Murphy SHD30 User Manual

SHD3-97051N 1 of 4
Digital Tach/Hourmeter with Overspeed Trip Point Installation Instructions for SHD30 and SHD30-45 Models
SHD3-97051N Revised 05-03
Replaces SHD-96113N
Section 20
(00-02-0288)
The SHD30 and SHD30-45 models are microprocessor-based digital tachometers with hourmeter and overspeed trip point. The overspeed trip point can be connected as either a form
“C” relay output or as a normally
open SCR output. In Class I, Div. 2, hazardous locations the SHD30 form “C” relay contact is
restricted for use with Murphy non-incendive
or intrinsically-safe instruments. In
non-hazardous locations the relay contact may be used to switch resistive loads not exceeding 0.5 A @ 30 VDC or 125 VAC.
When connected as a normally open SCR, the output is rated 0.5 A, 350 VDC continuous and can switch up to 3 A @ 350 VDC momentary. The SCR output may be used to switch designated normally open sensor inputs.
Specifications
Power input:
CD ignition: 90 to 350 VDC. 150 µA typical @ 90 VDC; 300 µA @ 350 VDC. Magnetic Pickup: 5 to 120 Vrms.
325 µA typical @ 5 Vrms, 100 Hz; 450 µA typical @ 5 Vrms, 1 kHz; 1 mA typical @ 5 Vrms, 5 kHz; 2 mA typical @ 5 Vrms, 10 kHz; 15 mW max. @ 5 Vrms, 10 kHz; 2.8 W max. @ 120 Vrms, 10 kHz.
Backup Battery: 2 replaceable, long life Lithium batteries, Panasonic CR2032 or equivalent, 3 V, 220 mAh power.
Operating Temperature: -4° to 158°F (-20° to 70°C). Storage Temperature: -40° to 300°F (-40° to 150°C). Ignition Frequency Range: 3 to 666 Hz. Magnetic Pickup Frequency Range: 1 to 10 kHz. Overspeed Output:
Connected to S.C.R. (Silicon Controlled Rectifier) terminals:
0.5 A, 350 VDC continuous.
Connected to Form “C” Relay terminals:
Relay Contact, 0.5 A, 30 VDC, 125 VAC resistive.
Tachometer Accuracy: ±0.5% of the display reading or ±1 RPM
whichever is greater.
Hourmeter Range: 0 to 65535 hrs. Hourmeter Accuracy: ±15 minutes per year.
Approvals: CSA approved for Cl. I, Div. 2, Grps. C & D hazardous areas.
Mounting
The SHD30 is designed for installation in panels from 0.032 to 0.125 in. (1 to 3 mm) thick. A round hole, 3-1/8 in. (79 mm) in diameter is needed for mounting. Install the unit within a weatherproof enclosure to protect it from the elements. Keep the unit away from ignition coils and coil leads; a mini­mum of 12 in. (305 mm) is recommended.
Please read the following information before installing. A visual inspection for any damage which may have occurred during shipping is recommended. It is your responsibility to have a qualified person install the unit, and make sure it conforms with NEC and local codes.
GENERAL INFORMATION
panel
gasket
Terminal Blocks
4-1/4 in.
(108 mm)
5-1/16 in. (129 mm)
1-9/32 in.
(33 mm)
2 in.
(51 mm)
2 in.
(51 mm)
1-1/2 in. (38 mm)
2 in.
(51 mm)
3/16 in (5 mm)
diameter,
4 places
3-1/8 in. (79 mm)
diameter
BEFORE BEGINNING INSTALLATION OF THIS MURPHY PRODUCT
Disconnect all electrical power to the machine.Make sure the machine cannot operate during installation.Follow all safety warnings of the machine manufacturer.Read and follow all installation instructions.
SHD30 Dimensions
SHD30-45 Dimensions/Mounting
Mounting Hole
Approved for Class I, Division 2, Groups C & D Hazardous Areas
When installed per Murphy
Drawing 20-08-0258
C US
A,
Vd
Vd
YP:
A
@
Vd
@
Vd
PU
Va
YP
A
A@
Va
X
AX
@
Va
A
@
Va
A
EL
AY
Vd
Vd
WARNING
5-13/16 in. (148 mm )
5-13/16 in. (148 mm )
Front View
Ø5-13/64 in.
