Murray 42586X9A Owner’s Manual

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Page 1

This Instruction Book Contains Information

For Several Models. Read And Keep This Book For

Future Reference. This Book Contains Important Information On:

SAFETY, ASSEMBLY, OPERATION AND MAINTENANCE.

PRODUCT INFORMATION

The owner must be certain that all the product Information Is Included with this unit.

This InformaUon includes the INSTRUCTION BOOKS, the REPLACEMENT PARTS

and the WARRANTIES. This information must be Included to make

sure state laws and other laws are followed.

Model

42586x9A

Record The Following Information About Your Unit. This Information Is Necessary When Ordering Parts Or In Case Of Loss Or Theft.

WHERE PURCHASED: DATE PURCHASED: Month Day Year

MODEL NO.: DATE OF MANUFACTURE:

F- 98891

BUILT IN THE

Page 2

TABLE OF CONTENTS

WARRANTY ......................................... 2

RESPONSIBILITY OF THE OWNER .................... 3

SAFETY RULES ..................................... 3

ASSEMBLY .......................................... 9

PARTS BAG - CONTENTS ................................ 9

CHECK THE TIRES ...................................... 9

CHECK THE LEVELOF THE MOWER HOUSING ............ 9

HOW TO INSTALL THE SEAT.............................. lO

HOW TO ASSEMBLE THE STEERING WHEEL .............. 10

HOWTO ASSEMBLE THE GAUGE WHEELS ................ 10

MAINTENANCE FREE BATrERY .......................... 11

HOWTO PREPARE THE ENGINE .......................... 11

IMPORTANTI BEFORE YOU START MOWING .............. 11

OPERATION ......................................... 12

LOCATION OF CONTROLS ............................... 12

ATTACHMENTS .......................................... 13

HOW TO USE THE THROTTLE CONTROL .................. 13

HOW TO USE THE BLADE ROTATION CONTROL ........... 13

HOW TO USE THE SPEED CONTROL PEDAL ............... 14

HOW TO DISCONNECT THE TRANSMISSION ............... 14

HOW TO SET THE PARKING DRAKE ....................... 15

HOW TO CHANGE THE CUTTING HEIGHT .................. 15

HOW TO STOP THE UNIT ................................. 16

HOW TO TRANSPORT THE UNIT .......................... 16

HOW TO OPERATE WITH THE MOWER HOUSING ........... 16

HOW TO OPERATE THE UNIT ON HILLS .... _.............. 16

BEFORE STARTING THE ENGINE ......................... 17

HOW TO START THE ENGINE ............................. 17

OPERATING TIPS ........................................ 18

MOWING AND BAGGING TIPS ............................ 18

HOW TO CHANGE THE MULCHER PLATE .................. 19

MAINTENANCE ...................................... 20

MAINTENANCE CHART .................................. 20

HOW TO CHECK THE MUFFLER .......................... 20

HOW TO REMOVE AND INSTALL THE BLADE .............. 21

HOW TO SHARPEN THE BLADE .......................... 21

HOW TO ADJUST THE BLADE ROTATION CONTROL ........ 22

HOW TO CHECK AND ADJUST THE DRIVE BRAKE ......... 23

HOW TO CHECK AND ADJUST THE MOTION DRIVE BELT . . . 23

HOW TO ADJUST THE SPEED CONTROL PEDAL ........... 24

MAINTENANCE FREE BAI"rERY .......................... 24

HOW TO CHARGE THE BATTERY ......................... 24

WHERE TO LUBRICATE .................................. 25

HOW TO CHECK THE FUEL FILTER ....................... 25

CHECK THE TIRES ...................................... 25

ROW TO REMOVE THE MOWER HOUSING ................. 26

HOW TO INSTALL THE MOWER HOUSING ................. 26

HOW TO LEVEL THE MOWER HOUSING ................... 27

HOW TO REPLACE THE MOTION DRIVE BELT .............. 28

HOW TO REPLACE THE MOWER DRWE BELT .............. 29

HOW TO REPLACE THE FUSE ............................ 30

HOW TO REPLACE THE LIGHT BULB ...................... 30

HOW TO CLEAN THE MOWER HOUSING ................... 30

STORAGE (OVER 30 DAYS) ............................... 30

TROUBLE SHOOTING CHART ........................ 31

SLOPE GUIDE ....................................... 32

INDEX .............................................. 35

LAWN TRACTOR ACCESSORIES ...................... 36

MURRAY, INC. Two Year Limited Warranty

Murray, Inc. warrants to the original purchaser that this unit shall befree from defects inmaterial and workmanship under normal use and service for a period of Two (2) Years from the date of purchase; however, this warranty does not cover engines,

accessories (such as snow blowers, snow blades, grass baggers and plows), transmissions, batteries and Normal Wear Parts

(except as noted below) or transaxles as the companies that manufacture these items furnishtheir own warranties and provide service through their authorized field service facilities. For additional information, see the warranties covering these particular parts. If you are uncertain whether your unit contains or is equipped with one or more of these parts, consult your dealer prior to purchase. Subject to the terms and conditions noted inthis LimitedWarranty, we shall, at our option, repair or replace at no cost to the original purchaser any part covered by this LimitedWarranty duringthe applicable warranty period.

In the event the battery proves defective within ninety (90) days from the date of purchase, we wilt replace itwithout charge. If the battery proves defective after (90) days but within one hundred twenty (120) days from the date of purchase, we willreplace

it for a charge of one half (1/2) of the retailprice of the battery in affect at the time of return.

Normal Wear Parts are defined as belts, blades, blade adapters, pneumatic tires, headlights and seat covers. These parts are warranted tobe free from defects in material and workmanship as delivered withthe product.Any claim for repair or replacement

of Normal Wear Parts must be made within thirty (30) days of the date of purchase. No claims involvingdamage caused from

material use, abuse or misuse will be honored.

This Murray, Inc. Two (2) Year Limited Warranty is your exclusive remedy; however, this warranty isvoid or does not apply

to any unitthat has been tampered with, altered, misused, abused or used for rental or other commercial and/or professional

(non- homeowner) uses. Yourwarranty does not cover minor mechanical adjustments which are notdueto anydefect inmaterial

or workmanship. For assistance in making such adjustments, consult your Instruction Book.

Tomake aclaim under this Murray, Inc. Two (2) Year Limited Warranty, returnthe unit(or ifauthorized inadvance, the defective

part) along with your proof of purchase to an Authorized Service Center near you. To locate the nearest Authodzad Service

Center, call the Central Parts Distributor foryour area shown in the listprovided with your unit or check the Yellow Page listings

in your local telephone directory. If you return the entire unit, we will repair the unit. Ifwe authorize the return of the defective

part only, we will either replace orrepair the part. Inthe case of a defect in a transmission or differential (as distinguished from

a transaxle), the entire transmission or differential must be returned since they do netinclude userserviceable parts.

This Murray, Inc. Two (2) Year Limited Warranty gives you specific legal rights, and you may also have other rightswhich vary

from state to state. This Limited Warranty is given in lieu of all other expressed and implied warranties including the

implied warranty of merchantability and warranty of fitness for a particular purpose. If you need additional information on this written warranty or assistance in obtaining service, write or call: MURRAY, INC., Outdoor Power Equipment, Customer Service Department, P.O. Box 268, Brentwood, Tennessee 37027. (1o800- 251- 8007)

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OWNER'S INFORMATION

This instruction book is for several different models. The instructions

are written for a person with some mechanical ability.Like most ser- vicebooks, not all th• steps are described. Steps onhow to loosenor

tighten fasteners are steps anyone can followwith some mechanical

ability.Read and followthese instructionsbefore you usethe unit. Knowyourproduct: Ifyou understandthe unitand howthe unitoper-

ates, youwillget thebest performance.As you raadthis manual,com- pare the illustrationsto the unit.Learn thelocation and the functionof the controls.Tohelpprevent an accident, followthe operating instruc- tions and the safety rules. Keep this manual for future reference.

IMPORTANT: Many units are not assembled and are sold in car-

tons, It is the responsibility of the owner to make sure the assembly

instructionsin this manual are exactlyfollowed. Other unitsare put-

RESPONSIBILITY OF THE OWNER

The responsibility of the owner is to follow the instm_ons below.

1. Carefully read and follow the rules for safe operation.

2. Follow all the assembly instructions.

3. Inspect the unit.

4. Make sure that the operator of the unit knows how to correctly use all standard and accessory equipment.

5. Operate the unit only with guards, shields, and other safety

items in place and working correctly.

6. Correctly adjust the unit.

7. Service the unitonly with authorized or approved replacement

parts,

8. Complete all maintenance on the unit.

chased inan assembled condition. On assembled units, it is the re-

sponsibility of the owner to make sure the unit is correctly

assembled. The owner must carefully check the unit according to

the instructions inthis manual before it isfirst used.

Environmental Awareness

• Do not fill the engine's fuel tank completely full.

• Drain fuel for off- season storage.

• Use only unleaded gasoline.

• Service the air cleaner regularly.

• Change oil regulady. Use t 0W- 30 oil in summer.

• Tune-upthe engine regularly.

• Keep equipment in efficient operating condition.

• Dispose of used engine oil properly.

SAFETY RULES

Safe Operation Practices for Ride- on Mower•

I. General operation

1. Read, understand and follow allinstructions inthe InstructionBook, onthe machine, the engine and withany attachmentabeforestarting.

2. Only allow responsible adults, who are familiar with the instructions,to operate the machine.

3. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

4. Be sure the area is clear of other people before mowing. Stop the machine ifanyone enters the area.

5. Never carry passengers.

6. Tum off power tothe blades or any attachments before backing up,Do not mow in reverse unless absolutely necessary. Always look

7. Be aware ofthe mower discharge direction and do not point itat anyone. Do not operate the mowerwithout either the entire grass bagger

8. Slow down beforetuming.

9. Never leave a machine unattended with the engine running.Always tum offthe blade(s), set the parking brake, stop the engine and

10. Turn off power to attachment(s) when transporting or not in use. Tum off the blade(s) when not mowing.

11. Stop the engine before ramoving the grass bagger or unclogging the chute.

12. Mow only in daylight or good artificial light.

13. Do not operate the machine while under the influence of alcohol or drugs or when very tired.

14. Watch fortraffic when operating near or crossing roadways.

15. Use extra caution when loading or unloading the machine into a traileror truck.

16. Turn off all attachment clutches before attempting to start the engine.

17. Always wear goggles, safety glasses, or an eye shield when you operate the unitto protect your eyes fromforeign objects that can be

18. Use care when pulling loads or using heavy equipment.

19. Do not operate this machine ifyou are taking drugs or other medication which can cause drowsiness or affect your ability to operate

F. 98891

WARNING: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.

down and behind before and while backing.

or the mower guard in place.

remove the key before dismounting.

thrown from the unit.Always wear eye protection when you make an adjustment or repair to the machine.

a. Use only approved drawbar hitchpoints. b. Limit loads to those you can safely control.

c. Do notturn sharply. Use care when backing. d. Use counterweights or wheel weights when suggested inthe Instruction Book.

this machine.

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OWNER'S INFORMATION

20. Do not use this machine if you are mentally or physically unable to operate this machine safely.

II. Slope operation

Slopes and rough terrain are major factors related to loss- of- control and tip- over accidents, which can result in severe Injury or death. ALL slopes require extra caution. If you cannot back up the slope or if you feel uneasy on the slope, do not mow it. See

the USlope Guide" in the back of this book to check for safe operation.

1. Mow up and down slopes, not across.

2. Remove obstacles such as rocks, limbs, etc...

3. Watch for holes, ruts or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

4. Use slow speed on slopes. Do not make sudden speed changes.

5. Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.

6. Use extra care with grass baggers or other attachments, they can change the stabilityof the machine.

7. Keep all movement on the slopes slow and gradual. Do not make sudden changes In speed or direction.

8. Avoid starting or stopping on a slope. If tires lose traction, turn off the blades and proceed slowly straight down the slope.

DO NOT

1. Do not turn on slopes unless absolutely necessary, then only turn slowly and gradually downhill, if possible.

2. Do not mow drop- offs, ditches or embankments. A wheel over the edge or an edge caving in could cause a sudden overturn and an injuryor death.

3. Do not mow on wet grass. Reduced traction could cause sliding.

4. Do not try to stabilize the machine by putting your foot on the ground.

5. Do not use a grass bagger or other rear mounted accessories on steep slopes (greater than 10 degrees).

III. Children

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. NEVER assume that children will remain where you last saw them.

1. Keep childrenout of the mowing area and in the watchful care of another responsible adult.

2. Be alert and turn the engine off ifchildren enter the area.

3. Before and when backing, look behind and down for small children.

4. Never carry children or any passengers, even with the blades off. They may fall off and be seriously injured or Interfere with the safe

operation of the machine.

5. Never allow children to operate the machine. Instructchildren inthe potential dangers ofthe machine.

6. Use extra care when approaching blind corners, shrubs, trees or other objects that may obscure vision.

IV. Service

1. Use extra care when handling gasoline and other fuels. Fuels are flammable and the vapors are explosive. a. Use only an approved container.

b. Never remove the gas cap or add fuel with the engine running. Allow the engine to cool for several minutes before refueling. Do

not smoke.

c. Never rsfuelths machine indoors. d. Never store the machine with fuel inthe tank or fuel container inside where there is an open flame, such as a water heater.

2. Never start or run the engine inside a closed area.

3. Keep all nutsand bolts, especially the blade attachment nutstight. Frequently check the blade(s) for wear or damage such as cracks and nicks.A blade that is bent or damaged mustbe immediately replaced with an original equipment blade from an authorized service dealer. For safety, replace the blade every two years. Keep the equipment in good condition.

4. Never tamper with the safety devices. Check their proper operation regularly.

5. To reduce fire hazards, keep the machine free of grass, leaves or other debris build- up. Clean up oil or fuel spills.Allow the machine to cool before storing.

6. Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

7. Never make adjustments or repairs with the engine running. The carburetor can be adjusted with the engine running. Do not change the engine governor settings or over- speed the engine.

8. Grass bagger components are subject to wear, damage and deterioration, which could expose moving parts or allow objects to be thrown. For storage, always make sure the grass bag is empty. Frequently check components and replace with manufacturer's recom-

mended parts when necessary.

9. Mower blade(s)are sharp and can cut.Wrapthe blade(s)orwear glovesand use extra cautionwhen servicing them orths blade housing area.

10. Check the brake operation frequently. Adjust and service as required.

11. Wait for all movement to stop befere servicing any part of the unit.

F- 98891

precautions. This symbol indicates: UAttention!

Look for this symbol to indicate important safety Become Alert! Your Safety Is At Risk."

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SAFE MOWING GUIDE

Eachpemonthatoperatespower equipmentmustlearnto usecorrectand

safe mowingprocedures.To help you learn, carefully read the following

pages. Mostofthetime theoperatorwas notcorrectlyshownordidnotreadthe

instructionsontheunitor inthe Instruction Bookbeforeusingtheunit.Also,some

operatorsdonothave enoughexperience. The resultisunsafeuse,endangeringthe operator,bystandersandthe equipment.

Anotherresultcan be a poorappearance ofthe area mowed.

Read this book. Read the instructions on

the unit. Operate the mower according to the Safe Mowing Guide. Follow all safety

rules, cautions or warnings in this book and onthe unit. Make sure anyone that

uses the unit reads the instructions and is

told howto safely operate the mower.

controls and how they work. Inan

emergency, how fast you can stop the

blade is important. Learn how to control the mower at all times.

Many engines are started by hand. When

you use a pull start or rope start, place your feet apart and away from the blade(s).

Hold the rope handle tight. Never wrap the

rope around your arm or fingers for a

=better grip".To start the engine, followthe instructions on the mower, inthis book and

in the engine operating instructions.

For electric start engines, sit inthe seat to

start the engine. The battery can be

dangerous, Follow the instructions on the

battery, the acid container, and inthis book when working with the battery. Even small

batteries have enough voltage to cause an injury.Always be careful.

The mower is designed to be operated by one person. Never let another person ride

with you onthe unit or on any accessories. A passenger will make the unit harder to

control, block the visibilityor distract the operator and is dangerous to the operator,

the passenger and the equipment. Without

a passenger seat, the passenger can fall

from the mower or contact dangerous parts. A mower is not a toy for showing off

or for giving rides.

The blade of a power mower rotates very

fast. It can discharge rocks and other objects over a long distance which can be

dangerous. The force of the objects can break windows, cause injuriesor even put

an eye out. Most of the time the injuryis to a person, likea child. Keep every person

completely away from the area to be mowed. Make sure the grass is not

discharged toward anyone. Planning your

mowing pattern has a double advantage. It

can decrease the possibilityof an injury and make the clean up after mowing

easier.

The mowerwillgiveyougoodserviceand durability,if operatedinnormalconditions.

Ifthe moweris notcorrectlyservicedoris usedwheretheterrainis roughor unsuitable,productperformanceand

safetywillbe decreased.

Correct clothing isan important partof safe

mowing. Safety glasses willprotect the eyes from objects discharged bythe

mower. Safety shoes with steel plates can

protect a foot from injuryby the blade. For

protection from objects discharged from the mower, wear clothing that will cover the

arms and legs.

Before you start cuttingthe grass, practice using the mower in a large open and level

area. Learn the location ofthe controls on

the mower. Know the purpose of the

F- 98891

/(.,

Never cut a wet lawn. Wet grass can

cause an accident, affect mower performance and can cause problems with future lawn growth and appearance. Wet

grass isslippery and can cause the mower to slip. Someone can get injured by touching the blade(s). Wet grass tends to

clogthe mower, causing poor discharge.

Cut wet grass will collect on the lawn,

retarding the growth of the grass. Also.

getting the mower wet will cause parts to

rust and decrease the lifeof the unit.

When you look over the lawn, remember

obstacles that cannot be removed, like

pipes, stumps or rocks. Keep away from

these obstacles that can cause damage to

the mower or injuryto the operator ora

person near the mower. Clear the area of

rocks, toys, wire orother looseobjects.

These items can damage the mower or

can be discharged bythe mower blade.

Check the terrain ofthe area to be mowed. Mow in a pattern that will keep you away

from dangerous areas. Check the distance you need to stop and the distance available to turn. Slopes and rough terrain

must be mowed carefully and some areas

must not be mowed at all. With riding

mowers, mow up and down the hill. When

you must mow rough terrain or on slopes,

dYNeslowly and stop in these areas only in an emergency, Before you ride up or down

a slope, tryto back straight up the slope. Do not ride up or down a slope that is too

steep to back straight up. See the "Guide* in the back of this Instruction Book to

check any slopes.

Before you start cutting, make sure the mower was completely assembled

according to the Instruction Book. If the mower was completely assembled at the

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SAFE MOWING GUIDE

store,youmuststillcheckthemower accordingtotheassemblyinstructions. Makesurethemoweriscorrectly

assembled and that all fasteners are tight.

Make sure the engine has the correct amount of oil. Check these items often

during the life of the mower.

Your mower has a gasoline engine.

Gasoline is a dangerous fuel. Keep gasoline only in an approved safety gasoline container. Do not keep large

amounts of gasoline. When you add gasoline to the fuel tank, do notsmoke.

Store the gasoline container and the mower in an area that has good ventilation. Also, keep the gasoline away from any flames likethe pilot light of a furnace or

any other source of ignition. If the mower is

to be stored for more than a few weeks,

remove the gasoline from the fuel tank.

When inside an enclosure, do not add

gasoline to the fueltank. Before you add gasoline, move the mower outside and add gasoline carefully. Before you start the

engine, remove any gasoline fTomthe outside ofthe fuel tank orfrom the mower.

Warm gasoline will expand. Leave some space in the fuel tank for the gasoline to expand. Also, the fuel cap has a vent hole

for fuel vapors. Always use the correct fuel cap. Failure to follow safety rules about

gasoline will cause fires and explosions, injury to you and damage to th e equipment

and other property.

engine and transmission cool before servicing the mower. Remember, exhaust

fumes are dangerous. Never operate the engine inside a building.

When you get a new mower, itcan be a

new experience fur the family. Tell each person how a mower can be dangerous.

Remember, a mower is nota toy.A mower is not to be used by children or anyone not

old enough, strong enough orthat does not have experience.

If the mower is not correctly assembled, not operated correctly, or not regularly serviced, the mower can be dangerous.

The most important rule to follow is always usa good judgement and common sense. Mow safely and carefully.

Your mower will easily cut thick grass.

Fingers, feet and other parts can also be

cut by the blade. Injuries occur when the operator does not think and reaches into

the chute opening. Always operate the

mower as ifthe blade is rotating. Do not

service or make an adjustment, except to the carburetor, while the engine is running.

When you mow, remember that children are attracted to the mower.Always usa

caution when mowing around obstacles like trees or shrubs or when moving

backward. Only mow ina forward direction if possible. Yourvisibility is decreased

when you mow backward. Also, the blades are made to cutwhile the unitis moving forward. If you mow backward, the cutting

performance decreases.

Before you leave the mower,stop the engine. Remove the key. Disengage and

lower any attachment. Set the parking brake. Never mount or dismount from the

seat while the engine is running. An accident can occur ifyou touch the brake,

speed control pedal, throttle, or blade control while the engine is running. Mount

and dismount from the seat onthe side of the unit that is marked ENTER- EXIT.

If you add gasoline to an engine that is running or hot, the result can be an

explosion. Before you add gasoline, stop

the engine and let the engine cool for

several minutes. Remove dry grass and other debris from the mower. Keep the

mower clean to improve the performance, help the engine and transmission run cooler, extend the life of moving parts, and

decrease the danger of a fire. Fires and explosions are notthe only

dangers when working around a mower. The engine, transmission, and the muffler

will get hot in several minutes when the

engine is running. Do not touch these parts ofthe mower. Stop the engine. Let the

Fo98891

Usa only accessories that are factory approved for your mower. The wrong

accessory can decrease the safety of the mower and can even damage the unit.

