Murray 405001x78B User Manual
Instruction Book
Riding Mower
Model 405001x78B
Read and keep this book for future reference. This book contains important
information on SAFETY, ASSEMBLY, OPERATION, AND MAINTENANCE.
PRODUCT INFORMATION
The owner must be certain that all the product information is included with the unit.
This information includes the INSTRUCTION BOOKS, the REPLACEMENT PARTS and
the WARRANTIES.This information must be included to make sure state laws and
other laws are followed.
F-030771L
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5 (30x49)
7 (17x195)
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4 (17x192)
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4 (17x47
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5 (1001054)
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6 (17x146)
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7 (14x79)
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6 (2x82)
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2x82
14x79
1001054
17x47
17x146
17x192
25x3
30x49
20729
17x195
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CONTENTS
OWNER’S INFORMATION 5
SAFE MOWING GUIDE 7
STEPS TO FOLLOW 9
ASSEMBLY 10
OPERATION 11
MAINTENANCE 12
TROUBLE SHOOTING CHART 15
SLOPE GUIDE 16
HOW TO ORDER REPAIR PARTS 17
TWO YEAR LIMITED WARRANTY
Murray, Inc. warrants to the original purchaser
that this unit shall be free from defects in
material and workmanship under normal use
and service for a period of Two (2) Years from
the date of purchase; however, this warranty
does not cover engines, accessories (such as
snow blowers, snow blades, grass baggers and
ploughs), transmissions, batteries and Normal
Wear Parts (except as noted below) or
transaxles as the companies that manufacture
these items furnish their own warranties and
provide service through their authorized field
service facilities. For additional information, see
the warranties covering these particular parts. If
you are uncertain whether your unit contains or
is equipped with one or more of these parts,
consult your dealer prior to purchase. Subject to
the terms and conditions noted in this Limited
Warranty, we shall, at our option, repair or
replace at no cost to the original purchaser any
part covered by this Limited Warranty during the
applicable warranty period.
In the event the battery proves defective within
ninety (90) days from the date of purchase, we
will replace it without charge. If the battery
proves defective after (90) days but within one
hundred twenty (120) days from the date of
purchase, we will replace it for a charge of one
half (1/2) of the retail price of the battery in effect
at the time of return.
Normal Wear Parts are defined as belts, blades,
blade adapters, pneumatic tires, headlights and
seat covers. These parts are warranted to be
free from defects in material and workmanship
as delivered with the product. Any claim for
repair or replacement of Normal Wear Parts
must be made within thirty (30) days of the date
of purchase. No claims involving damage
caused from material use, abuse or misuse will
be honored.
This Murray, Inc. Two (2) Year Limited
Warranty is your exclusive remedy; however,
this warranty is void or does not apply to any
unit that has been tampered with, altered,
misused, abused or used for rental or other
commercial and/or professional
(non-homeowner) uses. Your warranty does not
cover minor mechanical adjustments which are
not due to any defect in material or
workmanship. For assistance in making such
GB
adjustments, consult your Instruction Book.
To make a claim under this Murray, Inc. Two (2)
Year Limited Warranty, return the unit (or if
authorized in advance, the defective part) along
with your proof of purchase to an Authorized
Service Center near you. To locate the nearest
Authorized Service Center, call the Central Parts
Distributor for your area shown in the list
provided with your unit or check the Yellow Page
listings in your local telephone directory. If you
return the entire unit, we will repair the unit. If we
authorize the return of the defective part only, we
will either replace or repair the part. In the case
of a defect in a transmission or differential (as
distinguished from a transaxle), the entire
transmission or differential must be returned
since they do not include user serviceable parts.
This Murray, Inc. Two (2) Year Limited
Warranty gives you specific legal rights, and
you may also have other rights which vary from
state to state. This Limited Warranty is given
in lieu of all other expressed and implied
warranties including the implied warranty of
merchantability and warranty of fitness for a
particular purpose. If you need additional
information on this written warranty or
assistance in obtaining service, write or call:
MURRAY, INC., International Sales, PO Box
268, Brentwood, TN 37024, USA
Fax (615) 373-6633.
OWNER’S INFORMATION
This instruction book is written for a person with
some mechanical ability. Like most service
books, not all the steps are described. Steps on
how to loosen or tighten fasteners are steps
anyone can follow with some mechanical ability.
Read and follow these instructions before you
use the unit.
Know your product: If you understand the unit
and how the unit operates, you will get the best
performance. As you read this manual, compare
the illustrations to the unit. Learn the location
and the function of the controls. To help prevent
an accident, follow the operating instructions
and the safety rules. Keep this manual for future
reference.
IMPORTANT: Many units are not assembled
and are sold in cartons. It is the responsibility of
the owner to make sure the assembly instructions in this manual are exactly followed. Other
units are purchased in an assembled condition.
On assembled units, it is the responsibility of the
owner to make sure the unit is correctly as-
sembled. The owner must carefully check the
unit according to the instructions in this manual
before it is first used.
WARNING: Look for this symbol to indicate
important safety precautions. This symbol
indicates: “Attention! Become Alert! Your
Safety Is At Risk.”
Responsibility Of The Owner
The responsibility of the owner is to
follow the instructions below.
1. Carefully read and follow the rules for safe
operation.
2. Follow all the assembly and preparation
instructions.
3. Inspect the unit.
4. Make sure that the operator of the unit
knows how to correctly use all standard
and accessory equipment.
5. Operate the unit only with guards, shields,
and other safety items in place and working
correctly.
6. Correctly adjust the unit.
7. Service the unit only with authorized or approved replacement parts.
8. Complete all maintenance on the unit.
Environmental Awareness
D Do not fill the engine’s fuel tank completely
full.
D Drain fuel for off-season storage.
D Use only unleaded gasoline.
D Service the air cleaner regularly.
D Change oil regularly. Use 30W oil in
summer.
D Tune-up the engine regularly.
D Keep equipment in efficient operating
condition.
D Dispose of used engine oil properly.
D Dispose of used engine oil properly.
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Safe Operation Practices for Ride-On Mowers.
This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could
result in serious injury or death.
I. General Operation
1. Read, understand and follow all instructions
in the Instruction Book, on the machine, the
engine and with any attachments before
starting.
2. Only allow responsible adults, who are familiar with the instructions, to operate the machine.
3. Clear the area of objects such as rocks, toys,
wire, etc., which could be picked up and
thrown by the blade.
4. Be sure the area is clear of other people before mowing. Stop the machine if anyone enters the area.
5. Never carry passengers.
6. Turn off power to the blades or any attachments before backing up. Do not mow in reverse unless absolutely necessary. Always
look down and behind before and while backing.
7. Be aware of the mower discharge direction
and do not point it at anyone. Do not operate
the mower without either the entire grass
bagger or the mower guard in place.
8. Slow down before turning.
9. Never leave a machine unattended with the
engine running. Always turn off the blade(s),
set the parking brake, stop the engine and
remove the key before dismounting.
10. Turn off power to attachment(s) when transporting or not in use. Turn off the blade(s)
when not mowing.
11. Stop the engine before removing the grass
bagger or unclogging the chute.
12. Mow only in daylight or good artificial light.
13. Do not operate the machine while under the
influence of alcohol or drugs or when very
tired.
14. Watch for traffic when operating near or
crossing roadways.
15. Use extra caution when loading or unloading
the machine into a trailer or truck.
16. Turn off all attachment clutches before attempting to start the engine.
17. Always wear goggles, safety glasses, or an
eye shield when you operate the unit to protect your eyes from foreign objects that can
be thrown from the unit. Always wear eye
protection when you make an adjustment or
repair to the machine.
18. Use care when pulling loads or using heavy
equipment.
a. Use only approved drawbar hitch points.
b. Limit loads to those you can safely control.
c. Do not turn sharply. Use care when backing.
d. Use counterweights or wheel weights
when suggested in the Instruction Book.
19. Do not operate this machine if you are taking
drugs or other medication which can cause
drowsiness or affect your ability to operate
this machine.
20. Do not use this machine if you are mentally
or physically unable to operate this machine
safely.
21. Data indicates that operators, age 60 years
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and above, are involved in a large percentage of riding mower related injuries. These
operators should evaluate their ability to operate a riding mower safely enough to protect
themselves and others from serious injury.
II. Slope operation
Slopes and rough terrain are major factors
related to loss-of-control and tip-over accidents, which can result in severe injury or
death. ALL slopes require extra caution. If
you cannot back up the slope or if you feel
uneasy on the slope, do not mow it. See the
“Slope Guide” in the back of this book to
check for safe operation.
DO
1. Mow up and down slopes, not across.
2. Remove obstacles such as rocks, limbs,
etc...
3. Watch for holes, ruts or bumps. Uneven terrain could overturn the machine. Tall grass
can hide obstacles.
4. Use slow speed. Choose a low enough gear
so that you will not have to stop or shift while
on the slope.
5. Use slow speed on slopes. Do not make
sudden speed changes.
6. Follow the manufacturer’s recommendations
for wheel weights or counterweights to improve stability.
7. Use extra care with grass baggers or other
attachments, they can change the stability of
the machine.
8. Keep all movement on the slopes slow and
gradual. Do not make sudden changes in
speed or direction.
9. Avoid starting or stopping on a slope. If tires
lose traction, turn off the blades and proceed
slowly straight down the slope.
DO NOT
1. Do not turn on slopes unless absolutely necessary, then only turn slowly and gradually
downhill, if possible.
2. Do not mow drop-offs, ditches or embankments. A wheel over the edge or an edge
caving in could cause a sudden overturn and
an injury or death.
3. Do not mow on wet grass. Reduced traction
could cause sliding.
4. Do not try to stabilize the machine by putting
your foot on the ground.
5. Do not use a grass bagger or other rear
mounted accessories on steep slopes (greater than 10 degrees).
III. Children
Tragic accidents can occur if the operator is
not alert to the presence of children. Children are often attracted to the machine and
the mowing activity. NEVER assume that
children will remain where you last saw
them.
1. Keep children out of the mowing area and in
the watchful care of another responsible
adult.
6
2. Be alert and turn the engine off if children
enter the area.
3. Before and when backing, look behind and
down for small children.
4. Never carry children or any passengers,
even with the blades off. They may fall off
and be seriously injured or interfere with the
safe operation of the machine.
5. Never allow children to operate the machine.
Instruct children in the potential dangers of
the machine.
6. Use extra care when approaching blind corners, shrubs, trees or other objects that may
obscure vision.
IV. Service
1. Use extra care when handling gasoline and
other fuels. Fuels are flammable and the vapors are explosive.
a. Use only an approved container.
b. Never remove the gas cap or add fuel
with the engine running. Allow the engine to
cool for several minutes before refueling. Donot smoke.
c. Never refuel the machine indoors.
d. Never store the machine with fuel in the
tank or fuel container inside where there is
an open flame, such as a water heater.
2. Never start or run the engine inside a closed
area.
3. Keep all nuts and bolts, especially the blade
attachment nuts tight. Frequently check the
blade(s) for wear or damage such as cracks
and nicks. A blade that is bent or damaged
must be immediately replaced with an original equipment blade from an authorized service dealer. For safety, replace the blade
every two years. Keep the equipment in good
condition.
4. Never tamper with the safety devices. Check
their proper operation regularly.
5. To reduce fire hazards, keep the machine
free of grass, leaves or other debris build-up.
Clean up oil or fuel spills. Allow the machine
to cool before storing.
6. Stop and inspect the equipment if you strike
an object. Repair, if necessary, before restarting.
7. Never make adjustments or repairs with the
engine running. The carburetor can be adjusted with the engine running. Do not
change the engine governor settings or
over-speed the engine.
8. Grass bagger components are subject to
wear, damage and deterioration, which could
expose moving parts or allow objects to be
thrown. For storage, always make sure the
grass bag is empty. Frequently check components and replace with manufacturer’s recommended parts when necessary.
9. Mower blade(s) are sharp and can cut. Wrap
the blade(s) or wear gloves and use extra
caution when servicing them or the blade
housing area.
10. Check the brake operation frequently. Adjust
and service as required.
11. Wait for all movement to stop before servicing any part of the unit.
SAFE MOWING GUIDE
Each person that operates power equipment
must learn to use correct and safe mowing procedures. To help you learn, carefully read the
following pages. Most of the time the operator
was not correctly shown or did not read the instructions on the unit or in the Instruction Book
before using the unit. Also, some operators do
not have enough experience. The result is unsafe use, endangering the operator, bystanders
and the equipment. Another result can be a poor
appearance of the area mowed.
Read this book. Read the instructions on the
unit. Operate the mower according to the Safe
Mowing Guide. Follow all safety rules, cautions
or warnings in this book and on the unit. Make
sure anyone that uses the unit reads the instructions and is told how to safely operate the mower.
The mower will give you good service and durability, if operated in normal conditions. If the
mower is not correctly serviced or is used where
the terrain is rough or unsuitable, product performance and safety will be decreased.
Correct clothing is an important part of safe
mowing. Safety glasses will protect the eyes
from objects discharged by the mower. Safety
shoes with steel plates can protect a foot from
injury by the blade. For protection from objects
discharged from the mower, wear clothing that
will cover the arms and legs.
Before you start cutting the grass, practice using
the mower in a large open and level area. Learn
the location of the controls on the mower. Know
the purpose of the controls and how they work.
In an emergency, how fast you can stop the
blade is important. Learn how to control the
mower at all times.
Many engines are started by hand. When you
use a pull start or rope start, place your feet
apart and away from the blade(s). Hold the rope
handle tight. Never wrap the rope around your
arm or fingers for a “better grip”. To start the engine, follow the instructions on the mower, in this
book and in the engine operating instructions.
For electric start engines, sit in the seat to start
the engine. The battery can be dangerous. Follow the instructions on the battery, the acid container, and in this book when working with the
battery. Even small batteries have enough voltage to cause an injury. Always be careful.
The mower is designed to be operated by one
person. Never let another person ride with you
on the unit or on any accessories. A passenger
will make the unit harder to control, block the
visibility or distract the operator and is dangerous to the operator, the passenger and the
equipment. Without a passenger seat, the passenger can fall from the mower or contact dangerous parts. A mower is not a toy for showing
off or for giving rides.
Never cut a wet lawn. Wet grass can cause an
accident, affect mower performance and can
cause problems with future lawn growth and appearance. Wet grass is slippery and can cause
the mower to slip. Someone can get injured by
touching the blade(s). Wet grass tends to clog
the mower, causing poor discharge. Cut wet
grass will collect on the lawn, retarding the
growth of the grass. Also, getting the mower wet
will cause parts to rust and decrease the life of
the unit.
When you look over the lawn, remember obstacles that cannot be removed, like pipes,
stumps or rocks. Keep away from these obstacles that can cause damage to the mower or
injury to the operator or a person near the mower. Clear the area of rocks, toys, wire or other
loose objects. These items can damage the
mower or can be discharged by the mower
blade. The blade of a power mower rotates very
fast. It can discharge rocks and other objects
over a long distance which can be dangerous.
The force of the objects can break windows,
cause injuries or even put an eye out. Most of
the time the injury is to a person, like a child.
Keep every person completely away from the
area to be mowed. Make sure the grass is not
discharged toward anyone. Planning your mowing pattern has a double advantage. It can decrease the possibility of an injury and make the
clean up after mowing easier.
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Check the terrain of the area to be mowed. Mow
in a pattern that will keep you away from dangerous areas. Check the distance you need to stop
and the distance available to turn. Slopes and
rough terrain must be mowed carefully and
some areas must not be mowed at all. With riding mowers, mow up and down the hill. When
you must mow rough terrain or on slopes, drive
slowly and stop in these areas only in an emergency. Before you ride up or down a slope, try
to back straight up the slope. Do not ride up or
down a slope that is too steep to back straight
up. See the “Guide” in the back of this Instruction Book to check any slopes.
Before you start cutting, make sure the mower
was completely assembled according to the Instruction Book. If the mower was completely assembled at the store, you must still check the
mower according to the assembly instructions.
Make sure the mower is correctly assembled
and that all fasteners are tight. Make sure the
engine has the correct amount of oil. Check
these items often during the life of the mower.
Your mower has a gasoline engine. Gasoline is
a dangerous fuel. Keep gasoline only in an approved safety gasoline container. Do not keep
large amounts of gasoline. When you add gasoline to the fuel tank, do not smoke. Store the
gasoline container and the mower in an area
that has good ventilation. Also, keep the gasoline away from any flames like the pilot light of a
furnace or any other source of ignition. If the
mower is to be stored for more than a few
weeks, remove the gasoline from the fuel tank.
When inside an enclosure, do not add gasoline
to the fuel tank. Before you add gasoline, move
the mower outside and add gasoline carefully.
Before you start the engine, remove any gasoline from the outside of the fuel tank or from the
mower. Warm gasoline will expand. Leave some
space in the fuel tank for the gasoline to expand.
Also, the fuel cap has a vent hole for fuel vapors. Always use the correct fuel cap. Failure to
follow safety rules about gasoline will cause fires
and explosions, injury to you and damage to the
F-030771L
7
equipment and other property.
If you add gasoline to an engine that is running
or hot, the result can be an explosion. Before
you add gasoline, stop the engine and let the
engine cool for several seconds. Remove dry
grass and other debris from the mower. Keep
the mower clean to improve the performance,
help the engine and transmission run cooler,
extend the life of moving parts, and decrease
the danger of a fire.
Fires and explosions are not the only dangers
when working around a mower. The engine,
transmission, and the muffler will get hot in several minutes when the engine is running. Do not
touch these parts of the mower. Stop the engine.
Let the engine and transmission cool before
servicing the mower. Remember, exhaust fumes
are dangerous. Never operate the engine inside
a building.
When you get a new mower, it can be a new
experience for the family. Tell each person how a
mower can be dangerous. Remember, a mower
is not a toy. A mower is not to be used by children or anyone not old enough, strong enough
or that does not have experience.
If the mower is not correctly assembled, not operated correctly, or not regularly serviced, the
mower can be dangerous. The most important
rule to follow is always use good judgement and
common sense. Mow safely and carefully.
Your mower will easily cut thick grass. Fingers,
feet and other parts can also be cut by the
blade. Injuries occur when the operator does not
think and reaches into the chute opening. Always operate the mower as if the blade is rotating. Do not service or make an adjustment,
except to the carburetor, while the engine is running.
Use only accessories that are factory approved
for your mower. The wrong accessory can decrease the safety of the mower and can even
damage the unit. Read and follow the instructions included with the accessory and the mower.
Use only original equipment or replacement
parts that are factory approved for service. If you
F-030771L
need service, select an Authorized Service Center for your mower. If you do the work on the
unit, follow the instructions in the Instruction
Book.
When you mow, remember that children are attracted to the mower. Always use caution when
mowing around obstacles like trees or shrubs or
when moving backward. Only mow in a forward
direction if possible. Your visibility is decreased
when you mow backward. Also, the blades are
made to cut while the unit is moving forward. If
you mow backward, the cutting performance
decreases.
Before you leave the mower, stop the engine.
Remove the key. Disengage and lower any attachment. Set the parking brake. Never mount
or dismount from the seat while the engine is
running. An accident can occur if you touch the
brake, speed control pedal, throttle, or blade
control while the engine is running. Mount and
dismount from the seat on the side of the unit
that is marked ENTER-EXIT.
Make sure you are in good condition when you
mow. When you mow for several hours your reflexes will decrease and your mind will not be as
alert. Take a short break or an accident can occur. If the temperature is hot, use caution to prevent dehydration. If you are tired, angry or not
completely alert, do not operate the mower. If
you use alcohol, medication or drugs, do not use
the mower or any type of power equipment.
Engine speed is a key to safe mowing and to a
good looking lawn. The maximum speed of the
engine was set at the factory. Do not change the
setting of the engine governor.
8
GB
Select the maximum engine and ground speed
that is right for the terrain and the height of the
grass. The blade cuts best when the engine is
operating at maximum speed. The engine and
transmission will also run cooler at maximum
engine speed. Also, the grass bagger will function better when the engine is operating at maximum speed. On slopes, decrease the ground
speed and use care making sure the mower
feels safe to operate.
If the weather conditions are bad, do not mow. If
weather conditions become bad, stop cutting
and finish later. It is dangerous to cut grass in
the rain. Always find protection in an electrical
storm. If the weather conditions are extra dry,
protect your eyes with safety glasses from the
dust and from the objects discharged by the
mower. Also, a dust or a pollen mask can help.
Your mower is equipped with a number of safety
devices which are important to the safety of the
operator and bystanders and must never be
changed or removed from the mower. If a safety
device is lost, damaged or no longer functions,
repair or replace the device before you operate
the mower.
It is best to mow during the day. If you must
mow at night, make sure there is enough light
for safe operation.
Your mower will require regular maintenance
and service. The maintenance schedule depends on the hours of use. Also, mowing conditions can change the schedule. Check the
Instruction Book for more information. Correct
maintenance will help the mower function safely.
Do not service the mower
(except for the carburetor
adjustment) while the engine is running. Before you
service the unit, even with
the engine stopped, always
disconnect the wire from the
spark plug to prevent the
engine from starting.
If you hit a large object during operation, stop
the engine. Remove the wire from the spark
plug. Carefully inspect the mower for damage.
Before you start the engine again, make the
necessary repairs. If you feel new or excessive
vibration, immediately stop the engine and
check for the problem. Vibration can be a warning of a problem. Keep all nuts, bolts and screws
tight.
The blade is the most dangerous part of the
mower. Frequently check the blade and the
blade mounting fasteners. Keep the fasteners
tight. If the blade hits a solid object, stop the engine. Remove the wire from the spark plug.
Check for a blade that is bent, cracked or for
other damages. Before you start the engine, replace a damaged blade(s). For safety, replace
the blade every two years.
A sharp blade decreases the workload on the
engine and more evenly cuts grass. Frequently
sharpen the blade for a better looking cut. Use
the left side of the mower housing to trim near
an object.
A grass bagger is a good accessory for your
mower. For best performance and safety, make
sure the grass bagger is approved for use with
your mower. Follow the assembly and operation
instructions included with the grass bagger.
Some grass baggers require a special blade for
best performance. Before you attach, check, or
empty the grass bagger, always stop the engine.
Before each use of the grass bagger, check for
cracks, wear or deterioration. Before you use the
grass bagger, replace a damaged part with a
replacement part approved by the factory.
For you to have a good green lawn, follow the
mowing procedures below. Do not cut the grass
too short. If you cut the grass too short you can
cause the grass to become yellow or make the
lawn look brown. Use a lower height of cut in
cool months when the grass is thicker. Raise the
height of cut in hot dry periods. If you cut the
grass with a blade that is not sharp or at a slow
engine speed you can damage the grass. Move
the throttle control to the FAST position when
mowing and using the grass bagger. Also, use a
slower ground speed when using the grass bagger.
If you change the direction or pattern of cut
slightly every time you mow will make the grass
grow stronger and thicker. Do not add oil or gasoline to the mower while on the lawn. Spilled oil
or gasoline can kill the grass. In high or thick
grass, do not try to cut all the grass the first time.
Raise the height of cut on the first cutting and
lower the height for the next cutting. Another
way is to cut only part of the width of the mower
and decrease your ground speed (not the engine) to move more slowly so that the mower
can discharge the grass as it moves forward.
Understand the controls and how they work.
Learn the ground speed(s) of your mower.
Check the stopping distance required at different
travel speeds. Check the turning radius of the
mower. The controls on your riding mower are
different from an automobile. The throttle is op-
GB
erated by hand and holds the engine speed constant until it is changed. The location of the
travel speed control is different from that of an
automobile. Also, the brake and clutch systems
are different. Remember the procedures to follow in an emergency. Remember, turning off the
engine ignition switch will stop the blade and the
drive mechanism. If the traction of the wheels is
lost or does not feel safe, disengage all systems
and stop the engine. Dismount from the mower.
Push the unit to a safe place before you begin
mowing again.
Your unit has an electrical system that includes
an operator presence switch in the seat. The
operator presence switch detects if the operator
is sitting on the seat. The engine will stop if the
operator leaves the seat when the blade engagement control is engaged. This operator
presence switch is a safety device only. It must
not regularly be used to stop the engine or the
blade. There are other control systems on the
mower for this purpose. Always keep the operator presence switch and other safety devices
and controls in place and operating for your protection.
Remember, your mower is a tool that can be
dangerous if it is not correctly used. Follow the
instructions in this Instruction Book. Safe and
careful use of the mower will give you many safe
hours of problem free use.
STEPS TO FOLLOW
Before Mowing
D Be sure to dress correctly. Wear hard shoes,
not sandals or tennis shoes.
D Examine the blade. A blade that is bent,
cracked, or damaged must be replaced with
a factory replacement blade.
D Fill the fuel tank outside. Clean off spilled
fuel.
D Read and follow the Owner’s Manual, the
instructions with the engine, and the instructions with any attachments. Owner’s Manual
instructions are for your safety and the safety
of others.
D Exhaust fumes are dangerous. Start the en-
gine outside.
D Make sure all safety devices are in place and
working correctly.
D Operation of the mower is only for a person
that has experience.
D Wet grass can be dangerous. Let the grass
dry.
D Instruct children and others to keep away
from the work area.
D Never cut the grass without good light.
D Pick up loose objects. Remove them from
the mowing area.
F-030771L
While Mowing
D Watch for fixed objects and avoid them. They
can damage the mower or cause injury.
D A hot engine, muffler and transmission will
cause a burn. Do not touch.
D Inclines and slopes must be carefully
mowed. See the “Guide” in the back of this
book to check a slope.
D Lack of daylight or good artificial light is
cause to stop mowing.
D Examine the mower, the blade, and other
parts for damage after hitting a foreign object
or if the unit vibrates excessively.
D Do not make adjustments or repairs without
stopping the engine (except for carburetor).
Disconnect the spark plug wire.
D On or near roads, watch out for traffic. Direct
discharge away from roads.
D When mowing, avoid areas where traction is
unsure. Before and while moving backwards, look behind and down for small children.
D In heavy grass, raise the cutting height. Cut
slower. Stop the engine to remove clogged
grass from the mower.
D Never remove any safety related parts.
D Do not pour gasoline into a engine that is hot
or running.
9
After Mowing
D Always let the mower cool before storing in
an enclosed area.
D Foreign material on the mower is dangerous.
Clean off grass, leaves, grease and oil before storing.
D Tighten all loose nuts, bolts and screws be-
fore you use the unit.
D Empty and clean any grass catcher or other
accessory.
D Remove the key or disconnect the spark plug
wire to prevent unauthorized use.
D Make sure the mower is not kept near a
source of ignition. Gas fumes can cause an
explosion.
D Only original parts or factory approved sub-
stitutes can be used to service the mower.
D When storing the mower for an extended pe-
riod, remove the fuel from the fuel tank.
D Instruct children to leave the mower alone. It
is not a toy.
D Never keep gasoline near a source of igni-
tion. Always use an approved container.
Keep gasoline away from children.
D Lubricate according to the Instruction Book.
See “Lubrication”.
IMPORTANT--Read the Instruction
Book. Keep this book for future use and
reference.
ASSEMBLY
n
f
All fasteners are in the parts bag. Do not discard
any parts or material until the unit is assembled.
WARNING: Before doing any assembly or maintenance to the
mower, remove the wire from the
spark plug.
NOTE: In this instruction book, left and right
describe the location of a part with the operator on the seat.
NOTE: Illustrations and pictorials begin on
page 2.
NOTE: To assemble the following loose
parts, use the fasteners shown at full size in
Figure 23.
How To Install The Front Wheels
(Figure 1)
Use a knife and cut the four sides of the container. Install the front wheels (1) in the container.
NOTE: Use a piece of wood about 4 feet (1.25
meters) long to raise the front of the tractor.
If a piece of wood cannot be found, get
another person to help lift the tractor. Be
careful, do not let the tractor fall.
1. Raise the front of the tractor. Set a support
(block of wood) under the tractor.
2. Make sure the valve stem (2) is to the outside of the tractor. Slide the front wheel (1)
on the spindle (3).
3. Fasten each front wheel (1) with washer (4)
and cotter pin (5). Bend the ends of the
cotter pin (5) appart to keep the front wheel
(1) on the spindle (3).
4. After the front wheels (1) are installed, lift
the tractor from the support. Roll the tractor
off of the container.
5. If your tractor has hub caps (6), install the
hub caps (6). Make sure the washers (4)
hold the hub caps (6) in place.
Check The Tyres
Check the air pressure in the tyres. Tyres with
too much air pressure will cause the unit to ride
rough. Also, the wrong air pressure will keep the
mower housing from cutting level. The correct
air pressure is: Front Tyres 0.97 BAR (14 PSI) ,
Rear Tyres 0.69 BAR (10 PSI) . The tyres were
over inflated for shipment.
How To Install The Seat (Figure 2)
1. Carefully remove the plastic bag from the
seat (1).
2. Align the holes in the seat hinge (2) to the
holes in the seat (1). Fasten the seat (1) to
the seat hinge (2) with the fasteners (4) and
(5).
3. Check the operating position of the seat (1).
If the seat (1) needs to be adjusted, loosen
the two wing bolts (5). Slide the seat (1) for-
ward or backward along the seat adjusting
holes (3). Tighten the wing bolts (5).
How To Assemble The Steering Wheel
(Figure 3)
1. Make sure the front wheels point forward.
2. Slide the cover (3) over the steering post
(2). Make sure the collar of the cover (3) is
on top.
3. Slide the steering wheel (1) onto the steer-
ing post (2).
4. Attach the steering wheel (1) to the steering post (2) with screw (4) and washer (6).
5. Some models have an optional insert (7) in
the parts bag. Attach the insert (7) to the
center of the steering wheel (1).
Maintenance Free Battery (Figure 4)
IMPORTANT: Before you attach the battery
cables to the battery, check the battery date.
The battery date tells if the battery must be
charged.
1. Check the top of the battery (1) for the location of the battery date.
2. If the battery (1) is put into service before
the , the battery cables can be attached without charging the battery (1). See “How To
Install The Battery Cables”.
3. If the battery (1) is put into service after the ,
the battery (1) must be charged. See “How
To Charge The Maintenance Free Battery”.
GB
2. Remove the protective caps from the battery
terminals.
3. Use a 12 volt battery charger to charge the
battery (1). Charge at a rate of 6 amperes
for one hour. If you do not have a battery
charger, have an authorized service centre
charge the battery.
4. Install the battery (1) and battery tray (3).
Make sure the positive (+) terminal (4) is on
the left side.
How To Install The Battery Cables
(Figure 4)
WARNING: To prevent sparks, faste
the red cable to the positive (+) terminal before you connect the black
cable.
1. Remove the protective caps from the battery
terminals.
2. Slide the terminal cover (2) onto the red
cable (5). Fasten the red cable (5) to the
positive (+) terminal (4) with the fasteners
(6) and (7).
3. Fasten the black cable 8 to the negative (-)
terminal with the fasteners (6) and (7).
How To Prepare The Engine
NOTE: The engine was shipped from the factory filled with oil. Check the level of the oil.
Add oil as needed.
See the engine manufacturer’s instructions for
the type of petrol and oil to use. Before you use
the unit, read the information on safety, operation, maintenance, and storage.
WARNING: Follow the engine manufacturer’s instructions for the type o
petrol and oil to use. Always use a
safety petrol container. Do not smoke when
adding petrol to the engine. When inside an
enclosure, do not fill with petrol. Before you
add petrol, stop the engine. Let the engine
cool for several minutes.
Important! Before You Start Mowing
Check The Level Of The Mower
Housing
Make sure the level of cut is still correct. After
you mow a short distance, look at the area that
was cut. If the mower housing does not cut level,
see the instructions on “How To Level The
Mower Housing” in the Maintenance section of
this instruction book.
F-030771L
How To Charge The Battery (Figure 4)
WARNING: When you charge the
battery, do not smoke. Keep the bat-
tery away from any sparks. The
fumes from the battery acid can cause an
explosion.
1. Remove the battery (1) and battery tray (3).
10
r Check the engine oil.
r Fill the fuel tank with petrol.
r Check the level of the mower hous-
ing.
r Check the air pressure of the tyres.
r Attach the battery cables.
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