Rear View
Ø6-1/2 in.
c 1kHz;
c
c, 10kHz
5Va
c
300Vd
120Va
@
300Vd
SCR = 0.5A,
c; 600uA @
@ 5Vac,10kHz;
c res
@ 5Vac,100Hz; 450uA@
90Vd @
c, 125Vd
: 325uA
c,5kHz; 2mA
@ 5Vac,10kHz; 2.8W MAX
150uA
5Va @
c TYP:
= 0.5A, 30Vd
INSTALLE CONFORMEMENT MURPHY 20-08-0258
MUST BE INSTALLED PER MURPHY DWG. 20-08-0258
1mA
15mw MAX
AY
c-120Vac TYP
5Va
MPU
OUTPUT REL
CD IGN 90-300Vd
1/4 in. (6 mm ) dia. holes
(3 places)
1-5/16 in. (33 mm )
Side View
5-1/16 in. (129 mm)
1/2 in.
(12 mm )
KEPS Nuts
(3 Supplied)
4-1/4 in.
(108 mm)
SHD3-97051N 2 of 4
TYPICAL WIRING
Connecting the Magnetic Pickup
Connect the magnetic pickup cable conductors to the 4-connector ter­minal strip as shown in Figure 2. Use a two conductor shielded cable between the SHD30 models and the magnetic pickup.
Connecting to CD Ignition
Before wiring the SHD30 models, determine the output voltage and ground polarity of the ignition. Table 1 (below, left) lists the Peak Output Voltage and Ground Polarity of some common ignitions.
Connect the SHD30 models to a positive or a negative ground CD ignition as shown in Figures 3 or 4.
Figure 2:
SHD30 models to magnetic pickup typical wiring
Figure 3:
SHD30
models
typical wiring for NEGATIVE ground ignition
Figure 4:
SHD30
models
typical wiring for POSITIVE ground ignition
Table 1:
Output Voltage & Polarity of Common CD Ignitions
WARNING
:
PERFORM THE WIRING INSTALLATION WITH THE POWER SOURCE OFF.
NEVER ROUTE THE SHD30 MODELS OVERSPEED OUTPUT LEADS WITH PRIMARY IGNITION WIRING.
OVERSPEED OUTPUT WIRING
Connecting the Overspeed Output
A 7-connector terminal strip, on the back of the SHD30 models, is pro­vided for connection of the overspeed output. Terminals C., and N.C. are used for connecting the output as a normally closed relay contact. Terminals (+) and (–) are used for connecting the output as a normally open SCR. Shown in Figure 5 is a typical wiring installation of the SHD30 models
normally closed relay output
connected to a Murphy
MARK III digital annunciator. Figure 6 shows a typical wiring of the
SHD30 models
normally open SCR output
connected to a Murphy
MARK III digital fault annunciator.
Figure 7 displays a typical wiring of
the SHD30
models
normally open SCR output to a Murphy MARK IV
annunciator. Figure 8 displays a typical wiring of the SHD30 models nor­mally closed relay output to a Murphy LCDT-NC annunciator. Figure 9 displays a typical wiring of the SHD30
models
normally open SCR output
to a Murphy LCDT-NO annunciator.
Figure 5:
SHD30
models
Normally Closed Relay output to MARK III
SHD30 To be installed in accor­dance with NEC code for Class I, Div. 2 Grps. C & D hazardous locations.
SHD30 models To be installed in accordance with NEC code for Class I, Div. 2 Grps. C & D hazardous locations.
Figure 6:
SHD30
models
Normally Open SCR output to MARK III
WARNING: Overspeed relay contact for use with FWMurphy non­incendive or intrinsically safe products only.
MFG & Series
Altronic I & V Negative 120 3
Altronic III Negative 225 3
Altronic II Positive 350 4
Bendix S-1800, BLAR Negative 250 3
Bendix Side-winder Positive 300 4
Fairbanks Morse SCSA Positive 180 4
Fairbanks Morse 3000 & 9000
American Bosch Magtronic
SHD30
5-120Vrms
Shield ground
Magnetic Pickup
5 - 120Vrms
TB1
1 MPU +
5-120Vrms
2 MPU – 3 NEG 90-300vdc 4 POS 90-300vdc
N.O.
TB2
1234
TB1
+
C.
N.C.
1234
+
TB2
1 NO 2 C 3 NC 4 +Overspeed SCR 5 –Overspeed SCR 6
Reset Hourmeter
7
567
Ignition
Ground Polarity
Peak Output
Voltage
Use Figure
Negative 225 3
Negative 165
3
TB1
1 MPU +
5-120Vrms
2 MPU – 3 NEG 90-300vdc 4 POS 90-300vdc
N.O.
TB2
1234
TB1
TB1
1 MPU +
5-120Vrms
2 MPU – 3 NEG 90-300vdc 4 POS 90-300vdc
N.O.
TB2
1234
TB1
TB2
1 NO 2 C 3 NC 4 +Overspeed SCR 5 –Overspeed SCR 6 7
+
C.
N.C.
567
1234
+
C.
N.C.
1234
SHD30
Reset Hourmeter
CD Ignition 90-350VDC
+
IGN
TB2
1 NO 2 C 3 NC 4 +Overspeed SCR 5 –Overspeed SCR 6
Reset Hourmeter
7
567
SHD30
CD Ignition 90-350VDC
IGN
+
TB1
1 MPU +
5-120Vrms
2 MPU – 3 NEG 90-300vdc 4 POS 90-300vdc
C
N O
TB2
1234
TB1
TB2
1 NO 2 C 3 NC 4 +Overspeed SCR 5 –Overspeed SCR 6
Reset Hourmeter
7
+
NC
567
1234
Back of MARK
III
17
IGN
+
CD Ignition 90-350VDC
Remove Jumper
32
16
TB1
1 MPU + 2 MPU – 3 NEG 90-300vdc 4 POS 90-300vdc
TB2
5-120Vrms
C
NO
NC
1234
1234
TB1
+
567
TB2
1 NO 2 C 3 NC 4 +Overspeed SCR 5 –Overspeed SCR 6
Reset Hourmeter
7
IGN
17
+
CD Ignition 90-350VDC
Back of MARK
III
16
Leave Jumper in place
32
SHD3-97051N 3 of 4
WARNING
:
PERFORM THE WIRING INSTALLATION WITH THE POWER SOURCE OFF.
NEVER ROUTE THE SHD30 MODELS OVERSPEED OUTPUT LEADS WITH PRIMARY IGNITION WIRING.
OVERSPEED OUTPUT WIRING
continued
Figure 8:
SHD30 models Normally Closed Relay output to LCDT-NC
Figure 7:
SHD30 models Normally Open SCR output to MARK IV
Figure 9:
SHD30 models Normally Open S.C.R. output to LCDT-NO
SHD30 models to be installed in accordance with NEC code for
Cl. I, Div. 2 Grps. C & D hazardous locations.
SHD30 to be installed in accordance with NEC code for Cl. I, Div. 2 Grps. C & D hazardous locations.
SHD30 models to be installed in accordance with NEC code for Cl. I, Div. 2 Grps. C & D hazardous locations.
Figure 10:
SHD30 models with Normally Open S.C.R. output typical
wiring for negative ground ignition systems.
Figure 11:
SHD30 models with Normally Open S.C.R. output typical
wiring for positive ground ignition systems.
Shown below is the SHD30 models with SCR output connected to TAT­TLETALE®magnetic switches and SWICHGAGE®instruments using an
adapter package. Figure 10 shows a typical wiring for negative ground ignition. Figure 11 shows a typical wiring for positive ground ignition.
TYPICAL WIRING FOR CONTROL PANEL
SHD30 models to be installed in accordance with NEC code for Class I, Div. 2 Grps. C & D hazardous locations.
SHD30 models to be installed in accordance with NEC code for Class I, Div. 2 Grps. C & D hazardous locations.
WARNING: Overspeed relay contact for use with Frank W. Murphy Mfr. non-incendive or intrinsically safe products only.
SHD30
TB2
LCDT Terminal Block
TB1
1 MPU +
5-120Vrms
2 MPU – 3 NEG 90-300vdc 4 POS 90-300vdc
N.O.
TB2
1234
TB1
+
NC
C
1234
TB2
1 NO 2 C 3 NC 4 +Overspeed SCR 5 –Overspeed SCR 6
Reset Hourmeter
7
567
+
CD Ignition
IGN
90-350VDC
44
45
46
47
48
49
50
44
45
46
47
48
49
50
TB1
1 MPU +
5-120Vrms
2 MPU – 3 NEG 90-300vdc 4 POS 90-300vdc
C
NO
TB2
1234
1234
TB1
TB1
1 MPU +
5-120Vrms
2 MPU – 3 NEG 90-300vdc 4 POS 90-300vdc
C
NO
TB2
1234
1234
TB1
1 NO 2 C 3 NC 4 +Overspeed SCR 5 –Overspeed SCR 6
Reset Hourmeter
7
+
NC
567
+
CD Ignition 90-350VDC
IGN
LCDT Terminal Block
46
48
50
NC
+
567
TB2
1 NO 2 C 3 NC 4 +Overspeed SCR 5 –Overspeed SCR 6
Reset Hourmeter
7
RESET
Back of MARK
45
47
49
+
CD Ignition 90-350VDC
IGN
IV
46
SHD30
TB1
1 MPU +
5-120Vrms
2 MPU – 3 NEG 90-300vdc 4 POS 90-300vdc
NO
TB2
1234
TB1
®
307PHCD TATTLETALE
Pressure Overspeed Level
1 23
1G23 1G23
+
SW
ALT 2
ALT 1
GRD
65-02-0155
Adapter
Package
®
1 23456
+–
1G23
Frame Ground
Connect to Good Engine Ground
CD Ignition 90-350 VDC
+
C
NC
1234
SWICHGAGE
TB2
1 NO 2 C 3 NC 4 +Overspeed SCR 5 –Overspeed SCR 6
Reset Hourmeter
7
567
Emergency Stop Switch
®
SWICHGAGE
SHD30
TB2
1 NO
+
C
NC
1234
2 C 3 NC 4 +Overspeed SCR 5 –Overspeed SCR 6
Reset Hourmeter
7
567
TB1
1 MPU +
5-120Vrms
2 MPU – 3 NEG 90-300vdc 4 POS 90-300vdc
NO
TB2
1234
TB1
307PHCD TATTLETALE
Pressure Overspeed Level
1 23
1G23 1G23 1G23
+
SW
ALT 2
ALT 1
GRD
65-02-0127
Adapter Package
®
1 23456
Emergency Stop Switch
Frame Ground
Connect to Good Engine Ground
CD Ignition
+
90-350 VDC
SHD3-97051N 4 of 4
Resetting the Run Hours
To reset the Run hours to zero, place a jumper between terminals #6 and #7 (7-point terminal block). Press and hold the Reset Relay Read
Hours key on the SHD30 models faceplate for 5 seconds. The Run Hours will be reset to zero.
Presetting the Run Hours
To preset the run hours first you must reset the run hours (see the above paragraph). After resetting the hours continue to hold the Reset
Relay Read
Hours
key for another 5 seconds. The run hours will flash 3 times. At this point the hours can be preset in hours using the up/down keys to increase or decrease the hours. When the desired preset run hours is reached, continue holding the Reset Relay Read Hours key for another 5 seconds. The run hours will flash 3 times indicating the run hours value has been saved.
Pulses Per Revolution Adjustments
The SHD30 models measures RPM based on the number of pulses per engine revolution. Pulses can come from either an ignition or a magnetic pickup. For an ignition, the number of pulses per revolution is determined by the number of cylinders and cycles, refer to Table 2.
For magnetic pickup, the number of pulses per revolution is simply the num­ber of teeth on the gear. To adjust the pulses per revolution do the following:
1.
Press and hold the Reset
Relay Read Hours key. Run hours will be dis-
played. Continue to hold the Reset Relay Read Hours
key.
2.
Press the DOWN key and hold for 5 seconds. The current pulses per revo­lution value will flash indicating that it now can be changed.
3.
Continue to hold the Reset Relay Read Hours key. Use the UP/DOWN keys to increase and decrease the number of pulses per revolution. Once the desired value is displayed, continue holding Reset Relay key for 5 seconds, the display will flash 3 times indicating that the new value is saved (the display MUST flash 3 times for the new value to be saved).
Overspeed Set Point Adjustments
To adjust the overspeed set point perform the following steps:
1.
Press and hold the Reset Relay Read
Hours key. Run hours will be dis-
played. Continue to hold the Reset
Relay Read Hours key.
2.
Press the UP key and hold for 5 seconds. The current overspeed set point value will flash indicating that it now can be changed.
3.
Continue to hold the Reset Relay Read Hours key. Use the UP/DOWN keys to increase and decrease the value of overspeed set point. Once the desired value is displayed, continue holding the Reset
Relay Read Hours key for 5 seconds, the display will flash 3 times indicating that the new value is saved (the display MUST flash 3 times for the new value to be saved).
Operation Sequence
When the SHD30 models receive a tach signal, it begins displaying RPM. When the RPM reading is flashing, it means that the overspeed setting has been tripped (see Overspeed Output Tripped, below).
Run Hours Display
To display the run hours, press Reset Relay Read Hours key. The run hours will be displayed for 5 seconds before returning to RPM. To configure the SHD30 models to automatically toggle between displaying rpm and run hours, press the Reset
Relay Read Hours key twice quickly. The display will toggle between displaying rpm for 6 seconds, and run hours for 2 seconds. The setting is saved and the display will toggle every time the unit is powered up. Press the Reset Relay Read Hours
key twice again to return to the
rpm display.
Overspeed Set Point Display
To display the overspeed set point, press the UP
key. The current overspeed
set point will be displayed for 5 seconds before returning to RPM.
Overspeed Output Tripped
When RPM exceeds the overspeed setting, the normally open SCR output trips and latches, and the normally closed relay output opens. To reset the relay out­put, press the Reset Relay Read Hours key after the RPM has fallen below overspeed set point. The current through the SCR must be broken to allow the SCR to reset in addition to pressing the Reset
Relay Read Hours key.
Pulses Per Revolution Display
To display the pulses per revolution, press the DOWN key. Current pulses per revolution will be displayed for 5 seconds before returning to RPM.
Replacing the Backup Batteries
Backup batteries are provided to allow display of the run hours and for resetting the overspeed relay after power is lost. To replace the batteries, first disconnect the terminal block plugs and remove the SHD30 models from the panel. Remove the 3 small screws located on the back of the SHD30 models and VERY CAREFULLY remove the circuit board. Replace the existing batteries with new ones (see specifications). Replace the circuit board and the screws. Remount the SHD30 models on the panel.
CALIBRATING AND OPERATING THE SHD30
Cylinders Cycles Pulses
121
222
241
323
424
442
525
Cylinders Cycles Pulses
626
643
828
844
10 4 5
12 4 6
16 4 8
Table 2:
Cylinders, Cycles, Pulses Per Revolution
NOTE:
Divide the number of cylinders by 2 for split capacitor ignitions.
Multiply the number of cylinders by 2 for throw away spark ignitions.
Warranty
A limited warranty on materials and workmanship is given with this FW Murphy product. A copy of the warranty may be viewed or printed by going to www.fwmurphy.com/support/warranty.htm
CONTROL SYSTEMS & SERVICES DIVISION
P.O. Box 1819; Rosenberg, Texas 77471; USA +1 281 633 4500 fax +1 281 633 4588
e-mail sales@fwmurphy.com
MURPHY DE MEXICO, S.A. DE C.V.
Blvd. Antonio Rocha Cordero 300, Fracción del Aguaje San Luis Potosí, S.L.P.; México 78384 +52 444 8206264 fax +52 444 8206336 Villahermosa Office +52 993 3162117 e-mail ventas@murphymex.com.mx www.murphymex.com.mx
FRANK W. MURPHY, LTD.
Church Rd.; Laverstock, Salisbury SP1 1QZ; U.K. +44 1722 410055 fax +44 1722 410088 e-mail sales@fwmurphy.co.uk www.fwmurphy.co.uk
MURPHY SWITCH OF CALIFORNIA
41343 12th Street West Palmdale, California 93551-1442; USA +1 661 272 4700 fax +1 661 947 7570 e-mail sales@murphyswitch.com www.murphyswitch.com
In order to consistently bring you the highest quality, full featured products, we reserve the right to change our specifications and designs at any time.
MACQUARRIE CORPORATION
1620 Hume Highway Campbellfield, Vic 3061; Australia +61 3 9358 5555 fax +61 3 9358 5558
e-mail murphy@macquarrie.com.au
FW Murphy
P.O. Box 470248 Tulsa, Oklahoma 74147 USA +1 918 317 4100
fax +1 918 317 4266 e-mail sales@fwmurphy.com
www.fwmurphy.com
R
E
G
I
S
T
E
R
E
D
USA–ISO 9001:2000 FM 28221
UK–ISO 9001:2000 FM 29422
Printed in U.S.A.
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