Model
425016x48A
This Instruction Book contains information for several models.
Read and keep this book for future reference.
This book contains important information on
SAFETY, ASSEMBLY, OPERATION, AND MAINTENANCE.
PRODUCT INFORMATION
The owner must be certain that all
the product information is included with the unit.
This information includes
the INSTRUCTION BOOKS,
the REPLACEMENT PARTS and the WARRANTIES.
This information must be included to make sure state laws and other laws
are followed.
F-050746L
RECORD THE FOLLOWING INFORMATION ABOUT YOUR UNIT. THIS
INFORMATION IS NECESSARY WHEN ORDERING PARTS OR IN CASE
OF LOSS OR THEFT.
TABLE OF CONTENTS
WARRANTY 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RESPONSIBILITY OF THE OWNER 3. . . . . . . . . . . . . . . . . . . .
SAFETY RULES 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTERNATIONAL PICTORIALS 9. . . . . . . . . . . . . . . . . . . . . . . .
ASSEMBLY 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PARTS BAG - CONTENTS 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO INSTALL THE SEAT 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO ASSEMBLE THE STEERING WHEEL 11. . . . . . . . . . . . . .
HOW TO ASSEMBLE THE GAUGE WHEELS 12. . . . . . . . . . . . . . .
MAINTENANCE FREE BATTERY 12. . . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO INSTALL THE BATTERY CABLES 12. . . . . . . . . . . . . . . . .
HOW TO PREPARE THE ENGINE 13. . . . . . . . . . . . . . . . . . . . . . . . . .
CHECK THE TIRES 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CHECK THE LEVEL OF THE MOWER HOUSING 13. . . . . . . . . . . .
OPERATION 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOCATION OF CONTROLS 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ATTACHMENTS 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ELECTRICAL SAFETY SYSTEM 15. . . . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO OPERATE THE IGNITION KEY SWITCH 15. . . . . . . . . . .
HOW TO USE THE THROTTLE CONTROL 15. . . . . . . . . . . . . . . . . .
HOW TO USE THE BLADE ROTATION CONTROL 16. . . . . . . . . . .
HOW TO USE THE SHIFT LEVER 16. . . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO SET THE PARKING BRAKE 17. . . . . . . . . . . . . . . . . . . . . .
HOW TO CHANGE THE CUTTING HEIGHT 17. . . . . . . . . . . . . . . . .
HOW TO STOP THE UNIT 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO TRANSPORT THE UNIT 17. . . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO OPERATE WITH THE MOWER HOUSING 18. . . . . . . . . .
HOW TO OPERATE THE UNIT ON HILLS 18. . . . . . . . . . . . . . . . . . .
BEFORE STARTING THE ENGINE 19. . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO START THE ENGINE 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPERATING TIPS 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MOWING AND BAGGING TIPS 20. . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE CHART 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO CHECK THE MUFFLER 21. . . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO REMOVE AND INSTALL THE BLADE 22. . . . . . . . . . . . . .
HOW TO SHARPEN THE BLADE 22. . . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO ADJUST THE BLADE ROTATION CONTROL 23. . . . . . .
HOW TO CHECK AND ADJUST THE DRIVE BRAKE 24. . . . . . . . .
HOW TO CHECK AND ADJUST THE CLUTCH 24. . . . . . . . . . . . . .
HOW TO ADJUST THE SHIFT LEVER 25. . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE FREE BATTERY 25. . . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO CHARGE THE BATTERY 25. . . . . . . . . . . . . . . . . . . . . . . . .
WHERE TO LUBRICATE 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO CHECK THE FUEL FILTER 26. . . . . . . . . . . . . . . . . . . . . . .
CHECK THE TIRES 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO REMOVE THE MOWER HOUSING 27. . . . . . . . . . . . . . . .
HOW TO INSTALL THE MOWER HOUSING 27. . . . . . . . . . . . . . . . .
HOW TO ADJUST THE GAUGE WHEELS 28. . . . . . . . . . . . . . . . . .
HOW TO LEVEL THE MOWER HOUSING 29. . . . . . . . . . . . . . . . . . .
HOW TO REPLACE THE MOTION DRIVE BELT 30. . . . . . . . . . . . .
HOW TO REPLACE THE MOWER DRIVE BELT 32. . . . . . . . . . . . .
HOW TO INSTALL THE WHEELS 33. . . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO REPLACE THE FUSE 34. . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO REPLACE THE LIGHT BULB 34. . . . . . . . . . . . . . . . . . . . .
HOW TO CLEAN THE MOWER HOUSING 34. . . . . . . . . . . . . . . . . .
STORAGE (OVER 30 DAYS) 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TROUBLE SHOOTING CHART 35. . . . . . . . . . . . . . . . . . . . . . . .
HOW TO ORDER REPAIR PARTS 36. . . . . . . . . . . . . . . . . . . . .
PARTS LIST 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SLOPE GUIDE 54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INDEX 55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LAWN TRACTOR ACCESSORIES 56. . . . . . . . . . . . . . . . . . . . .
MURRAY, INC. Two Year Limited Warranty
Murray, Inc. warrants to the original purchaser that this unit shall be free from defects in material and workmanship under normal
use and service for a period of Two (2) Years from the date of purchase; however, this warranty does not cover engines,
accessories (such as snow blowers, snow blades, grass baggers and plows), transmissions, batteries and Normal Wear Parts
(except as noted below) or transaxles as the companies that manufacture these items furnish their own warranties and provide
service through their authorized field service facilities. For additional information, see the warranties covering these particular
parts. If you are uncertain whether your unit contains or is equipped with one or more of these parts, consult your dealer prior
to purchase. Subject to the terms and conditions noted in this Limited Warranty, we shall, at our option, repair or replace at no
cost to the original purchaser any part covered by this Limited Warranty during the applicable warranty period.
In the event the battery proves defective within ninety (90) days from the date of purchase, we will replace it without charge. If
the battery proves defective after (90) days but within one hundred twenty (120) days from the date of purchase, we will replace
it for a charge of one half (1/2) of the retail price of the battery in effect at the time of return.
Normal Wear Parts are defined as belts, blades, blade adapters, pneumatic tires, headlights and seat covers. These parts are
warranted to be free from defects in material and workmanship as delivered with the product. Any claim for repair or replacement
of Normal Wear Parts must be made within thirty (30) days of the date of purchase. No claims involving damage caused from
material use, abuse or misuse will be honored.
This Murray, Inc. Two (2) Year Limited Warranty is your exclusive remedy; however, this warranty is void or does not apply
to any unit that has been tampered with, altered, misused, abused or used for rental or other commercial and/or professional
(non-homeowner) uses. Your warranty does not cover minor mechanical adjustments which are not due to any defect in material
or workmanship. For assistance in making such adjustments, consult your Instruction Book.
To make a claim under this Murray, Inc. Two (2) Year Limited Warranty, return the unit (or if authorized in advance, the defective
part) along with your proof of purchase to an Authorized Service Center near you. To locate the nearest Authorized Service
Center, call the Central Parts Distributor for your area shown in the list provided with your unit or check the Yellow Page listings
in your local telephone directory. If you return the entire unit, we will repair the unit. If we authorize the return of the defective
part only, we will either replace or repair the part. In the case of a defect in a transmission or differential (as distinguished from
a transaxle), the entire transmission or differential must be returned since they do not include user serviceable parts.
This Murray, Inc. Two (2) Year Limited Warranty gives you specific legal rights, and you may also have other rights which vary
from state to state.
implied warranty of merchantability and warranty of fitness for a particular purpose. If you need additional information
on this written warranty or assistance in obtaining service, write or call: MURRAY, INC., Outdoor Power Equipment, Customer
Service Department, P.O. Box 268, Brentwood, Tennessee 37027. (1-800-224-8940)
This Limited Warranty is given in lieu of all other expressed and implied warranties including the
F-050746L
2
OWNER’S INFORMATION
This instruction book is for several different models. The instructions
are written for a person with some mechanical ability. Like most service books, not all the steps are described. Steps on how to loosen or
tighten fasteners are steps anyone can follow with some mechanical
ability. Read and follow these instructions before you use the unit.
Know your product: If you understand the unit and how the unit operates, you will get the best performance. As you read this manual, compare the illustrations to the unit. Learn the location and the function of
the controls. To help prevent an accident, follow the operating instructions and the safety rules. Keep this manual for future reference.
IMPORTANT: Many units are not assembled and are sold in car-
tons. It is the responsibility of the owner to make sure the assembly
instructions in this manual are exactly followed. Other units are purchased in an assembled condition. On assembled units, it is the responsibility of the owner to make sure the unit is correctly
assembled. The owner must carefully check the unit according to
the instructions in this manual before it is first used.
RESPONSIBILITY OF THE OWNER
The responsibility of the owner is to follow the instructions below.
1. Carefully read and follow the rules for safe operation.
2. Follow all the assembly instructions.
3. Inspect the unit.
4. Make sure that the operator of the unit knows how to correctly
use all standard and accessory equipment.
5. Operate the unit only with guards, shields, and other safety
items in place and working correctly.
6. Correctly adjust the unit.
7. Service the unit only with authorized or approved replacement
parts.
8. Complete all maintenance on the unit.
Engine Exhaust, some of its constituents, and
certain vehicle components contain or emit
chemicals known to the State of California to
cause cancer and birth defects or other reproductive harm.
Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause
cancer and birth defects or other reproductive
harm. WASH HANDS AFTER HANDLING.
Environmental Awareness
D Do not fill the engine’s fuel tank completely full.
D Drain fuel for off-season storage.
D Use only unleaded gasoline.
D Service the air cleaner regularly.
D Change oil regularly. Use 10W-30 oil in summer.
D Tune-up the engine regularly.
D Keep equipment in efficient operating condition.
D Dispose of used engine oil properly.
SAFETY RULES
Safe Operation Practices for Ride-on Mowers
WARNING: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the
following safety instructions could result in serious injury or death.
I. General operation
1. Read, understand and follow all instructions in the Instruction Book, on the machine, the engine and with any attachments before
starting.
2. Only allow responsible adults, who are familiar with the instructions, to operate the machine.
3. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.
4. Be sure the area is clear of other people before mowing. Stop the machine if anyone enters the area.
5. Never carry passengers.
6. Turn off power to the blades or any attachments before backing up. Do not mow in reverse unless absolutely necessary. Always look
down and behind before and while backing.
7. Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass bagger
or the mower guard in place.
8. Slow down before turning.
9. Never leave a machine unattended with the engine running. Always turn off the blade(s), set the parking brake, stop the engine and
remove the key before dismounting.
10. Turn off power to attachment(s) when transporting or not in use. Turn off the blade(s) when not mowing.
11. Stop the engine before removing the grass bagger or unclogging the chute.
12. Mow only in daylight or good artificial light.
13. Do not operate the machine while under the influence of alcohol or drugs or when very tired.
14. Watch for traffic when operating near or crossing roadways.
15. Use extra caution when loading or unloading the machine into a trailer or truck.
16. Always wear goggles, safety glasses, or an eye shield when you operate the unit to protect your eyes from foreign objects that can be
thrown from the unit. Always wear eye protection when you make an adjustment or repair to the machine.
17. Use care when pulling loads or using heavy equipment.
a. Use only approved drawbar hitch points.
b. Limit loads to those you can safely control.
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3
OWNER’S INFORMATION
c. Do not turn sharply. Use care when backing.
d. Use counterweights or wheel weights when suggested in the Instruction Book.
18. Do not operate this machine if you are taking drugs or other medication which can cause drowsiness or affect your ability to operate
this machine.
19. Do not use this machine if you are mentally or physically unable to operate this machine safely.
20. Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower related injuries. These operators should evaluate their ability to operate a riding mower safely enough to protect themselves and others from serious injury.
II. Slope operation
Slopes and rough terrain are major factors related to loss-of-control and tip-over accidents, which can result in severe injury
or death. ALL slopes require extra caution. If you cannot back up the slope or if you feel uneasy on the slope, do not mow it. See
the “Slope Guide” in the back of this book to check for safe operation.
DO
1. Mow up and down slopes, not across.
2. Remove obstacles such as rocks, limbs, etc...
3. Watch for holes, ruts or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
4. Follow the manufacturer’s recommendations for wheel weights or counterweights to improve stability.
5. Use extra care with grass baggers or other attachments, they can change the stability of the machine.
6. Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.
7. Avoid starting or stopping on a slope. If tires lose traction, turn off the blades and proceed slowly straight down the slope.
DO NOT
1. Do not turn on slopes unless absolutely necessary, then only turn slowly and gradually downhill, if possible.
2. Do not mow drop-offs, ditches or embankments. A wheel over the edge or an edge caving in could cause a sudden overturn and an
injury or death.
3. Do not mow on wet grass. Reduced traction could cause sliding.
4. Do not try to stabilize the machine by putting your foot on the ground.
5. Do not use a grass bagger or other rear mounted accessories on steep slopes (greater than 10 degrees).
III. Children
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and
the mowing activity. NEVER assume that children will remain where you last saw them.
1. Keep children out of the mowing area and in the watchful care of another responsible adult.
2. Be alert and turn the engine off if children enter the area.
3. Before and when backing, look behind and down for small children.
4. Never carry children or any passengers, even with the blades off. They may fall off and be seriously injured or interfere with the safe
operation of the machine.
5. Never allow children to operate the machine. Instruct children in the potential dangers of the machine.
6. Use extra care when approaching blind corners, shrubs, trees or other objects that may obscure vision.
IV. Service
1. Use extra care when handling gasoline and other fuels. Fuels are flammable and the vapors are explosive.
a. Use only an approved container.
b. Never remove the gas cap or add fuel with the engine running. Allow the engine to cool for several minutes before refueling. Do
not smoke.
c. Never refuel the machine indoors.
d. Never store the machine with fuel in the tank or fuel container inside where there is an open flame, such as a water heater.
2. Never start or run the engine inside a closed area.
3. Keep all nuts and bolts, especially the blade attachment nuts tight. Frequently check the blade(s) for wear or damage such as cracks
and nicks. A blade that is bent or damaged must be immediately replaced with an original equipment blade from an authorized service
dealer. For safety, replace the blade every two years. Keep the equipment in good condition.
4. Never tamper with the safety devices. Check their proper operation regularly.
5. To reduce fire hazards, keep the machine free of grass, leaves or other debris build-up. Clean up oil or fuel spills. Allow the machine
to cool before storing.
6. Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
7. Never make adjustments or repairs with the engine running. The carburetor can be adjusted with the engine running. Do not change
the engine governor settings or over-speed the engine.
8. Grass bagger components are subject to wear, damage and deterioration, which could expose moving parts or allow objects to be
thrown. For storage, always make sure the grass bag is empty. Frequently check components and replace with manufacturer’s recommended parts when necessary.
9. Mower blade(s) are sharp and can cut. Wrap the blade(s) or wear gloves and use extra caution when servicing them or the blade housing
area.
10. Check the brake operation frequently. Adjust and service as required.
11. Wait for all movement to stop before servicing any part of the unit.
Look for this symbol to indicate important safety
precautions. This symbol indicates: “Attention!
Become Alert! Your Safety Is At Risk.”
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SAFE MOWING GUIDE
Each person that operates power
equipment must learn to use correct and
safe mowing procedures. To help you
learn, carefully read the following
pages. Most of the time the operator was
not correctly shown or did not read the
instructions on the unit or in the Instruction
Book before using the unit. Also, some
operators do not have enough experience.
The result is unsafe use, endangering the
operator, bystanders and the equipment.
Another result can be a poor appearance
of the area mowed.
Read this book. Read the instructions on
the unit. Operate the mower according to
the Safe Mowing Guide. Follow all safety
rules, cautions or warnings in this book
and on the unit. Make sure anyone that
uses the unit reads the instructions and is
told how to safely operate the mower.
controls and how they work. In an
emergency, how fast you can stop the
blade is important. Learn how to control
the mower at all times.
Many engines are started by hand. When
you use a pull start or rope start, place
your feet apart and away from the blade(s).
Hold the rope handle tight. Never wrap the
rope around your arm or fingers for a
“better grip”. To start the engine, follow the
instructions on the mower, in this book and
in the engine operating instructions.
For electric start engines, sit in the seat to
start the engine. The battery can be
dangerous. Follow the instructions on the
battery, the acid container, and in this book
when working with the battery. Even small
batteries have enough voltage to cause an
injury. Always be careful.
The mower is designed to be operated by
one person. Never let another person ride
with you on the unit or on any accessories.
A passenger will make the unit harder to
control, block the visibility or distract the
operator and is dangerous to the operator,
the passenger and the equipment. Without
a passenger seat, the passenger can fall
from the mower or contact dangerous
parts. A mower is not a toy for showing off
or for giving rides.
The blade of a power mower rotates very
fast. It can discharge rocks and other
objects over a long distance which can be
dangerous. The force of the objects can
break windows, cause injuries or even put
an eye out. Most of the time the injury is to
a person, like a child. Keep every person
completely away from the area to be
mowed. Make sure the grass is not
discharged toward anyone. Planning your
mowing pattern has a double advantage. It
can decrease the possibility of an injury
and make the clean up after mowing
easier.
The mower will give you good service and
durability, if operated in normal conditions.
If the mower is not correctly serviced or is
used where the terrain is rough or
unsuitable, product performance and
safety will be decreased.
Correct clothing is an important part of safe
mowing. Safety glasses will protect the
eyes from objects discharged by the
mower. Safety shoes with steel plates can
protect a foot from injury by the blade. For
protection from objects discharged from
the mower, wear clothing that will cover the
arms and legs.
Before you start cutting the grass, practice
using the mower in a large open and level
area. Learn the location of the controls on
the mower. Know the purpose of the
F-050746L
Never cut a wet lawn. Wet grass can
cause an accident, affect mower
performance and can cause problems with
future lawn growth and appearance. Wet
grass is slippery and can cause the mower
to slip. Someone can get injured by
touching the blade(s). Wet grass tends to
clog the mower, causing poor discharge.
Cut wet grass will collect on the lawn,
retarding the growth of the grass. Also,
getting the mower wet will cause parts to
rust and decrease the life of the unit.
When you look over the lawn, remember
obstacles that cannot be removed, like
pipes, stumps or rocks. Keep away from
these obstacles that can cause damage to
the mower or injury to the operator or a
person near the mower. Clear the area of
rocks, toys, wire or other loose objects.
These items can damage the mower or
can be discharged by the mower blade.
5
Check the terrain of the area to be mowed.
Mow in a pattern that will keep you away
from dangerous areas. Check the distance
you need to stop and the distance
available to turn. Slopes and rough terrain
must be mowed carefully and some areas
must not be mowed at all. With riding
mowers, mow up and down the hill. When
you must mow rough terrain or on slopes,
never change directions or change gears
and stop in these areas only in an
emergency. Before you ride up or down a
slope, try to back straight up the slope. Do
not ride up or down a slope that is too
steep to back straight up. See the “Guide”
in the back of this Instruction Book to
check any slopes.
Before you start cutting, make sure the
mower was completely assembled
according to the Instruction Book. If the
SAFE MOWING GUIDE
mower was completely assembled at the
store, you must still check the mower
according to the assembly instructions.
Make sure the mower is correctly
assembled and that all fasteners are tight.
Make sure the engine has the correct
amount of oil. Check these items often
during the life of the mower.
Your mower has a gasoline engine.
Gasoline is a dangerous fuel. Keep
gasoline only in an approved safety
gasoline container. Do not keep large
amounts of gasoline. When you add
gasoline to the fuel tank, do not smoke.
Store the gasoline container and the
mower in an area that has good ventilation.
Also, keep the gasoline away from any
flames like the pilot light of a furnace or
any other source of ignition. If the mower is
to be stored for more than a few weeks,
remove the gasoline from the fuel tank.
When inside an enclosure, do not add
gasoline to the fuel tank. Before you add
gasoline, move the mower outside and add
gasoline carefully. Before you start the
engine, remove any gasoline from the
outside of the fuel tank or from the mower.
Warm gasoline will expand. Leave some
space in the fuel tank for the gasoline to
expand. Also, the fuel cap has a vent hole
for fuel vapors. Always use the correct fuel
cap. Failure to follow safety rules about
gasoline will cause fires and explosions,
injury to you and damage to the equipment
and other property.
of the mower. Stop the engine. Let the
engine and transmission cool before
servicing the mower. Remember, exhaust
fumes are dangerous. Never operate the
engine inside a building.
When you get a new mower, it can be a
new experience for the family. Tell each
person how a mower can be dangerous.
Remember, a mower is not a toy. A mower
is not to be used by children or anyone not
old enough, strong enough or that does not
have experience.
If the mower is not correctly assembled,
not operated correctly, or not regularly
serviced, the mower can be dangerous.
The most important rule to follow is always
use good judgement and common sense.
Mow safely and carefully.
Your mower will easily cut thick grass.
Fingers, feet and other parts can also be
cut by the blade. Injuries occur when the
operator does not think and reaches into
the chute opening. Always operate the
mower as if the blade is rotating. Do not
service or make an adjustment, except to
the carburetor, while the engine is running.
When you mow, remember that children
are attracted to the mower. Always use
caution when mowing around obstacles
like trees or shrubs or when moving
backward. Only mow in a forward direction
if possible. Your visibility is decreased
when you mow backward. Also, the blades
are made to cut while the unit is moving
forward. If you mow backward, the cutting
performance decreases.
Before you leave the mower, stop the
engine. Remove the key. Disengage and
lower any attachment. Set the parking
brake. Never mount or dismount from the
seat while the engine is running. An
accident can occur if you touch the brake,
shift lever, throttle, clutch or blade control
while the engine is running. Mount and
dismount from the seat on the side of the
unit that is marked ENTER-EXIT.
If you add gasoline to an engine that is
running or hot, the result can be an
explosion. Before you add gasoline, stop
the engine and let the engine cool for
several minutes. Remove dry grass and
other debris from the mower. Keep the
mower clean to improve the performance,
help the engine and transmission run
cooler, extend the life of moving parts, and
decrease the danger of a fire.
Fires and explosions are not the only
dangers when working around a mower.
The engine, transmission, and the muffler
will get hot in several minutes when the
engine is running. Do not touch these parts
F-050746L
Use only accessories that are factory
approved for your mower. The wrong
accessory can decrease the safety of the
mower and can even damage the unit.
Read and follow the instructions included
with the accessory and the mower.
Use only original equipment or
replacement parts that are factory
approved for service. If you need service,
select an Authorized Service Center for
your mower. If you do the work on the unit,
follow the instructions in the Instruction
Book.
6
Make sure you are in good condition when
you mow. When you mow for several hours
your reflexes will decrease and your mind
will not be as alert. Take a short break or
an accident can occur. If the temperature is
hot, use caution to prevent dehydration. If
you are tired, angry or not completely alert,
do not operate the mower. If you use
alcohol, medication or drugs, do not use
the mower or any type of power
equipment.
Engine speed is a key to safe mowing and
to a good looking lawn. The maximum
speed of the engine was set at the factory.
Do not change the setting of the engine
governor.
Select the maximum engine and ground
speed that is right for the terrain and the
height of the grass. The blade cuts best
when the engine is operating at maximum
speed. The engine and transmission will
also run cooler at maximum engine speed.
SAFE MOWING GUIDE
Also, the grass bagger will function better
when the engine is operating at maximum
speed. On slopes, decrease the ground
speed and use care making sure the
mower feels safe to operate.
If the weather conditions are bad, do not
mow. If weather conditions become bad,
stop cutting and finish later. It is dangerous
to cut grass in the rain. Always find
protection in an electrical storm. If the
weather conditions are extra dry, protect
your eyes with safety glasses from the dust
and from the objects discharged by the
mower. Also, a dust or a pollen mask can
help.
Your mower is equipped with a number of
safety devices which are important to the
safety of the operator and bystanders and
must never be changed or removed from
the mower. If a safety device is lost,
damaged or no longer functions, repair or
replace the device before you operate the
mower.
It is best to mow during the day. If you
must mow at night, make sure there is
enough light for safe operation.
Your mower will require regular
maintenance and service. The
maintenance schedule depends on the
hours of use. Also, mowing conditions can
change the schedule. Check the
Instruction Book for more information.
Correct maintenance will help the mower
function safely.
Do not service the
mower (except for the
carburetor adjustment)
while the engine is
running. Before you
service the unit, even
with the engine stopped,
always disconnect the
wire from the spark plug
to prevent the engine
from starting.
If you hit a large object during operation,
stop the engine. Remove the wire from the
spark plug. Carefully inspect the mower for
damage. Before you start the engine
again, make the necessary repairs. If you
feel new or excessive vibration,
immediately stop the engine and check for
the problem. Vibration can be a warning of
a problem. Keep all nuts, bolts and screws
tight.
The blade is the most dangerous part of
the mower. Frequently check the blade and
the blade mounting fasteners. Keep the
fasteners tight. If the blade hits a solid
object, stop the engine. Remove the wire
from the spark plug. Check for a blade that
is bent, cracked or for other damages.
Before you start the engine, replace a
damaged blade(s). For safety, replace the
blade every two years.
A sharp blade decreases the workload on
the engine and more evenly cuts grass.
Frequently sharpen the blade for a better
looking cut. Use the left side of the mower
housing to trim near an object.
A grass bagger is a good accessory for
your mower. For best performance and
safety, make sure the grass bagger is
approved for use with your mower. Follow
the assembly and operation instructions
included with the grass bagger.
Some grass baggers require a special
blade for best performance. Before you
attach, check, or empty the grass bagger,
always stop the engine. Before each use of
the grass bagger, check for cracks, wear or
deterioration. Before you use the grass
bagger, replace a damaged part with a
replacement part approved by the factory.
For you to have a good green lawn, follow
the mowing procedures below. Do not cut
the grass too short. If you cut the grass too
short you can cause the grass to become
yellow or make the lawn look brown. Use a
lower height of cut in cool months when
the grass is thicker. Raise the height of cut
in hot dry periods. If you cut the grass with
a blade that is not sharp or at a slow
engine speed you can damage the grass.
Move the throttle control to the FAST
position when mowing and using the grass
bagger. Also, use a slower ground speed
when using the grass bagger.
If you change the direction or pattern of cut
slightly every time you mow will make the
grass grow stronger and thicker. Do not
add oil or gasoline to the mower while on
the lawn. Spilled oil or gasoline can kill the
grass. In high or thick grass, do not try to
cut all the grass the first time. Raise the
height of cut on the first cutting and lower
the height for the next cutting. Another way
is to cut only part of the width of the mower
and decrease your ground speed (not the
engine) to move more slowly so that the
mower can discharge the grass as it
moves forward.
Understand the controls and how they
work. Learn the ground speed(s) of your
mower. Check the stopping distance
required at different travel speeds. Check
the turning radius of the mower. The
controls on your riding mower are different
from an automobile. The throttle is
operated by hand and holds the engine
speed constant until it is changed. The
location of the shift lever and the shift
pattern is different from that of an
automobile. Also, the brake and clutch
systems are different. Remember the
procedures to follow in an emergency.
Remember, turning off the engine ignition
switch will stop the blade and the drive
mechanism. If the traction of the wheels is
lost or does not feel safe, disengage all
systems and stop the engine. Dismount
from the mower. Push the unit to a safe
place before you begin mowing again.
Your unit has an electrical system that
includes an operator presence switch in
the seat. The operator presence switch
detects if the operator is sitting on the seat.
The engine will stop if the operator leaves
the seat when the blade engagement
control is engaged. This operator presence
switch is a safety device only. It must not
regularly be used to stop the engine or the
blade. There are other control systems on
the mower for this purpose. Always keep
the operator presence switch and other
safety devices and controls in place and
operating for your protection.
Remember, your mower is a tool that can
be dangerous if it is not correctly used.
Follow the instructions in this Instruction
Book. Safe and careful use of the mower
will give you many safe hours of problem
free use.
F-050746L
7
STEPS TO FOLLOW
BEFORE MOWING
F Be sure to dress correctly. Wear hard shoes, not sandals or tennis shoes.
F Examine the blade. A blade that is bent, cracked, or damaged must be replaced with a factory replacement blade.
F Fill the fuel tank outside. Clean off spilled fuel.
F Read and follow the Owner’s Manual, the instructions with the engine, and the instructions with any attachments. Owner’s Manual
instructions are for your safety and the safety of others.
F Exhaust fumes are dangerous. Start the engine outside.
F Make sure all safety devices are in place and working correctly.
F Operation of the mower is only for a person that has experience.
F Wet grass can be dangerous. Let the grass dry.
F Clear children and others from the property and instruct them to stay away.
F Never cut the grass without good light.
F Pick up loose objects. Remove them from the mowing area.
WHILE MOWING
F Do not allow children and others in the mowing area. Watch for children and others.
F Watch for fixed objects and avoid them. They can damage the mower or cause injury.
F A hot engine, muffler, and transmission will cause a burn. Do not touch.
F Inclines and slopes must be carefully mowed. See the “Guide” in the back of this book to check a slope.
F Lack of daylight or good artificial light is cause to stop mowing.
F Examine the mower, the blade, and other parts for damage after hitting a foreign object or if the unit vibrates excessively.
F Do not make adjustments or repairs without stopping the engine. Disconnect the spark plug wire.
F On or near roads, watch out for traffic. Direct discharge away from roads.
F When mowing, avoid areas where traction is unsure. Look back before changing direction of travel. Look down and behind before and
while backing.
F In heavy grass, raise the cutting height. Cut slower. Stop the engine to remove clogged grass from the mower.
F Never remove any safety related parts.
F Do not pour gasoline into a engine that is hot or running.
AFTER MOWING
F Always let the mower cool before storing in an enclosed area.
F Foreign material on the mower is dangerous. Clean off grass, leaves, grease and oil before storing.
F Tighten all loose nuts, bolts and screws before you use the unit.
F Empty and clean any grass catcher or other accessory.
F Remove the key or disconnect the spark plug wire to prevent unauthorized use.
F Make sure the mower is not kept near a source of ignition. Gas fumes can cause an explosion.
F Only original parts or factory approved substitutes can be used to service the mower.
F When storing the mower for an extended period, remove the fuel from the fuel tank.
F Instruct children to leave the mower alone. It is not a toy.
F Never keep gasoline near a source of ignition. Always use an approved container. Keep gasoline away from children.
F Lubricate according to the Instruction Book. See “Lubrication”.
IMPORTANT--Read the Instruction Book. Keep this book for future use and reference.
WARNING: Look for this symbol to point out important
safety precautions. It means: “Attention! Become Alert!
Your Safety Is Involved.”
F-050746L
8
INTERNATIONAL PICTORIALS
INTERNATIONAL PICTORIALS
IMPORTANT: Some of the following pictorials are located on your unit or on
literature supplied with the product. Before you operate the unit, learn and understand the purpose for each pictorial.
Safety Warning Pictorials
1 Warning
2 Shield Eyes. Explosive Gases Can
Cause Blindness Or Injury.
3 No Sparks, Flames or Smoking.
4 Sulphuric Acid Can Cause Blindness
Or Severe Burns
12 3 546
5 Flush Eyes Immediately With Water.
Get Medical Help Fast.
6 IMPORTANT: Read Owner’s Manual
Before Operating This Machine.
7 WARNING: Thrown Objects. Keep
Bystanders Away. Read User
Instructions Before Operating This
Machine.
8 WARNING: Do Not Use This Machine
On Slopes Greater Than 15 Degrees.
9 DANGER: Keep People, Especially
Children, Away From Unit.
10 DANGER: No Step.
11 DANGER: Keep Feet And Hands
Away From Rotating Blade.
12 DANGER: Keep Hands Away From
Rotating Blade.
13 DANGER: Disconnect Spark Plug
Wire Before Servicing Unit.
14 WARNING: Hot Surface.
15 WARNING: Use Caution When
Connecting Or Disconnecting
Accessories.
16 WARNING: Crushed Fingers.
1
7
12
Control And Operating Pictorials
1 Engine Start
2 Engine Stop
3 Select Reverset
4 Engine Run
12 4 5 6
13
8
5 Brake
6 Parking Brake
7 Clutch
8 Slow
9 Fast
3
9
14
10
MAX 90N+MAX 150N
+
15
10 Choke
11 Oil
12 Blade Rotation Control
13 Raise
14 Fuel
11
16
2
7
F-050746L
8
910 11
9
12
13
14
ASSEMBLY
ASSEMBLY
This instruction book is for several models. Some parts or accessories are not included on all models. Read and follow the assembly
and adjustment instructions for your mower. All fasteners are in the
parts bag. Do not discard any parts or material until the unit is
assembled.
NOTE: In this instruction book, left and right describe the location of a part with the operator on the seat.
WARNING: Before doing any assembly or maintenance to the mower, remove the wire from the spark
plug.
PARTS BAG - CONTENTS
The fasteners and other loose parts are shown below. The fasteners are shown full size. The quantity is shown in brackets ( ).
2x82
(2) Carriage Bolt
1001054
(2) Knob
14x79
(2) Wing Nut
17x47
(2) Washer
31x11
(2) Locking Ring
17x91
(4) Washer
20729
(1) Keys & Ring
F-050746L
10
HOW TO INSTALL THE SEAT
ASSEMBLY
Use the fasteners shown below to install the seat. The fasteners are
shown at full size.
(A)
1001054
1. Carefully remove the plastic bag from the seat.
2. Align the holes in the seat hinge to the holes in the seat
(Figure 1). Fasten the seat to the seat hinge with the fasteners
as shown.
(B)
17x47
3. Check the operating position of the seat. If the seat needs to
be adjusted, loosen the two wing bolts. Slide the seat forward
or backward along the seat adjusting holes as shown. Tighten
the wing bolts (A).
Seat
Seat Hinge
Seat
Adjusting Hole
B
A
Figure 1
HOW TO ASSEMBLE THE STEERING WHEEL
Fasteners are not required to assemble the steering wheel. Attach
the steering wheel as follows:
1. Make sure the front wheels point forward.
2. Look at the hub of the steering wheel. Make sure the locking
clip is in place inside the hub.
3. Slide the bellows over the steering post (Figure 2).
NOTE: Before attachment of the steering wheel, make sure
that the front wheels point forward and are straight. For
proper alignment of the steering wheel, see Figure 2.
4. Slide the steering wheel onto the steering post. Push on the
steering wheel. The steering wheel will lock onto the steering
post. Pull on the steering wheel. Make sure the steering wheel
is locked in place.
5. Attach the cover to the steering wheel.
Decal
(Optional)
Cover
Steering Wheel
Bellows
Steering Post
Straight
6. Some models have an optional decal in the parts bag. Attach
the decal to the center of the steering wheel as shown.
F-050746L
Figure 2
11
ASSEMBLY
HOW TO ASSEMBLE THE GAUGE WHEELS
Use the fasteners shown below to install the gauge wheels. The
fasteners are shown at full size.
(A)
31x11
1. Attach the gauge wheels to the axle bolts with the fasteners.
NOTE: The axle bolt is mounted in the LOW position. To change
the position to a higher cutting position, see “How To Adjust
The Gauge Wheels” in the Maintenance section.
(B)
17x91
MAINTENANCE FREE BATTERY
IMPORTANT: Before you attach the battery cables to the
battery, check the battery date. The battery date tells if the
battery must be charged.
1. Check the top and the side of the battery for the location of the
battery date (Figure 4).
2. If the battery is put into service before the battery date, the
battery cables can be attached without charging the battery.
See “How To Install The Battery Cables”.
3. If the battery is put into service after the battery date, the
battery must be charged. See “How To Charge The
Maintenance Free Battery”.
HOW TO CHARGE
THE MAINTENANCE FREE BATTERY
Axle Bolt
B
A
3. Use a 12 volt battery charger to charge the battery. Charge at
a rate of 6 amperes for one hour. If you do not have a battery
charger, have an authorized service center charge the battery.
4. Install the battery and battery tray. Make sure the positive (+)
terminal is on the left side.
Gauge Wheel
Figure 3
HOW TO INSTALL THE BATTERY CABLES
WARNING: To prevent sparks, fasten the red cable to
the positive (+) terminal before you connect the black
cable.
Use the fasteners shown below to install the battery cables. The
fasteners are shown at full size.
(A)
2x82
(B)
14x79
WARNING: When you charge the battery, do not
smoke. Keep the battery away from any sparks. The
fumes from the battery acid can cause an explosion.
1. Remove the battery and battery tray.
2. Remove the protective cap from the battery terminal.
B
Black Cable
A
1. Remove the protective cap from the battery terminal.
2. Fasten the red cable to the positive (+) terminal with the
fasteners as shown (Figure 4).
3. Fasten the black cable to the negative (-) terminal with the
fasteners as shown.
Positive
(+)
Terminal
Red
Cable
A
Battery
Battery Tray
Figure 4
F-050746L
12
ASSEMBLY
IMPORTANT! BEFORE YOU START MOWING
- Check the engine oil.
- Fill the fuel tank with gasoline.
- Check the air pressure of the tires.
- Check the level of the mower housing.
- Make sure the battery cables are attached.
- Make sure the wire is attached to the spark plug.
HOW TO PREPARE THE ENGINE
NOTE: The engine was shipped from the factory filled with oil.
Check the level of the oil. Add oil as needed.
NOTE: The operation of a new engine will sometimes result in
a slight amount of smoke. This smoke is caused by paint or oil
on or around the muffler. This is normal and only expected
during initial operation.
A separate engine manual is also included with the unit. See this
engine manual for the manufacturer’s instructions for the type of
gasoline and oil to use. Before you use the unit, read the information
on safety, operation, maintenance, and storage.
WARNING: Follow the engine manufacturer’s
instructions for the type of gasoline and oil to use.
Always use a safety gasoline container. Do not
smoke when adding gasoline to the engine. When
inside an enclosure, do not fill with gasoline. Before
you add gasoline, stop the engine. Let the engine
cool for several minutes.
WARNING: Before doing any assembly or maintenance to the mower, remove the wire from the spark
plug.
NOTE: In this instruction book, left and right describe the
location of a part with the operator on the seat.
IMPORTANT: This unit is equipped with an internal combustion
engine and must not be used on or near any unimproved
forest-covered, brush-covered or grass-covered land unless
the engine’s exhaust system is equipped with a spark arrester
meeting applicable local or state laws (if any). If a spark
arrester is used, it must be maintained in effective working
order by the operator.
In the State of California the above is required by law (Section
4442 of the California Public Resources Code). Other states
may have similar laws. Federal laws apply on federal lands.
See an Authorized Service Center for a spark arrester for the
muffler.
In some areas, local law requires the use of a resistor spark
plug to control the ignition signals. See an Authorized Service
Center for a resistor spark plug for the engine.
NOTE: Actual sustained horsepower will likely be lower due to
operating limitations and environmental factors.
CHECK THE TIRES
NOTE: The tires were over inflated for shipment. The correct air
pressure is shown on the side of the tire.
Check the air pressure in the tires. Tires with too much air pressure
will cause the unit to ride rough. Also, the wrong air pressure will
keep the mower housing from cutting level. The correct air pressure
is shown on the side of the tire.
CHECK THE LEVEL OF THE MOWER HOUSING
Make sure the level of cut is still correct. After you mow a short
distance, look at the area that was cut. If the mower housing does
not cut level, see the instructions on “How To Level The Mower
Housing” in the Maintenance section of this instruction book.
F-050746L
13
Throttle Control
Lever
Clutch / Brake
Pedal
OPERATION
Blade Rotation
Control
Shift Lever
Lift
Lever
LOCATION OF CONTROLS
BLADE ROTATION CONTROL: Use the blade rotation
control to start and stop the rotation of the blade and also to control
various accessories, such as a snow thrower.
CLUTCH / BRAKE PEDAL: The pedal has two functions.
The first function is a clutch. The second function is a brake. Use the
brake pedal to quickly stop the forward or reverse motion of the unit.
HEADLIGHT SWITCH: There is not a separate headlight
switch. As with many newer automobiles, the headlights are automatically on whenever the engine runs.
Figure 5
ignition key, the ignition key switch will automatically default to the
recommended RUN-MOW position for normal mowing.
SHIFT LEVER: Use the shift lever to change the speed of the
unit.
LIFT LEVER: Use the lift lever to change the height of cut.
PARKING BRAKE LEVER: Use the parking brake lever
to engage the brake when you leave the unit.
IGNITION KEY SWITCH: Use the ignition key switch to
start and stop the engine. When you start the engine and release the
F-050746L
THROTTLE CONTROL LEVER: Use the throttle control
lever to increase or decrease the speed of the engine.
14
OPERATION
ATTACHMENTS
This unit can use many different attachments. See the attachment
page in this book. This unit can pull attachments like a lawn
sweeper, a lawn aerator, a hopper spreader or a small trailer. This
unit can not use attachments that engage the ground like a plow, a
disk harrow, or a cultivator.
For all pull-behind attachments or trailers, the maximum gross
ELECTRICAL SAFETY SYSTEM
The electrical system has two primary components, an Operator
Presence System and a Select Reverset system.
Operator Presence System (Seat)
The seat has an Operator Presence System to shut off the engine
when the operator leaves the seat. This system is not intended for
HOW TO OPERATE THE IGNITION KEY SWITCH
Use the ignition key switch to start and stop the engine. When you
start the engine and release the ignition key, the ignition key switch
will automatically default to the recommended RUN-MOW position
for normal mowing.
START - Use this position to start the engine.
RUN-MOW - When you start the engine and release the ignition
key, the ignition key switch will automatically default to the
recommended RUN-MOW position for normal mowing. In the
RUN-MOW position, the system will stop the engine and the
blade(s) when the speed control pedal/shift lever is put in the
reverse position.
SELECT REVERSEt - The optional Select Reverset
position will allow the mower blade(s) to continue to rotate when
traveling in reverse. Always go back to the recommended
RUN-MOW position for normal mowing when operation in Select
Reverset is not absolutely necessary. NEVER use the Select
Reverset option if children are on or near the property.
WARNING: Operators are strongly discouraged
from using this option unless the operator de-
cides such operation is absolutely necessary and
that safe precautions are taken. Never use the Select Reverset option if children are on or near the property. Always
look down and behind before and while backing. After using
the Select Reverset position, move the ignition key back to
the RUN-MOW position.
STOP - Use this position to stop the engine.
weight is 250 pounds. Gross weight is the weight of the attachment
or trailer and any load that might be on or in it.
Do not operate on a slope that is greater than 10 degrees when
using a pull-behind attachment or trailer. We have included a slope
guide in this book to help you determine the slope on which you will
be operating your unit. Never allow someone to stand or ride on or
in an attachment or trailer.
regular use in stopping the engine or the blade(s). Before leaving the
seat, move the blade rotation control to the DISENGAGE position,
shift to neutral, set the parking brake and stop the engine.
Select Reverset System
The Select Reverset system will allow the mower blade(s) to
continue to rotate when traveling in reverse. See “How To Operate
The Ignition Key Switch” and “How To Start The Engine” for further
details.
Ignition
Key Switch
Figure 6
HOW TO USE THE THROTTLE CONTROL
Use the throttle control to increase or decrease the speed of the
engine.
CAUTION: Always operate the engine with the throttle control
in the FAST position. If the engine runs for several minutes at
slower than the FAST position, the engine and transmission
will overheat and can be damaged.
1. Move the throttle/choke control completely forward to the
CHOKE
F-050746L
position to start a cold engine.
2. The FAST position is marked with a detent. For normal operation and when using a grass bagger, move the throttle control
to the FAST position. For maximum charging of the battery and
for a cooler running engine and transmission, operate the engine in the FAST position.
3. For transport and to tow pull behind attachments, move the
throttle control to the SLOW position.
4. The engine governor is set at the factory for maximum performance. Do not adjust the governor to increase the speed of the
engine.
15
HOW TO USE
FAST
THE BLADE ROTATION CONTROL
OPERATION
The blade rotation control is next to the steering wheel (Figure 7).
Use the blade rotation control to engage the blade(s) or to operate
a snow thrower attachment.
1. Before you start the engine, make sure the blade rotation con-
trol is in the DISENGAGE position.
2. Move the blade rotation control to the ENGAGE position to
rotate the blade(s).
Note: If the engine stops when you engage the blade(s),
the transmission is in reverse.
3. Move the blade rotation control to the DISENGAGE position
to stop the blade(s). Before you leave the operator’s position,
make sure the blade(s) has stopped rotating.
4. Before you ride the unit across a sidewalk or a road, move the
blade rotation control to the DISENGAGE position.
5. Before operating in reverse, move the blade rotation control to
the DISENGAGED position. If the blade rotation control is not
in the DISENGAGED position, the engine will stop when the
speed control pedal/shift lever is moved to REVERSE position.
WARNING: Always keep your hands and feet away
from the blade, deflector opening, and the mower
housing when the engine runs.
Disengage
Position
Blade Rotation Control
Engage Position
Figure 7
HOW TO USE THE SHIFT LEVER
To change the forward speed or the direction of the unit, follow the
steps below.
CAUTION: Before you move the shift lever, completely push
the clutch/brake pedal forward to stop the unit. If the unit is not
stopped, the gearbox can be damaged.
1. Completely push the clutch/brake pedal forward to stop the
unit. Keep your foot on the pedal.
2. Move the throttle control lever to the SLOW position.
3. To go forward, move the shift lever to a forward speed setting.
4. To go backward, move the shift lever to reverse. Always disengage blades and look down and behind before and while backing.
5. Slowly release the clutch/brake pedal. Do not keep your foot on
the pedal.
6. Move the throttle control to the FAST position.
F-050746L
FUNCTION
Trimming
Snow Thrower
Bagging Grass 1 or 2
Mulching Grass 1 or 2
Normal Mowing 2 or 3
Easy Mowing
Snow Blade
Transport 5-6
Attachments *
SHIFT LEVER
5−6 Speeds
1
3 or 4
THROTTLE
CHOKE
FAST
SLOW
* See the Instruction Book for the Attachment.
16
THROTTLE
OPERATION
HOW TO SET THE PARKING BRAKE
1. Completely push the clutch/brake pedal forward.
2. Lift the parking brake lever (Figure 8).
3. Remove your foot from the clutch/brake pedal and then release
the parking brake lever. Make sure the parking brake will hold
the unit.
4. To release the parking brake, completely push the clutch/brake
pedal forward. The parking brake will automatically release.
WARNING: Before you leave the operator’s position,
move the shift lever to the neutral (N) position. Set the
parking brake. Move the blade rotation control to the
DISENGAGE position. Stop the engine and remove
the ignition key.
Parking
Brake
Figure 8
HOW TO CHANGE THE CUTTING HEIGHT
To change the cutting height, raise or lower the lift lever as follows.
1. Move the lift lever forward to lower the mower housing and
back to raise the mower housing (Figure 9).
2. When you ride on a sidewalk or road, move the lift lever to the
highest position and move the blade rotation control to the
DISENGAGE position.
HOW TO STOP THE UNIT
1. Completely push the clutch/brake pedal forward to stop the
unit. Keep your foot on the pedal.
2. Move the blade rotation control to the DISENGAGE position.
3. Move the shift lever to the NEUTRAL position.
4. Set the parking brake.
Lift Lever
Figure 9
WARNING: Make sure the parking brake will hold the
unit.
5. Move the throttle control to the SLOW position.
6. To stop the engine, turn the ignition key to the STOP position. Remove the key.
HOW TO TRANSPORT THE UNIT
To transport the unit, follow the steps below.
1. Move the blade rotation control to the DISENGAGE position
2. Raise the lift lever to the highest position.
F-050746L
3. Move the throttle control to the FAST position.
4. To go faster, move the shift lever to a faster speed.
17
OPERATION
HOW TO OPERATE WITH THE MOWER HOUSING
WARNING: The deflector is a safety device. Do not remove the deflector. The deflector forces the discharged material toward the ground. Always keep the
deflector in the down position. If the deflector is damaged, replace the deflector with an original equipment
part from an authorized service center.
IMPORTANT: When you operate with the mower housing,
always operate with the throttle control in the FAST position.
1. Start the engine.
2. Move the lift lever to a height of cut position. In high or thick
grass, cut the grass in the highest position first and then lower
the mower housing to a lower position.
CAUTION: Do not operate with the mower housing in the
LEVEL ADJUSTMENT position. If you operate in the
LEVEL ADJUSTMENT position, the mower housing and
blades can be damaged.
3. Move the throttle control to the SLOW position.
4. Slowly move the blade rotation control to the ENGAGE
position.
5. Push the clutch/brake pedal completely forward.
6. Move the shift lever to one of the speed settings.
NOTE: When you mow in heavy grass or mow with a
bagger, put the shift lever in the slowest speed.
7. Slowly release the clutch/brake pedal.
8. Move the throttle control to the FAST position. If you need to go
faster or slower, stop the unit and move the shift lever to another
speed setting.
9. Make sure the level of cut is still correct. After you mow a short
distance, look at the area that was cut. If the mower housing
does not cut level, see the instructions on “How To Level The
Mower Housing” in the Maintenance section.
WARNING: For better control of the unit, always
select a safe speed.
HOW TO OPERATE THE UNIT ON HILLS
WARNING: Do not ride up or down slopes that are too
steep to back straight up. Never ride the unit across
a slope. See the “Slope Guide” in the back of this
book for information on how to check slopes.
1. Before you ride up or down a hill, move the shift lever to the
slowest speed.
2. Do not stop or change speed settings on a hill. If you must stop,
quickly push the clutch/brake pedal forward and set the parking
brake.
3. To start again, make sure the shift lever is in the slowest speed.
Move the throttle control to the SLOW position. Slowly release
the pedal.
4. If you must stop or start on a hill, always have enough space
for the unit to roll when you release the brake and engage the
clutch.
5. Be very careful when you change directions on a hill. When on
a slope or in a turn on a hill, move the throttle control to the
SLOW position to help prevent an accident.
F-050746L
18
OPERATION
BEFORE STARTING THE ENGINE
CHECK THE OIL
NOTE: The engine was shipped from the factory filled with oil.
Check the level of the oil. Add oil as needed. See the engine
manufacturer’s instructions for the type of gasoline and oil to
use.
1. Make sure the unit is level.
NOTE: Do not check the level of the oil while the engine
runs.
2. Check the oil. Follow the procedure in the engine manufacturer’s instructions.
3. If necessary, add oil until the oil reaches the FULL mark on the
dipstick. The quantity of oil needed from ADD to FULL is shown
on the dipstick. Do not add too much oil.
ADD GASOLINE
WARNING: Always use a safety gasoline container.
Do not smoke when adding gasoline to the fuel tank.
Do not add gasoline when you are inside an enclosure. Before you add gasoline, stop the engine and
let the engine cool for several minutes.
Fill the fuel tank with regular
unleaded gasoline. Do not use
premium unleaded gasoline.
Make sure the gasoline is fresh
and clean. Leaded gasoline will
increase deposits and shorten
the life of the valves.
Full
Fuel Tank
CAUTION: A mixture of alcohol (ethanol or methanol) and
gasoline (called gasohol), will attract moisture and cause acid
deposits during storage. While the unit is in storage, the acids
in the fuel can damage the fuel system.
To prevent engine problems with the fuel system, empty the fuel
system before storage of 30 days or longer as follows.
1. Drain the fuel tank.
2. Start the engine. Let the engine run until the fuel lines and the
carburetor are empty.
3. After storage, make sure you use fresh fuel. See the storage
instructions for additional information.
4. Never use engine cleaner or carburetor cleaner in the fuel tank
or permanent damage can occur.
CARBURETOR
The factory settings for the carburetor are for most conditions. If the
engine is operated under the following conditions, you can adjust
the carburetor mixture. To adjust the carburetor, see the engine
manufacturer’s instructions.
1. The engine has a loss of power or does not run smooth.
2. A change from summer to winter operation.
3. A 40 degree change in the operation temperature. The carburetor was adjusted at 80 degrees at the factory.
4. The engine is operated above 4,000 feet.
HOW TO START THE ENGINE
WARNING: The electrical system has two primary
components, an operator presence system and a Select Reverset system. The operator presence sys-
tem determines if the operator is sitting on the seat.
This system will stop the engine when the operator
leaves the seat. The Select Reverset system gives
the operator the ability to temporarily mow in reverse
if he decides such operation is absolutely necessary
and safe operating precautions are taken. For your
protection, always make sure these systems operate
correctly.
NOTE: The engine will not start unless you depress the
clutch/brake pedal or engage the parking brake and move the
blade rotation control to the DISENGAGE position.
1. Make sure the spark plug wire is connected to the spark plug.
2. Push the clutch/brake pedal completely forward. Keep your
foot on the pedal.
F-050746L
3. Move the shift lever to the neutral (N) position.
4. Make sure the blade rotation control is in the DISENGAGE
position. If the blade rotation control is not in the DISENGAGE
position, the engine will not start.
5. Move the throttle control completely forward to the CHOKE
or FAST position. Some models have a separate choke knob.
Pull the choke knob to the full CHOKE position.
6. Turn the ignition key to the START
key when the engine starts. The ignition key switch will automatically default to the recommended RUN-MOW position for
normal mowing. See “How To Operate The Ignition Key Switch”
in the Operation Section.
NOTE: If the engine does not start after four or five tries,
see the TROUBLE SHOOTING CHART.
7. Slowly move the throttle control to the SLOW position.
8. Let a cold engine run for several minutes. Begin work when the
engine is warm. To start a hot engine, move the throttle control
to a position between FAST and SLOW.
19
position. Release the
OPERATING TIPS
OPERATION
1. Check the blade rotation control for correct adjustment. For the
blade(s) to disengage correctly, the adjustment must be correct.
2. Before you use the unit, check the oil in the engine and add oil
if necessary.
3. If the engine will not start, first make sure the wire is attached
to the spark plug.
4. Make sure all the belts are inside all the belt guides. See the instructions on how to remove and install the motion drive and
mower drive belts.
MOWING AND BAGGING TIPS
1. For a lawn to look better, check the cutting level of the mower
housing. See “How To Level The Mower Housing” in the Maintenance section.
2. For the mower housing to cut level, make sure the tires have
the correct amount of air pressure and use slow ground speeds
when turning.
3. Every time you use the unit, check the blade. If the blade is bent
or damaged, immediately replace the blade. Also, make sure
the nut for the blade is tight.
4. Keep the blade(s) sharpened. Worn blades will cause the ends
of the grass to turn brown.
5. Do not cut or bag grass that is wet. Wet grass will not discharge
correctly. Let the grass dry before cutting.
6. Use the left side of the mower housing to trim near an object.
7. Discharge the cut grass onto the mowed area. The result is a
more even discharge of cut grass.
8. When you mow large areas, start by turning to the right so that
the cut grass will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left turns until finished (Figure 10).
9. Use a mowing pattern that eliminates reverse travel as much
as possible.
10. If the grass is very high, cut two times to decrease the load on
the engine. First cut with the mower housing in the highest position and then lower the mower housing for the second cut.
5. Before you make an inspection, adjustment (except for the carburetor) or repair, make sure the wire from the spark plug is disconnected.
6. For longer life of the battery on electric start models, charge the
battery every three months.
7. Use the shift lever to change the ground speed, not the throttle
control.
8. Belt noise can occur when the blade or clutch is engaged. This
noise is normal and does not affect the operation of the unit.
11. For better engine performance and an even discharge of the
cut grass, always operate the engine with the throttle in FAST
position.
12. When you use a bagger, operate the engine with the throttle in
FAST position and the shift lever in first or second gear.
13. For better cutting performance and a quality cut, mow with the
shift lever in one of the slower speeds.
14. After each use, clean the bottom and top of the mower housing
for better performance. Also, a clean mower housing will help
prevent a fire.
Figure 10
F-050746L
20
MAINTENANCE
MAINTENANCE CHART
FREQUENCY MAINTENANCE REQUIRED COMMENTS
Daily or before each
use
After completion of
first 5 hours
After 25 hours Maintenance engine. Refer to the Engine Owner’s Manual.
Before storage of 30
days or more
Maintenance engine. Refer to the Engine Owner’s Manual.
Examine blade(s). Check for cracks, wear, and excessive
damage.
Remove debris from unit and mowing area.
Examine all rotating and sliding parts.
Check tire inflation. Refer to the Maintenance section.
Verify that the mower housing is level. Refer to the Maintenance section.
Examine V-belts. Check for cracks, wear, and excessive
damage.
Check brake operation. Refer to the Operation and Maintenance
sections.
Change oil. Refer to the Engine Owner’s Manual.
Remove, examine, sharpen, and balance
Refer to Maintenance section.
blade(s).
Check adjustments:
Refer to Maintenance section.
a. Blade Rotation Control
b. Brake
c. Clutch
d. Steering
Lubricate chassis and mower housing. Refer to Where to Lubricate instructions.
Check the muffler:
Refer to Maintenance section.
a. Torque
b. For wear or burn out
c. Condition of spark arrestor, (if applicable).
Prepare engine for storage. Refer to the Engine Owner’s Manual.
Drain fuel system. Refer to warnings in the Owner’s Manual.
Add fuel stabilizer. Refer to the Engine Owner’s Manual.
Prepare battery for storage:
a. Remove from unit.
b. Fully charge.
c. Move to cool dry place.
GENERAL RECOMMENDATIONS
1. The owner’s responsibility is to maintain this product. This will
extend the life of the product and is also necessary to maintain
warranty coverage.
2. Check the spark plug, drive brake, lubricate the unit, and clean
the air filter once a year.
3. Check the fasteners. Make sure all fasteners are tight.
4. Follow the Maintenance section to keep the unit in good operating condition.
WARNING: Before you make an inspection, adjustment, or repair to the unit, disconnect the wire to the
spark plug. Remove the wire from the spark plug to
prevent the engine from starting by accident.
F-050746L
NOTE: Torque is measured in foot pounds (metric Nm). This
measurement describes how tight a nut or bolt must be. The
torque is measured with a torque wrench.
HOW TO
CHECK THE MUFFLER
Check the muffler every 50 hours. Make sure the muffler is correctly
mounted and is not loose. If the muffler is worn or burnt, replace with
a new muffler. A worn muffler is a fire hazard and can also damage
the engine.
If you mount a spark arrester to the muffler, also check the spark
arrester when you check the muffler. If the spark arrester is worn or
damaged, replace it with a new spark arrester. See your nearest
authorized service center for a spark arrester.
21
MAINTENANCE
INSPECT BLADE
WARNING: Before you inspect or remove the blade,
disconnect the wire to the spark plug. If the blade hits
an object, stop the engine. Check the unit for damage. The blade has sharp edges. When you hold the
blade, use gloves or cloth material to protect your
hands.
If you keep the blade sharp and inspect the blade for damage, the
blade will cut better and be more safe to operate. Frequently check
the blade for excessive wear, cracks, or other damage. Frequently
check the nut that holds the blade. Keep the nut tight. If the blade
hits an object, stop the engine. Disconnect the wire to the spark plug.
See if the blade is bent or damaged. Check the blade adapter for
damage. Before you operate the unit, replace damaged parts with
original equipment parts. See the authorized service center in your
area. Every three years, have an authorized service person inspect
the blade or replace the old blade with an original equipment part.
HOW TO REMOVE AND INSTALL THE BLADE
1. Remove the mower housing. See the instructions on “How To
Remove The Mower Housing”.
2. Use a piece of wood to keep the blade from rotating.
3. Remove the nut that holds the blade (Figure 11).
Hi-Lift
Edge Up
Mandrel
Blade Adapter
Blade
Belleville Washer
Washer
Nut
4. Check the blade and the blade adapter according to the instructions for “Inspect Blade”. Replace a badly worn or damaged blade with an original equipment blade. See an
authorized service center in your area.
5. Clean the top and bottom of the mower housing. Remove all the
grass and debris.
6. Mount the blade and blade adapter on the mandrel
(Figure 11).
7. Mount the blade so that the hi-lift edges are up. If the blade
is upside down, the blade will not cut correctly and can cause
an accident.
8. Fasten the blade with the original washers and nut. Make sure
the outside rim of the Belleville washer is against the blade
(Figure 12).
WARNING: Always keep the nut tight that holds the
blade. A loose nut or blade can cause an accident.
F-050746L
Figure 11
9. Tighten the nut that holds the blade to a torque of 35 foot
pounds (47,5 N-m).
10. Install the mower housing. See “How To Install The Mower
Housing”.
Blade Adapter
Blade
Washer
Belleville Washer
(Outside rim must be
against the blade.)
Nut
Figure 12
HOW TO SHARPEN THE BLADE
WARNING: Vibration can be caused if the blade is
not correctly balanced or if the blade is damaged. A
blade that is damaged with cracks can break and
cause an accident.
Keep a sharp edge on the blade. A blade that is not sharp will cause
the tips of the grass to become brown.
1. Sharpen the blade two times a year or every 25 hours.
2. Remove the blade according to the instructions in “How To Re-
move And Install The Blade”.
3. Clean the blade with a brush, soap and water. Check the
blade. Look for cracks, nicks, or other damage. Replace a
badly worn or damaged blade with an original equipment blade.
See an authorized service center in your area.
4. Sharpen the blade with a file (Figure 13). Make sure you keep
the original bevel angle.
5. Make sure the blade is balanced. Use a screwdriver and hold
the blade parallel to the ground (Figure 13). A blade that is
balanced will stay parallel to the ground. If the blade is not balanced, the heavy end will rotate toward the ground. Sharpen
the heavy end until the blade is balanced.
6. A new blade will cut better than a badly worn blade. Every three
years, have an authorized service person inspect the blade or
replace the old blade with an original equipment blade.
7. Assemble the blade according to the instructions “How To Remove And Install The Blade”.
Blade
Screwdriver
Blade is balanced
when parallel to the ground.
Ground
22
Figure 13
File
MAINTENANCE
HOW TO ADJUST THE BLADE ROTATION CONTROL
WARNING: To prevent an injury, the blade rotation
control must operate correctly.
In normal usage, the blade rotation control will not require an
adjustment. However, if the cutting performance decreases or the
quality of cut is poor, make the following changes.
1. When you mow, make sure the throttle control in in the FAST
position.
2. Move the blade rotation control to the DISENGAGE position
(Figure 14).
3. Stop the engine. Disconnect the wire from the spark plug.
Disengage
Position
Blade Rotation Control
Engage Position
6. Attach the wire to the spark plug. Mow for a short distance and
again check the quality of cut. If necessary, move the blade
drive spring to the bottom hole.
7. Again check the quality of cut. If the quality of cut has not improved, replace the mower drive belt. See “How To Replace
The Mower Drive Belt”. If replacing the belt does not correct the
problem, take the unit to an authorized service center.
8. Move the blade rotation control to the DISENGAGE posi-
tion. Stop the engine. Disconnect the wire from the spark plug.
Check the operation of the blade brake. Rotate the pulleys with
your hand. Make sure the brake pads are pressed tightly
against the pulleys (Figure 16).
WARNING: If the brake pads do not press tightly
against the pulleys, take the unit to an authorized
service center.
Blade Brake
Brake Pad
Against Pulley
Figure 14
4. Check the blade(s). Keep a sharp edge on the blade(s). A blade
that is not sharp will cause the tips of the grass to become
brown.
5. Disconnect the blade drive spring from the blade control
rod. Move the blade drive spring to the middle hole
(Figure 15). This will increase the tension on the mower drive
belt.
DISENGAGE POSITION
Blade
Control Rod
Top Hole (New Belt)
Middle Hole
Bottom Hole
Figure 16
9. Move the blade rotation control to the ENGAGE position.
Check the pads for the blade brake. If the pads are excessively
worn or damaged, replace the brake pad assemblies. Correct
replacement parts and assistance are available from an authorized service center.
10. Attach the wire to the spark plug. Mow for a short distance and
again check the operation of the blade rotation control.
11. When you move the blade rotation control to the
DISENGAGE position, all movement will stop within five seconds. If there is movement of the belt or the blades continue
to rotate, engage and disengage the blade rotation control
five times to remove any excess rubber from a new mower
drive belt. If you need assistance, take the unit to an authorized service center.
F-050746L
Blade Drive Spring
Figure 15
12. If you replace the mower drive belt, move the blade drive
spring to the top hole (Figure 15).
23
MAINTENANCE
HOW TO CHECK AND ADJUST THE DRIVE BRAKE
Completely push the clutch/brake pedal forward. Set the parking
brake. Move the shift lever to the neutral (N) position. Push the unit.
If the rear wheels rotate, adjust or replace the brake pads. Adjust the
drive brake as follows.
1. The location of the drive brake is on the right side of the
gearbox (Figure 17).
2. Make sure the parking brake is set and the shift lever is in
neutral (N). Turn the hex nut in a clockwise direction until the
rear wheels do not turn when the unit is pushed forward.
3. Release the parking brake and push the unit. If the unit does not
roll, turn the hex nut in a counterclockwise direction until the
unit rolls.
4. Set the parking brake. Push the unit. If the rear wheels do not
turn, the drive brake is correctly adjusted. Release the parking
brake.
WARNING: If you cannot correctly adjust the drive
brake, replace the brake pads. Correct replacement
parts and assistance are available from an authorized service center.
Gearbox
Drive Brake
Hex Nut
Figure 17
HOW TO CHECK AND ADJUST THE CLUTCH
If the motion drive belt is loose, the clutch will slip when; (1) going
up a hill, (2) pulling a heavy load, or (3) the unit will not move forward.
Adjust the clutch as follows.
WARNING: Before you make an inspection, adjustment, or repair to the unit, disconnect the wire to the
spark plug. Remove the wire from the spark plug to
prevent the engine from starting by accident.
1. Check the routing of the motion drive belt. Make sure the belt
is installed correctly and is inside all the belt guides.
2. Remove the cotter pin, washer, and brake spring from the
adjustable nut (Figure 18).
3. Disconnect the adjustable nut from the brake lever assembly
and the parking brake latch.
4. Align the hole in the brake lever with the hole in the frame. Hold
the brake lever in place with a 1/4 inch (6 mm) pin or bolt
(Figure 18).
5. Pull the clutch rod forward until tight. Turn the adjustable nut
until the nut will fit through the hole in the brake lever.
6. Assemble the adjustable nut to the parking brake latch,
brake lever and brake spring. Fasten with the washer and
cotter pin.
7. Remove the 1/4 inch (6 mm) pin or bolt.
F-050746L
8. If the belt still slips after the clutch has been adjusted, then the
motion drive belt is worn or damaged and must be replaced.
See “How To Replace The Motion Drive Belt”.
Pin or Bolt
Clutch Rod
Parking Brake
Latch
Adjustable Nut
Brake Spring
Washer
Brake Lever
Assembly
Figure 18Cotter Pin
24
MAINTENANCE
HOW TO ADJUST THE SHIFT LEVER
If the NEUTRAL position on the shift lever does not match neutral
on the gearbox, adjust the shift lever as follows.
1. Stop the engine.
2. Disconnect the adjuster nut from the shifter bracket
(Figure 19).
3. Make sure the shift lever is in the NEUTRAL position.
4. Push the unit forward. Make sure the gearbox is in neutral.
5. To align the adjuster nut with the hole in the shifter bracket,
turn the adjuster nut.
6. Connect the adjuster nut to the shifter bracket.
7. Make sure the NEUTRAL position on the shift lever matches
neutral on the gearbox.
MAINTENANCE FREE BATTERY
Shift Lever
Motion Drive Belt
Shift
Link
Adjuster Nut
Shifter
Bracket
Hair
Figure 19
Pin
HOW TO REMOVE THE BATTERY
To charge or clean the battery, remove the battery from the unit as
follows.
WARNING: To prevent sparks, disconnect the black
battery cable from the negative (-) terminal before you
disconnect the red cable.
WARNING: The battery contains sulfuric acid which is
harmful to the skin, eyes and clothing. If the acid gets
on the body or clothing, wash with water.
1. Disconnect the black cable from the negative (-) terminal
(Figure 20).
2. Disconnect the red cable from the positive (+) terminal.
3. Lift the battery tray and the battery out of the unit.
HOW TO CLEAN THE BATTERY
1. Remove the battery.
2. Wash the battery with a solution of one gallon of water and four
tablespoons of baking soda (sodium bicarbonate). Make sure
the solution does not get into the battery cells.
3. Clean the terminals and the ends of the cables with a wire
brush.
4. Install the battery.
5. To prevent corrosion, apply grease to the battery terminals.
1. Before you charge the battery, remove the battery.
2. To charge the battery, use a 12 volt battery charger. Charge at
a rate of 6 amperes for 1 hour.
3. Install the battery.
WARNING: To prevent sparks, fasten the red cable to
the positive (+) terminal before you connect the black
cable.
4. Fasten the red cable to the positive (+) terminal with the fasteners as shown.
5. Fasten the black cable to the negative (-) terminal with the fasteners as shown.
Positive (+)
Terminal
Wing Nut
Red Cable
Carriage Bolt
HOW TO CHARGE THE BATTERY
WARNING: When you charge the battery, do not
smoke. Keep the battery away from any sparks. The
fumes from the battery acid can cause an explosion.
F-050746L
25
Black Cable
Carriage Bolt
Battery
Battery Tray
Figure 20
MAINTENANCE
WHERE TO LUBRICATE
Models with grease fittings: Lubricate with grease gun.
Apply grease with a brush to the areas shown.
Lubricate the areas shown with engine oil.
NOTE: Apply grease to the steering gear assembly.
CAUTION: If the unit is operated in dry areas that have sand,
use a dry graphite spray to lubricate the unit.
HOW TO CHECK THE FUEL FILTER
NOTE: Before you replace the fuel filter or the fuel line, the fuel
tank must be empty.
If the fuel filter is dirty, the engine will run rough and have less
performance. Remove the old filter (Figure 22). Replace the old
filter with a new filter. Use an original equipment part. See an
authorized service dealer in your area.
CHECK THE TIRES
Check the air pressure in the tires. Tires with too much air pressure
will cause the unit to ride rough. Also, the wrong air pressure will
keep the mower housing from cutting level. The correct air pressure
is shown on the side of the tire.
F-050746L
Figure 21
Clips
Fuel Line
Fuel Filter
Figure 22
26
MAINTENANCE
HOW TO REMOVE THE MOWER HOUSING
1. Move the blade rotation control to the DISENGAGE position.
2. If equipped, remove the gauge wheels.
3. Move the lift lever to the level
adjustment position(Figure 23).
WARNING: The lift lever
is spring loaded. Make
sure the lift lever is locked
in the LEVEL ADJUSTMENT position.
4. Remove the hair pins and the
washers from the adjuster
arms (Figure 24). See illustrations “C” and “D”.
5. Remove the hair pins and washers from the suspension links.
See illustrations “A” and “B”.
6. Disconnect the extension spring from the blade control rod.
See illustration “E”.
7. Disconnect the front hanger from the axle support. See
illustration “F”.
8. Remove the mower drive belt from the stack pulley.
9. Pull the mower housing away from the right side of the unit.
10. To operate without the mower housing, move the lift lever to the
TOP position.
A
Suspension
Link
Level Adjustment
Position Figure 23
Lift Lever
Blade Rotation
Control
HOW TO INSTALL THE MOWER HOUSING
1. Push the mower housing under the right side of the unit.
2. Put the mower drive belt around the stack pulley. Make sure
the “V” side of the mower drive belt is against the stack pulley.
Also, make sure the mower drive belt is not twisted.
3. Attach the front hanger to the axle support with the hanger
rod. Fasten with the fasteners as shown. See illustration “F”.
4. Make sure the mower drive belt is between the stack pulley
and the two belt guides. See illustration “G”.
5. Attach the suspension links to the lifter assembly. Fasten
with the washers and hair pins. See illustrations “A” and “B”.
6. Attach the right and the left adjuster arms to the suspension
brackets. Fasten with the washers and hair pins. See illustrations “C” and “D”.
7. Attach the extension spring to the blade control rod. See
illustration “E”.
8. Move the blade rotation control to the ENGAGE position.
Make sure the mower drive belt is inside all the belt guides.
9. Make sure the mower housing is level. See the instructions on
“How To Level The Mower Housing”.
10. If equipped, install the gauge wheels.
11. Check the operation of the blade rotation control. See the instructions on “How To Adjust The Blade Rotation Control”.
Stack Pulley
B
Suspension
Link
A
B
Adjuster
Arm
Belt
Guide
Mower Drive Belt
Belt
Guide
A
Lifter
Assembly
B
Adjuster
Arm
A
B
Blade
Control Rod
Hanger Rod
Extension
Spring
F-050746L
Gauge Wheel
Front Hanger
Mower Drive Belt
Figure 24
27
MAINTENANCE
HOW TO ADJUST THE GAUGE WHEELS
The axle bolts for the gauge wheels were mounted in the LOW cut
position. To change the position of the gauge wheels, move the axle
bolts as follows.
IMPORTANT: Before you adjust the gauge wheels, you must do
the following. Make sure the mower housing is level. Make sure
the height of cut is set at the height you want for your lawn.
Mow a short distance on a flat level area and look at the area
that was cut. If the mower housing does not cut level, see the
instructions “How To Level The Mower Housing.”
WARNING: Before you make an inspection, adjustment, or repair to the unit, disconnect the wire to the
spark plug. Remove the spark plug wire to prevent
the engine from starting by accident.
1. Remove the gauge wheels (Figure 25).
2. Mow a short distance on a flat level area to check the level of
cut and the height of cut. Look at the height of cut position
number on the lift lever (Figure 26).
3. Look at each gauge wheel bracket. There are 3 holes in each
bracket and a number next to each hole. The number for the
height of cut position on the lift lever indicates the correct hole
to use on each gauge wheel bracket (Figure 27).
Locking
Ring
Washer
Axle Bolt
Gauge Wheel
Figure 25
Lift Lever
Cutting Height Positions
Figure 26
4. Assemble the axle bolts to the gauge wheel brackets using
the correct hole in the bracket as indicated (Figure 27).
NOTE: If the height of cut position is changed by the lift lever,
you must move the gauge wheels to the correct hole
(Figure 27) to keep a level height of cut.
F-050746L
28
Gauge
Wheel Bracket
Wheel Bracket
Hole No.
1 1
2 2
3 3,4,5,6
Lift Lever
Position No.
Figure 27
MAINTENANCE
HOW TO LEVEL THE MOWER HOUSING
If the mower housing is level, the blade will cut easier and the lawn
will look better.
WARNING: Before you make an inspection, adjustment, or repair to the unit, disconnect the wire to the
spark plug. Remove the spark plug wire to prevent
the engine from starting by accident.
1. Make sure the unit is on a hard flat surface.
2. Check the air pressure in the tires. If the air pressure is incorrect, the mower housing will not cut level. The correct air pressure is shown on the side of the tire.
Lift Lever
Cover
Cutting Height Positions
IMPORTANT: On models equipped with gauge wheels, the
gauge wheels must be removed to correctly adjust the
level of the mower housing.
3. Some models have gauge wheels on the mower housing. If
equipped, remove the gauge wheels.
4. Open the cover.
5. Move the lift lever to the LEVEL ADJUSTMENT position
(Figure 28).
WARNING: The lift lever is spring loaded. Make sure
the lift lever is locked in the LEVEL ADJUSTMENT
position.
6. Loosen the left and right adjuster knobs (Figure 29). Push
down on each side of the mower housing. Make sure both sides
of the mower housing are setting on a flat surface. Also, make
sure the lift links are loose and can easily move up or down.
7. Push down on the lift links and tighten the left and right adjust-
er knobs (Figure 29). Make sure the adjuster knobs are tight.
If necessary, use a wrench to tighten the adjuster knobs.
Tighten to a torque of 10 foot pounds (13,5 N-m).
Level Adjustment Position
Figure 28
Lift Link
Adjuster Knobs
Lift Lever
Figure 29
8. Raise the lift lever from the LEVEL ADJUSTMENT position to
a CUTTING HEIGHT position (Figure 30).
9. Close the cover.
10. If equipped, install the gauge wheels.
11. Attach the spark plug wire to the spark plug.
12. Mow for a short distance. If the height of cut is not level, repeat
the above steps.
CAUTION: Do not operate with the mower housing in the
LEVEL ADJUSTMENT position. If you operate in the LEVEL
ADJUSTMENT position, the mower housing and blades can be
damaged.
F-050746L
Cover
Cutting Height Positions
Figure 30
29
MAINTENANCE
HOW TO REPLACE
THE MOTION DRIVE BELT
REMOVAL
1. Remove the mower housing. See the instructions on “How To
Remove The Mower Housing”.
2. Completely push the pedal forward and engage the parking
brake.
3. Remove the idler pulley (Figure 31).
Drive Pulley
Motion
Drive Belt
Shift
Link
Motion Drive Belt
Adjuster Nut
Shifter
Bracket
Hair
Figure 33
Pin
8. To remove the motion drive belt from the stack pulley, pull the
front end of the belt under the stack pulley and then back
between the stack pulley and the steering plate (Figure 34).
Idler Pulley
Loosen The
Belt Guides
Figure 31
4. To access the belt guides, remove the battery and battery tray.
See “How To Remove The Battery”.
5. Loosen the belt guides at the drive pulley (Figure 32).
Seat Spring
FRONT
Stack Pulley
Motion
Drive
Belt
Steering
Plate
Belt Guides
Figure 34
9. Remove the access panel (Figure 35).
10. Remove the two screws that attach the steering shaft
assembly (Figure 35). Raise the steering wheel and steering
shaft assembly. Pull the motion drive belt under the steering
shaft assembly.
Screw
Steering Shaft
Assembly
Belt Guides
Figure 32
6. Re m o ve the motion drive belt from the drive pulley
(Figure 31).
7. Remove the adjuster nut from the shifter bracket (Figure 33).
Pull the motion drive belt over the shifter bracket.
F-050746L
Motion Drive
Belt
Access Panel
Figure 35
11. Remove the motion drive belt. A correct replacement part or
assistance is available from an Authorized Service Center in
your area.
30
MAINTENANCE
INSTALLATION
1. Slide the motion drive belt between the stack pulley and the
belt guides (Figure 34). Install the motion drive belt on the
top pulley of the stack pulley. Make sure the “V” side of the belt
is against the pulley.
2. Push the motion drive belt through the opening between the
steering plate and the engine plate.
3. Install the end of the motion drive belt around the drive pulley
(Figure 31).
4. Tighten the belt guides at the drive pulley (Figure 32).
Stack Pulley
5. Put the belt around the idler pulley (Figure 31, Figure 36).
Assemble the idler pulley. Fasten the idler pulley with the hex
nut. Make sure the flat side of the belt is against the idler pulley.
Also, make sure the belt is not twisted.
6. Make sure the motion drive belt is inside all the belt guides
(Figure 31, Figure 32).
7. Attach the adjuster nut and shift link to the adjuster bracket
with a hair pin (Figure 33). See “How To Adjust The Shift
Lever”.
8. Attach the steering shaft assembly to the steering plate with
two screws (Figure 35).
9. Attach the access panel (Figure 35).
10. Check the routing of the motion drive belt. Make sure the
motion drive belt is installed correctly on the idler pulley.
Make sure the steering shaft assembly in inside the motion
drive belt (Figure 36).
11. Install the battery.
12. Before you use the unit, check the adjustment of the clutch. See
the instructions “How To Check And Adjust The Clutch”.
Steering Shaft
Assembly
Motion Drive
Belt
Idler Pulley
Figure 36
13. Install the mower housing. See the instructions “How To Install
The Mower Housing”.
F-050746L
31
MAINTENANCE
HOW TO REPLACE THE MOWER DRIVE BELT
1. Remove the mower housing. See the instructions on “How To
Remove The Mower Housing”.
2. Pull the belt retainer away from the idler pulley and remove
the mower drive belt (Figure 37).
3. Pull the belt retainer away from the right mandrel pulley and
remove the mower drive belt.
4. Pull the belt retainer away from the left mandrel pulley and
remove the mower drive belt.
NOTE: Replace the mower drive belt with an original
equipment belt from an authorized service center.
5. Install the new mower drive belt. Pull the belt retainer away
from the right mandrel pulley. Put the belt around the right
mandrel pulley.
6. Pull the belt retainer away from the left mandrel pulley. Put
the belt around the left mandrel pulley.
7. Pull the belt retainer away from the idler pulley. Put the flat
side of the mower drive belt around the idler pulley.
8. Make sure the “V” side of the mower drive belt is against the
mandrel pulleys as shown.
9. Install the mower housing. See the instructions on “How To
Install The Mower Housing”.
10. Before you mow, check the blade rotation control. See the instructions on “How To Adjust The Blade Rotation Control”.
Belt Retainer
Left Mandrel Pulley
Belt Retainer
Right Mandrel Pulley
Idler Pulley
Mower Drive Belt
Belt Retainer
Figure 37
F-050746L
32
MAINTENANCE
HOW TO INSTALL THE WHEELS
If the wheels must be removed for service, make sure they are
installed as follows.
Front Wheel
1. Make sure the valve stem is to the outside of the tractor. Slide
the front wheel on the spindle (See Figure 38).
2. Fasten the front wheel with washer and cotter pin. Bend the
ends of the cotter pin apart to keep the front wheel on the
spindle.
3. If your model has hub caps, install the hub caps. Make sure
the washer hold the hub caps in place.
Hub Cap
Valve Stem
Cotter Pin
Washer
Washer
Spindle
Front Wheel
Figure 38
Rear Wheel
1. Install the washers and spacer onto the axle as shown in
Figure 39.
2. Mount the square key in the key slot (See Figure 39).
3. Make sure the valve stem is to the outside of the tractor. Align
the slot in the rear wheel with the square key. Slide the rear
wheel on the axle.
4. Fasten the rear wheel with washer and e-ring .
5. If your model has hub caps, install the hub caps. Make sure
the washer hold the hub caps in place.
Rear Wheel
Hub Cap
E-Ring
Washer
Valve Stem
Square Key
Key Slot
Washer
Axle
Spacer
Figure 39
F-050746L
33
MAINTENANCE
HOW TO REPLACE THE FUSE
If the fuse is blown, the engine will not start. Remove the fuse and
replace with a automotive fuse (Figure 40).
Automotive Fuse
Figure 40
HOW TO REPLACE THE LIGHT BULB
1. Raise the tractor hood.
2. Turn the light socket until the tabs on the socket align with the
notches in the bezel (Figure 41). Remove the light socket.
Turn the light bulb and remove the bulb.
HOW TO CLEAN THE MOWER HOUSING
WARNING: Before you clean the mower housing,
stop the engine and disconnect the wire to the spark
plug.
Grass and other debris on top of the mower housing can keep the
belt from working correctly. For safety and correct operation,
frequently clean the top of the mower housing. Remove grass and
debris from around the pulleys and other moving parts.
3. Install a new light bulb. Align the light socket with the notches
in the bezel and turn the light socket to lock in position.
Bezel
Light Bulb
Light Socket
1. Move the lever for the blade rotation control to the ENGAGE
position.
2. Clean the top of the mower housing.
3. Move the lever for the blade rotation control to the
DISENGAGE position.
4. Again clean the top of the mower housing.
5. After you cut the grass, clean the bottom of the mower housing.
Figure 41
STORAGE (over 30 days)
At the end of each year, prepare the unit for storage as follows.
THE ENGINE
For storage information, see the the engine manufacturer’s
instructions.
THE BATTERY
1. Remove the battery.
2. Clean the battery terminals of any deposits.
3. Charge the battery. See the instructions on “How To Prepare
And Charge The Battery”.
4. Store the battery in a cool, dry place.
NOTE: After a long time in storage, charge the battery.
THE FUEL SYSTEM
WARNING: Do not drain the gasoline inside a building or near a fire. Do not smoke because the fumes
from the fuel can cause an explosion.
F-050746L
1. Start the engine.
2. Run the engine until the fuel tank and the carburetor are out of
fuel and the engine stops.
3. Do not leave fuel in the fuel tank or the carburetor. The fuel can
damage the function of the fuel system. Some models have a
fuel drain (Figure 42). Hold a cloth under the fuel drain. Push
the fuel drain until the carburetor is empty.
4. After storage, make sure you use fresh fuel.
Fuel Drain
Figure 42
CLEAN THE UNIT
1. Clean the dirt and grass from the engine.
2. Clean the mower housing.
LUBRICATE THE UNIT
See the “Lubrication” instructions in this book.
34
TROUBLE SHOOTING CHART
PROBLEM: The engine will not start.
1. Follow the steps, “How To Start The Engine” in this book.
2. Electric-Start Models: Clean the battery terminals. Tighten the
cables.
3. Drain the fuel tank. Clean the fuel line. Replace the fuel filter.
4. Remove the spark plug(s). Move the throttle to the SLOW position. Turn the ignition key to the ON position. Try to start the engine several times. Install the spark plug.
5. Replace the spark plug.
6. Adjust the carburetor.
PROBLEM: The engine will not turn over.
1. Follow the steps, “How To Start The Engine” in this book.
2. Electric-Start Models: Check the level of the acid in the battery.
If needed, add water. Charge the battery.
3. Replace the fuse.
4. Check the wiring harness for damage or a loose connection.
Repair the damaged wire.
5. Electric-Start Models: replace the solenoid. Recoil-Start Models: replace the module.
PROBLEM: The engine is difficult to start.
1. Adjust the carburetor.
2. Replace the spark plug.
3. Replace the fuel filter.
PROBLEM: The engine does not run smooth or has a
loss of power.
1. Check the oil.
2. Clean the air filter.
3. Clean the air screen.
4. Replace the spark plug.
5. The engine is working too hard. Use a lower gear.
6. Adjust the carburetor.
7. Replace the fuel filter.
PROBLEM: The engine does not run smooth at fast
speed.
1. Replace the spark plug.
2. Adjust the throttle control.
3. Clean the air filter.
4. Replace the fuel filter.
PROBLEM: The engine stops when the blades are
engaged.
1. Check the wiring harness for damage or a loose connection.
Repair the damaged wire.
2. Transmission is in reverse. Before operating in reverse, move
the blade rotation control to the DISENGAGED position.
PROBLEM: On slopes, the engine stops.
1. Mow up and down slopes. Never mow across a slope.
PROBLEM: The engine will not idle.
1. Replace the spark plug.
2. Clean the air filter.
3. Adjust the carburetor.
4. Adjust the throttle control.
5. Drain the fuel tank. Clean the fuel line. Replace the fuel filter.
PROBLEM: A hot engine causes a decrease in power.
1. Clean the air screen.
2. Check the oil.
3. Adjust the carburetor.
4. Replace the fuel filter.
F-050746L
PROBLEM: Excessive vibration.
1. Replace the blade.
2. Check for loose engine bolts.
3. Decrease the air pressure in the tires.
4. Adjust the carburetor.
5. Check for a damaged belt or damaged pulley. Replace the
damaged parts.
PROBLEM: The grass does not discharge correctly.
1. Stop the engine. Clean the mower housing.
2. Raise the height of cut.
3. Replace or sharpen the blade(s).
4. Move the shift lever to a slower speed.
5. Move the throttle control to the FAST position.
6. Replace the spring for the blade idler.
PROBLEM: The mower housing does not cut level.
1. Check the air pressure in the tires.
2. Adjust the level of the mower housing.
3. Check the front axle. If the front axle does not freely pivot, loosen the axle bolt(s).
PROBLEM: The mower blades will not rotate.
1. Check the mower drive belt. Make sure the belt is installed correctly.
2. Replace the mower drive belt.
PROBLEM: The unit will not move when the clutch is
engaged.
1. Check the motion drive belt. Make sure the belt is installed
correctly.
2. Adjust the clutch.
3. Replace the motion drive belt.
PROBLEM: The unit moves slower or stops when the
clutch is engaged.
1. Adjust the clutch.
2. Replace the motion drive belt.
PROBLEM: When the clutch/brake pedal is released, belt
noise can be heard.
1. Temporary belt noise does not change the operation of the unit.
If belt noise is continuous, check the routing of the belt. Make
sure the belt is inside all belt guides.
2. If the noise is continuous, adjust the clutch.
PROBLEM: The rear wheels spin over uneven terrain.
1. Check the front axle. If the front axle does not freely pivot, loosen the axle bolt(s).
PROBLEM: The engine stops when the operator leaves
the seat.
1. This is normal. The operator presence system is designed to
allow operation only if the operator is in the seat.
PROBLEM: The engine stops when selecting reverse
travel.
1. Before selecting reverse travel, move the blade rotation control
to the DISENGAGE position. See the Operation section for details.
PROBLEM: The transaxle is difficult to shift between
gears with the engine running and the clutch depressed.
1. Check the clutch adjustment to make sure the belt stops when
the clutch pedal is depressed with the transaxle in (N) neutral.
2. Check the belt guides around the transaxle drive pulley. Make
sure the belt guides do not touch the pulley.
35
Only use a factory repair part. Repair parts, except for the engine or the transmission, are available from the store where the unit was
purchased, a service shop recommended by the store, or an authorized service shop found in the yellow pages of the telephone directory.
If you cannot get a repair part or service as described above, call or write to the Central Parts Distributor shown below. When you order,
include the following information: (1) Complete Model Number (see nameplate), (2) Date of Manufacture, (3) Complete Part Number, (4)
Description, (5) Quantity. Repair parts for the engine or the transmission are available from the manufacturer’s authorized service center
found in the yellow pages of the telephone directory. See the individual engine or transmission warranties.
If you are unable to obtain parts or service in the manner outlined above, then contact:
USA
MURRAY, INC., Outdoor Power Equipment, Customer Service Dept., P.O. Box 268, Brentwood, TN 37027 (1-800-251-8007)
CANADA
MURRAY CANADA, INC., Factory Customer Service, 1195 Coutneypark Drive East, Mississauga, Ont. L5T-1R1 (1-800-661-6662)
MURRAY, INC. LAWN MOWER CENTRAL PARTS DISTRIBUTORS
BILLIOU’S, INC.
1343 South Main St.
Porterville, CA. 93257
(559) 784−4102 1−877−245−5468
FAX 1−800−226−7337
www.billious.com
Arizona, California, Hawaii, Nevada
BROWN & WISER, INC.
9991 S.W. Avery Street
Tualatin, OR. 97062
(503) 692−0330 1−800−882−4782
FAX (503) 691−2041
Alaska, Idaho (counties Ada, Adams,
Benewah, Boise, Bonner, Boundry, Canyon,
Clearwater, Elmore, Gem, Idaho, Kooten,
Latah, Lewis, Nez Perce, Owyee, Payette,
Ravalli, Shoshone, Valley, Washington),
Montana (counties Flathead, Lake, Lincoln,
Mineral, Missoulo, Ravalli, Sanders), Oregon,
Washington
CPT CANADA POWER
TECHNOLOGY LIMITED
Mississauga
161 Watline Avenue
Mississauga, Ontario
L4Z−1P2
(905) 890−6900 1−800−861−9559
FRANK EDWARDS CO.
3626 Parkway Blvd.
West Valley, UT 84120
1−800−318−0201
FAX 1−801−736−8067
Colorado, Idaho (counties Bannock Bearlake,
Bingham, Blaine, Booneville, Butte, Camas,
Caribou, Cassia, Custer, Franklin, Fremont,
Gooding, Jefferson, Jerome, Lemhi, Lincoln,
Madison, Minidoka, Oneida, Power, Teton,
Twin Falls) Montana (all counties except
Flathead, Lake, Lincoln, Mineral, Missoulo,
Ravalli, and Sanders), Utah, Wyoming
GARDNER, INC.
3641 Interchange Road
Columbus, OH. 43204
1−800−848−8946
FAX 1−800−626−4735
Alabama, Connecticut, Delaware, District of
Columbia, Florida, Georgia, Illinois,
Indiana, Kentucky, Louisiana, Maine,
Maryland, Massachusetts, Michigan (except
upper Peninsula), Mississippi, New
Hampshire, New Jersey, New York, North
Carolina, Ohio, Pennsylvania, Rhode Island,
South Carolina, Tennessee, Vermont,
Virgina, West Virginia
Puerto Rico
GULF COAST ENGINE, INC.
4202 Russell Dr.
Corpus Christi, TX. 78408
1−800−825−6999
FAX 1−888−888−7036
New Mexico, Oklahoma, Texas,
Mexico
OSCAR WILSON ENGINE &
PARTS, INC. ENGINE, INC.
826 Lone Star Drive.
O’Fallon, MO 63366
1−800−873−6722 or 1−634−978−1313
FAX: 1−800−873−6720
Arkansas, Iowa, Kansas, Missouri,
Nebraska
WISCONSIN MAGNETO, INC.
1000 W. Donges Bay Road
Suite 100
Milwaukee, WI. 53209−5920
1−800−733−7388
FAX 1−800−733−0127
Michigan (upper Peninsula), Minnesota,
North Dakota, South Dakota, Wisconsin
Edmonton
101−10411−178th Street
Edmonton, Alberta
T5S 1R5
(780) 453−5791 1−800−861−9559
Ville St−Laurent
234 Migneron Street
Ville St−Laurent, Quebec
H4T 1Y7
(514) 731−3559 1−800−861−9559
Canada
F-050746L
36
NOTES
F-050746L
37
REPAIR PARTSMODEL 425016x48A
CHASSIS & HOOD
19
17
18
13
15
14
16
12
11
70
10
20
8
7
9
2
24
60
23
6
5
48
22
21
49
2
3
4
57
25
1
56
26
29
28
31
27
16
47
46
16
43
16
16
30
45
44
36
35
34
33
31
32
16
37
51
55
38
16
54
53
39
F-050746L
38
42
50
16
40
41
REPAIR PARTSMODEL 425016x48A
CHASSIS & HOOD
Key
No. Part No. Description
1 690566 Seat
2 028x23 Cap, Push 0n
3 094057 Spring
4 26x229 Screw
5 1001054 Bolt, Wing
6 017x47 Z Washer
7 009x56 Bolt, Shoulder
8 094154E701 Support, Seat
9 094156 Z Rod, Pivot
10 1001648E700 Bracket, Pivot
11 001x45 Bolt
12 015x89 Nut
13 009x55 Bolt, Shoulder
14 094155 Z Washer
Key
No. Part No. Description
32 26x238 Screw
33 1001491 Bearing, Steering
34 1001584E701 Dash
35 26x201 Screw
36 093007E701 Panel, Access
37 095318E701 Support, Dash
38 1001270E701 Bracket, Rear Hanger
39 094083E700 Support, Left Grille
40 094007E701 Axle, Hanger
41 094082E700 Support, Right Grille
42 009x58 Bolt, Shoulder
43 1001928E701 Frame, Right
44 1001927E701 Frame, Left
45 690424 Container, Battery
15 164x31 Spring
16 26x249 Screw
17 26x263 Screw
18 164x30 Spring
19 1001987E245 Deck, Seat
20 15x123 Nut
21 094151E701 Plate, Index
22 009x47 Screw
23 1001582 Mat, Left
24 1001578 Mat, Right
25 1001797E245 Hood, W1
26 1001798E245 Grille
27 1001806 Lens
28 1001805 Housing, Headlamp
29 1001799E701 Bracket, Lower Pivot
46 1001002E701 Plate, Hitch
47 690434E700 Panel, Rear
48 094610 Cover, Detent
49 015x81 Nut
50 26x277 Screw
51 15x124 Nut
53 1001802 Insert, Center Grille
54 1001803 Insert, Left Grille
55 1001804 Insert, Right Grille
56 1001800 Insert, Left Hood
57 1001801 Insert, Right Hood
59 1001755 Grommet, Parking Brake
60 0193x1 Fastener, Panel
70 1001542 Holder, Cup
-- 1002040 Parts Bag, Assembly
30 690482E701 Support , Battery
31 26x270 Screw
F-050746L
-- F-050746L Instruction Book & Parts List
39
REPAIR PARTSMODEL 425016x48A
MOTION DRIVE
54
54
23
19
21
22
1
20
17
62
55
5
24
2
3
4
5
34
18
60
5
6
16
25
14
15
7
8
9
10
11
13
12
27
53
50
46
17
57
47
40
45
49
37
44
38
56
40
39
43
36
61
29
26
8
28
41
30
37
17
58
42
35
33
31
59
32
52
F-050746L
48
51
40
REPAIR PARTSMODEL 425016x48A
MOTION DRIVE
Key
No. Part No. Description
1 009x39 Bolt, Shoulder
2 015x89 Nut, Hex
3 690173 Z Arm, Idler
4 094041 Z Rod, Clutch
5 015x79 Nut
6 17x102 Washer
7 092697 Grip
8 030x20 Pin, Cotter
9 094043 Z Lever, Shift
10 017x47 Washer
11 094044 Z Link, Shift
12 021920 Z Nut, Adjuster
13 091079 Grip
14 1001245 Z Rod, Parking Brake
15 094815 Z Nut, Adjuster
Key
No. Part No. Description
33 017x38 Washer
34 690369 Spacer
35 06x105 Bolt
36 † Transaxle, DANA †
37 015x88 Nut
38 020697 Key, Woodruff
39 01x155 Bolt
40 094008E701 Bracket, Transaxle
41 690409 Pulley
42 094433E700 Bracket, Transaxle Support
43 0011x7 Ring, Retainer Snap
44 095094 Pulley, Drive
45 021553 Key, Square
46 17x160 Washer
47 1401103 Z Spacer, Transaxle
16 1001303 Z Bracket, Shift Pivot
17 26x249 Screw
18 015x84 Nut
19 094042 Z Mount, Stud Spring
20 009x54 Bolt, Shoulder
21 165x116 Spring, Extension
22 1001978E701 Bracket, Right Shifter
23 1001928E701 Frame, Right
24 002x53 Bolt, Carriage
25 1001927E701 Frame, Left
26 094045 Z Latch, Parking Brake
27 021544 Pedal
28 094038E700 Lever, Brake/Clutch
29 015x98 Nut
30 037x87 Belt, Motion Drive
31 094031 Z Yoke, Shift
48 024373 Stem, Valve
49 091923 Tire *
-- 407049 Tube
50 092290-601 Wheel & Tire Assembly
51 17x195 Washer
52 0011x3 E-Ring
53 094618 Hub Cap
54 093349 Guide, Belt
55 0031x4 Pin, Hair
56 165x115 Spring, Extension
57 165x92 Spring, Extension
58 26x216 Screw
59 17x148 Washer
60 26x267 Screw
61 17x169 Washer
62 17x165 Washer
32 0031x6 Pin, Hair
* When you order a tire, make sure to give the brand name of the tire so that the tread pattern on the tire will match.
† For information on Replacement Parts contact the transaxle manufacturer.
F-050746L
41
41
REPAIR PARTSMODEL 425016x48A
STEERING
2
1
3
4
5
6
39
7
8
9
6
13
40
12
15
30
30
17
30
18
14
30
37
20
30
19
31
19
38
F-050746L
30
36
35
33
25
31
11
10
32
25
42
16
29
25
28
24
27
23
22
26
20
21
22
23
24
25
REPAIR PARTSMODEL 425016x48A
STEERING
Key
No.
1 1001980 Wheel, Steering
2 690625 Post, Steering
3 094131 Clip, Retainer
4 094124 Bearing
5 15x111 Nut, Flange
6 009x57 Bolt, Shoulder
7 1001893 Gear, Pinion
8 011x25 Ring, Snap
9 094121 Gear, Sector
10 094123 Bearing
11 001x84 Bolt
12 1001121E701 Plate, Steering
13 094006E701 Plate, Engine
14 015x88 Nut, Flange
15 15x118 Nut, Flange
16 1001270E701 Bracket, Hanger
17 094007E701 Axle, Hanger
18 01x146 Bolt
19 030x49 Pin, Cotter
20 690150 Bearing
21 094576E245 Spindle Assembly, Left
22 01x111 Bolt
23 17x104 Washer
24 017x53 Z Washer
25 015x84 Nut, Flange
26 1001460E245 Axle Assembly
27 095329E701 Drag Link, Left
28 094575E245 Spindle Assembly, Right
29 095328E701 Drag Link, Right
30 26x249 Screw
31 091334 Bearing, Wheel
32 024373 Stem, Valve
33 091912 Tire *
-- 407047 Tube
34 1002048-601 Wheel and Tire Assembly
35 17x195 Washer
36 17x192 Washer
37 17x113 Washer
38 094618 Hub Cap (Optional)
39 26x267 Screw
40 092059 Bellows
41 1001982 Cover, Steering Wheel
Part
No. Description
* When you order a tire, make sure to give the brand name of the tire so that the tread pattern on the tire will match.
F-050746L
43
MOWER HOUSING SUSPENSION
2
4
21
14
22
24 24
17
3
REPAIR PARTSMODEL 425016x48A
11
12
10
11
18
5
1
16
9
15
14
15
13
12
24
14
25
22
27
20
32
37
26
26
36
34
11
45
20
33
25
19
32
39
30
23
38
31
40
24
8
6
7
43
25
F-050746L
31
24
44
25
30
44
39
15
41
42
7
24
15
REPAIR PARTSMODEL 425016x48A
MOWER HOUSING SUSPENSION
Key
No. Part No. Description
1 092698 Grip, PTO
2 094157 Z Handle, PTO
3 094022 Z Pad, Switch
4 0025x3 Bolt
5 092697 Grip, Lifter
6 166x40 Spring
7 17x103 Washer
8 690533 Lever, Lift
9 094017 Z Lever, PTO
10 009x39 Bolt, Shoulder
11 030x20 Pin, Cotter
Key
No. Part No. Description
22 17x168 Washer
23 017x57 Washer
24 0031x4 Pin, Hair
25 017x91 Z Washer
26 002x85 Bolt, Carriage
27 1001111E701 Lever Assembly, Lift
30 094067 Pin
31 094055E701 Bracket, Rear Suspension
32 690151 Spacer, Lifter
33 009x53 Bolt, Shoulder
34 094015E701 Bracket, Pivot
12 017x57 Washer
13 094004 Z Link, PTO
14 015x84 Nut, Flange
15 26x249 Screw
16 166x39 Spring
17 094018E701 Bracket, PTO
18 165x119 Spring
19 690394E701 Crank, PTO
20 690212E701 Link, Lift
21 690122E701 Link, Lift Handle
36 17x191 Washer
37 015x84 Nut, Flange
38 165x131 Spring
39 015x68 Nut, Flange
40 094005E700 Bracket, PTO
41 094027E701 Hanger, Left Deck
42 094026E701 Hanger, Right Deck
43 094158 Z Rod, Hanger
44 690539E701 Bracket, Suspension
45 1001098E701 Plate, Stiffening
F-050746L
45
53
60
REPAIR PARTSMODEL 425016x48A
MOWER HOUSING
2
3
2
61
17
1
62
5
10
47
13
50
32
55
33
11
8
19
17
9
15
32
29
5
7
31
52
30
22
23
22
51
1
24
25
24
20
21
48
5
22
5
27
22
5
23
32
49
24
12
28
5
26
22
17
17
22
21
4
5
9
8
19
20
5
23
46
11
22
18
23
10
13
47
7
15
16
17
59
33
53
51
60
F-050746L
50
54
33
22
44
5
43
42
33
32
42
41
36
38
40
39
45
34
46
37
33
36
38
39
33
40
5
34
14
58
57
35
37
REPAIR PARTSMODEL 425016x48A
MOWER HOUSING
Key
No. Part No. Description
1 094199 Pulley, Jackshaft
2 15x140 Nut, Hex
3 037x88 Belt, Mower Drive
4 690387 Pulley, Idler
5 015x84 Nut, Flange
7 009x51 Bolt, Shoulder
8 690212E701 Link, Lift
9 094137 Pad, Friction
10 009x52 Bolt, Shoulder
11 094055E701 Bracket, Suspension
12 094049E701 Pad Assembly, Left Brake
13 094068 Knob
14 009x58 Bolt, Shoulder
15 094128E701 Plate, Suspension
16 166x43 Spring
17 015x79 Nut, Flange
Key
No. Part No. Description
33 002x53 Bolt, Carriage
34 1001200 Mandrell Housing
35 690539E701 Bracket, Suspension
36 690411 Adapter, Blade
37 095100E701 Blade
38 17x166 Washer
39 17x165 Washer
40 15x100 Nut
41 0166x4 Spring
42 028x23 Cap, Push On
43 094957 Z Rod, Deflector
44 094707SE Deflector Assembly
45 094956E701 Bracket, Deflector Hinge
46 094190E701 Bracket, Front Hanger
47 017x45 Washer
48 094781 Guide, Belt
18 094192E701 Bracket, Suspension
19 095194 Pin, Hanger
20 017x91 Washer
21 0031x4 Pin, Hair
22 0025x7 Bolt
23 094051E701 Cover, Pulley
24 009x39 Bolt, Shoulder
25 690408E700 Arm, Idler
26 166x41 Spring
27 094047E701 Pad Assembly, Right Brake
28 094193E701 Bracket, Brake
29 166x42 Spring
30 094191E701 Bracket, Suspension
31 092426E701 Plate
32 015x88 Nut, Flange
49 690369 Spacer
50 094025 Bolt, Axle
51 017x91 Washer
52 165x119 Spring, Extension
53 092683 Wheel, Gage
54 1001260E701 Bracket, Right Wheel
55 092423E701 Bracket, Left Wheel
56 009x52 Bolt, Shoulder
57 26x249 Screw
58 094604E701 Stiffener
59 094814E701 Housing, Blade *
60 031x11 Ring, Locking
61 015x98 Nut, Flange
1-61 7601032
62 094066 Guide, Belt
Complete Mower Housing Assy.
* Includes Key No. 17, 18, 30, 31, 32, 33, 45, 46, 53, 54, 55, and 56.
* This part is included when ordering Key number 34.
F-050746L
47
26
8
REPAIR PARTSMODEL 425016x48A
ENGINE MOUNT
1
2
3
4
5
6
9
9b
9c
9b
15
32
30
15
9f
9e
31
9a
22
9d
21
10
7
22
21
23
23
F-050746L
48
11
14
12
13
Key
No. Part No. Description
1 092317 Fuel Cap **
2 690280 Fuel Tank
3 095197 Hose Clamp **
4 7601033 Fuel Line (Must cut to length) **
5 095197 Hose Clamp **
6 26x201 Screw
7 094006E700 Plate, Engine
8 092371 Throttle Control
9 * Engine, BRIGGS & STRATTON
9a 1001717 Muffler
REPAIR PARTSMODEL 425016x48A
ENGINE MOUNT
9b 091309 Gasket, Muffler
9c 095207 Adapter, Muffler
9d 06x103 Screw, Adapter
9e 009x59 Bolt, Muffler
9f 092378 Lock, Screw
10 0025x7 Bolt, Engine Mount
11 690439 Z Stack Pulley Assembly
12 019x35 Lockwasher
13 01x140 Bolt, Hex
14 17x170 Washer
15 26x249 Screw
21 094384 Guide, Belt
22 015x79 Z Nut, Flange
23 094066 Guide, Belt
26 26x253 Screw
30 1001897 Shield, Heat
F-050746L
31 26x263 Screw
32 06x104 Screw
* For information on Replacement Parts for this engine contact the manufacturer.
* * These parts are included with Key number 2.
49
REPAIR PARTSMODEL 425016x48A
ELECTRICAL SYSTEM
1
1001993
2
11
6
24x31
1002004
12
5
1001575
GEAR DRIVE TRACTOR
WIRING HARNESS FOR:
MAIN HARNESS: 250x138
SEAT : 250x139; LIGHT : 250x92
*AFTERFIRE SOLENOID OPTIONAL
3
94136
4
10
9
8
F-050746L
7
24x32
21075
12
94159
1001575
50
ELECTRICAL SYSTEM
Key
No. Part No. Description
1 250x92 Harness, Light Wire
1001716 Socket, Light
090084 Bulb, Light
2 250x138 Harness, Chassis Wire
3 1001993 Switch, Ignition
020729 Key, Ignition
091489 Nut, Hex
091488 Cap, Ignition
4 094136 Switch, Limit (PTO)
REPAIR PARTSMODEL 425016x48A
5 302031 Fuse
407078 Holder, Fuse
6 1002004 Solenoid
26x229 Screw, Mounting
15x116 Locknut
7 024x32 Cable, Battery Ground
26x229 Screw, Ground Cable
8 021075 Battery
002x82 Bolt, Carriage
014x79 Wingnut
9 250x139 Harness, Seat Switch Wire
10 094159 Switch, Seat Sensor
11 024x31 Cable
F-050746L
12 1001575
Switch, Select Reverset / Clutch Brake
51
NOTES
F-050746L
52
NOTES
F-050746L
53
F-050746L
54
INDEX
A
Adjustments
Blade Rotation Control, 23
Clutch, 24
Drive Brake, 24
Mower Housing, Level, 29
Shift Lever, 25
Attachments, 15, 56
B
Battery
Charge, 25
Check, 12
Clean, 25
Install, 12
Removal, 25
Storage, 34
Belt
Motion Drive
Adjust, 24
Replace, 30
Mower Drive
Adjust, 23
Replace, 32
Blade
Inspect, 22
Remove And Install, 22
Sharpen, 22
Blade Rotation Control
Adjust, 23
Location, 14
Operation, 16
C
Clutch
Adjust, 24
Check, 24
Clutch / Brake Pedal, Location, 14
Controls, Location, 14
Cutting Height
Adjust, 29
Change, 17
D
Drive Brake
Adjust, 24
Check, 24
E
Electrical Safety System, 15
Engine
Fuel, 13, 19
Oil, 13, 19
Preparation, 13
Spark Arrester, 13, 21
Starting, 19
Storage, 34
Throttle Control, 15
F
Filter, Fuel, 26
Fuel, Type, 19
Fuse, 34
H
Headlight, Replace Light Bulb, 34
Headlight Switch, Location, 14
I
Ignition Key Switch, Operation, 15
Ignition Switch, Location, 14
L
Lift Lever
Location, 14
Operation, 17
Lubrication, Mower, 26
M
Maintenance
Adjust, Guage Wheels, 28
Battery
Charge, 25
Clean, 25
Belt
Motion Drive, 30
Mower Drive, 32
Blade, 22
Blade Rotation Control, 23
Clutch, 24
Drive Brake, 24
Filter, Fuel, 26
Fuse, 34
Headlight, 34
Install, Wheels, 33
Lubrication, 26
Mower Housing
Clean, 34
Install, 27
Level, 29
Remove, 27
Muffler, 21
Storage, 34
Maintenance Chart, 21
Motion Drive Belt
Adjust, 24
Replace, 30
Mower Drive Belt
Adjust, 23
Replace, 32
Mower Housing
Clean, 34
Cutting Height, 17
Install, 27
Level Adjustment, 29
Operation, 18
Remove, 27
Muffler, 21
Spark Arrester, 21
O
Oil
Check, 19
Type, 19
Operation
Attachments, 15
Blade Rotation Control, 14, 16
Clutch / Brake Pedal, 14
Headlight Switch, 14
Ignition Key Switch, 15
Ignition Switch, 14
Lift Lever, 14, 17
Location Of Controls, 14
Mower Housing, 18
Mowing And Bagging, 20
Operate On Hills, 18
Parking Brake, 14, 17
Shift Lever, 14, 16
Start The Engine, 19
Stop The Unit, 17
Throttle Control, 14, 15
Transport, 17
P
Parking Brake
Location, 14
Operation, 17
Parts Bag, 10
S
Safety Rules
American National Standard
Institute, 3–4
Safe Mowing Guide, 5–7
Seat, Install, 11
Shift Lever
Adjust, 25
Location, 14
Operation, 16
Slope Guide, 54
Spark Arrester, 13, 21
Steering Wheel, 11
Storage, 34
T
Throttle Control
Location, 14
Operation, 15
Tire Pressure, 13, 26
Trouble Shooting Chart, 35
W
Warranty, 2
F-050746L
55
LAWN TRACTOR ACCESSORIES
Make your Lawn Tractor do more than you ever imagined.
The accessories shown on this page can be used on your Lawn Tractor. See the Store or Dealer where
you purchased your Lawn Tractor. If you are unable to obtain the necessary information, contact the
Central Parts Distribution Center for your area as listed in your Repair Parts Book.
LAWN SWEEPER
Model No. 24720
GRASS BAGGER
Model No. 24767
9 Bushel Capacity
(For 42” and 46”)
38” MULCHER KIT
Model No. 24750
40” MULCHER KIT
Model No. 24755
42” MULCHER KIT
Model No. 24758
SNOW BLADE
Model No. 24478
SNOW THROWER
Model No. 24583
GARDEN TILLER
Model No. 13460
F-050746L
TIRE CHAINS
Model No. 24530
(For 18x8.5 inch tire)
Model No. 24538
(For 18x9.5 inch tires)
Model No. 24525
(For 20x8 inch tire)
Model No. 24515
(For 20x10 inch tire)
Model No. 24539
(For 23x9.5 inch tire)
REAR WHEEL WEIGHTS
Model No. 24003
(For 18x9.5 inch tires)
(For 20x8 inch tires)
Model No. 24630
(For 23 inch tires)
GRASS BAGGER
Model No. 24744
7 Bushel Capacity
(For 38”, 40”, and 42”)
56
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