Murray 425003X8A User Manual

INSTRUCTIONBOOK

Model

425003x8A

ThisinstructionBookcontainsinformationforseveralmodels.

Readandkeepthisbookforfuturereference.

Thisbookcontainsimportantinformationon

SAFETY;,ASSEMBLY,OPERATION,ANDMAINTENANCE.

PRODUCTINFORMATION

Theowner mustbe certainthat all the productinformation is includedwiththe unit.

Thisinformationincludes theINSTRUCTIONBOOKS,

the REPLACEMENTPARTSandthe WARRANTIES. Thisinformationmust be includedto makesure state laws and otherlaws arefollowed.

RECORDTHE FOLLOWINGINFORMATIONABOUTYOUR UNIT.THIS INFORMATIONIS NECESSARYWHENORDERINGPARTSORIN CASE

OFLOSSORTHEFT.

WHEREPURCHASED:

DATEPURCHASED:Month

MODELNO.:

DATEOFMANUFACTURE:

Day Year

BUILT IN THE

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TABLE OF CONTENTS

WARRANTY .......................................

RESPONSIBILITY OF THE OWNER ..................

SAFETY RULES ...................................

INTERNATIONAL PICTORIALS ......................

ASSEMBLY .......................................

PARTS BAG - CONTENTS ..............................

CHECK THE TIRES .....................................

CHECK THE LEVEL OF THE MOWER HOUSING ..........

HOW TO INSTALL THE SEAT ............................

HOW TO ASSEMBLE THE STEERING WHEEL ............

MAINTENANCE FREE BATTERY .........................

HOW TO INSTALL THE BATTERY CABLES ...............

HOW TO PREPARE THE ENGINE ........................

OPERATION .......................................

LOCATION OF CONTROLS ..............................

ATTACHMENTS ........................................

HOW TO USE THE THROTTLE/CHOKE CONTROL ........

HOW TO USE THE BLADE ROTATION CONTROL .........

HOW TO USE THE SHIFT LEVER ........................

HOW TO SET THE PARKING BRAKE .....................

HOW TO CHANGE THE CUTTING HEIGHT ................

HOW TO STOP THE UNIT ...............................

HOW TO TRANSPORT THE UNIT ........................

HOW TO OPERATE WITH THE MOWER HOUSING ........

HOW TO OPERATE THE UNIT ON HILLS .................

BEFORE STARTING THE ENGINE .......................

HOW TO START THE ENGINE ...........................

OPERATING TIPS ......................................

MOWING AND BAGGING TIPS ...........................

MAINTENANCE ....................................

2 MAINTENANCE CHART .................................

3 HOW TO CHECK THE MUFFLER .........................

3 HOW TO REMOVE AND INSTALL THE BLADE ............

9 HOW TO SHARPEN THE BLADE .........................

10 HOW TO ADJUST THE BLADE ROTATION CONTROL .....

HOW TO CHECK AND ADJUST THE DRIVE BRAKE .......

HOW TO CHECK AND ADJUST THE CLUTCH .............

HOW TO ADJUST THE SHIFT LEVER ....................

MAINTENANCE FREE BATTERY .........................

HOW TO CHARGE THE BATTERY .......................

WHERE TO LUBRICATE ................................

HOW TO CHECK THE FUEL FILTER ......................

CHECK THE TIRES .....................................

HOW TO REMOVE THE MOWER HOUSING ...............

HOW TO INSTALL THE MOWER HOUSING ...............

HOW TO ADJUST THE GAUGE WHEELS .................

HOW TO LEVEL THE MOWER HOUSING .................

HOW TO REPLACE THE MOTION DRIVE BELT ............

HOW TO REPLACE THE MOWER DRIVE BELT ............

HOW TO INSTALL THE WHEELS .........................

HOW TO REPLACE THE FUSE ..........................

HOW TO REPLACE THE LIGHT BULB ....................

HOW TO CLEAN THE MOWER HOUSING .................

STORAGE (OVER 30 DAYS) .............................

TROUBLE SHOOTING CHART ......................

18 HOW TO ORDER REPAIR PARTS ...................

18 PARTS LIST .......................................

19 SLOPE GUIDE .....................................

19 INDEX ............................................

20 LAWN TRACTOR ACCESSORIES ...................

20 20

21 21

22 23

23 24 24

24 25

25 25

26 26

27 28

29 31

32 33

33 33 33

34 35

36 50

51 52

MURRAY, INC. Two Year Limited Warranty

Murray, Inc. warrants to the original purchaser that this unit shall be free from defects in material and workmanship under normal use and service for a period of Two (2) Years from the date of purchase; however, this warranty does not cover engines,

accessories (such as snow blowers, snow blades, grass baggers and plows), transmissions, batteries and Normal Wear Parts (except as noted below) or transaxtes as the companies that manufacture these items furnish their own warranties and provide

service through their authorized field service facilities. For additional information, see the warranties covering these particular parts. If you are uncertain whether your unit contains or is equipped with one or more of these parts, consult your dealer prior

to purchase. Subject to the terms and conditions noted in this Limited Warranty, we shall, at our option, repair or replace at no cost to the original purchaser any part covered by this Limited Warranty during the applicable warranty period.

Inthe event the battery proves defective within ninety (90) days from the date of purchase, we will replace it without charge. If

the battery proves defective after (90) days but within one hundred twenty (120) days from the date of purchase, we will replace it for a charge of one half (1/2) of the retail price of the battery in effect at the time of return. Normal Wear Parts are defined as belts, blades, blade adapters, pneumatic tires, headlights and seat covers. These parts are warranted to be free from defects in material and workmanship as delivered with the product. Any claim for repair or replacement

of Normal Wear Parts must be made within thirty (30) days of the date of purchase. No claims involving damage caused from material use, abuse or misuse wilt be honored.

This Murray, Inc. Two (2) Year Limited Warranty is your exclusive remedy; however, this warranty is void or does not apply to any unit that has been tampered with, altered, misused, abused or used for rental or other commercial and/or professional

(non-homeowner) uses. Your warranty does not cover minor mechanical adjustments which are not due to any defect in material or workmanship. For assistance in making such adjustments, consult your Instruction Book.

To make a claim under this Murray, Inc. Two (2) Year Limited Warranty, retum the unit (or if authorized in advance, the defective part) along with your proof of purchase to an Authorized Service Center near you. To locate the nearest Authorized Service

Center, call the Central Parts Distributor for your area shown in the list provided with your unit or check the Yellow Page listings in your local telephone directory. If you return the entire unit, we wilt repair the unit. If we authorize the return of the defective

part only, we wilt either replace or repair the part. In the case of a defect in a transmission or differential (as distinguished from a transaxle), the entire transmission or differential must be returned since they do not include user serviceable parts.

This Murray, Inc. Two (2) Year Limited Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. This Limited Warranty is given in lieu of all other expressed and implied warranties including the

implied warranty of merchantability and warranty of fitness for a particular purpose. If you need additional information on this written warranty or assistance in obtaining service, write or call: MURRAY, INC., Outdoor Power Equipment, Customer Service De3artment, P.O. Box 268 Brentwood Tennessee 37027. (1-800-251-8007)

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OWNER'S INFORMATION

This instruction book is for several different models. The instructions are written for a person with some mechanical ability. Like most ser-

vice books, not all the steps are described. Steps on how to loosen or tighten fasteners are steps anyone can follow with some mechanical

ability. Read and follow these instructions before you use the unit. Know your product: Ifyou understand the unit and how the unit oper-

ates, you wilt get the best performance. As you read this manual, com- pare the illustrations to the unit. Learn the location and the function of

the controls. To help prevent an accident, follow the operating instruc- tions and the safety rules. Keep this manual for future reference. IMPORTANT: Many units are not assembled and are sold in car- tons. It is the responsibility of the owner to make sure the assembly instructions in this manual are exactly followed. Other units are pur-

chased in an assembled condition. On assembled units, it is the re- sponsibility of the owner to make sure the unit is correctly

assembled. The owner must carefully check the unit according to the instructions in this manual before it is first used.

RESPONSIBILITY OF THE OWNER

The responsibility of the owner isto follow the instructions below.

1. Carefully read and follow the rules for safe operation.

2. Follow all the assembly instructions.

3. Inspect the unit.

4. Make sure that the operator of the unit knows how to correctly use all standard and accessory equipment.

5. Operate the unit only with guards, shields, and other safety items in place and working correctly.

6. Correctly adjust the unit.

7. Service the unit only with authorized or approved replacement parts.

8. Complete all maintenance on the unit.

Engine Exhaust, some of its constituents, and

certain vehicle components contain or emit chemicals known to the State of California to

cause cancer and birth defects or other repro- ductive harm.

Battery posts, terminals and related accesso- ries contain lead and lead compounds, chemi-

cals known to the State of California to cause cancer and birth defects or other reproductive

harm. WASH HANDS AFTER HANDLING.

Environmental Awareness

• Do not fill the engine's fuel tank completely full.

• Drain fuel for off-season storage.

• Use only unleaded gasoline.

• Service the air cleaner regularly.

• Change oil regularly. Use 10W-30 oil in summer.

• Tune-up the engine regularly.

• Keep equipment in efficient operating condition.

• Dispose of used engine oil properly.

SAFETY RULES

Safe Operation Practices for Ride-on Mowers

WARNING: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the

following safety instructions could result in serious injury or death.

General operation

Read, understand and follow all instructions in the Instruction Book, on the machine, the engine and with any attachments before starting.

2. Only allow responsible adults, who are familiar with the instructions, to operate the machine.

3. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

4. Be sure the area is clear of other people before mowing. Stop the machine if anyone enters the area.

5. Never carry passengers.

6. Turn off power to the blades or any attachments before backing up. Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

7. Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass bagger or the mower guard in place.

8. Slow down before turning.

9. Never leave a machine unattended with the engine running. Always turn off the blade(s), set the parking brake, stop the engine and remove the key before dismounting.

10. Turn off power to attachment(s) when transporting or not in use. Turn off the blade(s) when not mowing.

11. Stop the engine before removing the grass bagger or unclogging the chute.

12. Mow only in daylight or good artificial light.

13. Do not operate the machine while under the influence of alcohol or drugs or when very tired.

14. Watch for traffic when operating near or crossing roadways.

15. Use extra caution when loading or unloading the machine into a trailer or truck.

16. Disengage all attachment clutches and shift into Neutral before attempting to start the engine.

17. Always wear goggles, safety glasses, or an eye shield when you operate the unit to protect your eyes from foreign objects that can be thrown from the unit. Always wear eye protection when you make an adjustment or repair to the machine.

18. Use care when pulling loads or using heavy equipment. a. Use only approved drawbar hitch points.

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OWNER'S INFORMATION

b. Limit loads to those you can safely control. c. Do not turn sharply. Use care when backing. d. Use counterweights or wheel weights when suggested in the Instruction Book.

19. Do not operate this machine if you are taking drugs or other medication which can cause drowsiness or affect your ability to operate this machine.

20. Do not use this machine if you are mentally or physically unable to operate this machine safely.

21. Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower related injuries. These opera- tors should evaluate their ability to operate a riding mower safely enough to protect themselves and others from serious injury.

II. Slope operation

Slopes and rough terrain are major factors related to loss-of-control and tip-over accidents, which can result in severe injury or death. ALL slopes require extra caution. If you cannot back up the slope or if you feel uneasy on the slope, do not mow it. See

the "Slope Guide" in the back of this book to check for safe operation.

1. Mow up and down slopes, not across.

2. Remove obstacles such as rocks, limbs, etc...

3. Watch for holes, ruts or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

4. Use slow speed. Choose a low enough gear so that you wilt not have to stop or shift while on the slope.

5. Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.

6. Use extra care with grass baggers or other attachments, they can change the stability of the machine.

7. Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

8. Avoid starting or stopping on a slope. If tires lose traction, turn off the blades and proceed slowly straight down the slope.

DO NOT

1. Do not turn on slopes unless absolutely necessary, then only turn slowly and gradually downhill, if possible.

2. Do not mow drop-offs, ditches or embankments. A wheel over the edge or an edge caving in could cause a sudden overturn and an injury or death.

3. Do not mow on wet grass. Reduced traction could cause sliding.

4. Do not try to stabilize the machine by putting your foot on the ground.

5. Do not use a grass bagger or other rear mounted accessories on steep slopes (greater than 10 degrees).

II1. Children

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. NEVER assume that children will remain where you last saw them.

1. Keep children out of the mowing area and in the watchful care of another responsible adult.

2. Be alert and turn the engine off if children enter the area.

3. Before and when backing, took behind and down for small children.

4. Never carry children or any passengers, even with the blades off. They may fall off and be seriously injured or interfere with the safe operation of the machine.

5. Never allow children to operate the machine. Instruct children in the potential dangers of the machine.

6. Use extra care when approaching blind corners, shrubs, trees or other objects that may obscure vision.

IV. Service

1. Use extra care when handling gasoline and other fuels. Fuels are flammable and the vapors are explosive. a. Use only an approved container.

b. Never remove the gas cap or add fuel with the engine running. Allow the engine to cool for several minutes before refueling. Do

not smoke.

c. Never refuel the machine indoors. d. Never store the machine with fuel in the tank or fuel container inside where there is an open flame, such as a water heater.

2. Never start or run the engine inside a closed area.

3. Keep all nuts and bolts, especially the blade attachment nuts tight. Frequently check the blade(s) for wear or damage such as cracks and nicks. A blade that is bent or damaged must be immediately replaced with an original equipment blade from an authorized service dealer. For safety, replace the blade every two years. Keep the equipment in good condition.

4. Never tamper with the safety devices. Check their proper operation regularly.

5. To reduce fire hazards, keep the machine free of grass, leaves or other debris build-up. Clean up oil or fuel spills. Allow the machine to cool before storing.

6. Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

7. Never make adjustments or repairs with the engine running. The carburetor can be adjusted with the engine running. Do not change the engine governor settings or over-speed the engine.

8. Grass bagger components are subject to wear, damage and deterioration, which could expose moving parts or allow objects to be thrown. For storage, always make sure the grass bag is empty. Frequently check components and replace with manufacturer's recom- mended parts when necessary.

9. Mower blade(s) are sharp and can cut. Wrap the blade(s) or wear gloves and use extra caution when servicing them or the blade housing area.

10. Check the brake operation frequently. Adjust and service as required.

11. Wait for all movement to stop before servicing any part of the unit.

_, Look for this symbol to indicate important safety

F-000811L 4

precautions. This symbol indicates: "Attention! Become Alert! Your Safety Is At Risk."

SAFE MOWING GUIDE

Each person that operates power equipment must learn to use correct and

safe mowing procedures. To help you learn, carefully read the following pages. Most of the time the operator was

not correctly shown or did not read the instructions on the unit or in the Instruction

Book before using the unit. Also, some operators do not have enough experience.

The result is unsafe use, endangering the operator, bystanders and the equipment. Another result can be a poor appearance

of the area mowed. Read this book. Read the instructions on

the unit. Operate the mower according to the Safe Mowing Guide. Follow all safety

rules, cautions or warnings in this book and on the unit. Make sure anyone that

uses the unit reads the instructions and is told how to safely operate the mower.

controls and how they work. In an emergency, how fast you can stop the

blade is important. Learn how to control the mower at all times.

Many engines are started by hand. When you use a pull start or rope start, place

your feet apart and away from the blade(s). Hold the rope handle tight. Never wrap the rope around your arm or fingers for a

"better grip". To start the engine, follow the instructions on the mower, in this book and

in the engine operating instructions. For electric start engines, sit in the seat to

start the engine. The battery can be dangerous. Follow the instructions on the

battery, the acid container, and in this book when working with the battery. Even small

batteries have enough voltage to cause an injury. Always be careful.

The mower is designed to be operated by one person. Never let another person ride with you on the unit or on any accessories.

A passenger wilt make the unit harder to control, block the visibility or distract the

operator and is dangerous to the operator, the passenger and the equipment. Without

a passenger seat, the passenger can fall from the mower or contact dangerous parts. A mower is not a toy for showing off

or for giving rides.

d dd

The blade of a power mower rotates very fast. It can discharge rocks and other

objects over a long distance which can be dangerous. The force of the objects can

break windows, cause injuries or even put an eye out. Most of the time the injury is to

a person, like a child. Keep every person completely away from the area to be mowed. Make sure the grass is not

discharged toward anyone. Planning your mowing pattern has a double advantage. It

can decrease the possibility of an injury and make the clean up after mowing

easier.

The mower will give you good service and durability, if operated in normal conditions.

If the mower is not correctly serviced or is used where the terrain is rough or

unsuitable, product performance and safety will be decreased.

Correct clothing is an important part of safe mowing. Safety glasses will protect the

eyes from objects discharged by the mower. Safety shoes with steel plates can

protect a foot from injury by the blade. For protection from objects discharged from

the mower, wear clothing that will cover the arms and legs.

Before you start cutting the grass, practice using the mower in a large open and level

area. Learn the location of the controls on the mower. Know the purpose of the

F-000811L

Never cut a wet lawn. Wet grass can cause an accident, affect mower

performance and can cause problems with future lawn growth and appearance. Wet

grass is slippery and can cause the mower to slip. Someone can get injured by

touching the blade(s). Wet grass tends to clog the mower, causing poor discharge.

Cut wet grass wilt collect on the lawn, retarding the growth of the grass. Also, getting the mower wet wilt cause parts to

rust and decrease the life of the unit. When you look over the lawn, remember

obstacles that cannot be removed, like pipes, stumps or rocks. Keep away from

these obstacles that can cause damage to the mower or injury to the operator or a

person near the mower. Clear the area of rocks, toys, wire or other loose objects. These items can damage the mower or

can be discharged by the mower blade.

Check the terrain of the area to be mowed. Mow in a pattern that wilt keep you away

from dangerous areas. Check the distance you need to stop and the distance available to turn. Slopes and rough terrain

must be mowed carefully and some areas must not be mowed at all. With riding

mowers, mow up and down the hilt. When you must mow rough terrain or on slopes, never change directions or change gears

and stop in these areas only in an emergency. Before you ride up or down a

slope, try to back straight up the slope. Do not ride up or down a slope that is too

steep to back straight up. See the "Guide" in the back of this Instruction Book to

check any slopes.

Before you start cutting, make sure the mower was completely assembled

according to the Instruction Book. If the

SAFE MOWING GUIDE

mowerwascompletelyassembledatthe store,youmuststillcheckthemower

accordingtotheassemblyinstructions. Makesurethemoweriscorrectly assembledandthatallfastenersaretight.

Makesuretheenginehasthecorrect amountofoil.Checktheseitemsoften

duringthelifeofthemower. Yourmowerhasagasolineengine.

Gasolineisadangerousfuel.Keep gasolineonlyinanapprovedsafety

gasolinecontainer.Donotkeeplarge amountsofgasoline.Whenyouadd

gasolinetothefueltank,donotsmoke. Storethegasolinecontainerandthe

mowerinanareathathasgoodventilation. Also,keepthegasolineawayfromany

flameslikethepilotlightofafurnaceor anyothersourceofignition.Ifthemoweris

tobestoredformorethanafewweeks, removethegasolinefromthefueltank.

Wheninsideanenclosure,donotadd gasolinetothefueltank.Beforeyouadd gasoline,movethemoweroutsideandadd

gasolinecarefully.Beforeyoustartthe engine,removeanygasolinefromthe

outsideofthefueltankorfromthemower. Warmgasolinewiltexpand.Leavesome

spaceinthefueltankforthegasolineto expand.Also,thefuelcaphasaventhole

forfuelvapors.Alwaysusethecorrectfuel cap.Failuretofollowsafetyrulesabout

gasolinewiltcausefiresandexplosions, injurytoyouanddamagetotheequipment

andotherproperty.

of the mower. Stop the engine. Let the engine and transmission cool before

servicing the mower. Remember, exhaust fumes are dangerous. Never operate the engine inside a building.

When you get a new mower, it can be a new experience for the family. Tell each

person how a mower can be dangerous. Remember, a mower is not a toy. A mower

is not to be used by children or anyone not old enough, strong enough or that does not

have experience.

Ifthe mower is not correctly assembled,

not operated correctly, or not regularly serviced, the mower can be dangerous.

The most important rule to follow is always use good judgement and common sense.

Mow safely and carefully. Your mower will easily cut thick grass.

Fingers, feet and other parts can also be cut by the blade. Injuries occur when the

operator does not think and reaches into the chute opening. Always operate the mower as if the blade is rotating. Do not

service or make an adjustment, except to the carburetor, while the engine is running.

When you mow, remember that children are attracted to the mower. Always use

caution when mowing around obstacles like trees or shrubs or when moving backward. Only mow in a forward direction

if possible. Your visibility is decreased when you mow backward. Also, the blades

are made to cut while the unit is moving forward. If you mow backward, the cutting

performance decreases.

Before you leave the mower, stop the engine. Remove the key. Disengage and

lower any attachment. Set the parking brake. Never mount or dismount from the

seat while the engine is running. An accident can occur if you touch the brake,

shift lever, throttle, clutch or blade control while the engine is running. Mount and

dismount from the seat on the side of the unit that is marked ENTER-EXIT.

Ifyouaddgasolinetoanenginethatis runningorhot,theresultcanbean

explosion.Beforeyouaddgasoline,stop theengineandlettheenginecoolfor

severalminutes.Removedrygrassand otherdebrisfromthemower.Keepthe

mowercleantoimprovetheperformance, helptheengineandtransmissionrun

cooler,extendthelifeofmovingparts,and decreasethedangerofafire.

Firesandexplosionsarenottheonly dangerswhenworkingaroundamower.

Theengine,transmission,andthemuffler wiltgethotinseveralminuteswhenthe

engineisrunning.Donottouchtheseparts

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Use only accessories that are factory approved for your mower. The wrong

accessory can decrease the safety of the mower and can even damage the unit. Read and follow the instructions included

with the accessory and the mower. Use only original equipment or

replacement parts that are factory approved for service. If you need service,

select an Authorized Service Center for your mower. If you do the work on the unit,

follow the instructions in the Instruction Book.

Make sure you are in good condition when you mow. When you mow for several hours

your reflexes will decrease and your mind wilt not be as alert. Take a short break or

an accident can occur. If the temperature is hot, use caution to prevent dehydration. If

you are tired, angry or not completely alert, do not operate the mower. If you use

alcohol, medication or drugs, do not use the mower or any type of power

equipment. Engine speed is a key to safe mowing and

to a good looking lawn. The maximum speed of the engine was set at the factory.

Do not change the setting of the engine governor.

Select the maximum engine and ground speed that is right for the terrain and the

height of the grass. The blade cuts best when the engine is operating at maximum speed. The engine and transmission will

also run cooler at maximum engine speed.

SAFE MOWING GUIDE

Also, the grass bagger wilt function better when the engine is operating at maximum

speed. On slopes, decrease the ground speed and use care making sure the mower feels safe to operate.

If the weather conditions are bad, do not mow. If weather conditions become bad,

stop cutting and finish later. It is dangerous to cut grass in the rain. Always find

protection in an electrical storm. If the weather conditions are extra dry, protect

your eyes with safety glasses from the dust and from the objects discharged by the mower. Also, a dust or a pollen mask can

help.

Your mower is equipped with a number of safety devices which are important to the safety of the operator and bystanders and

must never be changed or removed from the mower. If a safety device is lost,

damaged or no longer functions, repair or replace the device before you operate the

mower. It is best to mow during the day. If you

must mow at night, make sure there is enough light for safe operation.

Your mower wilt require regular maintenance and service. The

maintenance schedule depends on the hours of use. Also, mowing conditions can

change the schedule. Check the Instruction Book for more information.

Correct maintenance will help the mower function safely.

Do not service the mower (except for the

carburetor adjustment)

white the engine is I_!_!_

running. Before you _,

service the unit, even /i_i'_ ......

with the engine stopped,l_ I_`" always disconnect the

wire from the spark plug to prevent the engine

from starting. If you hit a large object during operation,

stop the engine. Remove the wire from the spark plug. Carefully inspect the mower for

damage. Before you start the engine again, make the necessary repairs. If you

feel new or excessive vibration, immediately stop the engine and check for

the problem. Vibration can be a warning of a problem. Keep all nuts, bolts and screws tight.

The blade is the most dangerous part of the mower. Frequently check the blade and

the blade mounting fasteners. Keep the fasteners tight. If the blade hits a solid

object, stop the engine. Remove the wire from the spark plug. Check for a blade that

is bent, cracked or for other damages. Before you start the engine, replace a

damaged blade(s). For safety, replace the blade every two years.

A sharp blade decreases the workload on the engine and more evenly cuts grass. Frequently sharpen the blade for a better

looking cut. Use the left side of the mower housing to trim near an object.

A grass bagger is a good accessory for your mower. For best performance and safety, make sure the grass bagger is

approved for use with your mower. Follow the assembly and operation instructions

included with the grass bagger. Some grass baggers require a special

blade for best performance. Before you attach, check, or empty the grass bagger,

always stop the engine. Before each use of the grass bagger, check for cracks, wear or

deterioration. Before you use the grass bagger, replace a damaged part with a

replacement part approved by the factory.

For you to have a good green lawn, follow the mowing procedures below. Do not cut

the grass too short. If you cut the grass too short you can cause the grass to become

yellow or make the lawn look brown. Use a lower height of cut in cool months when

the grass is thicker. Raise the height of cut in hot dry periods. If you cut the grass with

a blade that is not sharp or at a slow engine speed you can damage the grass.

Move the throttle control to the FAST position when mowing and using the grass

bagger. Also, use a slower ground speed when using the grass bagger.

If you change the direction or pattern of cut

slightly every time you mow will make the grass grow stronger and thicker. Do not

add oil or gasoline to the mower while on the lawn. Spilled oil or gasoline can kilt the

grass. In high or thick grass, do not try to cut all the grass the first time. Raise the

height of cut on the first cutting and lower the height for the next cutting. Another way

is to cut only part of the width of the mower and decrease your ground speed (not the

engine) to move more slowly so that the mower can discharge the grass as it

moves forward. Understand the controls and how they

work. Learn the ground speed(s) of your mower. Check the stopping distance

required at different travel speeds. Check the turning radius of the mower. The controls on your riding mower are different

from an automobile. The throttle is operated by hand and holds the engine

speed constant until it is changed. The location of the shift lever and the shift

pattern is different from that of an automobile. Also, the brake and clutch

systems are different. Remember the procedures to follow in an emergency.

Remember, turning off the engine ignition switch wilt stop the blade and the drive mechanism. Ifthe traction of the wheels is

lost or does not feel safe, disengage all systems and stop the engine. Dismount from the mower. Push the unit to a safe

place before you begin mowing again. Your unit has an electrical system that

includes an operator presence switch in the seat. The operator presence switch

detects if the operator is sitting on the seat. The engine wilt stop if the operator leaves

the seat when the blade engagement control is engaged. This operator presence switch is a safety device only. It must not

regularly be used to stop the engine or the blade. There are other control systems on

the mower for this purpose. Always keep the operator presence switch and other

safety devices and controls in place and operating for your protection.

Remember, your mower is a tool that can be dangerous if it is not correctly used. Follow the instructions in this Instruction

Book. Safe and careful use of the mower will give you many safe hours of problem

free use.

F-000811L 7

STEPS TO FOLLOW

BEFORE MOWING

Be sure to dress correctly. Wear hard shoes, not sandals or tennis shoes. Examine the blade. A blade that is bent, cracked, or damaged must be replaced with a factory replacement blade.

Fill the fuel tank outside. Clean off spilled fuel. Read and follow the Owner's Manual, the instructions with the engine, and the instructions with any attachments. Owner's Manual

instructions are for your safety and the safety of others.

• Exhaust fumes are dangerous. Start the engine outside.

• Make sure all safety devices are in place and working correctly.

• Operation of the mower is only for a person that has experience.

• Wet grass can be dangerous. Let the grass dry.

• Instruct children and others to keep away from the work area.

• Never cut the grass without good light.

• Pick up loose objects. Remove them from the mowing area.

WHILE MOWING

• Watch for fixed objects and avoid them. They can damage the mower or cause injury.

• A hot engine, muffler, and transmission will cause a burn. Do not touch.

• Inclines and slopes must be carefully mowed. See the "Guide" in the back of this book to check a slope.

• Lack of daylight or good artificial light is cause to stop mowing.

• Examine the mower, the blade, and other parts for damage after hitting a foreign object or if the unit vibrates excessively.

• Do not make adjustments or repairs without stopping the engine. Disconnect the spark plug wire.

• On or near roads, watch out for traffic. Direct discharge away from roads.

• When mowing, avoid areas where traction is unsure. Look back before changing direction of travel.

• In heavy grass, raise the cutting height. Cut slower. Stop the engine to remove clogged grass from the mower.

• Never remove any safety related parts.

• Do not pour gasoline into a engine that is hot or running.

AFTER MOWING

• Always let the mower cool before storing in an enclosed area.

• Foreign material on the mower is dangerous. Clean off grass, leaves, grease and oil before storing.

• Tighten all loose nuts, bolts and screws before you use the unit.

• Empty and clean any grass catcher or other accessory.

• Remove the key or disconnect the spark plug wire to prevent unauthorized use.

• Make sure the mower is not kept near a source of ignition. Gas fumes can cause an explosion.

• Only original parts or factory approved substitutes can be used to service the mower.

• When storing the mower for an extended period, remove the fuel from the fuel tank.

• Instruct children to leave the mower alone. It is not a toy.

• Never keep gasoline near a source of ignition. Always use an approved container. Keep gasoline away from children.

• Lubricate according to the Instruction Book. See "Lubrication".

IMPORTANTmRead the Instruction Book. Keep this book for future use and reference.

safety precautions. It means: "Attention! Become Alert!

WARNING: Look for this symbol to point out important Your Safety Is Involved."

F-000811L 8

INTERNATIONAL PICTORIALS

IMPORTANT: Some of the following pic- torials are located on your unit or on literature supplied with the product. Be-

fore you operate the unit, learn and un- derstand the purpose for each pictorial.

Safety Warning Pictorials

1 Warning 2 Shield Eyes. Explosive Gases Can

Cause Blindness Or Injury.

3 No Sparks, Flames or Smoking. 4 Sulphuric Acid Can Cause Blindness

Or Severe Burns

5 Flush Eyes Immediately With Water.

Get Medical Help Fast.

6 IMPORTANT: Read Owner's Manual

Before Operating This Machine.

7 WARNING: Thrown Objects. Keep

Bystanders Away. Read User

Instructions Before Operating This

Machine.

8 WARNING: Do Not Use This Machine

On Slopes Greater Than 15 Degrees.

9 DANGER: Keep People, Especially

Children, Away From Unit.

10 DANGER: No Step. 11 DANGER: Keep Feet And Hands

Away From Rotating Blade.

12 DANGER: Keep Hands Away From

Rotating Blade.

13 DANGER: Disconnect Spark Plug

Wire Before Servicing Unit.

14 WARNING: Hot Surface. 15 WARNING: Use Caution When

Connecting Or Disconnecting Accessories.

16 WARNING: Crushed Fingers.

A Ab

7 8

12 13

Control And Operating Pictorials 6 Brake 11 Choke 1 Engine Start 7 Parking Brake 12 Oil

2 Lights 8 Clutch 13 Blade Rotation Control 3 Engine Stop

4 Engine Stop 9 Slow 14 Raise 5 Engine Run 10 Fast 15 Fuel

, @

9 10 11

MAX±90N MAX±150N

14 15 16

1 2 3 4 5 6 7 8

,,-,>- i

10 11 12

F-000811L 9

STOP 13 14 15

ASSEMBLY

This instruction book is for several models. Some parts or accesso- ries are not included on all models. Read and follow the assembly

and adjustment instructions for your mower. All fasteners are in the parts bag. Do not discard any parts or material until the unit is

assembled.

_ WARNING: Before doing any assembly or mainte-

NOTE: In this instruction book, left and right describe the loca- tion of a part with the operator on the seat.

PARTS BAG - CONTENTS

The fasteners and other loose parts are shown below. The fasteners are shown full size. The quantity is shown in brackets ().

nance to the mower, remove the wire from the spark plug.

2x82 14x79

(2) Carriage Bolt (2) Wing Nut

1001054 (2) Knob

17x47

(2) Washer

CHECK THE TIRES

Check the air pressure inthe tires. Tires with too much air pressure will cause the unit to ride rough. Also, the wrong air pressure will keep the mower housing from cutting level. The correct air pressure (PSI) is 14 PSI (1 BAR). The tires were over inflated for shipment.

25x3

(1) Screw

17x146

(1) Screw

17x91

(10) Washer

CHECK THE LEVEL OF THE MOWER HOUSING

Make sure the level of cut is still correct. After you mow a short distance, look at the area that was cut. If the mower housing does not cut level, see the instructions on "How To Level The Mower Housing" in the Maintenance section of this instruction book.

F-OOO811L 10

ASSEMBLY

HOW TO INSTALL THE SEAT

1. Carefully remove the plastic bag from the seat.

Use the fasteners shown below to install the seat. The fasteners are shown at full size.

Check the operating position of the seat. If the seat needs to be adjusted, loosen the two wing bolts. Slide the seat forward

or backward along the seat adjusting holes as shown. Tighten the wing bolts (A).

Seat

Seat Hinge

Seat

Adjusting Hole

(A)

1001054

(B)

17x47

NOTE: Fasteners may be attached to seat for shipping purposes, if so remove fasteners before proceeding.

2. Align the holes in the seat hinge to the holes in the seat (Figure 1). Fasten the seat to the seat hinge with the fasteners as shown.

HOW TO ASSEMBLE THE STEERING WHEEL

Attach the steering wheel as follows:

Figure 1

Hub Cover

(A)

25x3

(c)

17x146

1. Make sure the front wheels point forward.

2. Slide the cover over the steering post (Figure 2).

3. Slide the steering wheel onto the steering post.

4. Use the fasteners shown above to secure the steering wheel. The fasteners are shown at full size. Tighten the screw. DO

NOT over tighten.

5. Remove adhesive backing from hub cover (found in parts bag) and place hub cover over hub.

F-000811L 11

Steering Wheel

Cover

Steering Post _

Figure 2

ASSEMBLY

MAINTENANCE FREE BATTERY 3

IMPORTANT: Before you attach the battery cables to the battery, check the battery date. The battery date tells if the battery must be charged.

1. Check the top of the battery for the location of the battery date (Figure 3).

2. If the battery is put into service before the battery date, the battery cables can be attached without charging the battery. See "How To Install The Battery Cables".

3. If the battery is put into service after the battery date, the battery must be charged. See "How To Charge The Maintenance Free Battery".

HOW TO CHARGE THE MAINTENANCE FREE BATTERY

,_ WARNING: When you charge the battery, do not

1. Remove the battery and battery tray.

2. Remove the protective caps from the battery terminals.

smoke. Keep the battery away from any sparks. The

fumes from the battery acid can cause an explosion.

Use a 12 volt battery charger to charge the battery. Charge at a rate of 6 amperes for one hour. Ifyou do not have a battery charger, have an authorized service center charge the battery.

Install the battery and battery tray. Make sure the positive (+)

terminal is on the left side.

HOW TO INSTALL THE BATTERY CABLES

,_ WARNING: To prevent sparks, fasten the red cable to

Use the fasteners shown below to install the battery cables. The fasteners are shown at full size.

1. Remove the protective caps from the battery terminals.

2. Fasten the red cable to the positive (+) terminal with the

the positive (+) terminal before you connect the black

cable.

(A) (B)

2x82 14x79

fasteners as shown (Figure 3). Fasten the black cable to the negative (-) terminal with the

fasteners as shown.

Black Cable

Positive (+)

Terminal

Battery

Battery Tray

Figure 3

F-000811L 12

ASSEMBLY

IMPORTANT!

[]

Check the engine oil. Fill the fuel tank with gasoline.

[] []

Check the level of the mower housing.

[]

Check the air pressure of the tires. Make sure the battery cables are attached.

[]

BEFORE YOU START MOWING

HOW TO PREPARE THE ENGINE

NOTE: The engine was shipped from the factory filled with oil. Check the level of the oil. Add oil as needed.

See the engine manufacturer's instructions for the type of gasoline and oil to use. Before you use the unit, read the information on

safety, operation, maintenance, and storage.

WARNING: Follow the engine manufacturer's

instructions for the type of gasoline and oil to use.

,_ Always use a safety gasoline container. Do notsmoke when adding gasoline to the engine. When

inside an enclosure, do not fill with gasoline. Before

you add gasoline, stop the engine. Let the engine cool for several minutes.

_ WARNING: Before doing any assembly or mainte-

NOTE: In this instruction book, left and right describe the Ioca- tion of a part with the operator on the seat.

IMPORTANT: This unit is equipped with an internal combustion engine and must not be used on or near any unimproved

forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester

meeting applicable local or state laws (if any). If a spark arrester is used, it must be maintained in effective working order by the operator.

In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. See an Authorized Service Center for a spark arrester for the

muffler. In some areas, local law requires the use of a resistor spark

plug to control the ignition signals. See an Authorized Service Center for a resistor spark plug for the engine.

nance to the mower, remove the wire from the spark plug.

CHECK THE LEVEL OF THE MOWER HOUSING

Make sure the level of cut is still correct. After you mow a short distance, look at the area that was cut. If the mower housing does

not cut level, see the instructions on "How To Level The Mower Housing" in the Maintenance section of this instruction book.

CHECK THE TIRES

F-000811L 13

Throttle Control

Lever

Clutch / Brake

Pedal

OPERATION

Blade Rotation

Control

Shift Lever

Lever

LOCATION OF CONTROLS

BLADE ROTATION CONTROL: Use the blade rotation

control to start and stop the rotation of the blade.

CLUTCH /BRAKE PEDAL: The pedal has two functions.

The first function is a clutch. The second function is a brake.

HEADLIGHT SWITCH: The headlight switch is the first part

of the ignition switch. To use the lights with the engine running, turn the key to the position for the lights.

IGNITION SWITCH: Use the ignition switch to start and stop

the engine.

Figure 4

SHIFT LEVER: Use the shift lever to change the speed of the

unit.

LIFT LEVER: Use the lift lever to change the height of cut.

PARKING BRAKE LEVER: Use the parking brake lever

to engage the brake when you leave the unit.

THROTTLE CONTROL LEVER: Use the throttle control

lever to increase or decrease the speed of the engine.

F-000811L 14

ATTACHMENTS

OPERATION

This unit can use many different attachments. See the attachment page in this book. This unit can pull attachments like a lawn sweeper, a lawn aerator, a hopper spreader, or a small trailer. This unit can not use attachments that engage the ground like a plow, a disk harrow, or a cultivator.

For all pull-behind attachments or trailers, the maximum gross weight is 250 pounds. Gross weight is the weight of the attachment or trailer and any load that might be on or in it.

Do not operate on a slope that is greater than 10 degrees when using a pull-behind attachment or trailer. We have included a slope guide in this book to help you determine the slope on which you wilt be operating your unit. Never allow someone to stand or ride on or

in an attachment or trailer.

HOW TO USE THE THROTTLE/CHOKE CONTROL

Use the throttle/choke control to choke the engine for cold starts and increase or decrease the speed of the engine.

1. Move the throttle/choke control completely forward to the CHOKE position to start a cold engine.

2. The FAST position is marked with a detent. For normal opera- tion and when using a grass bagger, move the throttle control

to the FAST position. For maximum charging of the battery and

for a cooler running engine, operate the engine in the FAST

position.

3. The engine governor is set at the factory for maximum perfor- mance. Do not adjust the governor to increase the speed of the

engine.

Disengage

Position_.,,.

Blade Rotation Control

Engage Position

Before you start the engine, make sure the blade rotation con- trol is in the DISENGAGE position.

Move the blade rotation control to the ENGAGE position to rotate the blade(s).

NOTE: If the engine stops when you engage the blade(s), the seat switch is not activated. Make sure you sit in the

middle of the seat.

Move the blade rotation control to the DISENGAGE position to stop the blade(s). Before you leave the operator's position,

make sure the blade(s) has stopped rotating.

Before you ride the unit across a sidewalk or a road, move the blade rotation control to the DISENGAGE position.

Figure 5

HOWTO USE THE BLADEROTATIONCONTROL

Use the blade rotation control to engage the blade(s) (Figure 5).

HOW TO USE THE SHIFT LEVER

To change the forward speed or the direction of the unit, follow the steps below.

CAUTION: Before you move the shift lever, completely push the clutch/brake pedal forward to stop the unit. If the unit is not stopped, the gearbox can be damaged.

1. Completely push the clutch/brake pedal forward to stop the unit. Keep your foot on the pedal.

2. Move the throttle control lever to the SLOW position.

3. To go forward, move the shift lever to a forward speed setting. To go backward, move the shift lever to reverse.

4. Slowly release the clutch/brake pedal. Do not keep your foot on the pedal.

5. Move the throttle control to the FAST position.

F-000811L 15

_ WARNING: Always keep your hands and feet away

from the blade, deflector opening, and the mower

housing when the engine runs.

FUNCTION

SHIFTLEVER

TH ROTT LE

6 Speeds

Trimming

Snow Thrower Bagging Grass

Mulching Grass

Normal Mowing

Easy Mowing Snow Blade

Transport

1 or2

2 or3

3 or4

5or6

FAST

CHOKE

FAST _'i

SLOW _---

THROTTLE

Attachments

* See the Instruction Book for the Attachment.

OPERATION

HOW TO SET THE PARKING BRAKE

1. Completely push the clutch/brake pedal forward.

2. Lift the parking brake lever (Figure 6).

3. Remove your foot from the clutch/brake pedal and then release the parking brake lever. Make sure the parking brake will hold

the unit.

4. To release the parking brake, completely push the clutch/brake

pedal forward. The parking brake will automatically release.

WARNING: Before you leave the operator's position,

,_ move the shift lever to the neutral (N) position. Set the

parking brake. Move the blade rotation control to the DISENGAGE position. Stop the engine and remove

the ignition key.

HOW TO CHANGE THE CUTTING HEIGHT

To change the cutting height, raise or lower the lift lever as follows.

1. Move the lift lever forward to lower the mower housing and back to raise the mower housing (Figure 7).

2. When you ride on a sidewalk or road, move the lift lever to the highest position and move the blade rotation control to the

DISENGAGE position.

Parking

Figure 6

Lift Lever

HOW TO STOP THE UNIT

1. Completely push the clutch/brake pedal forward to stop the unit. Keep your foot on the pedal.

2. Move the blade rotation control to the DISENGAGE position.

3. Move the shift lever to the NEUTRAL position.

4. Set the parking brake.

HOW TO TRANSPORT THE UNIT

To transport the unit, follow the steps below. 3.

1. Move the blade rotation control to the DISENGAGE position

2. Raise the lift lever to the highest position. 4.

F-000811L 16

gure 7

_ ARNING: Make sure the parking brake will hold the

5. Move the throttle control to the SLOW position.

6. To stop the engine, tum the ignition key to the OFF position. Re-

unit.

move the key.

Move the throttle control to a position between SLOW and FAST.

To go faster, move the shift lever to a faster speed.

+ 36 hidden pages

Murray 425003X8A User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual