Murray 204210X8C Instruction Manual

Page 1
MOWER
INSTRUCTIONBOOK
This Instruction Bookcontains informationfor several models.
Readandkeep this bookfor future reference.
This book containsimportantinformation on
SAFETY,ASSEMBLY,OPERATION,AND MAINTENANCE.
PRODUCTINFORMATION
This information includes the INSTRUCTION BOOKS,
the REPLACEMENT PARTS and the WARRANTIES. This information must be included to make sure state laws
and other laws are followed.
RECORDTHEFOLLOWINGINFORMATIONABOUTYOURUNIT. THISINFORMATIONISNECESSARYWHENORDERINGPARTS
ORIN CASEOF LOSSORTHEFT.
WHEREPURCHASED:
DATEPURCHASED:Month Day Year
MODELNO,: DATEOFMANUFACTURE:
F-O40413L
BUILT IN THE
I IS,/_
Page 2
MURRAY, INC. Two Year Limited Warranty
Murray, Inc. warrants to the original purchaser that this unit shall be free from defects in ma-
terial and workmanship under normal use and service for a period of Two (2) Years from the date of purchase; however, this warranty does not cover engines, accessories (such as
snow blowers, snow blades, grass baggers and plows), transmissions, batteries and Nor- mal Wear Parts (except as noted below) or transaxles as the companies that manufacture
these items furnish their own warranties and provide service through their authorized field
service facilities. For additional information, see the warranties covering these particular parts. If you are uncertain whether your unit contains or is equipped with one or more of
these parts, consult your dealer prior to purchase. Subject to the terms and conditions noted
in this Limited Warranty, we shall, at our option, repair or replace at no cost to the original purchaser any part covered by this Limited Warranty during the applicable warranty period.
In the event the battery proves defective within ninety (90) days from the date of purchase, we will replace it without charge. If the battery proves defective after (90) days but within one hundred twenty (120) days from the date of purchase, we will replace itfor a charge of one
half (1/2) of the retail price of the battery in effect at the time of return. Normal Wear Parts are defined as belts, blades, blade adapters, pneumatic tires, headlights
and seat covers. These parts are warranted to be free from defects in material and work- manship as delivered with the product. Any claim for repair or replacement of Normal Wear
Parts must be made within thirty (30) days of the date of purchase. No claims involving dam- age caused from material use, abuse or misuse will be honored.
This Murray, Inc. Two (2) Year Limited Warranty is your exclusive remedy; however, this
warranty is void or does not apply to any unit that has been tampered with, altered, misused, abused or used for rental or other commercial and/or professional (non-homeowner) uses.
Your warranty does not cover minor mechanical adjustments which are not due to any de- fect in material or workmanship. For assistance in making such adjustments, consult your
Instruction Book.
To make a claim under this Murray, Inc. Two (2) Year Limited Warranty, return the unit (or
if authorized in advance, the defective part) along with your proof of purchase to an Autho- rized Service Center near you. To locate the nearest Authorized Service Center, call the
Central Parts Distributor for your area shown in the list provided with your unit or check the
Yellow Page listings in your local telephone directory. If you return the entire unit, we will
repair the unit. If we authorize the return of the defective part only, we will either replace or repair the part. Inthe case of a defect in a transmission or differential (as distinguished from
a transaxle), the entire transmission or differential must be returned since they do not in- clude user serviceable parts.
This Murray, Inc. Two (2) Year Limited Warranty gives you specific legal rights, and you
may also have other rights which vary from state to state. This Limited Warranty is given in lieu of all other expressed and implied warranties including the implied warranty
of merchantability and warranty of fitness for a particular purpose. If you need addi-
tional information on this written warranty or assistance in obtaining service, call or write to the address below. The model number along with the CUSTOMER CARE Center 1-800
number is on the Model Number Nameplate attached to the unit.
MURRAY, INC,
Outdoor Power Equipment
Customer Service Department
P.O. Box 268
Brentwood, Tennessee 37027
F-O40413L 2
Page 3
OWNER'S INFORMATION
This instruction book is written for a person with some mechanical ability. Like most service books, not all the steps are described. Steps on how to loosen or tighten fasteners are steps anyone can
follow with some mechanical ability. Read and follow these instructions before you use the unit.
Know your product: If you understand the unit and how the unit operates, you will get the best performance. As you read this manual, compare the illustrations to the unit. Learn the location and the function of the controls. To help prevent an accident, follow the operating instructions and the safety rules. Keep this manual for future reference.
IMPORTANT: Many units are not assembled and are sold in cartons. It is the responsibility of the owner to make sure the assembly instructions in this manual are exactly followed. Other units are
purchased in an assembled condition. On assembled units, it is the responsibility of the owner to make sure the unit is correctly assembled. The owner must carefully check the unit according to
the instructions in this manual before it is first used.
RESPONSIBILITY OF THE OWNER
The responsibility of the owner is to follow the instructions below,
1. Carefully read and follow the rules for safe operation.
2. Follow all the assembly and preparation instructions.
3. Inspect the unit.
4. Make sure that the operator of the unit knows how to correctly use all standard and accessory equipment.
5. Operate the unit only with guards, shields, and other safety items in place and working correctly.
6. Correctly adjust the unit.
7. Service the unit only with authorized or approved replacement parts.
8. Complete all maintenance on the unit.
Engine Exhaust, some of its constituents, and certain vehicle components contain or emit
chemicals known to the State of California to cause cancer and birth defects or other repro-
ductive harm. Battery posts, terminals and related accesso-
ries contain lead and lead compounds, chemi- cals known to the State of California to cause
cancer and birth defects or other reproductive harm. WASH HANDS AFTER HANDLING.
F-040413L 3
Page 4
IMPORTANT
Safe Operation Practices for Walk-Behind Mowers.
This cutting machine is capable of amputating hands and feet and throwing objects. Failure to ob- serve the following safety instructions could result in serious injury or death.
I. General Operation
1.
2,
3,
4,
5,
6,
7,
8,
9,
Read, understand, and follow all instruc- tions on the machine and in the manual(s). Be thoroughly familiar with the controls and
the proper use of the mower before starting. Do not put hands or feet near or under rotat-
ing parts. Keep clear of the discharge open- ing at all times.
Only allow responsible individuals, who are familiar with the instructions, to operate the mower.
Thoroughly inspect the mower and area where the equipment is to be used. Clear the area of objects such as rocks, toys, wire,
bones, sticks etc., which could be picked up and thrown by the blade.
Be sure the area is clear of other people be- fore mowing. Stop mower if anyone enters the area.
Do not operate the mower when barefoot or wearing open sandals. Always wear sub-
stantial foot wear. Do not pull mower backwards unless abso-
lutely necessary. Look down and behind be- fore and while moving backwards.
Do not operate the mower without proper guards, plates, grass catcher or other safety protective devices in place.
See manufacturer's instructions for proper operation and installation of accessories.
Only use accessories approved by the man ufactu rer.
10. Stop the blade(s) when crossing gravel drives, walks, or roads.
11. Stop the engine (motor) whenever you leave the equipment, before cleaning the
mower or unclogging the chute.
12. Shut the engine (motor) off and wait until the blade comes to complete stop before re-
moving grass catcher.
13. Mow only in daylight or good artificial light.
14. Do not operate the mower while under the influence of alcohol, drugs or other medica-
F-040413L
tion which can cause drowsiness or affect your ability to operate this machine safely.
15. Never operate mower in wet grass. Always be sure of your footing; keep a firm hold on
the handle and walk; never run.
16. Disengage the self-propelled mechanism or drive clutch on mowers so equipped be- fore starting the engine (motor).
17. If the equipment should start to vibrate ab- normally, stop the engine (motor) and check
immediately for the cause. Vibration is gen- erally a warning of trouble such as a blade that is damaged, a loose blade, or the en-
gine mounting bolts are loose.
