Murphy SPLBP, 45TE, SPLG, 45TEBP, SPLC User Manual

SPL-92106N page 1 of 4
Installation for 4-1/2 in. (114 mm) dial
®
Temperature MURPHYGAGE
Model Series: SPLG, SPLC, SPLBP, 45TE and 45TEBP Options: -OS and -ES
and SWICHGAGE
®
SPL-92106N
Section 10
(00-02-0167)
Please read the following instructions before installing.
A visual inspection is recommended before mounting.
General Information and these installation instructions are intended for all 4-1/2 in. (114 mm) dial temperature models.
GENERAL INFORMATION
*
WARNING
BEFORE BEGINNING INSTALLATION OF THIS MURPHY PRODUCT
Disconnect all electrical power to the machine.
Make sure the machine cannot operate during installation.
Follow all safety warnings of the machine manufacturer.
Read and follow all installation instructions.
Specifications
SPLC and SPLFC
SWICHGAGE®instruments have high and low limit contacts to monitor, alarm or shutdown. The SPLC has a flanged case. SPLFC has a flush mount case intended for installation within a panel. A method to override the low limit contact for startup is provided on most models (see Operation Test Instructions on page 3).
45TE and 45TEF Series
are versions of the SPL Series with 2-snap acting SPDT switches instead of the pointer type con­tacts. The 45TE Series does not include low contact lockout.
SPLBP and 45TEBP
models are designed to start and stop electric motor driven equipment. The pilot duty contacts are con­nected to a latching control relay for automatic ON/OFF control, either directly or through a motor starter.
Options -OS and -ES
The -OS (oil sealed case) and the -ES (environment sealed case) options for corrosive environment feature flush mount case design to be installed within a panel.
Precautions
Do NOT exceed rated temperature range.
Use shock mounts as necessary to protect from vibration.
Cutting or sharp bending the capillary will cause permanent damage to the SWICHGAGE
Excess capillary should be carefully coiled and secured
away from damage.
Do not route capillary along exhaust manifold.
Avoid routing capillary at level higher than gage mounting.
®
and will void the warranty.
Dial: White on black, dual scale, °F and °C standard, 4-1/2 in. (114 mm) diameter.
Case: Die cast aluminum, surface or panel mount. Capillary: PVC armored copper tube, 5 ft. (1.5 m) long standard. Sensing Bulb: Copper bulb std.: 1/2 in. (13 mm) OD;
Length 7 in. (178 mm). Pressure rating: 600 psi (4.1 MPa) [41 bar]. Connection: 1/2 NPTM compression fitting. NOTE: Use of thermowell is highly recommended.
Switch Reset Deadband: Approximately 10% FS. Snap-Acting Switches: See wiring information (page 4). Dry Relay Contact (“BP” Models): 10 A @ 28 VDC or
10 A @ 120 VAC.
Wire Connections (Surface Mount): 1/2 NPTF conduit/terminal block. Wire Connections (Panel Mount): Wire leads, 18 AWG
(1.0 mm2) x 9 in. (229 mm) long. Wire Connections (-ES, -OS, -CC): 1/2 NPTM conduit and wire leads, 24 AWG (0.22 mm2) x 33 in. (838 mm) long.
Overrange: Do not exceed 10% FS above full range. Item Weight: 8 lbs (3.6 kg) approx. Explosion-proof models: 22 lb.
(10 kg) approx. Item Dimensions: 16 x 11 x 5-1/2 in. (406 x 279 x 140 mm) approximately. Explosion-proof: 12 x 12 x 9 in. (305 x 305 x 229 mm) approximately.
Accuracy
*
Selected configurations are CSA approved. Consult factory for details.
**
Products covered by this literature comply with EMC Council directive 89/336/EEC regarding electromagnetic compatibility as noted. Does not cover “BP” models.
Temperature Range Lower
15 to 250°F ± 8°F ± 2°F ± 2°F
(9 to 121°C) (± 4°C) (± 1°C) (± 1°C)
130 to 350°F ± 8°F ± 2°F ± 3°F
(54 to 177°C) (± 4°C) (± 1°C) (± 1.5°C)
260 to 450°F ± 8°F ± 2°F ± 3°F
(127 to 232°C) (± 4°C) (± 1°C) (± 1.5°C)
1
/
4 Middle
®
**
1
/
2 Upper
1
/
4
SPL-92106N page 2 of 4
panel
gage
shock mount
DETAIL
1/4-20 nut & lockwasher
(2 each required)
8-7/16 in. (214 mm)
3-3/8 in. (86 mm)
7-7/8 in.
(200 mm)
3-15/16 in.
(100 mm)
4-1/32in.
(102 mm)
9/32 in.
(7 mm) dia.
3 holes
1/2 in.
(13 mm)
conduit
120
120
120
panel
5-7/16 in. (138 mm)
2-57/64 in.
(73 mm)
1/4 in. (6 mm) dia. holes (3 places.) on 5-13/64 in. (132 mm) B.C.,120 apart, clocking as shown
Mounting Hole
4-3/4 in.
(121 mm)
diameter
Optional
1/2 in.
(13 mm)
conduit
8 in.
(203 mm)
6-25/64 in.
(162 mm)
8 in.
(203 mm)
3/8-16 UNC-2B
thread
7/8 in. (22 mm)
deep, 8 plc's
6-3/4 in.
(171 mm)
6-3/4 in.
(171 mm)
13/32 in. (10 mm) diameter 4 places
7-35/64 in.
(192 mm)
diameter
3-3/8 in. (86 mm)
3-3/8 in. (86 mm)
*Mounting hole
not required for
Wall mount
1/2 in.NPT
optional
rear or side
conduit
5-7/16 in. (138 mm)
2-23/32 in.
(69 mm)
6-3/4 in.
(171 mm)
2-57/64 in.
(73 mm)
1/2 in. (13 mm) conduit
Optional Back Connection
CASE MOUNTING
Wall Mount
Flanged case design intended for wall mount. Shown with shock mounts (optional).
Flush Mount
A round case design to be mounted within a panel from (1 mm) to
Options -OS, -ES (flush mount case)
1
/8in. (3 mm) thick.
1
/32in.
Explosion-proof Case Mount
Explosion-proof case can be mounted from face or rear.
Flush mount/Wall mount
*
SPL-92106N page 3 of 4
100
0
500
800
6 in.
(152 mm)
transmitting tube or capillary
Sensing bulb insertion
compression nut
active
section of
sensing bulb
Wall
SWICHGAGE
®
Adapter
SENSING BULB-THERMOWELL INSTALLATION
E
A
B
C
D
B
A
D
C
Turn to lower pointer
Turn to raise pointer
DETAIL “A”
Turn to lower pointer
DETAIL “B”
Turn to raise pointer
Precautions
Cutting or sharp bending the capillary will cause permanent damage to the SWICHGAGE
®
and will void the warranty. Excess capillary should be carefully coiled and secured away from damage. Do not route capillary along exhaust manifold. Avoid routing capillary at a level higher than gage mounting.
Installing Sensing Bulb
1. Install the 1/2NPT adapter into the
application.
2. Slip compression nut and ferrule
onto bulb.
3. Insert the sensing bulb directly
through the adapter and fully immerse it into the process without interference. Be sure to leave enough of the bulb to allow the compression nut and ferrule to be tightened.
4. Keep the bulbs active section in the middle of the process flow.
5. Tighten the compression nut and ferrule. This will keep the
bulb in place and obtain a full seal.
LIMIT CONTACTS / INDICATION POINTER ADJUSTMENTS
Limit Contact Adjustments
Facing the dial, left side knob is “Low limit” contact. Right side is “High limit” contact.
NOTE: the 45TE Series features a stacked limit indicator knob with both limit adjust­ments included. The bottom half knob adjusts the “Low” limit indicator, the top half is to adjust the “High” limit indicator.
A. Contact arm-flex B. Contact arm C. Pointer Contact D. Initial point of contact E. Limit contact knob
Indication Pointer Adjustments
To reset to zero or to a known value proceed as follows:
To set limit contact, turn the knob to the desired point on the scale.
Limit Contact Wiping Feature (SPL)
The force of pointer causes the flexible contact arm (A) to “tilt” resulting in a wiping action (D). This clears away film or corrosion formed on the contact surfaces
.
OPERATION TEST INSTRUCTIONS
NOTE: Span adjustments and recalibration must be performed by an authorized mechanic or return the unit to Frank W. Murphy Mfr
Installing Thermowell
Thermowell is recommended for high pressure applications or corrosive environments. It also allows tempera­ture sensor to be changed or adjusted without opening connection to process.
1. First screw the thermowell into the
process (pipe line).
2. Pass the sensing bulb through the
nut and ferrule.
3. Fully insert the sensing bulb into the
thermowell housing and secure it with the compression nut.
NOTE: The use of temperature trans­mitter grease or silicon grease on the tip of the sensing bulb is recommended to facilitate heat transfer to sensing bulb junction.
1. Turn off power. Remove the snap
ring and the lens/contact assembly
(or open hinged cover).
2. Hold the pointer hub with thumb
and forefinger then turn screw to desired point. Avoid touching the gold flashed, silver contact areas. See DETAIL “A”.
For the 45TE Series see DETAIL“B”.
3. Replace lens contact assembly and
snap ring (or close hinged cover), and turn on power.
.
SPLC and SPLFC Series
1. Perform operation test after the unit is installed and wired appro-
priately (see Typical Electrical Diagrams on page 4).
2. When temperature is applied to the sensing bulb the pointer will trav-
el in a clockwise direction. (Adjust contacts to desired set points.)
3. Place the toggle switch (SPLC Series only) in the “start”position
or otherwise override low contact. After the indication pointer rises past the low limit contact, return the toggle switch to the “run”position.
4. To test the limit contacts, turn the limit contact to be tested until it
touches the pointer. That will trip the control circuit.
5. Reset the shutdown or alarm circuit device.
45TE Series
1. Perform steps 1 and 2 in the SPLC Operation Test Instructions.
2. To test the switches, turn the limit indicator until it touches the
pointer, then continue to rotate until the snap-switch operates*.
3. Reset the shutdown or alarm circuit device.
*
The trip point indicator will stop the pointer movement slightly
before the snap-switch operates. As temperature continues to increase or decrease, the trip point setting is reached
.
SPL-92106N page 4 of 4
TYPICAL ELECTRICAL DIAGRAMS
CONTROL SYSTEMS & SERVICES DIVISION
P.O. Box 1819; Rosenberg, Texas 77471; USA +1 281 633 4500 fax +1 281 633 4588
e-mail sales@fwmurphy.com
MURPHY DE MEXICO, S.A. DE C.V.
Blvd. Antonio Rocha Cordero 300, Fracción del Aguaje San Luis Potosí, S.L.P.; México 78384 +52 444 8206264 fax +52 444 8206336 Villahermosa Office +52 993 3162117 e-mail ventas@murphymex.com.mx www.murphymex.com.mx
FRANK W. MURPHY, LTD.
Church Rd.; Laverstock, Salisbury SP1 1QZ; U.K. +44 1722 410055 fax +44 1722 410088 e-mail sales@fwmurphy.co.uk www.fwmurphy.co.uk
MURPHY SWITCH OF CALIFORNIA
41343 12th Street West Palmdale, California 93551-1442; USA +1 661 272 4700 fax +1 661 947 7570 e-mail sales@murphyswitch.com www.murphyswitch.com
In order to consistently bring you the highest quality, full featured products, we reserve the right to change our specifications and designs at any time.
MACQUARRIE CORPORATION
1620 Hume Highway Campbellfield, Vic 3061; Australia +61 3 9358 5555 fax +61 3 9358 5558
e-mail murphy@macquarrie.com.au
FW Murphy
P.O. Box 470248 Tulsa, Oklahoma 74147 USA +1 918 317 4100
fax +1 918 317 4266 e-mail sales@fwmurphy.com
www.fwmurphy.com
R
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D
USA–ISO 9001:2000 FM 28221
UK–ISO 9001:2000 FM 29422
Printed in U.S.A.
WARNING: Perform the wiring operation with the power source “OFF”. Make sure the voltage and current requirements are within the SWICHGAGE
®
ratings. Before wiring determine voltage and polarity for the application. Use the appropriate wire size. All connections should be made using a spade (forked) or ring terminals. For pigtail connections use wire nuts. Conduit is recommended to protect wires from damage.
SPLC and SPLFC
Contact Ratings:
1 S PDT, Center off; 2A , 30VDC, 1 A, 125 VAC pilot dut y.
NOTE: Diagrams below show the pointer in the at rest (shelf) position.
SPLC SPLFC
Start Up Lock Out Toggle Switch
White
Black
Red White Black
Red
SPLBP
Contact Ratings: SPDT dry relay contacts; 10 A, 125 VAC.
NOTE: Diagrams below show the pointer in the at rest (shelf) position.
Yellow
3
Oran
ge
High (Set)
5
Reset
Set
Common
= 18 GA.
= 16 GA.
Neutral
12 VDC 24 VDC
+
Line
Blue
4
1
120 VAC/24 VAC
2
7
9
White
AB
Black
Low
(Reset)
Red
1
4
3
Brown
6
8
6
Transformer Relay Assemblies
For higher voltages the Murphy TR Assemblies can be used in conjunction with any SWICHGAGE
®
.
45TE and 45TEF
Contact Ratings: 2-SPDT snap-switches (One for high and low temperature); 2 A inductive, 250 VAC each switch.
NOTE: Diagram below show the pointer in the at rest (shelf) position.
LOW SWITCH HIGH SWITCH
3
2
1
N.C.–Orange
N.O.–Blue
Common–Red
N.C.–Black
N.O.–Brown
Common–Yellow
6
5
4
45TEBP
Contact Ratings: SPDT dry relay contacts; 10 A, 125 VAC.
NOTE: Diagrams below show the pointer in the at r
Common
= 24 GA.
= 18 GA.
= 16 GA.
Neutral
12 VDC 24 VDC
Blue
4
1
120 VAC/24 VAC
7
9
White
AB
1
4
3
6
8
Low
est (shelf) position.
Yellow
Brown
ge
Oran
Blue
3
Reset
5
Set
6
Brown
(Reset)
+
Line
Red
2
Yellow
High (Set)
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