Read and follow the instructions included with the accessory and the mower.

Use only original equipment or replacement parts that are factory

approved for service. If you need service, select an Authorized Service Center for

your mower. If you do the work on the unit, follow the instructions in the Instruction

Book.

Make sure you are in good condition when

you mow. When you mow forseveral hours your reflexes will decrease and your mind

will not be as alert. Take a short break or

an accident can occur. Ifthe temperature is hot, use caution to prevent dehydration. If

you are tired, angry or not completely alert,

do not operate the mower. If you use alcohol, medication or drugs, do not use

the mower or any type of power

equipment.

Engine speed is a keyto safe mowing and

to a good looking lawn. The maximum

speed ofthe engine was set at the factory. Do not change the settingof the engine

governor. Select the maximum engine and ground

speed that is rightfor the terrain and the height of the grass. The blade cuts best

when the engine isoperating at maximum speed. The engine and transmission will

also run cooler at maximum engine speed.

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SAFE MOWING GUIDE

Also, the grass bagger will function better

when the engine is operating at maximum speed. On slopes, decrease the ground

speed and use care making sure the

mower feels safe to operate. Ifthe weather conditions are bad, do not

mow. Ifweather conditions become bad, stop cutting and finish later. It isdangerous to cut grass inthe rain. Always find

protection in an electrical storm. Ifthe weather conditions are extra dry,protect

your eyes with safety glasses from the dust and from the objects discharged by the

mower. Also, a dust or a pollen mask can help.

Your mower is equipped with a number of safety devices which are importantto the

safety ofthe operator and bystanders and

must never be changed or removed from

the mower. Ifa safety device is lost,

damaged or no longer functions, repair or replace the device before you operate the mower.

It is best to mow duringthe day. if you must mow at night, make sure there is enough lightfor safe operation.

Your mower will require regular

maintenance and service. The maintenance schedule depends on the

hours of use. Also, mowing conditions can change the schedule. Check the

Instruction Book for more information. Correct maintenance will help the mower

function safely. Do not service the

mower (except for the carburetor adjustment)

while the engine is

service the unit, even _1_'_ with the engine stopped,ill_'"

always disconnect the running. Beforeyou I_ I

wire from the spark plug to prevent the engine

from starting.

Ifyou hita largeobjectduringoperation, stoptha engine.Removethewire fromthe

sparkplug.Carefullyinspectthe mowerfor damage.Beforeyoustartthe engine

again,make thenecessaryrepairs.Ifyou

feel new or excessive vibration,

immediately stop the engine and check for

the problem. Vibration can be a warning of

a problem. Keep all nuts, botts and screws

tight.

The blade is the most dangerous part of the mower. Frequently check the blade and

the blade mounting fasteners. Keep the fasteners tight. If the blade hits a solid

object, stop the engine. Remove the wire from the spark plug. Check for a blade that

isbent, cracked or for other damages. Before you start the engine, replace a

damaged blade(s). For safety, replace the blade every two years.

A sharp blade decreases the workload on the engine and more evenly cuts grass.

Frequently sharpen the blade for a better looking cut. Use the leftside of the mower housing to trim near an object.

A gross bagger is a good accessory for your mower. For best performance and

safety, make sure the gross bagger is approved for use with your mower. Follow the assembly and operation instructions

included with the grass bagger.

Some grass baggers require a special blade for best performance. Before you

attach, check, or empty the grass bagger,

always stop the engine. Before each use of the grass bagger, check for cracks, wear or

deterioration. Before you use the grass

bagger, replace a damaged part with a

replacement part approved bythe factory.

For you to have a good green lawn, follow

the mowing procedures below. Do notcut the grass too shod. If you cut the gross too

short you can cause the grass to become yellow or make the lawn look brown. Usa a

lower height of cut in cool months when

the grass isthicker. Raise the height of cut

in hot dry periods. Ifyou cut the grass with

a blade that is not sharp or at a slow engine speed you can damage the gross.

Move the throttle control to the FAST

position when mowing and using the grass bagger. Also, use a slower ground speed

when usingthe gross bagger.

Ifyou change the direction or pattern of cut slightly every time you mow will make the

gross grow stronger and thicker. Do not add oil or gasoline to the mower while on

the lawn. Spilled oil or gasoline can killthe

grass. In high or thick gross, do not try to cut all the grassthe firsttime. Raise the

height of cut on the first cutting and lower the height for the next cutting.Another way

isto cut only part of the width of the mower and decrease your ground speed (not the engine) to move more slowly so that the

mower can discharge the grass as it moves forward.

Understand the controls and how they work. Learn the ground speed(s) of your

mower. Check the stopping distance required at differenttravel speeds. Check

the turning radius ofthe mower. The controls onyour ridingmower are different

from an automobile. The throttle is

operated by hand and holds the engine

speed constant until it is changed. The

location of the travel speed control is different from that of an automobile. Also,

the brake and clutch systems are different.

Remember the procedures to follow in an emergency. Remember, turning off the

engine ignitionswttchwill stopthe blade and the drive mechanism. Ifthe traction of

the wheels is lost or does not feel safe,

disengage all systems and stop the engine. Dismount from the mower. Push

the unitto a safe place before you begin

mowing again. Your unit has an electrical system that

includes an operator presence switch in the seat. The operator presence switch detects ifthe operator is sitting on the seat.

The engine will stop if the operator leaves the seat when the blade engagement

control is engaged. This operator presence switch is a safety device only. It must not regularly be used to stop the engine or the

blade. There are other controlsystems on the mower for thispurpose. Always keep

the operator presence switch and other safety devices and controls in place and

operating for yourprotection. Remember, your mower is a tool that can

be dangerous if itis not correctly used. Follow the instructionsin this Instruction

Book. Safe and careful use ofthe mower

will give you many safe hours of problem free use.

F- 98891 7

Page 8

STEPS TO FOLLOW

BEFORE MOWING

• Be sure to dress correctly. Wear hard shoes, notsandals ortennis shoes.

• Examine the blade. A blade that isbent, cracked, or damaged must be replaced with a factory replacement blade.

• FlUthe fuel tank outside. Clean off spilled fuel.

• Read and follow the Owner's Manual, the instructions with the engine, and the instructionswith any attachments. Owner's Manual instructions are for your safety and the safety ofothers.

• Exhaust fumes ara dangeraus. Start the engine outside.

• Make sure all safety devices are in place and working correctly.

• Operation of the mower Is only for a person that has experience.

• Wet grass can be dangerous. Let the grass dry.

• Instruct children and others to keep away from the work area.

• Never cut the grasswithout good light.

• Pick up loose objects. Remove them from the mowing area.

WHILE MOWING

• Watch for fixed objects and avoid them. They can damage the mower or cause injury.

• A hot engine, muffler,and transmission will cause a burn. Do not touch.

• Inclines and slopes must be carefully mowed. See the "Guide" in the back ofthis book to check a slope.

• Lack of daylight or good artificial lightis cause to stop mowing.

• Examine the mower, the blade, and other parts for damage after hittinga foreign object or ifthe unit vibrates excessively.

• Do not make adjustments or ropairs without stopping the engine. Disconnect the spark plug wire.

• On or near roads, watch out for traffic. Direct discharge away from roads.

• When mowing, avoid areas where traction is unsure. Look back before changing direction oftravel.

• Inheavy grass, raise the cutting height. Cut slower. Stop the engine to remove clogged grass from the mower.

• Never remove any safety related parts.

• Do not pour gasoline into a engine that is hot or running.

AFTER MOWING

• Always let the mower cool before storing in an enclosed area.

• Foreign material onthe mower is dangerous. Clean off grass, leaves, grease and oil before storing.

• Tighten all loose nuts, bolts and screws before you use the unit.

• Empty and clean any grass catcher or other accessory+

• Remove the key or disconnect the spark plug wire to prevent unauthorized use.

• Make sure the mower Is not kept near a source of ignition. Gas fumes can cause an explosion.

• Only original parts or factory approved substitutes can be used to service the mower.

• When storing the mower for an extended period, remove the fuel from the fuel tank.

• Instructchildren to leave the mower alone. Itis not a toy.

• Never keep gasoline near a source of ignition.Always use an approved container. Keep gasoline away from children.

• Lubricate according to the Instruction Book. See =Lubrication".

IMPORTANT- - Read the Instruction Book. Keep this book for future use and reference.

,_ WARNING: Look for this symbol to point out important

1=-98891 8

safety precautions. It means: "Attention! Become Alertt

Your Safety Is Involved."

Page 9

ASSEMBLY

This instruction book isfor several models. Some parts oraccesso-

ries are not included on all models. Read and follow the assembly and adjustment instructions for your mower. All fasteners are in the

parts bag. Do not discard any parts or material until the unit is assembled.

4_b WARNING: Before doing any assembly or mainte-

NOTE: In this instruction book, left and right describe the loca- tion of a part with the operator on the seat.

PARTS BAG - CONTENTS

The fasteners and other loose parts are shown below. The fasteners are shown full size. The quantity is shown inbrackets ().

2x82 14x79

(2) CarriageBolt (2)WingNut

31xli

(2) LockingRing

nance to the mower, remove the wire from the spark plug,

94160

(2)Knob

CHECK THE TIRES

Check the air pressure in the tires. Tires with too much air pressure will cause the unit to ride rough. Also, the wrong air pressure will keep the mower housing fTomcutting level. The correct air pressure

(PSI) is 14 PSI (1 BAR). The tires were over inflated for shipment.

CHECKTHE LEVEL OF THE MOWER HOUSING

Make sure the level of cut is still correct. After you mow a short

distance, look at the area that was cut. If the mower housing does

not cut level, see the instructions on =How To Level The Mower Housing" in the Maintenance section of this instruction book.

17x47Z

(2)Washer

17x91Z

(1O)Washer 20729

(1) Keys& Ring

F- 98891 9

Page 10

ASSEMBLY

HOW TO INSTALL THE SEAT

Use thefasteners shown below to installthe seat. The fasteners are shown at fullsize.

(A) (B)

94160 17x47Z

Carefully remove the plastic bag from the seat.

Align the holes in the seat hinge to the holes in the seat

(Figure 1). Fasten the seat tothe seat hinge with the fasteners

as shown.

Check the operating position of the seat. If the seat needs to

be adjusted, loosen the two wing bolts. Slide the seat forward

orbackward along the seat adjusting heles as shown."fighten

the wing bolts (A).

Seat Hinge

Seat

I Hole

HOW TO ASSEMBLE THE STEERING WHEEL

Fasteners are not required to assemble the steering wheel. Attach

the steering wheel as follows:

1. Make sure the front wheels point forward.

2. Look at the hub ofthe steering wheel. Make sure the locking

clipis in place inside the hub.

3. Slide the cover over the steering post (Figure 2). 4, Slide the steering wheel onto the steering post. Push on the

steering wheel. The steering wheel will lock onto the steering post. Pull on the steering wheel. Make sure the steering wheel

is locked in place.

5. Some models have an optional decal in the parts bag. Attach the decal to the center of the steering wheel as shown.

HOW TO ASSEMBLE THE GAUGE WHEELS

Use the fasteners shown below to installthe gauge wheels, The fasteners are shown at full size.

Steering Wheel

Steering Post

Hub

Covor

1. Attach the gauge wheels to the axle bolts with the fasteners.

NOTE: The axle bolt is mounted inthe LOW position. To change

the position to a higher cutting position, see "How To Adjust

The Gauge Wheels" in the Maintenance section.

F-98891 10

AxleBolt

Wheel

Figure 3

Page 11

ASSEMBLY

MAINTENANCE FREE BATTERY HOW TO CHARGE THE MAINTENANCEFREEBATTERY

IMPORTANT: Before you attach the battery cables to the A battery, cheek the battery date. The battery date tells if the battery must be charged.

1. Check the top of the battery for the location of the battery date 1. (Figure 4).

2. If the battery is put into service before the battery date, the 2. battery cables can be attached without charging the battery. 3. See =How To InstallThe Battery Cables'.

3. If the battery is put into service after the battery date, the

battery must be charged. See "How To Charge The 4. Maintenance Free Battery".

HOW TO INSTALL THE BATTERY CABLES

A WARNING: To prevent sparks, fasten the red cable to

Use the fasteners shown below to install the battery cables. The

fasteners are shown at full size.

the positive (+) terminal before you connect the black

cable.

WARNING: When you charge the battery, do not

smoke. Keep the battery away from any sparks. The

fumes from the battery acid can cause an explosion.

Remove the battery and battery tray. Remove the protective caps from the battery terminals. Use a 12 voltbattery charger to charge the battery. Charge at

a rate of 6 amperes for one hour. If you do not have a battery charger, have an authorized service center charge the battery.

Installthe battery and battery tray. Make surethe positive (+)

terminal is onthe leftside.

Po=itive(+)

Terminal

tiiiiiiii

(A) (a)

2x82 14x79

1. Remove the protective caps from the battery terminals.

2. Fasten the red cable to the positive (+) terminal with the fas-

teners as shown (Figure 4).

3. Fasten the black cable tothe negative (-) terminalwlth the fas-

teners as shown.

HOW TO PREPARE THE ENGINE

NOTE: The engine was shipped from the factory filled with oil. Check the level of the oil. Add oil as needed.

See the engine manufacturer's instructions forthe type of gasoline and oil to use. Before you use the unit, read the information on safety, operation, maintenance, and storage.

WARNING: Follow the engine manufacturer's

instructions for the type of gasoline and oil to use.

Always use a safety gasoline container. Do not

smoke when adding gasoline to the engine. When

inside an enclosure, do not fill with gasoline. Before

you add gasoline, stop the engine. Let the engine

cool for several minutes.

Black Cable

iiiBatteryiiiiiiiiiii

BatteryTray

Figure4

IMPORTANT: This unit is equipped with an internal combustion engine and must not be used on or near any unimproved forest- covered, brush- covered or grass- covered land unless the engine's exhaust system is equipped with a spark srrester

meeting applicable local or state laws ('If any). if a spark errester is used, it must be maintained in effective working

order by the operator.

In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states

may have similar laws. Federal laws apply on federal lands.

See an Authorized Service Center for a spark arrester for the

muffler.

In some areas, local law requires the use of a resistor spark

plug to control the ignition signals. See an Authorized Service

Center for a resistor spark plug for the engine.

IMPORTANT! BEFORE YOU START MOWING

Check the engine oil.

0 Fill the fuel tank with gasoline. [] Check the level of the mower housing.

F. 98891

[] Check the air pressure of the tires.

[] Attach the battery cables.

Page 12

Throttle Control

Lever

Brake Pedal

OPERATION

BladeRotation

Control

Pedal

Lift

Lever

LOCATION OF CONTROLS

BLADE ROTATION CONTROL: usethebladerotation

control to start and stopthe rotation of the blades.

BRAKE PEDAL: Use the brake pedal to quicklystop.

HEADLIGHT SWITCH: The headlight switch isthe firstpart

ofthe ignitionswitch. To use the lightswith the engine running, turn the key to the positionfor the lights.

Figure 5

AUTOMATIC DRIVE DISCONNECT: usetheauto-

maticdrive disconnect, located under the seat, to disengage the

transmission.

LIFT LEVER: use the lift lever to change the heightof cut, PARKING BRAKE LEVER: usethe parkingbrakelever

to engage the brake when you leave the unit.

SPEED CONTROL PEDAL: usethespeedcontrolpedal

to change the speed and the direction of the unit,

IGNITION SWITCH: Usetheignitionswitchtostartandstop

the engine.

F- 9889 t 12

THROTTLE CONTROL LEVER: Usethethrottlecontrol

lever to increase or decrease the speed ofthe engine,

Page 13

OPERATION

ATTACHMENTS HOW TO USE THE BLADE ROTATIONCONTROL

This unit can use many different attachments See the attachment page in this book. This unit can pull attachments like a lawn sweeper, a lawn aerator, or a hopper spreader. This unitcan notuse attachments that engage the ground like a plow, a disk harrow, or

a cuitNator

HOW TO USE THE THRO'I-rLE CONTROL

Use the throttle control to increase or decrease the speed ofthe engine.

CAUTION: Always operate the engine with the throttle control in the FAST position. If the engine runs for several minutes at slower than the FAST position, the engine and transmission will overheat and can be damaged.

The FAST position is marked with a detent For normal opera- tion and when using a grass bagger, move the throttle control

to the FAST position For maximum charging ofthe battery and

for a cooler running engine and transmission, operate the en- gine in the FAST position.

For transport and to tow pull behind attachments, control the ground speed with the speed control pedal.

The engine governor is set at the factory for maximum perform- ance Do not adjust the governor to increase the speed ofthe

engine

The blade rotation control is next to the steenng wheel (Figure 6). Use the blade rotation controlto engage the blade(s) orto operate

a snow thrower attachment.

1 Beforeyou start the engine, make sure the blade rotation con-

trol is in the DISENGAGE position.

2. Move the blade rotation control to the ENGAGE position to rotate the blade(s)

Note: ff the engine stops when you engage the blade{s),

the seat switch is not activated. Make sure you lit in the

middle of the seat. Also, make sure the wire Is connected

to the seat switch.

3 Move the blade rotation control to the DISENGAGE position

to stop the blade(s). Before you leave the operator's position,

make sure the blade(s) has stopped rotating.

4 Before you dde the unit across a sidewalk or a road, move the

blade rotation control to the DISENGAGE position.

A WARNING: Always keep your hands and feet away

from the blade, deflector opening, and the mower

housing when the engine runs.

D,sengage

Pos_on

BladeRotationControl

EngagePoslbon

F,gure6

1=-98891 13

Page 14

OPERATION

HOW TO USE THE SPEED CONTROL PEDAL

The drive system uses a Hydrostatic Automatic Drive transmission. The Hydrostatic transmission is very easy to operate. This type of

drive system does not require a shift lever or a clutch pedal. The speed and direction of travel is controlled by a single speed

control pedal operated with your rightfoot. Do not use the leftbrake pedal in normal operation. Only use the left brake pedal to quickly stop in an emergency.

HOW TO DRIVE FORWARD

1. The automatic drive disconnect must be in the DRIVE position (Figure 8).

2. Slowly release your left foot from the brake pedal

3. Move the throttle control to _he FAST position.

4. Slowly push the speed control pedal forward to the desired speed (Figure 7).

5. To increase forward speed, slowly move the speed control pedal forward. To reduce forward speed, slowly release the

speed control pedal untilthe unit s_owsto the desired speed.

HOW TO DRIVE IN REVERSE

1. Look to the rear.

2. Slowly push the speed control pedal to the REVERSE position.

HOW TO CHANGE DIRECTIONS

CAUTION: To change directions, do not use the left brake pedal. Use only the speed control pedal.

1. Slowly remove your foot from the speed control pedal. The speed control pedal willautomatically returnto the NEUTRAL position.

2. When the unitstops, slowly move the speed control pedal to the desired direction.

SPEED CONTROL PEDAL POSITIONS

The forward speed iscontrolled bythe position ofthe speed control pedal. The following chart provides functions along withthe pedal

positions. Always operate the engine with the throttle control in the FAST position.

FUNCTION PEDAL THROTTLE

POSITION

Trimming

1/3

SnowThrower

Figure 7

HOW TO DISCONNECT THE TRANSMISSION

To push the unit, use the automatic drive disconnect to release

the transmission. The automatic drive disconnect is under the

seat.

1. The engine must be off.

2. Raise the seat. The automatic drive disconnect isunder the seat.

3. Move and latchthe automatic drive disconnect inthe PUSH position (Figure 8). The transmission is now released and the

unit can be pushed. NOTE: In cold weather, the heavy viscosity oil in the

transmission will make the unit difficult to push.

4. To engage the transmission, unlatchthe automatic drive dis- connect. The transmission isnow connected and ready to op-

erate,

1=-98891

Bagging Grass

Normal Mowing

Easy Mowing Snow Blade

Transport

Pull Behind

Attachments

AutomaticDriveDisconnect

PUSH POSITION Figure8

1/3 to 1/2

t/2 to 2/3

1/2 to 3/4

FULL

1/3 to 1/2

FAST

; CHOKEFAsT

SLOW

THROTTLE

i BE

Page 15

OPERATION

HOW TO SET THE PARKING BRAKE

1. Completely push the brake pada_forward.

2. Liftthe parking brake lever (Figure 9).

3. Remove your foot from the brake pedal and then release the

parking brake lever. Make sure the parking brake will holdthe

unit.

4. To release the parking brake, completely pushthe brake pedal forward. The parking brake will automatically release.

WARNING: Before you leave the operator's position,

move the shift lever to the neutral (N) position. Set the

parking brake. Move the blade rotation control to the DISENGAGE position. Stop the engine and remove

the ignition key.

HOW TO CHANGE THE CUTTING HEIGHT

To change the cutting height, raise or lowerthe lift lever as follows.

1. Move the lift lever forward to lower the mower housing and

back to raise the mower housing (Figure 10).

2. When you ride on a sidewalk or road, move the lift lever tothe highest position and move the blade rotation control to the

DISENGAGE position.

HOW TO STOP THE UNIT

1. Slowly remove your foot from the speed control pedal. The speed control pedal will automatically return to the NEUTRAL

position and the unitwill stop.

2. Move the blade rotation controlto the DISENGAGE position.

3. Set the parking brake.

Lift Lever

_lb ARNING: Make sure the parking brake will holdthe

4. Move the throttle control to the SLOW position.

5. To stop the engine, turn the ignition key to the OFF position.

unit.

Remove the key.

HOW TO TRANSPORT THE UNIT

To transport the unit, follow the steps below.

1. Move the blade rotation control to the DISENGAGE position

2. Raise the liftlever to the highest position.

F- 98891 15

3, Move the throttle contralto the FAST position.

4. Slowly push the speed control pedal forward to the desired speed.

Page 16

OPERATION

HOWTO OPERATEWITH THE MOWERHOUSING

WARNING: The deflector is a safety device. Do not re- move the deflector. The deflector forces the dis-

A charged material toward the ground, Always keep the

1. Start the engine.

2. Release the parking brake.

3. Move the lift lever to a height of cut position. In high or thick

deflector in the down position, itthe deflector is dam- aged, replace the deflector with an original equipment

part from an authorized service center.

grass, cut the grass in the highest position first and then lower

the mower housing to a lower position.

CAUTION: Do not operate with the mower housing in the LEVEL ADJUSTMENT position. If you operate in the LEVEL ADJUSTMENT position, the mower housing end blades can be damaged.

4. Move the throttle control to the SLOW position.

5. Move the blade rotation control to the ENGAGE position.

6. Move the throttle control to the FAST position.

7. Slowly push the speed controlpedal to the desired speed. NOTE: When you mow in heavy grass or mow with a grass

bagger, use a slow forward speed.

8. Make sure the level ofcut set at the facto_ isstill correct.After you mow a short distance, lookat the area that was cut. If the

mower housing does not cutlevel, see theinstructions on=How

To Level The Mower Housing" inthe Maintenance section.

A ARNING: For better control of the unit, always

select a safe speed.

HOW TO OPERATE THE UNIT ON HILLS

A ARNING: Do not ride up or down slopes that ere too 2.

steep to back straight up. Never ride the unit across a slope. See the "Slope Guide" in the back of this 3,

book for information on how to check slopes.

HOW TO OPERATE ON A HILL

1. Controlthe speed onlywiththe speed controlpedal. Do not use the brake pedal on a hill.

2. To help prevent an accident, slowly move the speed control

pedal. Avoid sudden turns or changes in speed.

3. Toreduce forward speed when going down a hill,slowly release

the speed control pedal until the unit slows to the desired speed.

HOW TO STOP ON A HILL

1. Avoid stopping on a hill.if you must quickly stop in an emergen-

cy, remove your right foot from the speed control pedal and quickly depress the left brake pedal.

Set the parking brake. Before you dismount from the seat, move the throttle controlto

SLOW position, move the blade rotation controlto the DISEN- GAGED position, turn offthe engine and setthe parking brake.

HOW TO START OPERATION ON A HILL

1. Start the engine

2. Move the blade rotation controlto the ENGAGED position.

3. Move the throttle control to the FAST position.

4. Depress the brake pedaland releasethe parkingbrake.As you release the parking brake, push the speed control pedal tothe desired speed.

WARNING: Slowly push the speed control pedal as

you release the parking brake. The parking brake

must be disengaged beforethe speed control pedal isable to engage the transmission.

F- 98891 16

Page 17

OPERATION

BEFORE STARTING THE ENGINE

CHECK THE OIL NOTE: The engine was shipped from the factory filled with oil.

Check the level of the oil. Add oil as needed. See the engine manufacturer's instructions for the type of gasoline and oil to

use.

1. Make sure the unitis level.

NOTE: Do not check the level of the oil while the engine runs.

CAUTION: A mixture of alcohol (ethanol or methanol) and gasoline (called gasohol), will attract moisture and cause acid deposits during storage. While the unit is in storage, the acids

in the fuel can damage the fuel system. To prevent engine problems with the fuel system, empty the fuel

system before storage of 30 days or longer as follows.

1. Drainthefuel tank.

2. Starttheengine.Letthe enginerununtilthe fuel linesandthe

carburetorare empty.

2. Checktheoil.FollowtheprocedureInthe enginemanufactur- 3. Afterstorage,makesureyou usefreshfuel. See thestorage er's instructions, instructionsfor additionalinformation.

If necessary, add oil untilthe oil reaches the FULL mark onthe dipstick.The quantity ofoilneeded from ADD to FULL isshown on the dipstick. Do not add too much oil

ADD GASOLINE

WARNING: Always use a safety gasoline container.

Do not smoke when adding gasoline to the fuel tank.

Fill the fuel tank with regular FuelTank unleaded gasoline. Do not use u /

premium unleaded gasoline. F Make sure the gasoline is fresh and clean. Leaded gasoline will ,f_-'_ increase deposits and shorten

the life of the valves.

Do not add gasoline when you are inside an enclo- sure. Before you add gasoline, stop the engine and let the engine cool for several minutes.

4. Never use engine cleaner orcarburetor cleaner inthe fuel tank

or permanent damage can occur.

CARBURETOR

The factory settings forthe carburetor are for most conditions. If the

engine is operated under the following conditions, you can adjust

the carburetor mixture. To adjust the carburetor, see the engine

manufacturer's instructions.

1. The engine has a loss of power or does not run smooth.

2. A change from summer to winter operation.

3. A 40 degree change inthe operation temperature. The carbure-

for was adjusted at 80 degrees at the factory.

4. The engine is operated above 4,000 feet.

HOW TO START THE ENGINE

WARNING: The electrical system has an operator

presence system that includes a sensor switch for the seat. These components tell the electrical system it

NOTE: The engine will not start unless you depress the brake pedal or engage the parking brake end move the blade rotation 5.

control to the DISENGAGE position. 6.

1. Push the brake pedal completely forward. Keep your foot on

F- 98891 17

the operator is sitting on the seat. This system will

stop the engine when the operator leaves the seat it

the blade rotation control is engaged or if the trans-

mission is engaged. For your protection, always make sure this system operates correctly.

the pedal.

Make sure the blade rotationcontrolis in the DISENGAGE

position.

Move the throttle controlcompletely forward to the CHOKE or FAST position. Some models have a separate choke knob. Pull

the choke knob to the full CHOKE position.

Turn the ignition key to the START position. Release the key

when the engine starts.

NOTE: If the engine does not start after four or five tries, see the TROUBLE SHOOTING CHART.

Slowly move the throttle control to the SLOW position. Let a cold engine runfor several minutes.Begin work when the

engine is warm. To start a hot engine, move the throttle control to a position between FAST and SLOW.

Page 18

OPERATION

OPERATING TIPS

Check the blade rotation controlfor correct adjustment. For the blade(s) to disengage correctly, the adjustment must be cor-

rect.

Before you use the unit, check the oil inthe engine and add oil 6. if necessary.

Ifthe engine will not start, first make sure the wire is attached

to the spark plug. 7.

Make sure allthe belts are Inside allthe belt guides. See the in- structions on how to remove and install the motion drive and

mower drive belts.

MOWING AND BAGGING TIPS

5. Before you make an inspection, adjustment (except for the car-

buretor) or repair, make sure the wire from the spark plug isdis- connected.

Forlongerlifeofthebatteryonelectricstartmodels,chargethe batteryeverythree months.

Use the speed control pedal to change the ground speed, not

the throttle control.

8. Beltnoisecanoccurwhenthebladeisengaged.Thisnoiseis normalanddoes notaffecttheoperationofthe unit.

1. For a lawn to look better, check the cutting level of the mower housing. See "How To Level The Mower Housing" in the Main-

tenance section.

For the mower housing to cut level, make sure the tires have the correct amount of air pressure.

Everytime you use the unit,checkthe blade. Ifthe blade is bent

or damaged, immediately replace the blade. Also, make sure the nut for the btade istight.

Keep the blade(s) sharpened. Worn blades will cause the ends ofthe grass to turn brown.

5. Do not cut or bag grass that iswet. Wet grasswill not discharge correctly. Let the grass dry before cutting.

6. Use the left side of the mower housing to trim near an object.

7. Discharge the cut grass onto the mowed area. The result isa more even discharge of cut grass.

When you mow large areas, start by turning to the rightso that the cut grass will discharge away from shrubs, fences, drive-

ways, etc. After one or two rounds, mow in the opposite direc- tion making leftturns until finished (Figure 11).

Ifthe grass is very high, cut two times to decrease the load on

the engine. Firstcut withthe mower housing inthe highest posi- tion and then lowerthe mower housing for the second cut.

10.

For better engine performance and an even discharge ofthe cut grass, always operate the engine with the throttle in FAST position.

11.

When you use a bagger, operate the engine with the throttle in

FAST position end the speed controlpedal pushed 1/3 forward.

12.

For better cutting performance and a quality cut, mow withthe speed control pedal pushed 1/3 to 1/2 forward.

13.

After each use, clean the bottom and top of the mower housing for better performance. Also, a clean mower housing will help

prevent a fire.

,= J

Figure11

1=-98891 18

Page 19

OPERATION

HOW TO CHANGE THE MULCHER PLATE

Deflector

,_ WARNING: To prevent the engine from starting, dis-

The mulcher plate lets you mulch the grassfor a clean, fine cut. To

discharge the grass out the side or intoa grass bagger, remove the mulcher plate as follows.

connect the wire from the spark plug. Make sure the blade rotation control is in the DISENGAGE position.

How To Remove The Mulcher Plate

1. Raise the deflector. Remove the two wingnuts B and two car-

dage bolts A (Figure 12).

2. Liftthe mulcher plate away from the mower housing.

3. Attach wingnuts B end carriage bottsA to the mulcher plate for future use.

How To Install The Mulcher Plate

1. Raise the deflector. Slide the front ofthe mulcher plate under

the deflector bracket (Figure 12). If necessary, remove grass

from flange.

2. Fastenthemulcher plate withtwo wingnutsandtwo carriage

botts.

DeflectorBracke

Mulche_Plate

B Figure 12

F-98891 19

Page 20

MAINTENANCE

MAINTENANCECHART

PROCEDURE

Blade Rotation Control, Check

M O

Motion Drive Bait, Check

E R

Battery, Check and Charge

Lubrication

GENERAL RECOMMENDATIONS

EACH

USE

RRST

HOURS

EVERY

HOURS

EVERY

HOURS

EVERY

100

HOURS

BEFORE

STORAGE

1. The owner's responsibility isto maintain this product. This will extend the lifeofthe product and isalso necessary to maintain

warranty coverage.

2. Check the spark plug,drive brake, lubricate the unit, and clean

the airfilter once a year.

3. Check the fasteners. Make sure all fasteners are tight.

4. Followthe Maintenance section to keep the unitingood operat- ing condition.

HOW TO CHECK THE MUFFLER

Check the mufflerevery 50 hours. Make sure the muffleris correctly mounted and is not loose. Ifthe muffleris worn orburnt, replace with

a now muffler.Aworn muffleris a fire hazard and can also damage

the engine.

WARNING: Before you make an inspection, adjust-

NOTE: Torque is measured in foot pounds (metric Nm). This measurement describes how tight a nut or bolt must be. The

torque is measured with a torque wrench.

If you mount a spark arrester to the muffler, also check the spark arrester when you check the muffler. Ifthe spark an'esterisworn or

damaged, replace it with a new spark arrester. See your nearest authorized service center for a spark arrester,

ment, or repair to the unit, disconnect the wire to the spark plug. Remove the wire from the spark plug to prevent the engine from starting by accident.

F- 98891 20

Page 21

MAINTENANCE

INSPECT BLADE

WARNING: Before you inspect or remove the blade, disconnect the wire to the spark plug. If the blade hits

,_an object, stop the engine. Check the unit for dam-

Ifyou keep the blade sharp and inspect the blade for damage, the

blade will cut better and be more safe to operate. Frequently check the blade for excessive wear, cracks, or other damage. Frequently

check the nut that holds the blade. Keep the nut tight. Ifthe blade hitsan object,stop the engine. Disconnect thewire tothe sparkplug. See ifthe blade is bent or damaged. Check the blade adapter for damage. Before you operate the unit, replace damaged parts with original equipment parts. See the authorized service center inyour area. Every three years, have an authorized service person inspect the blade or replace the oldblade with an odginal equipment part.

age. The blade has sharp edges. When you hold the

blade, use gloves or cloth material to protect your hands.

HOW TO REMOVE AND INSTALL THE BLADE

1. Remove the mower housing. See the instructions on "How To Remove The Mower Housing'.

2. Use a piece of wood to keep the blade from rotating.

3. Remove the nut that holds the blade (Figure 13).

Hi-Lift

Edge Up

Mandrel •

Blade Adapter

Blade

Belleville Washer

Nut Figure 13

4. Check the blade and the blade adapter according to the in-

structions for "Inspect Blade". Replace a badly worn or dam- aged blade with an original equipment blade. See an

authorized service center inyour area.

5. Clean thetop and bottom ofthe mower housing.Remove allthe

grass and debds.

6. Mount the blade and blade adapter on the mandrel

(Figure 13).

7. Mount the blade so that the hi- lift edges are up. If the blade

isupside down, the blade will not cut correctly and can cause

an accident.

Fasten the blade with the originalwashers and nut. Make sure

the outside rim of the Belleville washer is against the blade

(Figure 14).

F-98891

WARNING: Always keep the nut tight that holds the

blade. A loose nut or blade can cause an accident.

9. Tighten the nut that holds the blade to a torque of 35 foot pounds (47,5 N- m).

10. Install the mower housing. See =How To Install The Mower

Housing'.

BladeAdapter

Blade

BellevineWaSher I:_- _ Nut

(Outsiderimmustbe [_

againsttheblade.) t Figure14

HOW TO SHARPEN THE BLADE

WARNING: Vibration can be caused If the blade is

,_not correctly balanced or If the blade is damaged. A

Keep a sharp edge onthe blade. A blade that isnotsharp willcause

the tips of the grass to become brown.

1. Sharpen the blade two times a year or every 25 hours.

2. Remove the blade according tothe instructionsin"HowTo Re-

3. Clean the blade with a brush, soap and water. Check the

4. Sharpen the blade with a file (Figure 15). Make sureyou keep

5. Make surethe blade isbalanced. Use a screwdriver and hold

6. A new blade willcut better than a badly wom blade. Every three

7. Assemble the blade according tothe instructions"HowTo Re-

blade that is damaged with cracks can break and cause an accident.

move And Install The Blade".

blade. Look for cracks, nicks, or other damage. Replace a badlyworn or damaged blade with an odginalequipment blade.

See an authorized service center inyour area.

the original bevel angle.

the blade parallel to the ground (Figure 15). A blade that is balanced willstay parallel to the ground. Ifthe blade is notbal-

anced, the heavy end will rotate toward the ground. Sharpen the heavy end untilthe blade isbalanced.

years, have an authorized service person inspect the blade or replace the old blade with an original equipment blade.

move And Install The Blade".

Screwdriver

I Blade is balanced I I when parallel to the ground. I

Ground

Figure 15

File

Page 22

MAINTENANCE

HOWTO ADJUSTTHE BLADEROTATIONCONTROL

A ARNING: To prevent an Injury, the blade rotation

In normal usage, lhe blade rotation control will not require an adjustment. However, ifthe cutting performance decreases or the

quality of cut is poor, make the following changes.

1. Whenyou mow,makesurethethrottlecontrolin inthe FAST

2. Move the blade rotation control to the DISENGAGE position

3. Stop the engine. Disconnect the wire from the spark plug.

control must operate correctly.

position.

(Figure 16).

Disengage

3ladeRotationControl

EngagePosition

6. Attach the wire to the spark plug. Mow for ashort distance and again check the quality of cut. If necessary, move the blade

drive spring to the bottom hole.

Again check the quality of cut. ifthe quality of cut has not im-

proved, replace the mower drive belt. See UHow To Replace The Mower Drive Belt". If replacing the belt does not correct the problem, take the unitto an authorized service center.

Move the blade rotation control to the DISENGAGE posi- tion. Stop the engine. Disconnectthe wirefrom the spark plug. Check the operation of the blade brake. Rotate the pulleys with

your hand. Make sure the brake pads are pressed tightly against the pulleys (Figure 18).

WARNING: if the brake pads do not press tightly

against the pulleys, take the unit to an authorized

service center.

BladeBrake

(BrakePadAgainstPulley)

Figure 16

4. Checkthe blade(s). Keep asharp edge onthe blade(s).Ablade that is not sharp will cause the tips of the grass to become

brown.

Disconnect the blade drive spring from the blade control

rod. Move the blade drive spring to the middle hole

(Figure 17). This will increase the tension on the mower drive

belt.

DISENGAGE POSITION

Blade TopHole(New Belt_,

ControlRod MiddleHole

B Hole

BladeDriveSpring Figure 17

F- 9889t

Move the blade rotation control to the ENGAGE position.

Checkthe pads forthe blade brake. Ifthe pads are excessively worn or damaged, replace the brake pad assemblies. Correct

replacement parts and assistance are available from an a_ho- rized service center.

10. Attach the wire tothe spark plug. Mowfor ashort distance and

again check the operation of the blade rotation control.

11.

When you move the blade rotation control to the DISENGAGE position, all movement willstop within five se-

conds. If there is movement of the belt orthe blades continue to rotate, engage and disengage the blade rotation control

five times to remove any excess rubber from a new mower drive bait. If you need assistance, take the unit to an autho-

rized service center.

12. If you replace the mower drive belt, move the blade drive

spring to the top hole (Figure 17).

Page 23

MAINTENANCE

HOWTO CHECKAND ADJUSTTHE DRIVEBRAKE

Completely push the brake pedal forward. Set the parking brake. Move the automatic drive disconnect to the PUSH position. Push

the unit. If the rear wheels rotate, adjust or replace the brake pads. Adjust the drive brake as follows.

1. The location of the drive brake is on the right side of the gearbox (Figure 19).

Make sure the parking brake is set and the automatic drive disconnect is in the PUSH position. Turn the hex nut in a

clockwise direction until the rear wheels do nottum when the unit is pushed forward.

Release the parking brake and push the unit. Ifthe unit does not

roll,turn the hex nut in a counterclockwise direction untilthe unit rolls.

Set the parking brake. Push the unit. Ifthe rear wheels do not

turn, the drive brake iscorrectly adjusted. Release the parking

brake.

WARNING: If you cannot correctly adjust the drive

brake, replace the brake pads. Correct replacement parts and assistance are available from an autho-

rized service center.

HOW TO CHECK AND ADJUST THE MOTION DRIVE BELT

If the motion drive belt is loose, the beltwill slip when; (1) going up 7. If the belt still slips after the belt has been adjusted, then the a hill, (2) pulling a heavy load, or (3) the unitwill not move forward, motion drive belt is worn or damaged and must be replaced.

Adjust the belt as follows. See "How To Replace The Motion Drive Belt".

WARNING: Before you make an inspection, adjust-

6. Assemble the adjustable nut to the parking brake latch,

F-98891 23

ment, or repair to the unit, disconnect the wire to the spark plug. Remove the wire from the spark plug to prevent the engine from starting by accident.

Check the muting of the motion drive belt. Make sure the belt is installed correctly and is inside all the belt guides.

Remove the cotter pin, washer, and brake spring from the

adjustable nut (Figure 20).

Disconnect the adjustable nut from the brake lever assembly and the parking brake latch.

Use the cotter pin removed in step 2. Hold the cotter pin atthe

back ofthe slotand move the brake lever assembly rearward

against the cotter pin. This willset a 1/8 inch (3 mm) gap be-

tween the brake lever assembly and the back of the slot

(Figure 20).

Turn the adjustable nut untilthe nut willfit through the hole in the brake lever.

brake lever and brake spring. Fasten with the washer and cotter pin.

Cotter Pin

Clutch Rod

BrakeLever

Assembly

Figure 20

Page 24

MAINTENANCE

HOWTO ADJUST THE SPEEDCONTROL PEDAL

Ifthe unit will notgo intoREVERSE or ifthe unit moves very slowly in REVERSE, adjust the speed control pedal as follows.

1. Stop the engine.

2. Set the parking brake.

3. Remove the hair pin from the adjuster nut (Figure 21), DIS- connect the adjuster nut from the yoke assembly.

4. Rotate the adjuster nut one rum in the direction shown in Figure 21.

NOTE: Too much adjustment will cause REVERSE speed to be too fast and the FORWARD speed to be reduced.

5. Attach the adjuster nut tothe yoke assembly withthe hair pin.

6. To check the adjustment, drivethe unit. Ifthe adjustment iscor-

rect,the unit will now go intoREVERSE.

IMPORTANT: If you need assistance, go to the nearest

Authorized Service Center. They have the equipment and

experience to make the adjustment.

SpeedControlPedal

F=gure21

MAINTENANCE FREE BATTERY

HOW TO REMOVE THE BATTERY Tochargeorcleanthe battery,removethe batteryfrom theunitas

follows.

WARNING: To prevent sparks, disconnect the black

battery cable from the negative (.)terminal before you

A disconnect the red cable.

1. Disconnect the black cable from the negative (-) terminal

2. Disconnect the red cable from the positive (+) terminal.

3. Liftthe battery tray and the battery out of the unit.

HOW TO CLEAN THE BATTERY

1. Removethe battery.

2. Wash the batterywith a solution ofone gallon of water and four

3. Clean the terminals and the ends of the cables with a wire

WARNING: The battery contains sulfuric acid which Is

harmful to the skin, eyes and clothing. If the acid gets on the body or clothing, wash with water.

(Figure 22).

tablespoons of baking soda (sodium bicarbonate). Make sure the solution does notget into the battery cells.

brush.

1. Before you charge the battery, remove the battery.

2. To charge the battery, use a 12 voltbattery charger. Charge at a rate of 6 amperes for I hour.

3. Instanthe battery.

A WARNING: To prevent sparks, fasten the red cable to

the positive (+) terminal before you connect the black

cable.

Fasten the red cable to the positive (+) terminal withthe fas-

teners as shown.

Fasten the black cable to the negative (-) terminalwith the fas-

teners as shown.

Positive(+)

Terminal

Wing

4. Install the battery.

5. To prevent corrosion, apply grease to the battery terminals.

HOW TO CHARGE THE BATTERY

WARNING: When you charge the battery, do not

F-98891

smoke. Keep the battery away from any sparks. The

fumes from the battery acid can cause an explosion.

Black Cable

Battery Tray

Carriage Bolt Figure 22

Page 25

MAINTENANCE

WHERE TO LUBRICATE

,,_S Models with grease fittings: Lubricate with grease gun.

/Av_

_'_-_ Apply grease with a brush to the areas shown.

,_ Lubricate the areas shown with engine oil.

NOTE: Apply grease to the steering gear assembly. CAUTION: ffthe unit is operated in dry areas that have sand, use a dry graphite spray to lubricate the unit.

HOW TO CHECK THE FUEL FILTER

NOTE: Before you replace the fuel filter or the fuel line, the fuel tank must be empty.

If the fuel filter is dirty,the engine will run rough and have less

performance. Remove the old filter (Figure 24). Replace the old filter with a new filter. Use an original equipment part. See an authorized service dealer in your area.

CHECK THE TIRES

Check the air pressure in the tires. Tires with too much air pressure will cause the unit to ride rough. Also, the wrong air pressure will

keep the mower housing from cutting level. The correct air pressure is 14 PSI (1 BAR).

F-98891 25

Figure 23

Fuel Line

Fuel Filter

Figure 24

Page 26

MAINTENANCE

HOW TO REMOVE THE MOWER HOUSING

1. Move the blade rotation control tothe DISENGAGE position.

2. If equipped, remove the gauge wheels.

3. Move the lift lever to the level adjustment position(Figure 25).

WARNING: The lift lever

,_ia spring loaded. Make

4. Remove the hair pins and the

5. Remove the hairpins and washers from the suspension links.

6. Disconnectthe extension spring from the blade control rod.

7. Disconnect the front hanger from the axle support. See

8. Remove the mower drive belt from the stack pulley.

9. Pullthe mower housing away from the r_ghtside ofthe unit.

10. To operate withoutthe mower housing, move the liftlever to the

sure the lift lever is locked in the LEVEL ADJUST-

MENT position.

washers from the adjuster arms (Figure 26). See illustra-

tions =C" and "D'. Figure25

See illustrations=A"and =B".

See illustration=E".

illustration"F".

TOP position.

Lift Lever

HOW TO INSTALL THE MOWER HOUSING

t. Push the mower housing under the dght side of the unit.

2. Put the mower drive belt around the stack pulley. Make sure

the _ side ofthe mower drive belt is againstthe stack pulley. Also, make sure the mower drive belt is not twisted.

3. Attach the front hanger to the axle support with the hanger rod. Fasten with the fasteners as shown. See illustration"F".

4. Make sure the mower drive belt is between the stack pulley and the two belt guides. See illustration=G".

5. Attach the suspension links to the lifter assembly. Fasten with the washers and hair pins. See illustrations"A" and =B'.

6. Attach the right and the left adjuster arms to the suspension brackets. Fasten with the washers and hair pins. See illustra-

tions =C" and "D".

7. Attach the extension spring to the blade control rod. See illustration=E".

8. Move the blade rotation control to the ENGAGE position. Make sure the mower drive belt is inside all the belt guides.

9. Make sure the mower housing is level. See the instructionson

"How To Level The Mower Housing".

10. Ifequipped, installthe gauge wheels.

11. Check the operation of the blade rotation control. See the in- structions on "How To Adjust The Blade Rotation Control".

Lh_ter

Assembly

Blade Rota_on

Conb'ol

_,_ Mower Drive Belt

Adjuster Arm

Blade

ControlRod

S_'ing

Fo98891

Mower

GaugeWheel

Front Hanger

Figure 26

Page 27

MAINTENANCE

HOW TO LEVEL THE MOWER HOUSING

Ifthe mower housing islevel, the blade will cut easier and the lawn

will look better.

WARNING: Before you make an inspection, adjust-

1. Make sure the unit is on a hard flat surface.

ment, or repair to the unit, disconnect the wire to the spark plug. Remove the spark plug wire to prevent

the enginefrom starting by accident.

Check the air pressure inthe tires. If the air pressure is incor- rect, the mower housingwill not cut level. Make sure the tires

are inflated to 14 PSI. (1 BAR).

IMPORTANT: On models equipped with gauge wheels, the gauge wheels must be removed to correctly adjust the level of the mower housing.

Some models have gauge wheels on the mower housing. If equipped, remove the gauge wheels.

LiftLever

Cutting Height Positions

Figure27

4. Open the cover.

5. Move the lift lever to the LEVEL ADJUSTMENT position (Figure 27).

A WARNING: The lift lever is spring loaded. Make sure

7. Push down onthe lift links and tighten the leftand rightadjust-

8. Raise the lift lever from the LEVEL ADJUSTMENT positionto

9. Close the cover.

the lift lever is locked in the LEVEL ADJUSTMENT position.

Loosen the left and right adjuster knobs (Figure 28). Push down on each sideofthe mower housing. Make sure both sides

ofthe mower housing are setting on a fiat surface, Also, make sure the liftlinks are loose and can easily move up or down.

er knobs (Figure 28). Make surethe adjuster knobs are tight.

Ifnecessary, use a wrench to tighten the adjuster knobs.

a CUTTING HEIGHT position (Figure 29),

Unk

Lift Lever

10. Ifequipped, installthe gauge wheels.

11. Mow for a short distance. Ifthe height ofcut ls not level, repeat

the above steps.

CAUTION: Do not operate with the mower housing in the LEVEL ADJUSTMENT position. If you operate in the LEVEL ADJUSTMENT position, the mower housing and blades can be damaged.

F-98891 27

Cuffing Height Positions

Page 28

MAINTENANCE

HOW TO REPLACE THE MOTION DRIVE BELT

REMOVAL

1. Remove the mower housing. See the instructions on =How To

Remove The Mower Housing".

2. Completely push the pedal forward and engage the parking brake.

3. Loosen the belt guide atthe Idler pulley. Move the belt guide away from the idler pulley (Figure 30).

4. Remove the idler pulley (Figure 30).

5. Disengage the parking brake.

6. Remove the V- idler pulley.

7. Remove the belt guide at the middle Idler pulley.

8. Remove the motion drive belt _om the drive pulley.

9. To remove the motion drive belt from the stack pulley, pullthe front and of the belt under the stack pulley and then back

between the stack pulley and the steering plate (Figure 31).

10. Remove the motion drive belt. A correct replacement part or

assistance is available from an Authorized Service Center in

your area.

INSTALLATION

1. Slide the motion drive belt between the stack pulley and the belt guides (Figure 31), Install the motion drive belt on the

top pulley ofthe stack pulley, Make sure the"V* side ofthe belt

is against the pulley,

2. Push 1he motion drive belt through the opening between the steering plate and the engine plate. Make sure the motion

drive belt is on the leftside ofthe steering shaft assembly.

3. Installthe end of the motion drive belt around the drive pulley (Figure 30).

4, Put the motion drive belt around the V- idler pulley. Installthe

motion drive belt and V- idler pulley,

5, Completely push the pedal forward and engage the parking

brake.

Put the beltaround the idler pulley. Assemble the idler pulley. Fasten the idler pulley with the hex nut. Make sure the fiatside

ofthe belt is against the idler pulley. Also, make sure the belt is not twisted.

7. Move the belt guide under the edge of the idler pulley

(Figure 32). Tighten the belt guide.

8. Disengage the parking brake.

9. Installthe belt guide atthe middle idler pulley. Make sure the back ofthe motion drive belt is against middle idler pulley.

10. Check the routing of the motion drive belt (Figure 32). Make sure the motion drive belt is installed correctly on the idler pulleys and inside all belt guides.

11. Beforeyou usathe unit,checkthe adjustment of the clutch. See the instructions=How To Check And Adjust The Clutch'.

12. Install the mower housing. See the instructions=How To Install The Mower Housing'.

V- idler MiddleIdler

Pulley Pulley

Drive Pulley

Moron

Drive Belt

Belt Guide

Idler Pulley Figure 30

Stack Pulley

Moron

Drive

Belt

Belt Guide

Steering

Plate

BeltGuides

Figure31

Moron Drive Belt

VoIdlerPulley

Drive Pulley

F. 98891 28

idler Pulley

Belt Guide

Stack Pulley

BeltGuide

Belt Guide

Figure 32

Page 29

MAINTENANCE

HOW TO REPLACE THE MOWER DRIVE BELT

Remove the mower housing. See the instructions on =How To Remove The Mower Housing'.

Pull the belt retainer away from the idler pulley and remove the mower drive belt (Figure 18).

Pull the belt retainer away fromthe right mandrel pulley and

remove the mower drive belt.

Pull the belt retainer away from the left mandrel pulley and remove the mower drive belt.

6. Pull the belt retainer away from the left mandrel pulley. Put

the belt around the left mandrel pulley,

7. Pull the belt retainer away from the idler pulley. Put the fiat

side of the mower drive belt around the idler pulley.

8, Make sure the =_' side ofthe mower drive belt is against the

mandrel pulleys as shown.

NOTE: Replace the mower drive belt with an original equipment belt from an authorized service center.

Install the new mower drive belt, Pull the belt retainer away from the right mandrel pulley. Put the belt around the right

mandrel pulley.

Pulley

Belt Retainer

9. Install the mower housing. See the instructions on "How To Install The Mower Housing'.

10. Before you mow, check the blade rotation control. See the in- structions on =How To Adjust The Blade Rotation Control".

Belt Retainer Left Mandrel Pulley

F- 98891 29

Idler Pulley

Mower Drive Belt Figure 33

Page 30

MAINTENANCE

HOW TO REPLACE THE FUSE

Ifthe fuse is blown, the engine wignot start. The location of the fuse is next to the battery. Remove the fuse and replace with a

automotive fuse (Figure 34).

Automotive Fuss

Figure 34

HOW TO REPLACE THE LIGHT BULB

Raise the tractor hood.

Turn the light socket untilthe tabs onthe socket align with the

notches in the bezel (Figure 35). Remove the light socket, Turn the light bulb and remove the bulb.

HOW TO CLEAN THE MOWER HOUSING

A WARNING: Before you clean the mower housing,

Grass and other debris on top ofthe mower housing can keep the belt from working correctly. For safety and correct operation, frequently clean the top ofthe mower housing. Remove grass and

debris fTOmaround the pulleys and other moving parts.

stop the engine and disconnect the wire to the spark plug.

3. Install a new light bulb. Alignthe light socket with the notches

inthe bezel and turn the light socket to lock inposition.

Light Socket

1. Move the lever fur the blade rotation controlto the ENGAGE

position.

2. Clean the top of the mower housing.

3. Move the lever for the blade rotation control to the

DISENGAGE position.

4. Again clean the top of the mower housing.

5. After you cutthe grass, clean the bottom ofthe mower housing.

Rgure35

STORAGE (over 30 days)

At the end of each year, prepare the unitfor storage as follows.

THE ENGINE

For storage information, see the the engine manufacturer's

instructions.

THE BATTERY

1. Remove the battery.

2. Clean the battery terminals of any deposits.

3. Charge the battery. See the instructions on =How To Prepare

And Charge The Battery'.

4. Store the battery in a cool, dry place.

NOTE: After a long time in storage, charge the battery.

THE FUEL SYSTEM

WARNING: Do not drain the gaaolineinside a build-

F-98891

ing or near a fire. Do not smoke because the fumes from the fuel can cause an explosion.

1. Start the engine.

2. Run the engine untilthe fuel tank and the carburetor are out of fuel and the engine stops.

3. Do notleave fuel inthe fuel tank orthe carburetor. The fuel can damage the function of the fuel system. Some models have a

fuel drain (Figure 36). Hold a clothunder the fuel drain. Push the fuel drain until the carburetor is empty.

4. After storage, make sure you use fresh fuel.

Fuel Drain

Figure 36

CLEAN THE UNIT

1. Clean the dirt and grass from the engine.

2. Clean the mower housing.

LUBRICATE THE UNIT

See the "Lubrication"instructions in this book.

Page 31

TROUBLE SHOOTING CHART

PROBLEM: The engine will not start.

1. Follow the steps, =How To Start The Engine" in this book.

2. Electric- Start Models: Clean the battery terminals. Tighten the cables.

3. Drain the fuel tank. Clean the fuel line. Replace the fuel filter.

4. Remove the spark plug(s). Move the throttleto the SLOW posi- tion. Turn the ignitionkeyto the ON position.Try to start the en- gine several times. Installthe spark plug.

5. Replace the spark plug.

6. Adjust the carburetor.

PROBLEM: The engine will not turn over.

1. Follow the steps, =How To Start The Engine" in this book.

2. Electric- Start Models: Check the level ofthe acid inthe battery. If needed, add water. Charge the battery.

3. Replace the fuse.

4. Check the wiring harness for damage or a loose connection. Repair the damaged wire.

5. Electric- Start Models: replace the solenoid. Recoil- Start Mod- els: replace the module.

PROBLEM: The engine is difficult to start.

1. Adjustthe carburetor.

2. Replacethesparkplug. 3, Replacethefuelfilter,

PROBLEM: The engine does not run smooth or has a loss of power.

1. Check the oil,

2. Clean the air fitter.

3. Clean the air screen.

4. Replace the spark plug.

5. The engine is working too hard. Use a lower gear.

6. Adjust the carburetor.

7. Replace the fuel filter.

PROBLEM: The engine does not run smooth at fast

speed.

1. Replacethesparkplug.

2. Adjustthethrottlecontrol,

3. Cleantheair filter. 4, Replacethe fuel filter.

PROBLEM: The engine stops when the blades are engaged.

1. To activate the seat sensor, always sit inthe middle of the seat.

2. Check the wiring harness for damage or a loose connection.

Repair the damaged wire.

PROBLEM: On slopes, the engine stops.

1. Mow up and down slopes. Never mow across a slope.

2. To activate the seat sensor, always sit inthe middle ofthe seat. PROBLEM: The engine will not idle.

1. Replace the spark plug.

2. Clean the air filter.

3. Adjust the carburetor.

4. Adjustthethrottlecontrol.

5. Drainthe fueltank.Cleanthe fuel line.Replacethefuel filter.

PROBLEM: A hot engine causes a decrease in power.

1. Clean the air screen.

2. Check the oil.

3. Adjust the carburetor.

4. Replace the fuel filter. PROBLEM: Excessive vibration.

1. Replace the blade.

2. Check for loose engine bolts.

3. Decrease the air pressure in the tires.

4. Adjust the carburetor.

5. Check for a damaged belt or damaged pulley. Replace the damaged parts.

PROBLEM: The grass does not discharge correctly.

1. Stop the engine. Clean the mower housing.

2. Raise the height of cut.

3. Replace or sharpen the blade(s).

4. Move the shift lever to a slower speed.

5. Move the throttle controlto the FAST position.

6. Replace the spring for the blade idler. PROBLEM: The mower housing does not cut level,

1. Check the air pressure inthe tires.

2. Adjust the level of the mower housing.

3. Check the _Tontaxle. Ifthe front axle does not freely pivot, loos-

en the axle bolt(s),

PROBLEM: The mower blades will not rotate.

1. Checkthemowerdrivebelt.Makesurethebeltisinstalledcor- rectly.

2. Replacethe mowerdrivebelt.

PROBLEM: The unit will not move when the brake is released and the speed control pedal is depressed.

1. Check the motion drive belt. Make sure the belt is installed correctly.

2. Adjust the clutch.

3. Replace the motion drive belt,

4. Release the Automatic Drive Disconnect underthe seat.

PROBLEM: The unit moves slower or stops when the speed control pedal is depressed.

1. Adjusttheclutch,

2. Replacethemotiondrivebelt,

PROBLEM: When the brake pedal is released, beR noise can be heard.

1. Temporary belt noise does notchangethe operation ofthe unit. Ifbelt noise is continuous, check the routing of the belt. Make

sure the belt is inside all beltguides.

2. Ifthe noise is continuous, adjustthe clutch. PROBLEM: The rear wheels spin over uneven terrain.

1. Check the front axle. Ifthe front axle does not freely pivot, loos-

en the axle bolt(s).

F-9_1 31

Page 32

_ SLOPE GUIDE

.... •....I_D E _,,.. SIGHTAND HOLD THIS GUIDE LEVELWITH AVERTICALTREE,_

i J I_""_"G'.q._-S A CORNER OF A STRUCTURE, A POWER LINE POLE, OR A FENCE.

i I :_i-._ ".......T'"--.........

->_-. I ..........._ _

I t _, , ....._..%.,,o_

I -, .....

, ,, ....................

I _ i _','.;,... o •...........

i "_

I _ Operate a walk-behind mower

i_ "= _ S ........

/ across the face of slopes,

10 DEGREES

On a riding mower to determine if a slope is safe to mow: (1) disengage the b ade(s), (2) put the unit n reverse, and (3) try to back straight up the slope f you can back up the slope, it Is genera y safe to mow. However, if you do not feel safe, or If you are not completely sure, use this guide

anddo not mow a slope that Is greater than 15 degrees. If the riding mower is used with a pull-behind or rear mounted attachment, do not operate the unit on s slope that is greater than 10 degrees.

A 15 degree slope is a hill that Increases in height at approximately 2.5 feet in 10 feet. A 10 degree slope is s hill that increases in height at approximately 1.7 feet In 10 feet.

A se extreme care at all times, and avoid sudden turns or maneuvers. Follow other instructions in this manual for safety In mowing on

................................. _u__E'R_fO'U_E'S'L_BAL_D'E.................................

slopes. Operate a riding mower up or down slopes, never across the face of slopes. Operate a walk-behind mower across the face of slopes, never up or down slopes. Use extra care when operating on or near slopes and obstructions.

never up or down slopes.

15 DEGREES

riding mower

up or down slopes, never across the face of slopes.

Page 33

NOTES

F- 98891 33

Page 34

NOTES

F- 98891 34

Page 35

INDEX

Adjustments

Blade Rotation Control, 22 Clutch, 23

Drive Brake, 23

Mower Housing, Level, 27 Speed Control Pedal, 24

Attachments, 13, 36 Automatic Drive Disconnect,

Operation, 14

Battery

Charge, 24 Check, 11 Clean, 24 Install, 11 Removal, 24

Storage, 30

Belt

Motion Drive

Adjust, 23 Replace, 28

Mower Drive

Adjust, 22

Replace, 29

Blade

Inspect, 21 Remove And Install, 21

Sharpen, 21

Blade Rotation Control

Adjust, 22 Location, 12 Operation, 13

Brake Pedal, Location, 12

Clutch

Adjust, 23

Check, 23

Controls, Location, 12 Cutting Height

Adjust, 27

Change, 15

Drive Brake

Adjust, 23

Check, 23

Engine

Fuel, 11, 17 Oil, 11, 17

Preparation, 11 Spark Arrester, 11, 20

Starting, 17 Storage, 30

1=-98891

Throttle Control, 13

Fiite_ Fuel, 25 Fuel, Type, 17 Fuse, 30

Headlight, Replace Light Bulb, 30 Headlight Switch, Location, 12

Ignition Switch, Location, 12

LiftLever

Location, 12 Operation, 15

Lubrication, Mower, 25

Maintenance

Battery

Charge, 24 Clean, 24

Belt

Motion Drive, 28 Mower Drive, 29

Blade, 21 Blade Rotation Control, 22

Clutch, 23 Drive Brake, 23

Filter,Fuel, 25 Fuse, 30 Headlight, 30 Lubrication, 25

Mower Housing

Clean, 30 Install, 26

Level, 27 Remove, 26

Muffler, 20 Speed Control Pedal, 24

Storage, 30

Maintenance Chart, 20 Motion Drive Belt

Adjust, 23

Replace, 28

Mower Drive Belt

Adjust, 22

Replace, 29

Mower Housing

Clean, 30 Cutting Height, 15

Install, 26 Level Adjustment, 27

Operation, 16

Remove, 26

Muffler, 20

Spark Arrester, 20

Mulcher

Install, 19

Remove, 19

Check, 17 Type, 17

Operation

Attachments, 13 Automatic Drive Disconnect, 14

Blade Rotation Control, 12, 13 Brake Pedal, 12

Headlight Switch, 12 Ignition Switch, 12 LiftLever, 12, 15 Location Of Controls, 12 Mower Housing, 16

Mowing And Bagging, 18 Operate On Hills, 16 Parking Brake, 12, 15 Speed Control Pedal, 12, 14

Start The Engine, 17 Stop The Unit, 15

Throttle Control, 12, 13 Transport, 15

Parking Brake

Location, 12 Operation, 15

Parts Bag, 9

Safety Rules

AmericanNationalStandardInstitute,3-4

Safe Mowing Guide, 5-7

Seat, Install, 10 Seat Switch, Operation, 17 Slope Guide, 32 Spark Arrester, 11,20 Speed Control Pedal

Adjust, 24 Location, 12

Operation, 14

Steering Wheel, 10

Storage, 30

Throttle Control

Location, 12 Operation, 13

Tire Pressure, 9, 25 Trouble Shooting Chart, 31

Warranty, 2

Page 36

LAWN TRACTOR ACCESSORIES

Make your Lawn Tractor do more than you ever imagined.

The accessories shown on this page can be used on your Lawn Tractor. See the Store or Dealer where

you purchased your Lawn Tractor. If you are unable to obtain the necessary information, contact the Central Parts Distribution Center for your area as listed in your Repair Parts Book.

LAWN SWEEPER Model No. 24720

SNOW BLADE Model No. 24476

F-98891

GRASS BAGGER Model No. 24762 9 Bushel Capacity

(For 42"and 46")

38" MULCHER KIT

Model No. 24750

40" MULCHER KIT

Model No. 24755 42" MULCHER KIT

Model No. 24758

TIRE CHAINS

Model No. 24530 (For18x8.5 inchtire)

Model No. 24538

(For18x9.5 inchtires)

Model No. 24525

(For20x8 inchtire)

Model No. 24515

(For20xl 0 inchtire) Model No. 24539

(For23x9.5 inchtire) REARWHEELWEIGHTS

Model No. 24003 (For 18x9.5 inchtires)

(For20x8 inchtires) Model No. 24630

(For23 inchtires)

SNOW THROWER Model No. 24574

GARDEN TILLER

Model No. 13460

GRASS BAGGER Model No. 24742

7 Bushel Capacity

(For38",40",and42_

Made in U,S,A,

Murray 42586X9A Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual