Murray 42583X9A Owner’s Manual

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Page 1

This Instruction Book Contains Information

For Several Models. Read And Keep This Book For

Future Reference. This Book Contains Important Information On:

SAFETY;,ASSEMBLY, OPERATION AND MAINTENANCE.

PRODUCT INFORMATION

The owner must be certain that all the product Information Is Included with this unit.

This Information Includes the INSTRUCTION BOOKS, the REPLACEMENT PARTS

and the WARRANTIES. This Information must be Included to make

sure state laws and other laws are followed.

Model

42583x9A

iiiiii

Record The Following Information About Your Unit. This Information Is Necessary When Ordering Parts Or In Case Of Loss Or Theft,

WHERE PURCHASED:

DATE PURCHASED: Month Day Year MODEL NO.: DATE OF MANUFACTURE:

F- 98889

BUILT IN THE

I.-IfA

Page 2

TABLE OF CONTENTS

WARRANTY ......................................... 2

RESPONSIBILITY OF THE OWNER .................... 3

SAFETY RULES ..................................... 3

ASSEMBLY .......................................... 9

PARTS BAG ÷CONTENTS ................................ 9

CHECK THE TIRES ...................................... 9

CHECK THE LEVEL OF THE MOWER HOUSING ............ 9

HOW TO INSTALL THE SEAT .............................. 10

HOW TO ASSEMBLE THE STEERING WHEEL .............. 10

HOWTO ASSEMBLE THE GAUGEWHEELS ................ 10

MAINTENANCE FREE BATTERY .......................... 11

HOWTO PREPARETHE ENGINE .......................... 11

IMPORTANT! BEFORE YOU STARTMOWING .............. 11

OPERATION ......................................... 12

LOCATION OF CONTROLS ............................... 12

A'I-rACH MENTS .......................................... 13

HOW TO USE THE THROTTLE CONTROL .................. 13

HOW TO USE THE BLADE ROTATION CONTROL ........... 13

HOW TO USE THE SPEED CONTROL PEDAL ............... 14

HOW TO DISCONNECT THE TRANSMISSION ............... 14

HOW TO SET THE PARKING BRAKE ....................... 15

HOW TO CHARGE THE CUTTING HEIGHT .................. 18

HOW TO STOP THE UNIT ................................. 15

HOW TO TRANSPORT THE UNIT .......................... 15

HOW TO OPERATE WITH THE MOWER HOUSING ........... 16

HOW TO OPERATE THE UNIT ON HILLS ................... 16

BEFORE STARTING THE ENGINE ......................... 17

HOW TO START THE ENGINE ............................. 17

OPERATING TIPS ........................................ 18

MOWING AND BAGGING TIPS ............................ 18

HOW TO CHANGE THE MDLCHER PLATE .................. 19

MAINTENANCE ...................................... 20

MAINTENANCE CHART .................................. 20

HOW TO CHECK THE MUFFLER .......................... 20

HOW TO REMOVE AND INSTALL THE BLADE .............. 21

HOW TO SHARPEN THE BLADE .......................... 21

HOW TO ADJUST THE BLADE ROTATION CONTROL ........ 22

HOW TO CHECK AND ADJUST THE DRIVE BRAKE ......... 23

HOW TO CHECK AND ADJUST THE MOTION DRIVE BELT . . . 23

HOW TO ADJUST THE SPEED CONTROL PEDAL ........... 24

MAINTENANCE FREE BAI-flERY .......................... _1

HOW TO CHARGE THE BATTERY ......................... 24

WHERE TO LUBRICATE .................................. 25

HOW TO CHECK THE FUEL FILTER ....................... 25

CHECK THE TIRES ...................................... 25

HOW TO REMOVE THE MOWER HOUSING ................. 26

HOW TO INSTALL THE MOWER HOUSING ................. 26

HOW TO LEVEL THE MOWER HOUSING ................... 27

HOW TO REPLACE THE MOTION DRIVE BELT .............. 28

HOW TO REPLACE THE MOWER DRIVE BELT .............. 29

HOW TO REPLACE THE FUSE ............................ 30

HOW TO REPLACE THE LIGHT BULB ...................... 30

HOW TO CLEAR THE MOWER HOUSING ................... 30

STORAGE (OVER 30 DAYS) ............................... 30

TROUBLE SHOOTING CHART ........................ 31

SLOPE GUIDE ....................................... 32

INDEX .............................................. 35

LAWN TRACTOR ACCESSORIES ...................... 36

MURRAY, INC. Two Year Limited Warranty

Murray, Inc. warrants to the original purchaser that this unitshall be flee from defects in material and workmanship under normal use and service for a period of Two (2) Years from the date of purchase; however, this warranty does not cover engines, accessories (such as snow blowers, snow blades, grass baggers and plows), transmissions, batteries and Normal Wear Parts

(except as noted below) ortransaxles as the companies that manufacture these items furnish their own warranties and provide

service through their authorized field service facilities. For additional information, see the warranties covering these particular parts, If you are uncertain whether your unit contains or is equipped with one or more of these parts, consult your dealer prior

to purchase. Subject to the terms and conditions noted inthis Limited Warranty, we shall, at our option,repair or replace at no

cost tothe original purchaser any part covered by this Limited Warranty during the applicable warranty period. In the event the battery proves defective within ninety (90) days from the date of purchase, we willreplace it without charge, If

the battery proves defective after (90) days but within one hundred twenty (120) days from the date ofpurchase, we will replace

itfor a charge of one half (1/2) ofthe retail price of the battery in effect at the time of return. Normal Wear Parts are defined as belts, blades, blade adapters, pneumatic tires, headlights and seat covers, These parts are

warranted to be free from defects in material and workmanship as delivered with the product. Any claim forrepair or replacement

of Normal Wear Parts must be made within thirty (30) days of the date of purchase. No claims invoMng damage caused from material use, abuse or misuse will be honored.

This Murray, Inc. Two (2) Year Limited Warranty is your exclusive remedy; however, this warranty is void or does notapp|y to any unitthat has been tampered with, altered, misused, abused or used for rental or other commercial and/or professional

(non- homeowner) uses. Yourwarranty does not cover minor mechanical adjustments which are not due to any defect in material

or workmanship, For assistance inmaking such adjustments, consult your Instruction Book. To make a claim under this Murray, Inc. Two (2) Year Limited Warranty, return the unit(orifauthorized in advance, the defective

part) along with your proof of purchase to an Authorized Service Center near you. To locate the nearest Authorized Service

Center, call the Central Pads Distributor foryour area shown in the list provided with your unit or check the Yellow Page listings

in your local telephone directory. If you return the entire unit, we will repair the unit. Ifwe authorize the return of the defective part only, we will either replace or repair the part. In the case of a defect in a transmission or differential (as distinguished from

atransaxle), the entire transmission or differential must be returned since they do not include user serviceable parts. This Murray, Inc. Two (2)Year Limited Warranty gives you specific legal rights, and you may also have other rights whichvary

from state to state. This Limited Warranty is given in lieu of all other expressed and implied warranties including the

implied warranty of merchantability and warranty of fitness for a particular purpose. If you need additional information on thiswritten warranty or assistance in obtaining service, write or call: MURRAY, INC., Outdoor Power Equipment, Customer

Service Department, P.O. Box 268, Brentwood, Tennessee 37027. (t- 800- 251- 8007)

F-98889 2

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OWNER'S INFORMATION

This instructionbookisforseveraldifferentmodels.Theinstructions arewrittenfora personwithsomemechanicalability.Likemostser-

vicebooks,notallthestepsaredescribed.Stepsonhowtoloosenor tightenfastenersarestepsanyonecanfollowwith somemechanical

ability.Readandfollowtheseinstructionsbeforeyouusetheunit.

Knowyourproduct:lfyou understandthe unitand howthe unitoper- afas,youwillget the bestperformance.As you readthis manual, com- pare the illustrationstothe unit.Learn the locationand the functionof

the controls•Tohelpprevent an accident, followthe operating instruc-

tions andthe safety rules, Keep this manual for futurereference.

IMPORTANT:Many unitsare not assembledand are sold incar- tons.It istheresponsibilityofthe ownerto makesuretheassembly instructionsinthismanualare exactlyfollowed.Otherunitsarepur-

RESPONSIBILITY OF THE OWNER

11rerns_nsibility of the owneristo follow the instructions below.

1. Carefullyreadand follow the rulesfor safe operation•

2. Followallthe assemblyinstructions.

3. Inspecttheunit.

4. Makesurethattheoperatoroftheunitknowshowtocorrectly

useallstandardand accessoryequipment.

5. Operate the unitonly withguards, shields,and othersafety

items inplaceand workingcorrectly.

6. Correctlyadjusttheunit.

7. Servicetheunitonlywithauthorizedorapprovedreplacement parts.

8. Completeallmaintenanceon theunit.

chased inan assembled condition. On assembled units, itis the re-

sponsibility of the owner to make sure the unit is correctly

assembled. The owner must carefully check the unit according to

the instructions in this manual before it is first used.

Environmental Awareness

• Do not fill the engine's fuel tank completely full.

• Drain fuel for off- season storage.

• Use only unleaded gasoline.

• Service the air cleaner regularly.

• Change oil regularly, Use 10W- 30 oilin summer.

• Tune- up the engine regulady.

• Keep equipment in efficientoperating condition.

• Dispose of used engine oil properly.

SAFETY RULES

Safe Operation Practices for Ride- on Mowers

I. General operation

1. Read, understand and follow allinstructions inthe InstructionBook, onthe machine, the engine and withany attachments before starting.

2. Only allow responsible adults, who are familiar withthe instructions,to operate the machine.

3. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

4. Be sure the area is clear of other people before mowing. Stop the machine if anyone enters the area.

5. Never carry passengers.

6. Turn off power to the blades or any attachments before backing up. Do not mow in reverse unless absolutely necessary. Always look

7. Be aware ofthe mower discharge direction and do notpoint itat anyone. Do not operate the mower withouteither the entire grass bagger

8. Slow down before turning.

9. Never leave a machine unattended with the engine running. Always turn offthe blade(s), set the parking brake, stop the engine and

10. Turn off power to attachment(s) when transporting or not in use. Turn offthe blade(s) when not mowing.

11. Stop the engine before removing the grass bagger or unclogging the chute.

12. Mow only in daylight or good artificial light.

13. Do not operate the machine while under the influence of alcohol or drugs or when very tired.

14. Watch for traffic when operating near or crossing roadways.

15. Use extra caution when loading or unloading the machine into a trailer or truck.

16. Turn off all attachment clutches before attempting to start the engine.

17. Always wear goggles, safety glasses, or an eye shield when you operate the unitto protect your eyes fromforeign objects that can be

18. Use care when pulling loads or using heavy equipment.

t 9. Do not operate this machine if you are taking drugs or other medication which can cause drowsiness or affect your ability to operate

F- 98889

WARNING: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.

clownand behind before and while backing.

or the mower guard in place.

remove the key before dismounting.

thrown from the unit.Always wear eye protection when you make an adjustment or repair to the machine.

a. Use only approved drawbar hitoh points. b. Limitloads to those you can safely control. c. Do not turn sharply. Use care when backing. d. Use counterweights or wheel weights when suggested in the Instruction Book.

this machine.

