Murphy Glow Plug Control Module GPM92 Product Manual

GPM-9013B
Revised 11-96
Catalog Section 40
(00-02-0104)
Glow Plug Control Module
Model GPM92
Automates Manual Glow Plug Preheat and Recycling Control in Diesel Engines
Compatible with Most Murphy Automatic Start/Stop Controllers
Two Field-Adjustable Time Delays:
Timer for Preheating Glow Plugs Before Initiating Start Sequence
Recycle Timer-When Engine Fails to Start on First Attempt
Preheat Bypass Circuit for Warm Weather
LED’s to Assist with Sequence of Operations
Description
The GPM92 is a solid-state delay module for automating the glow plug preheating and recycling process in diesel engines with automatic start controls.
The start signal is connected to the GPM92 allowing the glow plugs to be preheated before the starter is engaged.
The GPM92 is designed to operate from either a maintained close to run, open to stop signal or a momentary close to run, momen­tary close to stop type circuit. The auto start controller must be configured to operate from a maintained close to run signal.
The module includes two adjustable time delays, one for glow plug preheating time and the other to allow the auto start module to crank the engine and start it.
If the engine fails to start before the recycle time delay expires, the GPM92 recycles for the full time set on the glow plug delay timer. It then signals the auto start controller to initiate a new cranking cycle until the engine starts.
One bypass circuit overrides glow plug preheat time with a glow plug ready signal and con­trols the length of the glow plug heating cycle.
A second bypass circuit is provided to turn off the glow plugs when the engine starts.
The preheat is locked out, and the start signal is locked into the auto start controller until a stop signal is received. This circuit can also
be used with an external summer/winter switch to bypass the preheat system during warm weather when preheating is not required.
The GPM92 requires an external relay to handle the high current to the glow plugs.
Application
The GPM92 is intended for use on all diesel engines that require glow plug or flame type preheat and are equipped with automatic start-stop controls. The GPM92 is ideal for Murphy Automatic Start Controllers which do not include glow plug control provisions or other cold weather starting aids.
Features
Solid-State Control Module
Easy DIP Switch Programming
5 LED Signal Indicators for:
Start (GPM92 receives start signal.)
Recycle Bypass (Recycle bypass
input received/engine running.)
Glow Plug Bypass (Bypass input
circuit has closed.)
Glow Plug Output (Relay energized
for heating glow plug.)
Start Output (Preheat cycle completed.)
Quick Connect Terminal Blocks
Compact Design
Specifications
Power Requirements:
Voltage: 8-30 VDC. Current: 30 mA maximum @ 30 VDC. Input Polarity: negative ground.
Signal Inputs:
Start: Single pole, single throw (SPST) maintained, close to negative to run, open to stop or 2 SPST momentary, close to neg­ative to start and close to negative to stop.
Glow Plug Time Delay Bypass: SPST maintained, close to positive to bypass.
Recycle Time Delay Bypass: SPST main­tained, close to negative to bypass or SPST maintained, close to positive to bypass.
Output:
Glow Plug Relay: Transistor, sinks to negative, 1 A @ 30 VDC.
Start: Dry relay contact, 2 A @ 30 VDC.
NOTE: A customer-supplied r elay for glow
plugs is requir ed.
Glow Plug Timer: Adjustable from 1-127 sec-
onds; 7-element binary DIP switch.
Recycle Timer: Adjustable from 1-127 sec-
onds; 7-element binary DIP switch.
Temperature Range: -4 to 185°F
(-20 to 85°C).
Case: ABS Plastic Housing Shipping Weight: 0.488 lb. (0.221 kg). Shipping Dimensions: 4-3/4x 4-3/4x 3-1/8in.
(121 x 121 x 79 mm).
®
FRANK W.
MFR.
How to Order
T o order the Glow Plug Control Module specify GPM92.
Dimensions
TOP VIEW SIDE VIEW FRONT VIEW
3-1/2 in. (89 mm)
ON ON
1 2 4
8 16 32 64
1 2 4
8 16 32 64
1 2 3 4 5 6
7 8
9 10 11 12
GPM92
START RECYCLE BYPASS GLOW PLUG BYPASS GLOW PLUG OUTPUT START OUTPUT
Jumper
2-5/64 in.
(53 mm)
3-1/64 in.
(77 mm)
3-5/16 in.
(84 mm)
3/16 in. (5 mm) hole
diameter, 2 places
4 in.
(102 mm)
Warranty
A two-year warranty on materials and workmanship is given with this Murphy product. Details are available on request and packed with each unit.
Typical Wiring Diagrams
0990064
GPM92
START RECYCLE BYPASS GLOW PLUG BYPASS GLOW PLUG OUTPUT START OUTPUT
Install jumper
BATTERY
Start
Either signal may be used. Only one is required.
GPR
1 2 3 4 5 6
GLOW PLUGS
GPR
7 8
9 10 11 12
Run signal Run signal
Basic Connections Start-Stop from “Maintained” Type Contacts
GPM92
START RECYCLE BYPASS GLOW PLUG BYPASS GLOW PLUG OUTPUT START OUTPUT
Remove jumper
BATTERY
–+–+
Start
Either signal may be used. Only one is required.
GPR
Start signal to Auto­Start
1 2 3 4 5 6
GPR
7 8
9 10 11 12
Run signal Run signal
Basic Connections Start-Stop from “Momentary” Type Contacts
Start signal to Auto­Start
Stop
GLOW PLUGS
Printed in U.S.A.
®
FRANK W.
MFR.
Frank W. Murphy Manufacturer
P.O. Box 470248; Tulsa, Oklahoma 74147; USA
tel. (918) 627-3550 fax (918) 664-6146 e-mail fwmurphy@ionet.net
Frank W. Murphy Southern Division
P.O. Box 1819; Rosenberg, Texas 77471; USA
tel. (281) 342-0297 fax (281) 341-6006 e-mail murphysd@intertex.net
Since 1939
Frank W. Murphy, Ltd.
Church Rd.; Laverstock, Salisbury SP1 1QZ; U.K.
tel. +44 1722 410055 fax +44 1722 410088 tlx 477088 e-mail sales@fwmurphy.co.uk
Frank W. Murphy Pte., Ltd.
26 Siglap Drive; Republic of Singapore 456153
tel. +65 241-3166 fax +65 241-8382 e-mail fwmsales@fwmurphy.com.sg
Murphek Pty., Ltd.
1620 Hume Highway; Campbellfield, Vic 3061; Australia tel. +61 3 9358-5555 fax +61 3 9358-5558
In order to consistently bring you the highest quality, full featured products, we reserve the right to change our specifications and designs at any time.
Murphy de México, S.A. de C.V.
Blvd. Antonio Rocha Cordero 300, Fracción del Aguaje San Luis Potosí, S.L.P.; México 78384
tel. +52-48-206264 fax +52-48-206336 e-mail murmexsl@infosel.net.mx
Murphy Switch of California
P.O. Box 900788; Palmdale, California 93590; USA
tel. (805) 272-4700 fax (805) 947-7570 e-mail sales@murphyswitch.com
Frank W. Murphy France
tel. +33 1 30 762626 fax +33 1 30 763989
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