Murphy WD100 User Manual

Swichgage
®
Kits for Engines
Description
The WD100 Series Swichgage kits provide engine monitoring that shuts down farm, construction, or other engine powered equipment, when dangerous pressures or temperatures occur. The control center for each of these kits is the compact and adjustable, Universal Mounting Panel. This panel holds two Swichgage(s) and a Tattletale
®
magnetic switch, and shut down
device where appropriate.
Specifications
Murphy Swichgage products are two-instruments-in-one: (1) an accurate indicating gauge with (2) a built-in, adjustable, limit switch.
518PH Tattletale magnetic switch is designed to shut down engines; operates as a circuit breaker to interupt the ignition circuit to a distibutor or to close a solenoid fuel valve on diesels.
Temperature capillary tubes are 6 ft. (1.8 m) standard, but can be ordered in any length.
• Standard Swichgage ranges*: Pressure: 0-100 psi (0-689 kPa) [0-6.89 bar] Temperature: 100-250°F (37-121°C)
*
Other ranges are available on request.
WD100 Series Kits
Depending upon the kit selected, the following components are supplied: A Universal Mounting Panel which consists of:
• 20P, oil pressure Swichgage instrument
• 20T, temperature Swichgage instrument with 6 ft. (1.8 m) capillary, or 20TH, temperature Swichgage instrument for WD175 kit.
• 518PH Tattletale magnetic switch
B Bracket mounting bolts, washers and nuts. C CKV2336, fuel reverse flow/check valve. D PRV50, fuel pressure relief valve E SV-Series, fuel shut-off solenoid valve (1/4 NPT X 1/4 NPT)
Specify 12VDC or 24VDC.
Kit Combinations
These kits are available for virtually any engine application, any engine type, or can be custom ordered to meet a specific use.
Kit WD100 includes: A, and B Suitable for use on distributor ignition engines or on diesels having a shutdown solenoid in the fuel pump.
Shipping Weight: 4.75 lbs (2.2 kg) Shipping Dimensions: 9-
3
/4 in. x 9-1/4 in. x 5-3/4 in. (248 mm x 235 mm x 146 mm)
Kit WD150 includes: A, B, C, and E Suitable for most liquid cooled diesel engines.
Shipping Weight: 6.15 lbs (2.8 kgs.) Shipping Dimensions: 9-
3
/4 in. x 9-1/4 in. x 5-3/4 in. (248 mm x 235 mm x 146 mm)
Kit WD175 includes: A, B, C, and E Suitable for air cooled diesel engines; 10 mm 1.5 adaptor and special head temperature bulb. Includes SV-Series fuel valve.
Shipping Weight: 6.15 lbs (2.8 kgs.) Shipping Dimensions: 9-
3
/4 in. x 9-1/4 in. x 5-3/4 in. (248 mm x 235 mm x 146 mm)
Kit WD185 includes: A, B, C, D, and E Suitable for engines with gear driven transfer pump. (SV-Series is not required on engines with built-in shutdown in the injector pump.)
Shipping Weight: 6.20 lbs (2.8 kgs.) Shipping Dimensions: 9-
3
/4 in. x 9-1/4 in. x 5-3/4 in. (248 mm x 235 mm x 146 mm)
A
E
B
D
C
—Especially designed for adaption to a wide variety of engines.
Universal Mounting
Panel
Guard against low oil
pressure or high running temperature
For farm or
construction equipment
WD-8198B
Revised 03-06
Catalog Section 30
(00-02-0088)
WD100 Series
WD185
Engine Kit
WD-8198B page 1 of 2
WD-8198B page 2 of 2
How to Order
To determine the kit that wil suit your application, refer to the Kit Combinations on the reverse side. When you have decided on a kit,
the model number and voltage must be specified when ordering. Example: WD100, 12 Volt
Approximate Shipping Weights and Dimensions for each kit are specified on the reverse side of this bulletin, under Kit Combinations.
Order oil line assembly separately.
Warranty
A limited warranty on materials and workmanship is given with this FW Murphy product. A copy of the warranty may be viewed or printed by going to www.fwmurphy.com/support/warranty.htm
Typical Wiring to Diesel Engine
Special Notes:
• Murphy Pressure Relief Valve; model PRV50 is factory set to start open­ing at 25 psi (172 kPa) [1.72 bar]. This is done to protect the fuel filter canister from bursting due to high pressure.
• Install the Murphy Check Relief Valve, model CKV2336, as close as possible to the injection pump. When the CKV2336 is installed
properly it should prevent the injection pump from siphoning fuel thus not allowing continued operation after the SV valve closes.
• Install the SV-Series fuel valve as close as possible to the injection pump inlet port.
All fittings must be air tight.
On some fuel systems it may be necessary to install check valve here.
Rotating/Tilting Panel
It is the ability of this panel to mount in many different positions (Swichgage instruments can be rotated, the panel tilted) that allows for instrument visibility without a difficult installation or interference with other engine equipment.
Dimensions
CAUTION::Certain dangers
to human safety and to
equipment may occur if some equipment is stopped without pre-warning. In these cases, it is recommended that monitored functions be limited to alarm-only or to alarm before shutdown.
In order to consistently bring you the highest quality, full featured products, we reserve the right to change our specifications and designs at any time.
Printed in U.S.A. 12 0 140
In order to consistently bring you the highest quality, full featured products, we reserve the right to change our specifications and designs at any time. MURPHY, the Murphy logo, and Swichgage®are registered and/or common law trademarks of Murphy Industries, Inc. This document, including textual matter and illustrations, is copyright protected by Murphy Industries, Inc., with all rights reserved. (c) 2006 Murphy Industries, Inc.
www.fwmurphy.com
918.317.4100 Email: sales@fwmurphy .com
DIESEL ENGINE
Glass
Filter
SV 
valve
PRV50
WD PANEL
Battery
Injector
Fuse
SW2B
518PH
1
GNCSW
Injection
Pump
CKV2336
Fuel-In
Fuel Return Line
20P 
100 psi
-7/16 in.
214 mm)
5-7/8 in.
(149 mm)
Mounting
holes 2
places
9/32
(7 mm)
diameter
2-13/16 in.
(71 mm)
3-9/32 in.
(83 mm)
3-7/16 in.
(87 mm)
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