade cuts best
when the engine isoperating at maximum speed. The engine and transmission will
also run cooler at maximum engine speed.
SAFE MOWING GUIDE
Also, the grass bagger will function better
when the engine is operating at maximum speed. On slopes, decrease the ground
speed and use care making sure the
mower feels safe to operate. Ifthe weather conditions are bad, do not
mow. Ifweather conditions become bad, stop cutting and finish later. It isdangerous to cut grass inthe rain. Always find
protection in an electrical storm. Ifthe weather conditions are extra dry,protect
your eyes with safety glasses from the dust and from the objects discharged by the
mower. Also, a dust or a pollen mask can help.
Your mower is equipped with a number of safety devices which are importantto the
safety ofthe operator and bystanders and
must never be changed or removed from
the mower. Ifa safety device is lost,
damaged or no longer functions, repair or replace the device before you operate the mower.
It is best to mow duringthe day. if you must mow at night, make sure there is enough lightfor safe operation.
Your mower will require regular
maintenance and service. The maintenance schedule depends on the
hours of use. Also, mowing conditions can change the schedule. Check the
Instruction Book for more information. Correct maintenance will help the mower
function safely. Do not service the
mower (except for the carburetor adjustment)
while the engine is
service the unit, even _1_'_ with the engine stopped,ill_'"
always disconnect the running. Beforeyou I_ I
wire from the spark plug to prevent the engine
from starting.
Ifyou hita largeobjectduringoperation, stoptha engine.Removethewire fromthe
sparkplug.Carefullyinspectthe mowerfor damage.Beforeyoustartthe engine
again,make thenecessaryrepairs.Ifyou
feel new or excessive vibration,
immediately stop the engine and check for
the problem. Vibration can be a warning of
a problem. Keep all nuts, botts and screws
tight.
The blade is the most dangerous part of the mower. Frequently check the blade and
the blade mounting fasteners. Keep the fasteners tight. If the blade hits a solid
object, stop the engine. Remove the wire from the spark plug. Check for a blade that
isbent, cracked or for other damages. Before you start the engine, replace a
damaged blade(s). For safety, replace the blade every two years.
A sharp blade decreases the workload on the engine and more evenly cuts grass.
Frequently sharpen the blade for a better looking cut. Use the leftside of the mower housing to trim near an object.
A gross bagger is a good accessory for your mower. For best performance and
safety, make sure the gross bagger is approved for use with your mower. Follow the assembly and operation instructions
included with the grass bagger.
Some grass baggers require a special blade for best performance. Before you
attach, check, or empty the grass bagger,
always stop the engine. Before each use of the grass bagger, check for cracks, wear or
deterioration. Before you use the grass
bagger, replace a damaged part with a
replacement part approved bythe factory.
For you to have a good green lawn, follow
the mowing procedures below. Do notcut the grass too shod. If you cut the gross too
short you can cause the grass to become yellow or make the lawn look brown. Usa a
lower height of cut in cool months when
the grass isthicker. Raise the height of cut
in hot dry periods. Ifyou cut the grass with
a blade that is not sharp or at a slow engine speed you can damage the gross.
Move the throttle control to the FAST
position when mowing and using the grass bagger. Also, use a slower ground speed
when usingthe gross bagger.
Ifyou change the direction or pattern of cut slightly every time you mow will make the
gross grow stronger and thicker. Do not add oil or gasoline to the mower while on
the lawn. Spilled oil or gasoline can killthe
grass. In high or thick gross, do not try to cut all the grassthe firsttime. Raise the
height of cut on the first cutting and lower the height for the next cutting.Another way
isto cut only part of the width of the mower and decrease your ground speed (not the engine) to move more slowly so that the
mower can discharge the grass as it moves forward.
Understand the controls and how they work. Learn the ground speed(s) of your
mower. Check the stopping distance required at differenttravel speeds. Check
the turning radius ofthe mower. The controls onyour ridingmower are different
from an automobile. The throttle is
operated by hand and holds the engine
speed constant until it is changed. The
location of the travel speed control is different from that of an automobile. Also,
the brake and clutch systems are different.
Remember the procedures to follow in an emergency. Remember, turning off the
engine ignitionswttchwill stopthe blade and the drive mechanism. Ifthe traction of
the wheels is lost or does not feel safe,
disengage all systems and stop the engine. Dismount from the mower. Push
the unitto a safe place before you begin
mowing again. Your unit has an electrical system that
includes an operator presence switch in the seat. The operator presence switch detects ifthe operator is sitting on the seat.
The engine will stop if the operator leaves the seat when the blade engagement
control is engaged. This operator presence switch is a safety device only. It must not regularly be used to stop the engine or the
blade. There are other controlsystems on the mower for thispurpose. Always keep
the operator presence switch and other safety devices and controls in place and
operating for yourprotection. Remember, your mower is a tool that can
be dangerous if itis not correctly used. Follow the instructionsin this Instruction
Book. Safe and careful use ofthe mower
will give you many safe hours of problem free use.
F- 98891 7
STEPS TO FOLLOW
BEFORE MOWING
Be sure to dress correctly. Wear hard shoes, notsandals ortennis shoes.
Examine the blade. A blade that isbent, cracked, or damaged must be replaced with a factory replacement blade.
FlUthe fuel tank outside. Clean off spilled fuel.
Read and follow the Owner's Manual, the instructions with the engine, and the instructionswith any attachments. Owner's Manual instructions are for your safety and the safety ofothers.
Exhaust fumes ara dangeraus. Start the engine outside.
Make sure all safety devices are in place and working correctly.
Operation of the mower Is only for a person that has experience.
Wet grass can be dangerous. Let the grass dry.
Instruct children and others to keep away from the work area.
Never cut the grasswithout good light.
Pick up loose objects. Remove them from the mowing area.
WHILE MOWING
Watch for fixed objects and avoid them. They can damage the mower or cause injury.
A hot engine, muffler,and transmission will cause a burn. Do not touch.
Inclines and slopes must be carefully mowed. See the "Guide" in the back ofthis book to check a slope.
Lack of daylight or good artificial lightis cause to stop mowing.
Examine the mower, the blade, and other parts for damage after hittinga foreign object or ifthe unit vibrates excessively.
Do not make adjustments or ropairs without stopping the engine. Disconnect the spark plug wire.
On or near roads, watch out for traffic. Direct discharge away from roads.
When mowing, avoid areas where traction is unsure. Look back before changing direction oftravel.
Inheavy grass, raise the cutting height. Cut slower. Stop the engine to remove clogged grass from the mower.
Never remove any safety related parts.
Do not pour gasoline into a engine that is hot or running.
AFTER MOWING
Always let the mower cool before storing in an enclosed area.
Foreign material onthe mower is dangerous. Clean off grass, leaves, grease and oil before storing.
Tighten all loose nuts, bolts and screws before you use the unit.
Empty and clean any grass catcher or other accessory+
Remove the key or disconnect the spark plug wire to prevent unauthorized use.
Make sure the mower Is not kept near a source of ignition. Gas fumes can cause an explosion.
Only original parts or factory approved substitutes can be used to service the mower.
When storing the mower for an extended period, remove the fuel from the fuel tank.
Instructchildren to leave the mower alone. Itis not a toy.
Never keep gasoline near a source of ignition.Always use an approved container. Keep gasoline away from children.
Lubricate according to the Instruction Book. See =Lubrication".
IMPORTANT- - Read the Instruction Book. Keep this book for future use and reference.
,_ WARNING: Look for this symbol to point out important
1=-98891 8
safety precautions. It means: "Attention! Become Alertt
Your Safety Is Involved."
ASSEMBLY
ASSEMBLY
This instruction book isfor several models. Some parts oraccesso-
ries are not included on all models. Read and follow the assembly and adjustment instructions for your mower. All fasteners are in the
parts bag. Do not discard any parts or material until the unit is assembled.
4_b WARNING: Before doing any assembly or mainte-
NOTE: In this instruction book, left and right describe the loca- tion of a part with the operator on the seat.
PARTS BAG - CONTENTS
The fasteners and other loose parts are shown below. The fasteners are shown full size. The quantity is shown inbrackets ().
2x82 14x79
(2) CarriageBolt (2)WingNut
31xli
(2) LockingRing
nance to the mower, remove the wire from the spark plug,
©
94160
(2)Knob
CHECK THE TIRES
Check the air pressure in the tires. Tires with too much air pressure will cause the unit to ride rough. Also, the wrong air pressure will keep the mower housing fTomcutting level. The correct air pressure
(PSI) is 14 PSI (1 BAR). The tires were over inflated for shipment.
CHECKTHE LEVEL OF THE MOWER HOUSING
Make sure the level of cut is still correct. After you mow a short
distance, look at the area that was cut. If the mower housing does
not cut level, see the instructions on =How To Level The Mower Housing" in the Maintenance section of this instruction book.
17x47Z
(2)Washer
17x91Z
(1O)Washer 20729
(1) Keys& Ring
F- 98891 9
ASSEMBLY
HOW TO INSTALL THE SEAT
Use thefasteners shown below to installthe seat. The fasteners are shown at fullsize.
©
(A) (B)
94160 17x47Z
1,
Carefully remove the plastic bag from the seat.
2.
Align the holes in the seat hinge to the holes in the seat
(Figure 1). Fasten the seat tothe seat hinge with the fasteners
as shown.
3.
Check the operating position of the seat. If the seat needs to
be adjusted, loosen the two wing bolts. Slide the seat forward
orbackward along the seat adjusting heles as shown."fighten
the wing bolts (A).
Seat Hinge
Seat
,A
I Hole
HOW TO ASSEMBLE THE STEERING WHEEL
Fasteners are not required to assemble the steering wheel. Attach
the steering wheel as follows:
1. Make sure the front wheels point forward.
2. Look at the hub ofthe steering wheel. Make sure the locking
clipis in place inside the hub.
3. Slide the cover over the steering post (Figure 2). 4, Slide the steering wheel onto the steering post. Push on the
steering wheel. The steering wheel will lock onto the steering post. Pull on the steering wheel. Make sure the steering wheel
is locked in place.
5. Some models have an optional decal in the parts bag. Attach the decal to the center of the steering wheel as shown.
HOW TO ASSEMBLE THE GAUGE WHEELS
Use the fasteners shown below to installthe gauge wheels, The fasteners are shown at full size.
Steering Wheel
Steering Post
Hub
Covor
1. Attach the gauge wheels to the axle bolts with the fasteners.
NOTE: The axle bolt is mounted inthe LOW position. To change
the position to a higher cutting position, see "How To Adjust
The Gauge Wheels" in the Maintenance section.
F-98891 10
AxleBolt
Wheel
Figure 3
ASSEMBLY
MAINTENANCE FREE BATTERY HOW TO CHARGE THE MAINTENANCEFREEBATTERY
IMPORTANT: Before you attach the battery cables to the A battery, cheek the battery date. The battery date tells if the battery must be charged.
1. Check the top of the battery for the location of the battery date 1. (Figure 4).
2. If the battery is put into service before the battery date, the 2. battery cables can be attached without charging the battery. 3. See =How To InstallThe Battery Cables'.
3. If the battery is put into service after the battery date, the
battery must be charged. See "How To Charge The 4. Maintenance Free Battery".
HOW TO INSTALL THE BATTERY CABLES
A WARNING: To prevent sparks, fasten the red cable to
Use the fasteners shown below to install the battery cables. The
fasteners are shown at full size.
the positive (+) terminal before you connect the black
cable.
WARNING: When you charge the battery, do not
smoke. Keep the battery away from any sparks. The
fumes from the battery acid can cause an explosion.
Remove the battery and battery tray. Remove the protective caps from the battery terminals. Use a 12 voltbattery charger to charge the battery. Charge at
a rate of 6 amperes for one hour. If you do not have a battery charger, have an authorized service center charge the battery.
Installthe battery and battery tray. Make surethe positive (+)
terminal is onthe leftside.
Po=itive(+)
Terminal
B
tiiiiiiii
\
I
(A) (a)
2x82 14x79
1. Remove the protective caps from the battery terminals.
2. Fasten the red cable to the positive (+) terminal with the fas-
teners as shown (Figure 4).
3. Fasten the black cable tothe negative (-) terminalwlth the fas-
teners as shown.
HOW TO PREPARE THE ENGINE
NOTE: The engine was shipped from the factory filled with oil. Check the level of the oil. Add oil as needed.
See the engine manufacturer's instructions forthe type of gasoline and oil to use. Before you use the unit, read the information on safety, operation, maintenance, and storage.
WARNING: Follow the engine manufacturer's
instructions for the type of gasoline and oil to use.
Always use a safety gasoline container. Do not
A
smoke when adding gasoline to the engine. When
inside an enclosure, do not fill with gasoline. Before
you add gasoline, stop the engine. Let the engine
cool for several minutes.
Black Cable
iiiBatteryiiiiiiiiiii
BatteryTray
A
Figure4
IMPORTANT: This unit is equipped with an internal combustion engine and must not be used on or near any unimproved forest- covered, brush- covered or grass- covered land unless the engine's exhaust system is equipped with a spark srrester
meeting applicable local or state laws ('If any). if a spark errester is used, it must be maintained in effective working
order by the operator.
In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states
may have similar laws. Federal laws apply on federal lands.
See an Authorized Service Center for a spark arrester for the
muffler.
In some areas, local law requires the use of a resistor spark
plug to control the ignition signals. See an Authorized Service
Center for a resistor spark plug for the engine.
IMPORTANT! BEFORE YOU START MOWING
Check the engine oil.
0 Fill the fuel tank with gasoline. [] Check the level of the mower housing.
F. 98891
[] Check the air pressure of the tires.
[] Attach the battery cables.
11
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