Murray 20112X92E1, 20112X92E0 Owner’s Manual

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20112X92E0

MOWER"°°es

20112X92E1

INSTRUCTIONBOOK

This Instruction Book contains information for several models.

Read and keep this book for future reference.

This book contains important information on

SAFETY, ASSEMBLY, OPERATION, MAINTENANCE & STORAGE.

PRODUCT INFORMATION

The owner must be certain that all the product information is in- cluded with the unit. This information includes the INSTRUCTION

BOOKS, the REPLACEMENT PARTS and the WARRANTIES.

This information must be included to make sure state laws and other laws are followed.

RECORD THE FOLLOWING INFORMATION ABOUTYOUR UNIT.

THIS INFORMATION IS NECESSARY WHEN ORDERING PARTS

OR IN CASE OF LOSS OR THEFT.

WHEREPURCHASED:

DATEPURCHASED:Month Day Year MODELNO.: DATEOFMANUFACTURE:

198933 04.19.05 BY Printed in U.S.A.

Warranty .................................................. 2

Safety Rules ......................................... 3-5

Product Specifications ........................... 5

Assembly/Pre-Operation ...................... 6-8

Operation ............................................ 9-11

Maintenance Schedule .......................... 12

The Manufacturer warrants to the original consumer purchaser that this product as manu- factured is free from defects in materials and workmanship. For a period of one (1) year from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship. This Warranty is subject to the following

limitations and exclusions.

1. This warranty does not apply to the engine, other than EHP manufactured transaxle/ transmission components, battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's warranty on these items.

2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser. Transportation charges for any parts submitted

for replacement under this warranty must be paid by the purchaser unless such return

is requested by Electrolux Home Products.

3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90) days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from the date of the original sale. Battery must be maintained in accordance with the instructions furnished.

Maintenance ..................................... 12-14

Service and Adjustments ....................... 15

Storage ............................................. 15-16

Troubleshooting ................................ 16-17

Repair Parts ...................................... 18-19

Service .................................... Back Cover

4. The Warranty period for any products used for rental or commercial purposes is limited to 45 days from the date of original purchase.

5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and maintained in accordance with the instructions furnished. This Warranty

does not apply to any product which has been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product.

6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, standard hardware and normal maintenance.

7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.

Should you have any unanswered questions concerning this Warranty, contact:

In Canada contact:

Electrolux Home Products, Inc. Outdoor Products Customer Service Dept.

1030 Stevens Creek Road

Augusta, GA 30907 USA

giving the model number, serial number and date of purchase of your product and the name

and address of the authorized dealer from whom it was purchased.

THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAM- AGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME PERIODS

STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may

last, so the above limitations or exclusions may not apply to you. This Warranty gives you

specific legal rights, and you may have other rights which vary from locale to locale.

Electrolux Consumer Outdoor Products 5855 Terry Fox Way

Mississauga, Ontario L5V 3E4

This is a limited Warranty within the meaning of that term as defined in the Magnuson-

Moss Act of 1975. 2

This instruction book is written for a person with some mechanical ability. Like most ser- vice books, not all the steps are described.

Steps on how to loosen or tighten fasten- ers are steps anyone can follow with some mechanical ability. Read and follow these instructions before you use the unit. Know your product: If you understand the unit and how the unit operates, you will get the best performance. As you read this manual,

compare the illustrations to the unit. Learn

the location and the function of the controls. To help prevent an accident, follow the oper-

ating instructions and the safety rules. Keep

this manual for future reference.

IM PORTANT: Many units are not assembled

and are sold in cartons. It is the responsibility of the owner to make sure the assembly in- structions in the manual are exactly followed.

Other units are purchased in assembled

condition. On assembled units, it is the re- sponsibility of the owner to make sure the

unit is correctly assembled. The owner must carefully check the unit according to the in-

structions in this manual before it is first used.

RESPONSIBILITY OF THE OWNER

The responsibility of the owner is to follow the instructions below.

1. Carefully read and follow the rules for safe operation.

2. Follow all the assembly and prepara- tion instructions.

3. Inspect the unit.

4. Make sure that the operator of the unit

knows how to correctly use all stan-

dard and accessory equipment.

5. Operate the unit only with guards, shields, and other safety items in place and working correctly.

6. Correctly adjust the unit.

7. Service the unit only with authorized or approved replacement parts.

8. Complete all maintenance on the unit.

IMPORTANT: This cutting machine is

capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.

ALook for this symbol to point out

important safety precautions. It means

CAUTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.

_,WARNING: In order to prevent accidental starting when setting up, transporting, ad-

justing or making repairs, always disconnect

spark plug wire and place wire where it cannot

come in contact with plug. _,WARNING: Engine exhaust, some of its

constituents, and certain vehicle compo-

nents contain or emit chemicals known to the State of California to cause cancer and

birth defects or other reproductive harm. AWARNING: Battery posts, terminals and

related accessories contain lead and lead

compounds, chemicals known to the State of California to cause cancer and birth

defects or other reproductive harm. Wash

hands after handling. _, CAUTION: Muffler and

other engine parts become

extremely hot during oper- ation and remain hot after

engine has stopped. To avoid severe burns on contact,

stay away from these areas.

I. GENERAL OPERATION

• Read, understand, and follow all

instructions on the machine and in the manual(s) before starting. Be thoroughly

familiar with the controls and the proper

use of the machine before starting.

• Do not put hands or feet near or under rotating parts. Keep clear of the dis- charge opening at all times.

• Only allow responsible individuals, who

are familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks,

toys, wire, bones, sticks, etc., which

could be picked up and thrown by blade.

• Be sure the area is clear of other people before mowing. Stop machine if anyone

enters the area.

• Do not operate the mower when bare-

foot or wearing open sandals. Always wear substantial foot wear.

• Do not pull mower backwards unless absolutely necessary. Always look down

and behind before and while moving

backwards.

• Never direct discharged material toward anyone.Avoid discharging material against

a wall or obstruction. Material may richo- chet back toward the operator. Stop the blade when crossing gravel surfaces.

• Do not operate the mower without proper guards, plates, grass catcher or

other safety protective devices in place.

• See manufacturer'sinstructionsfor properoperationandinstallationof

accessories.Onlyuse accessoriesap- provedbythe manufacturer.

• Stopthe blade(s)whencrossinggravel drives,walks,or roads.

• Stopthe engine(motor)wheneveryou leavethe equipment,beforecleaning

themoweror uncloggingthechute.

• Shutthe engine(motor)offandwait untilthebladecomesto completestop beforeremovinggrasscatcher.

• Mowonly indaylight/ good artificial light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Never operate machine in wet grass.

Always be sure of your footing: keep a firm hold on the handle; walk, never run.

• Disengage the self-propelled mech- anism or drive clutch on mowers so

equipped before starting the engine.

• If the equipment should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibra- tion is generally a warning of trouble.

• Always wear safety goggles or safety glasses with side shields when oper- ating mower.

II. SLOPE OPERATION

Slopes are a major factor related to slip &

fall accidents which can result in severe

injury. All slopes require extra caution. If

you feel uneasy on a slope, do not mow it.

DO:

• Mow across the face of slopes: never up and down. Exercise extreme caution

when changing direction on slopes.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Tall grass can hide obstacles.

DO NOT:

• Do not trim near drop-offs, ditches or embankments. The operator could lose footing or balance.

• Do not trim excessively steep slopes.

• Do not mow on wet grass. Reduced

footing could cause slipping.

III. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the ma-

chine and the mowing activity. Neveras-

sume that children will remain where you

last saw them.

• Keep children out of the trimming area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and while walking backwards, look behind and down for small children.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects

that may obscure vision.

IV. SAFE HANDLING OF GASOLINE

Use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes and other sources of ignition.

• Use only an approved container.

• Never remove gas cap or add fuel with

the engine running. Allow engine to

cool before refueling.

• Never refuel the machine indoors.

• Never store the machine or fuel contain- er where there is an open flame, spark

or pilot light such as a water heater or on other appliances.

• Never fill containers inside a vehicle, on a truck or trailer bed with a plastic liner.

Always place containers on the ground

away from your vehicle before filling.

• Remove gas-powered equipment from

the truck or trailer and refuel it on the ground. If this is not possible, then

refuel such equipment with a portable container, rather than from a gasoline

dispenser nozzle.

• Keep the nozzle in contact with the rim

of the fuel tank or container opening at

all times until fueling is complete. Do not use a nozzle lock-open device.

• If fuel is spilled on clothing, change clothing immediately.

• Never overfill fuel tank. Replace gas cap and tighten securely.

V. GENERAL SERVICE

• Never run machine inside a closed area.

• Never make adjustments or repairs with

the engine (motor) running. Disconnect the spark plug wire, and keep wire away from plug to prevent accidental starting.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equip-

ment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spill-

age. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary,

before restarting.

Neverattemptto makewheel height adjustmentswhile theengineis running. Grasscatchercomponentsaresubjectto wear, damage,and deterioration,which couldexposemovingpartsorallowobjects to be thrown. Frequentlycheckcompo-

nents and replace with manufacturer's

• Mowerbladesare sharpandcan cut. Wrapthe blade(s)or weargloves,and

useextracautionwhenservicingthem.

• Do notchangethe enginegovernorset- ting oroverspeedthe engine.

• Maintainor replacesafety and instruc- tion labels,as necessary.

recommendedparts,whennecessary.

AWARNING:Thislawnmowerisequippedwithaninternalcombustionengineandshould

notbe usedon or nearanyunimprovedforest-covered,brush-coveredorgrass-covered landunlesstheengine'sexhaustsystemis equippedwitha sparkarrestermeetingap- plicablelocalor state laws (if any). Ifa spark arresterisused, itshouldbe maintained ineffectiveworkingorderbytheoperator.InthestateofCaliforniatheaboveisrequired bylaw(Section4442oftheCaliforniaPublicResourcesCode). Otherstatesmayhave similarlaws. Federallawsapply on federallands. A spark arresterfor the muffler is availablethroughyour nearestauthorizedservicecenter.

GasolineCapacity/ Type: 1.0 Quarts (0,94 Litres) Unleaded Regular

Oil Capacity: 20 Ounces (0,58 Litres) Oil Type (API SG-SL): SAE 30 (above 0°C/32°F); SAE 5W-30 (below 0°C/32°F)

Spark Plug: Champion RJ19LM (Gap: 0.30" / 0,76 mm) Blade Bolt Torque: 35-40 ft. Ibs. (47-54 N-m)

Parts Bag contents (shown full size)

_--- Lower Handle_---'_

(4) Hex Hea

Bolts 3/8-16 x 3/4 (4) Washers (4) Flangelock Nuts

Upper Handle

(2) Hex Head Bolts 1/4-20 x 1-1/2 (2) Locknuts

Wheels

Upstop Bracket

(1) Hex Washer Head

Self-Tapping Screw

#10-24 x 1/2

(2) Hex Head (2) Nylock

Bolts 1/4-20 (2) Washers Nuts 1/4-20

Rope Guide

(1) Locknut

1/4-20

(4) Shoulder Bolts Locknuts

(4)

3/8-16

(4) Spacers 1" (2) Washers 1-1/4"

Parts packed separately in carton

\\ \\ (1)

\\ \\ Control

_ _o Bar

(1) Upper Handle (1) Lower Handle i

Parts Bag

Contents

(not shown

full size)

(1) Rope Guide

( ) ( ) ' g rd Cable

_:_CAUTION: Do not operate this mower without the discharge guard or an entire

approved grass catcher in place. These

guards are for your protection and are

required by the American National Stan-

dards Institute and Consumer Products

fety Commission.

AUTION: Disconnect spark plug wire

from spark plug and place wire where it

cannot come in contact with plug. Read these instructions and this manual in

its entirety before you attempt to assemble

or operate your new lawn mower.

IMPORTANT: This lawn mower is

shipped WITHOUT OIL OR GASOLINE in the engine.

Your new lawn mower has been assem-

bled at the factory with the exception of

those parts left unassembled for shipping

purposes. All parts such as nuts, washers,

bolts, etc., necessary to complete the as- sembly have been placed in the parts bag. To ensure safe and proper operation of your lawn mower, all parts and hardware

you assemble must be tightened securely.

Use the correct tools as necessary to

ensure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly

easier. Standard wrench sizes are listed.

(1) 5/16" Wrench (1) Adjustable Wrench (1) 7/16" Wrench (1) 9/16" Wrench

(1) 1/2" Wrench (1) 3/4" Wrench

When right hand or left hand is mentioned in this manual, it means when you are standing in the operating position, behind

the handle.

UNPACK CARTON

1. Remove all loose parts from carton.

2. Examine all items. Compare with list of

3. Remove lawn mower housing with

ASSEMBLE LOWER HANDLE

NOTE: For ease of lower handle as- sembly, raise rear of mower housing and

6 block securely.

(1) Upstop Bracket

unassembled parts and hardware.

care. Avoid touching blade under

housing. Always wear gloves or other

protection when working under or lifting

mower.

1. Positionlowerhandleon housingso cut-offflat isforwardasshown.

2. Alignholes in handlewith holesin housingas shownandassemble3/8- 16x 3/4 hexbolts,flatwashers,and Iocknuts.Tightensecurely.

3. Repeatfor oppositeside of mower.

Flat washers Lockr Jts

aex

bolts

Cut-off flat forward

ASSEMBLE UPPER HANDLE

1. Position upper handle over lower handle with small hole for mounting up-stop bracket to right side and as-

semble 1/4-20 x 1-1/2 hex bolts and

1/4-20 Iocknuts. Tighten securely.

ASSEMBLE UPSTOP BRACKET

2. Position upstop bracket on the right inside of upper handle as shown.

3. Install the hex washer head screw into

the hole in up-stop bracket and upper

handle. Tighten securely.

AS VIEWED FROM FRONT OF MOWER

ASSEMBLE WHEELS

Cutting height is determined by assem- bling the wheels in one of four possible positions on the mower housing. All wheels must be in the same height posi- tion for even cutting.

1. For each wheel, assemble shoulder bolt and spacer as shown.

2. Assemble 1-1/4" diameter washers (rear wheels only) and 3/8-16 Iocknuts

on inside of mower housing and tighten securely.

1-1/4" diameter Washer

(Rear wheels only) Mower housing

Shoulder Spacer bolt

3/8-16

Wheel Locknut

ASSEMBLE DISCHARGE GUARD

1. Place discharge guard on top of lawn mower discharge opening.

2. Install two (2) 1/4-20 x 3/4 hex bolts through housing and discharge guard.

3. Install two (2) 3/4" diameter washers and two (2) 1/4-20 Iocknuts. Tighten securely.

aex

washer

head

SCOW

Up-stop bracket

Locknuts

Washers

Discharge guard __________

Hex bolts

INSTALL CONTROL BAR

1. Position control bar so flattened sec- tion with hole is on opposite side of

handle as up-stop bracket.

2. Insert one end of control bar into handle hole on inside of handle. Care-

fully push in on opposite end of control bar and insert into hole on opposite

side of handle.

bracket

ASSEMBLE ENGINE ZONE CONTROL

CABLE TO ENGINE Cable attaches under the brake arm

cover, which is opposite the spark plug end of engine.

1. Straighten cable and find the end with

the small plastic fitting.

2. Hook the"Z" bend fitting on inner wire of cable into hole in brake arm of engine.

3. Align the tapered end of the small plastic fitting with hole in the mounting

bracket and push in until fitting snaps into place.

"Z" bend cable fittinc

Upper

handle

Up-stop

bracket

INSTALL STARTER ROPE

1. Put threaded end of rope guide through hole in side of upper handle

above lower handle crossbar. Secure with 1/4-20 Iocknut.

2. Hold control bar against upper handle and slowly pull engine starter rope out until rope will slip into loop of rope guide.

Rope

guide

Control bar

control

cable

ine

zone

Brake

arm

Small plastic Mounting

fitting bracket

ASSEMBLE ENGINE ZONE CONTROL

CABLE TO UPPER HANDLE

Assemble cable to opposite side of up- stop bracket.

1. Route cable below crossbar of lower handle and up to control bar.

2. Hook "Z" bend fitting on inner wire into hole in control bar.

3. Attach cable fitting to upper handle as shown.

4. Secure cable to lower handle with wire ties.

Engine

starter rope

ASSEMBLE SPARK PLUG BOOT TO SPARK PLUG WIRE

1. Remove spark plug wire from spark plug and install boot to wire.

2. Reconnect spark plug wire to spark plug.

Spark

plug

wire

Boot

KNOW YOUR LAWN MOWER READTHIS OWNER'S MANUALAND ALL SAFETY RULES BEFORE OPERATINGYOUR

LAWN MOWER. Compare the illustrations with your lawn mower to familiarize yourself with

the location of various controls and adjustments. Save this manual for future reference.

These symbols may appear on your lawn mower or in literature supplied with the product.

Learn and understand their meaning.

CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS

OR WARNING ON OFF AND FEET AWAY

-Operator presence control bar

Engine oil cap with dipstick

Starter handle

Muffler

Air filter

Housing

Gasoline filler cat

Spark plug

Discharge g

Primer

IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine. MEETS CPSC SAFETY REQUIREMENTS

Sears rotary walk-behind power lawn mowers conform to the safety standards of the

American National Standards Institute and the U.S. Consumer Product Safety Com-

mission. The blade turns when the engine is running. Operator presence control bar- must

be held down to the handle to start the

engine. Release to stop the engine.

Starter handle - used for starting engine. 9

Primer- pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine.

Theoperationof any

SAFE,GLASSESlawnmowercanresult

inforeignobjectsthrown intotheeyes,which can resultinsevereeyedam-

age.Alwayswear safetyglassesor eye shieldswhileoperatingyourlawnmower or performingany adjustmentsor repairs. We recommendstandardsafetyglasses or a widevisionsafetymaskworn over spectacles.

HOW TO USE YOUR LAWN MOWER

ENGINE SPEED

Engine speed was set at the factory for optimum performance. It is not adjustable.

ENGINE ZONE CONTROL AI:_CAUTION: Federal regulations require

an engine control to be installed on this

lawn mower in order to minimize the

risk of blade contact injury. Do not under any circumstances attempt to defeat the function of the operator control. The blade turns when the engine is running.

• Your lawn mower is equipped with an operator presence control bar which requires the operator to be positioned

behind the lawn mower handle to start and operate the lawn mower.

BEFORE STARTING ENGINE

ADD OIL

Your lawnmower is shipped without oil in the engine. For type and grade of oil to use, see "ENGINE" in the Maintenance

section of this manual. A CAUTION: DO NOT overfill engine with oil, or it will smoke heavily from the muffler

on startup.

1. Be sure lawnmower is level.

2. Remove oil dipstick from oil fill spout.

3. You receive a container of oil with the unit. Slowly pour the entire container

down the oil fill spout into the engine.

NOTE: Initial oil fill requires only 18 oz.

due to residual oil in engine from the

manufacturers 100% quality testing. When

changing oil you may need 20 oz.

4. Insert and tighten dipstick.

IMPORTANT:

• Check oil level before each use. Add oil

if needed. Fill to full line on dipstick.

• Change the oil after every 25 hours of

operation or each season. You may

need to change the oil more often under dusty, dirty conditions. See "TO

CHANGE ENGINE OIL" in the Mainte- nance section of this manual.

Gasoline filler cap Engine

oil cap

TO ADJUST CUTTING HEIGHT

Raise wheels for low cut and lower wheels

for high cut, adjust cutting height to suit your requirements. Medium position is

best for most lawns.

1. Remove wheel, bolt, and hardware and reassemble in desired adjustment hole.

2. Reinstall wheel components in the same order as they were before re-

moval. Tighten securely.

Spacer

Wheel_

Bolt

3/8-16

Locknut

ADD GASOLINE

• Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87

octane. Do not mix oil with gasoline. Pur-

chase fuel in quantities that can be used

within 30 days to assure fuel freshness.

CAUTION: Wipe off any spilled oil or

fuel. Do not store, spill or use gasoline

near an open flame.

CAUTION: Alcohol blended fuels (called

gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Empty the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine

or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO STOP ENGINE

• To stop engine, release operator pres- ence control bar.

TO START ENGINE

NOTE: Due to protective coatings on the

engine, a small amount of smoke may be

present during the initial use of the prod- uct and should be considered normal.

1. To start a cold engine, push primer three (3) times before trying to start. Use a firm push. This step is not usually necessary when starting an engine

which has already run for a few minutes.

2. Hold operator presence control bar down to the handle and pull starter handle quickly. Do not allow starter rope to snap back.

NOTE: In cooler weather it may be necessary to repeat priming steps. In warmer weather over priming may cause flooding and engine will not start. If you do flood engine, wait a few minutes before attempting to start and do not repeat priming steps.

MOWING TIPS _, CAUTION: Do not use de-thatcher

blade attachments on your mower. Such attachments are hazardous, will damage your mower and could void your warranty.

• Under certain conditions, such as very tall grass, it may be necessary to raise

the height of cut to reduce pushing effort

and to keep from overloading the engine

and leaving clumps of grass clippings.

It may also be necessary to reduce

ground speed and/or run the lawn

mower over the area a second time.

• For extremely heavy cutting, reduce the width of cut by overlapping previously

cut path and mow slowly.

• For side discharge lawn mowers, cutting

in a counter-clockwise direction, start-

ing at the outside of the area to be cut, spreads grass clippings more evenly and puts less load on the engine. To

keep clippings off of walkways, flower

beds, etc., make the first cuts in a clock- wise direction.

• Keep top of engine around starter clear and clean of grass clippings and chaff.

This will help engine air flow and extend engine life.

MAINTENANCE SCHEDULE

Check for Loose Fasteners

_ Clean / Inspect Grass Catcher *

Check Tires

_ Check Drive Wheels

Clean Lawn Mower ....

M Clean under Drive Cover ***

O Check Drive Belt / Putleys ***

W Check / Sharpen / Replace Blade

_ ubrication

Clean and Recharge Battery ** Check Engine Oil level

E Change Engine Oil N Clean Air Filter

_ Inspect Muffler

N Replace Spark Plug E Replace Air Filter Paper Cartridge

Empty fuel system or add Stabilizer

* (if so equipped)

** Electric-Start mowers

*** Power-Propelled mowers

**** Use a scraper

to clean under deck

1 - Change more often if operating under a heavy load or in high outdoor temperatures. 2 - Service more often if operating in dirty or dusty conditions, 3 - Replace blades more often when mowing in sandy soil, 4 - Charge 48 hours at end of season.

5 - And after each 5 hours of use.

BEFORE AFTER EVERY EVERY EVERY BEFORE

EACH EACH 10 25HOURS 100

USE USE HOURS OR SEASON HOURS STORAGE

v' v'

v'3

11_,2

GENERAL RECOMMENDATIONS

The warranty on this lawn mower does not

cover items that have been subjected to

operator abuse or negligence. To receive full value from the warranty, operator must

maintain unit as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your unit.

At least once a season, check to see if you should make any of the adjustments

described in the Service and Adjustments section of this manual.

• At least once a year, replace the spark plug, clean or replace air filter element and check blade for wear. A new spark plug and clean/new air filter element assure proper air-fuel mixture and help your engine run better and last longer.

• Follow the maintenance schedule in this manual.

BEFORE EACH USE

• Check engine oil level.

• Check for loose fasteners.

LUBRICATION Keep unit well lubricated

(See "LUBRICATION CHART").

LUBRICATION CHART

(_) Engine oil

(_) Discharge

guard hinge

_ Spray lubricant

See "ENGINE" in Maintenance section.

IMPORTANT: Do not oil or grease plastic

wheel bearings. Viscous lubricants will attract dust and dirt that will shorten the life of

the self-lubricating bearings. If you feel they

must be lubricated, use only a dry, powdered

12 graphite type lubricant sparingly.

LAWN MOWER

Always observe safety rules when per-

forming any maintenance.

TIRES

• Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

BLADE CARE For best results, blade must be kept sharp.

Replace a bent or damaged blade.

A CAUTION: Use only a replacement

blade approved by the manufacturer of your mower. Using a blade not approved

by the manufacturer of your mower is hazardous, could damage your mower and void your warranty.

TO REMOVE BLADE

1. Disconnect spark plug wire from spark

plug and place wire where it cannot come in contact with plug.

2. Turn lawn mower on its side. Make

sure air filter and carburetor are up.

3. Use a wood block between blade and

mower housing to prevent blade from

turning when removing blade bolt. NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.

4. Remove blade bolt by turning counter- clockwise.

5. Remove blade and attaching hardware (bolt, lock washer, hardened washer).

NOTE: Remove the blade adapter and check the key inside hub of blade adapter. The key must be in good condition to work properly. Replace adapter if damaged.

TO REPLACE BLADE

1. Position the blade adapter on the en- gine crankshaft. Be sure key in adapter

and crankshaft keyway are aligned.

2. Position blade on the blade adapter aligning the two (2) holes in the blade

with the raised lugs on the adapter.

3. Be sure the trailing edge of blade (oppo- site sharp edge) is up toward engine.

4. Install the blade bolt with the lock

washer and hardened washer into

blade adapter and crankshaft.

5. Use block of wood between blade and lawn mower housing and tighten the

blade bolt, turning clockwise.

• The recommended tightening torque is

35-40 ft. Ibs. / 47-54 N-m.

IMPORTANT: Blade bolt is heat treated. If bolt needs replacing, replace only with

approved bolt shown in the Repair Parts section of this manual.

Blade adapter

Lockwasher _

Key __

Crankshaft

Blade

bolt Hardened

washer

TO SHARPEN BLADE

NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced. Care should be taken to keep the

blade balanced. An unbalanced blade will cause eventual damage to mower or engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, drive a nail into

a beam or wall. Leave about one inch of the straight nail exposed. Place center

hole of blade over the head of the nail. If blade is balanced, it should remain in a horizontal position. If either end of the

blade moves downward, sharpen the heavy end until the blade is balanced.

ENGINE

LUBRICATION

Use only high quality detergent oil rated with API service classification SG-SL Select the

oil's SAE viscosity grade according to your expected operating temperature.

SAE VlSCOStTY GRADES

F -20 0 30 32 40 60 80 100

c -_0 -27 -_; ; ;0 _0 _0 47

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will

result in increased oil consumption when used above 32°R Check your engine oil

level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 25 hours of operation or at least once a year if the

lawn mower is not used for 25 hours in one year.

Check the crankcase oil level before starting the engine and after each five (5)

hours of continuous use. Tighten oil plug securely each time you check the oil level.

Crankshaft

TO CHANGE ENGINE OIL

1. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

2. Be sure lawn mower is on level sur- face.

NOTE: Oil will drain more freely when

warm. Catch oil in a suitable container.

3. Remove bottom oil drain plug.

4. After oil has drained completely, replace oil drain plug and tighten se- curely.

5. Fill engine with oil. (See "ADD OIL' in the Operation section of this manual).

6. Reconnect spark plug wire to spark plug.

Screw ASSEMBLE ONE OF THESE LOW POINTS

\_ TOWARDS NARROW EDGE OF ELEMENT

Li Element Cup Bed

ASSEMBLE SO LIP

EXTENDS OVER

EDGE OF AIR CLEANER BODY

LIP WILLFORM PROTECTIVE SEAL WHEN

COVERISASSEMBLED

MUFFLER

Inspect and replace corroded muffler as it could create a fire hazard and/or damage.

AIR FILTER Your engine will not run properly and may be

damaged by using a dirty air filter. Clean the

element after every 25 hours of operation or

every season. Replace the air filter every

100 hours of operation or every season,

whichever occurs first. Service air cleaner

more often under dusty conditions.

TO CLEAN AIR FILTER ELEMENT

1. Remove screw.

2. Remove air cleaner carefully to prevent dirt from entering carburetor.

3. Take air cleaner apart and clean air filter element.

4. Wash filter element in liquid detergent and water.

5. Wrap filter element in cloth and squeeze dry.

6. Lightly coat filter element with clean engine oil. Squeeze in towel to remove

excess oil. Do not saturate.

7. Reassemble parts and put back on carburetor.

SPARK PLUG

Replace spark plug at the beginning of

each mowing season or after every 100

hours of operation, whichever occurs

first. Spark plug type and gap setting are shown in the "PRODUCT SPECIFIC-

ATIONS" section of this manual.

CLEANING

IMPORTANT: For best performance, keep mower housing free of built-up grass and

trash. Clean the underside of your mower after each use.

_I_CAUTION: Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

• Clean the underside of your lawn mower by scraping to remove build-up of grass

and trash.

• Clean engine often to keep trash from accumulating. A clogged engine runs hotter and shortens engine life.

• Keep finished surfaces and wheels free

of all gasoline, oil, etc.

• We do not recommend using a garden hose to clean lawn mower unless the

electrical system, muffler, air filter and

carburetor are covered to keep water

out. Water in engine can result in short- ened engine life.

_WARNING: To avoid serious injury, before performing any service or adjustments:

1. Release control bar and stop engine.

2. Make sure the blade and all moving parts have completely stopped.

3. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

LAWN MOWER

TO ADJUST CUTTING HEIGHT

See "TO ADJUST CUTTING HEIGHT" in

the Operation section of this manual.

REAR DEFLECTOR

The rear deflector, attached between the rear wheels of your mower, is provided to minimize the possibility that objects will be thrown out

of the rear of the mower into the operator

mowing position. If the deflector becomes

damaged, it should be replaced.

DISCHARGE GUARD

The discharge guard, attached to the discharge opening of your lawn mower, is

provided to prevent the possibility of injury resulting from objects being thrown out of

the discharge opening into the operator

mowing position. If the discharge guard becomes damaged, it should be replaced.

ENGINE ENGINE SPEED

Your engine speed has been factory set. Do

not attempt to increase engine speed or it

may result in personal injury. If you believe that the engine is running too fast or too slow, take your lawn mower to a qualified service center for repair and adjustment.

CARBURETOR Your carburetor is not adjustable. If your

engine does not operate properly due to suspected carburetor problems, take your

lawn mower to a qualified service center for repair or adjustment.

IMPORTANT: Never tamperwith the engine governor, which is factory set for proper en- gine speed. Overspeeding the engine above the factory high speed setting can be danger- ous. If you think the engine-governed high speed needs adjusting, contact a qualified service center, which has proper equipment and experience to make any necessary ad-

justments.

Immediately prepare your lawn mower for storage at the end of the season or if the unit

will not be used for 30 days or more. LAWN MOWER

When lawn mower is to be stored for a

period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

1. Clean entire lawn mower (See "CLEANING" in the Maintenance sec-

tion of this manual).

2. Lubricate as shown in the Maintenance section of this manual.

3. Be sure that all nuts, bolts, screws, and pins are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.

4. Touch up all rusted or chipped paint surfaces; sand lightly before painting.

ENGINE

FUEL SYSTEM IMPORTANT: It is important to prevent

gum deposits from forming in essential fuel system parts such as carburetor, fuel

filter, fuel hose or tank during storage. Alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract

moisture which leads to separation and

formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.

• Empty the fuel tank by starting the en- gine and letting it run until the fuel lines

and carburetor are empty.

• Never use engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur.

Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage.

Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix

ratio found on stabilizer container. Run engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach the carburetor. Do not empty the gas tank

and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual).

CYLINDER

1. Remove spark plug.

2. Pour 29 ml of oil through spark plug

hole into cylinder.

3. Pull starter handle slowly a few times to distribute oil.

4. Replace with new spark plug.

OTHER

• Do not store gasoline from one season to another.

• Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.

• If possible, store your unit indoors and

cover it to protect it from dust and dirt.

• Cover your unit with a suitable protective

cover that does not retain moisture. Do not use plastic. Plastic cannot breathe,

which allows condensation to form and will cause your unit to rust.

IMPORTANT: Never cover mower while engine and exhaust areas are still warm.

_I,CAUTION: Never store the lawn mower with gasoline in the tank inside a building

where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.

TROUBLESHOOTING - See appropriate section in manual unless directed to a qualified service center,

PROBLEM CAUSE CORRECTION

Does not start

1. Dirty air filter.

2. Out of fuel.

3. Stale fuel.

4. Water in fuel.

5. Spark plug wire is disconnected.

6. Bad spark plug.

7. Loose blade or broken blade adapter.

8. Control bar in released position.

9. Control bar defective.

10. Fuel valve lever (if so equipped) in OFF position.

11 .Weak battery (if equipped).

12. Disconnected battery connector (if equipped).

1. Clean/replace air filter.

2. Fill fuel tank.

3. Empty fuel tank and refill tank with fresh, clean gasoline.

4. Empty fuel tank and refill tank with fresh, clean gasoline.

5. Connect wire to plug.

6. Replace spark plug.

7. Tighten blade bolt or replace blade adapter.

8. Depress control bar to handle.

9. Replace control bar.

10. Turn fuel valve lever to the ON position.

11. Charge battery.

12. Connect battery to engine.

TROUBLESHOOTING - See appropriate section in manual unless directed

to a qualified service center,

PROBLEM CAUSE

CORRECTION

Loss of power

Poor cut - uneven

Excessive vibration

Starter rope hard to pull

1. Rear of mower housing or blade dragging in grass.

2. Cutting too much grass.

3. Dirty air filter.

4. Buildup of grass, leaves, and trash under mower.

5. Too much oil in engine.

6. Walking speed too fast.

1. Worn, bent or loose blade.

2. Wheel heights uneven.

3. Buildup of grass, leaves and trash under mower.

1. Worn, bent or loose blade.

2. Bent engine crankshaft.

1. Engine flywheel brake is on when control bar is released.

2. Bent engine crankshaft.

3. Blade adapter broken.

4. Blade dragging in grass.

1. Raise cutting height.

2. Raise cutting height.

3. Clean/replace air filter.

4. Clean underside of mower housing.

5. Check oil level.

6. Cut at slower walking speed.

1. Replace blade. Tighten blade bolt.

2. Set all wheels at same height.

3. Clean underside of mower housing.

1. Replace blade. Tighten blade bolt.

2. Contact a qualified service center.

1. Depress control bar to upper handle before

pulling the starter rope.

2. Contact a qualified service center.

3. Replace blade adapter.

4. Move lawn mower to cut grass or to hard surface.

Grass catcher not filling

(If so equipped)

Hard to push

1. Cutting height too low.

2. Lift on blade worn off.

3. Catcher not venting air.

1. Grass is too high or wheel height is too low.

2. Rear of mower housing or blade dragging in grass.

3. Grass catcher too full.

4. Handle height position not right for you.

1. Raise cutting height.

2. Replace blade.

3. Clean grass catcher.

Raise cutting height.

Raise rear of mower housing one (1) setting higher.

Empty grass catcher.

Adjust handle height to suit.

ROTARY LAWN MOWER - - MODEL NUMBER 20112X92E (20112X92E0, 20112X92E1)

21 22

ROTARY LAWN MOWER - - MODEL NUMBER 20112X92E (20112X92E0, 20112X92E1)

KEY PART NO. NO.

1 194177X428

2 179585 3 189241

4 172146X479 5 132004 6 73800400

7 194217X479 8 162778

9 74350424

10 86899X004 11 66426

12 137009 13 ---

14 189239 15 751592

16 61537 17 851201X004

KEY PART

DESCRIPTION NO, NO, DESCRIPTION

Control Bar 18 53847

Rope Guide 19 752052

Screw, Hex Washer Head, Self-Tapping #10-24 x 1/2 20 67609

Lower Handle 21 193850X427 Nut, Hex 1/4-20 800060

Locknut, Hex 1/4-20 22 136624 Upper Handle 23 85463

Cable, Engine Zone Control 24 55611

Bolt, Hex Head 1/4-20 x 1-1/2 25 750634 Up-Stop Bracket 26 145106

Wire Tie 27 132010

Bolt, Hex Head 3/8-16 x 1 28 74760412

Engine, Briggs & Stratton, Model Number 9J902 29 851074 (For engine service and replacement parts, 30 150406 call Briggs & Stratton at 1-800-233-3723) 31 850263

Rear Skirt 32 851084

Nut, Hex, Nylock 3/8-16 33 189625 Washer 34 850977

Engine Washer - - 161058

- - 198933

Washer, Flat

Discharge Guard Bolt, Shoulder 3/8-16 x 2-1/2

Wheel & Tire Assembly, Model 20112X92E0 Wheel & Tire Assembly, Model 20112X92E1

Spacer

Danger Decal

Washer Screw, Threaded, Rolled #10-24 x 1/2

Blade, 20" Nut, Hex, Flangetock 3/8-16

Bolt, Hex Head 1/4-20 x 3/4

Washer, Hardened Screw, Hex Head, Threaded, Rolled 3/8-16 x 1

Helical Lock Washer

Screw, Hex Head, Machine, Grade 8, 3/8-24 x 1-3/8

Housing Kit Blade Adapter

Decal, Warning

Owner's Manual

NOTE: All component dimensions given in US. inches. 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (OEM) replacement parts.

Failure to do so could be hazardous, damage your lawn mower and void your warranty.

PARTS AND SERVICE

This product has been expertly engineered and carefully manufactured to rigid quality standards. As with all mechanical products, some adjustments or part

replacement may be necessary during the life of your unit.

For Parts and Service, contact our authorized distributor: call 1-800-849-1297

• For replacement parts, have available the following information: a. Model Number / Manufacturer's I.D. Number

b. Description of part.

For Technical Assistance: call 1-800-829-5886

Murray 20112X92E1, 20112X92E0 Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual