Safety Advice Sheet
BEFORE YOU BEGIN:
Please read and understand the instructions prior to
assembly. Incorrect installation of this product could
possibly result in personal injury or physical damage.
WallBeds Australia recommends that eye protection is
worn when assembling the product.
WallBeds Australia recommends two people to safely
assemble and install the wall bed - It is not recommended
you try to install this bed on your own.
The wall bed MUST be securely fastened to the wall.
Failure to do so will cause the bed to tip over & may cause
damage to the cabinet or serious personal injury.
Whilst these products are DIY it is recommended the wall
bed be installed by a qualified tradesperson if you are not
comfortable with the installation of this product.
WallBeds Australia is not responsible for any damages
or injuries incurred by incorrect installation.
Alpha Flat Pack
Stocked in:
Single
Double
Queen
King
Steel Bed Frame
Assembly Instructions
One universal bed frame which can be used to construct a Single,
Double, or Queen WallBeds.
It can be mounted in either vertical or horizontal modes.
A lightweight univer
steel stiffeners completed with a fold-away leg system. The frame is
designed to exceed the strength of wood or aluminum. The Alpha
frame may be used in residential and commercial applications.
Designed to Exceed International ISO 9002
Standards for residential specifications
© 2010 Murphy WallBed Systems Inc.
sal structural steel bed frame with double overlap
Carton Contents for Steel Bed Frame (#SBF)
Attach Steel Bed Frame to Bed Face
Note: Each Single, Double, Queen or King Steel Bed Frame carton contains one
complete necessary hardware to complete the bed frame you have chosen. Not all
bags listed below relate to every size frame.
Stock#
1999E
1999S
S456 (SK7)
LG-13
LR
Qty.
2
2
3
2
1
Frame End Sections
Frame Side Sections
(5) Stiffeners - Bed Face (King Size)
Fold-away Legs
Leg Connector Rod
(Hardware Bag #3)
1214
1213
1218
1226
1223
14
2
16
4
2
Bolt 10-24 x 1/2” Black
Bolt 10-24 x 1 1/4” Black
Nut 10-24 x Black Nylock
Angle 1”x1”x1 3/4” Black
1/2” x 3/4” Round Black Cylinder
(Hardware Bag #4)
1220
1222
1221
1217
1210
SW1
2
2
2
2
2
2
1 1/2” x 5/16” Black Washer
1 1/2” x .765” Black Washer
1 1/2” x .765” Black Nylon Washer
Nut 5/16” Black Nylock
Bolt 1/4”-20 Black Hex Head
Star Washer for #1210
Item Comments
Identical Head & Foot
Identical Right or Left
Space evenly between Frame Sides
One Left - One Right
Stabalizes and Eases Leg Operation
Bolt Frame corners
Bolt Leg Stop Foot corners
Use with #1214 & #1213
Use inside Frame corners
Use with #1213 as Leg Stop
Secure Leg inside Frame
Secure Leg inside Frame
Between Leg & outside of Frame
Secure Leg inside Frame
Attach Leg to Leg Rod
Attach Leg to Leg Rod
(Hardware Bag #5)
1228
1229
1224
1 Nylon Web Strap with Buckle
2 3/4” x 1/4” Washer
2 #8 x 5/8” Wood Screw
(Hardware Bag #7 - King size includes 2 bags)
1224
110 #8 x 5/8” Wood Screw
(Hardware Bag #22)
1226
PS-1
20
2
80 #8 x 5/8” Black Wood Screw
1” x 1” x 1 3/4” Black Corner Angle
1” x 3” Black Panel Saver
Secure Mattress to Bed Frame
Secure Nylon Web Strap to Bed
Face Panel under Mattress
Secure Nylon Web Strap
Assemble Cabinets
Assemble per Drawing
Attach the above
2
Alpha Bed Frame Project Start-Up
Familiarise yourself with all of the components in the Alpha Bed Frame
and mechanism cartons, as well as thoroughly study this manual so you
may plan the steps required to complete this project.
Study all illustrations and plan drawings. Make sure that the space
available is adequate for the specified dimensions of the bed cabinet;
both in the open and closed positions (see cut list pages to cross check
dimensions).
Panels should be 16mm MDF. Particle board is acceptable but with
more attention given to assembly procedures and handling. This is
discussed further in this manual.
Steps to Complete Project
1.
2.
Prepare all wood or laminate cabinet components.
Mount Lift Mechanism.
3.
4.
5.
6.
7.
8.
*
Install springs in Lift Mechanisms.
Assemble the Bed Cabinet.
Attach Bed Cabinet to wall.
Assemble Steel Bed Frame to Face/Base Panels.
Install the Face/Base Panel in Cabinet.
Install Handles, Leg Assembly, Mechanism Covers, Mattress
Some You Tube tutorials are available from Murphy Bed for the Frame &
Spring
Any cabinetry assembly shown in these clips DO NOT relate to WallBeds
Australia Cabinetry instructions. These clips are a visual guide on how to
assemble the Steel Frame
world wide. *
assembly.
component of the wall bed which is universal
3
Alpha Bed Steel Frame Component Layout
Drawing 1.
Frame is adaptable as vertical or horizontal (side tilt) bed.
4
Alpha Bed Steel Frame - Vertical Bed Cabinet Cut List
Single Bed – Finished Size
Quantity
Description
Width
Length
Finish (Tape) Edges
Quantity
Description
Width
Length
Finish (Tape) Edges
Use a 100mm Kick.
Overall Cabinet Dimensions: 1126 w x 2087 h x 410 d
Mattress size 990 x 1900
300mm max thickness
Quantity Description Width Length Finish (Tape) Edges
1
2
1
1
1
2
Face/Base Panel
Side End Panels
Headboard
Top Panel
Kick
Backs
Double – Finished Size
Mattress size 1
300 max thickness
2
2
1
1
1
2
371 x 1900
Face/Base Panel
End Panels
Headboard
Top Panel
Kick
Back
Protrusion from wall to foot bed: 2150mm
Cabinet Material: 16 MDF o
1085
410
370
390
100
350
Overall Cabinet Dimensions: 1505 w x 2087 h x 410 d
Protrusion from wall to foot bed: 2150mm
Cabinet Material: 16 MDF 16 MDF or Chipboard
732
410
370
390
100
350
r Chipboard
1962
2087
1091
1091
1091
1091
1962
2087
1473
1473
1473
1473
EAR
1 Long
2 Long
1 Long
1 Long
1 Long
EAR
1 Long
2 Long
1 Long
1 Long
1 Long
Queen Bed – Finished Size
Mattress size 1524 x 2032
300 max thickness
2
2
1
1
1
2
Face/Base Panel
End Panels
Headboard
Top Panel
Kick
Back
16/12/2016
Overall Cabinet Dimensions: 1658 w x 2215 h x 410 d
Protrusion from wall to foot bed: 2285
Cabinet Material: 16 MDF 16 MDF or Chipboard
809
410
370
390
100
350
2090
2215
1626
1626
1626
1626
EAR
1 Long
2 Long
1 Long
1 Long
1 Long
5
D.
A.
F.
C.
Cabinet Components Description
E. Face/Base Panels
A. Side Panels
C.
Top Panel
D.
Back Panels
B. Kick
F. Head Boar
d
D.
Drawing 2
E.
Front of WallBed
B.
6
Alpha Bed Steel Frame - Horizontal Bed Cabinet Cut List
Quantity
Description
Width
Length
Finish (Tape) Edges
Face/Base Panel
Use a 100mm Kick.
Single Bed – Finished Size
Mattress size 990 x 1900
300mm max thickness
Quantity Description Width Length Finish (Tape) Edges
1
2
1
1
1
1
Face/Base Panel
Side End Panels
Headboard
Top Panel
Kick
Back
Double – Finished Size
Mattress size 1371 x 1900
300 max thickness
2
2
1
1
1
2
Face/Base Panel
End Panels
Headboard
Top Panel
Kick
Back
Overall Cabinet Dimensions:1187 h x 2028 w x 410
d Protrusion from wall to foot bed: 1141mm Cabinet
Material: 16
Overall Cabinet Dimensions:1567 h x 2028 w x 410 d
P
rotrusion from
aterial
M
MDF or Chipboard
1062
410
370
390
100
1051
wall
to
MDF or Chipboard
: 16
719
410
370
390
100
350
1990
1187
1996
1996
1996
1996
foot
1990
1567
1996
1996
1996
1996
bed:
EAR
1 Long
2 Long
1 Long
1 Long
1 Long
1637mm
EAR
1 Long
2 Long
1 Long
1 Long
1 Long
Cabinet
Queen Bed – Finished Size
Mattress size 1524 x 2032
300 max thickness
Quantity Description Width Length Finish (Tape) Edges
2
2
1
1
1
2
16/12/2016
End Panels
Headboard
Top Panel
Kick
Back
Overall Cabinet Dimensions:1721 h x 2155 w x 410 d
Protrusion from wall to foot bed: 1791mm Cabinet
Material: 16 MDF or Chipboard
797
410
370
390
100
351
2117
1721
2123
2123
2123
2123
EAR
1 Long
2 Long
1 Long
1 Long
1 Long
7
Alpha Balance Lift Mechanism #SBLM - Drill Pattern
300
Bottom Rear Base
Front Bottom of Kick
Marking the Mounting Holes for the Lift Mechanism
330Leg
FINISHED
3.
Hole C
FRONT EDGE
OF PANEL
Hole A
Hole D
Hole B
Hole E
279
-40-
Bottom Edge of Panel
1. Exactly mark the mounting holes on the inside of each side panel.
2. Drill a 1/16” pilot hole for each mounting bolt. Drill the final hole with a 5/16” bit.
3. Counter sink 5/8” on the outside of the panels just deep enough for the 5/16” x 1 1/4”
Machine Screws.
NOTE: All location measurements are from the front edge of the Cabinet
End Panels. Refer to Drawing 3.
8
Spring Application Chart
BED SIZE BED PANEL M
ATERIAL
Plywood Core Particle Board
Single 4-5 springs per side 4-5 springs per side
Double 6-7 springs per side 6-7 springs per side
Queen 7 springs per side 7 springs per side
King
After you have completed installing and checking the operation of your bed, you
may find it necessary to add or remove springs to achieve the correct lift effort of
between 10 kg to 15 kg.
8- 9 springs per side
8- 9 springs per side
There are nine locations for springs. If the bed requires an even number of
springs, do not use the center hole (#5 from the top). If the bed requires and odd
number of springs, start with the center hole (#5 from the top) and work outward in
both directions evenly.
Hook the springs so the open ends are facing outward. You may have to gently
pry up the tension arm and slide the spring under and snap them into place in
the proper hole, matching the same numbered hole from the top of the
mechanism back plate. You should have an equal number of springs on each
side of the center hole.
Use the same number of springs and the same layout on both the left and right
mechanisms.
Spring Hole #1
Upturned Edge
of Mounting Plate
Center line
Tension Arm
Arm Bracket
Spring Hole #9
Drawing 5.
9
Assembling the Bed Cabinet
For easier final wall mount you should assemble bed cabinet in the room where
it will be used.
1.
Fit the springs to both spring lift mechanisms as per instructions on page 9.
2.
Attach the Spring Lift Mechanisms to the Side Panels (A).
3.
Use 3 of the 25mm Hex Head bolts supplied in supplementary hardware bag in the
front 3 counter sunk holes in the side panels. Tighten with the nylon nuts (16)
supplied in hardware card 2#
4.
Then using 2 each of the original packaged 30mm Hex Head bolts (10) in hardware
card 2# for the rear counter sunk holes also tighten with nylon nuts (16)
5.
Repeat for both sides.
IMPORTANT- If you using 16mm board for your cabinetry from it is recommended
that you replace the front 3 x 30mm supplied hex bolts with 25mm. Do this for both
sides of the spring lift mechanisms as per step 3 of
any chance of the hex bolt hitting on the spring arm when opening and closing the
face/base panel
these instructions. This will prevent
• Assemble the 2 x Side Panels (A) to the Top Panel (C) the back edge of the top panel
should be set flush with both the top & back of each side panel.
• The Top Panel is set back 20mm from the front edge of the side panels.
Attach the bottom back panel (D) 30mm up from the top of the skirting cut out.
•
• Attach the Kick (B)
•
Installing the Bed Head Board (F) this should be done prior to installing the Bed Panel or
attaching the bed cabinet to the wall. Measurments given are based on a 27cm deep
matteress. You will need to increase or decrease this dependin
thickness.
Locate the mounting position of the headboard by marking the left and right side panels
•
as per drawing 7.
Use the a
•
protrude beyond the back of the cabinet.
ngle brackets (2 each side). Be sure the top bracket is set low enough not to
g on the mattress depth
Use the Pan Head Screws to fix these brackets.
•
The Head
•
approximate 76mm angle from the back edge.
board location may vary slightly; just be sure it is secure and at the
10
D. Back Panel
A. Left End Panel
Alpha Bed Cabinetry
C.
Top
Panel
Head Board
F.
D. Back Panel
B. Kick
A. Right End
Head Board Brackets fixed with
screws
Cut out for floor skirting
Drawing 6.
Panel
11
20
Panel
Top Panel
75mm
mm
Assembling the Bed Cabinet (cont.)
Top
Panel
Front
Edge
Right End
Drawing 8.
Drawing 7.
12
Attach Bed Cabinet Securely to Wall
Hints: If the room is carpeted you may raise the kick up to clear the carpet. More than
15mm will obstruct the operation of the bed.
1. Place cabinet against wall. Make sure the cabinet is level and square. Measure
diagonally to be sure of square. Bed will not operate if cabinet is not square. Check
also for square from front to back as well as side to side. Use packers where
necessary.
2. Prior to placing cabinet against the wall, locate 3 studs or other wall frame members
at the level of the Top panel (Refer to Drawing 9)
The cabinet must be secured to wall studs or other wall structural members
using 40mm x 40mm L-Brackets & the 50mm timber
Alert: If the wall is not a wood stud wall, then you will need to use metal stud
screws, toggle bolts or concrete expansion bolts as necessary. THESE ARE
NOT THE SCREWS SUPPLIED.
stud fixing screws.
3. Now that the cabinet is squar
each of three “L” brackets to attach to studs.
4. Re-check the wall bed cabinet is square and plumb and then secure L-Brackets to
the Top panel (C) using the Dome Head wood screws.
e and plumb, use one 50mm flat head wood screws in
13
40x40
Angle
Wall
Studs
Left
End Panel Right
Drawing 9
End Panel
14
Assemble Steel Bed Frame to Face Panels
Front View
Drawing 11.
1/4”-20 x 1 1/4” Bolt
Star Washer
Steel Leg
Steel Leg Connector Rod
Rubber Foot
Frame flush with
Head of Face/Base
Panels
Head of Bed
Stiffener
Stiffener
Drawing 10.
Plan View
Foot of Bed
Bed Base/Face Panel
Stiffener
Leg Stop
Side View
Floor
Drawing 12.
15
Assemble the Bed Face/Base Panels
Step 1:
Completely assemble the Steel Bed Frame. Use the small corner brackets and the
3/16” x 1/2” black bolts provided. (Hardware Bag # 3) To join the 4 outer steel
frames together. Refer to Drawing 12 to properly place the leg stops at outer right
and left bottom holes at the foot of the bed frame.
Step 2:
Place the Bed Face/Base Panels down on a non-scratch surface such as a carpet or
blanket. Place a small washer between the two panels to create an equal gap. Place one
near the top & one near the bottom. Ensure you remove these once you have secured the
steel frame in place on each corner.
Step 3:
Position the Steel Bed Frame on the Bed Face/Base panels with the Head Frame section
flush with the head end of the Bed Face/Base Panels. Refer to Drawing 10. Place the
Steel Bed Frame so it is centered on the Bed Face/Base Panels; you will have
approximately 24mm space from the edge of the bed frame to the panel edges right and
left and at the bed foot.
To ensure the Steel Bed Frame remains square start fixing the frame to the Base/Face
panel in each corner first at the head of the frame.
If 16mm board is being used for the Base/Face panels it is recommended
that you replace the Steel Frame Fixing screws 5/8" supplied with 1/2"
screws. We also recommend that you pre-drill the holes for all of the
steel frame fixing screws. This will reduce the risk of any “bulging effect”
of the timber thru the Base/Face panel.
Step 4:
Re check the measurements at the foot end of the Steel Bed Frame to ensure it is still
square on the Face/Base panels. Once you have checked the measurements
screws to either side of all of the frame corners.
Remove the two washers then continue to fix in all of the Steel Bed Frame screws.
Note: It is very important to have the Bed Frame centered on the bed Base/Face
panels. Any error will be noticed in the vertical sight lines when the bed is closed.
attach two
Step 5:
Three steel stiffeners are provided for all beds. These notched stiffeners
located and attached to divide the Steel Bed Frame length into four equal sections. Use
caution n
recessed areas.
ot to damage Bed Face / Base panels by putting screws in too far into the
should be
Step 6:
Attach the Nylon Web Strap approximately 457mm from the foot of the bed. Use one of
the exsiting screw holes & screw that fixes the steel frame to the Base/Face panel. This
strap will assist in securing the mattress when the bed is in the closed position.
16
Setting the Lift Mechanism
* WallBeds Australia recommends eye protection is worn whislt setting the Spring Lift Mechanisim
Holding one foot
tube supplied, lever the tension arm out
the hole A (see drawing 13.)
against the bottom front edge of the side panel and using the PVC
until you can set the arm lock to the hex nut at
This is the hex nut at the top front corner of the
mechanism. This may also require the assitance of a helper to achieve this step.
Caution:
Have a helper assist
panel. Do not
reach behind the tension arm when you are doing the setting
in the setting of the lift mechanism and loadi
ng of the bed base / face
procedure.
Bolt in Hole #3 Drops
into this slot when Bed
Face / Base Panel is loaded
Tension Arm
Drawing 13.
Bolt through Hole #2 to secure
Arm Lock
Hexagon Nut (Hole “A”)
Notch to rest against Allen head of
Bolt in Hole #1
17
Install the Bed / Base Panel Unit
1.
Insert two 5/16” x 3/4” Head Bolts from the outside through Hole #3 (see drawing 14)
put 5/16” Nylock nuts on these bolts only until the nut is flush with the bolt end.
2.
Insert the two Allen Head Bolts from the outside of the Frame through Hole #1
(see drawing 14) use 5/16” Nylock nuts and securely tighten. Stand the Bed / Base
Panel in vertical position between the tension arms, lift evenly until the bolt in Hole
#3 drops in the notched end of each tension bar.
3.
Gently tilt the bed face toward you until the Allen Bolts in Hole #1 are completely
seated in the bottom notch of the tension bar. Insert the remaining 5/16” x 3/4”
Head Bolts in Hole #2, tighten bolts #1 and #2 securely.
Drawing 14.
4.
When all bolts are securely tight
Bed Panel
Face
Head of Bolt
in Hole #3
Bolt Hole #2
Allen Bolt in
Hole #1
ened, you may tilt the panel outward to approximately
Side Panel
Drawing 15.
45 degrees to release the arm locks. You will hear a click as they disengage.
Bed Panel
Unit Rail
Bolt Hole #3
seated in slot
Bolt Hole #2
Allen Bolt in
Hole #1
seated
in notch
5.
Hold the Face Panel securely; Do Not let it slam shut. Balance is not achieved until
the mattress is loaded in the bed.
6.
Leveling of the bed cabinet is essential. Check the level both side to side and front to
back. Proper leveling will facilitate proper closure and exact sight lines of the fit of
the Face Panel to the Cabinet.
18
Install Handles, Legs, Mechanism Covers, & Mattress
1. Position and secure the handle for ease of operation at your preferred height.
2. Install legs with the nylon washers on the inside and outside of the steel rails.
Tighten the nylon nut to have a small amount of friction when leg assembly is rotated
from the up to down position.
Drawing 17.
Drawing 16.
Bed Closed Position
Washer
Nylock Nut Steel washer
Leg Assembly
Steel
Frame
Nylon
Steel
Filler
Bed/Base Panel
Floor
Leg Stop
1 3/8” O.C.
Leg Pivot Hole
Bed Open Position
Steel Leg
Drawing 18
3. Install leg connector rod between legs and secure with 1/4” x 1 1/4” Hex head
bolts and star washers. Be sure they are securely tightened so not to become
loose.
4. Attach the powder coated spring mechanism covers in place - secure these with
#8 x 1 1/4” black wood screws through the hole in each of the cover plates.
These screws will fix into the timber side panels of the bed.
5. Install mattress and secure with previously installed Velcro straps. Cut the excess
Velcro to leave about 305mm of overlap.
19
Follow up to Initial Assembly
Level or square problems with the Base / Face fitting into
Cabinet. - Nudge base of Cabinet at the floor level - or use
packers under the End Panels.
If bed is too heavy to operate - Remove Base / Face Panel
and add springs.
Base / Face panel slams shut or is difficult to open - You may decide to
use one more or less spring(s) on the Lift Mechanism. To achieve this it
will require you to remove the bed Face/ Base panel for ease of access to
the springs.
20
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