Murray 224110X92E1 Owner’s Manual

Page 1
224110X92E1
MOWER"°°es
225114X92E1
INSTRUCTIONBOOK
This Instruction Book contains information for several models.
Read and keep this book for future reference.
This book contains important information on
SAFETY, ASSEMBLY, OPERATION, MAINTENANCE & STORAGE.
PRODUCT INFORMATION
BOOKS, the REPLACEMENT PARTS and the WARRANTIES.
This information must be included to make sure state laws and other laws are followed.
RECORD THE FOLLOWING INFORMATION ABOUTYOUR UNIT.
THIS INFORMATION IS NECESSARY WHEN ORDERING PARTS
OR IN CASE OF LOSS OR THEFT.
WHEREPURCHASED:
DATEPURCHASED:Month Day Year MODELNO.: DATEOFMANUFACTURE:
199128 04.19.05 BY Printed in U.S.A.
Page 2
Warranty .................................................. 2
Safety Rules ......................................... 3-5
Product Specifications ........................... 5
Assembly/Pre-Operation ......................... 5
Operation .............................................. 6-8
Maintenance Schedule ............................ 9
The Manufacturer warrants to the original consumer purchaser that this product as manu- factured is free from defects in materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship. This Warranty is subject to the following
limitations and exclusions.
1. This warranty does not apply to the engine, other than EHP manufactured transaxle/ transmission components, battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's warranty on these items.
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser. Transportation charges for any parts submitted
for replacement under this warranty must be paid by the purchaser unless such return
is requested by Electrolux Home Products.
3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90) days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from the date of the original sale. Battery must be maintained in accordance with the instructions furnished.
Maintenance ....................................... 9-11
Service and Adjustments ....................... 12
Storage ............................................. 13-14
Troubleshooting ................................ 14-15
Repair Parts ...................................... 16-17
Service .................................... Back Cover
4. The Warranty period for any products used for rental or commercial purposes is limited to 45 days from the date of original purchase.
5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and maintained in accordance with the instructions furnished. This Warranty
does not apply to any product which has been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product.
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, standard hardware and normal maintenance.
7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.
Should you have any unanswered questions concerning this Warranty, contact:
In Canada contact:
Electrolux Home Products, Inc. Outdoor Products Customer Service Dept.
1030 Stevens Creek Road
Augusta, GA 30907 USA
giving the model number, serial number and date of purchase of your product and the name
and address of the authorized dealer from whom it was purchased.
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAM- AGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME PERIODS
STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may
last, so the above limitations or exclusions may not apply to you. This Warranty gives you
specific legal rights, and you may have other rights which vary from locale to locale.
Electrolux Consumer Outdoor Products 5855 Terry Fox Way
Mississauga, Ontario L5V 3E4
This is a limited Warranty within the meaning of that term as defined in the Magnuson-
Moss Act of 1975. 2
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This instruction book is written for a person with some mechanical ability. Like most ser- vice books, not all the steps are described.
Steps on how to loosen or tighten fasten- ers are steps anyone can follow with some mechanical ability. Read and follow these instructions before you use the unit. Know your product: If you understand the unit and how the unit operates, you will get the best performance. As you read this manual,
compare the illustrations to the unit. Learn
the location and the function of the controls. To help prevent an accident, follow the oper-
ating instructions and the safety rules. Keep
this manual for future reference.
IMPORTANT: Many units are not assembled
and are sold in cartons. It is the responsibility of the owner to make sure the assembly in- structions in the manual are exactly followed.
Other units are purchased in assembled
condition. On assembled units, it is the re- sponsibility of the owner to make sure the
unit is correctly assembled. The owner must carefully check the unit according to the in-
structions in this manual before it is first used.
RESPONSIBILITY OF THE OWNER
The responsibility of the owner is to follow the instructions below.
1. Carefully read and follow the rules for safe operation.
2. Follow all the assembly and prepara- tion instructions.
3. Inspect the unit.
4. Make sure that the operator of the unit
knows how to correctly use all stan-
dard and accessory equipment.
5. Operate the unit only with guards, shields, and other safety items in place and working correctly.
6. Correctly adjust the unit.
7. Service the unit only with authorized or approved replacement parts.
8. Complete all maintenance on the unit.
IMPORTANT: This cutting machine is
capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
ALook for this symbol to point out
important safety precautions. It means
CAUTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.
_,WARNING: In order to prevent accidental starting when setting up, transporting, ad-
justing or making repairs, always disconnect
spark plug wire and place wire where it cannot
come in contact with plug. _,WARNING: Engine exhaust, some of its
constituents, and certain vehicle compo-
nents contain or emit chemicals known to the State of California to cause cancer and
birth defects or other reproductive harm. AWARNING: Battery posts, terminals and
related accessories contain lead and lead
compounds, chemicals known to the State of California to cause cancer and birth
defects or other reproductive harm. Wash
hands after handling. _, CAUTION: Muffler and
other engine parts become
extremely hot during oper- ation and remain hot after
engine has stopped. To avoid severe burns on contact,
stay away from these areas.
I. GENERAL OPERATION
Read, understand, and follow all
instructions on the machine and in the manual(s) before starting. Be thoroughly
familiar with the controls and the proper
use of the machine before starting.
Do not put hands or feet near or under rotating parts. Keep clear of the dis- charge opening at all times.
Only allow responsible individuals, who
are familiar with the instructions, to operate the machine.
Clear the area of objects such as rocks,
toys, wire, bones, sticks, etc., which
could be picked up and thrown by blade.
Be sure the area is clear of other people before mowing. Stop machine if anyone
enters the area.
Do not operate the mower when bare-
foot or wearing open sandals. Always wear substantial foot wear.
Do not pull mower backwards unless absolutely necessary. Always look down
and behind before and while moving
backwards.
Never direct discharged material toward anyone.Avoid discharging material against
a wall or obstruction. Material may richo- chet back toward the operator. Stop the blade when crossing gravel surfaces.
Do not operate the mower without proper guards, plates, grass catcher or
3
other safety protective devices in place.
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See manufacturer'sinstructionsfor properoperationandinstallationof
accessories.Onlyuse accessoriesap- provedbythe manufacturer.
Stopthe blade(s)whencrossinggravel drives,walks,or roads.
Stopthe engine(motor)wheneveryou leavethe equipment,beforecleaning
themoweror uncloggingthechute.
Shutthe engine(motor)offandwait untilthebladecomesto completestop beforeremovinggrasscatcher.
Mowonly indaylight/ good artificial light.
Do not operate the machine while under the influence of alcohol or drugs.
Never operate machine in wet grass.
Always be sure of your footing: keep a firm hold on the handle; walk, never run.
Disengage the self-propelled mech- anism or drive clutch on mowers so
equipped before starting the engine.
If the equipment should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibra- tion is generally a warning of trouble.
Always wear safety goggles or safety glasses with side shields when oper- ating mower.
II. SLOPE OPERATION
Slopes are a major factor related to slip &
fall accidents which can result in severe
injury. All slopes require extra caution. If
you feel uneasy on a slope, do not mow it.
DO:
Mow across the face of slopes: never up and down. Exercise extreme caution
when changing direction on slopes.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Tall grass can hide obstacles.
DO NOT:
Do not trim near drop-offs, ditches or embankments. The operator could lose footing or balance.
Do not trim excessively steep slopes.
Do not mow on wet grass. Reduced
footing could cause slipping.
III. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the ma-
chine and the mowing activity. Neveras-
sume that children will remain where you
last saw them.
Keep children out of the trimming area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and while walking backwards, look behind and down for small children.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects
that may obscure vision.
IV. SAFE HANDLING OF GASOLINE
Use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.
Extinguish all cigarettes, cigars, pipes and other sources of ignition.
Use only an approved container.
Never remove gas cap or add fuel with
the engine running. Allow engine to
cool before refueling.
Never refuel the machine indoors.
Never store the machine or fuel contain- er where there is an open flame, spark
or pilot light such as a water heater or on other appliances.
Never fill containers inside a vehicle, on a truck or trailer bed with a plastic liner.
Always place containers on the ground
away from your vehicle before filling.
Remove gas-powered equipment from
the truck or trailer and refuel it on the ground. If this is not possible, then
refuel such equipment with a portable container, rather than from a gasoline
dispenser nozzle.
Keep the nozzle in contact with the rim
of the fuel tank or container opening at
all times until fueling is complete. Do not use a nozzle lock-open device.
If fuel is spilled on clothing, change clothing immediately.
Never overfill fuel tank. Replace gas cap and tighten securely.
V. GENERAL SERVICE
Never run machine inside a closed area.
Never make adjustments or repairs with
the engine (motor) running. Disconnect the spark plug wire, and keep wire away from plug to prevent accidental starting.
Keep nuts and bolts, especially blade attachment bolts, tight and keep equip-
ment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spill-
age. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary,
before restarting.
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Neverattemptto makewheel height adjustmentswhile theengineis running. Grasscatchercomponentsaresubjectto wear, damage,and deterioration,which couldexposemovingpartsorallowobjects to be thrown. Frequentlycheckcompo-
nents and replace with manufacturer's
Mowerbladesare sharpandcan cut. Wrapthe blade(s)or weargloves,and
useextracautionwhenservicingthem.
Do notchangethe enginegovernorset- ting oroverspeedthe engine.
Maintainor replacesafety and instruc- tion labels,as necessary.
recommendedparts,whennecessary.
AWARNING:Thislawnmowerisequippedwithaninternalcombustionengineandshould
notbe usedon ornearany unimprovedforest-covered,brush-coveredorgrass-covered landunlesstheengine'sexhaustsystemis equippedwitha sparkarrestermeetingap- plicablelocalor state laws (if any). Ifa spark arresterisused, itshouldbe maintained ineffectiveworkingorderbytheoperator.InthestateofCaliforniatheaboveisrequired bylaw(Section4442oftheCaliforniaPublicResourcesCode). Otherstatesmayhave similarlaws. Federallawsapply on federallands. A spark arresterfor the muffler is availablethroughyour nearestauthorizedservicecenter.
GasolineCapacity/ Type:
Oil Capacity: Oil Type (API SG-SL): Spark Plug:
Blade Bolt Torque:
Read these instructions and this manual in its entirety before you attempt to assemble
or operate your new lawn mower.
IMPORTANT: This lawn mower is shipped
WITHOUT OIL OR GASOLINE inthe engine. Your new lawn mower has been assembled
at the factory with the exception of those parts leftunassembled forshipping purposes.
All parts such as nuts, washers, bolts, etc.,
necessary to complete the assembly have been placed in the parts bag. To ensure safe and proper operation of your lawn mower, all parts and hardware you assemble must be
tightened securely. Use the correct tools as
necessary to ensure proper tightness.
TO REMOVE MOWER FROM CARTON
1. Remove loose parts included with mower.
2. Cut down two end corners of carton and lay end panel down flat.
3. Remove all packing materials except padding between upper and lower handle and padding holding operator
presence control bar to upper handle.
4. Roll lawn mower out of carton and check carton thoroughly for additional loose parts.
HOW TO SET UP YOUR MOWER
TO UNFOLD HANDLE
IMPORTANT: Unfold handle carefully so
as not to pinch or damage control cables.
1.0 Quarts (0,94 Litres) Unleaded Regular
20 Ounces (0,58 Litres)
SAE 30 (above 0°C/32°F); SAE 5W-30 (below 0°C/32°F) Champion RJ19LM (Gap: 0.30" / 0,76 mm)
35-40 ft. Ibs. (47-54 N-m)
1. Raise handles until lower handle sec- tion locks into place in mowing position.
2. Remove protective padding, raise up- per handle section into place on lower
handle and tighten both handle knobs.
3. Remove handle padding holding operator presence control bar to upper handle.
Your lawn mower handle can be adjusted for your mowing comfort. Refer to "AD-
JUST HANDLE" in the Service and Adjust-
ments section of this manual.
Operator I
control bar
UP handle
TO INSTALL ATTACHMENTS Your lawn mower was shipped ready to be
used as a mulcher. To convert to dis- charging, see "TO CONVERT MOWER" in
the Operation section of this manual.
5
MOWING
POSITION
Lower handle
Upper
Handle
knob
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KNOWYOURLAWN MOWER READTHISOWNER'SMANUALANDALLSAFETYRULESBEFOREOPERATINGYOUR
LAWNMOWER.Comparetheillustrationswithyourlawnmowertofamiliarizeyourselfwith
the location of various controls and adjustments. Save this manual for future reference.
These symbols may appear on your lawn mower or in literature supplied with the product.
Learn and understand their meaning.
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR WARNING ON OFF AND FEET AWAY
Operator presence control bar
Starter handle
Handle knob
Engine oil cap
Gasoline filler ca
guard
Air
Primer
Wheel adjuster (on each wheel) IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine. MEETS CPSC SAFETY REQUIREMENTS
Sears rotary walk-behind power lawn mowers conform to the safety standards of the
American National Standards Institute and the U.S. Consumer Product Safety Com-
mission. The blade turns when the engine is running.
Spark plug
Muffler
Housing
Operator presence control bar- must be held down to the handle to start the
engine. Release to stop the engine.
Starter handle - used for starting engine. 6
Primer- pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine.
Page 7
Theoperationof anylawn
SAFE.GLASSESmowercanresult inforeign
objectsthrownintothe eyes,which canresultin
severeeyedamage.Always wearsafetyglassesor eyeshieldswhile operatingyourlawnmowerorperforming
anyadjustmentsor repairs.Werecom- mendstandardsafetyglassesora wide
visionsafetymaskwornoverspectacles.
HOW TO USE YOUR LAWN MOWER ENGINE SPEED
Engine speed was set at the factory for
optimum performance. It is not adjustable.
ENGINE ZONE CONTROL
_I, CAUTION: Federal regulations require
an engine control to be installed on this lawn mower in order to minimize the
risk of blade contact injury. Do not under
any circumstances attempt to defeat the function of the operator control. The blade turns when the engine is running.
Your lawn mower is equipped with an operator presence control bar which requires the operator to be positioned
behind the lawn mower handle to start and operate the lawn mower.
TO ADJUST CUTTING HEIGHT
Raise wheels for low cut and lower wheels
for high cut, adjust cutting height to suit your requirements. Medium position is
best for most lawns.
To change cutting height, squeeze adjuster lever toward wheel. Move wheel up or down to suit your requirements. Be sure all wheels are in the same setting.
NOTE: Adjuster is properly positioned when plate tab inserts into hole in lever. Also, 9- position adjusters (if so equipped) allowlever
to be positioned between the plate tabs.
LEVER BACKWARD TO LOWER [--_jLever
<-=._-_,,, _ MOWER I I'- X _->-_-_-_-_-_-_-_-_._ _ f Plate
__=::_/_/__" _i_'_ tab
_CAUTION: Do not run your lawn mower without discharge guard, approved grass
catcher or mulcher plate in place.
Hinge rod
Discharge
Housing
opening
Hooks
Mulcher plate Tab
BEFORE STARTING ENGINE
ADD OIL
Your lawnmower is shipped without oil in the engine. For type and grade of oil to
use, see "ENGINE" in the Maintenance section of this manual.
A CAUTION: DO NOT overfill engine with oil, or it will smoke heavily from the muffler
on startup.
1. Be sure lawnmower is level.
2. Remove oil dipstick from oil fill spout.
3. You receive a container of oil with the unit. Slowly pour the entire container
down the oil fill spout into the engine.
NOTE: Initial oil fill requires only 18 oz.
due to residual oil in engine from the
manufacturers 100% quality testing. When
changing oil you may need 20 oz.
4. Insert and tighten dipstick.
IMPORTANT:
Check oil level before each use. Add oil
if needed. Fill to full line on dipstick.
Change the oil after every 25 hours of
operation or each season. You may
need to change the oil more often under dusty, dirty conditions. See "TO
CHANGE ENGINE OIL" in the Mainte- nance section of this manual.
FORWARD TO RAISE MOWER
TO CONVERT MOWER Your mower is shipped ready to be used as a
mulcher. To convert to bagging/discharging:
Lift discharge guard and remove mulcher plate.
Mower can now be used for side discharge or optional grass catcher can be attached.
To return to mulching operation, simply reinstall mulcher plate as shown.
Gasoline filler cap,
Primer
7
Engine
oil cap
Page 8
ADD GASOLINE
Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. Do not mix oil with gasoline. Pur- chase fuel in quantities that can be used
within 30 days to assure fuel freshness.
CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
A CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation
and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Empty the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
TO STOP ENGINE
To stop engine, release operator pres- ence control bar.
TO START ENGINE
NOTE: Due to protective coatings on the
engine, a small amount of smoke may be
present during the initial use of the prod- uct and should be considered normal.
1. To start a cold engine, push primer three (3) times before trying to start. Use a firm push. This step is not usually necessary when starting an engine
which has already run for a few minutes.
2. Hold operator presence control bar down to the handle and pull starter handle quickly.
Do not allow starter rope to snap back.
NOTE: In cooler weather it may be necessary
to repeat priming steps. In warmer weather over priming may cause flooding and engine
will not start. If you do flood engine, wait a few minutes before attempting to start and
do not repeat priming steps.
MOWING TIPS
A CAUTION: Do not use de-thatcher
blade attachments on your mower. Such
attachments are hazardous, will damage your mower and could void your warranty.
Under certain conditions, such as very tall grass, it may be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of grass clip- pings. It may also be necessary to re- duce ground speed and/or run the lawn
mower over the area a second time.
For extremely heavy cutting, reduce the width of cut by overlapping previously
cut path and mow slowly.
For better grass bagging and most cut- ting conditions, the engine speed should
be set in the FAST position.
Pores in cloth grass catchers can be-
come filled with dirt and dust with use and catchers will collect less grass. To prevent this, regularly hose catcher off
with water and let dry before using.
Keeptopofenginearoundstarterclearand
clean of grass clippings and chaff.This will help engine air flow & extend engine life.
MULCHING MOWING TIPS IMPORTANT: For best performance,
keep mower housing free of built-up grass and trash. See "CLEANING" in the
Maintenance section of this manual.
The special mulching blade will recut the grass clippings many times and reduce
them in size so that as they fall onto the
lawn they will disperse into the grass and notbe noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for
the lawn. Always mulch with your highest
engine (blade) speed as this will provide
the best recutting action of the blades.
Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to
mowyour lawn is the early afternoon. Atthis time the grass has dried, yet the newly cut area will not be exposed to direct sunlight.
For best results, adjust the lawn mower cutting height so that the lawn mower cuts off only the top one-third of the
grass blades. If the lawn is overgrown it will be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of mulched grass. For extremely heavy grass, reduce your width of cut by overlap-
ping previously cut path and mow slowly.
1/3
Certain types of grass and grass conditions may require that an area be mulched a sec-
ond time to completely hide the clippings. When doing a second cut, mow across
(perpendicular) to the first cut path.
Change your cutting pattern from week
to week. Mow north to south one week then change to east to west the next
week. This will help prevent matting and graining of the lawn.
Page 9
MAINTENANCE SCHEDULE
Check for Loose Fasteners
_ Clean / Inspect Grass Catcher *
Check Tires
_ Check Drive Wheels
Clean Lawn Mower ....
M Clean under Drive Cover ***
O Check Drive Belt / Putleys ***
W Check / Sharpen / Replace Blade
_ ubrication
Clean and Recharge Battery ** Check Engine Oil level
E Change Engine Oil N Clean Air Filter
_ Inspect Muffler
N Replace Spark Plug E Replace Air Filter Paper Cartridge
Empty fuel system or add Stabilizer
* (if so equipped)
** Electric-Start mowers
*** Power-Propelled mowers
**** Use a scraper
to clean under deck
1 - Change more often if operating under a heavy load or in high outdoor temperatures. 2 - Service more often if operating in dirty or dusty conditions, 3 - Replace blades more often when mowing in sandy soil, 4 - Charge 48 hours at end of season.
5 - And after each 5 hours of use.
BEFORE AFTER EVERY EVERY EVERY BEFORE
EACH EACH 10 25HOURS 100
USE USE HOURS OR SEASON HOURS STORAGE
v' v'
v'
v'3
11_,2
v'
GENERAL RECOMMENDATIONS
The warranty on this lawn mower does not
cover items that have been subjected to
operator abuse or negligence. To receive full value from the warranty, operator must
maintain unit as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your unit.
At least once a season, check to see if you should make any of the adjustments
described in the Service and Adjustments section of this manual.
At least once a year, replace the spark plug, clean or replace air filter element and check blade for wear. A new spark plug and clean/new air filter element assure proper air-fuel mixture and help your engine run better and last longer.
Follow the maintenance schedule in this manual.
BEFORE EACH USE
Check engine oil level.
Check for loose fasteners.
LUBRICATION Keep unit well lubricated
(See "LUBRICATION CHART").
LUBRICATION CHART
Wheel
adjuster (on
each wheel)
(_) Engine oil
(_) Discharge
guard hinge
pin
(_) Handle bracket mounting pins
_ Spray lubricant
See "ENGINE" in Maintenance section.
IMPORTANT: Do not oil or grease plastic
wheel bearings. Viscous lubricants will attract dust and dirt that will shorten the life of
the self-lubricating bearings. If you feel they
must be lubricated, use only a dry, powdered
graphite type lubricant sparingly.
9
Page 10
LAWN MOWER
Always observe safety rules when per-
forming any maintenance.
TIRES
Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.
BLADE CARE For best results, blade must be kept sharp.
Replace a bent or damaged blade.
A CAUTION: Use only a replacement
blade approved by the manufacturer of your mower. Using a blade not approved
by the manufacturer of your mower is hazardous, could damage your mower and void your warranty.
TO REMOVE BLADE
1. Disconnect spark plug wire from spark
plug and place wire where it cannot come in contact with plug.
2. Turn lawn mower on its side. Make
sure air filter and carburetor are up.
3. Use a wood block between blade and
mower housing to prevent blade from
turning when removing blade bolt. NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.
4. Remove blade bolt by turning counter- clockwise.
5. Remove blade and attaching hardware (bolt, lock washer, hardened washer).
NOTE: Remove the blade adapter and check the key inside hub of blade adapter. The key must be in good condition to work properly. Replace adapter if damaged.
TO REPLACE BLADE
1. Position the blade adapter on the en- gine crankshaft. Be sure key in adapter
and crankshaft keyway are aligned.
2. Position blade on the blade adapter aligning the two (2) holes in the blade
with the raised lugs on the adapter.
3. Be sure the trailing edge of blade (oppo- site sharp edge) is up toward engine.
4. Install the blade bolt with the lock
washer and hardened washer into
blade adapter and crankshaft.
5. Use block of wood between blade and lawn mower housing and tighten the
blade bolt, turning clockwise.
The recommended tightening torque is
35-40 ft. Ibs. / 47-54 N-m.
IMPORTANT: Blade bolt is heat treated. If bolt needs replacing, replace only with
approved bolt shown in the Repair Parts section of this manual.
Blade adapter
Lockwasher _
Key __
Crankshaft
I
Blade
bolt Hardened
washer
TO SHARPEN BLADE
NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced. Care should be taken to keep the
blade balanced. An unbalanced blade will cause eventual damage to mower or engine.
The blade can be sharpened with a file
or on a grinding wheel. Do not attempt to sharpen while on the mower.
To check blade balance, drive a nail into
a beam or wall. Leave about one inch of the straight nail exposed. Place center
hole of blade over the head of the nail. If blade is balanced, it should remain in a horizontal position. If either end of the
blade moves downward, sharpen the heavy end until the blade is balanced.
ENGINE
LUBRICATION
Use only high quality detergent oil rated with API service classification SG-SL Select the
oil's SAE viscosity grade according to your expected operating temperature.
SAE VlSCOStTY GRADES
F -20 0 30 32 40 60 80 100
c -_0 -27 -_; ; ;0 _0 _0 47
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will
result in increased oil consumption when used above 32°R Check your engine oil
level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 25 hours of operation or at least once a year if the
lawn mower is not used for 25 hours in one year.
Check the crankcase oil level before starting the engine and after each five (5)
hours of continuous use. Tighten oil plug securely each time you check the oil level.
10
Crankshaft
Page 11
TO CHANGE ENGINE OIL
NOTE: Before tipping lawn mower to drain oil, empty fuel tank by running en- gine until fuel tank is empty.
1. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
2. Remove engine oil cap; lay aside on a clean surface.
3. Tip lawn mower on its side as shown and drain oil into a suitable container.
Rock lawn mower back and forth to re- move any oil trapped inside of engine.
4. Wipe off any spilled oil from lawn mower or side of engine.
5. Slowly pour oil down the oil fill spout, stopping every few ounces to check the oil level with the dipstick.
6. Stop adding oil when you reach the FULL mark on the dipstick. Wait a
minute to allow oil to settle.
7. Continue adding small amounts of oil, rechecking the dipstick until oil level settles at FULL. DO NOT overfill, or engine will smoke heavily from the muffler on startup.
8. Always be sure to retighten oil dipstick before starting engine.
9. Reconnect spark plug wire to spark plug.
AIR FILTER Your engine will not run properly and may
be damaged by using a dirty air filter. Replace the air filter cartridge every 100 hours of operation or every season, which-
ever occurs first. Service air cleaner more
often under dusty conditions. TO CLEAN AIR FILTER
1. Loosen screw and tilt cover to remove.
2. Carefully remove cartridge.
3. Clean by gently tapping on a flat sur-
face. If very dirty, replace cartridge.
_CAUTION: Petroleum solvents, such as kerosene, are not to be used to clean
cartridge. They may cause deterioration of the cartridge. Do not oil cartridge. Do
not use pressurized air to clean or dry
cartridge.
4. Install cartridge, then replace cover making sure the tabs are aligned with
the slots in the back plate. Fasten screw securely.
Back plate
Slots
Li
Cover
Cartridge Cover tabs
MUFFLER
Inspect and replace corroded muffler as it
could create a fire hazard and/or damage.
SPARK PLUG
Replace spark plug at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs
first. Spark plug type and gap setting are shown in the "PRODUCT SPECIFIC-
ATIONS" section of this manual.
CLEANING
IMPORTANT: For best performance, keep
mower housing free of built-up grass and
trash. Clean the underside of your mower after each use.
ACAUTION: Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
Clean the underside of your lawn mower
by scraping to remove build-up of grass and trash.
Clean engine often to keep trash from
accumulating. A clogged engine runs hotter and shortens engine life.
Keep finished surfaces and wheels free
of all gasoline, oil, etc.
We do not recommend using a garden
hose to clean lawn mower unless the
electrical system, muffler, air filter and
carburetor are covered to keep water out. Water in engine can result in short- ened engine life.
11
Page 12
AWARNING: Toavoidseriousinjury,beforeperforminganyserviceor adjustments:
1. Releasecontrolbarandstopengine.
2. Makesure the bladeandall movingpartshavecompletelystopped.
3. Disconnectsparkplugwirefromspark plugand placewirewhere itcannotcome in contactwith plug.
LAWN MOWER
TO ADJUST CUTTING HEIGHT
See "TO ADJUST CUTTING HEIGHT" in
the Operation section of this manual.
REAR DEFLECTOR
The rear deflector, attached between the rear wheels of your mower, is provided to minimize the possibility that objects will be thrown out of the rear of the mower into the operator
mowing position. If the deflector becomes
damaged, it should be replaced.
DISCHARGE GUARD
The discharge guard, attached to the discharge opening of your lawn mower, is
provided to prevent the possibility of injury resulting from objects being thrown out of
the discharge opening into the operator
mowing position. If the discharge guard becomes damaged, it should be replaced.
TO ADJUST HANDLE The handle can be mounted in a high or
low position. The mounting holes in the bottom of lower handle are off center for
raising or lowering the handle.
1. Remove upper handle and all wire tie(s) securing cable(s) to lower handle.
2. Remove hairpin cotters from lower handle bracket mounting pin.
3. Squeeze lower handle in to remove it from mounting pins.
4. Turn lower handle over to raise or lower handle.
5. Squeeze lower handle in and position holes onto mounting pins on handle
bracket.
6. Reassemble upper handle and all parts removed from lower handle.
SQUEEZE
TO ADJUST
Lower handle i
ENGINE ENGINE SPEED
Your engine speed has been factory set.
Do not attempt to increase engine speed or it may result in personal injury. If you believe that the engine is running too fast or too slow, take your lawn mower to a qualified service center for repair and adjustment.
CARBURETOR Your carburetor is not adjustable. If your
engine does not operate properly due to suspected carburetor problems, take your
lawn mower to a qualified service center for repair or adjustment.
IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed
LOW POSITION HIGH POSITION
'\f _
Lower
handle
ROTATE
Handle bracket
Mounting pin
Hairpin cotter
the engine-governed high speed needs adjusting, contact a qualified service center, which has proper equipment and
T_,_ setting can be dangerous. If you think
experience to make any necessary adjust- ments.
12
Page 13
Immediatelyprepareyour lawn mowerforstorageat the endof the seasonor ifthe unit
will not beusedfor 30daysor more.
LAWN MOWER
When lawn mower is to be stored for a
period of time, clean it thoroughly, remove
all dirt, grease, leaves, etc. Store in a
clean, dry area.
1. Clean entire lawn mower (See "CLEANING" in the Maintenance sec-
tion of this manual).
2. Lubricate as shown in the Maintenance section of this manual.
3. Be sure that all nuts, bolts, screws, and pins are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.
4. Touch up all rusted or chipped paint surfaces; sand lightly before painting.
HANDLE
You can fold your lawn mower handle for storage.
1. Squeeze the bottom ends of the lower handle toward each other until the
lower handle clears the handle bracket,
then move handle forward.
2. Loosen upper handle mounting bolts enough to allow upper handle to be
folded back.
IMPORTANT: When folding the handle for storage or transportation, be sure to fold the handle as shown or you may damage
the control cables.
When setting up your handle from the storage position, the lower handle will automatically lock into the mowing posi-
tion.
SQUEEZE
TO FOLD
"-"'-" Lower handle
Operator MOWING
POSITION
control bar J
Handle
knob
Lower handle
ENGINE
FUEL SYSTEM IMPORTANT: It is important to prevent
gum deposits from forming in essential fuel system parts such as carburetor, fuel filter, fuel hose or tank during storage.
Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and
formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.
Empty the fuel tank by starting the en- gine and letting it run until the fuel lines
and carburetor are empty.
Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation
of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or
storage container. Always follow the mix ratio found on stabilizer container. Run
engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach
the carburetor. Do not empty the gas tank and carburetor if using fuel stabilizer.
13
Page 14
ENGINE OIL Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE" in
the Maintenance section of this manual).
CYLINDER
1. Remove spark plug.
2. Pour 29 ml of oil through spark plug hole into cylinder.
3. Pull starter handle slowly a few times to distribute oil.
4. Replace with new spark plug.
OTHER
Do not store gasoline from one season to another.
Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.
If possible, store your unit indoors and cover it to protect it from dust and dirt.
Cover your unit with a suitable protective cover that does not retain moisture. Do
not use plastic. Plastic cannot breathe,
which allows condensation to form and will cause your unit to rust.
IMPORTANT: Never cover mower while
engine and exhaust areas are still warm. ACAUTION: Never store the lawn mower
with gasoline in the tank inside a building where fumes may reach an open flame
or spark. Allow the engine to cool before storing in any enclosure.
TROUBLESHOOTING - See appropriate section in manual unless directed to a qualified service center,
PROBLEM CAUSE CORRECTION
Does not start
1. Dirty air filter.
2. Out of fuel.
3. Stale fuel.
4. Water in fuel.
5. Spark plug wire is disconnected.
6. Bad spark plug.
7. Loose blade or broken blade adapter.
8. Control bar in released position.
9. Control bar defective.
10. Fuel valve lever (if so equipped) in OFF position.
11 .Weak battery (if equipped).
12. Disconnected battery connector (if equipped).
1. Clean/replace air filter.
2. Fill fuel tank.
3. Empty fuel tank and refill tank with fresh, clean gasoline.
4. Empty fuel tank and refill tank with fresh, clean gasoline.
5. Connect wire to plug.
6. Replace spark plug.
7. Tighten blade bolt or replace blade adapter.
8. Depress control bar to handle.
9. Replace control bar.
10. Turn fuel valve lever to the ON position.
11. Charge battery.
12. Connect battery to engine.
14
Page 15
TROUBLESHOOTING - See appropriate section in manual unless directed
to a qualified service center,
PROBLEM CAUSE
CORRECTION
Loss of power
Poor cut - uneven
Excessive vibration
Starter rope hard to pull
1. Rear of mower housing or blade dragging in grass.
2. Cutting too much grass.
3. Dirty air filter.
4. Buildup of grass, leaves, and trash under mower.
5. Too much oil in engine.
6. Walking speed too fast.
1. Worn, bent or loose blade.
2. Wheel heights uneven.
3. Buildup of grass, leaves and trash under mower.
1. Worn, bent or loose blade.
2. Bent engine crankshaft.
1. Engine flywheel brake is on when control bar is released.
2. Bent engine crankshaft.
3. Blade adapter broken.
4. Blade dragging in grass.
1. Raise cutting height.
2. Raise cutting height.
3. Clean/replace air filter.
4. Clean underside of mower housing.
5. Check oil level.
6. Cut at slower walking speed.
1. Replace blade. Tighten blade bolt.
2. Set all wheels at same height.
3. Clean underside of mower housing.
1. Replace blade. Tighten blade bolt.
2. Contact a qualified service center.
1. Depress control bar to upper handle before
pulling the starter rope.
2. Contact a qualified service center.
3. Replace blade adapter.
4. Move lawn mower to cut grass or to hard surface.
Grass catcher not filling
(If so equipped)
Hard to push
1. Cutting height too low.
2. Lift on blade worn off.
3. Catcher not venting air.
1. Grass is too high or wheel height is too low.
2. Rear of mower housing or blade dragging in grass.
3. Grass catcher too full.
4. Handle height position not right for you.
1. Raise cutting height.
2. Replace blade.
3. Clean grass catcher.
.
Raise cutting height.
2.
Raise rear of mower housing one (1) setting higher.
3.
Empty grass catcher.
4.
Adjust handle height to suit.
15
Page 16
ROTARY LAWN MOWER - - MODEL NUMBER 22411OX92 (224110X92E1)
5
4O
46
45
37
23
33
3
I6
36
4O
45
15
45
43
48
35
45
8
29
27
46
15
44
461
Page 17
ROTARY LAWN MOWER - - MODEL NUMBER 22411OX92 (224110X92E1)
KEY PART NO, NO.
198204
DESCRIPTION NO, NO, DESCRIPTION
Lawn Mower Housing Assembly 27 193436 (Includes Key Number 38) 28 851514
2 194177X428 3 179585 4 194179X479
5 169708X479 6 192301X004
7 191574 8 161622 9 160830
.--3.
"4
10 132004 11 158152
12 750634 13 86899X004
15 186577X004 16 189713X428 18 186578X004
19 51793
20 750097 21 188987
22 66426 23 160831
25 166785 26 ---
Control Bar 29 141114 Rope Guide 30 851074 Upper Handle 31 850263
Lower Handle 32 851084 Hinge Bracket 33 73930500
Handle Bolt 5/16-18 34 168164X479 Clip, Closeout 35 168165X479
Mulcher Plate 36 160835X007 Locknut, Hex 1/4-20 37 160833 Engine Zone Control Cable 38 85463
Screw, Hex Head, Threaded, Rolled #10-24 x1/2 39 168360X004 Up-Stop Bracket 40 87877
Axle Arm Assembly (Rear, RH / Front, LH) 43 183901 Handle Knob 44 160828
Axle Arm Assembly (Rear, LH / Front, RH) 46 83923 Hairpin Cotter 45 193851X460
Screw 48 17600406 Rear Deflector 41 150406
Wire Tie 53 192770 Discharge Guard - - 161058
Nut, Hex -- 199128 Engine, Briggs & Stratton, Model Number 120K02
KEY PART
Torsion Spring
Blade Adapter
22" Blade
Hardened Washer Helical Lockwasher 3/8
Hex Head Screw 3/8-24 x 1/4 Grade 8
Nut, Hex, Centertock 5/16-18 Support, Wheel Bracket, LH Support, Wheel Bracket, RH
Adjuster, Wheel Bracket
Hinge Rod
Danger Decal Selector Spring
Selector Knob Washer
Shoulder Bolt
Locknut, Hex 3/8-16 Wheel & Tire Assembly Screw, Hex Head, Serrated, Type TT 1/4 x 20
Screw, Hex Head, Threaded, Rolled 3/8-16 x 1 Clip, Cable
Warning Decal (not shown) Owner's Manual
(For engine service and replacement parts, call Briggs & Stratton at 1-800-233-3723)
NOTE: All component dimensions given in US. inches. 1 inch = 25.4 mm. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your lawn mower and void your warranty.
Page 18
13
12
ROTARY LAWN MOWER - - MODEL NUMBER 225114X92E
5
///"
11
16
(225114X92E1)
24
40
39,
45
(3O
16
2I
43
17
48 35
46
24
45 43
23 18
36
36
44
47
46
15
29
Page 19
ROTARY LAWN MOWER - - MODEL NUMBER 225114X92E (225114X92E1)
LO
KEY PART NO, NO,
1 198204 2 194177X428 3 179585
4 194179X479
5 169708X479 6 73800400
7 191574 8 161622
9 160830 10 132004 11 158152
12 750634 13 86899X004
14 180409X004 15 186577X004
16 189713X428 17 180410X004 18 186578X004
19 51793 20 74760412 21 189008
22 66426 23 160831
24 145212 25 166785 26 ---
KEY PART
DESCRIPTION NO. NO. DESCRIPTION
Lawn Mower Housing (Includes Key Number 38) 27 193436 Control Bar 28 851514
Rope Guide 29 141114 Upper Handle 30 851074
Lower Handle 31 850263 Locknut, Hex 1/4-20 32 851084
Handle Bolt 5/16-18 33 751153 Clip, Closeout 34 196963X479 Plate, Mulcher 35 196962X479
Locknut, Hex 1/4-20 36 160835X007 Engine Zone Control Cable 37 160833
Hex Washer Head Screw #10-24 x 1/2 38 85463 Up-Stop Bracket 39 168360X004
Axle Arm Assembly, Rear, LH 40 87877 Axle Arm Assembly, Front, LH 41 150406 Handle Knob 43 183901
Axle Arm Assembly, Rear, RH 44 160828 Axle Arm Assembly, Front, RH 45 193926X460
Hairpin Cotter 46 83923 Screw, Hex Cap Head 1/4-20 47 193905X460 Rear Deflector 48 74760514 Wire Tie 51 88348
Discharge Guard 52 197480 Nut, Hex, Flangelock 3/8-16 53 192770
Nut, Hex, Flangetock 5/16-18 58 73800500 Engine, Briggs & Stratton, Model Number 120K02 - - 161058 (For engine service and replacement parts, - - 199128
Torsion Spring Blade Adapter
22" Blade Hardened Washer
Helical Lockwasher 3/8 Screw, Hex Head 3/8-24 x 1-3/8 (Grade 8)
Nut, Hex, Nytock 5/16-18 Handle Bracket, LH
Handle Bracket, RH Wheel Bracket Adjuster
Hinge Rod Danger Decal
Selector Spring Selector Knob
Hex Head Thread Rolling Screw 3/8-16 x 1 Spacer
Shoulder Bolt 5/16-18 Wheel & Tire Assembly, Rear, 12"
Nut, Hex, Flangetock 3/8-16 Wheel & Tire Assembly, Front, 8"
Hex Head Bolt 5/16-18 Washer, Flat O-Ring
Clip, Cable Nut, Hex, Nytock 5/16-18
Warning Decal (not shown) Owner's Manual
call Briggs & Stratton at 1-800-233-3723)
NOTE: All component dimensions given in US. inches. 1 inch = 25.4 mm. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your lawn mower and void your warranty.
Page 20
PARTS AND SERVICE
This product has been expertly engineered and carefully manufactured to rigid quality standards. As with all mechanical products, some adjustments or part
replacement may be necessary during the life of your unit.
For Parts and Service, contact our authorized distributor: call 1-800-849-1297
For replacement parts, have available the following information: a. Model Number / Manufacturer's I.D. Number
b. Description of part.
For Technical Assistance: call 1-800-829-5886
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