18. Always wear safety goggles or safety glasses with side shields when operating
mower to protect your eyes from foreign ob- jects which can be thrown from the unit.
19. Plan your mowing pattern to avoid dis- charge of material toward roads, sidewalks,
bystanders and the like.
20. After striking a foreign object, stop the en- gine. Remove the wire from the spark plug.
Inspect the blade and mower for damage. If damaged, repair before starting and operat-
ing the mower.
21. Keep any washout ports and other mower housing service openings closed when
mowing.
II, Slope Operation Slopes are a major factor related to slip and fall
accidents which can result in severe injury. All slopes require extra caution. Ifyou feel uneasy
on a slope, do not mow it. DO:
Mow across the face of slopes; never up and down. Do not mow excessively steep
slopes (maximum 15 degrees) or areas where the ground is very rough. See the
"Guide" in the back of this manual to check a slope. Exercise extreme caution when
changing direction on slopes. Remove objects such as rocks, tree limbs,
etc. Watch for holes, ruts, or bumps. Tall grass
can hide obstacles.
(Continued Following Page)
Page 5
IMPORTANT
DO NOT: nect the spark plug wire, and keep the wire
Do not mow near drop-offs, ditches, or em- away from the plug to prevent accidental bankments. The operator could lose footing starting. Always wear eye protection when
or balance, you make adjustments or repairs.
Do not mow excessively steep slopes. Do not mow on wet grass. Reduced footing
could cause slipping.
III. Children
4,
5,
Keep all nuts and bolts, especially blade at- tachment bolts, tight and keep equipment in
good condition. Never tamper with safety devices. Check
their proper operation regularly.
Tragic accidents can occur ifthe operator is not alert to the presence of children. Children are
often attracted to the mower and the mowing activity. Never assume that children will remain
where you last saw them.
1. Keep children out of the mowing area and under the watchful care of a responsible
adult.
6,
7,
8,
2. Be alert and turn mower off if children enter the area.
9.
3. Before and while moving backwards, look behind and down for small children.
To reduce fire hazard, keep mower free of grass, leaves, or other debris build-up. Clean up oil or fuel spillage. Allow mower to
cool before storing. Stop and inspect the equipment if you strike
an object. Repair, if necessary, before re- starting.
Never attempt to make wheel height adjust- ments while the engine (motor) is running.
Always disconnect electric mowers (live op- erated) before cleaning, repairing, or ad-
justing.
4,
5.
Never allow children to operate the mower. Use extra care when approaching blind cor-
ners, shrubs, trees, or other objects that may obscure vision.
IV. Service
"1. Use extra care in handling gasoline and oth-
er fuels. They are flammable and vapors are explosive.
a. Use only an approved container.
10.
11.
Grass catcher components are subject to wear, damage, and deterioration, which
could expose moving parts or allow objects to be thrown. Frequently check components
and replace with manufacturer's recom- mended parts, when necessary. For stor- age, always make sure grass catcher is
empty. Mower blades are sharp and can cut. Wrap
the blade(s) or wear gloves, and use extra caution when servicing them.
b. Never remove gas cap or add fuel with 12.
the engine running. Allow engine to cool
before refueling. Do not smoke.
13.
c. Never refuel the machine indoors. d. Never store the machine or fuel contain-
er inside where there is an open flame, such as a water heater.
*2. Never run an engine indoors or inside a
closed area.
3. Never make adjustments or repairs to items such as the height adjusters or grass catch-
er with the engine (motor) running. Discon-
14.
Do not change the engine governor setting or over-speed the engine.
Frequently check the blade for wear or dam- ages such as cracks and nicks. A blade that is bent or damaged must be immediately re-
placed with a factory replacement blade. For safety and good cutting performance,
replace the blade every two years. Fre- quently check the blade bolt and the engine mounting bolts. Replace damaged bolts
and tighten loose bolts. Use only original equipment or authorized
replacement parts.
*Asterisked items do not apply to electric mowers.
F-040413L 5
Page 6
SAFE MOWING GUIDE
Every person who uses power equipment must learn the difference between proper and
improper use, safe and unsafe mowing prac- tices. Read the next few pages carefully.
They can help you learn. Too often the mow- er user is inexperienced, not properly in- structed, or has not read the Instruction Book and instructions on the unit before using it for
the first time. This can result in unsafe use en- dangering the operator, bystanders, and the
equipment. Another result can be a poor ap- pearance of the area mowed.
Read this Instruction Book. Read the in- structions on the unit. Operate the mower ac-
cording to the Safe Mowing Guide and other safety rules and recommendations in this In- struction Book and on the unit. Make sure any-
one who uses the unit has read the instructions and has been told how to operate the mower
safely.
Your mower is designed to provide good ser- vice and durability in normal residential cut- ting. If the mower is not properly serviced and
maintained or used on unsuitable terrain or in conditions not suitable for mowing, product
performance and safety will be reduced. Proper attire is an important part of safe mow-
ing. Safety glasses protect the eyes from thrown objects. Safety shoes with steel toes can protect a foot from being cut by the blade. Shirts and pants that cover the arms and legs can stop or deflect a thrown object.
Practice using the mower before you actually begin cutting grass. Select a large open level
area. Learn the location and function of the controls and how they work. It is important that
the blade can be stopped quickly in an emer-
F-040413L
gency. Learn how to cut and how to keep con- trol of the mower at all times.
Many mowers are started manually. When us- ing a pull start or rope start, place your feet firmly and away from the blade. Hold the rope handle securely, but never wrap the rope around your arm or fingers for a "better grip".
The mower is designed for use by one person. Always mow alone. Never carry passengers. Carrying a passenger is dangerous for the passenger and the operator. A mower is not for amusement or for carrying objects.
Is the area you are planning to mow wet? Nev- er cut a wet lawn. Cutting wet grass can cause an accident. It can affect mower performance and also cause problems with future lawn growth and appearance. Wet grass is slippery and might cause the operator to fall or the mower to slip. Someone could be hurt by touching the blade. Wet grass tends to clog the mower, causing poor discharge. Wet clippings bunch up on the lawn retarding the growth of grass. A wet mower can cause parts to rust
and reduce the useful life of the unit.
When you look over the lawn, refresh your memory about hard, immovable obstacles such as pipes, stumps, and rocks and avoid them. They can cause damage to the mower or an accident injuring the operator or a by- stander. Take a litter bag along and walk over the area to be cut. Pick up any stones, toys, wire, bones, or other loose objects. These items can damage the mower or they can be- come dangerous flying objects if the mower blade hits them. The blade of a power mower travels very fast. It can throw rocks and other objects with force over long distances. Objects thrown by mowers can break windows, cause
Page 7
SAFE MOWING GUIDE
bruises, or even put out an eye. Often the per- son hurt by a thrown object is a bystander such
as a child, another family member or a neigh- bor. Keep people and pets completely away
from the mowing area. Direct the mower's dis- charge away from areas where people can be. Planning your mowing pattern has a double benefit. It can reduce chances of an injury and make the clean up after mowing easier.
Are there ditches, ,_ walls, or major in- _'!]] clines in the area to be ,,_'J cut? Plan the mowing [. pattern to avoid such I f v [\ danger areas. In- _,'_ _ clines and rough ter- _
Never mow slopes greater than 15 degrees. See the "Guide" in the back of this Instruction
Book to check any slopes. Ready to start cutting? Not yet. Be sure the
mower has been fully assembled according to directions in the Instruction Book. Even if as-
sembly was done by a lawn and garden shop or the store where the unit was purchased, it
must be checked. Are all nuts, bolts and
screws tight? Does the engine have oil? These items must be checked periodically throughout
the life of the mower. Your mower has a gasoline engine. Gas is
dangerous. Store fuel only in a approved gas container. Do not store large amounts of gas. Put out all cigarettes, pipes and cigars before working with gasoline. Store fuel and the mow- er itself in a well ventilated area away from any possible source of ignition such a pilot light on
a furnace. If the mower isto be stored for an ex- tended time, remove the gas from the tank.
This minimizes the chance of a fire and keeps the tank clear of deposits and old gasoline, thus improving mower performance. Move the mower outside before adding gasoline. Use a funnel and wipe up any spilled fuel before start- ing. Remember, gasoline expands when heated so leave some expansion room. Also, most mower gas caps are vented to allow for expansion. Always use the proper cap. People are needlessly burned by fires, hurt in explo- sions, mowers and other property are dam- aged because of failure to follow basic safety rules related to gasoline and fueling.
Never add gasoline to an engine that is running or that is hot from recent use, this can cause an
accident. Remove dry grass and other debris from the mower. Keeping the mower clean will
F-040413L
improve the performance, help the engine stay cooler, extend the life of moving parts, and
minimize the danger of fire. People get burned working with and around their mowers for oth-
er reasons than fire and explosions. It takes only a few seconds of operation for the engine
and the muffler to become hot. Do not touch these parts when the mower is running. Stop
the engine and let it cool down before servicing the mower. Remember, exhaust fumes can be dangerous. Never operate the engine indoors
or in an enclosed area.
Getting a new mower can be a big event for a family. Let family members satisfy their curios- ity about the mower and at the same time, tell them about its dangers. Remember, a mower is not a toy and is not for use by children or any- one lacking in age, strength or experience.
As with any power equipment, a mower can be dangerous if not assembled, misused, or not properly maintained. The most important rule is to always use good judgement and common
sense. Your mower will cut thick grass and heavy
plant stems with ease. Fingers and toes are no more resistant to the mower's blade. Many people are injured because they "forgot" and reached into the discharge chute. Always treat your lawn mower as if the blade is rotating. Never perform any service or try to make any adjustment,except carburetor, while the en- gine is running.
Use only accessories suited for your mower. Use of improper accessories can reduce the safety designed into both the mower and the accessory, it can even damage the unit. Read
and follow the instructions which come with the accessory and the mower.
Page 8
SAFE MOWING GUIDE
Use only original equipment or approved sub- in the rain is no fun and it is dangerous. Always stitutions as service parts. If you need profes- seek shelter in an electrical storm. In extreme-
sional service, select a shop that is an ly dry mowing conditions, your safety glasses Authorized Service Center for your brand of can serve a dual purpose by protecting your
mower. If you plan to service the unit yourself, eyes from dust and thrown objects, also a dust follow directions in the Instruction Book. or pollen mask can be helpful.
As you mow, remember children and pets are sometimes attracted to the activity. Be espe-
cially careful when trimming around shrubbery or when backing up. If at all possible, don't mow when moving backwards. It is dangerous because vision is restricted. Also, blades are designed to cut while the unit is moving for- ward so cutting performance is reduced when mowing in reverse.
Never leave the mower running and unat- tended. Shut off the engine. Put the mower in a position so that it can not roll. If the unit is self-propelled, make sure the drive control is disengaged.
When mowing, be aware of your condition and the weather conditions. After mowing a long time, you will be tired. This is the time when reactions slow down, your attention wanders; the time when you are wide open for an acci- dent. Take a short break. If temperatures are
high, take precautions to avoid becoming de- hydrated. If you are angry, tired, or unable to
give your full attention to mowing, if you have been consuming alcohol, medicines, or drugs,
do not use your mower or any type of power equipment.
If weather conditions become worse while you are cutting, stop and finish later. Cutting grass
F-040413L
Your mower is equipped with a number of safe- ty features which are important to the safety of the operator and bystanders and must never
be altered or removed. If a safety feature be- comes inoperable, lost, or damaged, it must be
repaired or replaced before the mower is used. Engine speed is a key to safe mowing and a
nice looking lawn. The maximum speed of the engine on your mower has been set at the fac- tory. Do not change the engine governor in any way.
Select the maximum engine and ground speed that is right for the terrain and the height of
grass. You get the best cutting and bagging performance when using a grass catcher by
operating the engine at maximum speed. Nev- er walk fast or run just to get the job done soon- er. On inclines, reduce ground speed and
exercise extreme care. It is best to mow only during daylight hours;
however, if you must mow in the late afternoon or evening, make sure there is good artificial light.
Your mower will require maintenance including service and adjustments before and after use as with any machine. The frequency of the maintenance is generally based on hours of use, however, the frequency can vary because of mowing conditions. Check the Instruction Book for more detailed instructions. Proper maintenance protects your investment in the mower and helps insure that it will function safely and reliably.
Never attempt any service (with the pos- sible exception of car-
buretor adjustment) /i_!_::_
with the engine run- ning. After turning the _
engine off, always _[Jil_ disconnect the spark
111'
plug wire to prevent // accidental restarting while the unit is being
serviced.
Page 9
SAFE MOWING GUIDE
While mowing, if you hit a foreign object, stop the engine. Remove the spark plug wire. Care-
fully and thoroughly inspect the mower for damage. Make necessary repairs before re-
starting. If the unit starts to vibrate abnormally, stop the engine immediately and check for the cause. Vibration is generally a warning of trouble. Keep all nuts, bolts, and screws tight.
The blade is the most dangerous part of the mower and also the most important part in ob- taining a nice lawn appearance. Check the blade and the blade mounting hardware fre- quently. Keep it tight. If the blade hits a solid object, check it thoroughly for deformation or cracks and replace if damaged. For safety, re- place the blade every two years. A sharp blade reduces the work load on the engine and cuts grass more cleanly, for a better looking cut with less work. The blade is always close to the out- side of the mower housing. For best trimming on side discharge mowers, cut with the left side of the housing toward the area that needs trimming.
A useful accessory for your mower is a grass catcher. There are grass catchers available for most models. For best performance and safe- ty, be sure the grass catcher is approved for use with your mower. Assemble as directed and follow operating and safety instructions
with the catcher and in the Instruction Book. Before mounting, checking or emptying the
grass catcher, always turn the engine off. Re- member to check the grass catcher before
each use for cracks, wear, or deterioration. Re- place any part that is damaged with the man-
ufacturer's recommended replacement part before using the grass catcher again.
Proper cutting technique is important if you want your lawn to look good. Avoid the tempta- tion to cut grass too short. Cutting grass too short can kill the plant, cause grass to turn yel- low, or make the lawn look brown and thatchy. Use the lower cutting heights in cool months when the grass is lush. Use the higher cutting heights in extremely dry periods. Cutting with a dull blade or low engine speed bruises, shreds, and can uproot some grass making the lawn look dull and brown a few days after cutting. Always put the throttle control in FAST
F-040413L
position when mowing and bagging. When bagging, slower ground speed will provide the
best results. Change the mowing pattern slightly each time
you cut. If you always cut the same way, the grass will develop a "set" and clippings will ac-
cumulate more heavily in some areas more than in others causing grass to get thinner in those areas. Do not service your mower over the grass. Spilled oil and gas can kill the grass. In tall grass or very heavy grass, do not try to cut it all at once. Raise the height of cut on the first cutting and lower it for the next cutting the same day or within a few days. Another way is to cut only part of the width of the mower and adjust your ground speed (not the engine) to move more slowly so the mower can clear it-
self as it moves forward.
When cutting with a walk behind mower, al- ways push the unit. Do not pull it. Pushing the unit keeps the operator behind the mower in the "operator's zone" for better control. Push- ing the unit also gives you a chance to see ex- actly where and what you are mowing. There will be times while you are mowing that you will have to pull the mower backwards (such as when the front of the mower has come up against a wall or fence). If you must back up, make sure your feet are in the clear. Stand well back from the mower, plant your feet firmly with each step and back up being careful to look be-
hind you. Resume normal mowing as soon as possible.
If your unit is self-propelled, remember that the drive mechanism is not designed to do all the work, but the unit can move without your help. Always keep your hands on the handle near the controls when the engine is running. Remember too that the self-propelled mecha- nism can be dangerous. Keep hands and feet away from belts and chains. Always turn off the engine before attempting to remove anything that becomes entangled in the self-propelled system.
Remember, your mower is a useful tool, but it can be dangerous. Follow the instructions in this Instruction Book. Use the mower properly and carefully and it will give you many hours of trouble free, accident free operations.
Page 10
STEPS TO FOLLOW
BEFORE MOWING
Be sure to dress correctly. Wear hard shoes, not sandals or tennis shoes.
Examine the blade. A blade that is bent, cracked, or damaged must be replaced with a factory replacement blade.
Fill the fuel tank outside. Clean off spilled fuel.
Read and follow the Owner's Manual, the instructions with the engine, and the instructions with any attachments. Owner's Manual instructions are for your safety and the safety of others.
Exhaust fumes are dangerous. Start the engine outside.
Make sure all safety devices are in place and working correctly.
Operation of the mower is only for a person that has experience.
Wet grass can be dangerous. Let the grass dry.
Instruct children and others to keep away from the work area.
Never cut the grass without good light.
Pick up loose objects. Remove them from the mowing area.
WHILE MOWING
Watch for fixed objects and avoid them. They can damage the mower or cause injury.
A hot engine and muffler will cause a burn. Do not touch.
Inclines and slopes must be carefully mowed. See the "Guide" in the back of this book to check a slope.
Lack of daylight or good artificial light is cause to stop mowing.
Examine the mower, the blade, and other parts for damage after hitting a foreign object or if the unit vibrates excessively.
Do not make adjustments or repairs without stopping the engine (except for carburetor). Dis- connect the spark plug wire.
On or near roads, watch out for traffic. Direct discharge away from roads.
When mowing, avoid areas where traction is unsure. Before and while moving backwards, look behind and down for small children.
In heavy grass, raise the cutting height. Cut slower. Stop the engine to remove clogged grass from the mower.
Never remove any safety related parts.
Do not pour gasoline into a engine that is hot or running.
AFTER MOWING
Always let the mower cool before storing in an enclosed area.
Foreign material on the mower is dangerous. Clean off grass, leaves, grease and oil before storing.
Tighten all loose nuts, bolts and screws before you use the unit.
Empty and clean any grass catcher or other accessory.
Remove the key or disconnect the spark plug wire to prevent unauthorized use.
Make sure the mower is not kept near a source of ignition. Gas fumes can cause an explosion.
Only original parts or factory approved substitutes can be used to service the mower.
When storing the mower for an extended period, remove the fuel from the fuel tank.
Instruct children to leave the mower alone. It is not a toy.
Never keep gasoline near a source of ignition. Always use an approved container. Keep gasoline away from children.
Lubricate according to the Instruction Book. See "Lubrication".
IMPORTANT--Read the Instruction Book. Keep this book for future use and reference.
WARNING: Look for this symbol to point out important
safety precautions. It means: "Attentiont Become Alertt Your Safety Is Involved."
F-040413L 10
Page 11
PREPARATION
UNPACKING INSTRUCTIONS
The mower was fully assembled at the factory.
When the mower was put in the carton, the
handle was put in the storage position. To put
the handle in the operating position, follow the
steps below.
Handle
1. Remove the mower from the carton.
2. Put the lower handle in the operating posi- tion. Make sure the lower handle is be-
tween the locking tabs (Figure 1).
Handle
Lower Handle
Knob
3. Put the upper handle in the operating position. Tighten the knobs.
CAUTION: Be careful when you fold or
raise the handle. Do not damage the cables. A cable that is bent will not work
correctly. Before you use the unit, re- place a bent or damaged cable.
4. To attach the recoil-start grip to the rope guide, twist the rope through the rope
guide mounted on the right side of the han-
dle (Figure 2).
Recoil-Start
Grip
Guide
Figure 2
NOTE: If you cannot attach the recoil-start grip because the rope is too
short, hold the engine stop lever against the handle. Slowly pull the
recoil-start grip.
Rear Wheels (Hi-Wheel Models With
Axle Knobs)
1. Remove the washers and axle knobs from the axle bolts (Figure 3).
2. Mountthe rear wheels ontothe axle bolts and fasten with the washers and axle knobs.
F-040413L 11
Rear Wheel
Axle Knob
Washer
Figure 3
Page 12
PREPARATION
HOWTOADJUSTTHEHANDLEHEIGHT
The handle bracket has two assembly posi- tions. A HIGH and a LOW position (Figure 4).
The HIGH position will raise the handle ap- proximately four inches.
Upper Handle
'_, LOW ,
Figure 4
Bolt
/
1. Remove the knobs and bolts from the right and left handle brackets (Figure 5).
2. To raise the handle, mount the lower han- dle in the HIGH position shown in Figure 6.
3. To lower the handle, mountthe lower han- dle in the LOW position shown in Figure 7.
Handle
Bracket
HIGH Position
/
4. Attach the lower handle to the handle brackets with the bolts and knobs.
(Figure 5).
LOW Position
Handle
Bracket
F-040413L 12
Page 13
PREPARATION
MODELS WITH OPTIONAL GRASS BAG
HOWTOASSEMBLETHEGRASSBAG
Suppo_ Tube
1. Slide the frame assembly into the ends of the support tube (Figure 8).
\
Frame Assembly
Figure 8
2. Make sure the handle is on the outside of the grass bag (Figure 9).
3. Attach the clips to the frame assembly (Figure 9).
Handle
Clips
Figure 9
Top
Cover
4,
Close the top cover. When operating the mower with the grass bag, the top cover
must be in the closed operating position (Figure 10).
Figure 10
F-040413L 13
Page 14
PREPARATION
MODELS WITH OPTIONAL GRASS BAG
HOW TO MOUNT THE GRASS BAG
To mount the grass bag on the mower, raise the rear door. Hold the handle of the
grass bag. Put the grass bag in the operating position (Figure 11). Lower the
rear door.
IMPORTANT: Make sure the hooks, on each side of the frame assembly, are mounted
on the pivot rod.
_ WARNING: Do not use the grass
bag unless the cover is in the op- erating postion.
Handle
Rear Door
Mount Frame
Hooks To Pivot Rod
Handle Bracket
Figure 11
HOW TO EMPTY THE GRASS BAG
WARNING: Before you remove the grass bag, stop the engine.
_ Before you remove any grass
from the mower housing,
disconnect the wire from the spark plug.
1. Hold the rear door. Raise the rear door to a vertical position (Figure 11).
2. Lift the frame assembly over the two handle notches.
3. Open the top cover (Figure 12). Empty the grass from the grass bag.
4. To mount the grass bag on the mower, see "How To Mount The Grass Bag".
F-O40413L
Grass
14
-/--/--/--/--,
,\--I\--I\--I\--I \ -
\ I \1/\1 \-- -- I "
Top Cover
Figure 12
Page 15
PREPARATION
MODELS WITH OPTIONAL SIDE DISCHARGE ATTACHMENT
HOWTODISCHARGEOUTTHESIDE
1. Stop the engine.
2. Loosen the wingnut (Figure 13).
3. Move the chute deflector to the open SIDE DISCHARGE position.
4. Tighten the wingnut.
5. If equipped, remove the grass bag. Make sure the rear door is completely closed.
HOWTOMULCH Chute Deflector
1. Stop the engine.
\
2. Loosen the wingnut (Figure 14). \
3. Move the chute deflector to the closed MULCH position.
4. Tighten the wingnut.
5. If equipped, remove the grass bag. Make sure the rear door is completely closed. Chute Deflector
Wingnut
Figure 13
Wingnut
Figure 14
MULCHING TIPS
Mulching finely cuts the grass so that the grass can be easily recycled. Because the nutrients
are returned to the soil, the lawn will need less fertilizer. To correctly mulch the lawn, follow
the tips below.
The grass must be dry. If the grass is wet, it will be difficult to cut and cause heavy clumps of grass.
The grass must not be too tall. The maximum height to effectively cut is 4 1/2
inches. Set the height adjusters so that only the top third of the grass is cut.
If the grass is more than 4 1/2 inches high, two mowings will be necessary. For
the first mowing, set the height adjusters in the highest position. Then, lower the
height adjusters for the second mowing.
Keep a sharp edge on the blade. A blade that is not sharp will cause the ends of
the grass to become brown.
Clean the underside of the mower housing. Grass and other debris can
keep the mower from working correctly.
If the quality of cut is marginal, try the following:
Set the height adjusters at a higher cutting height.
Cut the grass more frequently.
Operate the mower at a slower ground speed.
Overlap the cutting swaths instead of cutting a full swath with each pass.
Mow across the marginal areas a second time.
F-040413L 15
Page 16
PREPARATION
HOW TO PREPARE THE ENGINE
ENGINE DOES NOT CONTAIN
OIL OR GASOLINE
See the engine manufacturer's instructions for the type of gasoline and oil to use. Before you use the unit, read the information on safety, op- eration, maintenance, and storage.
WARNING: Follow the engine manufacturer's instructions for
the type of gasoline and oil to use. Always use a safety gaso-
,_ line container. Do not smoke
when adding gasoline to the en-
gine. When inside an enclosure, do not fill with gasoline. Before you add gasoline, stop the engine. Let the engine cool for
several minutes.
IMPORTANT: This unit is equipped with an internal combustion engine and must not
be used on or near any unimproved forest- covered, brush-covered or grass-covered
land unless the engine's exhaust system is equipped with a spark arrester meeting
applicable local or state laws (if any). If a spark arrester is used, it must be main-
tained in effective working order by the op-
erator. In the State of California the above is re-
quired by law (Section 4442 of the Califor- nia Public Resources Code). Other states
may have similar laws. Federal laws apply on federal lands. See an Authorized Ser-
vice Center for a spark arrester for the muffler.
IMPORTANT: Actual sustained horse- power will likely be lower due to operat-
ing limitations and environmental
factory.
FINAL ASSEMBLY
Before you use the mower, check the assem- bly of the wheels, the handle, and the controls. Make sure all the fasteners are tight. Make sure the throttle control and the engine stop le- ver work correctly.
F-040413L 16
Page 17
OPERATION
ENGINE STOP LEVER
Release the engine stop lever and the engine and the blade will automatically stop. To run
the engine, hold the engine stop lever in the Operating position (Figure 15).
Before you start the engine, operate the en- gine stop lever several times. Make sure the
cable moves easily.
Operating Position
Ent;e top
Figure 15
HOW TO STOP THE ENGINE
To stop the engine, release the engine stop lever. Disconnect the wire from the spark plug to prevent the engine from starting.
If the engine will not stop, hold a screwdriver against the spark plug and against the engine cooling fins. The spark will go to ground and the engine will stop. Before you start the en- gine, check the engine stop cable. Make sure the engine stop cable is assembled correctly. Before you operate the unit, replace a bent or damaged engine stop cable.
HOW TO START ENGINE
WARNING: The blade will rotate
when the engine runs.
IMPORTANT: Before you start the engine, operate the engine stop lever several
times. Make sure the engine stop cable moves freely.
NOTE: The engine design does not include a throttle control or an engine speed ad- justment. The engine is set at the best
speed for cutting grass, bagging grass, and for extended engine life.
1. Check the oil.
2. Fill the fuel tank with regular unleaded gasoline. Make sure the gasoline is clean.
Leaded gasoline will increase deposits
and shorten the life of the valves.
NOTE: Do not use gasohol or methanol, Do not use premium unleaded gasoline,
F-040413L
WARNING: Always use a safety gasoline container. Do not smoke
when adding gasoline to the fuel
tank. When inside an enclosure, do not add gasoline. Before you add gasoline, stop the engine and let the engine cool for several
minutes.
3. Make sure the spark plug wire is con- nected to the spark plug.
4. The primer button is on the side ofthe en-
gine (Figure 16). Push the primer button.
Every time you push the primer button,
wait two seconds. For the number of times
required to push the primer button, see
the engine manufacturer's instructions.
Primer Button
Figure 16
NOTE: Do not use the primer button to start a warm engine.
5. Stand behind the mower (Figure 17). Use
one hand to hold the engine stop lever in the operating position as shown. Use the other hand to hold the recoil-start grip.
6. Rapidly pull the recoil--start grip. Slowly return the recoil-start grip.
7. If the engine does not start in 5 or 6 tries, See the "Problem and Repair" Instruc-
tions.
Hold the engine
stop lever in the
operating postion.
17
Grip
Figure 17
Page 18
MAINTENANCE
ENGINE MAINTENANCE
Use the following maintenance section to keep your unit in good operating condition. All the maintenance information for the engine is in the "Engine Instruction Book". Before you start the engine, read this book.
Hard starting.
Engine smoking.
Spark plug fouling.
Oil or gas saturation of the air filter.
WARNING: Before you make an
_ inspection, adjustment (except
carburetor), or repair, stop the engine and disconnect the wire
from the spark plug.
ENGINE TIPPING
When you service the engine, inspect the blade, or clean the underside of the mower housing; make sure to always tip the engine with the spark plug up (see Figure 18). Trans- porting or tipping the engine with the spark plug down will cause:
Figure 18
HOW TO CLEAN THE MOWER HOUSING
WARNING: The blade will rotate
,_ when the engine runs. Beforeyou clean the mower housing,
stop the engine and disconnect the wire from the spark plug.
Grass and other debris can keep the mower from working correctly. After you mow, clean the mower housing as follows.
1. Stop the engine.
2. Disconnect the wire from the spark plug.
3. Clean the top and the bottom of the mower housing.
LUBRICATION
1. For maximum performance, lubricate the wheels and all pivot points with engine oil
every 25 hours.
2. To lubricate the engine, refer to the "En- gine Instruction Book".
NOTE: Do not lubricate the engine stop cable. Lubricants will damage the cable and prevent the cable from moving freely.
Replace the cable if bent or damaged.
F-040413L
HOW TO ADJUST THE HEIGHT OF CUT
WARNING: The blade will rotate
,_ when the engine runs. Before
you change the height of cut, stop the engine and disconnect the wire from the spark plug.
To change the height of cut, move the position of the adjuster arm at each wheel (Figure 19). Make sure each adjuster arm is in the same position so that the mower will cut level.
1. Disengage the adjuster arm.
2. Move the adjuster arm to another posi- tion.
Adjuster
Arm
18
Figure 19
Page 19
MAINTENANCE
BLADE SERVICE
WARNING: Before you inspect the blade or the blade adapter,
_ isconnect the wire to the spark
plug. If the blade hits an object, stop the engine. Disconnect the
wire to the spark plug. Check the
unit for damage.
Frequently check the blade for wear or dam- age such as cracks. Frequently check the bolt that holds the blade. Keep the bolt tight. If the blade hits an object, stop the engine. Discon- nect the wire to the spark plug. Check the blade adapter for damage. Check for a bent or damaged blade, a badly worn blade, or other damage. Before you operate the unit, dam- aged parts must be replaced with factory re- placement parts. For safety, replace the blade every two years. Keep a sharp edge on the blade. A blade that is not sharp will cause the ends of the grass to become brown. Remove
the blade as follows.
HOW TO REMOVE THE BLADE
J
Blade Adapter
Blade
Belleville
Washer
Washer
Blade Adapter
Bolt
Mulching Blade
_: ..... Belleville Washer
Flat Washer Fi ure 20
Bolt g
WARNING: Before you remove the blade, disconnect the wire to the spark plug. The blade has sharp edges. When you hold the
blade, use gloves or cloth materi- al to protect your hands.
1. Drain the fuel tank.
2. Lift the side of the mower that has the muffler or spark plug.
3. Use a piece of wood to keep the blade from rotating.
4. Remove the bolt that holds the blade.
5. Check the blade according to the "Blade Service" instructions. Replace a badly
worn or damaged blade with a factory re- placement blade.
6. Mount the blade with the curved edges to- ward the housing. If the blade is upside down, the blade will not cut correctly and
can cause an accident.
7. Fasten the blade with the original wash- ers and bolt. Make sure the outside rims
of the Belleville washers are toward the blade (Figure 20).
8. Tighten the bolt that holds the blade to a torque of 30 foot pounds.
_ WARNING: Always keep the bolt
that holds the blade tight. A loose
bolt or blade can cause an acci- dent.
F-040413L 19
HOW TO SHARPEN THE BLADE
WARNING: Vibration is the result
,_if the blade is not correctly bal-
anced. A blade that is damaged
with cracks can break and cause
an accident.
1. Sharpen the blade two times a year or ev- ery 25 hours.
2. If the blade is on the unit, do not sharpen. Remove the blade according to the in-
structions in "How To Remove The Blade".
3. Clean the blade with a brush, soap, and
water. Check the blade. Look for cracks,
nicks, or other damage. Replace a blade
that is badly worn, bent, or damaged with a factory replacement blade.
4. Sharpen the blade with a file. Make sure
you keep the original beveled cutting edge
(Figure 21).
5. Make sure the blade is balanced. Use a
screwdriver and hold the blade parallel to the ground as shown. A blade that is bal-
anced will stay parallel to the ground. If the
blade is not balanced, the heavy end will rotate toward the ground. Sharpen the
heavy end until the blade is balanced.
6. A new blade will cut better than a badly
worn blade. Every two years replace the old blade with a factory replacement
blade.
(Continued following page)
Page 20
MAINTENANCE
die. Move the ends of the lower handle
past the locking pins or locking tabs.
3. Rotate the handle forward over the engine
as shown. Make sure the cables are not damaged.
Folding Handle
F,,e
Screwdriver
Bladeis balanced
t _ whenparallelto
6:_ the ground.
I I
I Ground I Figure 21
CHECK THE LEVEL OF CUT
Test the unit in a small area. If the height of cut is not level or if the cut grass is not discharged, the cause can be: (1) the blade is bent or dam- aged, (2) the blade is not sharp, (3) a worn blade, (4) or a broken blade adapter. Before you use the unit, correct the problem.
STORAGEFORHANDLESTHATFOLD
CAUTION: Be careful when you fold or raise the handle. Do not damage the
cables. A cable that is bent will not work correctly. Before you use the unit, replace a
bent or damaged cable.
How To Fold The Handle
1. Loosen the fasteners that hold the upper part of the handle to the lower part of the handle. As you fold the handle, make sure
the cables are not around the loose fasten- ers and do not become damaged. Rotate
the upper part of the handle back
(Figure 22).
2. Remove the hair pins from the lower han- dle. Push in on the ends of the lower han-
Figure 22
How To Raise The Handle
1. Pull the handle back until the ends of the lower handle lock into position.
2. Lift the upper part of the handle into the op- erator's position. Tighten the fasteners
that hold the handle.
STORAGE FOR NON-FOLDING UPPER HANDLES
For storage, fold the handle forward. How To Fold The Handle
1. Push in on the ends of the lower handle. Move the ends of the lower handle past the
locking tabs.
2. Rotate the handle forward over the en-
gine. Make sure the cables are not dam- aged.
How To Raise The Handle
1. Pull the handle back until the ends of the lower handle lock into position.
HOW TO PREPARE THE MOWER FOR STORAGE
WARNING: Do not remove gaso-
line while inside a building, near 5.
a fire, or while you smoke. Gasoline fumes can cause an
explosion or a fire. 6.
7.
1. Drain the fuel tank.
2. Let the engine run until it is out of gasoline. 8.
3. Drain the oil from the warm engine. Fill the engine crankcase with new oil. 9.
4. Remove the spark plug from the cylinder.
F-040413L 20
Pour one ounce of oil into the cylinder.
Slowly pull the recoil-start grip so that the oil will protect the cylinder. Install a new spark plug in the cylinder.
Clean the dirt and debris from the cylinder cooling fins and the engine housing.
Clean the bottom of the mower housing.
Make sure the grass bag is empty of grass. Grass remaining in the bag during storage will damage the bag.
Completely clean the mower to protect the paint.
Put the unit in a building that has good ven- tilation.
Page 21
TROUBLE SHOOTING CHART
The Engine will not start.
1. Move the throttle control lever to the FAST or START position.
2. Make sure the fuel tank is filled with clean gasoline. Do not use old gasoline.
3. On a cold engine, push the primer button (optional on some models) five times.
4. Make sure the wire for the spark plug is connected to the spark plug.
5. Adjust the Carburetor. See the "Engine Instruction Book".
6. There is too much gasoline in the engine cylinder. Remove and dry the spark plug. Put the throttle control in the SLOW position. Pull the recoil-start grip several times. Install the spark
plug. Connect the wire to the spark plug. Start the engine.
7. The engine is difficult to start in heavy or high grass. Move the mower to a clean dry surface.
8. Make sure the engine stop lever is in the operating position.
9. Make sure the fuel valve is in the ON position. See the "Engine Instruction Book".
10. On electric start models, make sure the wiring harness is connected. Charge the battery.
The Engine will not stop,
1. Release the engine stop lever.
2. Check the engine stop cable. Replace the cable if bent or damaged. The Engine performance is bad,
1. Check the height of cut settings. Raise the height of cut if the grass is high.
2. Check the bottom of the blade housing. Clean the blade housing of grass and other debris.
3. Check the wire to the spark plug. Make sure the wire is connected.
4. Clean the engine cooling fins of grass and other debris.
5. Check the carburetor adjustments. See the "Engine Instruction Book".
6. Check the spark plug gap. Set the spark plug gap at 0.030".
7. Check the amount of oil in the engine. Fill with oil if necessary.
8. Check the engine air cleaner. See the "Engine Instruction Book".
9. The gasoline is bad. Drain and clean the fuel tank. Fill the fuel tank with clean gasoline.
10. Check the throttle control. Make sure the lever is not in the CHOKE position. Excessive Vibration,
1. Remove the blade. Check the blade and balance if necessary. See the blade maintenance
instructions.
2. Check for a bent or broken blade. A DAMAGED BLADE IS DANGEROUS AND MUST BE REPLACED.
3. Check the blade adapter. REPLACE A BROKEN BLADE ADAPTER.
4. If the vibration continues, take the mower to an Authorized Service Center.
The grass will not discharge correctly,
1. Clean the bottom of the mower housing.
2. Check for a badly worn blade. Remove and sharpen the blade. For safety, replace the blade every two years with a factory replacement blade.
3. Move the throttle control lever to the FAST position. Check the speed of the engine according
to the "Engine Instruction Book".
The grass is not cut even,
1. Check the height adjustment at each wheel. The height adjustment must be the same for each wheel.
2. Make sure the blade is sharp.
3. Check for a bent or broken blade. A DAMAGED BLADE IS DANGEROUS AND MUST BE REPLACED.
4. Check for a broken blade adapter. REPLACE A BROKEN BLADE ADAPTER.
F-040413L 21
Page 22
HANDLE - BRIGGS & STRATTON MODELS
13
14
2 /
15
KEY
NO. DESCRIPTION
1 Handle,Upper(Black)
Handle,Upper(Gray)
2 Handle,Lower(Black)
Handle,Lower(Gray)
3 Bolt 4 7
Knob,Plastic Locknut
KEY
PARTNO. NO. DESCRIPTION PARTNO.
1101555E701 12 Guide,Rope 071530 1101555E724 13 EngineStopLever 671924E700
672874E701 14 Bracket,StopLever 1101454 672874E724
15 Fastener,Cable 1101353
002x77
16 EngineStopCable* 1101360
071294
EngineStopCable# 1101362
15x116
* Used on Briggs & Stratton Classic, Sprint, Quattro and Q-Style engines. # Used on Briggs & Stratton Quantum engines.
F-O40413L 22
Page 23
HANDLE- TECUMSEH ENGINE MODELS
\
4
1
/
/
6
3
10
KEY KEY
NO. DESCRIPTION PARTNO. NO. DESCRIPTION PARTNO.
1 Handle,Upper(Black) 1101555E701 6 EngineStopCable 1101359
Handle,Upper(Gray) 1101555E724 7 Guide,Rope 071530
2 Handle,Lower(Black) 672874E701 8 Locknut 15x116
Handle,Lower(Gray) 672874E724
9 Bolt 002x77
3 Bracket,StopLever 1101454
10 Fastener,Cable 1101353
4 Lever,Stop 671924E700 5 Knob,Plastic 071294
F-O40413L 23
Page 24
MULCHER MODELS
\
13
11
10
/
/
/'
/21
30
27
\
31
\
26
5
28
/
21
\
22
7 22
/
,/
/'
/
/
/
\
13
\
13
\
13
17
\
28
F-O40413L 24
Page 25
MULCHER MODELS
KEY KEY
NO. DESCRIPTION PARTNO. NO. DESCRIPTION PARTNO.
1 Housing 776150 18 Adapter,Blade 672503
2 Engine* * 19 Adjuster,RightFrontHeight 1101898
3 Bolt,Carriage 002x81 20 Bolt,Engine 0025x6
4 Adjuster,Left RearHeight 1101901 21 Bolt 001X45
5 Nut,Push** 028x49 22 Bolt 01x108
6 Bracket,LeftHandle 1101239E700 23 Nut,Flange 015x79
7 Adjuster,LeftFrontHeight 1101899 24 Rod,Pivot** 215x17Z
8 Nut,Flange 015x68 25 Door,Rear(Black) 672611
Door,Rear (Gray) 672612
9 Nut,Hex 15x102
26 Spring** 166x44
10 Washer 017x38
27 Guard,Rear 671970
11 Screw 004x21
28 Wheel&Tire # #
13 Nut,Flange 015x84
29 Bracket,RightHandle 1101238E700
14 Washer,Belleville 17x137
30 Adjuster,RightRearHeight 1101900
15 Washer 17x124
31 Screw 26x245
16 Bolt 01x153
74 Knob 071495
17 Blade 672763E701
-- InstructionBook F-040413L
* ForinformationonReplacementPartsforthis enginecontactthemanufacturer. ** ThesepartsareincludedwithKey25.
# See theWheelandTirePartsList page.
F-O40413L 25
Page 26
SIDE DISCHARGE MODELS
/'
/21
30
\
13
11
10
/
/
i
70 69
\
13
27
\
31
\
26
22
17
5
28
/
21
\
22
22
!
,J
//
/
/
/
\
13
\
28
\
13
F-O40413L 26
Page 27
SIDE DISCHARGE MODELS
KEY KEY
NO. DESCRIPTION PARTNO. NO. DESCRIPTION PARTNO.
1 Housing 776151 23 Nut,Flange 015x79 2 Engine* * 24 Rod,Pivot* * 215x17Z
3 Bolt,Carriage 002x81 25 Door,Rear(Black) 672610
Door,Rear (Gray) 672613
4 Adjuster,Left RearHeight 1101901
26 Spring** 166x44
5 Retainer,Push* * 028x49
27 Guard,Rear 671970
6 Bracket,LeftHandle 1101239E700
28 Wheel&Tire # #
7 Adjuster,LeftFrontHeight 1101899
29 Bracket,RightHandle 1101238E700
8 Nut,Flange 015x68
30 Adjuster,RightRearHeight 1101900
9 Nut,Hex 15x102
31 Screw 26x245
10 Washer 017x38
51 Bolt,Carriage 002x16
11 Screw 004x21
52 Screw 26x221
13 Nut,Flange 015x84
53 PushOnCap 028x42
14 Washer,Belleville 17x137
66 Wingnut 014x86
15 Washer 17x124
68 Bezel(Black) 671926
16 Bolt 01x153 Bezel(Gray) 672190 17 Blade 672763E701 69 Pin,Pivot 215x18Z
18 Adapter,Blade 672503 70 Deflector,Chute(Black) 671927
Deflector,Chute(Gray) 672191
19 Adjuster,RightFrontHeight 1101898
74 Knob 071495
20 Bolt,Engine 0025x6
-- InstructionBook F-040413L
21 Bolt 001x45 22 Bolt 01x108
* ForinformationonReplacementPartsforthis enginecontactthemanufacturer. ** ThesepartsareincludedwithKey25.
# See theWheelandTirePartsList page.
F-O40413L 27
Page 28
MULCHER MODELS WITH 14" REAR WHEELS
33
71
30
13
31
\
21
34
8
19
14
15
16
17
28
34
7 34
\
13
F-O40413L 28
Page 29
MULCHER MODELS WITH 14" REAR WHEELS
KEY KEY
NO. DESCRIPTION PARTNO. NO. DESCRIPTION PARTNO.
1 Housing 776152 21 Bolt 001x85
2 Engine* * 22 Bolt 001x45 3 Bolt,Carriage 002x81 23 Nut,Flange 015x79
4 Adjuster,LeftRearHeight 1101893 24 Rod,Pivot** 215x17Z 5 Retainer,Push** 028x49 25 Door,Rear(Black) 672610
Door,Rear (Gray) 672612
6 Bracket,LeftHandle 1101245E700
26 Spring** 166x44
7 Adjuster,LeftFrontHeight 1101899
27 Guard,Rear 671969
8 Nut,Flange 015x68
28 Wheel&Tire# #
9 Nut,Hex 15x102
29 Bracket,RightHandle 1101244E700
10 Washer 017x38
30 Adjuster,RightRearHeight 1101892
11 Screw 004x21
31 Screw 26x245
13 Nut,Flange 015x84
33 Wheel,Rear # #
14 Washer,Belleville 17x137
34 Bolt 01x108
15 Washer 17x124
71 Washer 017x91Z
16 Bolt 01x153
72 Brace 672737E701
17 Blade 672763E701
73 Knob 672449
18 Adapter,Blade 672503
74 Knob 071495
19 Adjuster,RightFrontHeight 1101898
-- InstructionBook F-040413L
20 Bolt,Engine 0025x6
* ForinformationonReplacementPartsforthis enginecontactthemanufacturer. ** ThesepartsareincludedwithKey25.
# See theWheelandTirePartsList page.
F-O40413L 29
Page 30
SIDE DISCHARGEMODELSWITH14" REARWHEELS
33
71
30
21"
13
31
\
21
34
52
18
19
14
15
16
17
28
34
7 34
\
13
F-O40413L 30
Page 31
SIDE DISCHARGEMODELSWITH14" REARWHEELS
KEY KEY
NO. DESCRIPTION PARTNO. NO. DESCRIPTION PARTNO.
1 Housing 776153 25 Door,Rear(Black) 672610
Door,Rear (Gray) 672612
2 Engine* *
26 Spring** 166x44
3 Bolt,Carriage 002x81
27 Guard,Rear 671969
4 Adjuster,LeftRearHeight 1101892
28 Wheel&Tire# #
5 Retainer,Push* * 028x49
29 Bracket,RightHandle 1101244E700
6 Bracket,LeftHandle 1101245E700
30 Adjuster,RightRearHeight 1101892
7 Adjuster,LeftFrontHeight 1101899
31 Screw 26x245
8 Nut,Flange 015x68
33 Wheel,Rear # #
9 Nut,Hex 15x102
34 Bolt 01x108
10 Washer 017x38
51 Bolt,Carriage 002x16
11 Screw 004x21
52 Screw 26x221
13 Nut,Flange 015x84
65 PushOnCap 028x42
14 Washer,Belleville 17x137
66 Wingnut 071495
15 Washer 17x124
68 Bezel(Black) 671926
16 Bolt 01x153 Bezel(Gray) 672190 17 Blade 672763E701 69 Pin,Pivot 215x18Z 18 Adapter,Blade 672503 70 Deflector,Chute(Black) 671927
Deflector,Chute(Gray) 672191
19 Adjuster,RightFrontHeight 1101898
71 Washer 017x91Z
20 Bolt,Engine 0025x6
72 Brace 672737E701
21 Bolt 001x85
73 Knob 672449
22 Bolt 001x45
74 Knob 071495
23 Nut,Flange 015x79
-- InstructionBook F-040413L
24 Rod,Pivot** 215x17Z
* ForinformationonReplacementPartsforthis enginecontactthemanufacturer. ** ThesepartsareincludedwithKey25.
# See theWheelandTirePartsList page.
F-O40413L 31
Page 32
WHEELS AND TIRES
Look at the illustrations. Select the wheel and the tire you want and order
from the following chart.
C
B D
WHEEL SIZE & TYPE
6-inch Plastic, White
6-inch Plastic, Gray
7-inch Plastic, White
7-inch Plastic, Gray
8-inch Plastic, White
8-inch Plastic, Gray
8-inch Ball Bearing, Gray
14-inch, Gray
14-in, Ball Bearing, Gray
A
672788
672789
020270
071597
020271
672060
B C D
071132
071134
672074 071841
672062 071840
F-040413L 32
Page 33
GRASS BAG
NOTE: On some models, the Grass Bag Assembly is an OPTIONAL
ACCESSORY and is not included with the unit. On these models, the
Grass Bag can be purchased and easily installed.
1
/
KEY
NO. DESCRIPTION PART NO.
1 Frame, Top 071592 2 Frame Assembly 672905 3 Bag, Cloth - Black 1101003
F-040413L 33
Page 34
NOTES
F-O40413L 34
Page 35
SLOPE GUIDE
........... 15 DE_,_ SIGHT AND HOLD THIS GUIDE LEVEL WITH A VERTICAL TREE,
I ........ ._S A CORNER OF A STRUCTURE, A POWER LINE POLE, OR A FENCE.
ij: :i "........
?
I ........_o_._._o__o_
1 _ " I ........ _,._
1
I
Operate a walk-behind mower across the face of slopes,
never up or down slopes.
a riding mower up or down slopes, never across the face of slopes.
On a riding mower to determine if a slope is safe to mow: (1) disengage the blade(s), (2) put the unit in reverse, and (3) try to back straight up the slope. If you can back up the slope it is generally safe to mow. However, if you do not feel safe, or if you are not completely sure, use this guide
anddo not mow a slope that is greater than 15 degrees. If the riding mower is used with a pull-behind or rear mounted attachment, do not operate the un,t on a slope that is greater than 10 degrees.
A 15 degree slope is a hill that increases in height at approximately 2.5 feet in 10 feet. A 10 degree slope is a hill that increases in height at approximately 1.7 feet in 10 feet.
Use extreme care at all times, and avoid sudden turns or maneuvers. Follow other instructions in this manual for safety in mowing on
slopes. Operate a riding mower up or down slopes, never across the face of slopes. Operate a walk-behind mower across the face of slopes, never up or down slopes. Use extra care when operating on or near slopes and obstructions.
................................. _u__E'R_fo'u§est6P_&u_D'E.................................
Lr) 03
i
LL
Page 36
HOW TO ORDER REPAIR PARTS
Onlyuseafactoryrepairpart.Repairparts,exceptfortheengineorthetransmission,areavailablefromthestorewhere theunitwaspurchased,a serviceshoprecommendedby the store,oranauthorizedserviceshopfoundinthe yellow pagesofthe telephonedirectory.Ifyoucannotget arepairpartorserviceasdescribedabove,callorwritetotheCentral
PartsDistributorshownbelow.Whenyou order,includethefollowinginformation:(1) CompleteModelNumber(see nameplate),(2) Dateof Manufacture,(3)CompletePart Number,(4)Description,(5)Quantity.
Repairpartsfortheengineorthe transmissionareavailablefromthe manufacturer'sauthorizedservicecenterfound inthe yellowpagesofthe telephonedirectory.Seethe individualengineortransmissionwarranties.
MURRAY,INC.LAWNMOWERCENTRALPARTSDISTRIBUTORS
BILLIOU'S,INC.
1343South MainSt. Porterville,CA. 93257
(559)784-4102 1-877-245-5468 FAX 1-800-266-7337
Arizona, California, Hawaii, Nevada
BROWN& WISER,INC. 9991S.W.AveryStreet
Tualatin,OR. 97062
(503)692-0330 1-800-882-4782 FAX (503)691-2041
Alaska, Idaho (countiesAda, Adams,Benewah,Boise,Bonner,
Boundry,Canyon,Clearwater, Elmore,Gem, idaho,Kooten,
Latah,Lewis,NEZPerce,Owyee, Payette,Ravalli,Shoshone,Valley,
Washington),Montana(counties
Flathead,Lake, Lincoln,Mineral, Missoulo,Ravalli,Sanders),
Oregon, Washington
CPTCANADAPOWER TECHNOLOGYLIMITED
Mississauga
161WatlineAvenue Mississauga,Ontario
L4Z-1P2 (905)890-6900 1-800-861-9559
Edmonton
101-10411-178 Street Edmonton,Alberta
T5S 1R5
(780)453-5791 1-800-861-9559
Ville St-Laurent
234MigneronStreet
Ville St-Laurent, Quebec
H4T1Y7 (514)731-3559 1-800-861-9559
Canada
FRANKEDWARDSCO. 3626Parkway Blvd.
WestValleyCity,UT 84120
1-800-318-0201 FAX (801)736-8067 Colorado, Idaho (counties
BannockBearlake,Bingham, Blaine,Boonevi]le,Butte,Camas,
Caribou,Cassia,Custer,Franklin, Fremont,Gooding,Jefferson,
Jerome, Lemhi,Lincoln,Madison,
Minidoka,Oneida,Power,Teton,
TwinFails)Montana(all counties
exceptFlathead,Lake,Lincoln, Mineral,Missoulo,Ravalli,
Sanders),Utah,Wyoming
GARDNER,INC.
3641interchangeRoad Columbus,OH. 43204-1499 1-800-848-8946
FAX 1-800-626-4735
Alabama,Arkansas, (exceptthese
counties:Hempstead,Howard, Lafayette,LittleRiver,Miller,
Nevada,Pike,Sevier),
Connecticut, Delaware,District
of Columbia, Florida, Georgia, Illinois (South of Hwy.80), Indiana, Iowa, Kansas, Kentucky,
Louisiana, Maine,Maryland,
Massachusetts,Michigan(except
upperPeninsula),Mississippi,
Missouri,Nebraska,New Hampshire,New Jersey,New
York,NorthCarolina,Ohio,
Pennsylvania,RhodeIsland, SouthCarolina, Tennessee,
Vermont,Virgina,WestVirginia
PuertoRico
GULFCOASTENGINE,INC.
4202RussellDr. CorpusChristi,TX.78408
1-800-825-6999 FAX (888)888-7036
Arkansas (countiesHempstead,
Howard,Lafayette,LittleRiver, Miller,Nevada,Pike, Sevier)New
Mexico,Oklahoma, Texas, Mexico
WISCONSINMAGNETO
4727N.TeutoniaAve. Milwaukee,Wl. 53209
1-800-733-7388 FAX 1-800-733-0127
Illinois (N.of Hwy.80),Michigan (upperPeninsula),Minnesota,
North Dakota,SouthDakota, Wisconsin
F-O40413L
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