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OWNER'S INFORMATION

20. Do not use this machine ifyou are mentally or physically unable to operate this machine safely.

II. Slope operation

Slopes and rough terrain are major factors related to loss- of- control and tip- over accidents, which can result in severe injury or death. ALL slopes require extra caution. If you cannot back up the slope or if you feel uneasy on the slope, do not mow it. See

the =Slope Guide" in the back of this book to check for safe operation.

1. Mow up and down slopes, not across.

2. Remove obstacles such as rocks, limbs, etc.,.

3. Watch for holes, ruts or bumps. Uneven terrain could overturn the machine. Tallgrass can hide obstacles.

4. Use slow speed on slopes. Do not make sudden speed changes.

5. Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.

6. Use extra care with grass baggers or other attachments, they can change the stability of the machine.

7. Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

8. Avoid starting or stopping on a slope. Iftires lose traction, turn off the blades and proceed slowly straight down the slope.

DO NOT

1. Do not turn on slopes unless absolutely necessary, then only turn slowly and gradually downhill, ifpossible.

2. Do not mow drop. offs, ditches or embankments. A wheel over the edge or an edge caving in could cause a sudden overturn and an

injury or death.

3. Do not mow on wet grass. Reduced traction could cause sliding.

4. Do not try to stabilize the machine by putting your foot on the ground.

5. Do not use a grass bagger or other rear mounted accessories on steep slopes (greater than 10 degrees).

II1. Children

Tragic accidents can occur it the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. NEVER assume that children will remain where you last saw them.

t. Keep children out of the mowing area and in the watchful care of another responsible adult.

2. Be alert and turn the engine off ifchildren enter the area.

3. Before and when backing, look behind and down for small children.

4. Never carry children or any passengers, even with the blades off.They may fall off and be seriously injured or interfere with the safe

operation of the machine.

5. Never allow children to operate the machine. Instruct children in the potential dangers of the machine. 6, Use extra care when approaching blind corners, shrubs, trees or other objects that may obscure vision.

IV. Service

1, Use extra care when handling gasoline and other fuels. Fuels are flammable and the vapors are explosive.

a. Use only an approved container. b. Never remove the gas cap or add fuel with the engine running. Allow the engine to cool for several minutes before refueling. Do

not smoke.

c. Never refuel the machine indoors. d. Never store the machine with fuel in the tank or fuel container inside where there is an open flame, such as a water heater.

2. Never start or runthe engine inside a closed area.

3. Keep all nuts and bolts, especiany the blade attachment nuts tight. Frequently check the blade(s) for wear or damage such as cracks and nicks. A blade that isbent or damaged must be immediately replaced with an original equipment blade from an authorized service dealer. For safety, replace the blade every two years. Keep the equipment in good condition.

4, Never tamper with the safety devices. Check their proper operation regularly.

5, To reduce fire hazards, keep the machine free of grass, leaves or other debris build- up. Clean up oil or fuel spills.Allow the machine

to cool before storing.

6. Stop and inspect the equipment ifyou strike an object. Repair, if necessary, before restarting.

7. Never make adjustments or repairs with the engine running. The carburetor can be adjusted with the engine running. Do not change

the engine governor settings or over- speed the engine.

8. Grass bagger components are subject to wear, damage and deterioration, which could expose moving parts or allow objects to be

thrown. For storage, always make sure the grass bag is empty. Frequently check components and replace with manufacturer's recom-

mended parts when necessary.

9. Mower blade(s)are sharp and can cut.Wrapthe blade(s)or wear gloves and use extra caution when servicing them ortha blade housing

area.

10. Check the brake operation frequently. Adjust and service as required.

11. Wait for all movement to stop before servicing any part of the unit.

F- 98889

,_ Look for this symbol to indicate important safety

precautions. This symbol indicates: "Attention! Become Alert! Your Safety Is At Risk."

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SAFE MOWING GUIDE

Eachpersonthatoperatespower

equipmentmustlearntousecorrectand safemowingprocedures.Tohelpyou

learn,carefully read the following

pages. Most of the time the operator was notcorrectly shown or did not read the

instructions on the unit or in the Instruction Book before using the unit. Also, some

operators do not have enough experience. The result is unsafe use, endangering the operator, bystanders and the equipment.

Another result can be a poor appearance ofthe area mowed.

Read this book, Read the instructionson the unit. Operate the mower according to

the Safe Mowing Guide. Follow all safety

rules, cautions or warnings in this book

and on the unit. Make sure anyone that uses the unit reads the instructions and is

told how to safely operate the mower.

controls and how they work. In an emergency, how fast you can stop the

blade is important. Learn how to control the mower at all times.

Many enginesare startedby hand.When you use a pullstartor ropestart,place yourfeet apartand awayh'omtheblade(s).

Holdthe rope handletight.Neverwrapthe ropearoundyourarmorfingersfor a =bettergrip'.Tostarttheengine,followthe

instructionsonthemower,inthisbookand

inthe engineoperatinginstructions.

For electric start engines, sit inthe seat to start the engine. The battery can be

dangerous. Followthe instructions on the battery, the acid container, and in this book when working with the battery, Even small

batteries have enough voltage to cause an

injury.Always be careful.

The mower is designed to be operated by

one person. Never letanother person dde

with you on the unitor on any accessories.

A passenger will make the unit harder to

control, block the visibility or distract the

operator and is dangerous to the operator,

the passenger and the equipment. Without

a passenger seat, the passenger can fall

from the mower or contact dangerous

parts. A mower is not a toy for showing off or for giving rides.

The blade of a power mower rotates very fast. It can discharge rocks and other

objects over a long distance which can be dangerous. The force of the objects can break windows, cause injuries or even put

an eye out. Most of the time the injuryis to a person, like a child. Keep every person

completely away from the area to be mowed. Make sure the grass is not discharged toward anyone. Planning your

mowing pattern has a double advantage. It

can decrease the possibility of an injury

and make the clean up after mowing easier.

The mower will give you good service and durability, if operated in normal conditions.

Ifthe mower is not correctly serviced or is used where the terrain is rough or

unsuitable, product performance and safety wi}lbe decreased.

Correct clothing is an important part ofsafe mowing. Safety glasses will protect the

eyes from objects discharged by the mower. Safety shoes with steel plates can

protect a foot from injury by the blade. For protection from objects discharged from

the mower, wear clothing that will cover the arms and legs.

Before you stad cutting the grass, practice using the mower in a large open and level

area. Learn the location ofthe controls on

the mower. Know the purpose of the

F- 98889

Never cut a wet lawn. Wet grass can

cause an accident, affect mower performance and can cause problems with future lawn growth and appearance. Wet grass is slippery and can cause the mower

to slip. Someone can get injured by touching the blade(s). Wet grass tends to

clogthe mower, causing poor discharge. Cut wet grass will collect on the lawn,

retarding the growth of the grass. Also, getting the mower wet will cause parts to rust and decrease the lifeof the unit.

When you look over the lawn, remember obstacles that cannot be removed, like

pipes, stumps or rocks. Keep away from these obstacles that can cause damage to the mower or injuryto the operator or a

person near the mower. Clear the area of rocks, toys, wire or other loose objects.

These items can damage the mower or can be discharged by the mower blade.

Check the terrain ofthe area to be mowed. Mow in a pattern that will keep you away

from dangerous areas. Check the distance you need to stop and the distance

available toturn. Slopes and rough terrain must be mowed carefully and some areas

must not be mowed at all. With riding

mowers, mow up and down the hill. When you must mow rough terrain or on slopes,

drive slowiy and stop inthese areas only in

an emergency. Before you ride up or down a slope, try to back straight up the slope.

Do not ride up or down a slope that istoo steep to back straight up. See the "Guide"

Inthe back of this Instruction Book to check any slopes.

Before you start cutting, make sure the

mower was completely assembled according to the Instruction Book. If the mower was completely assembled at the

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SAFE MOWING GUIDE

store,youmuststillcheckthemower accordingtotheassemblyinstructions.

Makesurethemoweriscorrectly assembledandthatallfastenersaretight.

Makesuretheenginehasthecorrect

amountofoil.Checktheseitemsoften duringthelifeofthemower.

Yourmowerhasagasolineengine.

Gasolineisadangerousfuel.Keep gasolineonlyinanapprovedsafety gasolinecontainer.Donotkeeplarge

amounts of gasoline. When you add gasoline to the fuel tank, do not smoke.

Store the gasoline container and the

mower in an area that has good ventilation.

Also, keep the gasoline away from any flames like the pilot lightof a furnace or

any other source of ignition, if the mower is to be stored for more than a few weeks,

remove the gasoline from the fuel tank.

When inside an enclosure, do not add

gasoline to the fuel tank. Before you add gasoline, move the mower outside and add gasoline carefully. Before you start the

engine, remove any gasoline from the outside of the fuel tank or from the mower.

Warm gasoline will expand. Leave some space in the fuel tank for the gasoline to expand. Also, the fuel cap has a vent hole for fuel vapors. Always use the correct fuel

cap. Failure to follow safety rules about gasoline will cause fires and explosions,

injuryto you and damage to the equipment and other property.

engine and transmission cool before servicing the mower. Remember, exhaust

fumes are dangerous. Never operate the

engine inside a building. When you get a new mower, it can be a

new experience for the family. Tell each

person how a mower can be dangerous.

Remember, a mower is not a toy. A mower

is notto be used by children or anyone not old enough, strong enough or that does not have experience.

Ifthe mower is not correctly assembled,

notoperated correctly, or not regularly

serviced, the mower can be dangerous.

The most important rule to follow is always

use good judgement and common sense.

Mow safely and carefully.

Your mower will easily cut thick grass.

Fingers, feet and other parts can also be

cut by the blade. Injuries occur when the

operator does not think and reaches into

the chute opening. Always operate the

mower as ifthe blade is rotating. Do not

service or make an adjustment, except to

the carburetor, while the engine is running.

When you mow, remember that children

are attracted to the mower. Always use caution when mowing around obstacles

like trees or shrubs or when moving backward. Only mow in a forward direction if possible. Your visibility is decreased

when you mow backward. Also, the blades are made to cut while the unit is moving forward. If you mow backward, the cutting

performance decreases.

Before you leave the mower, stop the engine. Remove the key. Disengage and

lower any attachment. Set the parking brake. Never mount or dismount from the

seat while the engine is running. An accident can occur if you touch the brake, speed control pedal, throttle, or blade

controlwhile the engine is running. Mount and dismount from the seat on the side of

the unitthat is marked ENTER- EXIT.

If you add gasoline to an engine that is running or hot, the result can be an

explosion. Before you add gasoline, stop the engine and let the engine cool for

several minutes. Remove dry grass and

other debris from the mower. Keep the mower clean to improve the performance,

help the engine and transmission run cooler, extend the life of moving parts, and

decrease the danger of a fire. Fires and explosions are notthe only

dangers when working around a mower. The engine, transmission, and the muffler

will get hot in several minutes when the engine is running. Do not touch these parts

ofthe mower. Stop the engine. Let the

F- 98889

Use only accessories that are factory

approved foryour mower. The wrong accessory can decrease the safety of the

mower and can even damage the unit. Read and follow the instructions included

with the accessory and the mower.

Use only original equipment or replacement parts that are factory approved for service. If you need service,

select an Authorized Service Center for your mower. If you do the work on the unit,

follow the instructions inthe Instruction Book.

Make sure you are in good condition when

you mow. When you mow for several hours your reflexes will decrease and your mind

will not be as aTert.Take a short break or

an accident can occur, if the temperature is hot, use caution to prevent dehydration. If

you are tired, angry or not completely alert, do not operate the mower. If you use alcohol, medication or drugs, do not use the mower or any type of power

equipment. Engine speed is a key to safe mowing and

to a good looking lawn. The maximum speed ofthe engine was set at the factory.

Do not change the setting of the engine governor.

Select the maximum engine and ground

speed that is right for the terrain and the

height of the grass. The blade cuts best when the engine isoperating at maximum

speed. The engine and transmission will also run cooler at maximum engine speed.

Page 7

SAFE MOWING GUIDE

Also, the grass bagger will function better when the engine is operating at maximum speed. On slopes, decrease the ground

speed and use care making sure the mower feels safe to operate.

Ifthe weather conditions are bad, do not mow. If weather conditions become bad, stop cutting and finish later. It is dangerous

to cut grass in the rain. Always find protection in an electrical storm. Ifthe weather conditions am extra dry, protect your eyes with safety glasses from the dust

and from the objects discharged by the

mower. Also, a dust or a pollen mask can

help.

Your mower is equipped with a number of

safety devices which are important to the safety of the operator and bystanders and

must never be changed or removed from the mower. If a safety device is lost,

damaged or no longer functions, repair or

replace the device before you operate the

mower.

It is best to mow during the day. Ifyou

must mow at night, make sure there is

enough lightfor safe operation.

Your mower will require regular

maintenance and service. The

maintenance schedule depends on the

hours of use. Also, mowing conditions can

change the schedule. Check the

Instruction Book for more information.

Correct maintenance will help the mower

function safely.

Do not service the

mower (except for the

carburetor adjustment)

while the engine is

service the unit, even _l_l_'l'_

with the engine stopped,tiP'"

always disconnect the

running. Before you I_ l

wire from the spark plug

to prevent the engine

from starting.

If you hit a large object during operation,

stop the engine. Remove the wire from the

spark plug. Carefully inspect the mower for

damage. Before you start the engine

again, make the necessary repairs. Ifyou

feel new or excessive vibration,

immediately stop the engine and check for

the problem. Vibration can be a warning of a problem. Keep all nuts, bolts and screws

tight. The blade is the most dangerous part of

the mower. Frequently check the blade and the blade mounting fasteners. Keep the fasteners tight. Ifthe blade hits a solid

object, stop the engine. Remove the wire

from the spark plug. Check for a blade that

isbent, cracked or for other damages. Before you start the engine, replace a

damaged blade(s). For safety, replace the blade every two years.

A sharp blade decreases the workload on the engine and more evenly cuts grass.

Frequently sharpen the blade for a better looking cut. Use the left side of the mower

housing to trim near an object.

A grass bagger is a good accessory for

your mower. For best performance and safety, make sure the grass bagger is approved for use with your mower. Follow

the assembly and operation instructions included with the grass bagger.

Some grass baggers require a special blade for best performance. Before you attach, check, or empty the grass bagger,

always stop the engine. Before each use of the grass bagger, check for cracks, wear or

deterioration. Before you use the grass bagger, replace a damaged part with a replacement part approved by the factory.

For you to have a good green lawn, follow the mowing procedures below. Do not cut

the grass too short. If you cut the grass too short you can cause the grass to become yellow or make the lawn look brown. Use a

lower height of cut in cool months when

the grass isthicker. Raise the height of cut

in hot dry periods. Ifyou cut the grass with

a blade that is not sharp or at a slow engine speed you can damage the grass.

Move the throttlecontrol to the FAST position when mowing and using the grass

bagger. Also, use a slower ground speed when using the grass bagger.

Ifyou change the direction or pattern of cut

slightly every time you mow will make the grass grow stronger and thicker. Do not

add oil or gasoline to the mower while on the lawn. Spilled oil or gasoline can killthe grass. In high or thick grass, do not try to

cut all the grass the firsttime. Raise the height of cut on the first cutting and lower the height for the next cutting.Another way

is to cut only part ofthe width of the mower and decrease your ground speed (notthe engine) to move more slowly so that the

mower can discharge the grass as it moves forward.

Understand the controls and how they

work. Learn the ground speed(s) of your

mower. Check the stopping distance required at different travel speeds. Check

the turning radius of the mower. The controls on your riding mower are different

from an automobile. The throttle is

operated by hand and holds the engine

speed constant until it is changed. The

location of the travel speed control is different from that of an automobile. Also,

the brake and clutch systems are different.

Remember the procedures to follow in an emergency. Remember, turning off the

engine ignitionswitch will stop the blade and the drive mechanism. Ifthe traction of

the wheals is lost or does not feel safe,

disengage all systems and stop the engine. Dismount from the mower. Push

the unitto a safe place before you begin

mowing again. Your unit has an electrical system that

includes an operator presence switch in

the seat. The operator presence switch

detects ifthe operator is sittingon the seat. The engine will stop if the operator leaves

the seat when the blade engagement

control is engaged. This operator presence switch is a safety device only. It must not

regularly be used to stop the engine or the blade. There are other control systems on

the mower for this purpose. Always keep the operator presence switch and other

safety devices and controls in place and operating for your protection.

Remember, your mower is a tool that can be dangerous if it is not correctly used.

Follow the instructions inthis Instruction Book. Safe and careful use of the mower

will give you many safe hours of problem free use.

F-98889 7

Page 8

STEPS TO FOLLOW

BEFORE MOWING

• Be sure to dress correctly.Wear hard shoes, not sandals or tennis shoes.

• Examine the blade. A blade that is bent, cracked, or damaged must be replaced with a factory replacement blade.

• Fillthe fuel tank outside. Clean off spUledfuel.

• Read and follow the Owner's Manual, the instructions with the engine, and the instructions with any attachments. Owner's Manual instructions are for your safety and the safety of others.

• Exhaust fumes are dangerous. Start the engine outside.

• Make sure all safety devices are in place and working correctly.

• Operation ofthe mower is only for a person that has experience.

• Wet grass can be dangerous. Let the grass dry.

• Instructchildren and others to keep away from the work area.

• Never cut the grass without good light.

• Pick up loose objects. Remove them from the mowing area.

WHILE MOWING

• Watch for fixed objects and avoid them. They can damage the mower or cause injury.

• A hot engine, muffler, and transmission will cause a burn. Do not touch.

• _nc__nesands__pesmustbecarefui_ym_wed_Se_the_Guide_intheback_fthisb__kt_checkas__pe_

• Lack of daylight or good artificial light is cause to stop mowing.

• Examine the mower, the blade, and other parts for damage after hittinga foreign object or if the unit vibrates excessively.

• Do not make adjustments or repairs without stopping the engine. Disconnect the spark plug wira.

• On or near roads, watch out for traffic. Direct discharge away from roads.

• When mowing, avoid areas where traction isunsure. Look back before changing direction of travel.

• In heavy grass, raise the cutting height. Cut slower. Stop the engine to remove clogged grass from the mower.

• Never remove any safety related parts.

• Do not pour gasoline into a engine that is hot or running.

AFTER MOWING

• Always let the mower cool before storing in an enclosed area.

• Foreign material on the mower is dangerous. Clean off grass, leaves, grease and oil before storing.

• Tighten all loose nuts, bolts and screws before you use the unit.

• Empty and clean any grass catcher or other accessory.

• Remove the key or disconnect the spark plug wire to prevent unauthorized use.

• Make sure the mower is notkept near a source of ignition. Gas fumes can cause an explosion.

• Only original parts or factory approved substitutes can be used to service the mower.

• When storing the mower for an extended period, remove the fuel from the fuel tank.

• Instructchildren to leave the mower alone. It is not a toy.

• Never keep gasoline near a source of ignition. Always use an approved container. Keep gasoline away from children.

• Lubricate according to the Instruction Book. See =Lubrication'.

IMPORTANT-- Read the Instruction Book. Keep this book for future use and reference.

,_ WARNING: Look for this symbol to point out important

F-98889 8

safety precautions. It means: "Attention! Become Alert! Your Safety Is Involved."

Page 9

ASSEMBLY

This instruction book isfor several models. Some parts oraccesso-

ries are not included on all models. Read and follow the assembly and adjustment instructionsfor your mower. All fasteners are inthe

parts bag, Do not discard any parts or material until the unit is assembled.

A WARNING: Before doing any assembly or mainte-

NOTE: In this instruction book, leftand right describe the loca-

tion of a part with the operator on the seat.

nance to the mower, remove the wire from the spark plug.

PARTS BAG - CONTENTS

The fasteners and other loose parts are shown below. The fasteners are shown full size. The quantity is shown in brackets ().

2x82

(2) CarriageBolt

14x79

(2)Wing Nut

31xll

(2)LockingRing

9416O

(2) Knob

17x47Z

(2)Washer

CHECK THE TIRES

Check the air pressure in the tires. Tires with too much air pressure will cause the unit to ride rough. Also, the wrong air pressure will

keep the mower housing from cutting level. The correct air pressure (PSI) is 14 PSI (t BAR). The tires were over inflated for shipment.

CHECK THE LEVEL OFTHE MOWER HOUSING

Make sure the level of cut is still correct. After you mow a short distance, look at the area that was cut. If the mower housing does

not cut level, see the instructions on =How To Level The Mower Housing" in the Maintenance section ofthis instruction book.

17x91Z

(lO)Washer

(1) Keys & Ring

F- 98889 9

Page 10

ASSEMBLY

HOW TO INSTALL THE SEAT

Usa the fasteners shown below to installthe seat. The fasteners are shown at full size.

(A) (a)

94160 17x47Z

Carefully remove the plastic bag from the seat.

Align the holes in the seat hinge to the holes in the seat

(Figure 1). Fasten the seat to the seat hinge withthe fasteners as shown.

Check the operating position of the seat. If the seat needs to be adjusted, loosen the two wing bolts. Slide the seat forward

orbackward along the seat adjusting holes as shown. Tighten

the wing bolts (A).

Seat Hinge

Seat

Adjus_ngHole

HOW TO ASSEMBLE THE STEERING WHEEL

Fasteners are not required to assemble the steering wheel. Attach

the steering wheel as follows:

1. Make sure the front wheels point forward.

2. Look at the hub of the steering wheel. Make sure the locking

clip is in place Inside the hub.

3. Slide the cover over the steering post (Figure 2).

4. Slide the steering wheel onto the steering post. Push on the steering wheel. The steering wheel will lock onto the steering

post. Pull onthe steering wheel. Make sure the steering wheel is locked in place.

5. Some models have an optiona/decal inthe parts bag, Attach the decal to the center ofthe steering wheel as shown.

HOW TO ASSEMBLE THE GAUGE WHEELS

Use the fasteners shown below to install the gauge wheels. The

fasteners are shown at full size.

SteeringWheel

SteeringPost

Hub

Cover

i Figure 2

1. Attach the gauge wheels to the axle bolts with the fasteners.

NOTE: The axle bolt is mounted inthe LOW position. To change

the position to a higher cutting position, see "How To Adjust The Gauge Wheels" inthe Maintenance section.

1=-98889 10

Axle Bolt

Figure 3

Page 11

ASSEMBLY

MAINTENANCE FREE BATTERY HOW TO CHARGE THE MAINTENANCEFREE BATTERY

IMPORTANT: Before you attach the battery cables to the A battery, check the battery date. The battery date tells if the

battery must be charged.

1. Check the top of the battery for the location of the battery date 1.

(Figure 4).

2. If the battery is put into service before the battery date, the 2. battery cables can be attached without charging the battery. 3. See "How To Install The Battery Cables'.

3. If the battery is put into service after the battery date, the battery must be charged. See =How To Charge The 4.

Maintenance Free Battery".

HOW TO INSTALL THE BATTERY CABLES

A WARNING: To prevent sparks, fasten the red cable to

Usethe fastenersshownbelowtoinstallthebattery cables. The fastenersareshownatfullsize.

the positive (+) terminal before you connect the black

cable.

WARNING: When you charge the battery, do not

&JL

smoke. Keep the battery away from any sparks. The fumes from the battery acid can cause an explosion.

Remove the battery and battery tray. Remove the protective caps from the battery terminals. Use a 12 volt battery charger to charge the battery. Charge at

a rate of 6 amperes for one hour. If you do not have a battery charger, have en authorized service center charge the battery.

Installthe battery end battery tray. Make sure the positive (+)

terminal is on the left side.

PosilJve +)

Term nal

(A)

2X82

Remove the protective caps from the battery terminals.

Fasten the red cable tothe positive (+) terminal with the fas- teners as shown (Figure 4),

Fasten the black cable to the negative (-) terminalwith the fas-

teners as shown.

(13)

14x79

HOW TO PREPARE THE ENGINE

NOTE: The engine was shipped from the factory filled with oil.

Check the level of the oil. Add oil as needed.

See the enginemanufacturer'sinstructionsforthetypeofgasoline

and oilto use. Beforeyou use the unit,read the informationon

safety,operation,maintenance,andstorage,

WARNING: Follow the engine manufacturer's

instructions for the type of gasoline and oil to use.

A lways use a safety gasoline container. Do not

smoke when adding gasoline to the engine. When

inside an enclosure, do not fill with gasoline. Before

you add gasoline, stop the engine. Let the engine

cool for several minutes.

Black Cable

BatteryTray

Figure4

IMPORTANT: This unit is equipped with an internal combustion engine and must not be used on or near any unimproved

forest- covered, brush- covered or grass- covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark

arrester is used, it must be maintained in effective working order by the operator.

In the State of CalIfornia the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. See an Authorized Service Center for a spark arrester for the

muffler. In some areas, local law requires the use of a resistor spark

plug to control the ignition signals. See an Authorized Service Center for a resistor spark plug for the engine.

IMPORTANT! BEFORE YOU START MOWING

[] Checkthe engine oil. [] Fill the fuel tank with gasoline.

[_ Check the level of the mower housing.

F-98889

Check the air pressure of the tires.

[_ Attach the battery cables.

Page 12

ThrottleConlrol

Lever

Brake Pedal

OPERATION

Blade Rota_on

Cor_ol

Lever

LOCATION OF CONTROLS

BLADE ROTATION CONTROL: usethebladerotation

control to start and stop the rotation of the blades.

BRAKE PEDAL: Use the brake pedal to quickly stop.

HEADLIG HT SWlTCH: The headlight switch isthe firstpart

ofthe ignition switch. To use the lightswith the engine running, tum

the key to the position forthe lights.

Figure 5

AUTOMATIC DRIVE DISCONNECT: usetheauto-

maticdrive disconnect, located under the seat, to disengage the

transmission.

LIFT LEVER: use the lift leverto change the height of cut. PARKING BRAKE LEVER: usatheparkingbrake lever

to engage the brake when you leave the unit.

SPEED CONTROL PEDAL: usethe speed control pedal

to change the speed and the direction of the unit.

IGNITION SWITCH: Usetheignitionswitchtostartandstop

the engine.

F- 98889 12

THROTTLE CONTROL LEVER: Usethethrottlecontrol

lever to increase or decrease the speed ofthe engine.

Page 13

OPERATION

ATTACHMENTS

This unit can use many different attachments. See the attachment

page in this book. This unit can pull attachments like a lawn sweeper, a lawn aerator, ora hopper spreader. This unit can not use attachments that engage the ground like a plow, a disk harrow, or

a cultivator.

HOW TO USE THE THROTTLE CONTROL

Use the throttle control to increase or decrease the speed ofthe

engine.

CAUTION: Always operate the engine with the throttle control in the FAST position. If the engine runs for several minutes at slower than the FAST position, the engine and transmission will overheat and can be damaged.

The FAST position is marked with a detent. For normal opera- tion andwhen using a grass bagger, move the throttle control

tothe FAST position, For maximum charging ofthe battery and for a cooler running engine and transmission, operate the en- gine in the FAST position.

For transport and to tow pull behind attachments, controlthe ground speed with the speed control pedal.

The engine governor is set at the factory for maximum pedorm- ance. Do not adjust the governor to increase the speed of the

engine.

HOWTO USE THE BLADE ROTATIONCONTROL

The blade rotation control isnext tothe steering wheel (Figure 6).

Use the blade rotation control toengage the blade(s) orto operate a snow thrower attachment.

1. Before you startthe engine, make sure the blade rotation con- trol is in the DISENGAGE position.

2. Move the blade rotation control to the ENGAGE position to rotate the blade(s).

Note: If the engine stops when you engage the blade(s),

the seat switch is not activated. Make sure you sit In the

middle of the seat. Also, make sure the wire is connected

to the seat switch.

3. Move the blade rotation control to the DISENGAGE position

to stop the blade(s). Before you leave the operator's position,

make sure the blade(s) has stopped rotating.

4. Before you ride the unit across a sidewalk or a road, move the blade rotation control to the DISENGAGE position.

_lb WARNING: Always keep your hands and feet away

from the blade, deflector opening, and the mower

housingwhen the engine runs,

Disengage

Position

BladeRota_onCon_'ol

EngagePosiOon

Figure 6

F- 98889 13

Page 14

OPERATION

HOW TO USE THE SPEED CONTROL PEDAL

The drive system uses a Hydrostatic Automatic Drive transmission. The Hydrostatic transmission is very easy to operate. This type of dr'Ne system does not require a shift lever or a clutchpedal.

The speed and direction oftravel is controlled by a single speed control pedal operated withyour rightfoot, Do not usethe leftbrake pedal in normal operation. Only use the left brake pedal to quickly stop in an emergency.

HOW TO DRIVE FORWARD

1. The automatic drive disconnect must be in the DRIVE position (Figure 8).

2. Slowly release your leftfoot from the brake pedal.

3. Move the throttle controlto the FAST position.

4. Slowly push the speed control pedal forward to the desired speed (Figure 7).

5. To increase forward speed, slowly move the speed control pedal forward. To reduce forward speed, slowly release the speed control pedal untilthe unit slows to the desired speed.

HOW TO DRIVE IN REVERSE

1. Lookto the rear.

2. Slowly push the speed control pedal to the REVERSE position.

HOW TO CHANGE DIRECTIONS CAUTION: To change directions, do not use the left brake

pedal. Use only the speed control pedal.

1. Slowly remove your foot from the speed control pedal. The

speed control pedal will automatically returntothe NEUTRAL

position.

2. When the unit stops, slowly move the speed control pedal to the desired direction.

SPEED CONTROL PEDAL POSITIONS The forward speed is controlled bythe position ofthe speed control

pedal. The following chart provides functions along with the pedal positions. Always operate the engine with the throttle control in

the FAST position.

FUNCTION

Trimming

Snow Thrower

PEDAL THRO'I-I'LE

POSITION

1/3

:igure7 Attachments

HOW TO DISCONNECT THE TRANSMISSION

To push the unit, use the automatic drive disconnect to release the transmission. The automatic drive disconnect is under the

seat.

1. The engine must be off.

2. Raise the seat. The automatic drive disconnect is under the seat.

3. Move and latchthe automatic drive disconnect inthe PUSH position (Figure 8). The transmission is now released and the

unit can be pushed. NOTE: In cold weather, the heavy viscosity oil in the

transmission will make the unit difficult to push.

4. To engage the transmission, unlatch the automatic drive dis- connect. The transmission is now connected and ready to op-

erate.

F- 98889

Bagging Grass

Normal Mowing

Easy Mowing Snow Blade

Transport

Pull Behind

Automatic Drive Disconnect

PUSH POSITION Figure 8

1/3 to 1/2

FAST

,/2to 3

1/2 to 3/4 SLOW_ ____

THROTTLE

FULL

1/3 to 1/2

Page 15

OPERATION

HOW TO SET THE PARKING BRAKE

1. Completely push the brake pedal forward.

2. Liftthe parking brake lever (Figure 9). 3, Remove your foot from the brake pedal and then release the

parking brake lever. Make sure the parking brake will hold the unit.

To release the parking brake, completely push the brake pedal forward. The parking brake will automatically release.

WARNING: Before you leave the operator's position,

l& move the shHt lever to the neutral _1) position. Set the

parking brake. Move the blade rotation control to the

DISENGAGE position. Stop the engine and remove

the ignition key.

HOW TO CHANGE THE CUTTING HEIGHT

To change the cutting height, raise or lower the lift lever as follows.

1. Move the lift lever forwardto lowerthe mowerhousingand

backto raisethe mowerhousing(Figure10).

2. Whenyourideona sidewalkorroad,movethe liftleverto the

highestpositionand move the blade rotationcontrolto the DISENGAGE position.

Parking

LiftLever

HOW TO STOP THE UNIT

1. Slowly remove your foot from the speed control pedal, The speed control pedal will automatically return to the NEUTRAL position and the unit will stop.

2. Move the blade rotation control to the DISENGAGE position,

3, Set the parking brake,

HOW TO TRANSPORT THE UNIT

To transport the unit,follow the steps below.

1. Move the blade rotation controlto the DISENGAGE position

2. Raise the lift lever to the highest position,

F- 98889 15

_hb ARNING: Make sure the parking brake will hold the

unit.

4. Movethe throttlecontroltothe SLOWposition.

5. Tostopthe engine,turnthe ignitionkeyto the OFF position. Removethekey.

3. Move the throttle control to the FAST position.

4. Slowly push the speed control pedal forward to the desired speed.

Page 16

OPERATION

HOW TO OPERATEWITH THE MOWER HOUSING

WARNING: The deflector is a safety device. Do not re- move the deflector. The deflector forces the dis-

charged material toward the ground. Always keep the deflector in the down position. If the deflector is dam- aged, replace the deflector with an original equipment

part from an authorized service center.

Start the engine. Release the parking brake.

Move the liftlever to a height of cut position. In high or thick grass, cut the grass inthe highest position first and then lower

the mower housing to a lower position.

CAUTION: Do not operate with the mower housing in the LEVEL ADJUSTMENT position. If you operate In the A4_ LEVEL ADJUSTMENT position, the mower housing and blades can be damaged.

4. Move the throttlecontrol to the SLOW position.

5. Move the blade rotation controlto the ENGAGE position.

6. Move the throttlecontrol to the FAST position.

7. Slowly push the speed control pedal to the desired speed. NOTE: When you mow in heavy grass or mow with a grass

bagger, use a slow forward speed.

8. Make sure the level of cut set at the factory is stillcorrect. After you mow a short distance, look at the area that was cut. Ifthe

mower housing does not cut level, see the instructions on"How To Level The Mower Housing" in the Maintenance section.

all

WARNING: For better control of the unit, always select a safe speed.

HOW TO OPERATE THE UNIT ON HILLS

WARNING: Do not ride up or down slopes that are too 2.

HOW TO OPERATE ON A HILL

1. Controlthe speed only withthe speed controlpedal. Do not use

2. To help prevent an accident, slowly move the speed control

3. To reduceforward speed when goingdown a hill,slowly release

HOW TO STOP ON A HILL

1. Avoid stopping on a hill.Ifyou must quicklystop inan emergen-

steep to back straight up, Never ride the unit across a slope. See the "Slope Guide" in the back of this 3.

book for information on how to check slopes.

the brake pedal on a hill.

pedal Avoid sudden turns or changes in speed.

the speed control pedal until the unit slows to the desired speed.

cy, remove your right foot from the speed control pedal and quickly depress the left brake pedal.

Set the parking brake. Before you dismount from the seat, move the throttlecontrol to

SLOW position, move the blade rotation controlto the DISEN- GAGED position, turn offtha engine and sat the parking brake.

HOW TO START OPERATION ON A HILL

1. Start the engine

2. Move the blade rotation controlto the ENGAGED position.

3. Move the throttle control to the FAST position.

4. Depress the brake pedal and release the parking brake. As you

release the parking brake, push the speed controlpedal to the desired speed.

A WARNING: Slowly push the speed control pedal as

you release the parking brake. The parking brake

must be disengaged before the speed control pedal is able to engage the transmission.

F- 98889 16

Page 17

OPERATION

BEFORE STARTING THE ENGINE

CAUTION: A mixture of alcohol (ethanol or methanol) end gasoline (calledgasohol), will attractmoisture and cause acid

CHECK THE OIL

NOTE: The engine was shipped from the factory filled with oil. Check the level of the oil. Add oil as needed. See the engine manufacturer's instructions for the type of gasoline and oil to

use.

1. Make sure the unitis level.

NOTE: Do not check the level of the oil while the engine rune.

2. Check the oil. Follow the procedure inthe engine manufactur- 3. After storage, make sure you use fresh fuel. See the storage er's instructions, instructionsfor additional information.

3. If necessary, add oil untilthe oil reaches the FULL mark on the

dipstick.The quantity ofoil needed from ADD to FULL is shown on the dipstick. Do not add too much oil.

ADD GASOLINE

WARNING: Always use a safety gasoline container.

Do not smoke when adding gasoline to the fuel tank.

Fill the fuel tank with regular unteaded gasoline. Do not use premium unleaded gasoline, Make sure the gasoline is fresh and clean. Leaded gasoline will

increase deposits and shorten

the lifeof the valves.

Do not add gasoline when you are inside an enclo- sure. Before you add gasoline, stop the engine and let the engine cool for several minutes.

Fuel Tank

Full

deposits during storage. While the unitis in storage,the acids

inthe fuel can damage the fuel system.

To preventengine problemswiththe fuelsystem, emptythe fuel systembeforestorageof30 days orlongeras follows.

1. Drain the fuel tank.

2. Start the engine. Let the engine run untilthe fuel lines and the

carburetor are empty.

4. Neveruseenginecleanerorcarburetorcleanerinthefueltank

orpermanentdamage can occur.

CARBURETOR

The factory settings forthe carburetor are for mostconditions. Ifthe engine Is operated under the following conditions, you can adjust

the carburetor mixture. To adjust the carburetor, see the engine manufacturer's instructions.

1. The engine has a loss of power or does not run smooth.

2. A change from summer to winter operation.

3. A40 degrae change inthe operation temperature. The carbure-

torwas adjusted at 80 degrees at the factory.

4. The engine is operated above 4,000 feet.

HOW TO START THE ENGINE

WARNING: The electrical system has an operator

presence system that includes a sensor switch for the

seat. These components tell the electrical system if

NOTE: The engine will not start unless you depress the brake pedal or engage the parking brake and move the blade rotation 5.

control to the DISENGAGE position.

1. Push the brake pedal completely forward. Keep your foot on

F- 98889 17

the operator is sitting on the seat. This system will

stop the engine when the operator leaves the seat if

the blade rotation control is engaged or if the trans-

mission is engaged. For your protection, always make sure this system operates correctly.

the pedal.

Make sure the blade rotationcontrolis inthe DISENGAGE

position.

Move the throttle control completely forward to the CHOKE or FAST position. Some models have a separate choke knob. Pull

the choke knob to the full CHOKE position.

Turn the ignition key to the START position. Release the key when the engine starts.

NOTE: if the engine does not start after four or five tries,

see the TROUBLE SNOOTING CHART.

Slowly move the throttle control to the SLOW position.

Let a cold engine run for several minutes. Beginwork when the engine is warm. To starta hot engine, move the throttle control

to a position between FAST and SLOW.

Page 18

OPERATING TIPS

OPERATION

Checkthebladerotationcontrolfor correctadjustment.Forthe blade(s)to disengagecorrectly,the adjustment must be cor-

rect.

Before you use the unit, check the oil inthe engine and add oil if necessary.

Ifthe enginewillnotstart,firstmakesurethe wire isattached

tothe sparkplug.

Makesureallthebeltsareinsideallthebeltguides.Seethein- structionson howto removeand installthe motiondriveand

mower drive belts.

MOWING AND BAGGING TIPS

1. For a lawn to lookbetter, check the cutting level of the mower housing. See =How ToLevel The Mower Housing" in the Main-

tenance section.

For the mower housing to cut level, make sure the tires have

the correct amount ofair pressure.

Every time you use the unit,check the blade. Ifthe blade isbent or damaged, immediately replace the blade. Also, make sure

the nut for the blade is tight.

Keeptheblade(s)sharpened.Wornbladeswillcausetheends ofthegrasstoturnbrown.

Before you make an inspection, adjustment (except forthe car-

buretor) or repair, make sure the wire from the spark plug isdis- connected.

For longer lifeof the battery on electric start models, charge the battery every three months.

Usethespeedcontrolpedaltochangethe groundspeed,not

thethrottlecontrol.

Belt noise can occur when the blade is engaged. This noise is normal and does not affect the operation of the unit.

10.

For better engine performance and an even discharge ofthe cut grass, always operate the engine with the throttle in FAST

position.

11.

When you use a bagger, operate the engine with the throttle in FAST position and the speed controlpedal pushed 1/3 forward.

12.

For better cutting performance and a quality cut, mow with the speed control pedal pushed 1/3 to 1/2 forward.

13.

After each use, clean the bottom and top ofthe mower housing for better performance. Also, a clean mower housing will help prevent a fire.

Do not cut orbag grass that iswet. Wet grass will not discharge correctly. Let the grass dry before cutting.

Use the left side ofthe mower housing to trim near an object.

Dischargethe cutgrassontothe mowedarea.The resultisa moreeven dischargeof cutgrass.

When you mow large areas, start by turning to the rightso that

the cut grass will discharge away from shrubs, fences, drive- ways, etc. After one ortwo rounds, mow in the opposite direc- tion making leftturns until finished (Figure 11).

Ifthe grass is very high, cuttwo times to decrease the load on

the engine. First cutwith the mower housing inthe highest posi- tion and then lower the mower housing for the second cut.

F- 98889 18

(

Figure11

Page 19

OPERATION

HOW TO CHANGE THE MULCHER PLATE

Deflector

A WARNING: To prevent the engine from starting, dis-

The mulcher plate lets you mulchthe grass for a clean, fine cut. To discharge the grass out the side or into a grass bagger, remove the

rnulcher plate as follows.

connect the wire from the spark plug. Make sure the blade rotation control is in the DISENGAGE position.

How To Remove The Mulcher Plate

1. Raise the deflector. Remove the two wingnuts B and two car-

riage bolts A (Figure t2).

2. Liftthe mulcher plate away from the mower housing.

3. Attach wingnuts B and carriage bolts A to the mulcher plate for future use.

How To Install The Mulcher Plate

1. Raise the deflector. Slidethe front of the mulcher plate under

the deflector bracket (Figure 12). Ifnecessary, remove grass fTomflange.

2. Fasten the mulcher plate with two wingnuts and two carriage

bolts.

DeflectorBracket

Mulche_Plate

B Figure 12

F- 98889 19

Page 20

PROCEDURE

MAINTENANCE

MAINTENANCE CHART

FIRST EVERY EVERY EVERY

EACH 2 2S 50 100

USE HOURS HOURS HOURS HOURS

BEFORE

STORAGE

Blade Rotation Control, Check

M O

Motion Drive Belt, Check

E R

Battery, Check and Charge

Lubrication _/

GENERAL RECOMMENDATIONS

1. The owner's responsibility isto maintain this product. This will

extend the life of the product and is also necessary to maintain

warranty coverage.

2. Check the spark plug, drive brake, lubricate the unit,and clean the air filter once a year.

3. Check the fasteners. Make sure all fasteners are tight.

4. Followthe Maintenance section to keep the unit ingood operat-

ing condition.

A ment, or repair to the unit, disconnect the wire to the

NOTE: Torque Is measured in foot pounds (metric Nm). This

measurement describes how tight a nut or bolt must be. The torque is measured with a torque wrench.

WARNING: Before you make an Inspection, adjust-

spark plug. Remove the wire from the spark plug to prevent the engine from starting by accident.

HOW TO CHECK THE MUFFLER

Check the mufflerevery 50 hours. Make sure the muffler is correctly mounted and is notloose. Ifthe muffleris worn orburnt, replace with a new muffler. A worn muffler is a fire hazard and can also damage

the engine.

F- 98889 20

If you mount a spark arrester to the muffler, also check the spark arrester when you check the muffler. Ifthe spark arrester isworn or

damaged, replace it with a new spark arrester. See your nearest authorized service center for a spark arrester.

Page 21

MAINTENANCE

INSPECT BLADE

WARNING: Before you inspect or remove the blade,

A disconnect the wire to the spark plug. it the blade h_s

If you keep the blade sharp and inspect the blade for damage, the blade will cut better and be more safe to operate. Frequently check

the blade forexcessive wear, cracks, or other damage. Frequently

check the nut that holds the blade. Keep the nuttight. If the blade hitsan object, stopthe engine. Disconnectthe wire tothe spark plug.

See if the blade is bent or damaged. Check the blade adapter for damage. Before you operate the unit, replace damaged parts with original equipment parts. See the authorized service center in your area. Every three years, have an authorized service person inspect

the blade or replace the old blade with an original equipment part.

an object, stop the engine. Check the unit for dam- age. The blade has sharp edges. When you hold the

blade, use gloves or cloth material to protect your hands.

HOW TO REMOVE AND INSTALL THE BLADE

1. Remove the mower housing. See the instructions on =How To Remove The Mower Housing".

2. Use a piece ofwood to keep the blade from rotating.

3. Remove the nut that holdsthe blade (Figure 13).

Hi- Lift

Edge Up

Mandrel

EtellevillaWasher

Figure13

4. Check the blade and the blade adapter according to the in-

structions for =Inspect Blade'. Replace a badly worn or dam- aged blade with an original equipment blade. See an

authorized service center in your area.

5. Clean thetop and bottom oftha mower housing. Remove allthe grass and debris.

6. Mount the blade and blade adapter on the mandrel (Figure 13).

7. Mount the blade so that the hi- lift edges are up. If the blade is upside down, the blade will not cut correctly and can cause

an accident.

Fasten the blade with the originalwashers and nut. Make sure

the outside rim of the Belleville washer is against the blade

(Figure 14).

F- 98889

WARNING: Always keep the nut tight that holds the blade. A loose nut or blade can cause an accident.

9. Tighten the nut that holds the blade to a torque of 35 foot

pounds (47,5 N- m).

10. Install the mower housing. See =How To Install The Mower

Housing".

BladeAdapter

Blade

7 Washer

BellavillaWasher t-..T--_ j Nut

(Outsiderimmustbe [_

againstthe blade.) I Figure14

HOW TO SHARPEN THE BLADE

A WARNING: Vibration can be caused if the blade is

Keep a sharp edge on the blade. Ablade that isnot sharp willcause

the tips of the grass to become brown.

1. Sharpen the blade two times a year or every 25 hours.

2. Remove the blade according to the instructionsin=How To Re-

3. Clean the blade with a brush, soap and water. Check the

4. Sharpen the blade with afile (Figure t 5). Make sure you keep

5. Make sure the blade isbalanced. Use a screwdriver and hold

6. A new blade willcut betterthan a badly worn blade. Everythree

7. Assemble the blade according to the Instructions=How To Re-

not correctly balanced or if the blade is damaged. A blade that is damaged with cracks can break and cause an accident.

move And Install The Blade".

blade. Look for cracks, nicks, or other damage. Replace a badly worn or damaged blade with an original equipment blade. See an authorized service center in your area.

the original bevel angle.

the blade parallel to the ground (Figure 15). A blade that is balanced willstay parallel to the ground. Ifthe blade is not bal-

anced, the heavy end will rotate toward the ground. Sharpen the heavy end untilthe blade isbalanced.

years, have an authorized service person inspect the blade or

replace the old blade with an original equipment blade.

move And Install The Blade".

Screwdriver

I Blade isbalanced I I when parallel to the ground. I

Ground

Figure 15

File

Page 22

MAINTENANCE

HOWTO ADJUSTTHE BLADE ROTATIONCONTROL

A ARNING: To prevent an injury, the blade rotation

In normal usage, the blade rotation control will not require an

adjustment. However, if the cutting performance decreases orthe quality of cut is poor, make the following changes.

1. When you mow, make sure the throttle control in in the FAST

2. Move the blade rotation control tothe DISENGAGE position

3. Stop the engine. Disconnect the wire from the spark plug.

control must operate correctly.

position.

(Figure 16).

Disengage

Engage Po6ition

6. Attach the wire to the spark plug. Mow for a short distance and again check the quality of cut. If necessary, move the blade

drive spring to the bottom hole.

Again check the quality of cut. If the quality of cut has not im- proved, replace the mower drive belt. See =How To Replace The Mower Drive Belt". Ifreplacingthe belt does notcorrectthe problem, take the unit to an authorized service center.

Move the blade rotation control to the DISENGAGE posi- tion. Stop the engine. Disconnect the wire from the spark plug.

Check the operation ofthe blade brake. Rotate the pulleys with your hand. Make sure the brake pads are pressed tightly against the pulleys (Figure 18).

A ARNING: If the brake pads do not press tightly

against the pulleys, take the unit to an authorized service center.

Blade Brake

(Brake Pad Against Pulley)

Figure 16

4. Checkthe blade(s). Keep a sharp edge on the blade(s),Ablade

that is not sharp will cause the tips of the grass to become

brown.

Disconnect the blade drive spring from the blade control rod. Move the blade drive spring to the middle hole

(Figure 17). This will increase the tension on the mower drive belt.

DISENGAGE POSITION

Blade TopHole(NewBelt)

ControlRod MiddleHole

Move the blade rotation control to the ENGAGE position. Check the padsforthe blade brake. Ifthe pads are excessively worn or damaged, replace the brake pad assemblies. Correct

replacement parts and assistance are available from an autho-

rized service center.

10.

Attach the wire to the spark plug. Mow for a short distance and

again check the operation ofthe blade rotation control.

11.

When you move the blade rotation control to the

DISENGAGE position, all movement will stop within five se-

conds. If there is movement of the belt orthe blades continue to rotate, engage and disengage the blade rotation control

five times to remove any excess rubber from a new mower drive belt. If you need assistance, take the unit to an autho-

rized service center.

F- 98889

BladeDriveSp_ing

Figure17

12.

If you replace the mower drive belt, move the blade drive

spring to the top hole (Figure 17).

Page 23

MAINTENANCE

HOW TO CHECK AND ADJUST THE DRIVE BRAKE

Completely push the brake pedal forward. Set the parking brake.

Move the automatic drive disconnect to the PUSH position. Push

the unit. Ifthe rear wheels rotate, adjust or replace the brake pads. Adjust the drive brake as follows.

1. The location of the drive brake is on the right side of the gearbox (Figure 19).

Make sure the parking brake is set and the automatic drive disconnect is in the PUSH position. Turn the hex nut in a

clockwise direction untilthe rear wheels do not turn when the unit is pushed forward.

Release the parking brake and push the unit. Ifthe unitdoes not roll,turn the hex nut in a counterclockwise direction until the unit rolls.

Set the parking brake. Push the unit. Ifthe rear wheels do not

turn, the drive brake is correctly adjusted. Release the parking

brake.

WARNING: If you cannot correctly adjust the drive

brake, replace the brake pads. Correct replacement parts and assistance are available from an autho-

rized service center.

HOW TO CHECK AND ADJUST THE MOTION DRIVE BELT

Ifthe motion drive belt is loose, the belt will slip when; (1) going up a hill, (2) pulling a heavy load, or (3) the unit will not move forward.

Adjust the belt as follows.

WARNING: Before you make an inspection, adjust-

ment, or repair to the unit, disconnect the wire to the spark plug. Remove the wire from the spark plug to

prevent the engine from starting by accident.

Check the routing of the motion drive belt. Make sure the belt is installed correctly and is inside allthe belt guides.

Remove the cotter pin, washer, and brake spring from the adjustable nut (Figure 20).

Disconnectthe adjustable nutfromthebrakeleverassembly andthe parking brake latch.

Use the cotter pin removed instep 2. Holdthe cotter pin at the back of the slot and move the brake lever assembly rearward

against the cotter pin, This will set a 1/8 inch (3 mm) gap beo tween the brake lever assembly and the back of the slot

(Figure 20),

Turn the adjustable nut untilthe nut will fitthrough the hole in the brake lever.

6. Assemble the adjustable nut to the parking brake latch, brake lever and brake spring, Fasten with the washer and

cotter pin.

F-98889 23

7. Ifthe belt still slips after the belt has been adjusted, then the motion drive belt is worn or damaged and must be replaced.

See "How To Replace The Motion Drive Belt".

BrakeSpnng

Cotter Pin

Clutch Rod

AdjustableNat

Brake Lever iiiiiiiiiiiiiiiiiiiiiiii_iiiiiii

Assembly

_iiiiiii Figure 20

Page 24

MAINTENANCE

HOW TO ADJUST THE SPEED CONTROL PEDAL

Ifthe unitwill not go into REVERSE or ifthe unit moves very slowly in REVERSE, adjust the speed control pedal as follows.

1. Stop the engine.

2. Set the parking brake.

3. Remove the hair pin from the adjuster nut (Figure 21). Dis-

connect the adjuster nut from the yoke assembly.

4. Rotate the adjuster nut one turn in the direction shown in Figure 21.

NOTE: Too much adjustment will cause REVERSE speed

to be too fast and the FORWARD speed to be reduced.

5. Attach the adjuster nut to the yoke assembly withthe hair pin.

6. To chsckthe adjustment, drive the unit. Ifthe adjustment iscor-

rect, the unit will now go into REVERSE.

IMPORTANT: If you need assistance, go to the nearest Authorized Service Center. They have the equipment and experience to make the adjustment.

_-YokeAssemb_

AdjusterNut

SpeedCor_ol Pedal

Figure 21

MAINTENANCE FREE BATTERY

HOW TO REMOVE THE BATTERY Tochargeorcleanthebattery, removethebatteryfrom the unitas

follows.

WARNING: To prevent sparks, disconnect the black battery cable from the negative (-) terminal before you

disconnect the red cable.

1. Disconnect the black cable from the negative (-) terminal

2. Disconnect the red ceble from the positive (+) terminal.

3. Lift the battery tray and the battery out of the unit.

HOW TO CLEAN THE BATTERY

1. Remove the battery.

2. Wash the battery with a solution of one gallon ofwater and four

3. Clean the terminals and the ends of the cables with a wire

WARNING: The battery contains sulfuric acid which is

harmful to the skin, eyes and clothing. If the acid gets

on the body or clothing, wash with water.

(Figure 22).

tablespoons of baking soda (sodium bicarbonate). Make sure the solution does not get intothe battery cells.

brush.

1. Before you charge the battery, remove the battery.

2. To charge the battery, use a 12 volt battery charger. Charge at

a rate of 6 amperes for 1 hour.

3. Install the battery.

,_ WARNING: To prevent sparks, fasten the red cable to

4. Fasten the red cable to the positive (+) terminal with the fas-

5. Fasten the black cable toths negative (-) terminalwith the fas-

the positive (+) terminal before you connect the black

cable.

teners as shown.

Positive +)

Term nal

4. Install the battery.

5. To prevent corrosion, apply grease to the battery terminals.

HOW TO CHARGE THE BATTERY

_IL WARNING: When you charge the battery, do not

F-98889

smoke. Keep the battery away from any sparks. The fumes from the battery acid can cause an exploslon.

Battery Tray

Carriage Bolt Figure 22

Page 25

MAINTENANCE

WHERE TO LUBRICATE

Apply grease with a brush to the areas shown.

_ odels with grease fittings: Lubricate with grease gun.

NOTE: Apply grease to the steering gear assembly.

CAUTION: If the unit is operated in dry areas that have sand, use • dry graphite spray to lubricate the unit.

Lubricate the areas shown with engine oil.

HOW TO CHECK THE FUEL FILTER

NOTE: Before you replace the fuel filter or the fuel line, the fuel tank must be empty,

If the fuel filter is dirty, the engine will run rough and have less

performance. Remove the old filter (Figure 24). Replace the old

filter with a new filter. Use an original equipment part. See an

authorized service dealer in your area,

CHECK THE TIRES

Check the airpressure in the tires. "13reswith too much air pressure win cause the unit to ride rough. Also, the wrong air pressure will

keep the mower housing from cutting level. The correct air pressure

is 14 PSI (t BAR).

F-98889 25

Figure23

FuelLine

Fuel Filter

Figure 24

Page 26

MAINTENANCE

HOW TO REMOVE THE MOWER HOUSING

1. Move the blade rotation control to the DISENGAGE position.

2. If equipped, remove the gauge wheels.

3. Move the lift lever to the level adjustment position(Figure 25).

WARNING: The lift lever

4_ia spring loaded. Makesurethe lift lever is locked

in the LEVEL ADJUST- MENT position.

4. Remove the hair pins and the washers from the adjuster

arms (Figure 26). See illustra- tions =C" and _D'.

5. Remove the hairpins and washers from the suspension links.

See illustrations =A" and =B".

6. Disconnect the extension spring from the blade control rod.

See illustration =E".

7. Disconnect the front hanger from the axle support. Sea

illustration=F".

8. Remove the mower drive belt from the stack pulley.

9. Pull the mower housing away from the rightside of the unit.

10. To operate without the mower housing, move the littlever to the TOP position.

us_nent

Figure 25

Lift Lever

HOW TO INSTALL THE MOWER HOUSING

1. Push the mower housing under the rightside of the unit.

2. Put the mower drive belt around the stack pulley. Make sure the _ side ofth e mower drive belt isagainst the etaek pulley. Also, make sure the mower drive belt isnot twisted.

3, Attach the front hanger to the axle support with the hanger

rod. Fasten with the fasteners as shown. See illustration=F".

4. Make sure the mower drive belt isbetween the stack pulley

and the two belt guides. See illustration "G'.

5. Attach the suspension links to the lifter assembly. Fasten

with the washers and hair pins. See illustrations"A" and =B'.

6. Attach the right and the left adjuster arms to the suspension

brackets. Fasten with the washers and hair pins. See illustra- tions =C" and =D".

7. Attach the extension spring to the blade control rod. See illustration=E'.

8. Move the blade rotation control to the ENGAGE position, Make sure the mower drive belt is inside allthe belt guides.

9. Make sure the mower housing is level See the instructionson =How To Level The Mower Housing'.

10. If equipped, install the gauge wheels.

11. Check the operation ofthe blade rotation control. See the In- structions on "How To Adjust The Blade Rotation Control".

Assembly

A_ster Suspension

Link

Lifter

Blade Rotation

Con_'ol

G, Mower Drive Belt

Adjuster Arm

Blade

Con_olRod

Extension_

Spnng

F- 98889

Mowof"

DriveBelt

GaugeWheel

Hanger Rod

Front Hanger

Figuro26

Page 27

MAINTENANCE

HOW TO LEVEL THE MOWER HOUSING

Ifthe mower housing is level, the blade will cut easier and the lawn will look better,

WARNING: Before you make an inspection, adjust-

A mant, or repair to the unit, disconnect the wire to the

1, Make sure the unit is on a hard fiat surface.

spark plug. Remove the spark plug wire to prevent the engine from starting by accident.

Check the air pressure in the tires. If the air pressure is incor- rect, the mower housing will not cut level. Make sure the tires

are inflated to 14 PSI. (1 BAR).

IMPORTANT: On models equipped with gauge wheels, the gauge wheels must be removed to correctly adjust the level of the mower housing.

Some models have gauge wheels on the mower housing. If equipped, remove the gauge wheels.

LiftLever

Cutting Height Positions

Figure 27

4. Open the coven

5. Move the lift lever to the LEVEL ADJUSTMENT position

(Figure 27).

_lb WARNING: The lift lever is spring loaded. Make sure

the lift lever is locked in the LEVEL ADJUSTMENT position.

Loosen the left and right adjuster knobs (Figure 28). Push down on each side ofthe mower housing. Make sure both sides

ofthe mower housing are setting on a fiat surface. Also, make sure the lift links are loose and can easily move up or down.

7. Push down on the lift links and tightenthe leftand rightadjust-

er knobs (Figure 28), Make sure the adjuster knobs are tight. if necessary, use a wrench to tighten the adjuster knobs.

8. Raise the lift lever from the LEVEL ADJUSTMENT positionto

a CUTTING HEIGHT position (Figure 29).

9. Close the cover.

LiftUnk

Adjuster

LiftLever

10. If equipped, installthe gauge wheels.

11. Mow for a short distance. If the height of cut is not level, repeat the above steps.

CAUTION: Do not operate with the mower housing in the

LEVEL ADJUSTMENT position. If you operate in the LEVEL

ADJUSTMENT position, the mower housing and blades can be damaged.

F-98889 27

Cutting Height Positions

Page 28

MAINTENANCE

HOW TO REPLACE THE MOTION DRIVE BELT 7.

REMOVAL 8.

1. Remove the mower housing. See the instructionson =How To

Remove The Mower Housing'. 9.

2. Completely push the pedal forward and engage the parking 10. brake.

3. Loosen the belt guide at the idler pulley. Move the belt guide

away from the idler pulley (Figure 30).

4. Remove the idler pulley (Figure 30).

5. Disengage the parking brake.

6. Remove the V- idler pulley.

7. Remove the belt guide at the middle idler pulley.

8. Remove the motion drive belt from the drive pulley.

9. Toremove the motion drive belt from the stack pulley, pullthe front end of the belt under the stack pulley and then back between the stack pulley and the steering plate (Figure 31).

10. Remove the motion drive belt. A correct replecement part or assistance is available from an Authorized Service Center in

your area.

INSTALLATION

1. Slide the motion drive belt between the stack pulley and the belt guides (Figure 31). install the motion drive belt on the

toppulley ofthe stack pulley. Make sure the"V" side ofthe belt is against the pulley.

2. Push the motion drive belt through the opening between the steering plate and the engine plate. Make sure the motion

drive belt is on the left side of the steering shaft assembly.

3. Installthe end ofthe motion drive belt around the drive pulley

(Figure 30).

4, Put the motion drive belt around the V- idler pulley. Installthe

motion drive belt and V- idler pulley.

5. Completely push the pedal forward and engage the parking brake.

Putthe belt around the idler pulley. Assemble the idler pulley. Fasten the idler pulley withthe hex nut. Make sure the fiat side

of the belt is against the idler pulley. Also, make sure the belt

is nottwisted.

11,

12,

Move the belt guide under the edge of the idler pulley (Figure 32). Tighten the belt guide.

Disengage the parking brake. Installthe belt guide atthe middle idler pulley. Make sure the

back of the motion drive belt is against middle idler pulley. Check the routing of the motion drive belt (Figure 32). Make

sure the motion drive belt is installed correctly on the idler pulleys and inside all belt guides.

Before you usethe unit, checkthe adjustment ofthe clutch.See

the instructions=How To Check And Adjust The Clutch".

Install the mower housing. See the instructions"How To install The Mower Housing'.

Vo Idler Middle Idler

Pulley Pulley

Drive Pulley

Molion

Drive Belt

Belt Guide

Idler Pulley Figure 30

Steering

Plate

BeltGuide_

Figure 31

Motion Drive Belt

V- IdlerPulley

Drive Pulley

F- 98889 28

Idler Pulley

Belt Guide

Stack Pulley

Belt Guide

Figure 3;

Page 29

MAINTENANCE

HOW TO REPLACE THE MOWER DRIVE BELT

Remove the mower housing. See the instructions on =How To Remove The Mower Housing'.

Pull the belt retainer away from the idler pulley and remove the mower drive belt (Figure 18).

Pullthe belt retainer away from the right mandrel pulley and remove the mower drive belt.

Pull the belt retainer away from the left mandrel pulley and remove the mower drive belt.

6. Pull the belt retainer away from the left mandrel pulley. Put

the belt around the left mandrel pulley.

7. Pull the belt retainer away from the idler pulley. Put the flat

side of the mower drive belt around the idler pulley.

8. Make sure the _ side ofthe mower drive belt is against the mandrel pulleys as shown.

NOTE: Replace the mower drive belt with en original equipment belt from an authorized service center.

Install the new mower drive belt, Pull the belt retainer away from the right mandrel pulley, Put the belt around the right mandrel pulley.

Belt Retainer

9. Install the mower housing. See the instructions on "How To Install The Mower Housing".

10. Beforeyou mow,checkthe blade rotationcontrol.See thein-

structionson =HowToAdjustThe BladeRotationControl'.

Belt Retainer

Left Mandrel Pulley

Belt Retainer

F- 98889 29

Idler Pulley

Mower Drive Belt Figure 33

Page 30

MAINTENANCE

HOW TO REPLACE THE FUSE

Ifthe fuse isblown, the engine willnot start. The location ofthe fuse is next to the battery. Remove the fuse and replace with a automotive fuse (Figure 34).

Automotive Fuse

Figure 34

HOW TO REPLACE THE LIGHT BULB

Raise the tractor hood.

Turn the light socket untilthe tabs on the socket align withthe

notches in the bezel (Figure 35). Remove the light socket.

Turn the light bulb and remove the bulb.

HOW TO CLEAN THE MOWER HOUSING

A WARNING: Before you clean the mower housing,

Grass and other debris on top of the mower housing can keep the belt from working correctly. For safety and correct operation, frequently clean the top ofthe mower housing. Remove grass and debris from around the pulleys and other moving parts.

stop the engine and disconnect the wire to the spark plug.

3. Install a new light bulb. Alignthe light socket with the notches in the bezel and turn the light socket to lock in position.

Light Socket

Figure 35

1. Move the lever for the blade rotation control to the ENGAGE position.

2. Clean the top ofthe mower housing.

3. Move the lever for the blade rotation control to the DISENGAGE position.

4. Again clean the top of the mower housing.

5. After youcut the grass, clean the bottom oftha mower housing.

STORAGE (over 30 days)

At the end of each year, prepare the unit for storage as follows.

THE ENGINE

For storage information, see the the engine manufacturer's instructions.

THE BATTERY

1. Remove the battery.

2. Clean the battery terminals of any deposits.

3. Charge the battery. Sea the instructions on =How To Prepare

And Charge The Battery'.

4. Store the battery in a cool, dry place.

NOTE: After a long time in storage, charge the battery.

THE FUEL SYSTEM

WARNING: Do not drain the gasoline inside a build-

F-98889

ing or near a fire. Do not smoke because the fumes

from the fuel can cause an explosion.

1. Start the engine.

2. Run the engine untilthe fuel tank and the carburetor are out of fuel and the engine stops.

3. Do not leave fuel inthe fuel tank or the carburetor. The fuel can damage the function ofthe fuel system. Some models have a

fuel drain (Figure 36). Hold a cloth under the fuel drain. Push the fuel drain untilthe carburetor is empty.

4. After storage, make sure you use fresh fuel

Fuel Drain

Figure 36

CLEAN THE UNIT

1. Clean the dirt and grass from the engine.

2. Clean the mower housing.

LUBRICATE THE UNIT

See the =Lubrication" instructions inthis book.

Page 31

TROUBLE SHOOTING CHART

PROBLEM: The engine will not start.

1. Follow the steps, =How To Start The Engine" in this book.

2. Electric- Start Models: Clean the battery terminals. Tighten the cables.

3. Drain the fuel tank. Clean the fuel line. Replace the fuel filter.

4. Remove the spark plug(s). Move the throttleto the SLOW posi-

tion. Turn the ignition key to the ON position. Try to start the en-

gine several times. Install the spark plug.

5. Replacethe sparkplug.

6. Adjust the carburetor.

PROBLEM: The engine will not turn over.

1. Follow the steps, =How To Start The Engine" in this book.

2. Electric- Start Models: Checkthe level ofthe acid inthe battery. If needed, add water. Charge the battery.

3. Replace the fuse.

4. Check the wiflng harness for damage or a loose connection. Repair the damaged wire.

5. Electric- Start Models: replace the solenoid. Recoil- Start Mod- els: replace the module.

PROBLEM: The engine is difficult to start.

1. Adjust the carburetor.

2. Replace the spark plug.

3. Replace the fuel filter.

PROBLEM: The engine does not run smooth or has s loss of power.

1. Check the oil.

2. Clean the air filter.

3. Clean the air screen.

4. Replace the spark plug.

5. The engine is working too hard. Use a lower gear.

6. Adjust the carburetor.

7. Replace the fuel filter.

PROBLEM: The engine does not run smooth st fast

speed.

1. Replacethe sparkplug.

2. Adjustthethrottlecontrol.

3. Cleantheairfilter.

4. Replacethefuelfilter.

PROBLEM: The engine stops when the blades are

engaged.

1. Toactivatetheseatsensor,alwayssitinthemiddleoftheseat.

2. Checkthe wiringharnessfor damageor a looseconnection.

Repairthedamagedwire.

PROBLEM: On slopes, the engine stops.

1. Mow up and down slopes. Never mow across a slope.

2. To activate the seat sensor, always sit inthe middle ofthe seat.

PROBLEM: The engine will not idle.

1. Replace the spark plug.

2. Clean the air filter.

3. Adjust the carburetor.

4. Adjust the throttle control.

5. Drain the fuel tank. Clean the fuel line. Replace the fuel filter. PROBLEM: A hot engine causes a decrease in power.

1. Clean the air screen.

2. Check the oil.

3. Adjust the carburetor.

4. Replace the fuel filter. PROBLEM: Excessive vibration.

1. Replace the blade.

2. Check for loose engine bolts.

3. Decrease the air pressure in the tires.

4. Adjust the carburetor.

5. Check for a damaged belt or damaged pulley. Replace the damaged parts.

PROBLEM: The grass does not discharge correctly.

1. Stop the engine. Clean the mower housing.

2. Raise the height of cut.

3. Replace or sharpen the blade(s).

4. Move the shift lever to a slower speed.

5. Move the throttle control to the FAST position.

6. Replace the spring for the blade idler.

PROBLEM: The mower housing does not cut level.

1. Check the air pressure in the tires.

2. Adjust the level of the mower housing.

3. Check the front axle. Ifthe front axle does not freely pivot,loos- en the axle bolt(s).

PROBLEM: The mower blades will not rotate.

1. Check the mower drive belt. Make sure the belt is installed cor- rectly.

2. Replace the mower drive belt.

PROBLEM: The unit will not move when the brake is released and the speed control pedal Is depressed.

1. Check the motion drive belt. Make sure the belt is installed correctly.

2. Adjust the clutch.

3. Replace the motion drive belt.

4. Release the Automatic Drive Disconnect under the seat.

PROBLEM: The unit moves slower or stops when the

speed control pedal is depressed.

1. Adjustthe clutch.

2. Replacethemotion drivebelt.

PROBLEM: When the brake pedal is released, belt noise can be heard.

1. Temporary belt noise does not changethe operationofthe unit. If belt noise is continuous, check the routing of the belt. Make sure the belt is inside all belt guides.

2. If the noise is continuous, adjust the clutch. PROBLEM: The rear wheels spin over uneven terrain.

1. Check the front axle. Ifthe front axle does not freely pivot, loos-

en the axle bolt(s).

F.98889 31

Page 32

Operate a walk-behind mower across the face of slopes,

never up or down slopes.

co D_

10 DEGREES 15 DEGREES

On a riding mower to determine If a slope Is safe to mow: (1) disengage the blade(s) (2) put the unit in reverse, and (3) try to back straight up the slope. If you can back up the slope, It Is generally safe to mow. However, if you do not feel safe, or if you are not completely sure, use this guide

anddo not mow e slope that Is greater than 15 degrees. If the riding mower Is used with a pull-behind or rear mounted attachment, do not operate the unit on a slope that is greater than 10 degrees.

A 15 degree slope Is a hill that Increases In height at approximately 2.5 feet in 10 feet. A 10 degree slope Is a hill that Increases In height at approximately 1.7 feet in 10 feet.

A se extreme care at all times, and avoid sudden turns or maneuvers. Follow other Instructions in this manual for safety In mowing on

slopes. Operate a riding mower up or down slopes, never across the face of slopes. Operate a walk-behind mower across the face of slopes, never up or down slopes. Use extra care when operating on or near slopes and obstructions.

up or down slopes, never across the face of slopes.

mower

................................. I'O'U§E'S'L P .................................

Page 33

NOTES

F- 98889 33

Page 34

NOTES

F- 98889 34

Page 35

INDEX

Adjustments

Blade Rotation Control, 22 Clutch, 23

Drive Brake, 23 Mower Housing, Level, 27

Speed Control Pedal, 24

Attachments, 13, 36 Automatic Drive Disconnect,

Operation, 14

Battery

Charge, 24 Check, 11

Clean, 24 install, 11 Removal, 24

Storage, 30

Belt

Motion Drive

Adjust, 23 Replace, 28

Mower Drive

Adjust, 22 Replace, 29

Blade

Inspect, 21 Remove And Instalt, 21 Sharpen, 21

Blade Rotation Control

Adjust, 22 Location, 12 Operation, 13

Brake Pedal, Location, 12

Clutch

Adjust, 23 Check, 23

Controls, Location, 12 Cutting Height

Adjust, 27

Change, 15

Drive Brake

Adjust, 23 Check, 23

Engine

Fuel, 11, 17 Oil, 11,17

Preparation, 11 Spark Arroster, 11, 20 Starting, 17 Storage, 30

F- 98889

Throttle Control, 13

Filter, Fuel, 25

Fuel, Type, 17 Fuse, 30

Headlight, Replace Light Bulb, 30

Headlight Switch, Location, 12

Ignition Switch, Location, 12

LiftLever

Location, 12 Operation, 15

Lubrication, Mower, 25

Maintenance

Battery

Charge, 24 Clean, 24

Belt

Motion Drive, 28

Mower Drive, 29 Blade, 21 Blade Rotation Control, 22

Clutch, 23

Drive Brake, 23 Filter, Fuel, 25 Fuse, 30 Headlight, 30 Lubrication, 25

Mower Housing

Clean, 30 Install, 26 Level, 27

Remove, 26

Muffler, 20 Speed Control Pedal, 24

Storage, 30

Maintenance Chart, 20 Motion Drive Belt

Adjust, 23

Replace, 28

Mower Drive Belt

Adjust, 22

Replace, 29

Mower Housing

Clean, 30 Cutting Height, 15

Install, 26

Level Adjustment, 27 Operation, 16

Remove, 26

Muffler, 20

Spark Arrester, 20

Mulcher

Install, 19 Remove, 19

Oil

Check, 17

Type, 17

Operation

Attachments, 13

Automatic Drive Disconnect, 14 Blade Rotation Control, 12, 13

Brake Pedal, 12 Headlight Switch, 12

Ignition Switch, 12 Lift Lever, 12, 15 Location Of Controls, 12

Mower Housing, 16

Mowing And Bagging, 18

Operate On Hills, 16

Parking Brake, 12, 15

Speed Control Pedal, 12, 14

Start The Engine, 17

Stop The Unit, 15

Throttle Control, 12, 13

Transport, 15

Parking Brake

Location, 12 Operation, 15

Parts Bag, 9

Safety Rules

AmericanNationalStandardInstitute,3-4 Safe Mowing Guide, 5-7

Seat, Install, 10 Seat Switch, Operation, 17

Slope Guide, 32 Spark Arrester, 11, 20 Speed Control Pedal

Adjust, 24

Location, 12 Operation, 14

Steering Wheel, 10 Storage, 30

Throttle Control

Location, 12 Operation, 13

Tire Pressure, 9, 25 Trouble Shooting Chart, 31

Warranty, 2

Page 36

LAWN TRACTOR ACCESSORIES

Make your Lawn Tractor do more than you ever imagined.

The accessories shown on this page can be used on your Lawn Tractor. See the Store or Dealer where

you purchased your Lawn Tractor. If you are unable to obtain the necessary information, contact the

Central Parts Distribution Center for your area as listed in your Repair Parts Book.

LAWN SWEEPER Model No. 24720

SNOW BLADE Model No. 24476

F- 98889

GRASS BAGGER Model No. 24762

9 Bushel Capacity (For42"and 46")

38" MULCHER KIT Model No. 24750

40" MULCHER KIT Model No. 24755

42" MULCHER KIT Model No. 24758

TIRE CHAINS Model No, 24530

(For18x8.5 inchtire) Model No. 24538

(For18x9.5 inchtires)

Model No. 24525

(For20:<8inchtire) Model No. 24515

(For20xl 0 inchtire) Model No. 24539

(For23x9.5 inchtire)

REAR WHEEL WEIGHTS Model No. 24003

(For 18x9.5 inch tires) (For 20x8 inch tires)

Model No. 24630 (For 23 inch tires)

SNOW THROWER

Model No. 24574

GARDEN TILLER

Model No. 13460

GRASS BAGGER Model No. 24742

7 Bushel Capacity

(For 38", 40", and 42")

Made in U.S.A.

Murray 42583X9A Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual