Murphy LM300 User Manual

LM-92164N
Revised 10-03
Section 15
(00-02-0176)
Installation Instructions for Level Maintainers
Model Series LM300
LM300: Level Maintainer only (no switches). LM301: Low switch contacts for low level shutdown or
DPST, wired N.O. in normal operating ranges. LM303: Two switches for low and high level shutdown or alarm. Four wires,
DPST, wired N.C. in normal operating ranges. LM304: Two switches. Alarm before shutdown on low level and shutdown on
low-low level. Four wires, DPST, wired N.O. in normal operating ranges. LM305: Two switches. Alarm before shutdown on low level and shutdown on low-
low level. Four wires, DPST, wired N.C. in normal operating ranges.
Specifications
Case/Cover: Die cast aluminum. Switch Housing: Aluminum. Approval Rating: LM301 thru LM305 : CSA certified††for non hazardous
locations. Enclosure Type 4 certified. LM301-EX thru LM305-EX: CSA certified††for Class I, Groups C and D; Class II, Groups F and G hazardous locations. Enclosure Type 4 certified.
Float: Rigid polyurethane foam. Polyurethane coated. Maximum Ambient Temperature: 250°F (121°C) Oil Inlet Connection: Top entry 1/2-14 NPT with built-in filter screen (removable
for cleaning).
Inlet Orifices: 1/4 in. (6 mm) standard. 1/8 in. (3 mm) available. Wire (switch models): 18 AWG x 13 in. (1.0 mm2x 330 mm). Maximum Inlet Pressure (MIP):
Max. Differential: 2 in. (51 mm) between running and stationary oil level.
30 psi (207 kPa) [2.07 bar].
with 1/8 in. (3 mm) orifice.
15 ft. oil (4.6 m oil)
with 1/4 in. (6 mm) orifice.
Maximum Case Pressure (MCP): 15 psi (103 kPa) [1.03 bar]. Orifice Seal†: Buna-N Thumb-Valve™ Switch Contact: Silver, SPDT snap acting, 10A @ 125, 250VAC; 10A @ 30VDC.
(1 only for low level; 2 only for high & low; or 2 only for low with alarm before shutdown)
Outlet Connection: 3/4-14 NPT left side, right side, and bottom. Crankcase Balance Vent Fitting: 1/2-14 NPT. Mounting: Accepts Murphy pipe mounting or universal mounting brackets. Lens: Clear “Frog Eye” non-staining, high impact, high temperature nylon; UV
and heat stabilized.
Dial: High visibility white background with green and white “index” lines for
normal level indication.
Test Knob: Rotate to test switch operation. Turn clockwise for low level test
and turn counterclockwise for high level test.
Flow Rate Test: Using SAE 30 @ 32°F (0°C).
Optional Hose Kit:
15000355
Quantity Description
1 1/2 in. (13 mm) I.D. x
3 ft. (914 mm) long hose
1 1 in. (25 mm) I.D. x
3 ft. (914 mm) long hose 2 1/2 in. (13 mm) worm gear clamp 2 1 in. (25 mm) worm gear clamp 2 1/2 NPT x 1/2 in. (13 mm) barbed fitting 2 3/4 NPT x 1 in. (25 mm) barbed fitting
††
CSA certified with switch contacts rated at 10 A @ 250 VAC (standard).
** Products covered by this bulletin comply with EMC Council directive
89/336/EEC regarding electromagnetic compatibility except as noted.
GENERAL INFORMATION
Read the following instructions before installing. A visual inspection of this product for damage during shipping is recommended before mounting. These installation instructions are intended for all LM300 series models.
Patent 5493086
LM301-EX
Shown with optional hose kit fittings
BEFORE BEGINNING INSTALLATION OF THIS MURPHY PRODUCT
Disconnect all electrical power to the machine.Make sure the machine cannot operate during installation.Follow all safety warnings of the machine manufacturer.Read and follow all installation instructions.
**
Orifice
Diameter
1/4 in.
*
(6 mm)
1/8 in.
(3 mm)
Pressure
4 ft. oil – 15 ft. oil
(1.2 m oil – 4.6 m oil)
10 psig – 30 psig
(68.9 kPa – 207 kPa)
[.69 – 2.07 bar]
Flow Rates
4.7 GPH - 31.0 GPH
(17.8 LPH - 117.3 LPH)
16.9 GPH - 32.1 GPH
(63.7 LPH - 121.5 LPH)
*
Standard NOTE: Friction losses due to piping NOT considered.
LM-92164N page 1 of 4
WARNING
LM-92164N page 2 of 4
DIMENSIONS
TYPICAL INSTALLATION
LM300 Series Enclosures
Mounting Brackets with Hardware
)
.
(
)
(
.
.
(
)
15000371 pipe bracket
15000370 universal bracket
The dimensions below are for the optional -EX model enclosure. The standard model enclosure dimensions are the same except the height and width which are: 7 in. (178 mm) H, 7-7/8 in. (200 mm) W.
Mounting (all LM300 Series models)
NOTE: Mount the LM300 series level maintainers as close as possible to the crankcase. Also, excessive vibration can cause overfill. Be sure mounting brackets are supported.
The following instructions are based on the usage of the pipe and universal mounting brackets shown above.
Pipe Bracket Mounting
1. Mount a nominal 1/2 inch (21 mm) diameter pipe to the deck of the engine.
2. Install the pipe bracket to the LM300 using two 3/8-16 UNC x 1 inch
bolts supplied. See Figure 1A.
3. Slip the LM300 onto the pipe and install the two adjustment bolts. Each
adjustment bolt consists of a 3/8-16 UNC x 1 inch bolt and two nuts. See Figure 1B. DO NOT tighten the adjustment screws too tightly because you will have to adjust the LM300 later in the installation process.
Mounting with Universal Bracket
The universal bracket has two mounting methods: deck mounting and pan mounting.
Deck Mounting
1. Install the universal bracket to the deck as shown in Figure 2A with two
flat washers and two 3/8 inch (10 mm) diameter bolts (not supplied).
2. Mount the LM300 to the universal bracket using two 3/8-16 UNC x 1 inch (25 mm) bolts supplied (Figure 2B). DO NOT tighten the adjustment screws too tightly. You will have to adjust the LM300 later in the installation process.
Pipe
Crankcase
Adjustment Bolts
Figure 1B
LM300
Pipe Bracket
Figure 1A
Adjustment Bolts
Figure 2B
Crankcase
Deck
Universal Bracket
Threaded hole
Figure 2A
Additional Hardware Supplied
(4) 3/8-16 UNC x 1 inch
(25 mm) screws
(4) 3/8-16 nut
(4) 3/8 I.D. lock washer
(2) 3/8 I.D. flat washer
Additional Hardware Supplied
(2) 3/8-16 UNC x 1 inch
(25 mm) screws
(4) 3/8 I.D. flat washer
(2) 3/8 I.D. lock washer
(2) 3/8-16 nut
Oil Inlet Connection*
Crankcase
1/2-14 NPT
Test
Knob
8-1/4 in.
(210 mm)
*
Applies to level maintaining models only.
Snap Switch Case Assembly
5-15/16 in.
(151 mm)
2-3/4 in. (70 mm)
with removable
Vent
7-3/16 in. (183 mm)
1/2-14 NPT
screen
Monitoring Port Connection
3 places, 3/4-14 NPT
5-3/16 in. (132 mm)
(152 mm)
3/8-16 UNC-2B Mounting Holes, 2 places
6 in.
Electrical
Conduit
1/2-14
NPT
4.50 in.
(114 mm
.376 in
10 mm minimum bottom surface 2 places
1/4-20 NC
2 places
Slot, .390 in. (10 mm) x 2 in. (51 mm) 4 places
Slot, .390 in. (10 mm) x 4.71 in. (120 mm) 3 places
4.50 in.
(114 mm)
5.19 in.
(132 mm)
5.20 in.
(132 mm)
Hole .88 in.
22 mm) dia
6.69 in.
(170 mm)
7.50 in. (191 mm)
2.50 in 64 mm
1.75 in.
(44 mm)
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